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Standing pipe support, side movable, for pipes with heat

insulation, surrounding pipe support, slide bearing and


fixed point, ferritic steel
temperature 20 C to 300 C; nominal diameter 25 to 200

Werknorm

8205-2
August 2001

Replaces Standard 8205


version 08.00

Dimensions in mm
Contents

Page
Layout, pipe configuration.......................................................................................................... 1
Pipe supports, dimensions, weights and drawing number ........................................................ 2
Mounting the pipe support ......................................................................................................... 7
Mounting system types A, B and C............................................................................................ 7
Mounting system types D1 and D2 ............................................................................................ 9
Pipeline thermal expansion...................................................................................................... 11

1
2
3
3.1
3.2
4

Layout, pipe configuration


Pos. U

FPSL
FPS

Pos. V
Pos. U
SBS

SBSL
FPS

Distance bearing to fixed point

max. 30 m

Fig. 1.

Table 1.
Designation

SBS

Dim. standard
CS 8202-2

SBSL, U, V

CS 8205-2

Fixed point, standing

FPS

CS 8202-2

Fixed point, standing, side movable

FPSL

CS 8205-2

Slide bearing, standing


Slide bearing, standing, side movable

Standards Leverkusen

Code

Page 1 of 12

Werknorm 8205-2 August 2001


Pipe supports are selected on the basis of Company Standard 8202-1 according to:
-

outside pipe diameter

temperature (inside pipe temperature)

insulation thickness

For longer distances, slide bearing length l1 must be checked and corrected as needed. The diagram in Fig.
8 on page 11 showing thermal expansion, fixed-point distances and temperature differences is intended as
an aid.
The specific pipe support type is determined with reference to the required insulation thickness s1 and the
base dimension h1.
Pipe support type 6 as shown in the standard drawings is specified for pipe supports conforming to this standard in which criteria (e.g. space problems, access) other than insulation thickness s1 (inside pipe temperature) must be taken into account in determining h1.

Pipe supports, dimensions, weights and drawing number

h2

h1

h3

d1

s1

SBSL-type pipe supports for mountings system types A, B and C

T 80

l1

SBSL: Inside pipe temperature


20 C to 200 C
l1 = 200 mm
over 200 C to 300 C
l1 = 300 mm

Insulation thickness s1 is selected with reference to inside pipe diameter in accordance with CS 8101-1.

Fig. 2. SBSL-type supports for mounting system types A, B and C


SBSL pipe supports for mounting system types D1 and D2 correspond to FPS as specified in CS 8202-2

Standards Leverkusen

Page 2 of 12

Werknorm 8205-2 August 2001

s1

FPSL for mounting system types A, B and C, l1 = 200 mm

h3

d1

h2

h1

A
5
l1

A-A

Nocken
L- Stahl DIN 102
Cam, angle steel

DN 25 bis DN 50 L20x3x30
DN 65 bis DN 200 L30x4x50

ND 25 to ND 50 L20x3x30
ND 65 to ND 200 L30x4x50

Fig. 3. FPSL-type supports for mounting system types A, B and C


FPSL pipe supports for mounting system types D1 and D2 correspond to FPS as specified in CS 8202-1
FPSL pipe supports for mounting system types A, B and C must have drilled holes measuring 18. The position of the holes depends upon the mounting system, which is shown in the diagram in Section 3.1. Additional parts (flat steel bar 25x8x15) are also welded to FPSL-type pipe supports for mounting system types
D1 and D2. See Section 3.2 for positioning
Table 2. Dimension h1 for SBSL and FPSL pipe supports
Pipe

h1

Nominal
diameter

d1

40

Insulation thickness s1
60
80
100

25

33.7

102

122

142

162

32

42.4

106

126

146

166

40

48.3

109

129

149

169

189

50

60.3

116

136

156

176

196

65

76.1

124

144

164

184

204

80

88.9

130

150

170

190

210

100

114.3

145

165

185

205

225

125

139.7

158

178

198

218

238

150

168.3

172

192

212

232

252

200

219.1

198

218

238

258

278

Pipe support type

120

Nomenclature for a pipe support for a ND 50 pipe, Slide bearing, standing, side movable,
Temperature to 200 C, insulation thickness s1 = 60 mm, prepared for mounting system type A1,
anti-corrosion treatment as specified in CS 8110-F:
Pipe support 8205-2-50 SBSL 200-60 A1-F
Standards Leverkusen

