Vous êtes sur la page 1sur 40

Demag DR-Pro rope hoist

FDR 20 foot-mounted hoist

42363644.eps

040407 EN

203 579 44

714 IS 813

Design overview

Selection criteria

Selection table

Hook paths

Motor selection depending on reeving arrangement and SWL

Foot-mounted hoist 2/1 reeving

Mounting position C3

Mounting position B4

10

Foot-mounted hoist 4/1 reeving

12

Mounting position C3 type H24

12

Mounting position C3 types H36, H54

14

Mounting position B4 type H24

16

Mounting position B4 types H36, H54

18

Foot-mounted hoist 4/2 reeving

20

Mounting position C3

20

Mounting position B4

22

Foot-mounted hoist 6/1 reeving

24

Mounting position D2

24

Foot-mounted hoist 8/1 reeving with mounting frame

26

Mounting position D2

26

Foot-mounted hoist 8/2 reeving with mounting frame

28

Mounting position D2

28

Foot-mounted hoist 6/1, 8/1, 8/2 reeving with mounting frame

30

Mounting position C3

30

Dimensions mounting frame

32

6/1 and 8/1 reeving

32

8/2 reeving

32

Possibilities of mounting the foot-mounted hoist

34

Foot-mounted hoist fitting material

35

Mounting

35

Motor data DR 20 with pole-changing hoist drives

36

Motor data DR 20 for inverter operation

37

20357944.indd/011206

Contents

Design overview

Geared limit switch

Foot plate

Hoist motor with gearbox

Rope retaining crosshead

Top block

4/1 bottom block

42363644.eps

Explanation of size designation / type assignment


F

DR Pro

20 -

10

4/1 -

Z-

6/1 -

400 -

00 -

50 -

A1
Rope routing
- Foot position A/B
- Rope lead-off 1 ... 4 (see sec. Rope lead-off)

Frequency [Hz]
Electrical equipment code 1)
Operating voltage [ V ]
Hoist speed in m/min
Motor type: Z = Cylindrical rotor
Hook path in m
Reeving
SWL in t
Range 20
Demag rope hoist

20357944.indd/011206

K
Z
F

= Low-headroom monorail hoist


= Crab
= Stationary

1) Code 00
Code 01

Prepared for electrical equipment provided by the customer.


FDR with internal electrics for application on a crane. Crane bridge enclosure and DSE-10R control pendant with control cable included.

Code 02

FDR with solo electrical equipment for use as a solo travelling hoist. DSE-10R control pendant with control cable included.

Code 03

As for code 01 but control via a radio control system DRC.

Code 04

As for code 02 but control via a radio control system DRC.

Code 05

FDR with fitted parallel in interface

Selection criteria

The size of the hoist is determined by the load


spectrum, average operating time per working day,
SWL and reeving.

1.

What are the operating conditions?

2.

What is the specified safe working load?

5. Do the loads need to be lifted and lowered with


high precision?

3.

To what height must the load be lifted?

6. Is horizontal load travel necessary?

4.

What is the required lifting speed?

7. How is the hoist to be controlled?

The load spectrum


(in most cases estimated) can be evaluated in
accordance with the following definitions:

The group is determined by the load spectrum and the operating time.
Load spectrum

Average operating time per working day in hours

1 Light
Hoist units which are usually subject to very small
loads and in exceptional cases only to maximum
loads.

SWL

Small partial load


Small dead load

Light

2-4

4-8

8-16

more than
16

Medium

1-2

2-4

4-8

8-16

Heavy

0,5-1

1-2

2-4

4-8

Very heavy

0,25-0,5

0,5-1

1-2

2-4

FEM

1Am

2m

3m

4m

ISO

M4

M5

M6

M7

Group of mechanisms to

Operating time
2 Medium
Hoist units which are usually subject to small loads
but rather often to maximum loads.
Group of mechanisms acc. to
FEM/ISO
Heavy partial load
Medium partial load
SWL

Medium dead load


Operating time

3 Heavy
Hoist units which are usually subject to medium
loads but frequently to maximum loads.

SWL

Heavy dead load

Operating time
4 Very heavy
Hoist units which are usually subject to maximum
and almost maximum loads.

