MDS 4100-Service Information

MDS 4100
MULTIPLE ADDRESS
MASTER STATION
TRANSMIT
TRANSMITTER A
ACTIVE
TRANSMITTER B
A
ACTIVE
AUTO
ALARM
TRANSMITTER SELECT
RF A L A R M
ALARM
RF A L A R M
REMOTELY CONFIGURED
LO A L A R M
LO A L A R M
DC A L A R M
DC A L A R M
AC A L A R M
POWER A
TEST
TEST
POWER B
RECEIVE
RECEIVER A
ACTIVE
RECEIVER B
A
ACTIVE
A U TO
ALARM
RECEIVER SELECT
ALARM
400 MHz Master Station

MDS 05-3147A01, REVISION A
APRIL 1998
Service Information
MDS 4100 Series
175 Science Parkway, Rochester, New York 14620

General Business: +1 (716) 242-9600
FAX: +1 (716) 242-9620
World Wide Web: http://www.mdsroc.com
CHAPTER 1
INTRODUCTION
MDS 4130A Service Manual

MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
1.1.0 ABOUT THIS MANUAL ................................................................................................. 1-3

1.2.0 SPECIFICATIONS......................................................................................................... 1-3
1-1
1-2
1.1.0 ABOUT THIS MANUAL

This manual contains service information for the MDS 4130A Master Station. For installation and
operation information refer to the MDS 4100 Installation, Operation & Field Maintenance manual
P/N 05-2528A01.
1.2.0 SPECIFICATIONS
Transmitter
Power Output:
5 Watts/+37 dBm at the Antenna Connector.

Power adjustable down to 500 mW/+32 dBm
(Higher power optionsConsult Factory)
Output Impedance:
50 Ohms
Frequency Stability:
0.00015% (1.5 PPM)
Spurious and Harmonic

Emissions:
65 dBc (Typical)
Duty Cycle:
Continuous
TX Attack Time:
Less than 5 msec for 90% power within 1 kHz of operating frequency
Modulation Type:
Digital Models: FSK, 3.5 kHz Maximum

Analog Models: FM, 3.5 kHz Maximum
Analog Model Audio

Characteristics:
Input Level: 20 to +10 dBm for 5 kHz Deviation

Freq. Response: +1 dB, 3 dB, 3003000 Hz
Input Impedance:
600 Ohm balanced 4-wire audio I/O
Digital Model Data Speed:
300 to 4800 bps Asynchronous

4800 bps Synchronous
9600 bps Async/Synchronous
Data Turn-Around Time:
Duplex/Half Duplex: 10 ms including RTS/CTS time delay with internal modem

Simplex: 15 ms (20 ms for 9600 bps units)
Receiver
Type:
Double Conversion Superheterodyne
Frequency Stability:
0.00015% (1.5 PPM)
Sensitivity
(at antenna port):
Analog Models:
12 dB SINAD at 117 dBm (0.3 V), 1200 bps BER 1x106 at 110 dBm
Digital Models:
9600 bps BER 1x106 at 108 dBm, 4800 bps BER 1x106 at 110 dBm
Intermodulation:
75 dB Minimum (EIA)
IF Selectivity:
100 dB minimum at Adjacent Channel (Typical)
Desensitization:
70 dB (EIA) on 25 kHz channels

60 dB minimum (EIA) on 12.5 kHz channels
Spurious and Image Rejection:
85 dB Minimum (Typical)
Audio Output Levels:
Adjustable, 20 to +5 dBm, 600 Ohm Balanced
Frequency Response:
+1, 3 dB, 300 3000 Hz
Enviromental
Temperature Range:
Full Performance: 30C to +60C
Humidity:
95% at +40C (non-condensing)
MDS 05-3147A01, Rev. A
INTRODUCTION
1-3
Alarms and Indicators

Status Indicators:
Alarm Outputs:
A or B Side Alarm Condition of Transmitter, Receiver or Power Supply

A or B Side Transmitter Active
A or B Side Receiver Active
AC Power Failure
A or B SideTransmitter/Receiver Failure
General
Frequency Range:
Primary Power:
Input Power:
Transient Protection:
Alarm Outputs:
External Modulation:
Order Wire:
Keying:
Remote Switching:
Weight:
350 512 MHz (6.25 kHz channel spacing)

120/240 Vac, 50/60 Hz with battery backup (Standard)
12, 24, 48, & 125 VDC (Optional when order is placed.)
DC SupplyPositive, Negative or Floating Ground
Transmit: 100 Watts Maximum (AC Model)
Receive: 70 Watts Maximum
2500 Volt Isolation on VF Inputs and Outputs, Power Supply, Keying and Alarm
Circuits
Form C Dry Contact Closures for A Side Alarm, B Side Alarm, and AC Power
Failure
4-Wire Audio Standard at 50 to 9600 bps with External Modem
Digital InterfaceOptional (See Hardware Options)
(Standard) Telephone Handset Jack on Front Panel
Continuous, External, or Keyed-on Squelch
Receivers A & B; Transmitters A & B
Maximum 50 pounds/22.7 kilograms w/all standard equipment & modem installed
Hardware Options
SMART Diagnostic
Interface:
Internal Data Modems:
AC Power Only:
Configuration:
RS-232 at 12009600 bps

1200 Baud, Bell 202 w/ RS-232 Interface (301200 bps)
4800 Baud, Sync/Async (3004800 bps Async & 4800 bps Sync) w/ RS-232,
RS-422 or TTL
9600 Baud, Sync/Async w/ RS-232, RS-422 or TTL
No internal backup battery. External DC backup battery connections provided.
Warm Standby, Non-Standby, Simplex, VOX (Analog Only), Repeater, Polling
Remote
Software Options
Software:
PC Requirements:
SMART Diagnostic Software or InSite Radio Diagnostics Software

SMART Diagnostic Software:
IBM compatible w/CGA, EGA, VGA or Hercules Graphics; DOS 2.0 or later; 640K
Memory
InSite Radio Diagnostics Software
See InSite Manual
1-4
INTRODUCTION
MDS 05-3147A01, Rev. A
FCC Information: Part 90

Channel Capacity:
Frequency Tolerance:
Necessary Bandwidth:
Transmitter Model:
Emission Designators::
MDS 05-3147A01, Rev. A
1
0.00015%
16 kHz
E5M5LL2013
Mode
2 Watts
5 Watts
F1D
16K0
16K0
F2D
16K0
16K0
F3D
16K0
16K0
INTRODUCTION
1-5
1-6
CHAPTER 2
PERFORMANCE
TESTS
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
2.1.0 POLLING TESTS .......................................................................................................... 2-3

Figure 2-1. Master Station Polling Test Setup ........................................................ 2-4
Figure 2-2. Repeater or Polling Remote Polling Test Setup ................................... 2-4
2.2.0 REMOTE MAINTENANCE AND DIAGNOSTICS.......................................................... 2-8
2.3.0 EVALUATION PROCEDURES ..................................................................................... 2-9
2-1
2-2
2.1.0 POLLING TESTS

A polling test is a method of testing the MDS 4130A and the associated remote radios on the bench.
2.1.1 Factory Test Kit

A SCADA factory test kit is available as P/N 03-3118A01. Table 2-1 lists the contents of the kit.
Table 2-1. Factory Test Kit P/N 03-3118A01
Description
Quantity
Part Number
RTU Simulator
02-2094A01
30 dB Fixed Attenuator
97-2034A03
Variable Attenuator
97-2034A04
5-way Power Attenuator
97-2034A05
Coaxial Cable Assy. (12 foot)
97-2036A01
Coaxial Cable Assy. (50 Foot)
97-2036A02
2.1.2 Additional Test Equipment

Power Divider (5 way), MDS P/N 97-2034A05
Fixed Attenuator, MDS P/N 97-2034A03
Variable Attenuator, MDS P/N 97-2034A04
RTU Simulator (Includes POLL.EXE software), MDS P/N 02-2094A01
Coaxial Cable Assembly, 12 foot (3.66 meters), MDS P/N 97-2036A01
Coaxial Cable Assembly, 50 foot (15.24 meters), MDS P/N 97-2036A02
2.1.3 Test Setups

There are different configurations for polling tests depending on the basic configuration of the
MDS 4130A.
Master Station
If the master station is configured as a normal master station refer to Figure 2-1 for a setup diagram.
The variable attenuator can be used in measuring the BER and determining the sensitivity of the
radios.
Repeater or Polling Remote
If the master station is configured as a repeater or polling remote refer to Figure 2-2 for a setup
diagram. The variable attenuator can be used in measuring the BER and determining sensitivity of
the radios.
MDS 05-3147A01, Rev. A
PERFORMANCE TESTS
2-3
Invisible place holder

POWER ATTENUATORS
30 dB
5W Minimum Rating
RTU SIMULATORS
MDS P/N 03-2512A01
REPEATER
INTE
RFA
CE
TR
MR
ANT
CD
13.8
TD
IN
VDC
ENN
RD
DATA PORT
INTE
RFA
CE
TR
MR
ANT
CD
13.8
TD
IN
VDC
ENN
RD
INTE
ANT PORT
RFA
CE
TR
MR
ANT
CD
13.8
TD
IN
VDC
ENN
RD
POWER ATTENUATOR
Variable
5W Minimum Rating
NON-RADIATING ATTENUATORS
Install on Unused Divider Ports
5W Minimum Rating
POWER DIVIDER
COMPUTER RUNNING
POLL.EXE
Figure 2-1. Master Station Polling Test Setup

POWER ATTENUATORS
30 dB
5W Minimum Rating
RTU SIMULATORS
MDS P/N 03-2512A01
REPEATER
INTE
RFA
CE
TR
MR
CD
13.8
TD
DATA PORT
IN
VDC
ANT
ENN
A
RD
INTE
RFA
CE
TR
MR
CD
13.8
TD
IN
VDC
ANT
ENN
A
RD
INTE
RFA
CE
ANT PORT
TR
MR
CD
13.8
TD
IN
VDC
ANT
ENN
A
RD
POWER ATTENUATOR
Variable
5W Minimum Rating
RTU SIMULATOR
MDS P/N 03-2512A01
POWER DIVIDER
NON-RADIATING ATTENUATOR
Install on Unused Divider Ports
5W Minimum Rating
COMPUTER RUNNING
POLL.EXE
POLLING REMOTE
DATA PORT
ANT PORT
Figure 2-2. Repeater or Polling Remote Polling Test Setup
2.1.4 Polling Test Overview

The MDS POLL.EXE program is intended to be used by operation and maintenance personnel in
conjunction with the MDS RTU Simulator board. The program provides elementary statistics gathering, as well as programmable polling timing with accuracy within one millisecond.
2-4
PERFORMANCE TESTS
MDS 05-3147A01, Rev. A
In a typical setup, a PC is hooked up to a master station radio. This master will transmit and receive
data from a remote radio, with an RTU Simulator hooked up to it. The PC program will generate
a query (poll) for the master station to transmit to the remote radio with the RTU Simulator
attached. The RTU Simulator will recognize the poll and generate a response. The polling program
checks the response from the RTU for correctness.
2.1.5 RTU Simulator Installation

The RTU Simulator board is a microcontroller programmed to emulate a remote terminal unit. The
simulator is designed to work at 1200, 2400, 4800, or 9600 baud. Each RTU Simulator has a switch
selectable address from 1 to 4. The RTU Simulator is used in conjunction with MDS polling software.
Configuration (DIP) Switches
There are four dip switches on the RTU simulator. Set the desired baud rate and the RTU Simulators unit address, as shown in Table 2-2.
Table 2-2. SW1 Switch SettingsRTU Simulator
BAUD RATE
ADDRESSES
SW1-1
SW1-2
SPEED
SW1-3
SW1-4
ADDRESS
1200 BAUD
RTU1
2400 BAUD
RTU2
4800 BAUD
RTU3
9600 BAUD
RTU4
(C = CLOSED, O = OPEN)
NOTE: The configuration switches are scanned only during the RTU Simulator power-up. Cycle
the RTU Simulator power off then back on to implement the new settings.
RTU Simulator Power and Data Interface
The RTU Simulator board operates from a primary power source of +8 Vdc at 50 mA. Power and
the RS-232 data interface are provided through a DB-25 connector designed to connect to an MDS
radio. Refer to Figure 2-2.
Table 2-3. RTU Interface Connector Pin Functions
PIN
NUMBER
MDS 05-3147A01, Rev. A
FUNCTION
NOTES
Primary Power/Protective Ground
Transmit Data In (TXD)
From RTU to radio
Received Data Out (RXD)
From radio to RTU
Request-To-Send (RTS)
From RTU to radio
Clear-To-Send (CTS)
From radio to RTU
Data Set Ready (DSR)
Signal Ground
+8 Vdc Power Supply
PERFORMANCE TESTS
2-5
2.1.6 MDS TEST POLLING SOFTWARE (POLL.EXE)

Computer System Requirements
This program runs on the IBM PC, XT, AT and most compatibles. System Requirements are DOS
2.0 or later, 256K memory, CGA, EGA or Hercules Graphics, and a serial port configured as DTE
(COM1 or COM2).
Hardware Connections
Connect the radio to the PC either directly via an RS-232 cable or through appropriate modems. It
may be connected directly to a DTE configured PC serial port with a standard RS-232 cable (null
modem or reversed wires are not required). It is suggested that the units be initially tested with a
direct link so that you may become familiar with their operation.
Software Start-up
Boot up the PC using your DOS, insert the program disk in drive A, and type POLL in response to
the A> prompt. When the program begins, the user will be prompted for the serial port and data rate
to be used for this poll. Select this setup information by pressing the number next to the desired
configuration.
The next menu selects which response you want from the remote radio. Various messages of different lengths and content are available. Choose 1 for the default message.
Two timing characteristics are also available. The time between polls may be chosen first. This
time, specified in milliseconds, is the time you wish the master to wait between receiving a valid
response, until the next poll is sent. For example, if you choose 200, the master will wait 200
milliseconds after it receives an answer, until it sends the next poll.
There is a limited amount of time that the polling software will wait for a response, before it
assumes it is either lost or severely damaged. This time is selectable using timing option 2. If you
wish fast recovery from errors, this number may be set low, but be sure to consider that this time
must include the RTS-CTS delay in the remote radio, the time it takes to transfer the data message
at the selected baud rate, and any delays in the modems or radios. The default is 200 milliseconds;
this number should be adequate in most instances. You may wish to make this number higher (for
example, 1000 milliseconds) if you are having trouble with a system. This way, you will be able
to monitor failures more easily. (This is a particularly useful option when using a real-time protocol
analyzer).
Polling With the RTU POLL Program
Several options are available when polling using the MDS RTU POLL program. Start the poll
of the RTU Simulator by pressing a number between one and seven to initiate a pre-program
response from the RTU Simulator. Table 2-4 displays the responses to be expected.
The space bar pauses the polling operation. The C key clears the statistics screen. The N key
allows you to change the polling message and timing information without having to restart the program. Use the Q key to quit the program.
2-6
PERFORMANCE TESTS
MDS 05-3147A01, Rev. A
Outgoing Poll Construction and RTU Simulator Response

A poll is constructed by sending the address followed by a one or two byte command. Valid commands are ? or #n (where n is a digit between 0 and 9). The simulator will respond differently
depending on which type of poll it receives. Table 2-4 lists the possible polling commands and their
preprogrammed response.
Table 2-4. Command/Response SummaryRTU Simulator
POLLSOURCE
PROGRAM
SELECTION
POLL
TO RTU
PRE-PROGRAMMED RTU RESPONSE
RTU1?
Microwave Data Systems, INC.<CR><LF>
RTU1#0
OK
RTU1#1
RTU Simulator OK
RTU1#2
The quick brown fox jumps over the lazy dog.
RTU1#3
abcdefghijklmnopqrstuvwxyzABCDEFGHIJK
LMNOPQRSTUVWXYZ
RTU1#4
THIS SPACE FOR RENT
RTU1#7
Special test message245 bytes
N/A
RTU1#5
(hex characters $00 through $7F)
N/A
RTU1#6
(hex characters $80 through $FF)
N/A
RTU1#8
MDS RTU MESSAGE #8<CR><LF>
N/A
RTU1#9
(Software Revision Date)
MDS RTU POLL Program
Protocol Analyzer
RTU Simulator Timing & Flow Control

When the RTU simulator receives a poll, it attempts to respond immediately. The response
sequence is:
1. Raise REQUEST TO SEND (RTS) output
2. Wait for CLEAR TO SEND (CTS) from radioif no CTS within 200 milliseconds, abort
response
3. Transmit response message
4. Lower RTS
If there is a continuous CTS signal, or if CTS is tied to RTS on the RTU, the RTU Simulator
will immediately transmit its response.
Definitions
Maximum Wait TimeThe time interval in which you expect a complete response from an RTU.
This time is measured from the last byte of the poll to the last byte of the response, including
RTS-CTS delay, and the time it takes for the data to pass through the modem.
Polling SequenceThe order in which RTUs are polled, when simulating a system with more than
one RTU. For example, to poll numbers 1, 2, and 3, in that order, set this to 123. To poll only
RTU 1, set this to 1.
MDS 05-3147A01, Rev. A
PERFORMANCE TESTS
2-7
Time Between PollsThe time interval beginning when the last valid response is received, until
the master's RTS is asserted to send the next poll.
TriggerThe RTS output of the opposite serial port can be used to trigger an oscilloscope, logic
analyzer, or other test equipment. If you are polling through COM1, RTS on COM2 will go active
when the master does not receive a valid response. This is optional.
2.2.0 REMOTE MAINTENANCE AND DIAGNOSTICS

