Académique Documents
Professionnel Documents
Culture Documents
Scroll Water-Cooled
Packaged Unit
Models: MWCP 18 A
MWCP 30 A
MWCP 35 A
MWCP 55 A
MWCP 70 A
MWCP 75 A
MWCP 85 A
MWCP
MWCP
MWCP
MWCP
MWCP
MWCP
MWCP
95 A
105 A
115 A
125 A
130 A
160 A
200 A
Contents
Description .................................................................................................................... 2
Specification ............................................................................................................. 3- 7
Performance Table ........................................................................................................ 8
Outlines and Dimensions ...................................................................................... 9 - 12
Installation ............................................................................................................ 13 - 14
Piping Connections ............................................................................................. 15 - 16
Duct Connections ....................................................................................................... 17
Operation ..................................................................................................................... 18
Electrical Data ............................................................................................................. 19
Electronic Controller .......................................................................................... 20 21
Wiring Diagrams ................................................................................................... 22 - 31
Fan Curve ............................................................................................................. 32 36
Maintenance................................................................................................................. 37
Trouble Shooting......................................................................................................... 38
Note: Installation and maintenance are to be performed only by qualified personnel who are
familiar with local codes and regulations, and experienced with this type of equipment,
Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.
Warning: Moving machinery and electrical power hazards. May cause severe personal injury or death.
Disconnect and lock off power before servicing equipment.
"McQuay" is a registered trademark of McQuay International. All rights reserved throughout the world.
2003 McQuay International
"Bulletin illustrations cover the general appearance of McQuay International products at the time of publication
and we reserve the right to make changes in design and construction at any time without notice."
Page 1
Description
The McQuay SCROLL MWCP water-cooled packaged units are designed for duct type air-conditioning
system in commercial and industrial application. An optional plenum is available for MWCP18A-MWCP70A,
for free standing applications. The MWCP water-cooled packaged unit has single or multiple hermetic
compressors with independent refrigerant circuits. Each refrigerant circuit consists of a high efficiency
condenser, a sealed strainer, and capillary tubes. Every McQuay MWCP unit has been leak tested,
evacuated and fully charged with refrigerant R22 at the factory.
Quiet operation.
Unmatched reliability with 70% fewer moving parts than comparably sized reciprocating compressors.
Greater capability at handling liquid and debris in the system.
High efficiency performance.
Quality Assurance
Each unit is leak-tested, evacuated, fully charged with refrigerant and run tested in McQuays ISO9001
certified factory.
Page 2
Specifications
Specifications for 50Hz
MODEL
MWCP18A
MWCP30A
MWCP35A
MWCP55A
kcal/h
14620
22360
30100
45580
60370
Btu/h
58100
88800
119600
181000
240000
W
W
17000
6000
26000
9000
35000
12000
53000
21000
70200
27000
COOLING
kW
4.34 (4.16)
7.1 ( 7.1)
9.7 (9)
14.29 (13.49)
19 (18)
HEATING
kW
6.55 (6.37)
10.1 (10.1)
14.2 (13.5)
24 (23.4)
31 (30)
0 - 100
0 - 100
0-33-67-100
0 - 50 - 100
1.7 + 3.3
3.7 x 2
V/Ph/Hz
CAPACITY STEPS
380-415V / 3 / 50Hz
0 - 100
REFRIGERANT
R22
REFRIGERANT CHARGE
kg
1.45
2.5
REFRIGERANT CONTROL
ROWS
FPI
12
12
12
13
13
TYPE
FAN
3.1
CAPILLARY TUBES
TYPE
EVAPORATOR
DRIVE
MOTOR OUTPUT
AIR FLOW
EXTERNAL STATIC PRESSURE
BELT DRIVE
kW
0.55 (0.37)
1.1
2.2 (1.5)
3 (2.2)
4 (3)
m/h
2880
4200
5400
8100
10800
CFM
1694
2470
3176
4765
6353
inWg
0.31 (0)
0.39 (0)
0.39 (0)
0.59 (0)
0.59 (0)
Pa
80 (0)
100 (0)
100 (0)
150 (0)
150 (0)
12.6
TYPE
CONDENSER
WATER FLOW
m/h
3.4
5.5
8.5
11
3.5
3.7
3.8
4.2
LENGTH
mm
1078
1078
1278
1722
1922
WIDTH
mm
647
647
677
736
836
HEIGHT
mm
1789 (2058)
1789 (2058)
1902 (2172)
1921 (2195)
2035 (2404)
kg
205 (220)
235 (250)
280 (300)
455 (485)
610 (650)
DIMENSION
mm
825 565
825 754
1025 775
725 725
825 825
NET WEIGHT
AIR FILTER
TUBE IN TUBE
mH2O
WATER HEADLOSS
DIMENSIONS
QUANTITY
TYPE
COMPRESSOR
SCROLL
QUANTITY
POWER OUTPUT
MWCP70A
kW
dB(A)
3.79
52
6
63
7.5
65
3.79 + 7.5
67
7.5 2
70
Note:
1.
The nominal cooling capacity is based on the following condition: entering air temperature 26.7C (80F) db, 19.5C (67F) wb, entering cooling
2.
Capacities are gross capacities which do not include a deduction for evaporator fan motor heat.
water temperature 29.4C (85F), leaving cooling water temperature 35C (95F).
3.
External static pressures are maximum allowable ESP based on standard motors at nominal airflow.
4.
5.
The numbers in the parentheses are applicable for the units with plenum.