Very heavy dead load

1Am/M4

2m/M5

Reeving method

3m/M6

4m/M7

SWL in t

1/1

6,3

3,2

2/1, 4/2

12,5

10

6,3

4/1, 8/2

25

20

16

12,5

6/1

40

32

25

20

8/1

50

40

32

25

Example
SWL
Load spectrum
Hoist speed
Creep hoist speed
Reeving
Average hook path
No. of cycles/hour
Working time/day

20 t
medium from table
6 m/min
1 m/min
4/1
5m
20
2 - 4 hours

SWL

The average operating time per working day is estimated or calculated as follows:

Operating time

Operating time/day =

Operating time/day =

2 x average hook path x no. of cycles/h x working time/day


60 x hoist speed
2 x 5 x 20 x 4
60 x 6

= 2,25 hours

20357944.indd/011206

For the medium load spectrum and an average daily operating time of 2,25
hours, the upper table shows group 2 m. For a load capacity of 20 t and 4/1 rope
reeving, the table below indicates hoist size DR 20 20.

Selection criteria

Selection table
Range

Group of mechanisms

SWL

FEM/ISO

[t]

Hoist speed [m/min]

2/1 reeving
1Am/M4

12,5

2m/M5

10

3m/M6

4m/M7

6,3

1Am/M4

25

2m/M5

20

3m/M6

16

4m/M7

12,5

1Am/M4

12,5

2m/M5

10

3m/M6

4m/M7

6,3

1Am/M4

40

2m/M5

32

3m/M6

25

4m/M7

20

6 / 1 1)

12 / 2 1)

1 - 16 (22) 2)

4/1 reeving

3 / 0,5 1)

6 / 1 1)
0,5 - 5 (7) 2)

0,5 - 8 (11) 2)

4/2 reeving

DR 20

6 / 1 1)

12 / 2 1)

1 - 16 (22) 2)

6/1 reeving

4 / 0,7 1)
0,3 - 3,3 (4,7) 2)

0,3 - 5,3 (7,4) 2)

8/1 reeving
1Am/M4

50

2m/M5

40

3m/M6

32

4m/M7

25

1Am/M4

25

2m/M5

20

3m/M6

16

4m/M7

12,5

3 / 0,5 1)
0,3 - 2,5 (3,5) 2)

0,2 - 4 (5,5) 2)

8/2 reeving

3 / 0,5 1)

6 / 1 1)
0,5 - 5 (7) 2)

0,5 - 8 (11) 2)

Hook paths
Reeving

20357944.indd/011206

Length of hoist unit


2/1

4/2

4/2 FEM 4m

4/1

6/1

8/1

8/2

H24

24

12,3

10,8

12

5,9

H36

36

21,2

19,7

18

12

10,3

H54

54

33,2

31,7

27

18

13,5

16,3

H74

24,7

18,5

23,4

1) Vmax / Vmin

Pole-changing motor

2) Vmin Vmax (Vpartial ) Frequency-controlled motor; (Vpartial ) in partial load range

Selection criteria

Motor selection depending on reeving arrangement and SWL


Motor selection with pole-changing hoist drives
Main/creep lifting F6
2/1 and 4/2

Hoist speed [m/min]

6/1

Group of mechanisms

1Am

Motor

ZBR 180 A
12/2
15/25% CDF

SWL

12,5

2m

10

12 / 2
3m

4m

1Am

12,5

40

3 / 0,5
3m

4m

ZBR 200 B
12/2
20/40% CDF
10

6,3

1Am

2m

4m

ZBR 180 A
ZBR 132 D
12/2
12/2
15/25% CDF 20/40% CDF
25

20

16

1Am

12,5

25

4 / 0,7

3 / 0,5
3m

4m

1Am

25

2m

2m

ZBR 200 B
12/2
15/25% CDF

8/1

ZBR 200 B
12/2
20/40% CDF
32

3m

6/1

6/1

ZBR 200 B
12/2
15/25% CDF

Motor

2m

2m

ZBR 200 B
12/2
15/25% CDF

6,3

Hoist speed [m/min]

