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6-2
Heating Cable
Instrument Tube
Installation of
Heating Cable
on a Pressure
Transmitter
Instrument Body
Heating Cable
Instrument Body
Supply Power
Wiring
Installation of
Heating Cable
System in
Non-Hazardous
Area
Valve
Pipe
Temperature Controller
Installation of
Heating Cable
on a Pressure
Indicator
Tape
Heating
Cable
Fiberglass Tape
Pipe
Installation of
Heating Cable
on a Straight
Pipe Run
Heating Cable
Pipe
Standoff
12" (Approx.)
Metal Pipe
Straps
Fiberglass Tape
Installation of
Temperature
Sensor
Heating
Cable
Pipe
Installation of
Heating Cable
at a Blind Tee
Heating Cable
Temperature Sensor
Tape
Heating Cable
Heating Cable
Pipe
Installation of
Heating Cable
at a Pipe
Support
Pipe
Installation of
Heating Cable
at a Flange
Body
Flange Body
Extension Stem
Typical
Installation of
Heating Cable
for Supports
Installation of
Heater on
Diaphragm
Valve (when
surface area is
sufficient)
Hanger
Length of Cable
Dependent on Mass
and Size of Support
Call Toll Free: (800) 323-6859 Fax: (630) 350-0232 E-Mail: sales@tempco.com
6-3
6-4
Tables
Please see the corresponding tables on pages 6-6 through 6-8.
PROCEDURE
2. Determine the adjusted heat loss for calcium silicate insulation (heat loss chart is based on fiberglass).
Refer to Table 2Insulation Factor
Adjustment = 7.6W 1.47 adjustment factor = 11.17W/ft
Table
Please see the corresponding
table on page 6-10 through 6-12
Call Toll Free: (800) 323-6859 Fax: (630) 350-0232 E-Mail: sales@tempco.com
6-5
1-A
T
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
Heat Loss for Pipes (Watts Per Foot) Insulation Thickness 1"
0.25
0.5
0.75
1.5
2.5
0.6
1.2
1.8
2.5
3.2
3.9
4.7
5.5
6.3
7.1
8.0
8.9
9.8
10.8
11.8
12.8
0.7
1.5
2.3
3.2
4.0
5.0
5.9
6.9
8.0
9.0
10.1
11.3
12.5
13.7
15.0
16.3
0.8
1.7
2.6
3.6
4.6
5.7
6.8
7.9
9.1
10.3
11.6
12.9
14.2
15.6
17.1
18.5
1.0
2.0
3.0
4.2
5.3
6.5
7.8
9.1
10.5
11.9
13.3
14.9
16.4
18.0
19.7
21.4
1.2
2.5
3.9
5.3
6.8
8.4
10.0
11.7
13.4
15.2
17.1
19.0
21.0
23.1
25.2
27.4
1.5
3.0
4.6
6.3
8.0
9.8
11.7
13.7
15.8
17.9
20.1
22.4
24.7
27.1
29.6
32.2
1.7
3.4
5.3
7.2
9.3
11.4
13.6
15.9
18.2
20.7
23.2
25.8
28.6
31.3
34.2
37.2
2.0
4.0
6.2
8.4
10.8
13.3
15.8
18.5
21.2
24.1
27.1
30.1
33.3
36.5
39.9
43.3
2.4