On MDS systems configured with diagnostics options, all the radios in the system can send their
diagnostic information to a remote personal computer via the DIAGNOSTIC COMMUNICATIONS port on the rear panel. The computer must be using either MDS InSite Network Management System software or MDS 2000 Diagnostics & Control System software. If you need to verify
the functions of remote maintenance use the following procedures.
A service monitor or (equivalent seperate equipment) is required for these procedures.
The following procedure assumes you are familiar with the general operation of the MDS InSite
Network and Management System or MDS 2000 Diagnostics & Control Software.
There are possible adjustments required in the following tests. Refer to CHAPTER 4ADJUSTMENTS
AND ALIGNMENT if adjustments are required.
1. Turn off both power switches on the front panel. Fold down the front panel to expose the Front
Panel Logic Board and access the chassis. Remove the jumper from J13 on the Front Panel
Logic Board. If the radio is equipped with a 9600 bps modem, also move modem jumper J18
to Pins 1 & 2
2. Ensure the computer is connected to the DIAGNOSTIC COMMUNICATIONS port on the Master Station rear panel and is running MDS software at the main menu.
3. Do one of the following steps to verify the TRANSMIT POWER OUTPUT display depending
on the software you are using.
a. InSite UsersFrom the start-up screen, pull down the Select An Option drop down menu
and select Master Tx/Rx Monitoring.
b. MDS 2000 Users Select (F2) to display the MASTER TRANSMIT STATUS menu.
4. Using a short piece of coaxial cable, connect the service monitor (or RF power meter and
dummy load) to the Master Station ANTENNA connector.
5. Turn on both front panel power switches.
6. Key the transmitters by placing the jumper on the left pair of pins on J13 (CW) on the Front
Panel Logic Board. See Figure 4-7 for the location.
2-8
PERFORMANCE TESTS
MDS 05-3147A01, Rev. A
7. Verify the transmitter power output display shown in the Master Tx/Rx Monitoring screen
(InSite), or MASTER TRANSMIT STATUS menu (MDS 2000). Select Transmitter A on
the front panel of the Master Station by positioning the TRANSMITTER SELECT switch to
A.
Verify the TXA power output on the computer monitor is the same as measured on the service
monitor. Next, select the B Transmitter from the front panel by positioning the TRANSMITTER SELECT switch in the B position and verify the TXB power output on the computer monitor is the same as that measured on the service monitor.
8. Do one of the following steps to verify the RECEIVE SIGNAL STRENGTH display depending on the software you are using.
a. InSite UsersPull down the Select An Option drop down menu and select Master Tx/Rx
Monitoring.
b. MDS 2000 Users Select (F4) from the menu for the MASTER RECEIVER STATUS
screen.
9. Set up the service monitor for an on-channel signal at 60 dBm with 3 kHz of deviation. Verify the RXA signal strength is 60 dBm on the computer monitor. Likewise, verify Receive
Signal Strength B is 60 dBm.
10. Do one of the following steps to calibrate the FM DEVIATION display depending on the software you are using.
a. InSite UsersPull down the Select An Option drop down menu and select Master Tx/Rx
Monitoring.
b. MDS 2000 UsersSelect (F4) from the menu for the MASTER RECEIVER STATUS
screen.
11. Verify that the RXA FM deviation on the computer monitor is 3 kHz. Verify RXB FM deviation on the monitor is 3 kHz.
12. Check the frequency offset display seen on the Master Tx/Rx Monitoring screen (InSite) or
MASTER RECEIVER STATUS screen (MDS 2000). An on channel signal from the service
monitor should show the received signal near the zero point on the PC display. If the receivers
show different offsets (more than 1 kHz), one or both of the receivers may be off frequency.
2.3.0 EVALUATION PROCEDURES

The following equipment checks verify proper operation of the Master Station. Included are checks
of the antenna system, power output, transmitter frequency, modulation deviation, and receiver
sensitivity.
MDS 05-3147A01, Rev. A
PERFORMANCE TESTS
2-9
It is important to connect the service monitor directly to the ANT connector of the station under test.
During normal operation and the procedures that follow, both transmitters are operational. It is
likely that the transmitter performance measurements will not be reliable if the service monitor
picks up the off-the-air signals from locations in close proximity to the equipment. It is possible
to receive the signals from both transmitters simultaneously and/or transmissions from other transmitters. These undesired signals can result in false readings.
CAUTION
POSSIBLE
EQUIPMENT
DAMAGE
The procedures which follow assume the service monitor has a

built-in dummy load with automatic switch-over from signal generator to monitor whenever a high level RF signal is present at its
input. If not, a power attenuator must be used between the Master
Station and the service monitor.
2.3.1 Power Output & Antenna SystemAll Models

1. Place both front panel primary POWER UNIT switches in the OFF position.
2. Disconnect any connections to the DATA or DIAGNOSTIC ports on the rear of the chassis.
3. Connect a service monitor or RF power meter to the Master Station ANT connector. Use a short
length of low loss transmission line.
4. Open the Master Station front panel.
NOTE: Before proceeding to the next step, become familiar with the test and adjustment points
and layout of the FPLB shown in Figure 4-7.
5. Place the keyline jumper on J13 of the FPLB to the CW position to key the transmitters.
NOTE: Note the position of J18 before removing it so it can be replaced in the original location
after this procedure.
6. If an MDS 9600 baud modem is installed in the radio, use jumper J18, Pins 2-3, on the modem
to key the transmitter on and off during this test sequence.
7. Turn on Power Supply A using the POWER UNIT A switch on the front panel.
8. Turn on Power Supply B using the POWER UNIT B switch on the front panel.
9. Disconnect the A and B battery connectors at FPLB J7 & J6. Connect a voltmeter to either
FPLB J7 Pins 1 & 3 or or J6 Pins 1 & 3.
2-10
PERFORMANCE TESTS
MDS 05-3147A01, Rev. A
10. Ensure both transmitters are keyed (if hot standby) (FPLB J13, Pins 1&2 jumpered). If the
radio is not set for hot standby, check these voltages with the transmiter unkeyed.
11. Verify the voltage is 14.1 Vdc (0.05V) at each of the battery connectors (FPLB J7 & J6).If
not, adjust the V. ADJ. on the side of the power supply through the perforated cover. On DC
supplies, the adjustments are on the top. Reconnect the battery connectors at FPLB J7 & J6.
12. On the front panel, select Transmitter A with the TRANSMIT A/AUTO/B switch.
13. Verify that the Transmitter A power output is between 4.5 and 5.0 watts. If not, adjust the
power output as indicated CHAPTER 4ADJUSTMENTS AND ALIGNMENT.
NOTE: In the U.S.A., a power output of more than 5 watts may constitute a violation of FCC
rules. The actual proper power output depends on system design and may be more or less
than 5 watts. Set the transmitter to a level equal to or less than the maximum legal limit.
14. Select Transmitter B with the TRANSMIT A/AUTO/B switch. Again, verify that the power output
is between 4.5 and 5.0 watts. If not, adjust the power output as indicated CHAPTER 4ADJUSTMENTS AND ALIGNMENT.
15. Remove the keyline jumper on J13 of the FPLB or J18, Pins 2-3 on the MDS 9600 baud
modem.
16. Remove the service monitor or dummy load from the chassis ANT connector.
17. Connect a directional wattmeter between the Master Station and the antenna feedline. Use as
short a length of transmission line as is possible.
18. Key the transmitters by placing the jumper at J13 on the FPLB at the continuous key position
(CW position).
19. Using the TRANSMIT A/AUTO/B switch, select each transmitter and measure its power output.
20. Reverse the slug in the directional wattmeter and check the reflected power from the antenna
for each transmitter. This should read less than 10% of the desired power output0.5 watts
for 5 watts forward power. The wattmeter slug should be rated at no more than 10 watts for the
most accurate readings.
21. Unkey the transmitters by removing the keyline jumper on J13 of the FPLB or J18, Pins 2-3 on
the MDS 9600 baud modem.
22. If the reflected power reading is greater than 10% of the forward power, a problem with the
antenna or feedline is indicated. Before proceeding with any other checks, do the following:
a. Check all connections and ensure that the coaxial connectors are installed properly on the
coaxial cable.
MDS 05-3147A01, Rev. A
PERFORMANCE TESTS
2-11
b. Make sure that the antenna is not damaged, and that it is the correct model for the frequency.
NOTE: The unit should not be put into service until reflected power problems are corrected
because they indicate system problems and can impair performance.
c. If antenna or feedline changes are necessary be sure to repeat Steps 15 through 18 above.
23. This completes the power output and antenna system evaluation. Be sure to reinstall J18 to its
original position.
2-12
PERFORMANCE TESTS
MDS 05-3147A01, Rev. A
CHAPTER 3
CONFIGURATION

MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
3.1.0 INTRODUCTION ........................................................................................................... 3-3

3.2.0 INPUT VOLTAGE SELECTION .................................................................................... 3-3
Figure 3-1. AC Voltage Selection and Fuse Replacement...................................... 3-3
3.3.0 DIAGNOSTICS INTERFACE ........................................................................................ 3-4
Figure 3-2. FPLB Diagnostic Address Switch S8, Values....................................... 3-4
Figure 3-3. FPLB S9 Configuration Settings ........................................................... 3-5
3.4.0 DATA SYNCHRONIZER ............................................................................................... 3-6
3.5.0 FRONT PANEL LOGIC BOARD CONFIGURATION .................................................... 3-7
3.6.0 OPERATIONAL CONFIGURATION.............................................................................. 3-9
3.7.0 TRANSMITTER, RECEIVER MODULE SETTINGS ................................................... 3-11
3.8.0 1200 BPS MODEM CONFIGURATION ...................................................................... 3-12
3.9.0 4800 BPS MODEM CONFIGURATION ...................................................................... 3-12
3.10.0 9600 BPS MODEM CONFIGURATION .................................................................... 3-13
3-1
3-2
3.1.0 INTRODUCTION
This chapter contains information on the various switch and jumper settings available on the MDS
4130A.
3.2.0 INPUT VOLTAGE SELECTION

DC powered units require different power supply assemblies for different input voltage ranges.
AC powered units can operate at 115 Vac (120 Vac) or 230 Vac (240 Vac) depending on the configuration of the rear panel power enty module. The 100 Vac and 220 Vac settings are invalid. The
Voltage Selector Card must be set to either 120 Vac or 240 Vac. Refer to Figure 3-1 for input
voltage selection details.
Voltage
Selector
Card
Indicator Pin
Housing
When cover is replaced,

Indicator Pin will show
selected voltage
Fuse
120 VAC1.5A
240 VAC1.0A
Cover
Indicator Pin
2
0
2
Voltage Selector Card

Set for 120 Volts
Voltage Selector Card

Set for 240 Volts
Figure 3-1. AC Voltage Selection and Fuse Replacement
MDS 05-3147A01, Rev. A
CONFIGURATION
3-3
3.3.0 DIAGNOSTICS INTERFACE

3.3.1 Radio Diagnostic Address
Each MDS 4130A Series Master Station must have a station address used to identify itself to a
remote PC system running MDS Diagnostics and Control System software that is connected to the
DIAGNOSTIC port on the rear panel of the radio. The address is a number between 1 and 255 and is
programmable through S8, a DIP switch, located on the FPLB.
The stations Diagnostic Address must be used even for modest systems with only one Master Station. Typically, in systems with more than one Master Station, each station must have a unique
address. The unique address is useful for verifying the source of the diagnostic information. However, unique addresses are not required for installations with dial-up modems, but they are a must
for installations in which several MDS Master stations or Point-to-Point radios are polled through
a common diagnostic communication channel.
SW 8
2
1
8
4
32
16
12
VALUE
8
64
Figure 3-2 illustrates the values of the switch sections on S8 on the FPLB; any mixture of switch
settings may be selected (opened) to add up to a suitable Diagnostic Address. See Figure 4-7 for
the location of S8.
1 2 3 4 5 6 7
CLOSED: Value Added

OPEN: Value Not Included
Figure 3-2. FPLB Diagnostic Address Switch S8, Values
3.3.2 Diagnostic Port Configurations

Table 3-1, 3-2, and 3-3 contain information on the most common hardware arrangements connected to the DIAGNOSTIC port. Option switch S9 is located on the FPLB and the DTE/DCE switch
is located on the rear panel near the center of the chassis.
Figure 3-3 contains information on the various configuration options available for configuring the
interface to equipment connected to the DIAGNOSTIC port.
3-4
CONFIGURATION
MDS 05-3147A01, Rev. A

Table 3-1. Master to Modem (full-handshaking) and Straight Through Cable
Switch
Location
Position
DTE/DCE
Rear Panel
DTE
S9-2
FPLB
Closed
S9-4
FPLB
Open
S9-5
FPLB
Not Applicable
S9-6
FPLB
Not Applicable

Table 3-2. Master to Modem (partial-handshaking) and Straight Through Cable
Switch
Location
Position
DTE/DCE
Rear Panel
DTE
S9-2
FPLB
Closed
S9-4
FPLB
Open
S9-5
FPLB
See Figure 3-3
S9-6
FPLB
See Figure 3-3

Table 3-3. Master to Computer (no-handshaking) and Straight Through Cable
Switch
Location
Position
DTE/DCE
Rear Panel
DCE
S9-2
FPLB
Open
S9-4
FPLB
Not Applicable
S9-5
FPLB
See Figure 3-3
S9-6
FPLB
See Figure 3-3

Full Handshake Mode
(External Diagnostic Modem)
Modem Interface
(Handshake ON)
Baud
Rate
1200
2400
4800
9600
Section
7
8
Open Open
Open Closed
Closed Open
Closed Closed
Half-Duplex
Simplex
S9
1 2 3 4 5
6 7
CLOSED
OPEN
Full-Duplex
Computer Interface
(Handshake OFF)
Partial Handshake Mode
(External Diagnostic Modem)
CTS
Delay
20
30
40
60
Section
5
6
Open Open
Open Closed
Closed Open
Closed Closed
Figure 3-3. FPLB S9 Configuration Settings
MDS 05-3147A01, Rev. A
CONFIGURATION
3-5
3.4.0 DATA SYNCHRONIZER

Radios sold as repeaters configured with 4800 or 9600 bps modems are shipped with the Data Synchronizer installed. To convert a Master Station for use as a repeater, the user must first install the
Data Synchronizer Board (MDS P/N 03-1389A02) and then set the configuration DIP switches.
3.4.1 Word Length

Refer to Table 3-4 for word length settings. The first section of the configuration switch SW1 is
set to match the data word length used in the system. A word consists of the start bit, data bits,
stop bit and parity bit.
Table 3-4. Data Word Switch Settings for Data Synchronizer Board
WORD
LENGTH
SWITCH
SW1-1
10 Bits
Closed
11 Bits
Open
3.4.2 Baud Rate

Refer to Table 3-5 for baud rate settings. The Data Synchronizer Board can operate over the range
of 150 to 9600 bps. The setting of SW1 (3 sections), determines the rate at which data passes
through the system.
Table 3-5. Data Synchronizer Baud Rate Switch Settings
DATA
RATE
3-6
SW1-2
SW1-3
SW1-4
150 BPS
CLOSED
CLOSED
CLOSED
300 BPS
CLOSED
CLOSED
OPEN
600 BPS
CLOSED
OPEN
CLOSED
1200 BPS
CLOSED
OPEN
OPEN
2400 BPS
OPEN
CLOSED
CLOSED
4800 BPS
OPEN
CLOSED
OPEN
9600 BPS
OPEN
OPEN
CLOSED
CONFIGURATION
MDS 05-3147A01, Rev. A
3.5.0 FRONT PANEL LOGIC BOARD CONFIGURATION

Table 3-6. FPLB Switch Settings
GENERAL CONFIGURATION
TRANSMITTER KEYING CONTROL
FUNCTION
DUPLEX/SIMPLEX OPERATION
J13
SHUNT
MODE
S9-1
CW Operation(B, P)Pins 3 &4 Installed

Squelch Activated Pins 2 & 3 Installed
External/Simplex(S, R)Pins 1 & 2 Installed
Half-Duplex(R-4800 bps)Closed
Full-Duplex(B, P, R-9600 bps)Open
Simplex(S)Closed
STANDBY MODE
TRANSMITTER TRANSFER RELAY
MODE
J24PIN 1 & 2
Hot-Standby(@)
Non-Standby
Open
Shunted*
Shunt selects which transmitter-receiver combination is

active in the event of an FPLB microprocessor
failure.
* For use only when one transmitter and receiver modules

are installed.
FAIL MODE
J17
Side A
Side B
Shunted
Open
HOT STANDBY MODE

Hot-standby must be selected via J24-Pins 1 & 2.
MODE
S9-3
Hot Standby(A)
Warm Standby
Open
Closed
BATTERY/POWER OPTIONS
These jumpers are not the push-on type and are soldered
in place. They look like ordinary resistors. To remove
them, you cut them out with a diagonal cutter. Since such
a removal is not easily undone, the user should be very
sure of his actions before removing these jumpers.
INPUT POWER
JP1
JP2
DCExternal
AC w/Internal Battery
AC w/External Battery
Removed
Installed
Removed
Removed
Installed
Removed
SPECIAL JUMPERS AND HEADERS

REQUIRED SHUNTS
UNUSED JUMPER PINS
These shunts should remain in place at these positions

for normal operation.
The FPLB contains a number of jumper pins/headers that

are used during various phases of production and are not
intended for field applications. The following is a list of
those jumpers. No connections or shunts should be
installed on these pins.
LOCATION
SHUNT
J20Pin 3 & 4
J23Pin 1 & 2
J23Pin 3 & 4
J23Pin 5 & 6
J23Pin 7 & 8
Installed
Installed
Installed
Installed
Installed
MDS 05-3147A01, Rev. A
J18
J27
J31
J19
J28
J32
J21
J29
J33
CONFIGURATION
J22
J30
3-7
Table 3-6. FPLB Switch Settings (Continued)

DIAGNOSTIC PORT
DATA RATE, DIAGNOSTICS PORT ONLY
HANDSHAKE
Set switch settings to determine the data rate through the

radios DIAGNOSTIC port on the rear of the chassis.
MODE
RATE
S9-7
S9-8
1200(A)
2400
4800
9600
Open
Open
Close
Close
Open
Close
Open
Close
S9-4
Partial w/CTS Delay(A)

Open
Full* w/CTS Delay = ms Close
* Clear-To-Send (CTS) is used by the Master Stations
interface.
DTE/DCE SELECTION
EXTERNAL MODEMCTS DELAY
FOR EXTERNAL MODEM OR COMPUTER
DELAY
S9-5
S9-6
A switch located on the rear panel above the terminal

strips TB1 & TB2 (Alarm and External Interface
Connectors) provides selection of DTE or DCE for the
diagnostic communications modem.
20 ms (A)
30 ms
40 ms
60 ms
Open
Open
Close
Close
Open
Close
Open
Close
MODE
S9-2
POLLING ADDRESS
Computer (A)
Modem
Open
Closed
This switch creates the address by which the MDS