Page 3
MWCP75A
MODEL
TOTAL COOLING CAPACITY
ELECTRICAL HEATER
TOTAL POWER INPUT
COOLING
HEATING
MWCP85A
MWCP95A
68270
74820
83580
91160
98900
Btu/h
270910
297400
331640
362400
393160
79400
97000
97200
106000
115000
36000
36000
42000
42000
48000
kW
22
23.5
26.5
28
32.5
kW
40
40
47.5
47.5
53.5
0 - 50 - 100
0-33-67-100
5x2
4.4 x 3
V/Ph/Hz
CAPACITY STEPS
380-415V / 3 / 50Hz
0 - 50 - 100
0 - 50 -100
0-46-54-100
REFRIGERANT
R22
REFRIGERANT CHARGE
kg
4.3 x 2
4.1 x 2
7.1 + 5.7
REFRIGERANT CONTROL
CAPILLARY TUBES
TYPE
ROWS
FPI
12
TYPE
FAN
12
12
12
12
DRIVE
MOTOR OUTPUT
AIR FLOW
BELT DRIVE
kW
5.5
5.5
5.5
m/h
13600
13600
16000
16000
19800
CFM
8000
8000
9412
9412
11647
inWg
0.79
0.79
0.98
0.98
0.98
Pa
200
200
250
250
250
TYPE
CONDENSER
WATER FLOW
m/h
13.8
15
18.7
20.6
23
4.3
4.3
4.5
4.5
4.5
LENGTH
mm
1962
1962
1962
1962
2182
WIDTH
mm
1060
1060
1060
1060
1243
HEIGHT
mm
1961
1961
1961
1961
2040
kg
720
800
930
940
1010
NET WEIGHT
AIR FILTER
mH2O
WATER HEADLOSS
DIMENSIONS
DIMENSION
mm
529 x 660
593 x 686
QUANTITY
TYPE
COMPRESSOR
MWCP115A
kcal/h
POWER SOURCE
EVAPORATOR
MWCP105A
SCROLL RECIPROCATE
QUANTITY
POWER OUTPUT
kW
9x2
9.75 x 2
11.25 + 9.75
11.25 x 2
9x3
dB(A)
72
72
74
74
75
Note:
1.
The nominal cooling capacity is based on the following condition: entering air temperature 26.7C (80F) db, 19.5C (67F) wb, entering cooling
2.
Capacities are gross capacities which do not include a deduction for evaporator fan motor heat.
water temperature 29.4C (85F), leaving cooling water temperature 35C (95F).
3.
External static pressures are maximum allowable ESP based on standard motors at nominal airflow.
4.
5.
The numbers in the parentheses are applicable for the units with plenum.
Page 4
MODEL
MWCP125A
MWCP130A
MWCP160A
MWCP200A
kcal/h
109540
112660
141040
171020
Btu/h
434690
447800
560680
678030
127400
131000
164000
198720
48000
48000
60000
60000
COOLING
kW
34.5
36.75
48
61
HEATING
kW
55.5
55.5
71
84
0-33-67-100
0-33-67-100
0 - 50 -100
0-20-40-60-80-100
7.4 x 2
(14 x 2) + 12
V/Ph/Hz
CAPACITY STEPS
380-415V / 3 / 50Hz
REFRIGERANT
R22
REFRIGERANT CHARGE
kg
4.5 x 3
5.8 x 3
REFRIGERANT CONTROL
CAPILLARY TUBES
TYPE
EVAPORATOR
ROWS
FPI
12
12
12
12
TYPE
FAN
DRIVE
MOTOR OUTPUT
AIR FLOW
EXTERNAL STATIC PRESSURE
BELT DRIVE
kW
7.5
7.5
11
7.5x2
m/h
22000
22000
26400
31800
CFM
12941
12941
15529
530
inWg
1.18
1.18
1.18
1.38
Pa
300
300
300
350
TYPE
CONDENSER
WATER FLOW
m/h
25.4
26.3
31
mH2O
4.6
4.6
4.6
5.7
LENGTH
mm
2182
2182
2182
3012
WIDTH
mm
1243
1243
1243
1534
HEIGHT
mm
2040
2040
2040
2083
kg
1030
1150
1210
1400
593 x 686
629 x 673
WATER HEADLOSS
DIMENSIONS
NET WEIGHT
AIR FILTER
DIMENSION
mm
593 x 686
QUANTITY
TYPE
COMPRESSOR
QUANTITY
POWER OUTPUT
SCROLL RECIPROCATE
3
kW
9x3
9.75 x 3
18.5 x 2
(18.5 x 2) + 9
dB(A)
76
76
77
79
Note:
1.
The nominal cooling capacity is based on the following condition: entering air temperature 26.7C (80F) db, 19.5C (67F) wb, entering cooling
2.
Capacities are gross capacities which do not include a deduction for evaporator fan motor heat.
water temperature 29.4C (85F), leaving cooling water temperature 35C (95F).
3.
External static pressures are maximum allowable ESP based on standard motors at nominal airflow.
4.
5.
The numbers in the parentheses are applicable for the units with plenum.