4.9
7.6
10.4
13.3
16.3
19.4
22.7
26.1
29.6
33.2
37.0
40.8
44.8
48.9
53.2
3.3
7.0
10.6
14.4
18.5
22.7
27.0
31.6
36.3
41.2
46.2
51.5
56.8
62.4
68.1
74.0
12
4.2
5.2
6.0
8.7 10.6 12.4
13.3 16.3 19.1
18.2 22.2 26.0
23.3 28.5 33.3
28.6 35.0 40.9
34.2 41.7 48.8
39.9 48.7 57.0
45.9 56.0 65.5
52.0 63.5 74.3
58.4 71.3 83.5
65.0 79.4 92.9
71.8 87.7 102.6
78.8 96.2 112.6
86.1 105.1 123.0
93.5 114.2 133.6
14
16
18
20
24
30
6.6
13.5
20.8
28.4
36.4
44.6
53.3
62.2
71.5
81.1
91.1
101.3
111.9
122.9
134.2
145.8
7.5
15.3
23.6
32.2
41.2
50.6
60.4
70.5
81.0
91.9
103.2
114.8
126.9
139.3
152.0
165.2
8.4
17.1
26.3
36.0
46.0
56.5
67.5
78.8
90.6
102.7
115.3
128.4
141.8
155.7
169.9
184.6
9.2
18.9
29.1
39.8
50.9
62.5
74.6
87.1
100.1
113.5
127.5
141.9
156.7
172.0
187.8
204.0
11.0
22.5
34.7
47.3
60.6
74.4
88.7
103.7
119.1
135.2
151.7
168.9
186.5
204.8
223.5
242.9
13.6
28.0
43.0
58.7
75.1
92.2
110.0
128.5
147.7
167.6
188.1
209.4
231.3
253.9
277.1
301.1
16
18
20
24
30
6.4
13.0
20.0
27.3
35.0
42.9
51.2
59.7
68.6
77.8
87.3
97.2
107.3
117.7
128.5
139.6
7.5
15.5
23.8
32.4
41.5
50.9
60.7
70.9
81.4
92.3
103.6
115.3
127.3
139.7
152.4
165.6
9.3
19.1
29.4
40.1
51.3
62.9
75.0
87.6
100.6
114.1
128.0
142.4
157.2
172.6
188.3
204.5
20
24
30
Table
1-B
T
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
Heat Loss for Pipes (Watts Per Foot) Insulation Thickness 1.5"
0.25
0.5
0.75
1.5
2.5
0.5
1.0
1.5
2.1
2.6
3.2
3.9
4.5
5.2
5.9
6.6
7.3
8.1
8.9
9.7
10.5
0.6
1.2
1.9
2.5
3.3
4.0
4.8
5.6
6.4
7.2
8.1
9.0
10.0
11.0
12.0
13.0
0.7
1.4
2.1
2.9
3.7
4.5
5.4
6.3
7.2
8.1
9.1
10.2
11.2
12.3
13.5
14.6
0.8
1.6
2.4
3.3
4.2
5.1
6.1
7.1
8.2
9.3
10.4
11.6
12.8
14.0
15.3
16.6
0.9
1.9
3.0
4.1
5.2
6.4
7.6
8.9
10.2
11.6
13.0
14.5
16.0
17.5
19.1
20.8
1.1
2.2
3.5
4.7
6.0
7.4
8.8
10.3
11.8
13.4
15.1
16.8
18.5
20.3
22.2
24.1
1.3
2.6
3.9
5.4
6.9
8.5
10.1
11.8
13.5
15.3
17.2
19.2
21.2
23.2
25.3
27.5
1.4
3.0
4.5
6.2
7.9
9.7
11.6
13.6
15.6
17.7
19.8
22.1
24.4
26.7
29.2
31.7
1.7
3.6
5.5
7.5
9.6
11.8
14.1
16.4
18.9
21.4
24.0
26.7
29.5
32.4
35.3
38.4
12
2.4
4.9
7.5
10.3
13.1
16.1
19.2
22.4
25.8
29.2
32.8
36.5
40.3
44.2
48.3
52.4
4.2
4.6
5.2
5.8
8.6
9.4 10.6 11.8
13.3 14.1 16.3 18.2
18.1 19.7 22.2 24.8
23.2 25.2 28.5 31.7
28.4 30.9 34.9 38.9
33.9 36.9 41.6 46.4
39.6 43.0 48.6 54.2
