Académique Documents
Professionnel Documents
Culture Documents
Werknorm
8205-2
August 2001
Dimensions in mm
Contents
Page
Layout, pipe configuration.......................................................................................................... 1
Pipe supports, dimensions, weights and drawing number ........................................................ 2
Mounting the pipe support ......................................................................................................... 7
Mounting system types A, B and C............................................................................................ 7
Mounting system types D1 and D2 ............................................................................................ 9
Pipeline thermal expansion...................................................................................................... 11
1
2
3
3.1
3.2
4
FPSL
FPS
Pos. V
Pos. U
SBS
SBSL
FPS
max. 30 m
Fig. 1.
Table 1.
Designation
SBS
Dim. standard
CS 8202-2
SBSL, U, V
CS 8205-2
FPS
CS 8202-2
FPSL
CS 8205-2
Standards Leverkusen
Code
Page 1 of 12
insulation thickness
For longer distances, slide bearing length l1 must be checked and corrected as needed. The diagram in Fig.
8 on page 11 showing thermal expansion, fixed-point distances and temperature differences is intended as
an aid.
The specific pipe support type is determined with reference to the required insulation thickness s1 and the
base dimension h1.
Pipe support type 6 as shown in the standard drawings is specified for pipe supports conforming to this standard in which criteria (e.g. space problems, access) other than insulation thickness s1 (inside pipe temperature) must be taken into account in determining h1.
h2
h1
h3
d1
s1
T 80
l1
Insulation thickness s1 is selected with reference to inside pipe diameter in accordance with CS 8101-1.
Standards Leverkusen
Page 2 of 12
s1
h3
d1
h2
h1
A
5
l1
A-A
Nocken
L- Stahl DIN 102
Cam, angle steel
DN 25 bis DN 50 L20x3x30
DN 65 bis DN 200 L30x4x50
ND 25 to ND 50 L20x3x30
ND 65 to ND 200 L30x4x50
h1
Nominal
diameter
d1
40
Insulation thickness s1
60
80
100
25
33.7
102
122
142
162
32
42.4
106
126
146
166
40
48.3
109
129
149
169
189
50
60.3
116
136
156
176
196
65
76.1
124
144
164
184
204
80
88.9
130
150
170
190
210
100
114.3
145
165
185
205
225
125
139.7
158
178
198
218
238
150
168.3
172
192
212
232
252
200
219.1
198
218
238
258
278
120
Nomenclature for a pipe support for a ND 50 pipe, Slide bearing, standing, side movable,
Temperature to 200 C, insulation thickness s1 = 60 mm, prepared for mounting system type A1,
anti-corrosion treatment as specified in CS 8110-F:
Pipe support 8205-2-50 SBSL 200-60 A1-F
Standards Leverkusen
Page 3 of 12
Nominal
diameter
d1
25
33.7
32
42.4
40
48.3
50
60.3
65
76.1
80
88.9
100
114.3
125
139.7
150
168.3
200
219.1
40
60
80
100
80+20
80+0
100+40
100+20
120+0
1
120-20 )
1
120-40 )
140-40 )
120+40
120+20
100+0
100-20 )
120
140+20
140+0
2
140-20 )
140 )
160 )
Table 4. Dimensions h2 and h3 for pipe supports made of T steel in accordance with DIN
1024 for FPSL pipe supports and mounting system types A, B and C
Pipe
h2+h3 or h2-h3
Insulation thickness s1
Nominal
diameter
25
33.7
32
42.4
40
48.3
50
60.3
65
76.1
80
88.9
100
114.3
125
139.7
150
168.3
200
219.1
d1
40
60
80
100
80+20
80+0
100+40
100+20
120+0
120-20 )
1
120-40 )
140-40 )
120+40
120+20
100+0
100-20 )
120
140+20
140+0
2
140-20 )
140 )
160 )
1) The bridge of the T profile must be shortened by the value h3 for pipe supports.
2) The pipe supports are made of flat iron. For details see the drawings based on Tables 7 and 8.
