Work Instruction

HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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ALLIANCE GLOBAL SERVICES ,.LTD

HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
(CONTROL NO: . . . . . .)

Bin son

Kim tra

Duyt

Trng Vn Qu
T c Tng
Thc tp vin

Ln thay i

Ngy

Ni dung

01.08.07

Bin san ln u

Sa ton b ti liu

Duyt

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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I. MC CH:
Quy nh v hng dn vn hnh my phay CNC AKIRA SEIKI PERFORMA
V4 cho ngi s dng.
Quy nh v hng dn cc bc v thao tc vn hnh my phay CNC AKIRA
SEIKI PERFORMA V4 cho ngi s dng.
S dng my vi hiu qu cao nht.
m bo tuyt i an ton khi s dng my phay CNC AKIRA SEIKI
PERFORMA V4.
m bo my c vn hnh trong tnh trng n nh v c chnh xc cao.

II. PHM VI P DNG:

Ti liu ny c bin son nhm p dng cho tt c cc nhn vin s dng my.

III. QUY NH AN TON:

Tun th nhng quy nh an ton l kin tin quyt i vi ngi s dng my trong
mi hon cnh. m bo iu , ngi s dng my phi c k v nghim ngt tun
th nhng quy tc sau y.
1.

Nhng ch cho vic lp t:

m bo an ton cho my, xin ch nhng iu kin sau:

1) Dy dn:
a.

Ni t cho nhng dy trung ho.

b.
m bo rng cc c tnh in ca dy dn p ng hay cao hn
nhng yu cu trong ch dn bo tr.
c.
d.
ch y .

Khng ni dy ca thit b khc ti b phn phi m gy nhiu.

Vic ni t phi c thc hin bi mt k thut vin c cp chng

2) Ni t: phng php ni t phi theo s hng dn c th.

2.

Nhng ch trc khi m my:

1) S dng y cc dng c bo v k thut trnh h in hay in git.

2) Chc chn rng cc mch in c dng ng in th.
3) Chc chn rng ng cc ca ca t in trnh nc ti ngui v bi
c th bay vo.
4) Kim tra liu mc du trong thng c y khng.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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5) Th t bt cng tc l CB ngun ca xng n CB ngun ca my n CB

my.
3.

Nhng ch trc khi vn hnh my:

1) Kim tra xem liu n bo c sng ln khi nhn nt trn bng iu khin.
2) m bo rng ting n t ng c cng nh t nhng b phn khc l n nh
v khng c g khc l.
3) Sau khi m my hay lc bt u lm vic ca ngy mi th m bo ngun
c m ln trc khong 30 pht du bi trn c th i khp tt c cc trc v
cc b mt chuyn ng trc khi i vo sn xut.
4) Khi my c s dng ln u tin th kim tra xem ng c ca b phn
cun phoi v ca bm nc ti ngui c quay u khng.
5) Kim tra p sut kh nn c u khng (khng dao ng).
6) Kim tra liu tt c cc s che chn phng nga c c lp t chnh xc
khng.
4.

Nhng ch trong qu trnh vn hnh:

1) Chy khi ng my(hm nng my), c bit l trc chnh v cc trc mt

me, bng cch cho chng chy khong 10 20 pht vi tc khong 50% tc ln
nht ca my, dng chng trnh t ng (chng trnh khi ng) chy my.
2) Kim tra xem cc nt nhn ng v tr trc khi chy, kim tra liu g
c gn an ton cha.
3) a ba trc v im ZERO my.
4) Khng chm vo SPINDLE ang chy hay phi m thiu bo h.
5) Khng chm vo phoi kim loi hay u mi dao vi tay khng, phi dng bn
chi lm sch chng.
6) Trong qu trnh chuyn ng gia phi v dao, cn ch khong cch gia
chng c th dng my ngay khi ngi ng c sai st.
7) Trong khi my chy th khng c m ca trc.
8) Sau khi gn dao xong chy ch DRY RUN, phi chc chn rng chng
trnh chnh xc.
9) Khi gia cng hp kim nh, xin hy mang mt n bo v trnh phoi bay gy
nguy him.
10) Khi xy ra dng khn cp, c th 3 trc c th trt i mt lng. Sau khi
khi phc li tnh trng bnh thng th m bo chnh xc ca my cn a 3
trc v HOME.
11) Trong trng hp mt ngun do st nh, an ton th nn ct CB tng.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
5.

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Nhng ch sau khi lm vic xong:

1) Trong khi lm sch my hay thit b khc, xin hy dng chy my.
2) Khi phc tt c cc b phn ca my v v tr ban u ca chng.
3) Kim tra mc du trong thng, c th thm vo nu cn thit.
4) Trc khi ra v, nh tt CB my, CB tng v CB xng.
6.