Diagnostic & Control computer recognizes the
station/modem.
NOTEThere is also a DCE/DTE switch on the FPLB

used when the FPLB is installed in an MDS 1000-HS
Master Station.
In MDS 4100 Series Master Stations, the DCE/DTE
switch on the FPLB is not functional.
Close as many switch sections as required to make the

sum of their values add up to the desired address
number.
SECTION
VALUE
S8-8
1
S8-7
2
S8-6
4
S8-5
8
S8-4
16
S8-3
32
S8-2
64
S8-1
128
Switch Open = Value not included
FACTORY DEFAULT SETTINGS:
A = All configurations
B = Base operation only
R = Polling Remote operation only
P = Repeater operation only
S = Simplex operation only
@ = As indicated in model number string
3-8
CONFIGURATION
MDS 05-3147A01, Rev. A
3.6.0 OPERATIONAL CONFIGURATION

Install shunts only for one of the eight hardware configurations. J25 and J35 are located near FPLB
switch S8.
3.6.1 BASE SYSTEM

Table 3-7. FPLB Jumper Settings for Master Stations
INTERFACE
CONFIGURATION
J24
J25
J26
J35
PROGRAMMING
HEADER
MODEM TX AUDIO
HEADER
ANALOG/DIGITAL
HEADER
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
VOX with External

Modem
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1&2
1200 BPS Internal

Modem
3&4
5&6
Installed
Installed
1&3
2&4
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem
3&4
5&6
Installed
Removed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
Installed
3.6.2 SIMPLEX (SWITCHED CARRIER) SYSTEM

Table 3-8. FPLB Jumper Settings for Simplex Systems
INTERFACE
CONFIGURATION
J24
J25
J26
J35
PROGRAMMING
HEADER
MODEM TX AUDIO
HEADER
ANALOG/DIGITAL
HEADER
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
PINS
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
VOX with External

Modem
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1&2
1200 BPS Internal

Modem
3&4
5&6
Removed
Removed
1&3
2&4
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem
3&4
5&6
Installed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
MDS 05-3147A01, Rev. A
CONFIGURATION
SHUNT
Installed
3-9
3.6.3 REPEATER SYSTEM
Table 3-9. FPLB Jumper Settings for Repeaters
INTERFACE
CONFIGURATION
J24
J25
J26
J35
PROGRAMMING
HEADER
MODEM TX AUDIO
HEADER
ANALOG/DIGITAL
HEADER
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
1200 BPS Internal

Modem
3&4
5&6
Removed
Removed
1&3
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem with
Diagnostics
3&4
5&6
Installed
Removed
1&3
4&6
Installed
Installed
2&3
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem without
Diagnostics
3&4
5&6
Installed
Removed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem with
Diagnostics
3&4
5&6
Removed
Installed
1&3
4&6
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
without Diagnostics
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
Remove diode CR57 on the FPLB.
3.6.4 POLLING REMOTE SYSTEM

Table 3-10. FPLB Jumper Settings for Polling Remotes
INTERFACE
CONFIGURATION
J24
J25
J26
J35
PROGRAMMING
HEADER
MODEM TX
AUDIO HEADER
ANALOG/DIGITAL
HEADER
VOX AUDIO
HEADER
PINS
SHUNT
PINS
SHUNT
PINS
SHUNT
PINS
4-Wire Audio
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1, 2 &3 Removed
VOX with External

Modem
3&4
5&6
Removed
Removed
3&5
4&6
Installed
Installed
1&2
Installed
1&2
1200 BPS Internal

Modem
3&4
5&6
Removed
Removed
1&3
2&4
Installed
Installed
1&2
Installed
1, 2 &3 Removed
4800 BPS Internal

Modem
3&4
5&6
Installed
Removed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
9600 BPS Internal

Modem
3&4
5&6
Removed
Installed
1&3
2&4
Installed
Installed
2&3
Installed
1, 2 &3 Removed
3-10
CONFIGURATION
SHUNT
Installed
MDS 05-3147A01, Rev. A
3.7.0 TRANSMITTER, RECEIVER MODULE SETTINGS

3.7.1 Tx and Rx Settings for Digital Operation (4800 &9600 bps)
Digital operation is defined as anytime the 03-1286Axx, 03-1667A01 or 03-1426Axx modem
board is used. Refer to Figure 4-6 for the location of these switches.
Table 3-11. Transmitter S2 Settings
FUNCTION
CONDITION
MOD LIMITER
OFF
DGTL/ANLG
DGTL
PRE-EMPHASIS
OFF
Invisible place holder.

Table 3-12. Receiver S2 Settings
FUNCTION
CONDITION
SQUELCH
ON
DGTL/ANLG
DGTL
DE-EMPHASIS
OFF
3.7.2 Tx and Rx Settings for Analog Operation (Ext. Modem & 1200 bps)
Analog operation is defined as anytime the 03-1105A01 modem board is used or a 4-wire audio
input is used with an external modem. Refer to Figure 4-6 for the location of these switches.
NOTE: The use of the Modulation Limiter, as well as Pre-emphasis/De-emphasis may be
required in countries other than the USA.
Table 3-13. Transmitter S2 Settings
MDS 05-3147A01, Rev. A
FUNCTION
CONDITION
MOD LIMITER
OFF
DGTL/ANLG
ANLG
PRE-EMPHASIS
OFF
CONFIGURATION
3-11
Invisible place holder.

Table 3-14. Receiver S2 Settings
FUNCTION
CONDITION
SQUELCH
ON
DGTL/ANLG
ANLG
DE-EMPHASIS
OFF
3.8.0 1200 BPS MODEM CONFIGURATION

Refer to Figure 4-3 for reference.
Table 3-15. 1200 bps Modem Jumpers
J103 Pin
Numbers
Function When Shunted
Pins 1 & 2
Modem Board LEDs Enabled
Pins 2 & 3
External LEDs Enabled *
Pins 3 & 4
Disable all LEDs
* For use when modem is installed in a MDS 1000 Remote transceiver.

Table 3-16. 4800 bps Modem Settings
Jumper or
Component
J3
Function
Annunciator Selection.
Selects internal or external LEDs for displaying the status of the RS-232 lines. The LEDs may
be turned off for minimum current consumption. Only Internal (on-board) and OFF functions
are used in the Digital Hot-Standby Master Stations.
J4
External Annunciator Interface. Not used in the Digital Hot Standby Master Stations.
J5
Receiver Audio Phase.

Inverted or non-inverted audio. Factory set to inverted for Digital Master Stations
J6
Modem Clock Speed.

Selects modem operating speed. Factory set with jumpers to allow service from 300 to 4800
bps.
J7
Transmit Data Polarity.

Inverts the sense of the transmitted waveform. Factory set to Non-Inverted for Digital Master
Stations
CR13
3-12
Installed for simplex operation, when modem is installed in a master station radio that is used
as a polling remote. Removed for full duplex operation, as in a master station.
CONFIGURATION
MDS 05-3147A01, Rev. A

3.10.1 RS-232/RS-422 Configuration

Refer to Table 3-17 for component changes to convert the 03-1426Axx modem assembly to either
RS-422 or RS-232 interface compatibility. When replacing components on the PC board, ensure
the orientation of the component matches the markings on the PC Board.
Table 3-17. 9600 bps Modem Board Component Changes for RS-232/RS-422
MODEM
ASSEMBLY
COMPONENT
RS-232
RS-422
U1
P/N 15-1090A05
Not Installed
U2
Removed
P/N 15-1090A07
U3
Removed
P/N 15-1090A06
U26
P/N 15-1090A05
Not Installed
3.10.2 Jumper Configuration

Refer to Table 3-18 for descriptions of the jumpers on the 9600 bps modem assembly. Refer to
Table 3-19 for recommended jumper settings.
Table 3-18. 9600 bps Modem Jumper Functions
Jumper
Function
J3
Selects internal or external LEDs for displaying the status of the RS-232 lines. The
LEDs may be turned off for minimum current consumption.
J5
Permits inversion of the received audio signal, which is necessary when using
receivers such as MDS master stations with low-side LO injection.
J6
This jumper affects the CTS behavior on Master Stations versus half-duplex
remotes. Leave in Master.
J7
This jumper controls receive data (RXD) muting when RTS is raised. For Master
Stations leave it on Duplex Master. For Master Stations configured as remotes,
place the jumper on the Half-Duplex Hot Standby.
J8
This jumper controls muting of the RXD at the very beginning of each transmission
received. For master stations, leave it on Master.
J9
Receive DescrambleSelects de-scrambling of received data. This is necessary

when data has been scrambled at the transmitting end.
J10
Selects scrambling of transmit data and is recommended on all synchronous digital

systems. Asynchronous systems may also benefit from scrambling and
de-scrambling if the data contains certain repeating data patterns.
J11
TX precoder. This must be ON for 9600 bps operation.
J16
Transmit ClockNormally set to Normal (1-2). The alternate position makes the
internal transmit (TX) clock track incoming data for synchronous operation when no
external clock (ETC) signal is available.
J17
For the optional RS-422 interface, a pair of jumpers must be installed in the jumper
location. (A special set of interface ICs at U1, U2, U3 and U26 is used for RS-422
operation.) Refer also to Table 3-17.
MDS 05-3147A01, Rev. A
CONFIGURATION
3-13
Table 3-18. 9600 bps Modem Jumper Functions (Continued)

Jumper
J18
Function
RTS Control. Normally set this to Continuous to keep the transmitter and modem
keyed.
For Simplex Master Staions, place the jumper in the External position.
For Master Stations configured as remotes, place the jumper in the External
position.
J19
This jumper serves no purpose on modems in Digital Applications. Leave on

Normal.
J20
MODE. Selects synchronous or asynchronous TX clocking.
J21
Selects the RTS/CTS delay. The minimum delay of 10 msec is long enough to
assure that the transmitter keys and stabilizes, and the squelch circuit at the other
end of the path has responded to the received signal. A longer delay may be
selected if desired.
J22
Soft Carrier De-Key. Delays the un-keying of the transmitter after the end of the data
stream by 0 or 5 msec. Normally set to 0 (OFF).
J23
Keyline Control. Normally set to On RTS to cause keying to respond to RTS.

Placing the jumper to On Data will cause the radio to key in response to TX data.
J24/25
Asynchronous Character Length. For Synchronous operation, the position of these

jumpers does not matter.
J27
TTL Invert. If optional TTL interface is used, place a jumper here; otherwise, no
jumper is used.
J28
Dual Time Constant. Install for modem Master Station operation in MAS network.
Not installed for operation of modem in a remote transceiver.
J29
Test Pattern. Remove jumper from J11 and install jumper at J29 to send 2400 Hz
sinewave test signal for checking radios transmitter deviation.
J31
Data Loopback. Used only when modem is installed in a remote transceiver.
Table 3-19. 9600 bps Modem ConfigurationJumper Settings

Jumper
J3
J5
J6
J7
J8
3-14
Controls
Settings
Jumper Pin
Numbers
Annunciator LEDs
Internal
1-2
External
2-3
Off
3-4
Non-Invert
1-2
Invert
Receiver Audio
CTS Inhibit
RXD Inhibit
RXD Delay
9600 bps
Async
9600 bps
Sync
2-3
Master
1-2
Remote
2-3
Half-Duplex
Remote
1-2
Half-Duplex
Hot Standby
3-4
Full-Duplex
Master
5-6
Remote
1-2
CONFIGURATION
MDS 05-3147A01, Rev. A
Table 3-19. 9600 bps Modem ConfigurationJumper Settings(Continued)

Jumper
J9
J10
J11
J16
J17
Controls
Receive Descramble
Transmit Scramble
TX Pre-Coder
TX Clock
RS-422/232
Settings
Jumper Pin
Numbers
Master
2-3
Off
1-2
On
2-3
Off
1-2
On
2-3
Not Used
Empty
On
1-2
Off
2-3
Normal
1-2
On TXD
2-3
RS-232
Empty
RS-422
1-2 Installed
9600 bps
Async
9600 bps
Sync
3-4 Installed
J18
J19
J20
J21
J22
J23
J24
J25
J27
RTS
Loopback Testing
TX Synchronization
Mode
CTS Delay
External
1-2
Continuous
2-3
Test
1-2
Normal
2-3
Sync
1-2
Async
2-3
40 msec
5-6
20 msec
3-4
10 msec
1-2
On (5 msec)
1-2
Off ( msec)
2-3
On RTS
1-2
On Data
2-3
Async Character
Length
8 Bit
1-2
Set with J25
9 Bit
1-2
10 Bit
2-3
11 Bit
2-3
Async Character
Length
8 Bit
1-2
Set with J24
9 Bit
2-3
10 Bit
1-2
11 Bit
2-3
RS-232
Empty
Soft Carrier De-key
Keyline Control
TTL Invert
MDS 05-3147A01, Rev. A
CONFIGURATION
3-15
Table 3-19. 9600 bps Modem ConfigurationJumper Settings(Continued)

Jumper
J28
J29
J31
3-16
Controls
Dual Time Constant
Test Pattern
Data Loopback
Settings
Jumper Pin
Numbers
RS-422
Empty
TTL
Installed
Remote
Empty
Master
Installed
Normal
Empty
Test
Installed
Normal
Empty
Test
Installed
CONFIGURATION
9600 bps
Async
9600 bps
Sync
MDS 05-3147A01, Rev. A
Frequency
Label
TRANSMIT FREQ
XXX.XXXXX
J2: Antenna
MOD. LIMITER
DGTL / ANLG
PRE-EMPHASIS
ON
DGTL
ON
S2, CONFIGURATION
R49, RF POWER OUTPUT
POWER AMPLIFIER
J3
OFF
ANLG
OFF
POWER
OUTPUT
TX
DEV
TCXO
R4, TX DEVIATION
U12
J3: VCO Disable

(Shunted)
FREQ
ADJUST
R9,TX FREQUENCY
RF OUT
PLL Out-of-Lock
LED Indicator
Q10
J1, EXTERNAL
INTERFACE
S1: Test
Key (PTT)
CR2
EXTERNAL
INTERFACE
U2
VCO
ASSEMBLY
R2: HF
COMPENSATION
Module
Part No.
Label
2391Axx
CAUTIONSPECIAL ALIGNMENT
PROCEDURE REQUIRED.
CONSULT MANUAL FOR DETAILS.
TRANSMITTER
ASSEMBLY
Z2-3
Z2-2
Z2-1
Z1-3
Z1-2
Z1-1
Frequency
Label
RECEIVE FREQ
XXX.XXXXX
Z2
Z1
J9
M
1
VCO
ASSEMBLY
J9: IF
MONITOR
S2, CONFIGURATION
R25, AUDIO LEVEL
J16
L25
AUDIO
INVERT
STE
R362:
AUDIO OFFSET
PLL Out-of-Lock
LED Indicator
L8
TCXO
OFF
DGTL
ON
ON
ANLG
OFF
J4: Antenna
FLAT
AUDIO
GND
SQUELCH
DGTL / ANLG
DE-EMPHASIS
FREQ
ADJ
R361, FREQ. ADJUST
SQL
ADJ
R41, SQUELCH
J14
J15
1
RF IN
T1
R345:
RSSI OFFSET
AUDIO
OUTPUT
RX
J1, EXTERNAL
INTERFACE
R346:
RSSI SLOPE
EXTERNAL
INTERFACE
2366AXX
Module
Part No.
Label
CAUTIONSPECIAL ALIGNMENT
PROCEDURE REQUIRED.
CONSULT MANUAL FOR DETAILS.
RECEIVER
ASSEMBLY
Invisible Place Holder for Chap 4
Figure 4-6
Transmitter and Receiver Modules
Alignment Points
MDS 05-3147A01, Rev. A
4-27
SUPPLY A
Power Supply A
(Red/Black)
MODEM
AUDIO
SUPPLY B
Modem Interface
(To Modem Jack J1)
External Interface
(To rear panel terminal strips)
Power Supply B
Red/Black
S7
BATT B
XFER RELAY
RF Transfer
Test Select
Battery Supply "B"

(Blue/Black)
Relay Control
J7
J8
J5
J14
J4
J9
J1
J33
2 1
BATT A
Battery Supply A
(Blue/Black)
ALARM RELAYS
Alarm Relay Contacts
(To rear panel
terminal strips)
J15
J6
REAR PCB
J16
Rear Panel Interface PCB
R2
R224
JP1
JP2
POWER
SWITCH
"A" SIDE
POWER
SWITCH
"B" SIDE
S7
J31
1 2
OPTIONSS9*
J23
Configuration Selection
S9
CR-51
ADDRESSS8*
1
2
J24
Station "Diagnostic" Address
J22
ACC. FUSE
J20
J17
+13 Vdc
Fan & Acc'y
Fuse, 1 A
J26
J35
1 2
J13: XMTR KEY MODE

TEST TONE
J19
J18
F1
S8
J21
DTMF
J25
Diagnostics DTMF
Deviation Level
3 4
R188
CW Key (Default)
1 kHz Test Tone

Level
J30
R187
External Key
Key on Squelch
R171
RSSI
"A" Side
J11
RF
RSSI
TX Power
"A" Side
"B" Side
DEV.
Rec'd Signal
Deviation "A" Side
DEV.
Rec'd Signal
Deviation "B" Side
Diagnostic Calibration
Adjustments
HANDSET
RF
TP GND
TX Power
"B" Side
Test Point Ground
Orderwire Handset
TX Level
+13A
+13B
+13V
+10V
+5V
5V
* See Jumper Configuration table for functions.
TP7ORG
TP8ORG
TP9BLU
TP10GRY
TP11GRY
TP12BLK
J13
4 3 2 1
J10
J13
Keyline Jumper
RX AUDIO
TEST POINTS
TP1RED
TP2RED
TP3RED
TP4GRN
TP5WHT
TP6VIO
2
S5
R186
TP2
TP11
TP10
TP8
TP9
TP4
TP12
TP1
R178
R179
TP5
TP6
TP3
TP7
R183
R182
R185
Transmit Key "B" Side
Master 4-Wire RX Audio
RX A RSSI
RX B RSSI
TX Audio
RX A Audio
RX B Audio
Ground
R180
R169
R170
R165
R166
J34
KEY TXB
3 4
J27
1
S6
R184
Transmit Key
"A" Side
R164
R168
J28
KEY TXA
J2
10
2
R167
R181
J3
10
TX AUDIO
Master 4-Wire TX Audio
MDS 2100/4100 LOGIC BOARD

