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The Oddy
display and
This paper
metal films
by computer
test is an (accelerated' corrosion test employed by museums to evaluate the suitability of materials pro~osed for use i,n
storage cases, The standard Oddy test requires a 28-day test period, and the results are assessed by vlsual observatIOn.
describes an improved test method, which could reduce the length of the test period by half The improved method uses
as substitutes for the traditional metal coupons posing as (surrogate art object', The new test results are then evaluated
with digital image processing for more objective selection of less corrosive materials.
INTRODUCTION
With the development of modern industry, various
materials can be selected for storage and display cases
or for indoor decoration in the museum. These include
wood, plastics, fabrics, coatings, adhesives, polymers and
composite materials. However, consideration should
be given to the fact that these materials may release
various kinds of volatile chemical compounds which
could cause deterioration of artifacts or archaeological
finds. Chemicals such as sulfur-containing compounds,
formic acid, acetic acid and carbonyl compounds are
typically emitted by a variety of materials and are often
observed in high concentration
[1, 2]. Especially in
confined spaces, such as display cases or storerooms,
concentrations of these chemicals would steadily increase, which would accelerate the corrosion rate of
historical objects or metal artifacts.
In the last 30 years, techniques and methods have
been developed to identify materials potentially harmful to historic artifacts and to assess the suitability of
Received October 2009
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139
of metal films
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140
S. WANG,
33mm
1-"
"'1
qnickfitground
glass stopper
170 rum
hermetic selll
-,
I
1
I
image card
damp
computer
I
I
I
I
I
I
I
1
W
Q
system
L,_,-1
cattenwool
//
1\
I I
I I
teshample
Figure 1
(a) Test set-up with metal films; (b) schematic diagram of image collecting device.
Procedure
Image acquisition
The image-collecting
device designed for this study
includes the light source system, digital camera, image
collecting card, and computer. The schematic diagram of
the image collecting device is shown in Figure 1b. The
size of the enclosed box is 105 x 170 x 352 mm. The
sample is attached to a sample holder on the platform,
with an airtight case for shielding against the external
environment. Inside, the light box contains an adjustable
zonal light source with an intensity of 2400 lux. The
unit is equipped with a high-resolution color camera
with a Sony high-performance CCD sensor, which is
connected to a high-precision image-collecting card that
allows the fine adjustment of color, brightness, saturation
and contrast (more details on the image acquisition setup are provided in Appendix 1). This entire system is
utilized to collect the images of corroded metal films.
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system
extent
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141
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142
Recording
To validate the method, both the metal fum test and the
traditional Oddy test with metal coupons are conducted
in parallel. After the experiment,
the metal films are
removed from the test tube, compared with the control
metal fum and the comparative Oddy coupon. Digital
images are captured and visual observation by naked
eye is also performed at the same time. The materials are
then divided into three grades according to the results
obtained from the digital images collected of the metal
fums. These three grades are based on the corrosion level
of the standard Oddy test: permanent
(P), temporary
(T), and unsuitable (U). While these classes are defined
by visual observation in the traditional Oddy test, in our
work they are derived directly fron1 the percentage of
corroded area as calculated by the computer after digital
image processing.
RESULTS AND DISCUSSION
Metal films
cross-section of copper film over glass wafer; (d) vacuum packing of the
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metal films. Please note that the dark horizontal line observed in (a) and (c)
represents the boundary between glass substrate and metal film.
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AN IMPROVED
~
vacuum package silver film
----...- exposed silver film
--.tIt- vacuum
package copper film
-Texposed copper film
30
25
20
~
co
-g
15
METAL
FILMS
143
g8
10
10
30
20
time (day)
Figure 4 Time evolution of the corrosion areas of the silver and copper
films exposed in the air and in vacuum.