45.4 49.4 55.8 62.2
51.5 56.1 63.3 70.6
57.8 62.9 71.1 79.2
64.3 70.0 79.1 88.1
71.0 77.3 87.3 97.3
78.0 84.8 95.8 106.8
85.1 92.6 104.6 116.5
92.4 100.5 113.6 126.6
3.0
6.1
9.4
12.8
16.4
20.1
24.0
28.0
32.2
36.5
41.0
45.6
50.4
55.3
60.3
65.5
3.6
7.4
11.4
15.5
19.9
24.4
29.1
34.0
39.0
44.3
49.7
55.3
61.0
67.0
73.1
79.4
14
Table
1-C
T
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
6-6
0.25
Heat Loss for Pipes (Watts Per Foot) Insulation Thickness 2"
0.5
0.75
1.5
2.5
0.6
1.3
2.0
2.8
3.6
4.4
5.2
6.1
7.0
7.9
8.9
9.9
10.9
12.0
13.1
14.2
0.8
1.6
2.5
3.4
4.4
5.4
6.4
7.5
8.6
9.7
10.9
12.2
13.4
14.7
16.1
17.5
0.9
1.9
2.9
3.9
5.0
6.2
7.3
8.6
9.9
11.2
12.5
14.0
15.4
16.9
18.5
20.1
1.0
2.1
3.3
4.4
5.7
7.0
8.3
9.7
11.2
12.6
14.2
15.8
17.5
19.2
20.9
22.7
1.2
2.4
3.7
5.1
6.5
8.0
9.5
11.1
12.7
14.4
16.2
18.0
19.9
21.9
23.9
25.9
1.4
2.9
4.4
6.1
7.8
9.5
11.4
13.3
15.2
17.3
19.4
21.6
23.9
26.2
28.6
31.0
12
14
16
18
1.9
3.9
6.0
8.2
10.4
12.8
15.3
17.9
20.5
23.3
26.1
29.1
32.1
35.2
38.5
41.8
3.3
6.7
10.3
14.1
18.0
22.1
26.4
30.8
35.4
40.2
45.1
50.2
55.4
60.8
66.4
72.1
3.6
7.3
11.2
15.3
19.6
24.0
28.7
33.5
38.5
43.6
49.0
54.5
60.2
66.0
72.1
78.3
4.0
8.2
12.6
17.2
22.1
27.1
32.3
37.7
43.3
49.1
55.1
61.3
67.7
74.4
81.2
88.2
4.5
4.9
5.8
7.1
9.1 10.1 11.9 14.6
14.0 15.5 18.3 22.5
19.2 21.1 24.9 30.7
24.5 27.0 31.9 39.3
30.1 33.1 39.2 48.2
35.9 39.5 46.7 57.5
41.9 46.1 54.5 67.1
48.1 53.0 62.6 77.1
54.6 60.1 71.1 87.5
61.3 67.4 79.7 98.2
68.2 75.0 88.7 109.2
75.3 82.9 98.0 120.7
82.7 91.0 107.6 132.4
90.2 99.3 117.4 144.5
98.0 107.8 127.5 157.0
2.4
4.8
7.4
10.1
12.9
15.9
18.9
22.1
25.4
28.8
32.3
36.0
39.8
43.6
47.6
51.7
2.8
5.8
8.9
12.2
15.6
19.1
22.8
26.6
30.6
34.7
38.9
43.3
47.8
52.5
57.3
62.2
1-D
T
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
0.25
Heat Loss for Pipes (Watts Per Foot) Insulation Thickness 2.5"
0.5
0.75
1.5
2.5
0.7
1.4
2.2
3.0
3.8
4.7
5.6
6.6
7.5
8.5
9.6
10.7
11.8
12.9
14.1
15.3
0.8
1.6
2.5
3.4
4.4
5.4
6.4
7.5
8.6
9.7
10.9
12.1
13.4
14.7
16.0
17.4
0.9
1.8
2.8
3.8
4.9
6.0
7.2
8.4
9.6
10.9
12.3
13.6
15.1
16.5
18.0
19.6
1.0
2.1
3.2
4.4
5.6
6.8
8.1
9.5
10.9
12.4
13.9
15.5
17.1
18.7
20.4
22.2
1.2
2.5
3.8
5.2
6.6
8.1
9.7
11.3
13.0
14.7
16.5
18.3
20.2
22.2
24.2
26.3
12
14
16
18
20
1.6
3.3
5.0
6.9
8.8
10.8