1676AXX
11-13-96
Figure 4-7
Front Panel Logic Board

Alignment Points
MDS 05-3147A01, Rev. A
4-28
CHAPTER 5
INTERNAL
DUPLEXERS
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
5.1.0 INTRODUCTION ............................................................................................................ 5-3

5.2.0 GENERAL ...................................................................................................................... 5-3
5.3.0 DUPLEXER ASSEMBLY SPECIFICATIONS................................................................. 5-3
Figure 5-1. Internal Duplexer, Physical Characteristics ......................................... 5-5
5.4.0 RETUNING INTERNAL DUPLEXERSTwo Methods .................................................. 5-5
Figure 5-2. Internal Duplexer Tuning Setup ........................................................... 5-6
Figure 5-3. IFR FM/AM-1200S/A Service Monitor Setup ....................................... 5-7
5-1
5-2
5.1.0 INTRODUCTION
This chapter provides information for retuning the internal duplexers that may be used in MDS
4130 Master station. These internal duplexers are mounted inside the MDS 4130 chassis.
NOTE: Replacing a duplexer with a factory tuned duplexer is the best way to ensure optimum
duplexer performance. Retuning any duplexer in the field should be avoided. However,
if replacing the duplexer is not possible or practical, the following procedures provide
guidance in retuning the duplexers.
5.2.0 GENERAL
Duplexers are high-Q filters that allow the transmitter and receiver to operate simultaneously
(full-duplex) on the same antenna. The duplexer is a bi-directional passive device. It does not have
transmit and receive ports. The duplexer ports are marked H I , LO and ANT. The H I port connects to
the assembly (transmitter or receiver) with the higher operating frequency. The H I port passes the
higher frequency while it notches (attenuates) the lower frequency. The LO port connects to the
assembly (transmitter or receiver) with the lower operating frequency. The LO port passes the lower
frequency and notches (attenuates) the higher frequency. The ANT port always connects to the
antenna system.
The duplexers are designed to operate in specific frequency bands. If they are tuned too far from
the original frequency, or set to a different receive/transmit frequency split, the duplexer may not
meet the original specifications. This may result in degraded radio performance or possible
receiver damage from the transmitter signal.
The duplexers have a very low insertion loss (typically 1 dB) and the notches are very sharp. If the
radios operating frequency is changed and its signal bandwidth is then outside the 200 kHz notch,
the duplexer should be replaced or retuned.
Example: The duplexer has a isolation specification for 100 kHz, and if the radio has a 200
kHz bandwidth, any frequency change will put some of the signal-bandwidth outside the notch of the duplexer. In contrast, a 10 kHz bandwidth radio can be retuned
90 kHz without moving outside the 100 kHz duplexer notch.
5.3.0 DUPLEXER ASSEMBLY SPECIFICATIONS

The internal duplexers operate in one of two different frequency ranges. The specifications and frequency ranges are listed in Table 5-1.
All electrical specifications are maintained over the operating temperature range of 40 to
+70 degrees Celsius.
Both ports of the duplexer are capable of withstanding an open circuit or a short circuit at the
antenna terminal at rated power and continuous duty cycle.
MDS 05-3147A01, Rev. A
INTERNAL DUPLEXERS
5-3

Table 5-1. Internal Duplexer Specifications
MDS Part Number
20-1224A11
20-1224A12
20-1224A17
20-1224A20
Connector Type
All BNC
All BNC
HI, LOBNC
ANT N Type
HI, LOBNC
ANTN Type
Minimum Frequency Separation
5 MHz
5 MHz
5 MHz
5 MHz
Maximum Insertion Loss ( 150 MHz)
1.2 dB
1.2 dB
1.2 dB
1.2 dB
Minimum Isolation ( 150 MHz)
75 dB
75 dB
75 dB
75 dB
Return Loss ( 150 MHz)
14 dB
14 dB
14 dB
14 dB
Maximum Power
10 Watts
10 Watts
10 Watts
10 Watts
Frequency Range
406512 MHz
360406 MHz
406512 MHz
360406 MHz
These duplexers have been designed for use in one frequency range and are physically different to
accommodate specific frequency ranges. The original operating frequency and the desired frequency must be in the same range.
If the desired frequency is outside the original operating frequency range, the duplexer must be
replaced with one of the appropriate frequency range.
Example: If the duplexer originally operated at 450 MHz and 460 MHz, and the desired frequencies were 410 MHz and 420 MHz, the duplexer cannot be retuned. It must be
replaced.
The frequency split (difference between transmit and receive frequencies) must also remain the
same as it was shipped from the factory. The duplexers have been designed for the specific frequency split. If the duplexer was originally shipped with a 10 MHz frequency split between
transmit and receive frequencies, the new frequency settings must have a 10 MHz frequency split.
If the desired frequencies have a different frequency split as compared to the original shipped frequencies, a new duplexer must be ordered.
Example: If the duplexer was originally intended to operate at 450 MHz and 460 MHz, and
the desired frequencies are 455 MHz and 460 MHz the duplexer cannot be retuned.
It must be replaced.
5.3.1 Internal Duplexer Assembly Mechanical Details

Figure 5-1 shows the mechanical characteristics and dimensions for the internal duplexers. They
are six cavity extruded aluminum duplexers.
5-4
INTERNAL DUPLEXERS
MDS 05-3147A01, Rev. A

TOP VIEW
BNC or N TYPE
CONNECTOR
6.20 INCHES
(15.748 cm)
LOW
PASS
ANT
HIGH
PASS
1.25
INCHES
(3.81 cm)
9.75 INCHES (24.77 cm) MAXIMUM
FRONT VIEW
SIDE VIEW
Figure 5-1. Internal Duplexer, Physical Characteristics
5.4.0 RETUNING INTERNAL DUPLEXERSTWO METHODS

There are two basic methods for retuning internal duplexers described in this chapter. The spectrum analyzer/service monitor method is the preferred procedure. However, the RF millivoltmeter
or null-detector method can be used if a spectrum analyzer and tracking generator are not available.
Figure 5-2 shows the basic duplexer tuning setup suitable for either procedure.
The internal duplexers covered in this chapter require only frequency reject tuning. Unlike the
external duplexers that require both pass-band and frequency reject tuning. It is much simpler to
retune an internal duplexer than an external one.
Method 1Service Monitor/Spectrum Analyzer Method
This is the preferred method. The service monitor or spectrum analyzer method is more precise
than the RF null-detector method and provides a spectrum display.
Method 2RF Null-Detector Method
The RF null-detector method does not provide a spectrum display like the service monitor/spectrum analyzer method. The spectrum display on the service monitor gives a greater indication of
the sharpness of the notch. However, the null-detector method can provide satisfactory results if
the procedure is followed closely and only a small adjustment is necessary.
General Test Setup
Test equipment should have a characteristic impedance of 50 ohms.
MDS 05-3147A01, Rev. A
INTERNAL DUPLEXERS
5-5
Tune the duplexer at room temperature.

Test cables should be the double shielded type.
Do not disassemble the duplexer. The mechanical alignment of parts is critical. If the
duplexer is damaged, replace it.
The nuts on the tuning screws are the locking type and should remain fixed to the duplexer
end-plate. Do not attempt to tighten the locking nuts.
SIGNAL GENERATOR
50 OHM LOAD
SET TO HIGHER
FREQUENCY
1
LO
LO
RF DETECTOR
RF DETECTOR
3
ANT
ANT
4
5
HI
HI
SIGNAL GENERATOR
SET TO LOWER
FREQUENCY
LOW FREQUENCY REJECT
50 OHM LOAD
HIGH FREQUENCY REJECT
Figure 5-2. Internal Duplexer Tuning Setup
5.4.1 SERVICE MONITOR METHODMethod 1

Necessary Tools and Equipment
Service Monitor (with duplex option), such as IFR FM/AM1200S/A or spectrum analyzer with tracking generator. The service monitor used must have a duplex option that
allows a tracking generator to supply the duplexer with a signal and simultaneously receive
and display the spectrum available at the output of the duplexer.
50 ohm non-radiating load, HP 11593A or equivalent
Small flat-blade screwdriver
Marking pen
Procedure
Refer to Figure 5-2 and Figure 5-3 during the following procedures.
Low-frequency reject tuning

1. Examine the duplexer for damage and loose hardware. Replace duplexer or tighten hardware
if necessary.
2. Set the service monitor for the lower frequency used in the duplexer.
5-6
INTERNAL DUPLEXERS
MDS 05-3147A01, Rev. A
To change frequency with an IFR FM/AM 1200S/A service monitor, press RF and use the
arrow keys.
3. Set up the service monitor for duplex mode as shown in Figure 3.
To enable the tracking generator on the IFR FM/AM 1200S/A service monitor, press 2ND
use the arrow keys to display TRACK LOW. Press ENTER to display TRACK
LOW ON.
FUNCT then 5, and
IFR FM/AM-1200S/A
SERVICE MONITOR
INPUT
A
OUTPUT
To Duplexer ANT Connector
To Duplexer HIGH FREQ or

LOW FREQ Connector
Mode: DUP
Horizontal: 1 MHz/Div
Figure 5-3. IFR FM/AM-1200S/A Service Monitor Setup
4. Connect the service monitor input (ANT) to the duplexer ANT connector.
5. Connect a 50 ohm load directly on the duplexer LO connector.
6. Connect the service monitor output (DUPLEX) to the duplexer HI connector.
7. Alternately adjust tuning rods 4, 5, and 6 for maximum attenuation at the new center frequency.
NOTE: Multiple notches may be visible on the service monitor display. These notches must be
set to superimpose each other at the center frequency.
8. Verify the notch depth is 75 dBm at the center frequency.
High-frequency reject tuning

9. Set the service monitor for the higher frequency used in the duplexer.
arrow keys.
10. Connect the service monitor input (ANT) to the duplexer ANT connector.
11. Connect a 50 ohm load directly on the duplexer HI connector.
MDS 05-3147A01, Rev. A
INTERNAL DUPLEXERS
5-7
12. Connect the service monitor output (DUPLEX) to the duplexer LO connector.
13. Alternately adjust tuning rods 1, 2, and 3 for maximum attenuation at the center frequency.
NOTE: Multiple notches may be visible on the service monitor display. These notches must be
14. Verify the notch depth is 75 dBm at the center frequency
15. Write the new operating frequencies on the duplexer with a durable marker.
5.4.2 RF NULL-DETECTOR METHODMethod 2

RF Millivoltmeter, Boonton model 92C and 50 ohm adapter or other RF null-detector.
A MDS receiver assembly can be used as an RF null-detector. This is not the preferred method,
but is possible if limited test equipment is available. See the section titled Using an MDS
Receiver as a Null-Detector for specific information.
Signal generator, HP 8656B or equivalent (minimum 100 mV signal output)
50 ohm non-radiating load, HP 11593A or equivalent
Small flat-blade screwdriver
Marking pen
Procedure
Refer to Figure 5-2 during the following procedures.
Low-frequency reject tuning

1. Set the signal generator for the lower frequency used in the duplexer with an amplitude of at
least 100 millivolts (7 dBm).
2. Connect the signal generator output to the duplexer connector marked HI.
3. Connect the RF voltmeter or null-detector to the duplexer connector marked ANT.
4. Connect a 50 ohm load directly on the duplexer connector marked LO.
5. Alternately adjust tuning screws 4, 5, and 6 for maximum attenuation (lowest voltage) on the
RF voltmeter or null-detector.
5-8
INTERNAL DUPLEXERS
MDS 05-3147A01, Rev. A
High-frequency reject tuning

6. Set the signal generator for the higher frequency used in the duplexer with an amplitude of at
least 100 millivolts (7 dBm).
7. Connect the signal generator output to the duplexer connector marked LO.
8. Connect a 50 ohm load directly on the duplexer connector marked HI.
9. Alternately adjust tuning screws 1, 2, and 3 for maximum attenuation (lowest voltage) on the
RF voltmeter or null-detector.
Using an MDS Receiver as a Null-detector
An MDS receiver assembly can be used as an RF null-detector. Although it is not the preferred
method, the sensitivity of the receiver assembly is actually greater than with an RF millivoltmeter.
In this arrangement, the receivers operating frequency is programmed to the duplexers notch frequency (same frequency as set on signal generator). A signal generator with a nominal output of 0
dBm (225 mV) is then injected in the duplexer. The receiver RSSI or RSS voltage is used to determine the signal level passing through the duplexer. Tune the duplexer for a minimum RSSI or RSS
voltage indicating a null. Refer to the Receiver assembly documentation for test point and signal
level information.
MDS 05-3147A01, Rev. A
INTERNAL DUPLEXERS
5-9
5-10
CHAPTER 6
EXTERNAL
DUPLEXERS
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
6.1.0 INTRODUCTION ............................................................................................................ 5-3

6.2.0 GENERAL ...................................................................................................................... 5-3
6.3.0 EXTERNAL DUPLEXER ASSEMBLY............................................................................ 5-3
Figure 6-1. External Duplexer Dimensions ............................................................ 5-4
6.4.0 RETUNING EXTERNAL DUPLEXERS .......................................................................... 5-5
6.5.0 RETUNING PROCEDURE............................................................................................. 5-5
Figure 6-2. External Duplexer, Adjustment Points ................................................. 5-5
Figure 6-3. IFR FM/AM-1200S/A Service Monitor Setup ....................................... 5-6
6-1
6-2
6.1.0 INTRODUCTION
This chapter provides information for retuning the external duplexers that may be used with the
MDS 4130A Master Station. These external duplexers are mounted outside the MDS 4130A
chassis and are suitable for 19-inch rack mounting.
NOTE: Replacing a duplexer with a factory tuned duplexer is the best way to ensure optimum
duplexer performance. Retuning any duplexer in the field should be avoided. However,
if replacing the duplexer is not possible or practical, the following procedures provide
guidance in retuning the duplexers.
6.2.0 GENERAL
Duplexers are high-Q filters that allow the transmitter and receiver to operate simultaneously
(full-duplex) on the same antenna. The duplexer is a bi-directional passive device. It does not have
transmit and receive ports. The duplexer ports are marked HI, LO and ANT. The HI port connects to
the assembly (transmitter or receiver) with the higher operating frequency. The HI port passes the
higher frequency while it notches (attenuates) the lower frequency. The LO port connects to the
assembly (transmitter or receiver) with the lower operating frequency. The LO port passes the lower
frequency and notches (attenuates) the higher frequency. The ANT port always connects to the
antenna system.
The duplexers are designed to operate in specific frequency bands. If they are tuned too far from
the original frequency the duplexer may not meet the original specifications. This may result in
degraded radio performance or possible receiver damage from the transmitter signal.
The duplexers have a very low insertion loss (typically 1 dB) and the notches are very sharp. If the
radios operating frequency is changed and its signal bandwidth is then outside the 300 kHz notch,
the duplexer should be replaced or retuned.
Example: The duplexer has a isolation specification for 150 kHz. Therefore, a 10 kHz bandwidth radio can be retuned 145 kHz without moving outside the 150 kHz duplexer notch.
6.3.0 EXTERNAL DUPLEXER ASSEMBLY

Figure 6-1 shows the dimensions of the external duplexers.
MDS 05-3147A01, Rev. A
EXTERNAL DUPLEXERS
6-3
EXTER N AL D U PLEXER
HIGH
LOW
5.25 inches
133 mm
3RU
ANT
FRONT VIEW
5 inches
254 mm
17.2 inches
437 mm
BOTTOM VIEW
Figure 6-1. External Duplexer Dimensions

Table 6-1. External Duplexer Specifications
MDS Part Number
20-1224A21
20-1224A22
20-1224A23
20-1224A24
Connector Type
N Type
N Type
N Type
N Type
Minimum Frequency Separation
5 MHz
3 MHz
5 MHz
3 MHz
Maximum Insertion Loss ( 150 MHz)
1.5 dB
1.0 dB
1.0 dB
1.0 dB
MinimumIsolation ( 150 MHz)
75 dB
75 dB
75 dB
75 dB
Return Loss ( 150 MHz)
14 dB
14 dB
14 dB
14 dB
Maximum Power
250 Watts
350 Watts
350 Watts
350 Watts
Frequency Range
300400 MHz
406430 MHz
406512 MHz
470512 MHz
Both ports of duplexer are capable of withstanding an open or short circuit at the antenna terminal
at rated power and continuous duty cycle.
All electrical specifications are maintained over the operating temperature range of 40 to +60
degrees Celsius.
6-4
EXTERNAL DUPLEXERS
MDS 05-3147A01, Rev. A
6.4.0 RETUNING EXTERNAL DUPLEXERS

Retuning any duplexer in the field should be avoided. However, the following procedure provides
guidance in retuning the external duplexers. The external duplexers require pass and reject tuning.
The following test equipment is required.
Service Monitor, IFR FM/AM1200S/A or spectrum analyzer with tracking generator
50 ohm non-radiating load with male N type connector such as MDS P/N 20-1223A02
N type to BNC coaxial test cables (Double Shielded). Two required
Small insulated flat-bladed screwdriver
Small adjustable wrench
Pliers
Marking pen
6.5.0 RETUNING PROCEDURE

The following procedure tunes the band-reject and band-pass parameters of the duplexer. Refer to
Figure 6-2 in the following procedure.
NOTE: Duplexers are temperature sensitive. Tune the duplexer at room temperature to ensure
correct temperature tracking.
Reject Low Capacitor
Reject High Capacitor
Low Frequency Port
Pass Low Cavity
Pass Low Cavity
High Frequency Port
Pass High Cavity
Pass High Cavity
Antenna Port
Reject Low Capacitor
Reject High Capacitor
Figure 6-2. External Duplexer, Adjustment Points
MDS 05-3147A01, Rev. A
EXTERNAL DUPLEXERS
6-5
1. Examine the duplexer for damage and loose hardware. Replace duplexer or tighten hardware
if necessary.
High-Pass Frequency Tuning

3. To change frequency on an IFR FM/AM 1200S/A service monitor, press RF and use the
arrow keys.
4. Setup the service monitor for duplex mode as shown in Figure 3.
To enable the tracking generator on the IFR FM/AM 1200S/A service monitor, press 2ND
use the arrow keys to display TRACK LOW. Press ENTER to display TRACK
LOW ON.
FUNCT then 5, and
IFR FM/AM-1200S/A
SERVICE MONITOR
INPUT
To Duplexer ANT Connector
A
OUTPUT
To Duplexer HIGH FREQ or

LOW FREQ Connector
Mode: DUP
Horizontal: 1 MHz / Div
Figure 6-3. IFR FM/AM-1200S/A Service Monitor Setup
5. Connect the service monitor input to the duplexer ANTENNA connector.