Nhng ch cho bo tr:

1) Cng vic bo tr in phi c thc hin bi ngi c o to v trnh

hon thnh cng vic.
2) i vi cng vic bo tr, xin hy lm theo nhng th tc quy nh.
3) Cu ch phi c ch to bi nhng nh sn xut uy tnh.
4) Khng dch chuyn hay chnh sa cc cng tc hnh trnh v cc cng tc bo
v.

IV. M T THIT B:
My CNC l sn phm ca s kt hp k thut cao gia c kh, in in t v my
tnh. n gin ta phn my ra thnh cc cm b phn (unit) v c th lit k nh sau:

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
Guard cover
cha dao

Spindle

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u spindle
n bo

Ni ti
liu
Bng iu
khin
Ca bn
hng

Handle wheel

ng cun
phoi

Bn my

Ca trc

1. T in (Electronic cabinet box):

ng sau my
C dng hnh hp ch nht
y l trung tm iu khin, n bao gm cc n v iu khin nh: b khuych i
ng c servo, khuych i I/O ca spindle v b in iu
khin.
2. Bng iu khin (Operator box):
ng trc my
Trn bng iu khin c: mn hnh hin th, cc phm
cng, cc phm mm, cc nm vn v cc cng tc
Bn hng bng iu khin c cng d liu kt ni vi my
tnh (Kiu RS 232C).

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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3. H thng ng c (Motor unit):

Nm trong my khng l ra ngoi
H thng ng c bao gm: spindle motor, servo motor v encoder
4. cha dao (Magazine):
C dng xch, xung quanh c cc rnh cha dao v
linh ng quay a dao cn thay v ng v tr sn
sng.
5. Tay thay dao (ATC ARM):
C dng thanh, hai u c c c ly dao
Quay 1800 ly dao
Tay thay dao c gn vi mt ng c
6. Spindle unit:
C dng tr, pha trong c mt cn gn dao
7. Bn my (Table):
C dng phng, mt trn c x 4 rnh gn chi tit
Bn c iu khin bi cc trc vtme ai c bi.
8. Thng cha phoi (Chip tank):
Nm pha di bn my, phoi ri xung y v c trc vt n ra ngoi.
9. Tm bo v trc X,Y,Z (X,Y,Z axis chip cover):
L nhng tm phng, c kt li theo kiu xp chng ln nhau, c th trt trn b
mt nhau do vy n c kh nng che chn v khng phoi, nc ti ngui i vo vtme
ai c bi ca cc trc.
10. Thng nc ti ngui (Cooling tank):
Nm pha b mt di ca my, l ni cha nc ti ngui cung cp cho vic lm mt
dao, phi.
11. Ca (Door):
Ca chnh nm trc my v hai ca ph bn hng.c tc dng che kn vng lm vic
ca my nhm chn khng cho phoi, nc ti ngui bn ra ngoi trong qu trnh ct
gt.
12. B phn bi trn (lubrication unit):
Bao gm bm du v h thng ng dn du vo cc trc v cc b mt chuyn ng
tng i. Bm du c my iu khin c lp bm du bi trn i khp, ngoi ra
bm ny cng b tc ng bi ngi dng bng cch nhn nt pha sau my. S tng
qut ca h thng bi trn nh sau:

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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13. my (Base seat):

Nm di cng ca my, c chc nng lm , gi thng bng cho my v chng rung
ng cho my.
14. Guard cover:
L ton b lp v bn ngoi c chc nng che chn v bo v my.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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V. NI DUNG TH TC:
1.

GII THIU AN TON CHUNG:

1.1.

Tun theo ch dn an ton ti khu vc lm vic.

1.2.

Khng chy nhy, a gin ti nhng khu vc cnh bo nguy him.

1.3.

Ngi vn hnh my phi trnh chuyn mn khu vc lm vic.

1.4.
Trc khi my dng hn, khng chm vo bt c phn no ca my
ang chy. khng di chuyn my hay thay b phn no.
1.5.
Vi nhng b phn v thit b bo v trn my, khng di chuyn chng
nu khng tht s cn thit cho cng vic bo tr. V thc s a chng v im
ban u.
1.6.
Khng m my khi tay eo gng tay v c th v tnh chm vo cc nt
xung quanh v gy nguy him.
1.7.
ngn mch.

Khng chm vo nt nhn khi tay m t v c th gy ra in git v

1.8.
K thut vin khng kinh nghim v trnh th khng c vn
hnh my cng nh bo tr my. Cu ch phi c thay bi nhng ngi c kinh
nghim.
1.9.

Khng lp t dao, cc b phn mt cch bt cn, c bit l bn my.