SWL

1Am

ZBR 132 D
12/2
20/40% CDF

Reeving

Group of mechanisms

4/1 and 8/2

50

4m

ZBR 200 B
12/2
20/40% CDF
20

16

3m

ZBR 200 B
12/2
5/25% CDF
20

3m

12,5

4m
ZBR 200 B
12/2
20/40% CDF

40

32

25

20357944.indd/011206

Reeving

Selection criteria

Motor selection for inverter operation

Reeving

2/1 and 4/2

Hoist speed [m/min]

1 - 16 (22)

Group of mechanisms

1Am

2m

3m

4m

Motor

ZBR 180 A4 60%


DIC-4-090

ZBR 180 A4 60%


DIC-4-075

ZBR 132 C4 50%


DIC-4-060

ZBR 132 C4 60%


DIC-4-045

SWL

12,5

10

6,3

Reeving

4/1 and 8/2

Hoist speed [m/min]


Group of mechanisms

0,5 - 5 (7)
1Am

2m

Motor

ZBR 132 C4
50%
DIC-4-060

ZBR 132 C4
50%
DIC-4-045

SWL

25

20

0,5 - 8 (11)
3m

4m

ZBR 132 C4 60%


DIC-4-045
16

12,5

Reeving

4m

ZBR 180 A4
60%
DIC-4-090

ZBR 180 A4
60%
DIC-4-075

ZBR 132 C4
50%
DIC-4-060

ZBR 132 C4
60%
DIC-4-045

25

20

16

12,5

2m

Motor

ZBR 132 C4
50%
DIC-4-060

ZBR 132 C4
50%
DIC-4-045

SWL

40

32

0,3 - 5,3 (7,4)

3m

4m
ZBR 132 C4
60%
DIC-4-045

25

20

Reeving

1Am

2m

3m

4m

ZBR 180 A4
60%
DIC-4-090

ZBR 180 A4
60%
DIC-4-075

ZBR 132 C4
50%
DIC-4-060

ZBR 132 C4
60%
DIC-4-045

40

32

25

20

8/1

Hoist speed [m/min]

20357944.indd/011206

3m

0,3 - 3,3 (4,7)


1Am

Group of mechanisms

2m

6/1

Hoist speed [m/min]


Group of mechanisms

1Am

0,3 - 2,5 (3,5)


1Am

2m

Motor

ZBR 132 C4
50%
DIC-4-060

ZBR 132 C4
50%
DIC-4-045

SWL

50

40

0,2 - 4 (5,5)

3m

4m
ZBR 132 C4
60%
DIC-4-045

32

25

1Am

2m

3m

4m

ZBR 180 A4
60%
DIC-4-090

ZBR 180 A4
60%
DIC-4-075

ZBR 132 C4
50%
DIC-4-060

ZBR 132 C4
60%
DIC-4-045

50

40

32

25

Foot-mounted hoist 2/1 reeving

Mounting position C3

Rope
lead-off
bottom

Hook
travel

Highest
position

top
Inner edge hook throat

42362344.eps

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 2/1 reeving

Dimensions in mm
H24

H36

H54

1-groove

1-groove

1-groove

942

1291

1765

329,5

504

741

Rope drum
Foot distance R
Hook travel n
Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

695

783

903

Rope weight [kg]

77

121

173

Group of mechanisms

1Am + 2m

3m+4m

C1

750

780

C2

564

610

d2 2)

365

450

Weight
Reeving arrangement
parts [kg]