The IFR FM/AM 1200S/A service monitor input-point is the ANT connector.
6. Connect a 50 ohm load directly on the duplexer LOW FREQ connector.
7. Connect the service monitor output to the duplexer HIGH FREQ connector.
The IFR FM/AM 1200S/A service monitor output-point is the DUPLEX connector.
8. Loosen the two locking nuts on the Pass-High cavity tuning rods 1 and 2. Use pliers on the
rods to break free from any locking cement.
9. Alternately adjust and set tuning rods 1 and 2 for maximum signal at the center frequency.
6-6
EXTERNAL DUPLEXERS
MDS 05-3147A01, Rev. A
Reject-Low Frequency Tuning

10. Set the service monitor for the lower frequency used in the duplexer.
arrow keys.
11. Remove the rubber covers over tuning capacitors 5 and 6.
12. Alternately, set tuning capacitors 5 and 6 for maximum attenuation at the center frequency.
NOTE: Two notches may be visible on the service monitor display. These two notches must be
Low-Pass Frequency Tuning

13. Move the 50 ohm load to the duplexer HIGH FREQ connector.
14. Connect the service monitor output to the duplexer LOW FREQ connector.
The IFR FM/AM 1200S/A service monitor output-point is the DUPLEX connector.
15. Loosen the two locking nuts on the Pass-Low cavity tuning rods 3 and 4. Use pliers on the
rods to break free from any locking cement.
16. Alternately adjust and set tuning rods 3 and 4 for maximum signal at the center frequency.
Reject-High Frequency Tuning

arrow keys.
18. Remove the rubber covers over tuning capacitors 7 and 8.
19. Alternately, set tuning capacitors 7 and 8 for maximum attenuation at the center frequency.
NOTE: Two notches may be visible on the service monitor display. These two notches must be
20. Repeat steps 2 through 18 until no further improvement can be made in the pass or reject levels.
21. Tighten the four locking nuts on all the cavity tuning rods. Verify the display does not change
as the locking nuts are tightened.
MDS 05-3147A01, Rev. A
EXTERNAL DUPLEXERS
6-7
22. Apply locking cement or suitable locking material on the tuning rods.
23. Replace the rubber covers over the four tuning capacitors.
6-8
EXTERNAL DUPLEXERS
MDS 05-3147A01, Rev. A
CHAPTER 7
CHASSIS
REFERENCE
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
7.1.0 MDS 4130A MODELS ................................................................................................... 7-3

7.2.0 FUSES........................................................................................................................... 7-3
7.3.0 SIMPLIFIED CHASSIS WIRING ................................................................................... 7-4
Figure 7-1. MDS 4100 Basic Radio System Block Diagram ................................... 7-4
Figure 7-2. MDS 4100 Audio and PTT Circuitry...................................................... 7-5
Figure 7-3. Chassis Power Distribution Circuitry..................................................... 7-6
7.4.0 TRANSMITTER MODULES .......................................................................................... 7-7
7.5.0 RECEIVER MODULES ................................................................................................. 7-7
7.6.0 POWER SUPPLY ASSEMBLIES .................................................................................. 7-7
7.7.0 FRONT PANEL ASSEMBLY 03-2557A15 .................................................................... 7-7
7.8.0 FAN ASSEMBLY 03-1390A03 ...................................................................................... 7-7
Figure 7-4. Fan Assembly, 03-1390A03 ................................................................ 7-8
7.9.0 MODEM ASSEMBLIES ................................................................................................. 7-8
7.10.0 ANTENNA SWITCHSIMPLEX MODELS................................................................. 7-9
Figure 7-5. Antenna Switch Assembly Drawing, P/N 03-2188Axx.......................... 7-9
Figure 7-6. Schematic Antenna Switch 430512 MHz, 03-2188A01 .................... 7-10
Figure 7-7. Schematic Antenna Switch 350430 MHz, 03-2188A02 .................... 7-11
7.11.0 DATA SYNCHRONIZER Assembly........................................................................... 7-12
Figure 7-8. Data Synchronizer Board Assembly Drawing, P/N 03-1389A01 ........ 7-12
Figure 7-9. Data Synchronizer Board Schematic, P/N 03-1389A01 ..................... 7-13
7.12.0 VOX BOARD ASSEMBLY......................................................................................... 7-14
Figure 7-10.VOX Board Assembly Drawing, P/N 03-1098A01 ........................... 7-14
Figure 7-11. VOX Board Schematic, P/N 03-1098A01, 15
7.13.0 BATTERY ASSEMBLY.............................................................................................. 7-16
Figure 7-12. Battery Assembly, 03-1142A03 ....................................................... 7-16
7.14.0 REAR PANEL PCB ASSEMBLY ............................................................................... 7-16
Figure 7-13. Rear Panel PCB Assembly, 03-1693A01 ......................................... 7-17
Figure 7-14. Rear Panel Wiring............................................................................. 7-18
7-1
7-2
7.1.0 MDS 4130A MODELS

Table 7-1 lists standard part numbers and descriptions for the basic configurations of the MDS
4130A.
Table 7-1. MDS 4130A Models and Part Numbers
MDS 4130A Description
MDS Part
Number
Hot Standby Master Station
4130ABH
Non Standby Master Station
4130ABN
Hot Standby Polling Remote
4130ARH
Non Standby Polling Remote
4130ARN
Hot Standby Repeater
4130APH
Non Standby Repeater
4130APN
Hot Standby Simplex Master Station
4130ASH
Non Standby Simplex Master Station
4130ASN
7.2.0 FUSES
There are fuses located on the rear panel for all models. The AC powered units have a fuse inside
the AC input module on the rear panel (See Figure 3-1). Models equipped with internal back-up
batteries have additional battery fuses located under the power supply tray, inside the chassis.
Two of each fuse are required for hot standby, 1 for non-standby, unless otherwise noted.
Table 7-2. MDS 4130A Fuse Information
Input Voltage
MDS Part
Number
Current
Rating
Voltage
Rating
Time
Rating
Type
Location
All
29-1064A10
1 Amp
32 V
Fast
1AG
Front Panel Logic Board

(1 required all models)
115 or 230 Vac

with Internal
Battery Back-up
29-1064A07
5 Amp
250V
Slow
3AG
Inside Chassis Under

Power Supply Tray
(Battery Fuses)
12 Vdc
29-1064A09
10 Amp
250 V
Fast
3AB
Chassis Rear Panel
24 Vdc
29-1064A08
4 Amp
250 V
Fast
3AG
Chassis Rear Panel
48 Vdc
29-1064A05
2 Amp
250 V
Fast
3AG
Chassis Rear Panel
125 Vdc
29-1064A05
2 Amp
250 V
Fast
3AG
Chassis Rear Panel
115 Vac
29-1064A07
1.5 Amp
250 V
Fast
3AG
Chassis Rear Panel
230 Vac
29-1064A11
1 Amp
250 V
Fast
3AG
Chassis Rear Panel
7.3.0 SIMPLIFIED CHASSIS WIRING

Figures 7-1, 7-2,7-14, and 7-3 show simplified chassis wiring diagrams and block diagrams.
MDS 05-3147A01, Rev. A
CHASSIS REFERENCE
7-3

MODEM Port
DUPLEXER
RX RF
INTERNAL
MDS
1200 BAUD
MODEM
(Optional)
TX RF
Programming
RXD
RTU/DATA
CONTROL
TERMINAL
TXD
XMTRS A&B
Four-Wire Audio
Interface (Terminal Strip)
RX Audio
Programming
TX Audio
Hand-held
Terminal
Controls
RCVRS A&B
RX Audio
Diagnostics
TX Audio
Power
Controls
RX Audio
Indications
FRONT PANEL
BATTERY
"A"
Diagnostic Data
RXD
Control Information
TXD
LOGIC PANEL
POWER
SUPPLY "A"
RTU/DATA
CONTROL
TERMINAL
PERSONAL
COMPUTER,
TERMINAL,
OR MODEM
DIAGNOSTIC Port
3009600 bps
DC
LEDs
Controls
DC
Switches
Order Wire
Diagnostics
Handset
Power
TX Audio
POWER
SUPPLY "B"
BATTERY
"B"
ALARM SYSTEM
Primary
Power
Primary
Power
Alarm Interface
(Terminal Strip)
Figure 7-1. MDS 4100 Basic Radio System Block Diagram
7-4
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
MDS 05-3147A01, Rev. A

CHASSIS REFERENCE
1K
2.7K
Continuous
Key On
Squelch
Ext. Key
J13-Keyline Mode
Front Panel Logic Bd.
Order
Wire
Connector
Chassis
Ground
Common
12V
24-48V
Audio
Input
Audio
Output
PTT
+5V
560
1 kHz
Limiter
+5V
O/W
VOX
RX
TX
DTMF
Generation
O/W DEV.
Precision
1 kHz
Test Tone Dev.
DTMF DEV.
3
5
J25
Transmit
Modulation
Out
Select
MICROCONTROLLER
U15/U16 CIRCUITS
DC LEVEL 2
PTT
DC LEVEL 1
+B
J35
Transmit Audio
Selection (MUX)
To Simplex
Switching Board
TX Audio
(MUX) Select
From PC
560
560
VOX Assembly
(Optional)
560
560
MODEM
Squelch
RX Audio
B SIDE RCVR
Squelch
RX Audio
A SIDE RCVR
PTT
TX Audio
B SIDE XMTR
PTT
TX Audio
A SIDE XMTR
RX Audio
TX Audio
PTT
Figure 7-2. MDS 4100 Audio and PTT Circuitry
7-5
CHASSIS REFERENCE
BATTERY
SIDE "B"
BATTERY
SIDE "A"
PRIMARY
POWER
SIDE "B"
PRIMARY
POWER
SIDE "A"
+13DC
PWR B
S2
PWR A
S1
PWR B
S2
PWR A
S1
POWER
SUPPLY
"B"
POWER
SUPPLY
"A"
F1
0.15
JP1
JP2
"B" Side
Current Sense
0.15
CR31
Green
K1
CTL
K2
CTL
K1
K2
CR32
Green
"B" Side Secondary Voltage Sense
"B" Side Primary Voltage Sense
"A" Side
Current Sense
"A" Side Secondary Voltage Sense
"A" Side Primary Voltage Sense
5V
REG
+5V
+10V
5V
CONVERTER
10V
REG
RF
5V
LO ALARM
RF DETECT
TX AUDIO
PTT
+13V
RF
"B" SIDE TRANSMITTER
LO ALARM
TX AUDIO
RF DETECT
+13V
PTT
"A" SIDE TRANSMITTER
LO ALARM
RSSI
FRQ OFFSET
RX AUDIO
SQL
+13V
"B" SIDE RECEIVER
LO ALARM
RSSI
RX AUDIO
FRQ OFFSET
SQL
+13V
"A" SIDE RECEIVER
+13V
REAR
PANEL
BOARD
CONTROL
DUMMY
LOAD
TRANSFER
RELAY
RF
TR/RX
ANTENNA
SWITCH
(Simplex
Only)
CONTROL
7-6
+13V
On Front Panel Logic Bd.
TRANSFER
RELAY
CONTROL
Figure 7-3. Chassis Power Distribution Circuitry
MDS 05-3147A01, Rev. A
7.4.0 TRANSMITTER MODULES

Refer to CHAPTER 8TRANSMITTER MODULES for additional information.
7.5.0 RECEIVER MODULES

Refer to CHAPTER 9RECEIVER MODULES for additional information.
7.6.0 POWER SUPPLY ASSEMBLIES

Refer to CHAPTER 12POWER SUPPLY ASSEMBLIES for additional information. Refer to Table 7-2
for the appropriate fuse size information. The following are part numbers for power supply assemblies and the nominal input voltage. To reconfigure an AC Power Supply to either 115 Vac or 230
Vac operation refer to Figure 3-1.
Table 7-3. Power Supply Part Numbers
Input
Voltage
Description
MDS Part
Number
12 Vdc
P/S ASSY, 12VDC HOT STANDBY (Includes Mounting Tray)
03-1742A01
24 Vdc
03-1742A02
48 Vdc
03-1742A03
125 Vdc
03-1742A04
115/230 Vac
P/S ASSY, 115/230VAC HOT STANDBY (Includes Mounting Tray)
03-1143A05
12 Vdc
P/S ASSY, 12VDC NON-STANDBY (Includes Mounting Tray)
03-1742A11
24 Vdc
P/S ASSY,24VDC NON-STANDBY (Includes Mounting Tray)
03-1742A12
48 Vdc
03-1742A13
125 Vdc
03-1742A14
115/230 Vac
P/S ASSY,115/230 VAC NON-STANDBY (Includes Mounting Tray)
03-1143A07
7.7.0 FRONT PANEL ASSEMBLY 03-2557A15

Refer to CHAPTER 10FRONT PANEL LOGIC BOARD (FPLB) for additional information.
7.8.0 FAN ASSEMBLY 03-1390A03

There is one fan assembly installed on all radios. Figure 7-4 shows the fan assembly. The fan is
fused by the accessory and fan fuse on the FPLB.
MDS 05-3147A01, Rev. A
CHASSIS REFERENCE
7-7
Figure 7-4. Fan Assembly, 03-1390A03
7.9.0 MODEM ASSEMBLIES

The following are part numbers for modem assemblies and the data rate. Refer to CHAPTER 11
additional information.
MODEMS AND INTERFACE OPTIONS for
Table 7-4. Modems, Data Rates and Part Numbers
7-8
Data Rate
Description
MDS Part
Number
1200BPS
PWB ASSY,MODEM 1200BPS MASTER M2000 (Analog)
03-1084A14
4800BPS SYNC
PWB ASSY,4800 SYNC MODEM MST RS232 (Digital)
03-1667A01
4800BPS ASYNC
PWB ASSY,4800 ASYNC MODEM MST RS232 (Digital)
03-1286A12
4800BPS ASYNC
PWB ASSY,4800 ASYNC MODEM MST RS422 (Digital)
03-1286A14
4800BPS ASYNC
PWB ASSY,4800 ASYNC MODEM MST TTL (Digital)
03-1286A16
9600BPS
PWB ASSY,9600 ASYNC/SYNC MODEM RMT 232 (Digital)
03-1426A11
9600BPS
PWB ASSY,9600 ASYNC/SYNC MODEM RMT RS422 (Digital)
03-1426A13
9600BPS
PWB ASSY,9600 ASYNC/SYNC MODEM RMT TTL (Digital)
03-1426A15
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
7.10.0 ANTENNA SWITCHSIMPLEX MODELS

The antenna switch assembly is used only on models configured for simplex operation. There are
two versions of antenna switch assemblies with different frequency ranges.
Table 7-5. Antenna Switches
Frequency
Range
Description
MDS Part
Number
350430MHz
PWB ASSY,SIMPLEX T/R 350-430MHz
03-2188A02
430512MHz
PWB ASSY,SIMPLEX T/R 430-512MHz
03-2188A01
L5
C15
C12
C13
CR3
R9
R8
R5
J1
C20
R6
C14
C22
CR4
Q2
R4
R7
C4
C18
R19
R15
C17
L6
C19
R14
R16
R17
R13
J4
C21
R21
J3
R18
R12
C1
C2
C16
R20
R3
C5
CR5
CR6
C3
Q1
C24
J5
C25
L7
C23
CR8
CR7
Figure 7-5. Antenna Switch Assembly Drawing, P/N 03-2188Axx
MDS 05-3147A01, Rev. A
CHASSIS REFERENCE
7-9
Figure 7-6. Schematic Antenna Switch 430512 MHz, 03-2188A01
7-10
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
220
220
220
220
220
220
220
220
220
5.6
8.2
220
28
8.2
Figure 7-7. Schematic Antenna Switch 350430 MHz, 03-2188A02
MDS 05-3147A01, Rev. A
CHASSIS REFERENCE
7-11
7.11.0 DATA SYNCHRONIZER ASSEMBLY

MDS Part Number03-1389A01
The data synchronizer assembly is used on models configured for repeater operation. Refer to
Figure 7-8 for an assembly drawing and Figure 7-9 for a schematic.
C9
R7
C8
R6
R5
R4
R3
R2
R1
SW1
1 2 3 4
XT1
C10
C7
J2
IC3
IC2
R8
IC1
VR2
C4
+
C11
C6
C5
26
C1
C2
26
C3
J1
+
VR1
Figure 7-8. Data Synchronizer Board Assembly Drawing, P/N 03-1389A01
7-12
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
MDS 05-3147A01, Rev. A