1.10.
c k hng dn vn hnh v hng dn lp trnh quen vi mi
chc nng v phng php vn hnh. S tt hn khi vn hnh my di s gim st
ca ngi c trnh k thut.
1.11.
Lm theo nhng th tc chun v vn hnh my. Khng nhn bt k
phm no mt cch bt cn v khng hiu r.
1.12.
Khng thay i nhng thng s k thut v cc thit lp v in khc
nu khng cn thit. Nu nh phi thay i mt thng s no ta phi cn thn ghi
li gi tr gc ca n c th khi phc li gi ny khi cn.
1.13.
Lm quen vi cng tc ngun ca my, nhn bit mt cch r rng nt
dng khn cp.
1.14.
Khi mt in hay ngi vn hnh ri my khi ht ca lm vic, lun nh
phi tt CB tng.
1.15.
Sau khi m my, khng chm tay khng hoc vt dn in no khc
vo b iu khin v pha trong ca hp vn hnh hay phn cao p ca my bin th.
1.16.
Nu mt cng vic c thc hin bi hai ngi tr ln, mi bc thc
hin s c nhng du hiu ch th, bc tip theo s c thc hin khi cc tn hiu
ca bc trc th hin l tt.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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1.17.
Khi bo tr hay sa cha, phi chc chn khng cn ai trong khu vc
nguy him trc khi m cng tc ngun.
1.18.

Khng my trong mi trng d chy n.

1.19.

Khi tho my hay lp t my th phi theo s hng dn ca th tc

ny.
1.20.
Phi bo qun cn thn nhng nhn mc v nhng du hiu cnh bo
trn my. Nu chng b ph hu hoc khng r rng th phi thay mt ci mi.

2.

CH DN AN TON CHO MY:

My ny c trang b mt s thit b bo v ngi v cc thit b khc khi s tn

thng v thit hi. Bt c ai cng phi c k th tc vn hnh trc khi vn hnh my
hay mt hot ng bo tr no( my c thit k vi mt v chn y v th phi s
khng vng ra ngoi v khng gy nguy him).
2.1.
A.
my trn.

Gii hn khng gian lm vic:

My phi c xa trnh nhng ngun chn ng nh l my p hay

B.
My phi c xa vi ng c hay my pht in tn s cao, my
hn in v khng dng chung ngun in iu khin vi loi my khc trnh
gy nhiu cho b iu khin CNC.
C.
my trnh xa nc ma, xi l, mi trng n mn in ha hay s
chiu sng trc tip ca nh nng mt tri. Mi trng l tng l:
Nhit phng: 0oC 45oC
m: 40% - 75%
D.

Yu cu kh nn:

p sut: 6 8 kg/cm2
Lu lng: 200 l/pht.

E.

p sut ca nn l: 5000 kg/cm2.

F.
Khng i vo khu vc c cnh bo nguy him nu khng phi l
ngi vn hnh c hun luyn k thut, c bit l tr em.
G.

Trc khi ca an ton cha chc chn c ng th cha c chy

my.
H.
Trc khi bt u, m bo rng khng c ngi no hay vt no
trong vng nguy him.
I.
Khi ch t ng c bt u, khng ct ngun in t ngt hay
m t in lm cho my dng li gy nguy him.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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2.2. Gii hn ct gt:

A.
Khi phay mt trn phi l thp cacbon trung bnh hay vt liu tng t
th th tch bc vt liu ln nht l 125cm3/pht, nu vt qu gi tr ny s gy qu
ti cho ng c ca trc chnh v lm gim tui th ca n.
B.
Khi khoan trn vt liu tng t thp cacbon trung bnh v vt liu
cng hn th trnh dng mi khoan c ng knh ln hn 40mm. Vi TAP th trnh
dng dao c ng knh ln 32mm.
C.
hn M6.

Khi thc hin RIGID TAP, trnh TAP nhng l ln hn M20 hay nh

Khi thc hin RIGID TAP, tr phi c, th phi dng ti ngui y trnh nh
hng n dao v phi.

3.
CHC NNG CC PHM V CNG TC TRN BNG
IU KHIN

JOG (+):
Trc c chn s di chuyn theo hng (+)
Trng hp s dng:
C tc dng ch RPD v JOG
Khi nhn n bo s sng
CH :
Cn phi s dng HANDLE WHEEL di chuyn trc v pha (+) sau mi nhn
JOG (+)
JOG (-):
Trc c chn s di chuyn theo hng (-)

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Trng hp s dng:
C tc dng ch RPD v JOG
Khi nhn n bo s sng
CH :
Cn phi s dng HANDLE WHEEL di chuyn trc v pha (-) sau mi nhn
JOG (-)
SPINDLE DEC:
Mi ln nhn tc ca spindle s gim 10%
Gi tr nh nht m n c th gim l 50%
Trng hp s dng:
Ch c tc dng ch AUTO v MDI
N s tr li ch 100% khi ta nhn RESET trn bng iu khin
Khi nhn th n bo s sng, n ch tt khi ta nhn SPINDLE INC hoc SPINDLE
100%.
SPINDLE 100%:
C tc dng a spindle v tc 100% sau khi nhn SPINDLE INC hoc
SPINDLE DEC
Trng hp s dng:
Ch c tc dng ch AUTO v MDI
Khi nhn th n bo s sng, n ch tt khi ta nhn SPINDLE INC hoc SPINDLE
DEC.
SPINDLE INC:
Mi ln nhn tc ca spindle s tng 10%
Trng hp s dng:
Ch c tc dng ch AUTO v MDI
Khi nhn th n bo s sng, n ch tt khi ta nhn SPINDLE DEC hoc
SPINDLE 100%.
CYCLE START:
Chng trnh s thc hin trong ch t ng
Ch nh hng i vi ch AUTO
Khi bt n bo s sng
FEED HOLD:
Khi nhn nt ny th 3 trc s dng li