Page 3 of 12

Werknorm 8205-2 August 2001


Nomenclature for a pipe support for a ND 50 pipe, Fixed point, standing, side movable, temperature up to
200 C, insulation thickness s1 = 60 mm, prepared for mounting system type A1,
anti-corrosion treatment as specified in CS 8110-F:
Pipe support CS 8205-2-50 FPSL 200-60 A1-F
Table 3. Dimensions h2 and h3 for pipe supports made of T steel in accordance with DIN
1024 for SBSL pipe supports and mounting system types A, B and C
Pipe

h2+h3 or. h2-h3


Insulation thickness s1

Nominal
diameter

d1

25

33.7

32

42.4

40

48.3

50

60.3

65

76.1

80

88.9

100

114.3

125

139.7

150

168.3

200

219.1

40

60

80

100

80+20
80+0

100+40
100+20

120+0
1

120-20 )
1

120-40 )

140-40 )

120+40
120+20

100+0
100-20 )

120

140+20
140+0
2

140-20 )

140 )

160 )

1) The bridge of the T profile must be reduced by the value of h3.


2) These pipe supports are made of flat iron. For details see drawings based on Tables 7 and 8.

Table 4. Dimensions h2 and h3 for pipe supports made of T steel in accordance with DIN
1024 for FPSL pipe supports and mounting system types A, B and C
Pipe

h2+h3 or h2-h3
Insulation thickness s1

Nominal
diameter
25

33.7

32

42.4

40

48.3

50

60.3

65

76.1

80

88.9

100

114.3

125

139.7

150

168.3

200

219.1

d1

40

60

80

100

80+20
80+0

100+40
100+20

120+0

120-20 )
1

120-40 )

140-40 )

120+40
120+20

100+0
100-20 )

120

140+20
140+0
2

140-20 )

140 )

160 )

1) The bridge of the T profile must be shortened by the value h3 for pipe supports.
2) The pipe supports are made of flat iron. For details see the drawings based on Tables 7 and 8.

Standards Leverkusen

Page 4 of 12

Werknorm 8205-2 August 2001

Table 5. Dimension b for SBSL pipe supports and mounting system types A, B and C
Pipe support base width b
Nominal
diameter

Insulation thickness s1

25

40
80

60
80

80
100

100
100

120
120

32

80

80

100

100

120

40

80

80

100

100

120

50

80

80

100

100

120

65

80

100

100

120

120

80

80

100

100

120

120

100

100

100

120

120

140

125

100

100

120

140

140

150

100

120

120

140

150

200

120

140

140

150

150

Table 6. Dimensions b for FPSL pipe supports and mounting system types A, B and C
Pipe support base width b
Nominal
diameter

Insulation thickness s1

25

40
100

60
100

80
100

100
100

120
120

32

100

100

100

100

120

40

100

100

100

100

120

50

100

100

100

100

120

65

100

100

100

120

120

80

100

100

100

120

120

100

100

100

120

120

140

125

100

100

120

140

140

150

100

120

120

140

150

200

120

140

140

150

150

Standards Leverkusen

Page 5 of 12

Werknorm 8205-2 August 2001


Table 7. Weights for SBSL pipe supports and mounting system types A, B and C, l1 = 200 or 300 mm
3

Nominal
diameter

Weight in kg =7.85 kg/dm


Pipe support base width b
Insulation thickness s1
40
60
80
100
120
Inside pipe temperature 20 C to 200 C and l1 = 200
mm

Pipe support
drawing no.

25

2.87

3.00

4.18

4.30

5.69

LE 994 737-2N

32

2.94

3.06

4.24

4.36

5.75

LE 994 738-2N

40

2.99

3.11

4.29

4.41

5.80

LE 994 739-2N

50

3.47

3.59

4.74

4.86

6.22

LE 994 740-2N

65

3.63

4.77

4.90

6.25

6.38

LE 994 741-2N

80

3.81

4.95

5.08

6.44

6.55

LE 994 742-2N

100

6.48

6.75

8.09

8.22

9.80

LE 994 743-2N

125

6.87

7.14

8.48

10.07

10.19

LE 994 744-2N

150

7.37

8.63

8.98

10.57

8.99

LE 994 745-2N

200

9.42

10.95

11.32

9.84

10.12

LE 994 746-2N

Inside pipe temperature over 200 C to 300 C and


l1 = 300 mm
25

3.94

4.07

5.82

5.94

8.01

32

4.00

4.13

5.88

6.01

8.07

40

4.06

4.18

5.93

6.05

8.12

50

4.54

4.66

6.50

6.63

8.66

65

4.70

6.42

6.54

8.58

8.70

80

4.88

6.59

6.72

8.76

8.88

100

7.95

8.39

10.41

10.53

12.93

125

8.35

8.79

10.80

13.20

13.32

150

8.85

10.77

11.30

13.67

11.35

200

11.36

13.66

14.24

12.03

12.48

Drawing no.
same as for inside pipe temperature
20 C to
200 C

Table 8. Weights for FPSL pipe supports and mounting system types A, B and C, l1 = 200 mm
3

