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abstract
Article history:
Straw and sawdust are commonly used bulking agents in sludge composting or bio-drying.
sludge bio-drying process was performed in this study using straw, sawdust and their
1 January 2011
combination as the bulking agents. The results revealed that straw has substantial
biodegradation potential in the aerobic process and sawdust has poor capacity to be
degraded. The temperature profile and bio-drying efficiency were highest in the trial that
straw was added, as indicated by a moisture removal ratio and VS loss ratio of 62.3 and
Keywords:
31.0%, respectively. In separate aerobic incubation tests, straw obtained the highest oxygen
Dewatered sludge
uptake rate (OUR) of 2.14 and 4.75 mg O2 g1VS h1 at 35 C and 50 C, respectively, while
Straw
the highest OUR values of sludge were 12.1 and 5.68 mg O2 g1VS h1 at 35 C and 50 C and
Sawdust
those of sawdust were 0.286 and 0.332 mg O2 g1VS h1, respectively. The distribution of
Bio-drying
biochemical fractions revealed that soluble fractions in hot water and hot neutral deter-
Biodegradability
gent were the main substrates directly attacked by microorganisms, which accounted for
Bio-generated heat
the initial OUR peak. The cellulose-like fraction in straw was transformed to soluble
fractions, resulting in an increased duration of aerobic respiration. Based on the potential
VS degradation rate, no bio-generated heat was contributed by sawdust, while that
contribution by straw was about 41.7% and the ratio of sludge/straw was 5:1 (w/w, wet
basis).
2011 Elsevier Ltd. All rights reserved.
1.
Introduction
Sludge bio-drying is a novel alternative method of composting to treat dewatered sludge (Velis et al., 2009). In sludge biodrying, the wastes are dried by the thermal energy released
from aerobic decomposition of degradable organic matters.
Moisture removal makes the lower calorific value be
increased and the viscosity and odors be reduced. It has been
demonstrated that bio-drying is a prospective method of
volume reduction and pre-stabilization that benefits shortterm storage, transportation and incineration (Zhang et al.,
2323
w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
2.
2.1.
2.2.
Experimental method
2.2.1.
78.4
66.3
35.6
6.24
163
0.53
0.18
0.35
0.10
0.71
Straw
11.0
88.5
39.6
1.01
158
0.25
0.19
0.05
0.08
1.83
Sawdust
9.01
96.2
47.7
0.514
179
0.31
0.21
0.01
0.002
0.99
2324
w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
The aerobic degradability of straw and sawdust was investigated separately through incubation at constant temperature
(Barrena et al., 2009). To provide the bulking agents with
a similar environment as that used in bio-drying, the moisture
content of straw and sawdust was adjusted using the supernatant of mixed sludge from the aeration tank, which simultaneously functioned as an inoculant. The solid content of the
supernatant was 0.528 g L1 and the adjusted moisture
content of the straw and sawdust was 77.3 0.053 and
71.6 0.012, respectively.
About 14 g (dry weight) of sludge, straw and sawdust were
placed into 1.5 L Erlenmeyer flasks and incubated hermetically
in 35 C and 50 C incubators. To ensure aerobic respiration of
the materials, the sludge was spread on the inner wall of the
flask to form a thin layer (Fig. 2). The straw and sawdust were
spread dispersedly on the bottom of the flask and enough free
air space can be formed. Before sealing, the flasks were
aerated with fresh air. During the incubation, about 50 mL of
gas was extracted from the flasks at intervals of 12 h or 24 h
and the O2 content was measured using a detector (CYS-1,
Xuelian Co., China). After sampling, fresh air was aerated into
the flasks again and the incubation was continued. The total
OUR
21% C V 32 1000
22:4 Wvs t
(1)
70
65
Average temperature of matrix ( C )
Turning
60
55
50
45
40
35
30
25
20
Room temperature
0
10
12
14
Time (d)
Trial A: Sludge/Straw/Sawdust
Trial B: Sludge/Straw
Trial C: Sludge/Sawdust
2325
w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
Table 2 e Mass balance of the sludge and bulking agents mixture after 13 days of bio-drying.