12.8
15.0
17.2
19.5
21.9
24.4
26.9
29.5
32.2
35.0
2.7
5.6
8.5
11.6
14.9
18.3
21.8
25.4
29.2
33.1
37.1
41.3
45.6
50.0
54.6
59.3
2.9
6.0
9.2
12.6
16.1
19.8
23.6
27.5
31.6
35.8
40.2
44.7
49.4
54.2
59.1
64.2
3.3
6.8
10.4
14.2
18.1
22.2
26.5
30.9
35.5
40.2
45.2
50.2
55.5
60.9
66.4
72.1
3.7
7.5
11.5
15.7
20.1
24.6
29.4
34.3
39.4
44.6
50.1
55.7
61.5
67.5
73.6
80.0
4.0
4.7
5.8
8.2
9.7 11.9
12.6 14.9 18.3
17.3 20.3 25.0
22.1 26.0 31.9
27.1 31.9 39.2
32.3 38.0 46.7
37.7 44.4 54.5
43.2 51.0 62.6
49.0 57.8 70.9
55.0 64.9 79.6
61.2 72.1 88.5
67.6 79.6 97.7
74.1 87.4 107.2
80.9 95.4 117.0
87.8 103.5 127.1
2.0
4.0
6.2
8.4
10.8
13.2
15.8
18.4
21.1
24.0
26.9
29.9
33.0
36.3
39.6
43.0
2.4
4.8
7.4
10.1
12.9
15.8
18.9
22.0
25.3
28.7
32.2
35.8
39.5
43.4
47.3
51.4
24
30
Table
1-E
T
25
50
75
100
125
150
175
200
225
250
275
300
325
350
375
400
0.25
0.4
0.7
1.1
1.6
2.0
2.4
2.9
3.4
3.9
4.4
5.0
5.5
6.1
6.7
7.3
7.9
Heat Loss for Pipes (Watts Per Foot) Insulation Thickness 3"
0.5
0.75
1.5
2.5
0.7
1.5
2.3
3.1
3.9
4.8
5.8
6.7
7.7
8.8
9.8
10.9
12.1
13.2
14.5
15.7
0.8
1.6
2.5
3.4
4.4
5.4
6.4
7.5
8.6
9.8
11.0
12.2
13.5
14.8
16.2
17.5
0.9
1.9
2.8
3.9
5.0
6.1
7.3
8.5
9.7
11.0
12.4
13.8
15.2
16.7
18.2
19.8
1.1
2.2
3.3
4.6
5.8
7.2
8.5
10.0
11.5
13.0
14.6
16.2
17.9
19.6
21.4
23.3
12
14
16
18
20
24
1.4
2.9
4.4
6.0
7.7
9.4
11.2
13.1
15.0
17.1
19.1
21.3
23.5
25.8
28.2
30.6
2.3
4.8
7.3
10.0
12.8
15.7
18.7
21.9
25.1
28.5
31.9
35.5
39.2
43.1
47.0
51.0
2.5
5.2
7.9
10.8
13.8
17.0
20.2
23.6
27.1
30.8
34.5
38.4
42.4
46.5
50.8
55.2
2.8
5.8
8.9
12.1
15.5
19.0
22.7
26.5
30.4
34.5
38.7
43.0
47.5
52.1
56.9
61.8
3.1
6.4
9.8
13.4
17.2
21.1
25.1
29.3
33.6
38.1
42.8
47.6
52.6
57.7
62.9
68.4
3.4
7.0
10.8
14.7
18.8
23.1
27.5
32.1
36.9
41.8
46.9
52.2
57.6
63.2
69.0
74.9
4.0
4.9
8.3 10.1
12.7 15.5
17.3 21.2
22.1 27.1
27.1 33.2
32.3 39.6
37.8 46.2
43.4 53.1
49.2 60.2
55.2 67.5
61.4 75.1
67.7 82.9
74.3 91.0
81.1 99.3
88.1 107.8
1.7
3.5
5.4
7.3
9.4
11.5
13.7
16.0
18.4
20.8
23.4
26.0
28.7
31.5
34.4
37.3
2.0
4.2
6.4
8.7
11.1
13.7
16.3
19.0
21.8
24.8
27.8
30.9
34.1
37.5
40.9
44.4
30
Table
Insulation Factor
Insulation
Material
Fiberglass
Cellular Glass
Calcium Silicate
Polyurethane
50
100
1
1.53
1.47
0.60
1
1.50
1.47
0.60
1
1.48
1.45
0.58
1
1.44
1.44
0.57
600
1
1.42
1.41