Nominal
diameter
40

Weight in kg =7.85 kg/dm


Pipe support base width b
Insulation thickness s1
60
80
100

120

25

3.70

4.05

4.18

4.30

5.70

LE 994 747-2N

32

3.77

4.11

4.24

4.36

5.76

LE 994 748-2N

40

3.82

4.16

4.29

4.41

5.81

LE 994 749-2N

50

4.30

4.61

4.74

4.86

6.23

LE 994 750-2N

65

4.46

4.77

4.90

6.26

6.39

LE 994 751-2N

80

4.64

4.95

5.08

6.45

6.56

LE 994 752-2N

100

6.48

6.75

8.08

8.21

9.80

LE 994 753-2N

125

6.87

7.14

8.47

10.07

10.19

LE 994 754-2N

150

7.37

8.63

8.97

10.57

8.99

LE 994 755-1N

200

9.42

10.95

11.32

9.84

10.12

LE 994 756-1N

Standards Leverkusen

Page 6 of 12

Werknorm 8205-2 August 2001

Mounting the pipe support

3.1

Mounting system types A, B and C


SBSL

Fig. 4. Mounting system, slide bearing, standing, side movable


Table 9. Parts list for mounting system, slide bearing, standing, side movable, as shown in Fig. 4
Quantity
for
mounting
A
B
C
1
1
1

Pipe support

Pos.
no.

DIN no.
CS no.
Part no.

Remarks

Hex bolt M 16 x 40 Mu

USt 37-2
RSt 37-2
5.6/5-2

galvanized

Hex bolt M 16 x 90 Mu

5.6/5-2

Washer 16

St

DIN EN ISO 4018


DIN EN ISO 4034
DIN EN ISO 4016
DIN EN ISO 4034
DIN EN ISO 7091
1 345 035

Lock washer C 18-F

St 37 - 2

Washer 17,5

St

Slide plate B )

1.4510

CS 8399
1 290 752
DIN 436
1 345 115
CS 8226

Nomenclature

Material

galvanized
2

2
2

) See Table 7 for individual part drawings.

) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other anti-corrosion treatment requirements must be indicated in the order.

) Slide plate sizes for Pos. U are listed in Table 10; sizes for Pos. V are listed in Table 11.

Table 10. Pos. U hole-centre distance t2 and slide plate size


Pipe support base width
b
80
100
120
140
150

Standards Leverkusen

Slide plate size

t2

B 225

195

B 265

235

Page 7 of 12

Werknorm 8205-2 August 2001


Table 11. Pos. V hole-centre distance t2 and slide plate size
Inside pipe
temperature C

Slide plate size

t2

20 to 200

B 300

270

over 200 to 300

B 355

325

FPSL

Mounting

Dimension t3 is to be found in Table 13


Fig. 5. Mounting system, fixed point, standing, side movable
Table 12. Parts list for mounting system, fixed point, standing, side movable, as shown in Fig. 5

A1
1

Quantity
for
mounting
A2
B
1
1

Nomenclature
C
1

Pipe support

Material

Pos.
no.

DIN no.
CS no.
Part no.

Remarks

CS 8226
1 292 002
CS 8226
1 292 003
CS 8226
1 292 004
CS 8226
DIN EN ISO 7091
1 345 035
CS 8227/
1 304 506

Slide plate A 100

USt 37-2
RSt 37-2
1.4510

Slide plate A 120

1.4510

Slide plate A 140

1.4510

Separator plate C )

1.4510

Washer 16

St

Hook bolt
M 16 x 32 K

4.6/5

galvanized

) See Table 10 for individual part drawings.


) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other anti-corrosion treatment requirements
must be indicated in the order.
3
) Separator plates sizes are listed in Table 13.
2

Table 13. Dimension t3 and separator plates size for mounting system type C
Pipe support base width
b

Slide plate size

t3

100

C 100

60

120
140
150
Standards Leverkusen

70
C 140

80
80
Page 8 of 12

Werknorm 8205-2 August 2001


3.2

Mounting system types D1 and D2


SBSL

Mounting system D

Fig. 6. Mounting system, slide bearing, standing, side movable, with guide bearing
Table 14. Parts list for mounting system, slide bearing, standing, side movable, with guide bearing as shown
in Fig. 6
Quantity
for
mounting
D1
D2

Nomenclature

Material

Pos.
no.

