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UltrasonicCleaners
Mo d e l s 1 5 10.2510.351055r 0 85' a
Operator's
Manual
www.Bransonic.com
cPN-214-142
Rev.B
UltrasonicCleaners
Models1510,2510,
3510,5510,8510
Ogcreto/s lanual
rw-Eranaonic.cofll
Warranty
w(h manufaclureas
whenusedin accordance
Ultrasonic
Cleaners,
for two yearsafter
nskuctrons
and undernorma use.are guaranteed
date of shipment. Withinlhe peflodquaranteedBransonUllrasonics
Corporatonw I repaI or replacefreeoi charge al rlsso e d screlionall
p. not
partsthatare defectivebeca!seof nrale'a or workmansh
parts
nq
nsla
Incudingcostsfor removrng
or
or
The lvanufsct!rersrab 1!' \!helherbasedon warraniy.neglrgence
ol
othercause ansrngoul ci and or -c denla lo sale useor operatlon
lhe transdlcere ements or an! pad thereofshaI nol In any caseexceed
and such
lhe cosl of repar or repacernentol the deleclve equrpment.
remedyot the purchaser
reparror repacernenlshaI be tfreexclusrve
for anyand/orall
be responsible
and In no casesha the rnanufaclurer
Incl!drng
wrthoul
lmitation.and/or
or
ncldenta
damages
conseq!entral
losses
a damagesansrngout of commercral
a I consequent
CAUTION ,
I
.
.
.
Da -oi _se
-e.a
-:
, . : r - : , :: : I : - : ! . S
-
,_'
-..-
-:-.-a.a-,
Contenta
Front
Covtr
WARRAI{TY
Sriaty Prrcautions
Introductlon
UltrasonicCleaners
Accasaories
UnpackingYourCloaner
InstallingYourCleaner
EquipmentSpcifications
Hor/Ultrasonic
Cloanlng
Works
4
4
4
5
6
10
14
't6
't8
19
2'l
OperatlngYourClaaner
Operating
YourMTor MTHCleaner
Operating
YourDTHCleaner
YourCleaner
Draining
Optimizi.EYourCleaner
Applizlbo Hints
Clering frbhods
CleaningSolulions
21
Trcub|!.hoo0ng
2a
SorvlccCcnto]!
SatgttfPrscau ons
Bfo usingtour Ultrasmic Cban6.. pbase read and thoroughly
undgrStaMthgsosafotyFcaulirrs. Failureto follorvthgm mEyrgsultin
ssriouspr8onalinjuryo. propgrtydamaos.
fo.wtd!/rE&dt'p.,c
Oo unpluglrc.n Frc.3.rft.
b!h! l-rg q qnpayiro thq ftk.
Do ke6p lt|6 drbd pqd fd lha rts rqrd tE dsle do6n and
dry - wip6 up sdrbn *idr lgiar oy{ tro H( bii. Wb. and high
voft69ecan cau86eloatit rhod(.
Do not opdat6 tho dsEa wilhod propgrgrolnding.
Do not rsr|oys tha g.qndiE p|ong o.l lhe line cord plug.
Do nol diaasoanbb looa d6an6a- high \roltagsinsito thg deanr is
oarEoro6.
Do nol imma8oth6 doanor in wetor.
fo p.t
t a p.,.ot'.t .tr&r
Nppqty da/','o9;
I l-t
Prtc.u$ort
2 S.l.ty Prscaullont
Introduction
UltrasonicCleaners
Th s |ne of ullrasonrc
c eanersIncuCef ! rncders\rrth s zes rangtng
from 1/2gallons3/4galons 1 1 2 ga'ans 2-1 2 garonsand 5 1 2
gallons Eachmodelrs construcled
us ng durabrend!stfiatstyle40kHz
transducersTheseprovrdeIncreased
c eanrngpowera ong ,,!rthbu lt In
sweep frequencyto ensure unrformclean ng act v ty througholrtthe bath
The 1/2and 3/4 gallonmodelshavea moldedd p In therrnms to facrlrtate
emplyingof so ution from the tank The lhree larger sizes have burlt n
drainsand are slpoled withtank drarnkils Eachmode can be
purchased
In threed#ferenlconfigurat
ons -- witha Mechancal Timer
(MT) wilh a [,{echan
cal TimerplusHeatl[,4TH)andwth DiqrtaControl
olusHeatand Tirner(DTHI
andthes:-
.