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Ba trc dng li nhng spindle vn quay, n ch dng khi nhn SPINDLE RESET
Ch c tc dng ch AUTO
Khi nhn th n bo s sng
Khi nhn CYCLE START th chng trnh tip tc chy
Ch :
Khi chng trnh ang thc hin mt chu trnh no (v d: chu trnh khoan l, tap)
th 3 trc ch dng li sau khi kt thc chu trnh ny.
SPINDLE CW:
Quay spindle theo chiu kim ng h
Trng hp s dng:
Ch c tc dng ch JOG, RPD, HANDLE
Khng c tc dng ch AUTO v MDI
SPINDLE STOP:
Khi nhn phm ny th spindle s dng li
Trng hp s dng:
N ch c tc dng ch HANDLE
N khng c tc dng ch MDI v AUTO
Khi nhn th n bo s sng, n ch tt khi ta nhn SPINDLE CW hoc SPINDLE
C.CW.
Khi chn n bo s sng
SPINDLE C.CW:
Quay spindle theo chiu ngc chiu kim ng h
Trng hp s dng:
Ch c tc dng ch JOG, RPD v HANDLE
Khng c tc dng ch MDI v AUTO

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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MACHINE LOCK:
ON: khi ang thc hin 1 chng trnh hoc di chuyn bng tay th ta s thay
i v c hin th trn mn hnh nhng thc t my vn khng di chuyn.
Khi ang thc hin G28, G29, G30 my s khng di chuyn v im ZERO, nu ang
thc hin ch di chuyn v ZERO th n bo s khng sng
i vi my ny (A01) th cng tc ny b u ngc li.
SINGLE BLK:
ON khi con tr t mt cu lnh ca chng trnh v khi ta nhn CYCLE
START th cu lnh ny s c thc hin. khi thc hin xong chng trnh s dng li
cu lnh tip theo v khi ta tip tc nhn CYCLE START th cu lnh tip theo s c
thc hin.
OFF chng trnh s c thc hin t u cho n khi kt thc chng trnh.
DRY RUN:
ON: chy ch khng ti v di chuyn vi tc RAPID
N khng c tc dng trong qu trnh gia cng ren
OFF: cc trc s di chuyn theo tc chn trong chng trnh
OPTION STOP:
ON: ch chy tng con dao c ngha l khi mt con dao thc hin xong cng
on gia cng ca n th chng trnh s dng li ti v tr thay con dao tip theo
Khi ta nhn CYCLE START th my s thay con dao th hai v chng trnh bt
u chy lnh tip theo.
Z AXIS CANCLE:
ON: trc Z s b kho
Khi s dng cng tc ny th ch n MACHINE LOCK
Khng nn s dng cng tc ny.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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BLOCK SKIP:
ON chng trnh s khng thc hin mt cu lnh khi gp phi k hiu / trc cu
lnh.
OFF cu lnh tip theo s c thc hin v khng b nh hng vi k hiu /
Cng tc ny phi kt hp vi SINGLE BLK
MAGAZINE:
CW dao s quay theo chiu kim ng h, con dao k tip s vo v tr thay dao.
C.CW dao s quay theo chiu ngc kim ng h,con dao trc s vo v tr
thay dao.
COOLANT:
y l cng tc 3 trng thi
AUTO:
Ti ngui t ng, ti ngui theo lnh trong chng trnh
MANUAL:
Ti ngui th cng. Nu trong chng trnh khng c lnh gi ti ngui th ta bt
ch ny ln
OFF:
Tt ti ngui. ng c ti ngui s khng hot ng.
EMG STOP:
Khi nhn nt ny my s dng li, tt c cc ng
c s b ngt
Tnh trng ca my khi nhn nt ny:
Tt c cc trc ngng di chuyn
Spindle ngng quay
n cnh bo hot ng
dao ngng v tay thay dao ngng lm vic
khi ng my li th ta phi quay nm EMG STOP: theo chiu kim ng h sau
khi ng my li
OVER TRAVEL RELEASE:
Khi xy ra tnh trng qu trc X, Y, Z th ta s dng nt ny iu chnh li cc trc
bng cch:
Trong khi ang nhn nt ny th ta s dng HANDLE WHEEL quay bn my v
v tr tng i ca n theo hng ngc vi hng qu trc v cch v tr qu trc t nht l
35mm