CTS
RTS
2
4
6
8
10
12
14
16
18
20
22
24
26
CHASSIS REFERENCE
C1
10 uF
1
IN
IN
OUT
IN
IN
POS5
OUT
OUT
OUT
IN
POS2
J3
G OUT
N
D
VR1
7805
OUT
IN
OUT
OUT
OUT
IN
OUT
OUT
+10 V
POS4
IN
IN
IN
OUT
POS3
SYNC
RTU
J2-CTS/IC2
J2-CTS/J1
POS1
J3 JUMPER CONFIGURATION
+10 V
1
3
5
7
9
11
13
15
17
19
21
23
25
J1
10
C2
10 uF
SW1
+5 V
-10 V
RTS
CTS
13
C11
0.1 uF
+5 V
+10 V
8
R1
10 K
16
+5 V
R2
10 K
10
11
12
14
15
R3
10 K
IC1A
MC145406
2
R4
10 K
C3
0.1 uF
+10 V
VI
C
+
G
N
D
10 uF
C4
VO
C
-
R5
10 K
+5 V
VR2
7661
31
32
33
34
35
36
37
38
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
40
41
R6
10 K
C5
0.1 uF
PC0/A0/D0
PC1/A1/D1
PC2/A2/D2
PC3/A3/D3
PC4/A4/D4
PC5/A5/D5
PC6/A6/D6
PC7/A7/D7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
PB4/A12
PB5/A13
PB6/A14
PB7/A15
-10 V
PA0/IC3
PA1/IC2
PA2/IC1
PA3/OC5/OC1
PA4/OC4/OC1
PA5/OC3/OC1
PA6/OC2/OC1
PA7/PA1/OC1
XIRQ
IRQ
EXTAL
XTAL
RESET
E
MODA
MODB
VSS
VDD
VRH
VRL
PE0/AN0
PE1/AN1
PE2/AN2
PE3/AN3
PD0/RXD
PD1/TXD
PD2/MISO
PD3/MOSI
PD4/SCK
PD5/SS
STRA/AS
STRB/R/W
C6
10 uF
IC2
68HC811E2
TXD
RTS
CTS
RXD
DSR
DCD
22
21
17
18
19
20
42
43
44
45
46
47
26
28
29
30
39
27
25
24
23
48
+5 V
+5 V
+5 V
C8
0.1 uF
C9
C10
24 pF
R7
1M
24 pF
R8
10 K
G RST
N
D
IC3
MC34064
IN
XT1
2.4576
MHZ
+5 V
1
C7
18 pF
+10 V
1
3
5
7
9
11
13
15
17
19
21
23
25
2
4
6
8
10
12
14
16
18
20
22
24
26
J2
Figure 7-9. Data Synchronizer Board Schematic, P/N 03-1389A01
7-13
7.12.0 VOX BOARD ASSEMBLY

The VOX Board is used on radios if the RTU or host computer has no method to key the radio and
the audio signal needs to be sensed to automatically key the radio. Refer to Figure 7-10 for a board
layout and Figure 7-11 for a schematic.
Figure 7-10.VOX Board Assembly Drawing, P/N 03-1098A01
7-14
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
MDS 05-3147A01, Rev. A

+10V
R202
12 K
R201
12 K
+13 V
+10 V
VOX
GAIN
C208
47 pF
CR201
9
10
8
R207
12 K
SW201
6
5
R213
1M
R212
1K
+10 V
C201
10uF
16V
C213
18 pF
R203
10 K
C202
.022 uF
13
12
C203
R204
100K
U201D
33074
14
2 CW
3
100 pF
CHASSIS REFERENCE
33 K
33 K
C211
18 pF
R208
12 K
J201/J202
PIN
FUNCTION
14
GND
15
+10 V
16
DSR
17
+13 V
18
CTS
19
N/C
20
N/C
21
/PTT
22
RX DATA
N/C
23
24
TX DATA
25
PTT
26
GND
CONNECTOR PIN FUNCTION
C205
.001 uF
U201C
33074
J201/J202
PIN
FUNCTION
1
N/C
2
N/C
3
OUT OF LOCK
4
UNFILTERED RECEIVE AUDIO
5
N/C
6
FILTERED RECEIVE AUDIO
7
N/C
8
RECEIVER UNSQUELCH
9
N/C
10
TX AUDIO
11
RSSI
12
N/C
13
N/C
R206
R205
C210
18 pF
C204
.0022 uF
U201B
33074
R209
18 K
C206
100 pF
CR204
C209
4.7 pF
C207
0.1 uF
CR206
TX
R211
1.5 K
R210
560 K
C212
18 pF
2
3
U201A
33074
1
4 +10 V
11
1
3
5
7
9
11
13
15
17
19
21
23
25
J202
2
4
6
8
10
12
14
16
18
20
22
24
26
2
4
6
8
10
12
14
16
18
20
22
24
26
J201
1
3
5
7
9
11
13
15
17
19
21
23
25
CR205
+13 V
+10 V
Figure 7-11. VOX Board Schematic, P/N 03-1098A01, Drawing Number 00-1360A01
7-15
7.13.0 BATTERY ASSEMBLY

A sealed lead-acid battery assembly can be installed to power the radio in case primary power is
lost. These internal batteries are an option on AC power radios. If equipped with internal battery
backup, there are two batteries installed in hot-standby units and one battery in non-standby units.
There are also battery fuses located inside the chassis under the power supply tray. Refer to Table
7-2 for fuse size information.
Figure 7-12 shows a battery assembly.
Black Wire
Red Wire
Front View
P1
2
3
1
6.00"
.250
P1
00-00000-00
View "A"
Figure 7-12. Battery Assembly, 03-1142A03
7.14.0 REAR PANEL PCB ASSEMBLY

The rear panel PCB assembly is installed on all versions of the MDS 4130A Master station. Refer
to Figure 7-13 and Figure 7-14.
7-16
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
Figure 7-13. Rear Panel PCB Assembly, 03-1693A01
MDS 05-3147A01, Rev. A
CHASSIS REFERENCE
7-17
Figure 7-14. Rear Panel Wiring
7-18
CHASSIS REFERENCE
MDS 05-3147A01, Rev. A
CHAPTER 8
TRANSMITTER
MODULES
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
8.1.0 TRANSMITTER ASSEMBLY PART NUMBERS ............................................................ 8-3

Figure 8-1. Transmitter Board Assembly Drawing .................................................. 8-5
Figure 8-2. Transmitter Schematic (Sheet 1 of 2) ................................................... 8-6
Figure 8-3. Transmitter Schematic (Sheet 2 of 2) ................................................... 8-7
8-1
8-2
8.1.0 TRANSMITTER ASSEMBLY PART NUMBERS

The following is a list of frequency ranges and the associated PCB assembly numbers. Refer to the
schematics for component information.Table 8-1 lists the frequency ranges and part numbers of
transmitter modules. Refer to Figure 8-1 for component locations and Figure 8-2 and Figure 8-3
for the schematic. Also refer to Figure 4-6 for the location of test and adjustment points.
Table 8-1. Transmitter Assembly Part Numbers
Frequency
Range
Description
Part Number
350360 MHz
TRANSMITTER ASSY, MDS4100 350-360MHz (Includes Housing)
03-2432A01
PCB ASSY,TRANSMITTER 350-360MHz
03-2391A01
03-2432A02
03-2391A02
03-2432A03
03-2391A03
03-2432A04
03-2391A04
03-2432A05
03-2391A05
03-2432A06
03-2391A06
03-2432A07
03-2391A07
03-2432A08
03-2391A08
03-2432A10
03-2391A10
03-2432A12
03-2391A12
03-2432A14
03-2391A14
03-2432A16
03-2391A16
360370 MHz
370380 MHz
380390 MHz
390400 MHz
400410 MHz
406425 MHz
425430 MHz
430450 MHz
450470 MHz
470490 MHz
490512 MHz
MDS 05-3147A01, Rev. A
TRANSMITTER MODULES
8-3
8-4
BOTTOM
TOP
Figure 8-1
Transmitter Board Assembly Drawing
P/N 03-2391Axx
MDS 05-3147A01, Rev. A
8-5
Figure 8-2
Transmitter Schematic, P/N 03-2391Axx
(Sheet 1 of 2)
MDS 05-3147A01, Rev. A
8-6
Figure 8-3
Transmitter Schematic, P/N 03-2391Axx
(Sheet 2 of 2)
MDS 05-3147A01, Rev. A
8-7
CHAPTER 9
RECEIVER
MODULES
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
9.1.0 RECEIVER ASSEMBLY PART NUMBERS ................................................................... 9-3

Figure 9-1. Receiver Board Assembly Drawing ...................................................... 9-5
Figure 9-2. Receiver Schematic (Sheet 1 of 3) ...................................................... 9-6
9-1
9-2
9.1.0 RECEIVER ASSEMBLY PART NUMBERS

The following is a list of frequency ranges and the associated PCB assembly numbers. Refer to the
schematics for component information. Table 9-1 lists frequency ranges and part numbers for
receiver modules. Refer to Figure 9-1 for component locations and Figure 9-2 though Figure 9-4
for the schematic. Also refer to Figure 4-6 for the location of test and adjustment points.
Table 9-1. Receiver Part Numbers
Frequency
Range
Description
Part Number
350-370MHz
RCVR ASSY,MDS4100 (Includes Housing)
03-2507A02
PCB ASSY,4100 RECEIVER 350-370MHz
03-2366A02
03-2507A04
03-2366A04
03-2507A06
03-2366A06
03-2507A08
03-2366A08
03-2507A10
03-2366A10
03-2507A12
03-2366A12
03-2507A14
03-2366A14
03-2507A16
03-2366A16
370-390MHz
390-410MHz
406-430MHz
430-450MHz
450-470MHz
470-490MHz
490-512MHz
MDS 05-3147A01, Rev. A
RECEIVER MODULES
9-3
9-4
BOTTOM
TOP
C289
R1
SWITCH SETTINGS:
UNLESS OTHERWISE SPECIFIED
SW1-A
SW1-B
SW1-C
FUNCTION
DEFAULT
DE-EMPHASIS
DIGITAL/ANALOG
SQUELCH DEFEAT
OFF
ON FOR DIGITAL
OFF
Figure 9-1
Receiver Board Assembly Drawing
P/N 03-2366Axx
MDS 05-3147A01, Rev. A
9-5
2366A01 SHT 3
2366A01 SHT 2
J4
1
RF
LO
LO
O/L
TRIPLER
TRIPLER
/TXD
- 2V
- 2V
+ 13V
1 GND
2 13 V
3 RSSI
4 LOCK DETECT
5 FREQ OFFSET
6 TXD
7 RUS
8 RX AUDIO
9 RXD
C170
180 PF
J1A
FILTERED DB9
5
9
4
8
3
7
2
6
1
C77
100 uF 35V
See Figure
PAGE 2
9-3 RECEIVER
+ 5V
+ 10V
+ 5V
GND
RX AUDIO
RUS
/RXD
See Figure
9-4 PAGE 3
+ 10V
+ 13V
+ 10V
+ 5V
GND
+ 5V RS232
2366SHT3.SCH
RSSI
FREQ OFFSET
MICRO
2366SHT2.SCH
SYNTHESIZER
J1B
1
2
3
4
5
6
7
8
9
10
11 12
13 14
15 16
CON16A
R187
C141
.1 UF
TXD
10 OHM
1
5
C145
10 UF
RXD
C140
10 UF
C+
C-
13
T1 OUT
T2 OUT
12
R1 IN
R2 IN
NC
V
C
C
V+
T1 IN
V-
G
N
D
1
4
16
10
C148
10 UF
T2 IN
R1 OUT
11
R2 OUT
NC
U31
MAX231
Figure 9-2
Receiver Schematic, P/N 03-2366A01
(Sheet 1 of 3)
MDS 05-3147A01, Rev. A
9-6
CR51
LIMITER
Z1
*
PRE AMP
2
HELICAL FILTER
C11
*
Q1
CF 739
C7
*
RF
C5
180.0 PF
1
1
1
0
C281
33 pF
C6
*
Z2
*
SEE CHART FOR VALUES
R1
L3
*
2
1
HELICAL FILTER
L4
*
C9
180.0 PF
C12
*
1
1
C10
1000 PF
IN
ADJ
5V
/ERR
OUT
SENSE
C13
180.0 PF
GND
C177
4.7 PF
Q16
MMBFJ310L
1
R314
4.7 K
L45
15 UH
C129
12 PF
L25
.68 uH
J9
IF TEST
2
1
C23
12 PF
C176
6.8 PF
C200
100 PF
C195
.015 UF
R219
100
L34
120 nH
C196
100 PF
C178
.015 UF
800 mVpp
+ 5V
C78
180 PF
RF IN
RF GND
OSC E
20
DCUPL
19
OSC B
RSSI
IF OUT
16
VCC
GND
15
AMP FB
LIM IN
14
AMP O
DCUPL
RSSI FB
DCUPL
12
LIM OUT
11
IN
ADJ
5V
/ERR
R287
1.34 K 1%
SENSE
INHIBIT
GND
C153
180 PF
C224
.1 UF
C79
10 UF
+ 5V
U8A
MC33174D
R347
100 K
U8C
MC33174D
10
R351
100 K
C272
18.0 PF
R20
10 K
14
13
R18
10 K
CR56
MMBD914L
3
1
AUDIO INVERTER
12
IN 0
13
IN 1
5
6
R330
33 K
U3C
MC33174D
U9D
MC33174D
+ 5V
R298
100 K
4
3
C227
390 PF
C287
.1 uF
R354
10K
C275
.1 uF
12
14
13
2
1
R29
470
IN 0
OUT
IN 1
CTRL
C44
10 UF
R356
68 K
15
R357
68 K
10
1
1
+ 10V
U9A
MC33174D
SW1
1
2
3
C276
.015 uF
6
5
4
R355
330 K
R27
100 K
V
D
D
V
S
S
8
OUT
14
CTRL
11
R23
33 K
R24
2.2 K
12
C52
3
12
14
13
R39
10 K
CR5
MMBD914L
1
3
RUS
R46
68 K
CR6
MMBD914L
CR7
MMBD914L
3
R45
220 K
R44
33 K
C279
18.0 pF
OUT
RX AUDIO
C134
.1 UF
SW1
SW2
SW3
CLOSE FOR DEEMPHASIS

DIGITAL/ANALOG
CLOSE FOR DIGITAL
OPEN TO DISABLE SQUELCH
= VARIABLE VALUE
USED ON
RANGE
03-2366XXX
MHZ
C6
C7
C11
C12
L3
L4
(pF)
(pF)
(pF)
(pF)
(nH)
(nH)
Z1
20-1021(___)
Z2
20-1021(___)
A02
350 - 370
8.2
8.2
8.2
18
22
22
A21
A21
A04
370 - 390
5.6
6.8
8.2
12
22
22
A22
A22
A06
390 - 410
N/U
3.3
6.8
15
22
22
A16
A16
A08
406 - 430
5.6
4.7
5.6
12
22
18
A07
A07
A10
430 - 450
4.7
3.3
3.3
12
18
18
A08
A08
A12
450 - 470
2.7
4.7
4.7
12
18
18
A10
A10
A14
470 - 490
2.7
3.9
3.9
12
18
18
A11
A11
A16
490 - 512
1.6
3.9
3.3
8.2
18
18
A12
A12
10
C54
.0056 uF
R22
33 K
R47
1 MEG
SQUELCH
ADJUST
CTRL
IN 0
DIGITAL AUDIO FILTER
R43
33 K
R41
100 K MULTI TURN
IN 1
U6C
MC33174D
1
1
C51
.0033 UF
3
R171
390
1
1
10
U3A
MC33174D
C133
.0039 UF
R25
100 K MULTI TURN
RX AUDIO LEVEL
R42
33 K
MC14053D
2
C280
18.0 pF
4
3
R7
4.7 K
V
E
E
+ 5V
R40
1.6 K
+ 10V
C132
470 PF
R173
27 K
R172
10 K
R369
220 K
U6A
4 MC33174D
J16
SHUNT FOR FLAT AUDIO
14
13
U6D
MC33174D
U15C
R364
470
FREQ OFFSET
.0033 UF
+ 10V
U15B
MC14053D
.1 UF
- 2V
R38
1.5 K 1%
21
U15A
MC14053D
+ 5V
R164
169.0 K
C50
.0033 UF
R297
10 K
U3D
MC33174D
+ 10V
R324
100
R344
100 K
R26
100 K
RSSI SLOPE
R360
NOT USED
DEEMPHASIS
+ 10V
RT1
30 K
1
6
C128
.1 UF
U6B
MC33174D
C226
.0047 UF
+ 10V
9
R77
100 K
U9B
MC33174D
CR57
MMBD914L
C43
SQ. GATE
10
RSSI
SW DIP-3
C36
18.0 PF
R365
NOT USED
C250
.0056 UF
C274
.015 UF
J14
1
2
3
2
1
R346
100 K
MULTI TURN
C33
.1 UF
ANALOG AUDIO FILTER
C42
220 PF
I
N
H
R331
470
J15
2
1
+ 5V
R19
33 K
R35
47 K
C271
18.0 PF
R21
10 K
C233
390 PF
C277
R372
10 K
R353
15 K
R32
1.0 K
10
R13
22 K
R12
22 K
C278
18.0 PF
C270
.015 UF
12
C248
.0056 UF
U8B
MC33174D
SHUNT FOR STE

