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1989 Pergamon Press plc
PRESSURE
SWING ADSORPTION:
DEVELOPMENT
OF AN
EQUILIBRIUM
THEORY
FOR BINARY
GAS MIXTURES
WITH NONLINEAR
ISOTHERMS
JOHN C. KAYSER
and KENT
S. KNAEBEL
Department of Chemical Engineering, The Ohio State University, Columbus, Ohio 43210, U.S.A.
(First received 27
October
1987; accepted
in revisedform
11 July
1988)
Abstract-A conventional pressure swing adsorption cycle is analyzed for an arbitrary feed composition of a
binary mixture where both components may have nonlinear equilibrium isotherms. The method of
characteristics is used to solve the equilibrium-based continuity relationships resulting in an algebraic
expression for the recovery of the less strongly adsorbed component.. For the case of linear isotherms, the
nonlinear expression reduces properly to the previbusly developed and experimentally verified binary linear
isotherm theory. A case study examines the separation of oxygen from air at 0.0-C and pressures up to
6.0atm on zeolite 13X. At these conditions, the oxygen isotherm is essentially linear, but nitrogen has a
concave downward equilibrium isotherm. That curvature reduces recovery compared with that expected
based on purely linear isotherms, which are approached at low absolute pressures. Specifically, for constant
pressure ratios the recovery decreases as either the purge pressure or feed pressure increases. Conversely,
operation in the linear isotherm domain yields no indep+dent effect of those pressures (i.e. only the pressure
ratio is of consequence). In addition, when the purge pressure is fixed, there exists an intermediate pressure
ratio at which maximum rkcovery is achieved. In contrast, recovery increases monotonically with pressure
ratio in the linear isotherm region.
1. INTRODUCTION
Background
The recent development of equilibrium-based
adsorption models has provided considerable insight to the
parameters that affect the performance
of pressure
swing adsorption (PSA) processes. In some cases (i.e.
given certain assumptions
and constraints)
those
models have yielded analytical solutions to the continuity equations. Such results are appealing because
they allow simple examination of general performance
trends over broad ranges of operating conditions. In
cases where the assumptions and constraints of the
analytical model are closely approximated,
the equations may be used quite accurately to predict cycle
times and product recovery for a given adsorber
design and operating
conditions.
In addition, the
theoretical framework
of equilibrium-based
models
has proven to be a useful basis for conducting experimental research.
1.1.
Author
to whom correspondence
should be addressed.
1
JOHN C. KAYSER
and KENT
S. KNAEBEL
An extension of the BLI theory relaxed the constraint of constant pressure during the feed step
(Kayser and Knaebel, 1988). Cycles that allow pressure to vary during the feed step were predicted to have
Feed
NW YF
2.
DEVELOPMENT
OF THE
ISOTHERM
BINARY
NONLINEAR
THEORY
STEP
Blowdown
la FL
@
YW
Vent
top,
r=L
1
Zf
z=o
Pressurization
with Product
NPR
Step
Fig. 2. Pressureswing patternduring a typical cycle: 1 refers
to the pressurizationstep, 2 refersto the feed step, 3 refersto
the blowdown step, and 4 refersto the purge step (cf. Fig. 1).
phases.
Uncoupled adsorption equilibrium isotherms.
Negligible axial dispersion.
Negligible axial pressure gradients.
Constant pressure during feed and purge steps.
Isothermal operation.
No radial dependence of velocity or composition.
Material
balance
relationships
&--
d@Y*
3PYA
at +
dz
>
+RT(l-E)+
(1)
am, + auph
( at
__
az >
+RT(l-s)fg=O. (2)
at
and
aph
-+A-
aupyl3 =
aZ
at
(8)
at.
aupyA
;g+tB-l)-+l
B
which will be of considerable
(6)and
aup
aYA
BAU
at+[l+(,?-l)~Al
aYA
az
=o
(9)
Cl +(P-
I)Y,I
(12)
and
dy,
df
C~+~P-~)YAIP'
(13)
The former yields characteristic trajectories in the z, tplane. The latter dictates the interdependence of composition and pressure along those characteristics. It is
clear from eq. (13) that, when pressure is constant,
composition is also constant along each characteristic.
Although eqs (6j(13) are identical in form to those
in the BLI theory, the present relations are inherently
more complicated
because of the composition
(and
pressure) dependence of p. Furthermore, at constant
pressure it is possible to rearrange eq. (9) to evaluate
the composition
dependence of the velocity which is
valid when y, and u are continuous differentiable
functions of t and z. The result is simply
1-B
dy, .
1 +(B- l)YA
Pg+(I-B)f$+8*$=0
dPY*
-
BAU
to
the componentpartial
pressure. Note that in the BLI
theory this parameter was constant, while here it is
defined locally.
The remaining
derivation
revolves around manipulation of eqs (6) and (7). First of all, adding eqs (6)
and (7) generates:
Eliminating
(11)
by eliminating
au
-:
aZ
W- l)(l -YA)YA 1 dp
1 +(B--
l)y,
P dt
(10)
Equilibrium-based
theories have been successful
and facile because eq. (10) is of a form that can be
(14)
JOHN C. KAYSER
and
where
ti YA\I
(16)
y~,-y..+,
YA, -YA,
J&-yAa
where
s
Y%
J/Y-4,
BAU
dYA
(17)
l+(b-l)YA
KENT
S. KNAEBW
3. STEPWISE
CYCLE
ANALYSIS-
dP
(1%
(20)
W3)
YAz
where 8 = 8,/e,
ut
-=
1 +te-
l)YA,
Ul
1 +
lb,,
and
(21)
ce -
&Yi2
--Yil
pEl
1.