115

145

Dimensions
in mm

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

Foot-mounted hoist 2/1 reeving

Mounting position B4

Highest
position
Hook
travel
Rope
lead-off
bottom

Inner edge hook throat


top

42362444.eps

10

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 2/1 reeving

Dimensions in mm
Rope drum

H24

H36

H54

1-groove

1-groove

1-groove

942

1291

1765

329,5

504

741

Foot distance R
Hook travel n
Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

695

783

903

Rope weight [kg]

77

121

173

Group of mechanisms

1Am + 2m

3m+4m

C1

450

480

C2

564

610

d2 2)

365

450

115

145

Dimensions
in mm

Weight
Reeving arrangement
parts [kg]

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

11

Foot-mounted hoist 4/1

Mounting position C3 type H24

Hook
travel

Rope
lead-off
bottom

Highest
position

top

Inner edge hook throat

42362544.eps

12

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/1 reeving

Dimensions in mm
Rope drum

H24 1-groove

Hook travel n

117

Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

695

Rope weight [kg]

80

Group of mechanisms

1Am ... 3m

4m

C1

600

640

C2

593,5

575

d2 2)

355

400

Hook top m

381

400

Weight
Reeving arrangement
parts [kg]

215

228

Dimension

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

651

761

761

651

887

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

13

Foot-mounted hoist 4/1 reeving

Mounting position C3 types H36, H54

Highest
position
Hook
travel

Rope lead-off

bottom

top

Inner edge
hook throat

42362644.eps

14

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/1 reeving

Dimensions in mm
Rope drum

H36

H54

1-groove

1-groove

Foot distance R

1291

1765

Hook travel n

252

371

Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

783

903

Rope weight [kg]

116

164

1Am ... 3m

4m

C1

600

640

C2

550

575

d2 2)

Group of mechanisms

Dimension

355

400

Hook top m

381

381

Weight
Reeving arrangement
parts [kg]

215

228

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

15

Foot-mounted hoist 4/1 reeving

Mounting position B4 type H24

Hook travel
Highest
position

Rope lead-off
bottom

top

Inner edge
hook throat

42362744.eps

16

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/1 reeving

Dimensions in mm
Rope drum

H24 1-groove

Hook travel n

165

Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

695

Rope weight [kg]

80

Group of mechanisms

1Am ... 3m

4m

C1

600

640

C2

550

575

d2 2)

355

400

215

228

Dimension

Weight
Reeving arrangement
parts [kg]

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

17

Foot-mounted hoist 4/1 reeving

Mounting position B4 types H36, H54

Highest
position

Hook travel

Rope lead-off

bottom

top
Inner edge
hook throat

42362844.eps

18

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/1 reeving

Dimensions in mm
Rope drum

H36

H54

1-groove

1-groove

Foot distance R

1291

1765

Hook travel n

252

371

Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

783

903

Rope weight [kg]

116

164

1Am ... 3m

4m

C1

600

640

C2

550

575

d2 2)

355

400

215

228

Group of mechanisms

Dimension

Weight
Reeving arrangement
parts [kg]

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

19

Foot-mounted hoist 4/2 reeving

Mounting position C3

Highest
position

No
hook travel

Inner edge hook throat

42363044.eps

20

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/2 reeving

Dimensions in mm
Rope drum

H24

H36

H54

2-groove

2-groove

2-groove

942

1291

1765

Foot distance R
Rope dia. D

13

Gradient P

14

Weight 1) [kg]

698

786

906

Rope weight [kg]

32

45

63

Group of mechanisms

1Am + 2m + 3m

4m

C1

480

560

C2

363

405

d2 2)

280

365

Weight
Reeving arrangement
parts [kg]

133

161

Dimension

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

21

Foot-mounted hoist 4/2 reeving

Mounting position B4

Highest
position
No
hook travel
Inner edge hook throat

42363144.eps

22

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 4/2 reeving

Dimensions in mm
Rope drum

H24

H36

H54

2-groove

2-groove

2-groove

942

1291

1765

Foot distance R
Rope dia. D

13

Gradient P

14

Weight 1) [kg]