Page 5
COOLING
MWCP18A
MWCP30A
MWCP35A
MWCP55A
kcal/h
14450
19780
27520
42140
55040
Btu/h
57320
78630
109400
167520
218800
16800
23000
32000
49000
64000
kW
4.09 (3.91)
6.14
8.95 (8.25)
13.11(12.31)
17.5 (16.5)
0 - 100
0 - 100
0-33-67-100
0 - 50 - 100
1.5 + 2.8
3.1 + 3.6
POWER SOURCE
V/Ph/Hz
CAPACITY STEPS
460V / 3 / 60Hz
0 - 100
REFRIGERANT
R22
REFRIGERANT CHARGE
kg
1.5
1.8
REFRIGERANT CONTROL
EVAPORATOR
FAN
3
CAPILLARY TUBES
TYPE
TYPE
DRIVE
MOTOR OUTPUT
AIR FLOW
EXTERNAL STATIC PRESSURE
BELT DRIVE
kW
0.55 (0.37)
1.1
2.2 (1.5)
3 (2.2)
4 (3)
m/h
2880
4200
5400
8100
10800
CFM
1694
2470
3176
4765
6353
inWg
0.31 (0)
0.39 (0)
0.39 (0)
0.59 (0)
0.59 (0)
Pa
80 (0)
100 (0)
100 (0)
150 (0)
TYPE
CONDENSER
WATER FLOW
3.4
5.5
8.5
11
3.5
3.7
3.8
4.2
LENGTH
mm
1078
1078
1278
1722
1922
WIDTH
mm
647
647
677
736
836
HEIGHT
mm
1789 (2058)
1789 (2058)
1902 (2172)
1921 (2195)
2035 (2404)
kg
205 (220)
235 (250)
280 (300)
455 (485)
610 (650)
DIMENSION
mm
825 565
825 754
1025 775
725 725
825 825
QUANTITY
TYPE
COMPRESSOR
12.6
SCROLL
QUANTITY
POWER OUTPUT
150 (0)
SHELL & TUBE
m/h
NET WEIGHT
AIR FILTER
TUBE IN TUBE
mH2O
WATER HEADLOSS
DIMENSIONS
MWCP70A
kW
3.54
5.04
6.75
3.54 + 6.75
6.75 2
dB(A)
52
63
65
67
70
Note:
1.
The nominal cooling capacity is based on the following condition: entering air temperature 26.7C (80F) db, 19.5C (67F) wb, entering cooling
2.
Capacities are gross capacities which do not include a deduction for evaporator fan motor heat.
water temperature 29.4C (85F), leaving cooling water temperature 35C (95F).
3.
External static pressures are maximum allowable ESP based on standard motors at nominal airflow.
4.
5.
The numbers in the parentheses are applicable for the units with plenum.
Page 6
MODEL
TOTAL COOLING CAPACITY
TOTAL POWER INPUT
COOLING
MWCP85A
MWCP105A
MWCP115A
MWCP130A
kcal/h
68800
79120
92880
103200
130720
Btu/h
273500
314530
369230
410260
519660
80000
92000
108000
120000
152000
kW
22
25
28
34.5
41
0-33-67-100
0 - 50 -100
7.0 2
POWER SOURCE
V/Ph/Hz
CAPACITY STEPS
460V / 3 / 60Hz
0 - 50 -100
0 - 50 - 100
0-33-67-100
REFRIGERANT
R22
REFRIGERANT CHARGE
kg
5.2 2
5.3 2
3.7 x 3
REFRIGERANT CONTROL
EVAPORATOR
FAN
CAPILLARY TUBES
TYPE
TYPE
DRIVE
MOTOR OUTPUT
AIR FLOW
EXTERNAL STATIC PRESSURE
BELT DRIVE
kW
5.5
5.5
7.5
11
m/h
13600
16000
19800
22000
26400
CFM
8000
9412
11647
12941
15529
inWg
0.79
0.98
0.98
1.18
1.18
Pa
200
250
250
300
300
TYPE
CONDENSER
WATER FLOW
m/h
15
20.6
23
26.3
31
4.3
4.5
4.5
4.6
4.6
LENGTH
mm
1962
1962
2182
2182
2182
WIDTH
mm
1060
1060
1243
1243
1243
HEIGHT
mm
1961
1961
2040
2040
2040
kg
800
940
1010
1150
1210
NET WEIGHT
AIR FILTER
WATER HEADLOSS
DIMENSIONS
DIMENSION
mm
529 660
QUANTITY
593 686
TYPE
COMPRESSOR
SCROLL RECIPROCATE
QUANTITY
POWER OUTPUT
MWCP160A
kW
92
9.75 2
7.5 3
93
15 2
dB(A)
72
74
75
76
77
Note:
1.
The nominal cooling capacity is based on the following condition: entering air temperature 26.7C (80F) db, 19.5C (67F) wb, entering cooling
2.
Capacities are gross capacities which do not include a deduction for evaporator fan motor heat.
water temperature 29.4C (85F), leaving cooling water temperature 35C (95F).
3.
External static pressures are maximum allowable ESP based on standard motors at nominal airflow.
4.
5.
The numbers in the parentheses are applicable for the units with plenum.