Pipe support

USt 37-2
RSt 37-2

Guide bearing

GTW 40

DIN no.
Drawing no.
Part no.

Remarks

Hesterberg Co.

)
)

GTW 40

Hesterberg Co.

Hex bolt M 12 x 150 Mu

5.6/5-2

DIN EN ISO 4016


DIN EN ISO 4034

galvanized

Hex bolt M 12 x 170 Mu

5.6/5-2

DIN EN ISO 4016


DIN EN ISO 4034

galvanized

Guide bearing

) See Table 10 for individual part drawings.

) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other anti-corrosion treatment requirements


must be indicated in the order.

Standards Leverkusen

Page 9 of 12

Werknorm 8205-2 August 2001

FPSL

Mounting system D

Pos. 4 for
mounting
system D1

Pos. 4 for
mounting
system D2

Fig. 7. Mounting system, fixed point, standing, side movable, with guide bearings

Table 15. Parts list for mounting system, standing, side movable, as shown in Fig. 7
Quantity
for
mounting
D1
D2

Material

Pos.
no.

Pipe support

USt 37-2
RSt 37-2

Nomenclature

DIN no.
Drawing no.
Part , no.

Remarks

Guide bearing

GTW 40

Hesterberg Co.

Guide bearing

GTW 40

Hesterberg Co.

Hex bolt M 12 x 150 Mu

5.6/5-2

DIN EN ISO 4016


DIN EN ISO 4034

galvanized

Hex bolt M 12 x 170 Mu

5.6/5-2

DIN EN ISO 4016


DIN EN ISO 4034

galvanized

Flat steel bar 25 x 8 x 15

USt 37-2

DIN 1017-1

)
)

1)

See Table 5 for individual part drawings, l1 = 200 mm.

2)

Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other anti-corrosion treatment requirements must be indicated in the order.

Standards Leverkusen

Page 10 of 12

Werknorm 8205-2 August 2001

Pipeline thermal expansion


Dist. from fixed point

Fig. 8. Thermal expansion: ferritic steel

Standards Leverkusen

Page 11 of 12

Werknorm 8205-2 August 2001


List of standards cited
DIN 436

Square washers for use in timber constructions

DIN 1014-1

Steel bars; Hot rolled squares for general purpose; Dimensions, permissible deviations
on dimension and form

DIN 1017-1

Steel bars; Hot rolled flat steel for general purpose; Dimensions, weights, permissible
variations

DIN 1025-2

Hot-rolled I-beams; Part 2: Wide flange I-beams, IPB series; Dimensions, masses,
sectional properties

DIN EN 10 056-1

Structural steel equal and unequal leg angles; Part 1: Dimensions; German version
EN 10056-1:1998

DIN EN 10 278

Dimensions and tolerances of bright steel products; German version


EN 10 278 :1999

DIN EN ISO 4016

Hexagon head bolts; Product grade C (ISO 4016:1999); German version


EN ISO 4016:2000

DIN EN ISO 4018

Hexagon head screws; Product grade C (ISO 4018:1999); German version


EN ISO 4018:2000

DIN EN ISO 4034

Hexagon nuts; Product grade C (ISO 4034:1999); German version EN ISO 4034:2000

DIN EN ISO 7091

Plain washers; Normal series; Product grade C (ISO 7091:2000); German version
EN ISO 7091:2000

CS 8101-1

Heat insulation; insulation layer thickness, definitions, terms

CS 8110

Pipe supports; anti-corrosion treatment; specifications

CS 8202-2

Pipe supports, standing, for pipes with heat insulation, surrounding pipe support, slide
bearing and fixed point; ferritic steel, temperature 20 C to 300 C; nominal diameter
25 to 200

CS 8226

Pipe supports; slide plates and separator plates for piping, ND 25 to


ND 200

CS 8227

Pipe supports; hook bolts

CS 8250

Pipe supports; pipe clamps for nominal diameters 15 to 1000

CS 8252

Pipe supports; pipe clamps for nominal diameters 25 to 500

CS 8399

Pipe supports; lock washer for double-angle bridges

Previous versions
CS 8205: 1970-12; 1974-05; 1976-05; 1980-11; 1982-04; 1988-09; 1998-10; 2000-08

Changes
The following changes were made to the version of August 2000:
a) Company standard 8205 was revised and issued separately CS 8205-2 for ferritic steel.
b) DIN standards updated.

Standards Leverkusen

Page 12 of 12

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