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Ch : khng nn a cc trc v qu gii hn ca n. Sau khi chnh cc trc ht qu

trc th cn a cc trc v HOME phc hi li chnh xc.
MODE SELECT:
AUTO:
Thc thi chng trnh c gi
Ch c ch AUTO mi c th thc thi chng
trnh trong b nh ca my tnh.
EDIT:
Ch ny c s dng cho vic thay th, chn
hoc xo chng trnh
Ch ny c dng hiu chnh, khng dng chy chng trnh
thc hin chng trnh mi phi chn ch AUTO
Sau khi hiu chnh xong my s t lu li
MDI:
Mt chng trnh c th nhp trc tip vo y v thc hin n
Trong ch ny chng trnh s khng lu li, n s t mt sau khi thc thi xong.
TAPE:
Khi ch ny c chn, my s dng trc tip chng trnh t b nh ca my
tnh m khng cn LOAD v b nh ca my.
HANDLE:
Ch ny c s dng iu khin chuyn ng ca 3 trc bng HANDLE
WHEEL
Cch thc hin ch ny:
Chn trc di chuyn
Chn bc tin FEED RATE (cn ch n FEED RATE OVERRIDE)
JOG:
Ch ny c chn khi ta cho trc di chuyn chm theo ch chn RAPID
OVERRIDE RATE
Cch thc hin ch ny:
Chn trc cn di chuyn
Chn bc tin bng cch vn nm FEED RATE
Nhn gi JOG (+) hoc JOG(-) tu theo hng mnh chn

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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RPD:
ch ny, trc c ch ra s di chuyn theo mc bc tin chn thang
RAPID OVERRIDE RATE
Cch thc hin ch ny:
Chn trc cn di chuyn
Chn cp tc cn di chuyn
Nhn JOG (+) hoc JOG (-) di chuyn theo hng mnh cn
HOME:
Ch ny c s dng khi cn di chuyn 3 trc ca my v im tham chiu ca
my (home my).
RAPID OVERRIDE % - JOG FEED RATE MM/MIN
1.
Cng tc ny xc nh tc cho
my bng t s c th.
2.
mi nc vn ng thi s thit
lp 2 thng s:
A. Con s trn i din cho tc ct ca
dao bng t l phn trm so vi gi tr tc ct c
trong chng trnh. V d, trong chng trnh c
F300 v ta chn nc 60% th my s ct vi tc
300x60% = 180 mm/pht.
B. Con s di ch th gi tr tc ct ch
tay (JOG). V d, cng tc ch vo s 5200 th
my s ct vi tc 5200mm/pht khi ta chy JOG.
3.

Cng tc ny khng c nh hng vi chu trnh ct ren.

HANDLE WHEEL
1.
cc trc:

C 4 phng php di chuyn

A. Bng cch thc hin chng trnh

di ch AUTO hay MDI.
B.

Bng cch thc hin ch JOG:

a.

S dng ch JOG.

b.
Sau khi chn trc, hng
bng cng tc Axis/Direction v tc

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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cho JOG (JOG feed rate), ta nhn JOG+ hoc JOG di chuyn cc
trc.
C.

S dng HANDLE WHEEL:

a.

Chn ch HANDLE.

b.
Chn trc, hng bng cng tc Axis/Direction, chn
SPEED/MULTIPLY v quay HANDLE WHEEL.
D. Chy vi tc RAPID:
a.

S dng ch RPD.

b.
Sau khi chn trc, hng di chuyn (Axis/Direction) v tc
chy Rapid (RAPID OVERIDE) ta nhn JOG+ hoc JOG- di chuyn
trc.
2.
HANDLE WHEEL c chia ra mt trm vch. Mt vch c gi tr
khc nhau ph thuc vo v tr ca cng tc SPEED/MULTIPLY:
V tr ca cng tc
Speed/Multiply

Gi tr ca mi vch

X1

0.001mm

X10

0.01mm

X100

0.1mm

3.

Khi chn ch HANDLE n bo handle Wheel s sng ln.

4.

Cng tc AXIS/DIRECTION:

a. Khi cn thao tc bng tay, cng tc ny rt cn thit chn trc v

hng cn di chuyn.
b.

c dng trong ch HANDLE, JOG v RPD

c.

C 3 trc X, Y v Z ta chn. trc th 4 my khng c.

HOME INDICATIOR LAMP:

L n bo khi cc trc v tr
HOME my.
Khi trc X, Y v tr HOME, n bo
tng ng ca hai trc s sng ln.
Khi trc Z v tr thay dao (cng l
v tr HOME) n bo ca trc Z s nhp
nhy.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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ATC READY:
1.

Khi n ny sng ln, n bo rng my c th thay dao.