R348
75 K
U5D
MC33174D
C249
.0056 UF
+ 5V
C273
18.0 PF
5
R322
100
R352
15 K
R373
100 K
MC33174D
18.0 PF
R349
100 K
14
13
U5C
U5B
MC33174D
R370
10 K
U8D
MC33174D
12
R358
23.2 K
R376
220 K
+ 10V
CR55
MMBD914L
1 3
1
2
3
C35
.1 uF
R371
10 K
1
1
U3B
MC33174D
R345
100 K MULTI TURN
1
1
+ 5V
+ 5V
R359
10.0 K
+ 10V
R350
100 K
R374
330 K
YOC15000
+ 10V
4
R375
220 K
RSSI OFFSET
SQUELCH TAIL ELIMINATOR
R362
10 TURN
RX AUDIO
DC OFFSET
+ 5V
T1
R366
18 K
RT2
30 K
U5A
MC33174D
+ 5V
C69
.1 UF
R16
68 K
R368
220 K
R288
9.53 K 1%
1
2
C198
10 PF
C34
10 UF
C199
.1 UF
R57
6.8 K
C83
.1 UF
C82
.1 UF
R290
10
1
R222
1.5 K 1%
FL3
CFU450G2
R258
1.5 K 1%
13
+ 5V
U38
LP2951ACM
OUT
C187
.1 UF
17
DCUPL
QUAD
C41
.1 UF
18
IF IN
10
C81
10 UF
MIX OUT
+ 10V
R88
470
3
2
R216
51
U4
LP2951ACM
FL2
CFU450F2
1
FM DEMODULATOR
U32
SA606D
C219
.015 UF
R239
100
L35
120 nH
C179
.015 UF
R342
470
TRIPLER
R282
330
C17
82 pF
L49
120 NH
C259
8.2 PF
2
LO
FL1B
FL1A
1
C235
27 PF
C14
1000 PF
INHIBIT
R238
330
+ 5V
C175
.015 UF
R2
180
GND
1
0
1.0 K
C8
180.0 PF
+ 13V
L8
.68 uH
1
L24
120 nH
C135
10 PF
C180
10 PF
45 MHz 4 POLE CRYSTAL FILTER
HIGH I.F. AMP
M1
RFMS-2
8
U9C
MC33174D
NOTE:
* = VARIABLE VALUE
SEE CHART
Figure 9-3
Receiver Schematic, P/N 03-2366A01
(Sheet 2 of 3)
MDS 05-3147A01, Rev. A
9-7
CR54
MMBD914L
1
+ 5V RS232
TCXO
+ 13V
C267
.1 UF
IN
ADJ
5V
/ERR
OUT
SENSE
INHIBIT
GND
+ 5V
+ 5V
R85
10 OHM
L23
47 uH
1
2
C53
10 UF
C88
33 UF
C87
.015 UF
V
C
C
OUT
G
N
D
C155
.1 UF
C285
1000
14.8500 MHz
MOD
G
N
D
3
2
U13
LP2951ACM
CR8
2810
FREQUENCY
C93
.015 UF
1
L50
33 mH
C94
.1 UF
R361
100 K MULTI TURN
R377
10 K
- 2V
L40
120 nH
R262
100
+ 10V
C286
.22 uF
C86
.1 uF
C206
.015 UF
C283
R82
100 K
R153
10 K
R81
100 K
10 UF
R84
33 K
C213
27 pF
Y1
3.6864 MHz
R278
1 MEG
43
C214
27 pF
42
V
D
D
OSC2
1
2
/RES
/IRQ
41
TCAP
VPP
VPP
12
11
10
9
8
7
6
5
+ 10V
OSC1
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
+ 10V
VCO 9V REG
MICROPROCESSOR
4
4
U16
68HC705C8/C9FN
PB0 13
PB1 14
PB2 15
PB3 16
PB4 17
PB4 18
PB5 19
PB6 20
PB7 21
PC0 31
PC1 30
PC2 29
PC3 28
PC4 27
PC5 26
PC6 25
PC7 24
PD0/RDI
PD1/TDO
PD2/MISO
PD3/MOSI
PD4/SCK
PD5/SS
TCMP
V
PD7
S
PD7
S
2
2
+ 5V
+ 9V
+ 5V
+ 13V
R379
33 K
R378
33 K
C269
.1 UF
U39
IN
ADJ
5V
/ERR
OUT
SENSE
C205
.015 UF
L39
15 uH
C114
10 UF
GND
TRIPLER
3
Q31
MMBT2369L
2
R260
1.0 K
INHIBIT
C217
100 PF
1
Q30
MMBFJ310L
2
R261
1.0 K
L17
33 mH
C207
.015 UF
LP2951ACM
R104
9.53 K 1%
C117
10 UF
R265
10 K
C112
.1 UF
R103
1.5 K 1%
32
33
34
35
36
37
38
39
40
R114
10 OHM
C101
.015 UF
C100
.1 uF
1
C220
10 UF
3
Q32
MMBT3904L
2
C284
10 uF
R94
100 K
+ 5V
+ 5V
R259
1.0 K
R264
330
R380
33 K
C232
180 PF
+ 5V
U18
X24C08
2
0
/RXD
/TXD
GND
VCC
A0
TEST
A1
SCL
A2
SDA
VSS
1
8
R D
E A
F T
A
R
E
F L
O D
1
EEPROM
R91
51
1
9
1
7
1
6
C /
L E
K N
P P
R V
1
2
1
1
V T V
D E C
D S C
T
P
D
T
V O G
E
P U N R S
D T D X T
F
I
N
1
5
1
4
1
3
C256
18.0 PF
C208
2.2 PF
C238
*
2 Q26
MMBT3640L
3
1
0 C103
180 PF
R307
*
R247
2.2 K
GND
OSC
CR50
MMBD914L
1
3
R93
22 K
1
R253
22 K
+ 9V
C104
.22 uF M
2 Q27
MMBT3640L
3
R122
22 K
C106
.033 UF M
C266
*
C243
*
L43
100 NH
C174
1000 PF M
C225
1 UF
2
R252
220
R302
100
R304
51
L42
100 NH
CR49
MMBV409L V
R335
100
R251
1.0 K
3
C236
10 PF
C230
180.0 PF
Q42
NEC 85633
C244
*
C240
180 PF
3
2
C239
*
R105
22 K
+ 9V
R303
330
RESONATOR
R241
10 OHM
C246
180.0 PF
C237
*
Z5
*
L46
15 UH
R92
51
R309
180
R308
33 K
R310
33.0
/ U36
F
I MC145190
N
C201
.1 UF
R250
220
R248
470
C245
180 PF
R311
680
C231
180 PF
Q28
MMBT2369L
R254
220
C255
NOT USED
R243
330
Q11
MMBT3906L
+ 9V
R245
270
R113
22 K
R333
1K
R117
1 MEG
R140
100 K
R257
10 K
R165
100 K
*
= VARIABLE VALUE
USED ON
03-2366XXX
RANGE
(MHZ)
(pF)
C238
C239
C243
C244
C266
(pF)
R307
(OHMS)
R363
10 K
Z5
(pF)
(pF)
(pF)
(pF)
A02
350 - 370
33
12
33
18
22
3.3
N/U
A05
A04
370 - 390
27
6.8
33
12
18
4.7
N/U
A05
A06
390 - 410
27
4.7
27
10
15
2.2
N/U
A05
A08
406 - 430
12
2.2
27
12
15
2.2
N/U
A05
A10
430 - 450
22
6.8
27
12
18
6.8
N/U
A02
A12
450 - 470
18
4.7
22
12
18
4.7
N/U
A02
A14
470 - 490
18
4.7
18
12
18
2.2
N/U
A02
A16
490 - 512
8.2
4.7
22
12
18
N/U
N/U
A03
R159
10 K
R160
1.0 K
4
20-2025(___)
CR42
MMBZ5231BL
1
3
2
C237
U10A
MC33182D
R116
2.2 K
1
CR25
LED
L36
33 nH
R313
NOT USED
R285
1.0 K
1
U41
INPUT
GND
GND
GND OUTPUT
NEC UPC2715
3.5V
C216
180 PF
R134
1.0 K
L38
22 nH
R244
330
LO
C121
5.6 PF
L37
33 nH
1
C215
180 PF
C282
33 PF
O/L
Q45
MMBT3904L
C202
.015 uf
C204
180 PF
C118
180 PF
C203
2.2 PF
C120
2.2 pF
3
Q24
MMBR941
2
U10B
MC33172D
7
Figure 9-4
Receiver Schematic, P/N 03-2366A
(Sheet 3 of 3)
MDS 05-3147A01, Rev. A
9-8
7
J11
1
J34
MT2
U11
U13
R193
J25
R188
U35
MT4
U31
3 4
J27
2
R191
10
U27
R190
U19
J2
1 2
C35
4 3 2 1
J13
J10
MDS 05-3147A01, Rev. A
C34
C55
U16
CR30
1 2
JP10
U36
J30
3 4
R187
C53
CR12
R223
CR15
C50
CR3
R90
CR13
U28
C52
U30
J35
J33
2 1
J15
R180
C49
CR14
R76
R77
R78
R79
R63
J23
R71
R67
R66
C37
R65
C36
R64
U14
R88
R87
R62
R61
K1
R203
CR55
CR56
R213
R212
R513
R512
C33
J24
C32
MT5
C57
C66
CR17
R181
J32
R1
R151
R150
R149
R514
R10
R9
R11
R12
CR62
CR11
R84
R80
R81
R85
R86
R146
R147
J22
J20
CR5
R75
R74
R73
R72
R192
R173
R174
R204
R68
R69
R70
CR7
R144
C9
J6
C41
C40
J19
CR52
CR1
C54
R114
R113
R112
R142
R143
K7
R115
R116
R117
R118
R119
R120
R121
Y1
J4
R186
J21
R163
C10
R172
R199
R200
C48
C65
J31
C64
U6
CR16
U1
C58
R89
CR20
R19
R18
T2
R196
R197
R198
R194
R123
R124
C31
C11
R20
R21
C12
R22
R23
C51
S2
T1
C67
U33
J9
TP2
MT3
U7
R133
R134
R136
R135
R137
R138
U15
R171
Y2
C43
C44
R126
C47
R125
C46
C69
R128
C45
R127
Q2
C30
R91
R209
R210
J1
TP11
U32
CR19
TP10
U29
CR18
R169
U22
R32
R31
R30
CR51
R170
C25
U38
J14
TP8
1
J29
TP9
C23
U17
R165
C3
R24
R25
C13
R26
R27
C14
R28
R29
C15
R224
TP12
U34
R17 U20
TP4
S1
U9
U5
C7
C20
C21
CR29
R189
R130
R129
U10
U37
R156
R140
R139
CR59
JP2
R162
U12
R16
TP1
J8
R152
R153
R154
K3
R205
R206
R207
K4
C63
U4
R59
R42
R57
R44
R55
R54
R47
R48
R51
R50
K6
R60
R82
R58
R43
R56
R45
R46
R53
R52
R49
K2
Q1
K5
R159
R158
R157
C6
R15
R208
R92
C8
R13
R155
R160
R166
C17
R6
R5
CR10
R178
J28
C5
J5
R179
R167
C27
C18
CR2
TP5
R34
R33
R41
R40
R39
R38
R37
CR21
R36
R14
TP6
U24
C4
R95
Q4
R164
C16
C19
U18
CR26
CR23
CR24
U3
TP3
J3
C1
CR22
R2
TP7
10
C22
U2
R168
U23
C2
R131
R108
R105
J17
Q1
Q6
CR60
R4
R215
CR61
R3
CR9
45
CR6
R183
R182
R1
CR8
R96
R94
CR25
CR28
CR27
U8
R219
R221
R217
R218
R220
Q5
R214
R211
C70 U39
CR4
R141
C60
Q3
J18
R35
U21
R161
R93
C26
C24
R122
R7
R107
R106
R132
C62
C28
R109
C61
R111
C29
R110
U25
R101
C68
C39
R185
CR54
CR53
R202
R83
F1
R184
R103
R104
R102
R100
R97
R98
R99
J7
MT1
J16
JP1
S10
U26
C56
R8
C38
J12
J26
1 2
CR58
CR57
R201
C42
Figure 10-1
Front Panel Logic Board Assembly, P/N 03-1676Axx
Board Layout
10-5
-5V
+10V
+10V
+B
R95
82K
C23
10uF
4
3
CR24
R97
**
1N4001
RX A DEV
2
U23A
3403P
1
1
R99
10
SHT 3
R170
221K 1%
10uF
CR23
1N4001
RX A FRQ OFFSET
FRQ OFFSET A
2
1
SHT 3
470
RX A AUDIO
TP10
4.7K
CR27
CR26
R101
750K 1%
10K 1%
R182
1M
TX AUDIO
SHT 3
R103
RX A AUDIO BUFFERED
R92
100K 1%
SHT 2
U23C
3403P
R98
R94
1K
1N4001
J1
600 OHM AUDIO BASEBAND
J2
TRANSMITTER B
J3
TRANSMITTER A
BLU
C25
+10V
CONNECTOR PIN FUNCTIONS
TX AUDIO
TP9
SHT 2
GRY
R171
1N4001
RX A AUDIO
SHT 3
TX AUDIO
12
+13 FILTERED
TXB AUDIO
TXA AUDIO
TX AUDIO
13
NC
DETECTED RF
DETECTED RF
RX AUDIO
14
NC
NC
NC
RX AUDIO
15
GND
NC
NC
KEYLINE LO
16
+13V
LOCK ALARM
LOCK ALARM
KEYLINE HI 12V
17
NC
PTT
PTT
GND
18
NC
NC
NC
KEYLINE HI 24V
19
TX A PTT
NC
20
TX B PTT
10
+13V
21
KEYLINE
11
NC
J4
SUPPLY B
J6
BATTERY B
NC
NC
470
C27
RX B AUDIO
220uF
CR25
1N4001
+B
TP11
R100
221K 1%
SHT 3
RX B DEV
6
C24
10uF
12
14
13
FRQ OFFSET B
RX B FRG OFFSET
SHT 2
U23D
SHT 2
RX B AUDIO
SHT 3
CR28
C26
10uF
1N4001
RX A RSSI
R104
4.7K
ORN
NO AC FAIL
NC
COM B ALARM
10
NC SPARE RELAY
NC
NO B ALARM
11
COM SPARE RELAY
NC A ALARM
12
NO SPARE RELAY
COM A ALARM
13
EXTERNAL ALARM 1
NO A ALARM
14
EXTERNAL ALARM 2
NC
15
NC
COM
16
NC
SUPPLY A
J7
470
R183
1M
NC
J11
XFER RELAY
COIL LOW
FREQ OFFSET
NC
RXB AUDIO
COIL HIGH
GND
2
+B
R169
RSSI A
470
3
5
7
5
1KHZ DEVIATION ADJ
6
7
RX A RSSI
6
1
U25B
33072
SHT 2
U24B
+10V
3403P
R108
4.7K
+13A
TP1
SHT 3
C62
1KHZ
DEVIATION
ADJ
4
3
1
MON RSSI A
2
1
1
SQUELCH
NC
LOCK ALARM
R162
R188
50K
470K
NC
RED
470
0.1uF
R105
+13B
J14
TP2
SHT 4
R131
1K
U24A
3403P
R163
470
RSSI B
3
R185
1M
.0039uF
+13V
+10V
TP3
12
14
1
RED
RX B RSSI
13
SHT 2
R111
U24D
3403P
R107
SHT 4
4.7K
R109
R110
10K 1%
100K 1%
100K 1%
R106
470K
MON RSSI B
9
U24C
3403P
U25A
33072
C68
+10V
J12
ORDERWIRE JACK
SIG STRENGTH
+13V
MOD RX B TD
MOD RX B RD
GND
RXA AUDIO
HANDSET MIC
GND
GND
SQUELCH
HANDSET AUDIO
LOCK ALARM
J13
SIG STRENGTH
+13V
MOD RX A TD
MOD RX B RD
J15
MODEM CONNECTOR
KEYING JUMPER
NC
SQL A AND B
CONTINUOUS PTT
+5V
DIAGNOSTICS CONNECTOR
TX AUDIO SHORT
14
GND
NC
14
GND
TX AUDIO SHORT
15
+10V
NC
15
HANDHELD TERM +10V
NC
16
NC
NC
16
DSR
NC
17
+13V
NC
17
NC
NC
18
NC
NC
18
CTS/RTS
RX AUDIO
19
NC
NC
19
NC
NC
20
NC
NC
20
RTS/CTS
SQUELCH
21
/PTT
NC
21
NC
NC
22
MODEM TX
NC
22
TX/RX
TX AUDIO
23
MODEM CTC
10
NC
23
NC
11
NC
24
MODEM RX
11
NC
24
RX/TX
TP4
470pF
RECEIVER A
FREQ OFFSET
10
470
C28
0.1uF
SHT 4
R132
1K
R164
10
8
C61
0.1uF
1KCSW
AC FAIL
RED
C3
0.1uF
C29
SHT 3
AC FAIL
RECEIVER B
J10
1
ORN
NC B ALARM
NC
J9
TP8
R184
1M
BATTERY A
RX B RSSI
SHT 3
ALARM RELAY CONTACTS
J5
R168
R93
100K 1%
GND
TP7
2
RX B AUDIO BUFFERED
+13V
10
470
3403P
R102
SHT 3
GND
J8
R172
750K 1%
1
+13V
10
GRY
R96
82K
U23B
3403P
-5V
12
+13V
25
NC
12
NC
25
NC
13
NC
26
GND
13
NC
26
NC
GRN
R165
J17
470
+13AP
J16
-5V
+13AP
SHT 2
TP6
REAR PANEL CONNECTOR
+10V
MON RSSI A
CTS
10
NC
EXT TX
11
MON RSSI B
SHT 2,3
R167
+13AS
CR2
MBR1645
CR6
1N4001
470
+13V
CR4
1
2
3
SUPPLY
A
+10V
MR751
J5
JP2
8
3
R2
0.15 2W
6
1
2
U1A
MC33072
+5V
-5V
2
C1
68uF
VI
CR59
SHT 2
SIDE A CURRENT
0-4V
R12
**
SI7661
+13AP
VO
R7
1.2K
R8
1.2K
R166
C7
10uF
GRN
CR31
C8
0.1uF
PWR
A
PWR
B
GND
SHT 2
CR9
SHT 2
1N4001
MR751
J4
1
2
3
R217
1K
VO
R214
23.2K 1%
J6
BATTERY
B
Q5
2N3906
5
R1
0.15 2W
6
1
7
6
U1B
MC33072
ADJ
R145
10K
Q6
2N3904
R5
2.99K 1%
C4
68uF
C5
0.1uF
K1
DK1AE-12V
C70
0.1uF
R211
6.19K 1%
R219
470K
NOTE: R9 AND U1-5 ARE