Trials
Trial A
a
Trial B
a
Trial C
a
Initial
Final
Removal ratio
Initial
Final
Removal ratio
Initial
Final
Removal ratio
18.0
6.04
12.0
4.64
2.15
1.31
3.26
11.1
4.95
6.15
3.50
1.54
0.927
2.24
38.3%
18.0%
48.8%
24.5%
28.7%
29.0%
31.3%
18.0
5.67
12.3
4.20
1.92
1.39
3.06
9.34
4.69
4.65
2.90
1.39
0.988
2.09
48.1%
17.3%
62.3%
31.0%
27.9%
28.9%
31.6%
18.0
5.96
12.0
4.68
2.29
1.23
3.50
11.2
5.10
6.10
3.77
1.67
0.981
2.45
37.8%
14.4%
49.3%
19.4%
26.8%
20.1%
29.9%
a Due to the heterogeneity of the mixture, there is a little variance between the measured value and the calculated value based on the
proportion of the raw materials (SD < 0.169). Here is the measured value.
2.3.
Analytical methods
oxygen demand (COD) was determined by dichromate oxidation (GB 9834e1988). A calorimeter (MTUM-A4, China) was
used to evaluate the calorific value.
After air-drying at 60 C, the samples were fractionated by
a modified version of the method proposed by Van Soest. (Van
Soest and Wine, 1967; Parnaudeau et al., 2004). The hot water
soluble fraction (W100 C) was extracted with distilled water
at 100 C for 30 min, after which it was extracted with a neutral
detergent at 100 C for 60 min as an additional soluble fraction
(SOL). The hemicellulose-like (HEM), cellulose-like (CEL) and
lignin-like (LIG) fractions were sequentially obtained
35
Sludge
Straw
Sawdust
12
10
8
6
4
2
0
0
50
100
150
200
250
300
350
Time (h)
7
50
Sludge
Straw
Sawdust
6
5
4
3
2
1
0
0
50
100
150
200
Time (h)
250
300
350
VS h )
14
Determination of the moisture content of samples was conducted after drying at 105 C for 24 h. Volatile solids (VS) were
analyzed at 550 C for 5 h. The C and N content of the materials
were analyzed using an element analyzer (Vario EL , Elementar, Germany). The total organic carbon (TOC) was
analyzed using a TC/TN analyzer with a solid sample module
(TOC-V CPN, TNM-1, SSM-5000A, SHIMADZU, Japan). The total
Kjeldahl nitrogen (TKN) was analyzed using an auto Kjeldahl
determination system (8400, FOSS, Sweden). The chemical
700
35
Sludge
Straw
Sawdust
600
500
400
300
200
100
0
0
50
100
150
200
250
300
350
Time (h)
50
Sludge
Straw
Sawdust
700
600
500
400
300
200
100
0
0
50
100
150
200
250
300
350
Time (h)
Fig. 4 e The respective oxygen uptake rate and cumulative oxygen consumption of sludge, straw and sawdust at 35 C and
50 C.
2326
w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
3.1.
Operation of the sludge bio-drying process with
different bulking agents
The average temperature of the bottom, middle and top of the
matrix during the sludge bio-drying process is presented in
Fig. 3. The temperature increased rapidly and reached the
peak values of 54.6 C, 51.4 C and 54.7 C in Trial A, B and C,
respectively in 2 days, after which a tendency to decrease was
observed, despite of turning. An obvious second temperature
peak appeared at 5e6 d during trial B when straw was used as
the only bulking agent. The temperature for all trials was
maintained at a medium level for about 9 days, while it
decreased rapidly during the last 2 days. Overall, trial B conducted using straw as the sole bulking agent produced the
highest temperature, while trial C with sawdust produced the
lowest value.