2.

iu kin c thay dao:

a. Cng tc hnh trnh trn ca xilanh nh dao v tr ON, cng tc hnh

trnh di th v tr OFF.
b. Cng tc tri ca dao trng thi OFF v cng tc phi th trng
thi ON.
c.

B phn thay dao (tay thay dao) phi v tr HOME (0 ).

d. Dao v tr thay trong dao v

tr sn sng.
TOOL UNCLAMP:
Chc nng thay dao bng tay:
Cch thc hin:
Mt tay cm cn dao v mt tay nhn nt ny
khi dao s c nh ra.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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4.

CC MN HNH C BN V CHC NNG CA N:

1)

MN HNH TNG (MONITOR):

POSI (MONITOR1):

Cch vo mn hnh:
Nhn MONITOR/POSI

Mn hnh ny cho ta bit:

c to ca dao v bn my
Tc spindle
Dao ang thc hin l dao s my
Chiu quay spindle
mn hnh ny ta c th lm cc cng vic sau:
Chn tc spindle khi chy tay
Thay dao t ng
R to (r tm hoc r gc)
b.

TRANG

COORDI (MONITOR2):

Cch vo mn hnh:
Nhn MONITOR/COORDI

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Mn hnh ny cho ta bit:

Cc to ca my (posision,machine, word)
Tc spindle
Con dao ang s dng
Chiu quay spindle
mn hnh ny ta c th quan st tng qut nht v to , lng d cn li cn gia
cng
c.

SEARCH (MONITOR3):

Cch vo mn hnh:
Nhn MONITOR/SEARCH

mn hnh ny ta c th tm kim chng trnh hoc tm kim dng lnh. Sau khi
nhp xong ta nhn INPUT

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
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TOOL PARAM:

L mn hnh hin th cc thng s lm vic(parameter) ca dao. C hai mn hnh chnh

l OFFSET v WORK
a. OFFSET:
Cch vo mn hnh:
Nhn TOOL PARAM/OFFSET

mn hnh ny ta c th bit c:
Chiu di dao (Leng)
Lng b di dao (Wear)
Bn knh dao (Radius)
Lng b bn knh dao (Wear)
Khi r dao ta s nhp mn hnh ny
b. WORK:
Cch vo mn hnh:
Nhn TOOL PARAM /MENU/WORK

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Ta s nhp to machine ca my vo mn hnh ny khi r to X, Y, Z.

3)

EDIT/MDI:

Ta cng c th search chng trnh t mn hnh ny

Trong mn hnh ny ta s dng chnh sa chng trnh nh (chn, xo cu lnh,
thay th v kim tra chng trnh) bng cch kt hp vi MODE SELECT + EDIT
T m hnh ny khi kt hp vi MODE SELECT + MDI ta c th vit mt chng
trnh mi.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
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DIAGN-IN/OUT:

Chc nng thng dng ca mn hnh ny l y chng trnh t my tnh vo v

xa chng trnh cn nhng chc nng khc y b kha
5)

SFG:

Chc nng thng dng ca mn hnh ny l m phng kim tra chng trnh gia cng
6)

FC:

Dng cho ngi bo tr, ngi vn hnh khng c can thip vo.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
5.

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CC THAO TC VN HNH C BN:

1) Di chuyn v HOME
Bao gm cc bc sau:
Bc 1:
MODE SELECT chn ch HANDLE
Bc 2:
Dng HANDLE WHEEL di chuyn 3 trc v khong gia ca chng nhng phi
>= 10mm.
Bc 3:
MODE SELECT chn HOME
Bc 4:
AXIS/DIRECTIOR : La chn trc v home
Ch :
Chn trc Z trc, nu chn trc X hoc Y c th s lm cho dao p
vo chi tit hoc fixture
Bc 5:
Nhn JOG +
Khi 1trc no v home n s bo sng
Ch :
Khi mt trc ang v home ta c th chn trc khc m khng nh hng g
2) Thao tc di chuyn bng HANDLE WHEEL
Bao gm cc bc sau:
Bc 1:
MODE SELECT chn ch HANDLE
Bc 2:
Trn HANDLE WHEEL chn trc cn di chuyn
Bc 3:
chn tc chy bn my, cng trn HANDLE WHEEL ta xoay
SPEED/MULTIPLY tu theo iu kin m ta c th chn nhanh hay chm
X1:

CHM NHT

X10:

CHM VA

X100:

NHANH NHT

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Bc 4:
Quay HANDLE WHEEL di chuyn trc
3) Quay spindle (Manual spindle rotation):
Bc 1:
Trn MODE SELECT chn ch HANDLE, JOG,
RPD hoc HOME u c.
Bc 2:
Chn chiu quay: ban u trc chnh ng yn nn n bo spindle stop sng
chn hng quay ta nhn SPINDLE CW hocSPINDLE C.CW. Sau khi nhn
n bo s sng.
4) Chn tc spindle:
Bc 1:
Trn MODE SELECT chn MDI sau trn mn hnh POSI ta nhp tc ca
spindle.
Bc 2:
Sau cng trn MODE SELECT ta chn ch RPD, HANDLE, JOG hoc
HOME u c
Bc 3:
Mun tng hay gim tc ta nhn SPINDLE INC hoc SPINDLE DEC.
5) Thao tc ch chy khng (Rapid mode):
Bc 1:
Trn MODE SELECT chn RPD
Bc 2:
Trn HANDLE WHEEL AXIS/DIRESTION ta chn trc cn di chuyn
Bc 3:
Chn hng di chuyn bng cch nhn JOG(+) hoc JOG(-)
Bc 4:
Chn mc tc nhanh hay chm trn RAPID OVERRIDE
6) Thay dao bng tay:
Bc 1:
Trn MODE SELECT chn ch HANDLE
Bc 2:
Mt tay nm dao, mt tay nhn nt TOOL UNCLAMP trn spindle

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Ch :
Spindle phi dng trc khi thay dao
Khi thay dao phi ch khng gian xung quanh
Dao thay ra phi t trn bn dao
7) Thay dao t ng: c 2 cch
Cch 1: thay dao trc tip trn mn hnh MONITOR 1 (POSI)
Bc 1:
Nhn MONITOR/POSI
Bc 2:
Trn mn hnh POSI ta nhp tn dao cn thay: T:xx /nhn INPUT sau g M6/
nhn INPUT trn bng iu khin
Cch 2: Thay dao bng cch lp trnh
Bc 1:
Nhn EDIT/MDI sau trn MODE SELECT chn MDI
Bc 2:
Son tho cu lnh: Txx M6
Nhn EOB
Sau nhn INPUT v nhn CYCLE START
Khi thay dao t ng trc Z phi v HOME
8) y chng trnh t my tnh:
Bc 1:
Trn bng iu khin nhn DIAGN-IN/OUT
Bc 2:
Nhn soft key INPUT
Bc 3: Chn nhp chng trnh v t tn chng trnh nh sau.
#( 1

) Data ( t tn chng trnh )

9) Xa chng trnh:
Bc 1:
Trn bng iu khin nhn DIAGN-IN/OUT
Bc 2:
Nhn phm mm ERASE
Bc 3:
Chn chng trnh cn xa sau nhn INPUT trn bng iu khin

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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10) Xo tng k t v tng cu lnh:

Bc 1:
Trn bng iu khin nhn EDIT/MDI
Bc 2:
MODE SELECT chn EDIT
Bc 3: Di chuyn con tr ti k t cn xo sau nhn DELETE trn bng iu
khin.
Bc 4:
xo mt cu lnh ta gi ng thi c DELETE v CAN.

6.

SETUP TRONG QU TRNH GIA CNG CHI TIT

SETUP l qu trnh bao gm ton b tt c cc cng vic ca mt ngi vn hnh

gia cng c chi tit t khi c chng trnh NC do phng k thut gi xung phng sn
xut. Qu trnh c th c lit k ra sau y theo th t cng vic ca ngi SETUP.
1)

Kim tra cc iu kin an ton trc khi vn hnh my:

Kim tra ng h kh nn pha sau my m bo p sut > 6kg/cm3.

Tay dao phi ng v tr thay dao: trc Z v HOME, tay thay dao v tr sn
sng thay dao.

Nc tui ngui phi y bng cch nhn vo di thng my.

Du bm bng, du ti ngui hoc kh nn khng b r ra ngoi.

2)

M my:

M CB ngun ti hp bng in tng, m CB my pha sau my.

Nhn nt NC ON trn bng iu khin my

a 3 trc X, Y, Z v Zero. Cn ch rng lun lun a trc Z v trc hai

trc kia, y l quy tc an ton vi bt c ngi ng my CNC.
Gi chng trnh khi ng my (chng trnh thng c tn 6000) v chy
chng trnh khi ng. ng tc ny nhm cho my CNC chy khng ti du bi
trn i khp cc trc truyn ng ca my do my sau thi gian khng s dng trc
khi my chy c ti.
3)

Cc thao tc trong gia cng:

Thit lp h n v cho my theo h inch hay mm. b phn bo tr set

default l h inch cho cc my.

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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Theo List Tool ca chng trnh gia cng, ta tin hnh chn dao, lp dao v
gn dao ln dao theo th t ca List Tool.