-'un t or refiIrt wth freshsolulion.usewarrn.r.::
-" r" the healer(pressthe HEATswitch rf ava :i: :
' :: i 'ess SONICSor rolatethe Timer) add:-.i .:
_:i _.i-cklyto lemperature
-*
3Introduction
4 lntroduction
28rr
L q5
j,!
55
D.1
L 115
r1 L
!t
2129a
D6
9 5r Lr
t 95
o6'
L ' ,1 5
ili
W e ght
Max
Inpl l
P ow er
Heater rtaar.
r2
D |5
-3!r
L 16
rl
2
iL t s -l
rrs
D 1 . 15
t3a
135
-n : w
Lr
28,1
284
5- l 2 ! r
NOTE
.
Al n i o a e s -:.-:
n DTH . !: -:':
120V ':'
a' i: : :: - .
:.rr.j
A ceenersfrale CSA a!i-"-, ; j^r r'-- l
A 224i Jn ts nreetCE sla-i.i-:s
' InCcalespower eves for LIT LITHanCDTF
Unrts!,! causeGF protecledoutels Io lr p
A I unrlshavea groundeakagecurrenllessthan 50ma
rr
-l
As lhe soundwavesfromlhe
lransducerradialelhrcughthe
solutionin thetank,theycause
altemating
highand lowpressures
anlhe solution.
Duringthe lowpressurestage,
millionsot micrcscopic
bubbles
formandgrow.Thisprocessis
calledCAVITATION,
meaning
"tormalion
of cavities".
t\
Ounnglhe hh pressur6stage,
the bubblescollapse,or'imdode"
releasngenofinousamountsof
energy.Theseimplosions
act like
an armyof tinyscrubbrushes.
Theyworkin all directions,
attackingevrysurfaceand invacling
all
recssesandopenings.
6 lntroduction
-{;r#
Oper a t in Y
g o u rCle a n e r
lf ths slh.'-.
SeClo. : f - ' _, ' r i
--..:-
r_. _i-rt:.ieaner.pease
ai. a' a - : a , ,
:.a-..
Control
of Controls
Function
Acttvales
healto 60oc max mum
NOTE Referto pagesT6 and 17 fof fLr.ther
':-f oeratureinformaton.
- "etesUltrason
cs and SelSI me.
: : rurnunilotf.
.kwrsefor var abletime0 60 m ns T._
_r.kwse lo holdpost on for conlnL. .-
7 OoratingYour C eaner
! crurror !
. Do not place partsor containersdirectlyon the botlomof the cleaning
lanks;usea lrayor wheto suspendatems.
. Do notallowth solutionto droprnorethan3/8 inchbelowthe
operating
levellinewithth cleaneron.
. Do noteverusealcohol,gasolineor flammablesolutions.Doingso
solutions.
couldcausea fireor explosion.Useonlywater-based
. Do nol everuse mineralacids. Thesecoulddamaglhe tank.
Failureto complywiththesecautionswrllvoidyourwarranty.
Action
Selectyourcleaningsolution(refertopage23lor solution
effecls on metals).
Addcleanrno
solutionto the tankwalr.
d6d outlet.
Pluathecleanerintoa
Your
referto page16,'Optimizing
Formaximumefficiency,
Cleaner"bfore
NOTE:
lf thisis thefirsttimeyouare runningthe clsaner,or if Jlouhavechanged
cleanhgsolution.youmustdegaslhe solution.lf not,skipto "Crertrrg
Itams"
t OperatingYour Clcaner
s,
ffi
Step
Action
T U T NIh E H E AT ON (MTH C E A N E T
ONV )
Turnlhe TlN,lER
lo 5-10and el the c eanefrunto allowlhe
solLrtron
to degas .