698

768

906

Rope weight [kg]

32

45

63

Group of mechanisms

1Am ... 3m

4m

C1

480

560

C2

363

405

d2 2)

280

365

Weight
Reeving arrangement
parts [kg]

133

161

Dimension

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

Motor weight [kg]

81

171

177

81

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

23

Foot-mounted hoist 6/1 reeving

Mounting position D2

Highest
position

Hook travel
bottom

top
Inner edge
hook throat

Centre of hook

Rope lead-off
bottom

42363244.eps

top

24

20357944.indd/011206

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

Foot-mounted hoist 6/1 reeving

Dimensions in mm
Rope drum

H24

H36

H54

H74

1-groove

1-groove

1-groove

1-groove

Foot distance R

942

1291

1765

2322

Hook travel n

110

168

247

340

Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

695

783

903

1045

Rope weight 6/1 [kg]

85

120

168

224

Dimension B

655,5

1120,5

672,5

675,5

Dimension X

1569

2409

2409

2969

Dimension Z

377

828

394

397

Group of mechanisms

1Am ... 3m

4m

C1

320

343

C2

681

706

d2 2)

355

400

290

315

Dimension

Weight
Reeving arrangement
parts [kg]

Motor variants
Hoist motor size

ZBR 132 C 4

ZBR 180 A 4

ZBR 200 B
12/2

127

157

201

185

270

311

575

685

810,5

Motor weight [kg]

81

171

320

Dimensions
in mm

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

25

Foot-mounted hoist 8/1 reeving with mounting frame

Mounting position D2

Highest
position
Hook travel

Inner edge
hook throat

42363344.eps

Rope lead-off
bottom

top

The dimensions marked with * each increase by 84 mm when a drum brake is fitted.

26

20357944.indd/011206

Reduce dimension Z by 84 mm.

Foot-mounted hoist 8/1 reeving with mounting frame

Dimensions in mm
Rope drum

H24

H36

H54

H74

1-groove

1-rillig

1-rillig

1-rillig

Foot distance R

942

1291

1765

2322

Hook travel n

82

126

185

255

Rope dia. D

18

Gradient P

19,5

Weight 1) [kg]

695

783

903

1045

Rope weight 8/1 [kg]

89

124

172

228

Dimension B

691

1142

708

711

Dimension X

1569

2409

2409

2969

Dimension Z

377

828

394

397

Group of mechanisms

1Am ... 4m

532

C1

330

C2

767,5

d2 2)

400

Weight
Reeving arrangement
parts [kg]

416

Dimension

Motor variants
Hoist motor size

Dimensions
in mm

ZBR 132 C 4

ZBR 180 A 4

ZBR 200 B
12/2

127

157

201

185

270

311

575

685

810,5

81

171

320

Motor weight [kg]

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

27

Foot-mounted hoist 8/2 reeving with mounting frame

Mounting position D2

Highest
position

Inner edge
hook throat

42363444.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

28

20357944.indd/011206

Reduce dimension Z by 84 mm.

Foot-mounted hoist 8/2 reeving with mounting frame

Dimensions in mm
Rope drum

H24

H36

H54

H74

2-groove

2-groove

2-groove

2-groove

Foot distance R

942

1291

1765

2322

Dimension m

700

1210,5

1128,5

1390

Rope dia. D

13

Gradient P

14

Weight 1) [kg]

698

768

906

1048

Rope weight [kg]

32

45

63

83

Dimension X

1569

2409

2409

2969

Dimension Z

377

828

394

397

Group of mechanisms

1Am ... 3m

4m

h min

432

432

A1

532

582

A2

305

374

400

500

C1

600

700

C2

485

520

d2 2)

280

355

275

325

223

270

Dimension

Weight
Reeving arrangement
parts [kg]

Motor variants
Hoist motor size

Dimensions
in mm

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

81

171

177

81

320

Motor weight [kg]

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

29

Foot-mounted hoist 6/1, 8/1, 8/2 reeving with mounting frame

Mounting position C3

Highest
position

Inner edge
hook throat

42363744.eps

The dimensions marked with * each increase by 84 mm when a drum brake is fitted

30

20357944.indd/011206

Reduce dimension Z by 84 mm.