The initial higher temperatures of Trial A and C can be
attributed to the larger specific surface area of the sawdust,
while straw increased the duration of the process. Shin and
Jeong explained that the secondary temperature peak is an
indication of cellulose degradation after readily degradable
matter is consumed (Shin and Jeong, 1996). Another possible
reason was speculated for the second peak is recovery of the
thermophilic microbial population, and turning can also
improve the aerobic conditions and cause a second temperature rise (Petric et al., 2009). However, in this bio-drying
process, the matrix temperature was relatively low than the
usual composting process due to the greater aeration, so the
influence of recovered activity of thermophilic microbial
population should be neglected. Turning also likely had little
influence on the second temperature increase due to the
frequent turning made a favorable aerobic conditions and
homogeneous mixture.
Table 2 presents the mass balance of the mixture before
and after the process. After 13 days of bio-drying, the water
removal ratio of trial A, B and C was 48.8%, 62.3% and 49.3%
100
90
a: Sludge
b: Straw
c: Sawdust
70
60
ASH
LIG
CEL
HEM
SOL
W100C
50
40
30
20
10
100
0d
16 d, 35C
16 d , 50C
(2)
a b
a b
a b
a b
a b
90
80
35C
70
a: Straw
b: Sawdust
60
50
ASH
LIG
CEL
HEM
SOL
W100C
40
30
20
10
0
96
192
288
384
a b
a b
Time (h)
a b
a b
a b
90
80
50 C
70
a: Straw
b: Sawdust
60
50
ASH
LIG
CEL
HEM
SOL
W100 C
40
30
20
10
0
1 DM DM$VS DM$1 VS
dW
dVS
dASH
100
80
FAS 1 BD$
3.
and the total water loss was 5.88, 7.42 and 5.94 kg respectively.
The VS loss ratio of the mixture was 24.5, 31.0 and 19.4% for
trial A, B and C, respectively. During the process, the moisture
and VS content all decreased most rapidly for Trial B when
straw was used as the bulking agent. The loss ratio of the VS,
TOC, TKN and COD of the mixture were all highest for Trial B.
More biodegradable organic matters generated more heat
resulting higher temperature, which in return enhanced the
organic matters degradation.
The free air space (FAS) of the matrix was calculated by Eq.
(2) (Richard et al., 2004; Ruggieri et al., 2009; Iqbal et al., 2010).
96
192
288
384
Time (h)
2327
w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
Table 3 e The volatile solid (VS) loss ratio of the sludge, straw and sawdust after 16 days of aerobic incubation at 35 C and
50 C.
Materials
0d
Sludge
VS (%, dry basis)
VS (g)
VS (%, dry basis)
16 d
VS (g)
VS loss ratio (%)
35
50
35
50
35
50
35
50
C
C
C
C
C
C
C
C
3.2.
The aerobic respiration of bulking agents compared
with sludge
After the raw materials were mixed and degraded, it was
difficult to isolate them from each other completely. Even
though the sludge could be washed off from the straw, the
residual straw only represented the fractions that had not
been degraded. Specifically, the wheat straw apex was more
readily attacked than the basal portion. After the bio-drying
process, visual evidence of degradation was observed at the
exposed surface of the straw, while no visible decay was
observed at the cut surface (Dresboll and Jakob Magid, 2006).
Therefore, in this study, the bulking agents were incubated
separately in a similar environment with in sludge bio-drying
to investigate the respective degradability.
The oxygen uptake rate (OUR) and cumulative oxygen
consumption of the three materials during 16 days of incubation are presented in Fig. 4. The results revealed that sludge
obtained its highest OUR of 12.1 mg O2 g1VS h1 during the
initial 0e6 h when incubated at 35 C, after which the OUR
decreased rapidly to below 2 mg O2 g1VS h1 in 50 h. At 50 C,
the highest OUR of 5.68 mg O2 g1VS$h1 was delayed until
144 h. This was likely because additional time was required for
the microorganisms to acclimatize themselves to the higher
temperature. For sludge, the rapid decrease in the OUR after
peak respiration and the lack of a second peak indicated that
the sludge bio-drying process cannot last long unless the
bulking agents provide additional bio-generated heat.
Straw showed strong biodegradability as a bulking agent.