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Figure 5
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144
S. WANG,
Table 1
Materials
14 days
28 days
Corrosion percentage
Corrosion percentage
Copper film
Silver film
Copper film
Silver film
Chipboard for
museum
79.93%
11.79%
83.32%
13.34%
Calcium silicate
board
Fireproof plate
55.08%
10.77%
59,80%
11.79%
81.74%
47.62%
6.38%
31.80%
84.54%
51.56%
8.43%
34.45%
Purple covering
cloth
Blue tufted carpet
44.11%
72.78%
Blue fireproof
61.84%
54.12%
48.06%
61.99%
56.98%
93.92%
90.28%
15.39%
42.03%
95.54%
93.78%
45.09%
49.77%
40.86%
51.33%
43.46%
74.48%
36.58%
76.03%
39.97%
61.74%
48.62%
65,86%
50.63%
plate
5 mm MDF board
12 mm MDF
board
18 mm laminated
wood board
Blue fireproof
plate
Gypsum board
17.84%
classification
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Digital images of silver ftlms tested for 14 days: (a) blank; (b)
74.55%
Figure 6
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Table 2
Metal film test results for copper films exposed to various materials (the corrosion % shown is the average of three measurements)
Test Material
Grading
Corrosion
percentage
Standard
deviation
53.63%
64.06%
6.81%
16.16%
50.14%
44.61%
12.61%
5 mm MDF board
12 mm MDF board
U
U
T
T
T
Completely corroded
Completely corroded
Visual observation
Table 3
145
51.63%
90.86%
88.94%
59.60%
67.14%
59.14%
10.60%
2.79%
8.84%
8.61%
3.28%
9.09%
7.07%
2.30%
2.77%
Metal film test results for silver films exposed to various materials (the corrosion % shown is the average of three measurements)
Test Material
Grading
Visual observation
Corrosion
Standard
percentage
deviation
P
P
11.19%
14.74%
1.77%
10.65%
T
U
T
T
T
30.20%
65.37%
33.99%
The film edge has the dark white fog corrosion spots
The film has a normal white fog corrosion
The film has normal white fog corrosion spots
27.66%
33.80%
34.06%
13.63%
16.68%
21.34%
11.31%
12 mm MDF board
15.25%
11.25%
37.65%
7.40%
Gypsum board
35.69%
11.24%
9.05%
1.31%
Blank
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146
RMSD=~L;~di2
where di is the difference between the metal film test
result and the standard Oddy test result in our study, n is
the number of tests on materials reported above.
The lower the RMSD, the better is the agreement
among a set of results. For the calculations, the numerical
transformations of the categories were altered, with P=O,
T=2 and U=4. The differences of RMSD between the
metal film test and standard test for 100 materials are
0.92 for silver and 1.04 for copper, respectively. The
RMSD is higher for copper, indicating less agreement
for this metal than for silver.This may be because of the
higher reactivity of the copper film and the tendency
of copper films to present more complicated corrosion
phenomena.
CONCLUSION
A variant to the traditional Oddy test method that
reduces the length of the test period and judges
the results of corrosion by digital image processing
is described here. The faster (14-day) method for
evaluation of materials uses an experimental procedure
similar to that of the standard Oddy test, but uses metal
films as substitutes for traditional metal coupons and
digital image processing for objective evaluation of
the corrosive grades of materials to replace the more
subjective visual observation of the traditional Oddy
test. The new method also simplifies the experimental
operations and procedures because metal films can
be used directly without the polishing and washing
required for traditionally used metal coupons. Still,
it remains cost-effective as the amount of metal in a
traditional copper coupon can be used to produce
approximately 300 copper films, and one silver coupon
would produce as many as 800 silver films. Results
indicate that the digitized metal films method presented
in this paper provides comparable results to those of
the standard Oddy test for assessment of the display
and storage materials when parallel experiments are
performed on the same materials. Importantly though,
this method features a shorter experimental period for
the majority of the metal films. While the metal film
method has been shown to perform well on over 100
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Table 4
Item
Specification
2400 lux
140mm
Table 5
Item
Specification
Image size
Image format
.bmpfile
150-160
Table 6
Item
Specification
Type
1/3
Minimum illumination
Table 7
0.3 lux
Item
Specification
Collecting speed
25 frame/s
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~ ~]*A
-2
and
-1
~o =~]*