NOTE: Referto Daqe17 ior nlormatron
on deaassna
Cleening ltems
NOTE: To stopulkasonics
at any trme lurn the T MER to zero
ol Conarols
Function
Pressio aclrvate/deactrvalg
to th cleaner.
SoNICS(SETSONICS)and/orDEGAS(SETDEGAS
ultrasonics
settemperaturc'
thetanktemperaiuie,
iMica6ilndicacs
on yourSELECT
bmeor degastimesetting.depending
OPTION choice
t0 OperatingYouaClean.
Continued..
Conlrol
- ,:.ts n d tc a l elhe opt on sel ected bt :' :i :
C PT O N .
- j
',
SOLUTON TEI\,4P
Displayscurrenlso ut._ t.' a
75"C 4oC)
SETTEf,4PSel tanktenrr-.e'al!.e
..: - ns 6 0 mrn s
SET SONTCSSer! treso. - 1
-e
d e fa u l l )
SETDEGAS
oelaut)
HE A TONE :l n drcal esheal ) acl .a:-.-:
SETTEIVP
_.
_::n sel
- :roeralrnrj: :
a " : l h ! ::-
::a :S
ll
F-..13.
':
OoratingYour Cleaner
NOTE:
lfthis is thefirstlimeyouare rlnningthe cleaner.or if youhavechangc
cleaningsolution,youmustdegasthe solution lf not,moveto Sett/tg
OperatihgPaamelers.
Action
useSET/CLEAR
Degasfor 5-10minutes.lf necessary,
DISPLAYto alterthissetting.Defaultdegastimeis 5 minutes
17for information
on d
NOTE: Reterto
Pe.ameters
Thecleaneris nowin Sel Timemodewitha
use
defaulllme of 60 mins.lf necassary,
SETiCLEARDISPLAYto alterthissetting.
PressON/OFFonceto activatelimed
uMasonrcs.
pressSELECT
To setthe tanktemperature,
OPTIONuntiltheSETTEMPLEDlights.Then
pressSETDISPLAYto alterth settinguntilthe
you
LEDdisplayindicatesthe tanktemperalure
wishio maintain.PressON/OFFonceto
activateheat. Theheatindicatorli
press
To monitorthe solutiontemperature,
TEMP
untillheSOLUTION
SELECT
OPTION
wll Indicate
the
LEDlghts TheLEDdrsplay
actua temoeralureof lhe so ulion.
12 OporatingYour Cloener
Cleaning ltems
ll
o p e ra l n g l e v e In e !!tl l ,!
:-:D o n o l e v e r u s e a l c o h o ,oas: -.
U. ng
Farure 10cornplywith
NOTE
' '.r:!Ml
-:a s o 6
"
- .
?:!c
.I
.
^r!
-i ci eanrng
-,
^df.
13 OpratingYour Cleaner
D .a - ' l
tr
__-
] ::
:-
l -.
,:er!
/a 0 . C -: . t
WARNING !
. . . lh c . o a n . r n wa le r
. rfomrnapowerso!rce
-.
Modelsdo nol h.,,r ,
'- poLrr
Ine !lsarar
y
-lh and ret ,.
1t2.2-112
and 5-112qallonmodelsncluoea :-: . a^ I . alvekrl
Plac elhe c leanerlo al o w e a s y r e a c ho l l h e d r a . r - 5 e r . l . a i : :
i I jposa
Removetlie lhread prole.l i9 cap irom lhe end .1 :rre. ea.'i s drarnprpe
1 .r - ^
e ,Do \- 1 1 "^
F<l Fredds
'
. ! h t e t e n o ns e a ! n 9
Handt ighlent he dr a. r . i c - i " : . : F Ec . . . p p e . :
_
:
:
i -s ig.
