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CHAPTER 1 SAFETY AND GENERAL
Section 1.00 Warning Tags And Decal
Locations
Warning Tags And Decal Locations....................... 1.00-1
Crankshaft...................................................... 1.15-4
Connecting Rods............................................ 1.15-4
Pistons ........................................................... 1.15-4
Cylinder Sleeves ............................................ 1.15-4
Camshaft........................................................ 1.15-5
Cylinder Head And Valves .................................... 1.15-5
Turbocharger.................................................. 1.15-5
Intercooler ...................................................... 1.15-5
Carburetor ...................................................... 1.15-5
Intake Manifold............................................... 1.15-5
Exhaust Manifold............................................ 1.15-5
Engine Identification Views F18/H24................. 1.15-6
Left Side View ................................................ 1.15-6
Right Side View.............................................. 1.15-8
Front View .................................................... 1.15-12
Rear View..................................................... 1.15-14
Engine Identification Views L36/P48 ............... 1.15-17
Left Side View .............................................. 1.15-17
Right Side View............................................ 1.15-18
Front View .................................................... 1.15-19
Rear View..................................................... 1.15-20
General Specifications ........................................ 1.15-22
Specific Fastener Torque Values ........................ 1.15-25
General Torque Values ....................................... 1.15-27
English/metric Conversions ................................. 1.15-29
Index Of Sealants, Adhesives,
And Lubricants .................................................... 1.15-31
iii
CONTENTS
Section 2.10 Ignition System
Description
CEC Ignition Module System................................. 2.10-1
Magneto Ignition System ....................................... 2.10-1
Ignition System Component Description ............... 2.10-2
CEC Ignition Module ...................................... 2.10-2
CEC Hall-effect Pickup................................... 2.10-2
CEC Timing Magnets ..................................... 2.10-2
High Tension Leads ....................................... 2.10-2
Wiring Harness............................................... 2.10-2
Ignition Coils................................................... 2.10-2
Spark Plugs .................................................... 2.10-2
Hazardous Location Ignition System
(CSA Approved) Component Description
(Optional)............................................................... 2.10-3
Ignition Switch ................................................ 2.10-3
Shielded Ignition Coil...................................... 2.10-4
Shielded Spark Plug....................................... 2.10-4
Primary Wiring................................................ 2.10-4
Secondary Wiring ........................................... 2.10-4
Ignition Module Polarity ...................................... 2.10-4
CEC Generator System Description...................... 2.10-4
CEC Knock Detection Module System
F18/H24 Only ........................................................ 2.10-5
System Description ........................................ 2.10-5
Operator Interface .......................................... 2.10-5
Components ................................................... 2.10-5
Ignition Systems Served................................. 2.10-6
CEC Detonation Sensing Module L36/P48 ......... 2.10-6
CONTENTS
Ignition Switch................................................. 2.50-3
Customer Supplied Safety Shutdown
Switches ......................................................... 2.50-3
Optional Instrument Panel .............................. 2.50-3
Pressure And Temperature Switch
Calibration....................................................... 2.50-3
CONTENTS
Spark Plug Removal CSA Shielded
Ignition............................................................ 4.10-4
Spark Plug Installation CSA Shielded
Ignition............................................................ 4.10-5
CSA Shielded Ignition System Maintenance ......... 4.10-6
Ignition Coils................................................... 4.10-7
Shielded Ignition Timing ................................. 4.10-8
Spark Plug Specifications...................................... 4.10-8
Ignition Module ............................................. 4.10-10
Power supply................................................ 4.10-10
Ignition Module Leds .................................... 4.10-10
CEC Ignition Module Timing Adjustment
Dynamic ....................................................... 4.10-10
Basic Timing Specification CEC................ 4.10-12
Magneto Installation ............................................ 4.10-12
Setting Ignition Timing Static..................... 4.10-12
Timing Adjustment Dynamic...................... 4.10-13
Basic Timing Specification ........................... 4.10-14
CEC Generator Servicing .................................... 4.10-14
CONTENTS
Cleaning Microspin Centrifuge
(P/N 489189) ......................................... 4.30-15
Assembly Of Microspin Centrifuge ........ 4.30-15
Shell And Tube Oil Cooler Maintenance.............. 4.30-16
Prelube/Postlube System..................................... 4.30-18
Prelube/Postlube Specifications ................... 4.30-18
Electric Prelube Motor .................................. 4.30-18
CHAPTER 5 TROUBLESHOOTING
Section 5.00 Troubleshooting
Troubleshooting Chart........................................... 5.00-1
APPENDIX A INDEX
Alphabetical Index ...................................................... A-1
vii
CONTENTS
WARRANTY INFORMATION
Continuous Duty Applications.................................... W-1
Excess of Continuous Duty Applications ................... W-2
Express Limited Warranty For Genuine Waukesha
Service Parts ............................................................. W-3
Express Limited Warranty For
Custom Engine Control ............................................. W-4
viii