147
x = a + rcos(B)
and
y = b + rsin(B)
-1
K -means clustering
segmentation
G=~G2+G2
x
algorithm
For all pixels (Xl' x2' ... , x,) observed on the circular
metal film image, the K-means algorithm will partition
the 11 observations into K sets (K < 11) S= {S l' S2' ... , SK}
so as to minimize the within-cluster sum of squares:
e = arctan(Gy/G
x)
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for image
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148
TableS
Comparison between the metal film test (14 days) and the Oddy test (28 days) for 100 materials (P: permanent; T: temporary; U: unsuitable)
Material type
Serial
Manufacturer/sample source
Brand
Medium
density
fiberboard
2
3
4
5
6
7
Model/ specification
method corrosion
evaluation
number
Silver
Copper
films
films
Silver
Copper
Zhixiang
12 mm/EO
TUBAO
Jintu
12 mm/E1
5 mm/E1
P
P
T
P
P
P
P
P
PTP
PTP
Yihuang Daya
5 mm/E1
12 mm/E1
12 mm/E1
P
T
P
U
U
T
T
T
P
U
U
T
Yihuang Daya
18 mm/EO
Co Ltd
Plywood
Sanli Sitong
5 mm/E1
Jintu
9 mm/E1
10
11
12
13
Ltd
Dehua Group Holding Co Ltd
Nantong Zongyi Plywood Co Ltd
Dehua Group Holding Co Ltd
Dehua Group Holding Co Ltd
Shanghai Chang mao Plywood
TUBAO
Zongyi
TUBAO
TUBAO
3
5
5
5
T
U
U
T
5 mm/E1
P
P
P
P
P
T
T
T
T
Changmao
P
P
P
P
P
Zhixiang
9 mm/E1
14
mm/E1
mm/E1
mm/E1
mm/EO
Co Ltd
15
Core board
16
Sanli Sitong
3 mm/E1
17
18
Jintu
Fu Shan
18 mm/E1
18 mm/E1
P
P
P
T
P
P
P
T
Gansenwang
18 mm/E1
PengHong
18 mm/E1
19
20
Wood
21
22
23
24
25
26
27
28
29
30
31
Red Oak
Malaysian Koompassia Malaccensis
Tectona grandis
P
P
P
P
P
P
P
U
T
U
T
U
U
T
T
U
P
T
T
P
P
P
U
U
T
P
T
P
P
P
T
Beech (Fagus)
Tetrameristaceae
Betula alnoides Buch-Ham
Basswood
Elms
WhiteWood
White Pine
Camphorwood
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Table 8
(Continued)
Material type
Fabric
149
Serial
number
32
Manufacturer/sample source
Brand
Modell specification
Copper
films
films
Linen
Silver
Copper
Co Ltd
Sealant
33
34
Shenzhen Creek Co
Linen
Purple cotton
35
Henkel Sista
36
Henkel Sista
37
Henkel Sista
Construction adhesive
glue (PL50)
38
Henkel Sista
Construction adhesive
glue (PL60)
39
40
Materials Co Ltd
Shanghai Zhengnian New Building
Royal Carpenter
Henkel Metylan
GE
glue (white)
Silicone I 100% anti-
Materials Co Ltd
41
42
43
Multifunctional water-
Royal Carpenter
GE
45
GE
46
Senge
47
48
Senge
B&Q
B&Q
Co Ltd
49
50
(white)
B&Q
3M China Ltd
3M
55
56
3M China Ltd
Guangdong Ou Liya Chemical Co
Ltd
3M
Ou Liya
1252
Neutral
P
P
T
T
T
P
T
T
57
GE
Anti-mold silicone
(100%)
58
59
Selleys
Selleys
Selleys (clean)
Selleys all clean seals
U
U
P
U
U
U
51
52
53
54
B&Q
Dow Corning
Dow Corning
out water
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P
P
P
T
T
T
T
P
P
T
T
P
TableB
(Continued)
Material type
Serial
number
Brand
Model/ specification
method corrosion
evaluation
corrosion evaluation
Silver
Copper
films
films
Silver
Copper
60
GE
61
Sharpie
62
63
64
3M China Ltd
3M China Ltd
3M China Ltd
5962
U
U
U
U
U
T
3M China Ltd
T
P
T
T
P
P
65
3M
3M
3M
3M
Anti-mold weather
resistance neutral
silicone
4905
4910
5952
T
T
U
T
66
3M China Ltd
3M China Ltd
3M
300lse
VHB
U
T
3M
U
T
U
U
U
U
U
U
U
U
U
U
67
Paint
Manufacturer/sample source
68
Nippon
69
Dulux
70
Nippon
71
72
Dashi
Oulong
73
Ivy
lacquer
Polyester paint suit
7mm
7mm
P
P
King Bound
Shenzhen Creek Co
Shanghai Kingbond Chemical Co
Ltd
Surface fireproof 76
77
78
Italy Abet Co
Italy Abet Co
Shanghai Hopewell Building
Materials Co Ltd
Print
Print
Bolliya
Green
Blue
Blue
P
P
P
T
T
T
P
P
P
T
T
T
79
Bolliya
board
Materials Co Ltd
Carpet
80
Tuntex
Blue
81
Ltd
Brijing Huade Huipu Blanket
Wallpaper Co
Huipu
Blue
83
Deko
Lafarge
12mm
9.5mm
P
P
P
U
P
P
P
T
Calcium silicate 84
Qiaotian
6mm
board
Co Ltd
6mm
P
P
T
P
T
P
6mm
Gypsum board
82
85
86
Yihe
Polaroid Factory
Cardboard
87
88
Jin Zhan
Hong Li
U
P
U
U
U
P
U
T
89
Co Ltd
Smurfit Kappa Cardboard
(Netherlands)
Smurfit Kappa
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Table 8
151
(Continued)
Material type
Serial
Manufacturer/sample source
Brand
Modell specification
number
method corrosion
corrosion evaluation
evaluation
Fireproof paint
90
91
Silver
films
Copper
films
Silver
Copper
Qiu Dun
B60-2
Zhong Nan
Zn-1
Museum dedicated
10mm
9mm
Materials Co
92
PVC board
93
sheet)
94
Others
95
Zhongchai
96
97
Rifeng
Senge
P
U
P
P
T
T
98
Zhong-Ren
Powder glue
99
KEN
Composite wood
100
Co Ltd
Shanghai Tang Ying Chemical Paint
Tang Ying
flooring adhesive
Thick white paint
Co Ltd
ACKNOWLEDGEMENTS
This work was financially supported by the National
Key Technology
R&D Program of China (No.