Standards Leverkusen
Page 4 of 12
Table 5. Dimension b for SBSL pipe supports and mounting system types A, B and C
Pipe support base width b
Nominal
diameter
Insulation thickness s1
25
40
80
60
80
80
100
100
100
120
120
32
80
80
100
100
120
40
80
80
100
100
120
50
80
80
100
100
120
65
80
100
100
120
120
80
80
100
100
120
120
100
100
100
120
120
140
125
100
100
120
140
140
150
100
120
120
140
150
200
120
140
140
150
150
Table 6. Dimensions b for FPSL pipe supports and mounting system types A, B and C
Pipe support base width b
Nominal
diameter
Insulation thickness s1
25
40
100
60
100
80
100
100
100
120
120
32
100
100
100
100
120
40
100
100
100
100
120
50
100
100
100
100
120
65
100
100
100
120
120
80
100
100
100
120
120
100
100
100
120
120
140
125
100
100
120
140
140
150
100
120
120
140
150
200
120
140
140
150
150
Standards Leverkusen
Page 5 of 12
Nominal
diameter
Pipe support
drawing no.
25
2.87
3.00
4.18
4.30
5.69
LE 994 737-2N
32
2.94
3.06
4.24
4.36
5.75
LE 994 738-2N
40
2.99
3.11
4.29
4.41
5.80
LE 994 739-2N
50
3.47
3.59
4.74
4.86
6.22
LE 994 740-2N
65
3.63
4.77
4.90
6.25
6.38
LE 994 741-2N
80
3.81
4.95
5.08
6.44
6.55
LE 994 742-2N
100
6.48
6.75
8.09
8.22
9.80
LE 994 743-2N
125
6.87
7.14
8.48
10.07
10.19
LE 994 744-2N
150
7.37
8.63
8.98
10.57
8.99
LE 994 745-2N
200
9.42
10.95
11.32
9.84
10.12
LE 994 746-2N
3.94
4.07
5.82
5.94
8.01
32
4.00
4.13
5.88
6.01
8.07
40
4.06
4.18
5.93
6.05
8.12
50
4.54
4.66
6.50
6.63
8.66
65
4.70
6.42
6.54
8.58
8.70
80
4.88
6.59
6.72
8.76
8.88
100
7.95
8.39
10.41
10.53
12.93
125
8.35
8.79
10.80
13.20
13.32
150
8.85
10.77
11.30
13.67
11.35
200
11.36
13.66
14.24
12.03
12.48
Drawing no.
same as for inside pipe temperature
20 C to
200 C
Table 8. Weights for FPSL pipe supports and mounting system types A, B and C, l1 = 200 mm
3
Nominal
diameter
40
120
25
3.70
4.05
4.18
4.30
5.70
LE 994 747-2N
32
3.77
4.11
4.24
4.36
5.76
LE 994 748-2N
40
3.82
4.16
4.29
4.41
5.81
LE 994 749-2N
50
4.30
4.61
4.74
4.86
6.23
LE 994 750-2N
65
4.46
4.77
4.90
6.26
6.39
LE 994 751-2N
80
4.64
4.95
5.08
6.45
6.56
LE 994 752-2N
100
6.48
6.75
8.08
8.21
9.80
LE 994 753-2N
125
6.87
7.14
8.47
10.07
10.19
LE 994 754-2N
150
7.37
8.63
8.97
10.57
8.99
LE 994 755-1N
200
9.42
10.95
11.32
9.84
10.12
LE 994 756-1N
Standards Leverkusen
Page 6 of 12
3.1
Pipe support
Pos.
no.
DIN no.
CS no.
Part no.
Remarks
Hex bolt M 16 x 40 Mu
USt 37-2
RSt 37-2
5.6/5-2
galvanized
Hex bolt M 16 x 90 Mu
5.6/5-2
Washer 16
St
St 37 - 2
Washer 17,5
St
Slide plate B )
1.4510
CS 8399
1 290 752
DIN 436
1 345 115
CS 8226
Nomenclature
Material
galvanized
2
2
2
) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other anti-corrosion treatment requirements must be indicated in the order.