:i-:a5eo.a2lmm
lape FLns h1ghle. . ! l i ! . a . t
lr r ! a ! e - .
wenc h Tr glr t en
- - n '. 1 ! s . q l h w r e . c f
unt lhe handle s o. loP
_....-:.
::-ri
CAUTO N' ov er lghr e n , n g . r 'r . r . i
iank . Alway sus e t ef lo ns e a n g r a ; i : i s e a n l ; ; i i r . 5 l r e r ; :
-:.ilr
sla ness sleel f retightennq or refr _l :' tfredra,n '3 e s rqL ren
o' 1"".9
t J Io lra rc rc
looD"rt\dr,"rtdd
'dd,loIl * r.otnor
: , - ' ' i _r-_l e s o i h a l t s i n o e w i l ht h e v a l v e
'15 Oprating
YourCleaner
'
WitgYouCteener
Tanks
lor
wheneverl/'ouchange
the
tank
contiamrnation
Cbrnirg - dleck
cloth
removecontaminanls
w h a nonabrasNe
solution lf necessary,
rrdtlrng - ah,va)Eunplugthe clansr beforeemptyingthe tank. Empty
tho solutioninto a wastedisposalunit.
Frrn g - alwaysunplugthe linecordbetorefillingthe tank. Fillthe
in
cleanerto theoperatinglevel(oneinchfromthetop withbeaker/tray
place)usingwarmtapwaler.
to' sorrrlior,evd - ffll causethe cleanerto fail. Whenyoumove
rE vy d h.r&yioadstrqn the cleaner.lhe solutionlevel may drop below
tr Ad-ilrrg led It so be sure lo rplac.elosl solutionand dsgas,if
ioc6sty. deperld or1ttle amountused.
Overroad- do rEarlat ary (ems on lhe tank bottom. Weighton th tank
bottomdampe.Esarrd dr6.gy and will causedamagoto the tranaducer
Instead.usea tay ando. bakerpositioning
coverto supportallilen9.
Allowat leastone inchbelwenlhe lankbottomandthe beakeror
for adeauatecavitation.
receotacle
Coye.s- allowlhe cleanerlo heatup fasler,to a highortgmperaturo,
and
Holvever.
avoidxcessive
liquidevaporalron.
obstrucling
th covrvenls
wrllcausethe cleanerto overheal
Tdn!.ntu't
,-aia - the heatermay causesome dscoro.-aDon
of the tank wall. This
6 rb.mal and will not affecl the perforrn& oatE un{
sorrrdoa - the lastesl melhodlo heal rlou r
6 lo llll wilh warm
(whichabo &
solution,uss heat.ultrasonics
heat).anda covor.
Approrimatestabilizationtempraturesrror Llraso.ricsand hoat running
continuously:
MTH/DTHcleaner wilhoul a cover 5C
MTH/DTHcleanerwilha cover 6v
comnuec!...
16 OpsradngYour Cleaner
Solution
Solulion activity - ll,,eamount of v s b e actrvily s not necessarily related
to optimum cavitationlor cleanrng
Degrssirg - fresh solutionsconlain many d ssolvedgases (usualy arr).
whichreduceeffectlveultrasonic
aciion Athoughsolutonswrllnaturally
degasovert me. usingDegasmodespeedsLJplhe degassng process
Solutions
thathavebeensittingunusedfor 2,1hoursor ongerhave
reaDsoroeosome gases
Heal- rncreases
lhe chemca aa:, :. :'
Surtacetension can be'e:-:.r
Reducedsurfacelensro
cleaning.
ean ng solltrons
Sorvenls' neve'-sr !:
!n d e r l h e c l e a n e ' r.- i ' i
17 Oprating
YourCleaner
Appltctalon Hin.s
I crurpx !
18 OFolrdng YourCleane.
Cto,ning t ohods
Thereare lwo melhodsoI cloaning- direct and indirect. Eadr tra6
advantagesand disadvantages.When in doubt,run tesl samd6 using
both methodsto decidewhichone producesthe bst resultsfor )o!.