Foot-mounted hoist 6/1, 8/1, 8/2 reeving with mounting frame

Dimensions in mm
Rope drum

H24

H36

H54

H74

2-groove

2-groove

2-groove

2-groove

Foot distance R

942

1291

1765

2322

Dimension m

700

1210,5

1128,5

1390

Rope dia. D

13

Gradient P

14

Weight 1) [kg]

698

768

906

1048

Rope weight [kg]

32

45

63

83

Dimension X

1569

2409

2409

2969

Dimension Z

377

828

394

397

Group of mechanisms

1Am ... 3m

4m

h min.

720

720

A1

532

582

A2

324

374

400

500

C1

600

700

C2

485

520

d2 2)

280

355

275

325

223

270

Dimension

Weight
Reeving arrangement
parts [kg]

Motor variants
Hoist motor size

Dimensions
in mm

ZBR 132 C 4

ZBR 180 A 4

ZBR 180 A
12/2

ZBR 132 D
12/2

ZBR 200 B
12/2

127

157

157

127

201

185

270

270

185

311

575

685

685

575

810,5

81

171

177

81

320

Motor weight [kg]

20357944.indd/011206

Type of connection

Frequency-controlled

Pole-changing

1) Weight data without rope and motor


2) In root of groove

31

Dimensions mounting frame

6/1 reeving

42362944.eps

32

42740544.eps

20357944.indd/011206

8/1 reeving

8/2 reeving

42362244.eps

Reeving

6/1 and 8/1

Group of mechanisms

1Am ... 4m

Drum length

8/2
1Am ... 3m

H24, H36, H54, H74

4m

H24, H36, H54, H74

700

550

650

550

400

500

640

490

590

500

400

400

Dimension

Reeving 6/1 and 8/1


Drum length

Dimension

H24

H36

H54

H74

1400

2240

2800

1649

2489

3049

1569

2409

2969

G 6/1

607

G 8/1

662

20357944.indd/011206

Reeving 8/2
Drum length

Dimension

H24

H36

H54

H74

1400

2240

2800

1654

2494

3054

1574

2414

2974

33

Possibilities of mounting the foot-mounted hoist

Foot-mounted variant

Mounting with mounting frame

34

20357944.indd/011206

42363844.eps

Foot-mounted hoist fitting material

Mounting
No foot plate

With foot plate

Foot plate

42361644.eps

Dimensions foot plate


25

45
79

35

245

18

27

120

76

15

45

Foot flange/gearbox

65

Ma = 300 Nm
76

390

79

79
700

20357944.indd/011206

76

42361744.eps

35

Motor data DR 20 with pole-changing hoist drives

Design is in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made
on electric hoists.
Main/creep lifting F6
Motor data
Type

Number of
poles

PN

CDF

[kW]

[%]

n
[rpm]

Starts/h

ZBR 132 D 12/2


20/40% CDF

12

1,4

8,9

ZBR 180 A 12/2


15/25% CDF

12

2,2

13,8

ZBR 200 B 12/2


15/25% CDF

12

4,3

27,2

ZBR 200 B 12/2


20/40% CDF

12

3,4

21,7

IN

IA

[A]

[A]

20

400

240

9,6

40

2870

120

18,0

15

460

160

12,7

25

2905

80

29,0

15

460

160

24,0

25

2890

80

53,0

20

470

240

22,0

40

2915

120

43,0

cos N

cos A

15,0

0,54

0,68

120,0

0,89

0,85

27,0

0,42

0,48

199,0

0,90

0,63

48,0

0,40

0,46

310,0

0,91

0,53

48,0

0,36

0,46

310,0

0,90

0,53

DR 20 range

36

Mains connection delay fuse for 50 Hz 1)

Supply lines 2) for 5% voltage drop U and start-up current IA for


50 Hz

400 V

400 V (U 20 V)

Motor size

mm

ZBR 132 D 12/2

50

2,5

15

ZBR 180 A 12/2

63

10

45

ZBR 200 B 12/2

125

16

30

1) Fuse links do not apply in conjunction with a cross travel motor.