Page 7
Performance Table
WATER TEMPERATURE OFF CONDENSER
AIR ON EVAPORATOR
MWCP18A
MWCP30A
MWCP35A
MWCP55A
MWCP70A
MWCP75A
MWCP85A
MWCP95A
MWCP105A
MWCP115A
MWCP125A
MWCP130A
MWCP160A
MWCP200A
2880
4200
5400
8100
10800
13600
13600
16000
16000
19800
22000
22000
26400
31800
WB TEMP C
DB TEMP C
MODEL
NOMINAL AIR
FLOW m3/h
21C
TOTAL
CAPACITY
(kW)
SENSIBLE
CAPACITY
(kW)
35C
INPUT
(kW)
TOTAL
CAPACITY
(kW)
SENSIBLE
CAPACITY
(kW)
40C
INPUT
(kW)
TOTAL
CAPACITY
(kW)
SENSIBLE
CAPACITY
(kW)
INPUT
(kW)
21
15
15.42
9.82
3.46
14.53
9.58
4.24
14.25
9.66
4.56
27
19
16.99
11.49
3.56
16.00
11.12
4.34
15.61
11.18
4.71
32
23
18.32
13.08
3.66
17.59
12.96
4.45
17.57
13.28
4.83
21
15
23.13
14.90
5.71
21.79
14.27
6.94
21.37
14.34
7.45
27
19
25.48
17.35
5.87
24.00
16.70
7.10
23.42
16.89
7.69
32
23
27.48
19.81
6.02
26.39
19.48
7.28
26.36
20.06
7.88
21
15
30.84
20.39
9.43
29.05
18.94
9.01
28.49
19.12
8.88
27
19
33.97
22.69
10.16
32.00
22.02
9.70
31.22
22.29
9.52
32
23
36.63
25.97
10.79
35.18
25.54
10.45
35.14
26.32
10.44
21
15
47.23
31.46
11.67
44.49
30.61
13.99
43.63
30.98
14.95
27
19
52.02
36.73
11.97
49.00
35.57
10.29
47.81
36.00
15.40
32
23
56.10
41.79
12.27
53.87
41.26
14.63
53.81
42.62
15.76
21
15
62.65
40.60
15.52
59.01
39.06
18.60
57.88
39.71
19.88
27
19
69.01
47.34
15.92
65.00
45.70
19.00
63.42
45.85
20.47
32
23
74.41
54.24
16.31
71.46
53.09
19.45
71.38
54.25
20.95
21
15
70.85
47.61
17.82
66.73
46.18
21.52
65.45
46.73
23.05
27
19
78.03
55.32
18.30
73.50
53.58
22.00
71.71
54.00
23.77
32
23
84.14
63.02
18.77
80.81
62.06
22.54
80.72
64.09
24.34
21
15
79.04
53.11
18.97
74.45
51.52
22.98
73.02
52.14
24.64
27
19
87.06
61.73
19.49
82.00
59.78
23.50
80.00
60.24
25.41
32
23
93.88
70.32
20.00
90.15
69.24
24.09
90.05
71.50
26.04
21
15
86.75
59.34
21.63
81.71
57.28
25.95
80.14
58.34
27.73
27
19
95.55
68.99
22.18
90.00
66.69
26.50
87.81
67.35
28.56
32
23
103.03
78.51
22.74
98.95
77.28
27.13
98.84
79.47
29.23
21
15
96.39
65.93
22.78
90.79
63.64
27.41
89.05
64.83
29.32
27
19
106.17
76.65
23.37
100.00
74.10
28.00
97.57
74.84
30.21
32
23
114.48
87.23
23.97
109.94
85.86
28.68
109.82
88.30
30.93
21
15
106.03
69.66
26.23
99.87
67.11
31.79
97.95
68.37
34.08
27
19
116.78
81.05
26.95
110.00
78.32
32.50
107.32
78.99
35.15
32
23
125.93
92.56
27.66
120.93
91.18
33.32
120.80
93.86
36.02
21
15
113.74
74.84
28.23
107.13
72.53
33.79
105.08
73.24
36.08
27
19
125.28
87.45
28.95
118.00
84.37
34.50
115.13
84.85
37.15
32
23
135.09
100.51
29.66
129.73
97.95
35.32
129.58
100.42
38.02
21
15
118.56
78.01
29.96
111.67
75.60
35.98
109.53
76.34
38.46
27
19
130.58
91.14
30.73
123.00
87.95
36.75
120.01
88.45
39.62
32
23
140.81
104.76
31.51
135.23
102.10
37.63
135.08
104.69
40.56
21
15
146.51
97.72
39.41
138.00
93.70
47.02
135.35
95.42
50.16
27
19
161.37
113.44
40.39
152.00
109.29
48.00
148.30
109.89
51.63
32
23
174.01
129.46
41.37
167.11
126.67
49.12
166.92
130.36
52.82
21
15
177.36
118.30
50.32
167.06
111.93
59.78
163.85
109.78
63.69
27
19
195.35
130.30
51.54
184.00
123.28
61.00
179.52
120.28
65.51
32
23
210.65
141.14
52.75
202.29
135.53
62.39
202.06
137.80
66.99
Note:
1.
2.
3.
Ratings are gross capacities. For net capacities, deduct evaporator blower motor heat.
4.