1
1.40
1.39
1
1.36
1.34
1
1.34
1.32
1
1.32
1.30
Call Toll Free: (800) 323-6859 Fax: (630) 350-0232 E-Mail: sales@tempco.com
CONTINUED
6-7
Table
3
Pitch
2"
3"
4"
5"
6"
7"
8"
9"
10"
11"
12"
14"
16"
18"
24"
30"
36"
42"
48"
60"
72"
0.50
0.75
1.00
1.50
2.00
2.5
1.98
1.52
1.32
1.21
1.15
1.11
1.09
1.07
1.06
1.05
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
2.27
1.69
1.43
1.29
1.21
1.16
1.12
1.10
1.08
1.07
1.06
SR
SR
SR
SR
SR
SR
SR
SR
SR
SR
2.66
1.92
1.59
1.40
1.29
1.22
1.17
1.14
1.11
1.10
1.08
1.06
1.05
SR
SR
SR
SR
SR
SR
SR
SR
3.52
2.46
1.96
1.68
1.51
1.39
1.31
1.25
1.21
1.17
1.15
1.11
1.09
1.07
SR
SR
SR
SR
SR
SR
SR
4.25
2.93
2.29
1.93
1.70
1.55
1.44
1.36
1.30
1.25
1.21
1.16
1.13
1.10
1.06
SR
SR
SR
SR
SR
SR
5.01
3.43
2.65
2.21
1.92
1.72
1.58
1.48
1.40
1.34
1.29
1.22
1.17
1.14
1.08
1.05
SR
SR
SR
SR
SR
5.97
4.05
3.11
2.56
2.20
1.96
1.78
1.65
1.54
1.46
1.40
1.31
1.24
1.19
1.11
1.07
1.05
SR
SR
SR
SR
7.52
5.07
3.86
3.15
2.68
2.35
2.12
1.94
1.80
1.68
1.60
1.46
1.37
1.30
1.18
1.12
1.08
1.06
1.05
SR
SR
10.85
7.27
5.49
4.43
3.74
3.24
2.88
2.60
2.38
2.20
2.06
1.84
1.68
1.56
1.35
1.23
1.17
1.12
1.10
1.05
SR
13.98
9.35
7.04
5.67
4.75
4.11
3.63
3.26
2.96
2.72
2.53
2.23
2.01
1.84
1.53
1.37
1.26
1.20
1.16
1.10
1.07
17.30
11.56
8.69
6.98
5.84
5.03
4.43
3.97
3.60
3.30
3.05
2.66
2.38
2.16
1.75
1.52
1.39
1.29
1.23
1.15
1.11
12
14
16
18
20
24
30
20.43
13.64
10.25
8.23
6.88
5.92
5.20
4.64
4.20
3.84
3.55
3.08
2.74
2.48
1.97
1.69
1.51
1.39
1.31
1.21
1.15
22.39
14.95
11.23
9.00
7.52
6.47
5.68
5.07
4.58
4.19
3.86
3.35
2.97
2.68
2.12
1.80
1.60
1.46
1.37
1.25
1.18
25.53
17.04
12.80
10.25
8.56
7.36
6.46
5.76
5.20
4.75
4.37
3.78
3.34
3.01
2.35
1.97
1.73
1.57
1.46
1.31
1.23
28.67
19.13
14.36
11.50
9.60
8.25
7.23
6.45
5.82
5.30
4.88
4.21
3.72
3.34
2.59
2.16
1.88
1.69
1.56
1.38
1.28
31.81
21.22
15.93
12.76
10.64
9.14
8.01
7.14
6.44
5.87
5.39
4.65
4.10
3.67
2.83
2.34
2.03
1.81
1.66
1.46
1.33
38.09
25.40
19.06
15.26
12.73
10.92
9.57
8.52
7.68
6.99
6.42
5.53
4.86
4.35
3.33
2.73
2.34
2.07
1.88
1.62
1.46
47.50
31.68
23.77
19.02
15.86
13.61
11.92
10.60
9.55
8.69
7.98
6.86
6.02
5.37
4.08
3.32
2.82
2.47
2.22
1.87
1.66
SR = Straight Run
Table
4
NPS
Pipe Size
0.5
0.75
1
1.25
1.5
6-8
0.52
0.78
1.00
1.33
1.70
NPS
Pipe Size
2
2.5
3
3.5
4
Multi.