2006BAK20BO 1-3).
REFERENCES
3
4
5
6
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AUTHORS
SHENGWANG received a Bachelor's Degree in electronic
engineering from the University of Central Lancashire,
UK, in 2005, and obtained his Master's Degree in
advanced electronic engineering at the University of
Warwick, UK, in 2007. He is now a PhD student in
environmental
science at Fudan University, China.
He worked with some projects in digital image processing from 2003 to 2007, such as: digital watermark,
fingerprint
recognition,
digital image compression
and neural network design. Since 2007 he also has
researched methods for evaluating materials used in
storage and display cases in museums. Address: Department
of Environmental Science and Engineering, Fudan University,
220 Handan Road, Shanghai 200433, R R. China. Email:
081047001@fudan.edu.cn
LINGDONG KONG graduated
in 2005 from Fudan
University
with a Doctor's
Degree in physical
chemistry. In the same year, he joined the Department
of Environmental
Science and Engineering,
where
he is currently working as a researcher, studying the
heterogeneous chemistry between aerosol and sulfurcontaining compounds and field investigation. He also
has a continuing interest in problems associated with
display and storage materials, and other environmental
concerns. Address: as Mlczng.Email: ldkong@fudan.edu.cn
ZHISHENG AN graduated from the Department
of
Geology, Nanjing University, China in 1962 and
from the Geo-Chemistry Institute, Geologic Institute,
Chinese Academy of Sciences (CAS), Xian, China
as postgraduate in 1966; mainly in research of global
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AN IMPROVED
and mildew-proofing
Email:zxg628@yahoo.com.cn
of artifacts.
METAL
FILMS
Address:
153
as Wu.
Resume - Le test addy est lHl essai accelere de corrosion utilise par les musees pour evahler la pertinence des materiaux
proposes pour gamir ou confecti01l11er les vitrines d'exposition et de stockage. Le test standard addy necessite une periode d'essai
de 28 jours, et les resultats sont evalues par observation visuelle. Cet article decrit une methode d'essai amelioree, ce qui pourrait
reduire la duree du test de moitie. La meilleure methode utilise des films metalliques comme substituts aux coupons traditionnels
de metal representant un substitut d'objet d'art. Les resultats du nouvel essai sont ensuite evalues par ordinateur grace a un
traitement d'image numerique pour une selection plus objective de materiaux moins corrosifs.
Zusammenfassung - Del' addy-ust
ist eitl {beschleunigter { Korrosionstest, del' in Museen zur Evaluation del' Eignung von
Materialien angewendet wird, die in Vitrinen lmd bei A lifbewaJmmgskiisten zum Einsatz kommen. Del' Standard-addy-ust
verlangt 28-tiigige ustperioden, deren Ergebnisse durch visuelle Beobachtlmg optisch ausgewertet werden. In diesem Artikel wird
eine verbesserte ustmethode vorgestellt, die die fiir die Untersuchlmg eiforderliche Zeit um die Hiilfte reduzierel1 konnte. Die
verbesserte Methode 11lltzt Metalifilme als Ersatz fiir die tradition ellen l\1etallcoupons, die als Surrogate fiir KlHlstobjekte dienen.
Die neuen ustergebnisse werde1'1am Computer mittels digitaler Bildverarbeitung ausgewertet, lHl1 so eille objektivere Auswahl aus
weniger korrosiven Materialien treffen zu kon1'1en.
Resumen - EI test de addy es una prueba de corrosio1'1{{acelerada" empleada en museos para evaluar los materiales apropiados
a utilizar en lugares de exposicion y de almacenamie1'1to. El habitual test de addy requiere un periodo de prueba de 28 d{as,
y los resultados han de ser valorados visualmente. Este articulo describe una variacioll mejorada de este metodo, la cual permite
reducir la duraciotz de la prueba a la mitad. El metodo mejorado utiliza pe[{culas metalicas en vez de los cup01'1es tradicionales
actuando como {{sustitutos del objeto artlstico". Los nuevos resultados del test son evaluados a conti11lwcioll mediante procesado de
image1'1 digital computerizado para una seleccion mas objetiva de los materiales me1'1OScorrosivos.
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