Page 8
PLENUM
,
L
PH
z
INSTALLATION
CLEARANCES
FRONT:
REAR:
LEFT:
RIGHT:
900
600
900
900
Dimension in mm
MWCP35A
PLENUM
INSTALLATION
CLEARANCES
,
L
H
P
H
z
FRONT:
REAR:
LEFT:
RIGHT:
900
600
900
900
Dimension in mm
Page 9
MWCP55A
PLENUM
INSTALLATION
CLEARANCES
,
L
H
P
H
z
FRONT:
REAR:
LEFT:
RIGHT:
900
600
900
900
Dimension in mm
MWCP70A
PLENUM
INSTALLATION
CLEARANCES
FRONT:
REAR:
LEFT:
RIGHT:
900
600
900
900
Dimension in mm
Page 10
MWCP75A/85A/95A105A
INSTALLATION
CLEARANCES
FRONT:
REAR:
LEFT:
RIGHT:
MODEL
MWP25B/ 25A
MWP30B/ 30A
900
1500
900
900
N ( DI MENSI ON)
2"
2- 1/ 2"
Dimension in mm
AI R FI LTER COOLI NG COI L
WATER OUTLET N
EMERGENCY DRAI N 1"
WATER I NLET N
CONDENSATE DRAI N 1"
CABLE ENTRY 2"
,
LH
P
H
z
COOL
HEAT
AUTO
COM
P1
W- PUMP
FAN
ON/OFF
COM
P2
COM
P3
EG SAVER
TI M
E
TEMP UP
TEMP DOW
N
MODE
COM
P
RESET
MWCP115A/125A/130A
INSTALLATION
CLEARANCES
FRONT:
REAR:
LEFT:
RIGHT:
900
1500
900
900
Dimension in mm
AI R FI LTER
,
LH
P
H
z
COO
L
HEAT
AUTO
COMP1
W- PUM
P
FAN
ON/ O
FF
COMP2
COMP3
EG SAVER
TI M
E
TEMP UP
TEMP DOW
N
MODE
COMP
RESET
Page 11
COOLI NG COI L
MWCP160A
INSTALLATION
CLEARANCES
FRONT : 900
REAR
: 1500
LEFT
: 900
RIGHT : 900
Dimensions in mm
MWCP200A
INSTALLATION
CLEARANCES
FRONT : 900
REAR
: 1500
LEFT
: 900
RIGHT : 900
Dimensions in mm
Page 12
Installation
General
CAUTION
To protect warranty, this equipment must be installed and serviced by authorized McQuay service personnel or a qualified
service person experienced in air conditioning equipment installation. Installation must comply with all applicable codes,
particularly in regard to electrical wiring and other safety elements such as relief valves, HP cutout settings, design working
pressures and ventilation requirements consistent with the amount and type of refrigerant charge.
Inspection
As soon as the unit is received, it should be inspected for any damage that may have occurred in transit. If
damage is evident, it should be noted on the carriers freight bill. A separate request for inspection by the
carriers agent should be made in writing at once.
Concealed damage must be reported within 15 days of receipt of shipment. Check shipment against the bill
of lading to verify that all items were delivered. Any shortages should be noted on the delivery receipt, and a
claim filed immediately.
Limitations
1. An excessively high waterflow and a low water temperature may cause condensate to freeze on the
surface of the evaporator coil.
2. An excessively low waterflow and a high water temperature may cause the unit to shut down on its highpressure cutout.
3. These units are not suitable for outdoor installation.
4. These units should be installed in accordance with:
a) Regulations of local utility or other authorities having jurisdiction.
b) Wiring must conform to provisions of local ordinances.
Handling
Each unit is skidded at the factory. Care should be used during handing to avoid damage to the unit and
components.
Normally, the unit can be moved into position using a lift truck or pipe roller and under no circumstances
should they be walked on the corners of the crate.
The skids should not be removed till the unit is set in position. If the unit must be lifted by a crane or hoist,
spreader bars and pads must be used to prevent damage. (See Table 1 for shipping weights.)
WEIGHT(kg)
MODEL
WEIGHT (kg)
MWCP18A
MWCP30A
295 (315)
MWCP95A
1095
325 (345)
MWCP105A
1105
MWCP35A
375 (400)
MWCP115A
1200
MWCP55A
560 (600)
MWCP125A
1220
MWCP70A
725 (780)
MWCP130A
1340
MWCP75A
885
MWCP160A
1400
MWCP85A
965
MWCP200A
1590
NOTE: Make sure there is adequate clearances and floor strength through doors and passageways.
Page 13
The units are constructed of general purpose, indoor application and are not intended for wet, corrosive or
explosive atmospheres. ON INSTALLATIONS WHERE THE UNIT OR COOLING TOWER COULD BE
EXPOSED TO LOW AMBIENT CONDITIONS, FREEZE PROTECTION IS THE RESPONSIBILITY OF
OTHERS.
Installation should allow for water drain, ventilation and clearances for service, including removal of
compressor(s) and condenser. Recommended minimum clearances are shown on the unit dimensions
drawing (See page7~11.)
Acoustical Considerations
With any mechanical system, a certain amount of vibration and noise is generated. To insure a successful
installation of these units, McQuay has provided the following:
1.
2.
Page 14
Piping Connections
General
All system piping should be installed in accordance with local code ordinances. The piping should be
designed with a minimum number of bends and changes in elevation to keep costs to a minimum and unit
performance to a maximum.
A good installation should include the following:
1. Vibration eliminators to reduce vibration and noise transmission to the building.
2. Shut-off valves to isolate the unit from the piping system during service.
3. Manual or automatic air vent valves at the high points of the system.
4. Some means of maintaining adequate system water pressure (e.g., regulating valve and/or expansion
tank).
5. Install temperature and pressure indicators at the unit to aid in servicing and trouble shooting.
6. Installation of a strainer to remove foreign matter from the water before it enters the pump. It should be
located far enough upstream of the pump to prevent cavitation at the inlet.
Consider Water Piping
All internal condenser water piping is completed factory assembled. Field piping should be connected to the
pipes that are stubbed out at the panels. Supply water must be connected to the factory piping as indicated
by the markings on the unit.
Page 15
Condensate Drain
Two standard drain connections:
1. On the drain pan that forms the partition between the coil and condensing section.
2. On the auxiliary drain pan that forms the unit base.
A trap should be placed in the evaporator condensate drain line to prevent hot outside air from being pulled
into the evaporator section and to allow the condensate to drain away. The trap can be placed at any
location in the drain line as long as it has a minimum of 2" head as shown in Fig.2.