Factor
1.92
2.00
2.40
2.62
2.92
NPS
Pipe Size
6
8
10
12
14
Multi.
Factor
3.84
4.66
5.51
6.25
7.07
NPS
Pipe Size
16
18
20
24
Multi.
Factor
7.91
8.84
9.57
11.09
tance and are classed for hazardous locations when properly cut
and spliced using the correct lead termination kit.
Metal Overbraid is provided on all heat tracing as standard to meet
NEC code for grounding. The braid provides mechanical protection as well as a low resistance grounding path.
Tempco constant wattage heating cables are designed for a full
range of applications. Whether your need is freeze protection or
process temperature control of pipelines, water lines, oil lines or
asphalt lines, Tempco has the cable for your special needs.
Typical Applications
Specifications
Oil Refineries
Asphalt Plants
Severe Arctic Cold
Mines
Pulp and Paper Mills
Corrosive Environments
Explosive Environments
Agency Approvals
Copper
Extruded Jacket: Teflon
Moisture and Chemical Resistance:
Excellent
Ordering Information
number and length. The cable part number is put together as follows:
HTP01
Wattagewatts/ft.
4 W/ft. = 4
8 W/ft. = 8
12 W/ft. = 2
Outer Layer
120 VAC = 1
240 VAC = 2
208 VAC = 3
480 VAC = 4
Call Toll Free: (800) 323-6859 Fax: (630) 350-0232 E-Mail: sales@tempco.com
6-9
Rev 1 (12-10)
Applications
Specifications
Mid-Temperature Control
Food Processing Plants
Freeze Protection
Chemical Processing Plants
Hazardous Locations
Water Lines/Condensate Return Lines
Excellent
Flame Resistance: Outstanding
Radiation Resistance: Fair to Good
Agency Approvals
Factory Mutual
Ordinary Locations
Hazardous Locations;
Class I, Division 2, Groups B, C & D
Class II, Division 2, Groups E, F & G
Class III, Division 2
CSA (120 and 240 VAC only)
Ordinary Locations
Hazardous Locations;
Class I, Division 2, Groups B, C & D
Class II, Division 2, Groups F & G
Class III, Division 2
Ordering Information
Tempcos FE Constant Wattage Heat Trace Cable is sold by part
number and length. The cable part number is put together as follows:
HTP02
Wattagewatts/ft.
3 W/ft. = 3
5 W/ft. = 5
8 W/ft. = 8
12 W/ft. = 2
6-10
Rev 1 (12-10)
Outer Layer
Voltage
120 VAC = 1
240 VAC = 2
208 VAC = 3
480 VAC = 4
KE
Cable
FE
Cable
HTP90001
HTP90002
HTP90003
HTP90004
HTP90005
HTP90006
HTP90007
HTP90008
HTP90009
HTP90010
The Universal Kit is mainly used to terminate the heat trace cable for
pipe trace heating when the heating cable needs to terminate in an NPT
pipe standoff for attaching a wiring junction box. The kit includes the
1" NPT pipe standoff and materials to make one power input connection, and two end terminations or one power input splice. The junction
box is ordered separately; see page 6-14. These assemblies are watertight and suitable for use in Division II hazardous locations.
The Lead and End Kit, Single Lead Termination Kit and Single End
Termination Kits are used when only simple cold power leads are
required. The lead wire is customer supplied. The non-lead end must
also be terminated and sealed.
The Lead and End Kit contains enough material for 5 lead and 5 end
terminations.