G phi ln bn my v tin hnh r phi:

+ u tin l r hai trc X, Y: lp u r thch hp vi my vo Spindle. Nhp

lnh S1000; v M3; my chy tc r. C hai kiu r thng gp cho trc X, Y l
r tm v r gc. Ty theo yu cu ca bn v gia cng m ta chn kiu r cho ng.
ng vi mi bn v gia cng th c mt chng trnh NC tng ng v ng thi
chng trnh NC s c cc lnh thit lp ta tham chiu (ta tho chng) do vy
ta phi nhp ta r c (X, Y v c Z) vo ng v tr trong cc lnh t G54 n
G59.
+ R trc Z: dng ng h so gn ln thn trc Z (u gn dao), di chuyn ng
h chm mt ca chi tit, set Z Zero ti mn hnh Monitor\Position a u r n mt
trn ca khi r, nhp ta Z c c vo G tng ng nhp cho X, Y. Ch khi
nhp ta cho Z l: Nu mt phi cao hn khi ra, ta nhp vo l gi tr dng, nu
mt phi thp khi r ta nhp vo l gi tr m (trng hp ny t gp hn). Khi r trc
Z, c hai cch r cn ch l r t mt phi xung v r t mt y chi tit ln
+ R dao: Dng lnh gi ln lt tng con dao ra r. Di chuyn dao va
chm khi chun, c gi tr ta Z ca h ta Machine v nhp vo gi tr dao
ang offset. Gi tr ny phi nhp ng vo dao ta ang r m chng trnh NC dng
n. i vi dao phay 4 hoc 5 me (li ct), s c mt me di nht, ta phi tm ng me
ny r trn khi r.
4) y chng trnh t my tnh vo my CNC:
Chnh my CNC trng thi nhn chng trnh t my tnh (INPUT).
M chng trnh AGS-DNC, chn chng trnh NC ca s bn phi. Chn my
CNC Machine. Cui cng nhn nt SENT, ch mn hnh my CNC xut hin du % l
gi xong chng trnh.
Kim tra chng trnh NC:
Tin hnh m phng v kim tra chng trnh va load vo my. Nu c s sai st th
phn hi vi t trng sn xut ngay.
Mt k nng na ca ngi SETUP l hiu chnh bn knh v chiu di dao trong
chng trnh khi my gia cng cha t dung sai kch thc. Sai s ny c th do dao mn,
do vt liu ca chi tit khc nhau nn qu trnh ct ca dao theo ng chng trnh nhng
kch thc khng t. S hiu chnh ny hiu mt cch n gin l khai bo bn knh dao
hay chiu di dao nh hn lc u khi dao ct cha ht vt liu cn ct, do vy khi khai bo

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4

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dao nh hn, my s a dao n su hn vo vt liu, hnh di m t hiu chnh dao n

thm vo chi tit.

Bn
knh
my
hiu
Trc hiu
chnh

Sau hiu chnh

Chi tit

Trong trng hp khng mun dao n nhiu qu vo vt liu, ta s khai bo dao ln

hn hoc di hn.

7.

K HOCH BO TR V BO DNG CHO MY:

1)

K hoch hng ngy:

Lau sch bn my, t

Lau sch bng trt
Lau sch hp bo v cc trc
Lau mt trong ca spindle
Lau sch cc cng tc
Kim tra mc du bi trn trong thng
m bo trong b lc kh khng c c nc
m bo p sut theo yu cu sau:

Ca du bi trn l: 3~5 Kgf/cm2

Ca kh nn l: 6 kgf/ cm2
-

Kim tra s r r ca my v b phn nn du

Kim tra ng dn v thng nc ti ngui
Kim tra mc nc ti ngui
Kim tra n bo lm vic v n cnh bo c lm vic bnh thng khng

Work Instruction
HNG DN VN HNH
MY PHAY CNC AKIRA SEIKI

PERFORMA V4
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K hoch hng tun:

Thc hin bo tr hng ngy

Kim tra c nhng m thanh bt thng hay c du hiu ca s h hng i
vi spindle. Lm sch khng gian xung quanh spindle.
Kim tra mc du
Kim tra v tr tham chiu ca my c b di chuyn hay khng
Kim tra b phn lm sch nc ti ngui
Kim tra h thng cun phoi
3)

K hoch hng thng:

Thc hin bo tr hng tun

Lm sch bng iu khin, cc b phn pha trong bng in v b lc kh
Kim tra bn my, b my c c xit cht bulong khng
Lm sch b lc kh
Kim tra van in t, cc cng tc hnh trnh xem cc chc nng ca chng c
bnh thng khng
Lm sch b lc du
Kim tra liu cm c b h v lng khng
Kim tra relay p sut v lm sch mt tip xc ca relay. C th thay nu mt
tip xc khng m bo
Thay nc ti ngui v lm sch thng ti
m bo chc chn my vn lm vic bnh thng
4)

K hoch hng su thng:

Thc hin bo tr hng thng

Lm sch b nc, b iu khin v bn my

Thay du trong h thng thu lc, lm sch cc b phn bn trong thng du

Lau sch ng c

Kim tra cc thit b in

Lm sch bm bi trn v in y du vo

Kim tra chng trnh chy th c lm vic n nh khng

Kim tra v hiu chnh ng c servo nu c s c