Drain lines running to the outside of the building should be extended beyond the wall to prevent condensate
from running down the building surface.
Condensate Drain insulation: The drain should be insulated where water drippage, due to condensation.
Page 16
Duct Connections
Supply Air
The standard McQuay MWCP unit is provided with a fan outlet collar for connection of supply ductwork.
McQuay recommends that a straight duct having the same dimensions as the fan outlet be used. This duct
should be at least 3 duct diameters in length prior to installing any elbows or transition. See Table 2 for the
minimum length of straight duct required for your particular unit.
Table 2 Duct Connection Sizes
MODEL
MWCP18A
MWCP30A
MWCP35A
MWCP55A
MWCP70A
MWCP75A
MWCP85A
MWCP95A
MWCP105A
MWCP115A
MWCP125A
MWCP130A
MWCP160A
MWCP200A
FAN SUPPLY
SIZE (mm)
225
250
300
380
460
380
380
380
380
460
460
460
460
560
MINIMUM LENGTH
STRAINGT DUCT (mm)
675
750
900
1140
1380
1140
1140
1140
1140
1380
1380
1380
1380
1680
If the required length of straight ductwork is not used and transitions or elbows are installed close to the fan
outlet, extra pressure losses will occur. These losses are referred to as "system effects". For more details on
this subject refer to A.M.C.A. Standard 210, titled "Fan and System".
Return Air
The McQuay MWCP units are designed for "free air return". The minimum returns air temperature is 55C.
The equipment room serves as the return air plenum. If the return air is ducted to the unit, a flex connection
must be supplied. Only return air should be ducted to the unit. Outside air should not be brought into the
return area.
Insulation
Insulate ductwork that passes through unconditioned space during cooling. Insulation should include a
vapour barrier to prevent absorption of moisture.
Page 17
Operation
General
The McQuay MWCP unit is designed for single power source connection. No separate supply is required for
the controls. The units are supplied for use on 380/415V-3Ph-50Hz or 460V-3Ph-60Hz power supply. The
control voltage for the control panel operation is 220~240V-1Ph-50Hz/60Hz.
Caution!
The unit must not be restarted within 3 minutes after shutting down.
Make sure that the unit is properly grounded by checking the ground terminal.
Each system contains factory mounted, wired, adjusted and tested controls required to operate and
protect the unit.
The control system includes compressor overload protection, motor winding protection, high and low
pressure cutouts, to guard against compressor damage due to high discharge head pressure and
system leakage.
The unit has a single point power connection with each compressor circuit being individually fused. This
will permit additional compressors to operate when on compressor are down.
Page 18
Electrical Data
Install electrical wiring in accordance with the National Electric Code and/or local regulations. A fused
disconnect switch must be used in a separate circuit from the main power panel. The switch should be
reasonably close to the unit for convenience in servicing.
Field and elementary wiring diagrams associated with the McQuay MWCP units are shown in page 17~22.
The electrical data is shown in the wiring diagrams.
NOTE: Elementary wiring diagrams are subject to change without notice.
MODEL
MWCP95A
MWCP105A
MWCP125A
MWCP130A
MWCP160A
MWCP200A
FLA
LRA
FLA
LRA
FLA
1.17
5.57
1.07
5.1
0.94
4.47
0.55
1.53
7.65
1.40
6.86
1.26
6.55
1.1
2.94
16.16
2.69
14.80
2.24
14.54
1.5
3.70
21.30
3.39
19.50
2.92
19.14
2.2
5.08
32.10
4.65
29.40
4.20
32.50
6.72
43.90
6.15
40.20
5.40
46.00
8.70
59.40
8.00
54.50
7.20
60.00
5.5
11.90
81.60
10.90
74.40
9.49
67.38
7.5
11
15.70
22.60
104.00
153.00
14.40
20.70
95.00
140.00
11.90
17.80
85.68
122.82
380V-3P-50Hz
415V-3P-50Hz
460V-3P-60Hz
LRA
Visually check power wiring for size and type. It must meet all local codes and N.E.C. codes.
Verify that field wiring matches the 3-phase power requirements of the unit. See caution on schematic
diagram in the control panel.
3. Check the unit visually for indication of leaks in the refrigerant circuit.
4. Check the drive alignment of the pulleys using the four-point method prior to adjusting belt tension (see
page 23 for alignment and belt tension).
5. Check the fan wheel position in the scroll, by rotating the fan manually. If any rubbing occurs, make
necessary corrections.
6. Install all panels on the air side of the unit after internal unit inspection is completed.
7. Be sure all sensors are installed in the ductwork (supply and return) and in the cooling water lines.
Check to see that all piping such as cooling water and drains are completed and tested. The steam and
drain traps must be installed.
9. Verify that water pumps (cooling) function properly and that proper flows have been set.
10. Are recommended pressure taps and temperature wells installed for trouble shooting, if required.
11. Be sure cooling tower fans are wired correctly and fans are turning in the right direction.
12. Check settings of high pressure, low pressure and low limit controls. Push all manual reset buttons to
assure that controls are functional.
Page 19
Electronic Controller
1. Function Instruction
Cool / Heat / Fan Mode
Pre-select the compressor: Auto (COMP1&2&3)
COMP1&2
COMP1&3
COMP1
COMP2&3
COMP2
COMP3
Auto.
2.
MODE
Pr essi ng t hi s but t on wi l l advance t he mode
i n t he f ol l owi ng sequence:
COOL HEAT FAN
Ti me Set t i ng.