The Single Termination Lead Kit and the Single End Termination
Kit contain enough material for 1 lead or 1 end termination.
The Splice Kit is used to create one in-line splice or one T splice
between two heat cables. May require pipe standoff, straps, junction
box, and RTV (ordered separately, see page 6-14).
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6-11
parallel, the output varies along the length of the cable, depending
upon local process temperature.
Metal overbraid is provided on all heat trace cabling to meet NEC
code for grounding. The braid provides mechanical protection, as
well as a low resistance grounding path.
On SL self-limiting cable, in addition to the standard metal overbraid, an optional thermoplastic elastomer or fluoropolymer outer
jacket is recommended when exposure to organic chemicals or corrosives is expected.
Self-limiting heating cable provides safe, reliable heat tracing for
process temperature maintenance and freeze protection of pipes,
valves and similar applications.
Design Features
Specifications
Agency Approvals
CSA
IEEE Std 515 RU
Factory Mutual
Ordinary Locations
Hazardous Locations;
Class I, Division 2, Groups B, C & D
Class II, Division 2, Groups F & D
Class III, Division 1 and Division 2
Applications
Pipelines
Drains
Water Lines
Safety Showers
Sprinkler Systems
12
10
Wattages
8
10
6
8
4
5
2
3
30
50
70
90
110
130
150
Pipe Temperature, F
6-12
Ordering Information
HTP
Outer Layer
Cable Style
SL Style = 03
Wattagewatts/ft.
3 W/ft. = 3
5 W/ft. = 5
8 W/ft. = 8
10 W/ft. = 1
Voltage
120 VAC = 1
240 VAC = 2
SL
Cable
HTP90021
HTP90022
HTP90023
The Universal Kit is mainly used to terminate the heat trace cable for pipe trace heating when the heating cable
needs to terminate in an NPT pipe standoff for attaching a wiring junction box. The SL kit includes the 1" NPT
pipe standoff and materials to make one power input connection, and two end terminations or one power input
splice. The junction box is ordered separately; see page 6-14. These assemblies are watertight and suitable for
use in Division II hazardous locations.
The Splice or Lead End Kit is used for tee splices or cold lead end terminations. Enough material is supplied
for 10 tee splices or 10 cold lead end terminations.
The End Seal Kit is used to cap off and seal the end of the cable where the bus wires are exposed. Enough
material is supplied for 10 end seal terminations.
Call Toll Free: (800) 323-6859 Fax: (630) 350-0232 E-Mail: sales@tempco.com
6-13
Rev 2 (12-10)
Action
Closes
35F
45F
60F
90F
185F
Opens
Part No.
(2C)
50F (10C)
(7C)
60F (16C)
(16C) 75F (24C)
(32C) 105F (41C)
(85C) 200F (93C)
HTP90104
HTP90105
HTP90106
HTP90107
HTP90108
If the heat trace is used for process control and very accurate control
is needed along with additional features, a thermocouple-based electronic PID controller is required.
See Section 13 Temperature Controllers for more information.
Part Number
HTP90028
Junction Box
HTP90029
Reducer
HTP90030
HTP90031
Usage
insulation
Specifications
Voltage: 120 or 240 VAC
Contacts: 120V SPST, 240V DPST
Current: 50 amps at either voltage
Leads: Hard wired directly to terminals
Dimensions: 6"H 6"L 5.87"W
0 - 150
50 - 300
150 - 650
18 - 66
10 - 149
66 - 343
Part No.
120V
240V
HTP90113
HTP90114
HTP90115
HTP90116
HTP90117
HTP90118
This control is an adjustable bulb and capillary thermostat with single pole double throw contacts with
NO and NC connections. It is enclosed in a NEMA
3R general purpose enclosure.
Range
F
Part No.
0 - 150
100 - 250
200 - 350
18 - 66
38 - 121
93 - 177
HTP90109
HTP90110
HTP90111
6-14
Rev 3 (12-10)
Specifications
Voltage: Up to 277 VAC
Current: 277 VAC at 22 amps
Leads: Hard wired directly to terminals
Dimensions: 3.30"H 4.08"L 4.08"W