Dircct Uethod
i T--:
-r
tJLL
l,
''-- 4
tlow la wot*s:
. Fill tho tank wiih E'n *d
. Placethe iternsb ba cft
thetank. Yoqctr&tF!
them in ihe rdrltt
The a6/dr.SB d ta rfr
cleanirEdktf,-.
a
n a prd
-nt
d-r
ftrn
Ftrt|r
-irtqra-ttdtE!-Yffisa
r! t|c !*tpa.ty doF.dbr
rn
it
lndirect Hethod
FillthelankwTthwarmwaterand a cleaningsolution.
Pouryoursolutionmediumintooneor morebeakersor intoa solid
inserttray.
Placethe beakersin a beakerpositioning
coveror a solidinsertVayto
fit yourcleaner.Beakersshouldnottouchthetanks bottom.
The advantages ol lhis fiethod are:
Removedsoil stays in the beaker or lray so you can easilyexamine,
filter or discard il
You can us one or more sollbons al the same trme.
- two coaylftelertdrfle,entcleanr^9sor-lrons
lr"r *u" a de3.rng soulion and one wrlh a nnse
- on blCleaning sdu@^ .' 6,r'r'r
-recs tc be cianged less often,
20 OperadngYour Cleaner
Cleening Solullons
I caurroH !
Do nol use alcoholgaso|ne b each .era aods soluttons
wilh a flash
- as . !llrasontclanks.or youw I
pornl,semr-aqueous
or colT\lrust
lr e avoidthe warranly Onlyuse nonj ammabe so ul ons and water-based
Solution Types
Waler-based
solutrons
can be eithers rghty ac d c or alka ne They
ncludedelergents.
Soapsand rndustrialcleaners
destgnedlo remove
spectc so ts
Acidic waterbased sorufiors. rernoverusl larn sh or sca e The,
rangelrom mrldsolUlonslhal removetarnrshto concenlralea^- i .,-:
p aster m k-slofe ; ": :, :acrdrcsolltionsthal removeInveslment
and ruslflom sleeland cast ironas we as snr.,lana hear1..:r:rj: from hardenedstee
Alkaline weter-based solu tio ns :
caustrcs.Thesecauseemu s J, _: :
redeposiling
on the clea"oa:,-l
4!&!r!9 !!9r9th
t\,4rd
. lerrtovjl
l'e;sa-. -':'a : s a_: cooa.l
- -:._,-_:s
r!ares vegelableots nks
-:3,, j'ease a.a:
cr fa1basebuffng and polshrngcompounds
^a!k resduesand carbohydrates.
mr
f,l I scae heal-treat
scale.corrosion
or oxides
2l
Ope.atingYour Cleaner
.s
;t.
.^ r'r cr ,,F
a -. - :
i-'
'-
. - '. l r o l s
HydrofuoslicrcAcid
f.l"a:!nr Chloade
''
:i-.; Re:
'
:_:-'.e
Ca c !m Ersuiate
Lm Bisufrle
:.
::' .
arlael
r..- fvpoch orte
:- :.ris'umCh onde
Stannc Ch or de
StannousChlorde
S! iur chloflde
Suiurc Ac d
Z,ncCh or de
22 OperalingYour Cleaner
s 9.r
GP(r)
(1 )= Al k a rne
=:
I n on*'rc
23 Op.ratingYo!r Cleaner
Troubleshooting
C.es not operatesatisfactorlypleasechecktie :": .
b e causesbeforeca l ng yourauthorzed ser! ce :-
! wanrrHo !
High vollage inside - dangerousshock hazard.
DO NOT attemptto disassembleor repairthe cleaner.
Problem
C eaner
Cause
C ea"e'nol i. r,ggea.
P u! nto funclonrng
TLrrntrrnerc ockwise.
ol\
DIH PO',tr'ERswrtchnot
ON
DIH - Starl button
ma funclronng.