Pr eset t i me 1 t o 15 hour
3.
a)
b)
c)
d)
e)
Operation
Finish checking all the items (after installation but prior to start up).
Press MODE button to select the Cool/ Heat/ Fan.
If required, press TIMER button to preset time.
Under the cooling mode, press COMP button to pre-select the compressor.
Press ON/OFF button to start up the unit.
In cooling, the start sequence is, switch ON 2s water pump 10s fan 1 min COMP1(if selected)
1 min COMP2(if selected) 1 min COMP3(if selected)
In heating, the start sequence is, switch ON 2s fan 5s electric heater.
In fanning, the start sequence is, switch ON 2s fan.
f)
When the unit runs, you can press TEMP button or EG-SAVER button, so that the indoor temperature is
according to your requirement.
g) Shut off the unit.
In the heating mode, the sequence is, switch OFF 2s
off.
Page 20
4. ALARM FUNCTION
1). The controller board is designed with 10 alarm signals input and 1 alarm output AL1-AL2.
NO.
Input
Defect Description
Defect
Code
Defect
Respondence
Defect Indicator
FL-SW
E9
System stops
OV-PUMP
E8
System stops
OV-FAN
E7
System stops
OV-COMP3
COMP3 overload
E6
COMP3 stops
OV-COMP2
COMP2 overload
E5
COMP2 stops
OV-COMP1
COMP1 overload
E4
COMP1 stops
HL-COMP3
E3
COMP3 stops
HL-COMP2
E2
COMP2 stops
HL-COMP1
E1
COMP1 stops
10
TH (cool)
E0
System stops
11
TH (heat)
E0
Heater off,
30s, fan
stops
COMP3 high/low
pressure switch open
COMP2 high/low
pressure switch open
COMP1 high/low
pressure switch open
Thermistor sensor short
or open
Thermistor sensor short
or open
2). When it alarms, the digital segment displays the related defect code, the alarm output AL1-AL2 is
closed with it (normal open), the buzzer beeps for a long time, the ON/OFF indicator and other related
indicator flashes quickly with it.
3). When 2 or more than 2 defects are detected at the same time, the system will do with each defect and
keep the memory, but the defect code displays the super class E0~E9.
4). When alarm signal output, press RESET switch to clear away the alarm output for convenient repair,
press RESET switch again, the system will check all kinds of alarm signals and alarm output with the
defect.
5). The system still remains the defective state when the defect is eliminated; only after pressing RESET
switch, the system recovered to the operation state.
Page 21
Wiring Diagrams
Wiring Diagrams for 50Hz
MODEL : MWCP18A/30A/35A
MODEL: MWCP55A/70A
Page 22
MODEL: MWCP75A
MODEL: MWCP95A
Page 23
MODEL: MWCP85A/105A
MODEL: MWCP115A
Page 24
MODEL: MWCP130A
MODEL: MWCP160A
Page 25
MODEL: MWCP200A
Page 26
MODEL: MWCP55A/70A/85A
Page 27
MODEL: MWCP105A
MODEL: MWCP115A/130A
Page 28
MODEL: MWCP160A
Page 29
MWCP
18A
MWCP
30A
Power Source
Power Wire
(R/S/T)
Power
Supply
Wire
Neutral
Wire
Earth Wire
Section Area
(mm2)
Quantity
Section Area
(mm2)
Quantity
Section Area
(mm2)
Quantity
MWCP
MWCP
MWCP
35A
55A
70A
380V/3N~/50Hz
4
1.5
1.5
Earth Wire
10
10
1.5
1.5
1.5
2.5
2.5
2.5
MWCP
130A
MWCP
160A
MWCP
200A
16
25
25
1.5
1
2.5
2.5
2.5
2.5
1
MWCP
95B
Neutral
Wire
10
1.5
MWCP
105A
MWCP
115A
Power Source
Power
Supply
Wire
MWCP
85A
Model
Power Wire
(R/S/T)
MWCP
75B
MWCP
125B
380V/3N~/50Hz
Section Area
2
(mm )
Quantity
Section Area
2
(mm )
Quantity
Section Area
(mm2)
Quantity
16
16
16
16
3
4
1
4
1
Cooling tower
fan motor
Breaker
Overload(OL2)
Water pump
motor
Terminal
block
Contactor
PCB(OV-PUMP)
Control panel
PCB(W-PUMP)
PCB(FL-SW)
OL1
Water flow
switch
OL2
L
Page 30
MWCP
18A
MWCP
30A
Section Area
(mm2)
Quantity
Section Area
(mm2)
Quantity
2.5
2.5
2.5
MWCP
105A
Earth Wire
MWCP
85A
10
10
2.5
2.5
2.5
1
MWCP
MWCP
115A
130A
460V/3N~/60Hz
Power Source
Power
Supply
Wire
MWCP
70A
Model
Power
Wire
(R/S/T)
MWCP
MWCP
35A
55A
460V/3N~/60Hz
Section Area
2
(mm )
Quantity
Section Area
2
(mm )
Quantity
16
16
MWCP
160A
16
25
3
4
4
1
Cooling tower
fan motor
Breaker
Overload(OL2)
Water pump
motor
Terminal
block
Contactor
PCB(OV-PUMP)
Control panel
PCB(W-PUMP)
PCB(FL-SW)
OL1
Water flow
switch
OL2
L
31
Drive Alighment
Belt Adjustment
To determine the deflection force required use the formula: Deflection = Belt Span/64
CAUTION: 1. Do not over tighten the belts or the bearings may be come damaged. The best tension for a
belt drive is the lowest tension at which the belts will not slip under the highest required load.