The maximum OUR of 2.14 and 4.75 mg O2 g1VS h1 was
obtained at 18 h at 35 C and 50 C, respectively. Moreover,
there were two peak values observed when straw was used as
the bulking agent, regardless of temperature, and the second
peak appeared at around 120 h at 35 C and 200 h at 50 C.
Straw
Sawdust
66.3
2.61
2.68
57.3
57.1
0.18
0.09
0.00
0.58
0.65
88.5
7.39
6.99
85.6
84.7
0.19
1.36
0.29
0.12
0.18
96.2
14.1
14.2
96.5
96.4
1.78
1.74
31.9
35.1
0.10
0.20
1.61
0.00
5.70
5.00
22.9
28.5
1.00
0.27
0.72
1.01
15.6 0.48
15.1 0.09
10.7 0.67
6.66 1.27
0.21
0.35
0.25
0.02
0.04
3.3.
Organic matter change for interpreting the
difference of biomass degradability
The distribution of Van Soest fractions makes it possible to
characterize the bio-accessibility of different organic materials. As shown in Fig. 5, the easily soluble fractions W100 C
and SOL in sludge were obviously larger than in straw, and
much larger than in sawdust. This difference explains why
the highest initial OUR was observed for sludge. Previous
studies have also reported that the soluble fraction from wood
chips was negligible when compared to the soluble fractions
from sludge (de Guardia et al., 2008).
During incubation, the CEL fraction in straw showed
a remarkable reduction, while in sawdust, little reduction was
observed (Fig. 6). The content of W100 C and SOL in sawdust
Table 4 e The initial and end calorific value of the sludge, straw and sawdust after 16 days aerobic incubation.
Calorific value
Sludge
Initial
MJ kg1 DM
MJ kg1 VSa
163
246
Straw
Final
Initial
35 C
50 C
159
277
161
264
158
179
Sawdust
Final
Initial
35 C
50 C
156
182
155
183
a The calorific value per unit VS was calculated based on the VS content in Table 3.
179
186
Final
35 C
50 C
195
202
185
192
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w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
Table 5 e Evaluation of bio-generated heat contributed by every material including sludge, straw and sawdust based on the
feedstock of the bio-drying process.
Trial A
Trial B
Trial C
Sludge
Straw
Sawdust
Sludge
Straw
Sludge
Sawdust
3.24
2.15
1.43
142
80.6
0.89
0.788
0.585
34.2
19.4
1.82
1.75
1.75
0.00
0.00
3.24
2.15
1.43
142
58.3
2.67
2.36
1.76
102
41.7
3.24
2.15
1.43
142
100
2.73
2.63
2.63
0.00
0.00
3.4.
The potential contribution of bulking agents to biogenerated heat
The bio-drying process aimed to exploit the energy available in
biomass for water removal. Due to the high solid content and
VS content of straw, the contribution of its biomass energy
should be considerable. The bio-generated heat was calculated
based on the biodegraded volatile solid (BVS), namely the VS
loss (Gea et al., 2007). Many previous studies have recommended different values of combustion heat (Hc, MJ kg1BVS)
based on the different nature of wastes. However, all recommended Hc values were about the mixture of substrates and
bulking agents (Haug, 1993; Navaee-Ardeh et al., 2006; Mason,
2009). In this study, the calorific value of the initial and final
material was measured and then used to calculate the
combustion heat per unit VS was calculated (Table 4).
The VS loss ratios of the mixture in Trial A, B and C during
13 days of bio-drying were 24.5, 31.0 and 19.4% (Table 2),
4.
Conclusions
w a t e r r e s e a r c h 4 5 ( 2 0 1 1 ) 2 3 2 2 e2 3 3 0
Acknowledgment
The authors express appreciation to the following: 1) The Key
Special Program on the S&T for the Pollution Control and
Treatment of Water Bodies (No.2008ZX07317, No.2008ZX07316);
2) China Postdoctoral Science Foundation (No.20090450732); 3)
Science and Technology Commission of Shanghai Municipality
(No.09R21415600).
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