) Slide plate sizes for Pos. U are listed in Table 10; sizes for Pos. V are listed in Table 11.
Standards Leverkusen
t2
B 225
195
B 265
235
Page 7 of 12
t2
20 to 200
B 300
270
B 355
325
FPSL
Mounting
A1
1
Quantity
for
mounting
A2
B
1
1
Nomenclature
C
1
Pipe support
Material
Pos.
no.
DIN no.
CS no.
Part no.
Remarks
CS 8226
1 292 002
CS 8226
1 292 003
CS 8226
1 292 004
CS 8226
DIN EN ISO 7091
1 345 035
CS 8227/
1 304 506
USt 37-2
RSt 37-2
1.4510
1.4510
1.4510
Separator plate C )
1.4510
Washer 16
St
Hook bolt
M 16 x 32 K
4.6/5
galvanized
Table 13. Dimension t3 and separator plates size for mounting system type C
Pipe support base width
b
t3
100
C 100
60
120
140
150
Standards Leverkusen
70
C 140
80
80
Page 8 of 12
Mounting system D
Fig. 6. Mounting system, slide bearing, standing, side movable, with guide bearing
Table 14. Parts list for mounting system, slide bearing, standing, side movable, with guide bearing as shown
in Fig. 6
Quantity
for
mounting
D1
D2
Nomenclature
Material
Pos.
no.
Pipe support
USt 37-2
RSt 37-2
Guide bearing
GTW 40
DIN no.
Drawing no.
Part no.
Remarks
Hesterberg Co.
)
)
GTW 40
Hesterberg Co.
5.6/5-2
galvanized
5.6/5-2
galvanized
Guide bearing
Standards Leverkusen
Page 9 of 12
FPSL
Mounting system D
Pos. 4 for
mounting
system D1
Pos. 4 for
mounting
system D2
Fig. 7. Mounting system, fixed point, standing, side movable, with guide bearings
Table 15. Parts list for mounting system, standing, side movable, as shown in Fig. 7
Quantity
for
mounting
D1
D2
Material
Pos.
no.
Pipe support
USt 37-2
RSt 37-2
Nomenclature
DIN no.
Drawing no.
Part , no.
Remarks
Guide bearing
GTW 40
Hesterberg Co.
Guide bearing
GTW 40
Hesterberg Co.
5.6/5-2
galvanized
5.6/5-2
galvanized
USt 37-2
DIN 1017-1
)
)
1)
2)
Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other anti-corrosion treatment requirements must be indicated in the order.
Standards Leverkusen
Page 10 of 12
Standards Leverkusen
Page 11 of 12
DIN 1014-1
Steel bars; Hot rolled squares for general purpose; Dimensions, permissible deviations
on dimension and form
DIN 1017-1
Steel bars; Hot rolled flat steel for general purpose; Dimensions, weights, permissible
variations
DIN 1025-2
Hot-rolled I-beams; Part 2: Wide flange I-beams, IPB series; Dimensions, masses,
sectional properties
DIN EN 10 056-1
Structural steel equal and unequal leg angles; Part 1: Dimensions; German version
EN 10056-1:1998
DIN EN 10 278
Hexagon nuts; Product grade C (ISO 4034:1999); German version EN ISO 4034:2000
Plain washers; Normal series; Product grade C (ISO 7091:2000); German version
EN ISO 7091:2000
CS 8101-1
CS 8110
CS 8202-2
Pipe supports, standing, for pipes with heat insulation, surrounding pipe support, slide
bearing and fixed point; ferritic steel, temperature 20 C to 300 C; nominal diameter
25 to 200
CS 8226
CS 8227
CS 8250
CS 8252
CS 8399
Previous versions
CS 8205: 1970-12; 1974-05; 1976-05; 1980-11; 1982-04; 1988-09; 1998-10; 2000-08
Changes
The following changes were made to the version of August 2000:
a) Company standard 8205 was revised and issued separately CS 8205-2 for ferritic steel.
b) DIN standards updated.
Standards Leverkusen
Page 12 of 12