2. The belts should be checked at a certain time in case too loose.
Table 5-Belt Tensioning Information
SUPER GRIPBELTS
Belt Cross
Section
Small P.D.
Range (mm)
SPZ
56~95
100~140
13
20
20
25
SPA
80~132
140~200
25
35
35
45
SPB
112~224
236~315
45
65
65
85
32
Panel Checks
A. Verify 3 phases power to unit.
B. Close units disconnect and verify that crankcase heaters are energized. Allow the heater to remain on a
minimum of 24 hours before attempting startup. This is important to assure no refrigerant is in the oil
startup. Fail to do this could cause compressor failure.
Initial Start Up
After the operator has familiarized itself with the sequence of operation for the unit and all options provided,
the unit can be put in operation. Proceed as follows.
1. Energize cooling tower water pump and tower fans.
2. Turn the fan switch to the ON position.
3. The Sequence of Operation instruction covered are shown in the control wiring diagrams.
4. If no unusual noise or adverse conditions exist allow the unit to run. If these conditions do exist, turn off
the unit and investigate cause.
Take an air flow measurement in the straight duct off the unit discharge using a pitot tube. This
measurement should be taken about three quarters (3/4) of the way down the straight duct off the fan, just
before any transition or elbow. If a condition of low or high air flow exists, a pulley change may be required.
Once it is ascertained that the air quantity leaving the unit is at the design, the thermostats should be set to
the desired space temperature. The system should now function as designed.
33
RPM
TOTAL PRESSURE - Pa
MODEL : MWCP18A
RPM
TOTAL PRESSURE - Pa
MODEL : MWCP30A
Page 34
RPM
TOTAL PRESSURE - Pa
MODEL : MWCP35A
RPM
TOTAL PRESSURE - Pa
MODEL: MWCP55A/75A/85A/95A/105A
(MWCP75A/85A/95A/105A Use Double Blowers)
Page 35
RPM
TOTAL PRESSURE - Pa
MODEL : MWCP70A/115A/125A/130A/160A
(MWCP115A/125A/130A/160A Use Double Blowers)
RPM
TOTAL PRESSURE - Pa
Page 36
Maintenance
General
At initial startup and periodically during operation, it will be necessary to perform certain routine service
checks to assure the unit functions properly. This is also the best way to avoid unnecessary downtime and
expense.
Routine maintenance should include the following:
1. Tighten all belts, screws, and wire connections.
2. Clean evaporator coils mechanically or with cold water, if necessary. Usually any fouling is only matted
on the entering air face of the coil and can be removed by brushing.
3. Align or replace belts if needed.
4. Clean or replace filters as needed.
5. Check for blockage of condensate drains.
6. Check power and control voltages.
7. Check running amperage.
8. Check operating temperatures and pressures.
9. Check and adjust temperature and pressure controls.
10. Check operation of all safety controls.
Condensers
The frequency of cleaning depends on so many variables that it is impossible to recommend a schedule.
Some will need cleaning once a year and in rare cases, cleaning will be required several times a year. The
shell & tube condensers can be cleaned not only by mechanical methods but also by chemical methods due
to its construction.
McQuay does not recommend any particular chemical preparation. The same treatment may not be
applicable to all installations. But in any case:
a) Use only preparations from an established, reliable source.
b) Follow directions exactly, particularly regarding amounts to use and flushing or neutralizing procedure
after cleaning.
Proper operation cooling tower overflow rate should be checked frequently. If a tower is operated with
insufficient overflow, the resulting mineral concentration in the water can cause rapid and heavy fouling
inside the condenser tubes. This condition will necessitate frequent cleaning and could lead to severe
corrosion. Chemical additives, including those to stop algae and related growths, should be obtained only
from a reputable, established supplier, and use specifically according to directions. Excessive treatment of
the water can cause more harm than none at all. Pumps, piping, and the tower any damaged in addition to
the condenser.
Double check the system to make sure that fouling is actually causing the trouble. High head pressure alone
does not mean a fouled condenser. The following possibilities should always be checked before cleaning is
undertaken.
1. Refrigerant overcharge.
2. Air in system or faulty head pressure gauge; (check standby pressures against refrigerant tables)
3. Incorrectly set, or defective, water regulating valve; (check its setting)
4. High water temperatures entering condenser; (check tower fan and system)
Page 37
Trouble Shooting
PROBLEM
Lack of Cooling
Effect
POSSIBLE CAUSE
1. Faulty compressor or lack of
compression.
2. Temperature of air entering
evaporator too high.
3. Fouled condenser and/or
evaporator tube surface.
4. Low refrigerant charge.
5. Improper air flow through
evaporator.
6. Room thermostat not operating
properly.
A. Due to Low Pressure Cut-out
1. Reduced air flow through
evaporator.
2. Low refrigerant charge.
3. Restricted refrigerant line.
4. Faulty low-pressure cut-out or
improper setting.
ACTION
1. Check discharge pressure for
compression. Inspect compressor
and replace if necessary.
2. Reduce load to design kW value.
3. Inspect surfaces and clean.
4. Repair refrigerant leak, add
refrigerant.
5. Determine flow and adjust correctly
belt tension.
6. Inspect thermostat and replace if
necessary.
Tripping of
Compressor(s)
1. Slipping belts.
This condition service which should be attempted only by qualified service personnel. Contact
your nearest McQuay service representative.
Page 38
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ISO 9002
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