Blownfuse
Cleaner
PresspowerswitchON
Ca Lnearestauthorzed
Ca I neareslauthorzed
fieateranafuncions
Ca I neafesta!thonzed
MrH HEATnot ON
DIH - HEATn.l set
Turnheal ON
See Ap-.ratingYaurDTH
Clean,..
:., -....st a!lhorzed
DTH
24 Troubleshooting
, ,nenNtNG I
High voltageinside - dangerousshock hazard.
9q!911!!9qq!-!9jlE!lsembte o. repajlthecteaner.
Problem
Cause
rperatesbut
[,lalfL]nc|onng healer or
sensorcomponents
What to do
t-a
Ca nearestaulrtoT2e0
aulhorzed
servrcecenler
lemperalure
Cleaner
Inlerfupledcalibration
operares
Dul
dispaydoes OfH-tmerboard
notlunction mallunctonin
Cleaner
sl0ps
operal/ng
and dispay
blrnks"75'
Decreased
Overhealcondtton
PressSET D SPLAY
Cal neareslauthoflzed
Turn c eaner off A of.
c eaner l o coo cheai r
so trl on e\,e the. ' est.qe' ..' .. 1.: - z-) /...
aclrvrly
NOTE
Relerlo
..:-
a _ : : , , . : --: t
Emply lhencieanlank w ur
warmwater W pe w(h a
,: -r de of zed waterin
Deionized
waterdoesno.
cavrlaleas acttvely
- as
-
t torpv.p *"i"
25 Troubleshooting
Checkyourcleanerpe.iodically
lo tesl the levslof activityof th
ullrasonic
cavitation.Frequency
of testingwilldependon youruseof tha
cleanerho$/'ever.
Eransonsuggestsrunningthisteslmonlhly.
Gress Srir. frst
Youw|llnedthefollowjngequipment:
. Frostedmicroscope
glassslide(1"x 3"),suchas ESCO#2951F,or
. No 2 leadpenciltand
. Generalpurposehousehold
cleaningsolution,suchas "Dawn"liquid
9ap
Testprocedure:
1. Preparea freshsolutionwithgeneralpurposehousehold
cleaning
solution(concentration
1olo)
andwarmtapwater(120o- 140.F).
Fillthe cleanerto within3/8inchot the "oporating
level'line.
3. Tumthe ultrasonics
on for at leasltiveto ten minutesto allowfor
oogassrng.
Preparethe glassslide by first wetlinglhe lrcsted portionwith tap
W'$ trE iao 2 ganad o.r tl f.6ted po.tionmake an'X" lrom comer
lmmrsa l! tE
arE oa!' s5e nro r soluton. Holdlhe slide
vrlidy ind criF a a nE s.q-@
7 Makesu|etttd .trd OIX c!.rss a'e In SETSONICSmode.nol
degasmod.tlEi trn r.tacrc
On
26 T.osbl.shooting
r.roTE:
-a ensureconsistency
fromlesl to tesl.be s!.e lo repeal
conce.ral.. qurd eve
- use lhe samesolutron
tresl condltions
ilemperaturetypeol pencrllengthof degassrngelc
27 T.oubleshooting
ServiceCenter
Withnormaluse yourUllrasonic
Cleanershouldnotrequireserviong
Howeverf rtfa ls to operatesatisfactorily,
firsltryto diagnosethe
probem by followingthe suggestions
Guide.
in theTroubleshooting
! unltrc
2821 NationalDive
Garland TX 75041
1251Gorham
St.Unt 2
NewmarkelON
CanadaL3Y8Y6
6861SW 196 Ave.
Suite404
re 972-271-5571
Tel 800-5404967
Fax: 972 840-3668
Tel: 905953-9129
Fax: 905-953'7965
Tel: 954-434-8191
Faxi954-434-8385
F orda 33332
f6chnk:tl
77 !1rhr ng S r
P a" ! e C T !.6062
Tel: 860-410-1700
800,737
2198
Far 860410-1704
S.t9',o,1
EransonUnr.s.'E:
Co.p
28 SrviceConter
nx;oN
P.O.Bor isl
Orirt,