1-a
l+----
where&=1
A,-..&
RT
moles are
N,,=N,Cl+(e--l)~,,rl.
(23)
fB (P,y,,,lRT)
-fB
and
PH yBF lR T
r*)-(!&)
and subsequently
s
1L
N,=
(24)
WAoUL
PL
.z A,,uLFTdt
~4s PL
= ~
BAA RT
(25)
them
m3
equals
case: m1 = m2 = K,,
while m3 = KB.
slope
For
HP-NL-NPR
c1 -YYAF)NH
STUDYl
SEPARATION
OF OXYGEN
FROM
AIR
JOHN
and KENT
CKAYSER
SKNAEBEL
(K.;K;)RT+
= f
[.
(27)
nB =
PYB
KB=
P
0.0
I.
12
i=
e
$
(30)
4.2.
(atm)
2.24
3.36
4.48
5.60
6.72
0.003
x
E
s
4
;;
9
I-O
1
BLI
P
0.6
0.002
THEORY
1.0
0.001
i*
101
0.000
0.0000
0.0001
P
vi/
0.0002
T
0.0003
lo2
=
PL
[mcl/cucm(s))
Pressureswing adsorption
0.2
0.0
10
lOI
P
lo2
-
lo3
PH / PL
(b)
w
(d)
(e)
invariably decreases as either the purge step pressure or the feed step pressure is increased, whereas
for linear isotherms recovery remains constant.
Larger pressure ratios are required to ensure net
positive recovery as the feed step pressure is
increased, while for linear isotherms the minimum
pressure ratio that yields positive recovery is
constant.
The maximum
recovery obtained as P,
approaches 0 decreases with increasing feed step
pressure, though for linear isotherms it is constant.
There is a maximum purge step pressure beyond
which positive recovery is impossible, regardless
of the pressure ratio.
For a low to moderate purge step pressure, there is
a pressure ratio at which recovery is maximized
that corresponds to a feed step pressure well below
the saturation limit.
maximum recoveries are obtained at an infinite pressure ratio (i.e. P, = 0), but the maxima decrease as P,
increases.
An analytical tool has been developed for understanding simple PSA cycles with nonlinear isotherms.
The insight gained may substantially affect the way
the cycles are designed and operated. Notwithstanding, the case study is based on a simple PSA cycle
that is probably not the optimum for product recovery. It is recognized, therefore, that the observations derived from the case study cannot be directly
transferred to other PSA cycles incorporating more
complicated steps (e.g. partial purge and/or varying
pressure during the feed step), or to applications with
significantly different adsorbent/adsorbate
interactions. Despite that, it is hoped that the methods and
approach will be applicable in diverse conditions and
adaptable to even more complex situations.
NOTATION
-43
fi
9
Ki
L
MA
ni
Nj
P
PH
PL
R
R
S
t
T
5.
CONCLUSIONS
The effects of isotherm nonlinearity in an equilibrium-based model of a specific PSA cycle have been
examined. The resultant theoretical equations are
algebraic and explicit. In addition, the equations
reduce to the experimentally verified equations of the
binary linear isotherm theory (Knaebel and Hill, 1985;
Kayser and Knaebel, 1986).
The theory is applied in a case study to the separation of oxygen from air with zeolite 13X at O.OC. The
structure of Figs 5 and 6 demonstrates that the farther
the purge step pressure (PL) or the feed step pressure
(P,) is removed from the linear region, the lower the
recovery for a given pressure ratio. Moreover, when
P, is fixed there is a pressure ratio that maximizes
recovery. Conversely, when P, is fixed, higher pressure ratios are required to obtain positive recovery, and
IL
uj
Yi
Yij
Y.2
Z
Greek
separation
Bi
therms, flA/BB
column isotherm parameter of component i, E/(E
&
factor based
on tangents
of iso-
+(I --E)fi)
void fraction of adsorbent bed
separation factor based on chords of isotherms,
8, iea
8
ei
*
y*r
1
l+
I[
integral
(17)
l--E.&-&
RT
& Yi*-Yil
pH
characteristic
velocity,
defined
by eq.
REFERENCES
Basmadjian, D., and Coroyannakis, P., 1987, Equilibrium
theory revisted. isotherm fixed-bed sorption of binary
systems-I.
Solutes obeying the binary langmuir isotherm.
Chem. Engng Sci. 42, 1723-1735.
Chart, Y. N. I., Hill, F. B. and Wong, Y. W., 1981, Equilibrium
theory of a oressure swing adsorntion process.
Chem.
Engng Sci. 36; 243-251.
. _
Davis. M. M. and LeVan. M. D.. 1987, Eauilibrium theory
for complete adiabatic gdsorpGon c&es. A.I.Ch.E.
J. 35,
470-479.
Doong, S. J. and Yang, R. T., 1986, Bulk tieparation of
multicomponent gas mixtures by pressure swing adsorption: pore/surface diffusion and equilibrium models.
A.1.Ch.E.
J. 32, 397-410.
Flores Fernandez, G. and Kenney, C. N., 1983, Modelling the
pressure swing air separation process. Chem. Engng Sci. 38,
827-834.
Kayser, J. C. and Knaebel, K. S., 1986, Pressure swing
adsorption: experimental study of an equilibrium theory.
Chem. Engng Sci. 41,2931-2938.