2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m.

20357944.indd/011206

Required supply cable conductor cross sections and fuse links

Motor data DR 20 for inverter operation

Design is in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made
on electric hoists.

Acceleration current of inverter-operated hoist motor = 1,2 x rated current I(A).


Rated cos phi of inverter-operated hoist motor

= 1,0
Hoist
output

Motor data
Reeving

Hoist speed
[m/min]

Group of
mechanisms FEM

Type

Brake

Number of
poles

CDF

60%

n
at 87 Hz
[rpm]

1Am
ZBR 180 A4
2/1,
4/2

B280

P Hoist

Inverter
Type

[kW]

Rated
current
at 2 kHz
[A]

36,7

DIC-4-090

90

29,7

DIC-4-075

75

2545

2m
1 - 16 (22)
3m
ZBR 132 C4

B140

50%

2520

23,8

DIC-4-060

60

60%

2530

19,1

DIC-4-045

45

22,4

DIC-4-060

60

50%

2520
18,0

DIC-4-045

45

14,5

DIC-4-045

45

11,5

DIC-4-045

45

36,0

DIC-4-090

90

28,9

DIC-4-075

75

4m
1Am
2m
0,5 - 5 (7)

ZBR 132 C4

B140

3m
60%
4/1,

4m

8/2

1Am
ZBR 180 A4

B280

60%

2530

2545

2m
0,5 - 8 (11)
3m
ZBR 132 C4

B140

50%

2520

23,1

DIC-4-060

60

60%

2530

18,2

DIC-4-045

45

23,7

DIC-4-060

60

50%

2520
19,0

DIC-4-045

45

15,0

DIC-4-045

45

12,0

DIC-4-045

45

38,1

DIC-4-090

90

30,6

DIC-4-075

75

4m
1Am
2m
0,3 - 3,3 (4,7)

ZBR 132 C4

B140

3m
60%

2530

4m
6/1
1Am
ZBR 180 A4

B280

60%

2545

2m
0,3 - 5,3 (7,4)
3m
ZBR 132 C4

B140

50%

2520

23,8

DIC-4-060

60

60%

2530

19,2

DIC-4-045

45

22,2

DIC-4-060

60

50%

2520
17,8

DIC-4-045

45

14,3

DIC-4-045

45

11,2

DIC-4-045

45

35,7

DIC-4-090

90

28,6

DIC-4-075

75

4m
1Am
2m
0,3 - 2,5 (3,5)

ZBR 132 C4

B140

3m
60%

2530

4m
8/1
1Am
ZBR 180 A4

B280

60%

2545

2m
0,2 - 4 (5,5)
3m
ZBR 132 C4

20357944.indd/011206

4m

B140

50%

2520

22,7

DIC-4-060

60

60%

2530

17,9

DIC-4-045

45

37

Motor data DR 20 for inverter operation

Mains connection delay fuse for 50 Hz 1)

Supply lines 2) for 5% voltage drop U

400 V
A

mm

DIC-4-045

63

10

90

DIC-4-060

80

16

90

DIC-4-075

100

25

DIC-4-090

38

400 V (U 20 V)

Inverter type

125

90
2

32 (2 x 16 mm )

1) Fuse links do not apply in conjunction with a cross travel motor.


2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m.

65

20357944.indd/011206

DR 20 range

20357944.indd/011206

Notes

39

Demag Cranes & Components GmbH


Telephone (+49 2335) 92-0 Telefax (+49 2335) 927676
www.demagcranes.de
Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter

Subject to change. Not liable for errors or omissions.

Printed in Germany

P.O. Box 67, D-58286 Wetter