CONNECTED TO R1 LEADS
FOR CURRENT SENSE
NC
15
+13V
RX
16
DSR
R221
10K
U15-DATA OUT
GND
TEST HEADER
GND
GND
J20
WATCH DOG TRIGGER
U15-UPP
WATCH DOG HOLD
GND
GND
U15-OSC 1
XTAL-U15
TEST HEADER
TEST HEADER
J23
OPERATION OPT
/RESET
U15-DATA IN
J24
U16-IRQ
DATA IN
GND
MODEM TX AUDIO
U16-DATA IN
U15-DATA OUT
DIG/ANA OPTION
MODEM TX AUDIO
U16-DATA OUT
DATA OUT
GND
MUX CHANNEL 1
GND
U16-DATA IN
DIG/ANA OPTION
MUX CHANNEL 0
MODULE DATA IN
GND
J25
MUX AUDIO SETUP
EXTERNAL AUDIO
U10-DATA OUT
HOT/NO STANDBY
EXTERNAL AUDIO
MODULE DATA OUT
TEST HEADER
U15-UPP
GND
U15-OSC 1
XTAL-U15
J27
J26
MODEM RELAY
TX B MOD OPT
MOD TX B RD
J28
1
TX A MOD OPT
MOD TX A RD
SQL A OR B
J2 PIN 4
SQL INPUT
J2 PIN 3
J3 PIN 3
DELAYED SQL A OR B
MOD TX B TD
MOD TX A TD
J3 PIN 4
J30
U6 A/D TEST
J31
U7 A/D TEST
TEST HEADER
J32
J34
CR61
1N4454
TEST CONNECTOR
+13BS
RX A DEVIATION
SUPPLY A
U15,U16 MISO
GND
+13V
RX B DEVIATION
SUPPLY B
U15,U16 MOSI
GND
-5V
RX A FREQ OFFSET
+13A
U15,U16 SCK
+13AS
RX B FREQ OFFSET
+13B
U15 /SS
+5V
RX A RSSI
SIDE A CURRENT
GND
GND
RX B RSSI
SIDE B CURRENT
+10V
TX A RF POWER
+13 AUX
NC
TX B RF POWER
TEMPERATURE
J15-15 & J16-13
4.0V REFERENCE
AC
+10V
J33
10
C22
0.1uF
U15-DATA IN
4
/RESET
C2
2.2uF
GND
10
HANDHELD
TERMINAL PWR
VOX PCB JUMPER
MUX CHANNEL 0
MODEM TX AUDIO
MUX CHANNEL 1
GND
R4
1.2K
J29
**
R9
1.13K 1%
R6
1K 1%
CR60
1N4454
R215
390
3
WATCH DOG TEST
J35
Q1
2N3904
SHT 2
R10
1
2
3
U39
TL431
1
K1CTL
+5V
TEST HEADER
J23
ON/OFF
+5V
JP1
U15-IRQ
R220
10K
R218
1K
/RESET
SHT 2
SUPPLY
B
14
G
N
D
CR7
RTS
TEST HEADER
TX A,B SELECT
+5V
U3
LM2941
R3
15K
1N4454
CR5
1N4001
CR3
J22
BLK
V
I
+13BS
CR1
MBR1645
HANDHELD TERM +10V
TP12
J34
GND TEST POINT
SHT 2,3
HEATSINK
470
GRN
CR32
+13 AUX
+13BP
TX
13
J21
WHT
SIDE A CURRENT
0-4V FS
1.5V/AMP
NOTE: R11 AND U1-3 ARE

CONNECTED TO R2 LEADS
FOR CURRENT SENSE
12
GND
+5V
TP5
C
G
N
D
EXT RX
+13BP
C
+
U4
K2 CTL
1N4001
+13BP
OUT
K2
DK1AE-12V
R11
1.13K 1%
L4810
G
N
D
3
1
2
3
BATTERY
A
IN
4
1
J7
U2
1N4001
C58
0.1uF
C6
10uF
+10V
CR8
J19
10K RES TO +5V
2
J18
VIO
HEATSINK
TX A,B SELECT
5VCTL
SIDE B CURRENT
0-4V
SIDE B CURRENT
0-4V FS
1.5V/AMP
SHT 2
** = VARIABLE VALUE, SEE CHART BELOW
MODEL
R10
R12
R97
R154
R159
SHT 2
+13BS
+13V
-5V
+13AS
+5V
A01
10.0K 1%
10.0K 1%
15.8K 1%
10.0K 1%
10.0K 1%
A11
4.99K 1%
4.99K 1%
33.2K 1%
4.99K 1%
4.99K 1%
A15
4.99K 1%
4.99K 1%
15.8K 1%
10.0K 1%
10.0K 1%
4
5
6
7
+10V
Figure 10-2
Front Panel Logic Board Schematic, P/N 03-1676Axx
Sheet 1 of 4
MDS 05-3147A01, Rev. A
10-6
J30
1
2
3
4
5
6
7
8
9
10
U10A
1413
1
SHT 1
RX A DEV
SHT 1
RX B DEV
SHT 1
RX A FRQ OFFSET
SHT 1
RX B FRQ OFFSET
R133
1K
R134
1K
R135
1K
R136
1K
R137
1K
R138
1K
RX B RSSI
TX A RF PWR
CH1
1K
R140
1K
CLK
CH2
DO
CH3
DI
SE
CH5
TX B RF PWR
CS
CH4
6
7
SHT 3
V
R
O
V
C
C
CH0
5
R139
SARS
CH6
VREF
CH7
AGND
COM
DGND
U10C
1413
3
16
+5V
13
15
U34B
4049
11
K2 CTL
SHT 1
13
12
U10F
1413
11
U34C
4049
+5V
R42
+13AUX
CR33
560
RED
DC ALARM A
D1
R43
560
R44
560
CR34
RED
1
DC ALARM B
4
1
2
3
4
5
6
7
8
9
10
+5V
R210
2.2K
PRIMARY
SUPPLY
+13AP
C20
0.1uF
R205
1
2
R21
10K 1%
C11
0.1uF
U38
R224
10K
30.1K 1%
1K
U37A
33072
22
2
TEMP
ADJ
LM335AZ
V
D
D
21
R206
19
+5V
1
C21
.01uF
4.99K 1%
R22
R207
20K 1%
R23
10K 1%
BC
1K
R209
30.1K 1%
CLK IN
R34
10K 1%
PRIMARY
SUPPLY
+13BP
DATA IN
GND
R33
Q4
2N3904
C12
0.1uF
2.2K
+5V
SECONDARY
SUPPLY
+13AS
R30
150
R24
30.1K 1%
4V
R25
10K 1%
C13
0.1uF
R31
2.99K 1%
560
R46
560
R47
560
R48
560
RF ALARM A
CR36
K3
RSD-12
RED
RF ALARM B
A SIDE
ALARM RELAY
CR37
RED
TX A LO ALARM
CR38
RED
TX B LO ALARM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1
7
CR39
RED
3
5
TX A ALARM
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
R49
560
R50
560
CR40
K4
RSD-12
RED
TX B ALARM
J8
B SIDE
ALARM RELAY
CR41
1
3
5
7
9
11
13
15
RED
RX A ALARM
R51
560
R52
560
R53
560
R54
560
R55
560
CR42
RED
RX B ALARM
CR43
2
4
6
8
10
12
14
16
EXT ALARM 2
SHT 4
EXT ALARM 1
SHT 4
GRN
TX A SELECT
CR44
GRN
TX B SELECT
CR45
GRN
1
RX A SELECT
4
R56
560
R57
560
CR46
7
GRN
3
5
RX B SELECT
CR47
K5
RSD-12
GRN
TX ENABLED
CR48
AC FAIL
ALARM RELAY
GRN
RX SQUELCH OPEN
U9
MM5451
R58
560
R59
560
CR49
GRN
REMOTE ACTIVE
1
U5
TL431
R32
4.99K 1%
3
5
RED
3
1
SECONDARY
SUPPLY
+13BS
R45
CR35
2
0
R20
SHT 1
10
SHT 1
U10E
1413
12
+5V
SHT 1
U34A
4049
17
+5V
SHT 1
SHT 1
14
14
K1 CTL
U10D
1413
J31
A/D
TEST
HEADER
SHT 3
15
18
U6
ADC08038
SHT 4
SHT 3
TX A TEST
U10B
1413
2
10
9
8
7
6
5
4
3
2
1
9
2
0
SHT 3
SHT 3
TX B TEST
16
R189
10K
C30
0.1uF
RX A RSSI
SHT 1
SHT 3
SQL B
+5V
1
SHT 1
SQL A
R60
CR50
4
7
RED
3
5
AC FAIL ALARM
CR51
560
RED
K6
RSD-12
ON BOARD STATUS
R26
SPARE RELAY
30.1K 1%
/RESET
SHT 4
R27
10K 1%
C14
0.1uF
5V CNTL
+5V
+5V
U8
C31
0.1uF
SHT 1
SHT 1
R123
1K
R124
1K
C59
MC33064
0.1uF
I
N
SIDE B CURRENT
PRI SUPPLY B
SEC SUPPLY A
SEC SUPPLY B
SIDE A CURRENT
SIDE B CURRENT
SHT 1
+13AUX
R28
10K 1%
R29
4.99K 1%
TEMPERATURE
C15
0.1uF
1
9
2
0
SIDE A CURRENT
PRI SUPPLY A
8
9
CH0
V
C
C
V
R
O
CH1
G
N
D
CS
CLK
CH2
DO
CH3
DI
CH4
SE
CH5
SARS
CH6
VREF
CH7
AGND
COM
DGND
U21B
4011
SHT 1
TX SEL A
SHT 3
TX SEL B
SHT 3
TX SEL C
SHT 3
/FAIL
SHT 3
+13V
TRANSFER RELAY SELECT
4
6
18
U21D
U21A
4011
16
14
4011
FAIL
2
3
17
11
13
J18
15
R35
8
1
2
3
4
5
6
12
11
10
10
100K
R141
10K
J9
10
13
U21C
4011
U18C
4093
CR62
1N4001
U10G
12
1413
1
2
3
4
5
TRANSFER
RELAY
10
Q3
2N3904
C16
18pF
R122
+5V
R40
270K
R39
330K
U7
ADC08038
10K
J18
SHT 4
D0
SHT 4
D3
SHT 4
D2
SHT 4
\A/DCS
SHT 4
EEPCLK
FUNCTION
RESET
DISABLE
WDT
TRIGGER
WDT
JUMPER
1-2
3-4
FAIL
R38
22
1
5
R36
1K
C17
SHT 4
CR21
1N4001
R37
R41
CR22
1N4001
U18B
4093
Q2
2N3904
100K
C19
1uF
C18
1uF
0.1uF
U18A
4093
J17
10K
5
U37B
33072
7
WDT
J17
3
4
5-6
SPARES
(U18-14)
+5V
C60
0.1uF
FUNCTION
SELECT
TXB
SELECT
TXA
JUMPER
REMOVE
INSTALL
Figure 10-3
Sheet 2 of 4
MDS 05-3147A01, Rev. A
10-7
SHT 1
MOD TX B RD
SHT 4
MOD TX B TD
SHT 4
1KHZ
J27
03-1676A01
03-1676A11
J35
+10V
C56
+B
0.1uF
2
4
CR16
1N4735
U35
4051
J25
2
R61
620
1
3
5
U26A
TL084
1
1
2
4
6
+B
R62
3.9K
+5V
3
R180
100K
TX AUDIO
ADJ
13
14
15
12
1
5
2
4
X0
X1
X2
X3
X4
X5
X6
X7
6
11
10
9
INH
A
B
C
R142
4.99K
+B
R150
560
R149
10K
CR17
1N4735
1
3
TX B RF
PWR TEST
S3
03-1676A15
MODEM TX AUDIO
3
T2
TX B RF
PWR TEST
S3
+B
A
3
12
C42
14
13
R155
13
U32D
U32D
1413
1413
1
2
3
4
5
6
7
8
9
10
1K 1%
13
U28D
MC33074
(U35-16)
+5V
15uF
+10V
+10V
C63
C63
0.1uF
C54
0.1uF
AUDIO
MUX
R152
10K
U29A
33072
C52
0.1uF
TXB
R178
1K
U29A
1K
J2
8
3
R152
+13BS
0.1uF
8
(U28-16)
+5V
R156
10K
33072
4
TX B LOCK ALARM
SHT 4
5
7
CR18
1N4735
T1
R153
R112
10K
14
1
R88
560
R181
100K
TX SEL C
R151
R113
10K
R116
10K
TX SEL B
R18
1K
+10V
1
U32B
1413
16
C55
+B
U32C
1413
1413
16
TX SEL A
SHT 2
R157
U32A
1413
+B
R64
560
0.1uF
U26C
TL084
10
R158
R72
27
+B
R80
22K
1N4001
U27B
TL084
U28C
MC33074
10K
R75
390K
1
3
5
7
9
11
13
15
17
19
21
23
25
+10V
R82
100K
8
9
U27C
12
R78
10K
11
15
U34E
4049
14
U34F
2
4
6
8
10
12
14
16
18
20
22
24
26
4049
R79
6
11
10
9
7
U32G
1413
MODEM TX
SHT 4
13
SHT 4
SHT 4
SHT 4
D0
SHT 4
D1
SHT 4
D2
SHT 4
D3
SHT 4
8888 RS0
SHT 4
8888 R
SHT 4
8888 W
SHT 4
8888 CS
14
15
16
17
11
12
9
10
2
DO
D1
D2
SHT 4
STGT
EST
G
S
T
O
N
E
VSS
IRQ
R213
C47
0.01uF
7
6
560
1
2
3
SHT 1
FRQ OFFSET B
R147
J26
SHT 2
SHT 1
J10
U28B
MC33074
+13BS
R84
19
+10V
R130
374K 1%
1
2
3
4
5
6
7
8
9
RX B
R120
10K
SHT 4
MOD RX B TD
SHT 4
SHT 1
RX B LOCK ALARM
SHT 4
RX B SQL
SHT 4
RX B AUDIO BUFFERED
11
1N4454
C38
0.1uF
13
C65
0.1uF
R121
10K
CR30
+B
MOD RX B RD
RSSI B
22K
R76
100K
U27D
TL084
R77
100K
18
+5V
R63
12
10
U31F
U31G
1413
1413
R86
1M
SHT 1
SQL B
SQL A OR B
SHT 2
SHT 4
C33
10uF
8
3
CR29
1N4454
1
2
U22C
4011
U30A
33072
4
RX B AUDIO
+5V
11
14
+B
+5V
13
1413
10K
U30B
33072
+B
CS
IN-
+B
RD
WR
SQL A
22K
R200
10K
R129
374K 1%
SHT 4
SHT 1
SHT 4
R199
10K
C44
0.1uF
SHT 4
U31E
+10V
R196
RS0
R126
100K
/IRQ
VREF
D3
R125
100K
SHT 4
IN+
20
SHT 1
10K
VDD
SHT 4
1M
7
O
S
C
2
SHT 4
MOD RX A TD
RX A SQL
R197
O
S
C
1
12
R85
1M
12
C69
0.1uF
MOD RX A RD
RX A LOCK ALARM
R119
10K
U31D
1413
U12C
4049
RX A
RX A AUDIO BUFFERED
RX AUDIO CMP
U33
M-8888
+5V
R118
10K
13
C43
0.1uF
SHT 1
RSSI A
4093
+5V
+13AS
1
2
3
4
5
6
7
8
9
C53
0.1uF
U18D
C46
0.1uF
1
1
+5V
10
R198
10K
SHT 4
SHT 1
R83
10K
VOX KEYLINE
+B
U28A
MC33074
(U36-16)
+5V
MODEM KEYLINE
Y2
3.59MHZ
SHT 4
J11
22K
3
1
560
A
B
C
MODEM CTL
10K
4
R146
SHT 2
SHT 4
FRQ OFFSET A
R212
5
3
INH
R208
10K
MODEM RX
C35
0.1uF
SHT 4
SHT 4
RX A AUDIO
+B
+13V
2
1
Y0
Y1
Z0
Z1
MODEM
INTERFACE
C32
10uF
C50
0.1uF
10
+5V
SHT 4
/IRQ PTT
R223
100K
12
13
X0
X1
+10V
R73
4.7K
R74
4.7K
CR58
J14
TL084
15
4
1N4454
U26D
TL084
14
U19B
4011
+B
1
2
3
4
R201
R68
4.7K
SHT 2
J13 KEYLINE
U36
4053
10
CR52
R70
47K
SHT 2
EXT KEYLINE
10
10K
R69
390K
SHT 4
TX A TEST
J13
TX A LOCK ALARM
**
TX A RF PWR
U19C
4011
680K
13
/FAIL
R65
560
12
G
10K 1%
TX A KEY ENABLE
R81
4.7K
14
R159
R158
G
1N4454
+B
R67
C34
TX B KEY ENABLE
R66
1
2
3
4
10uF
TXA
HANDSET
DEVIATION
ADJ
R71
10K
SHT 4
CR57
13
4049
3
R186
10K
0.1uF
10K
+13AS
J3
11
+10V
C37
1
2
3
4
5
6
7
8
9
10
12
2
J12
10
1000uF
1
MOD TX A TD
2
4
U19D
4011
U34D
9
R161
10K
R179
U29B
33072
10K 1%
2
1
1
1K
U29B
33072
TX B RF
ENABLE
1K
R157
S5
C39
R160
1K 1%
3
1
U31A
1413
U27A
TL084
14
U32C
4011
0.1uF
+13V
14
+10V
1A
U22A
R115
10K
F1
1
3
15
+5V
3
R89
10K
SHT 4
J28
TX A RF
PWR TEST
S4
03-1676A15
R114
10K
2
U20
4N25
03-1676A11
TX A RF
PWR TEST
S4
R144
10K
C111
0.1uF
MOD TX A RD
CR20
1N4001
SHT 2
U31B
1413
03-1676A01
TX A RF
ENABLE
U22B
4011
SHT 2
SHT 1
S6
+10V
+5V
SHT 2
TX AUDIO
+5V
15
C36
**
SHT 2
560
R87
47K
R212
10K
6.2 2W
10K 1%
TX B TEST
3
U31C
1413
+10V
RX AUDIO
ADJ
R17
R117
10K
2
3
R19
R154
C
TX B RF PWR
CR19
1N4735
2.7K
R153
10K 1%
R143
1.87K
C41
0.1uF
C51
15uF
2
4
6
8
10
12
14
16
18
20
22
24
26
+5V
U26B
TL084
J1
1
3
5
7
9
11
13
15
17
19
21
23
25
+10V
6
C45
0.1uF
R127
47K
R128
10K
U32E
1413
8
10
12
9
2
1
3
R187
50K
DTMF
DEVIATION
ADJ
U22D
4011
U32F
1413
12
6
11
13
SPARES
11
Figure 10-4
Sheet 3 of 4
MDS 05-3147A01, Rev. A
10-8
SHT 3
EXT KEYLINE
SHT 2
A/DCS
SHT 3
J13 KEYLINE
J20
+5V
J22
/IRQ PTT
1
2
3
4
5
6
7
8
9
10
R192
10K
S2
VOX KEYLINE
SHT 3
MODEM KEYLINE
TX SWITCH
J24
1
2
3
4
5
6
SHT 3
TX A KEY EN
SHT 3
TX B KEY EN
SHT 3
\8888CS
SHT 3
\8888W
SHT 3
\8888R
SHT 3
\8888RS0
C48
0.1uF
32
33
34
35
36
37
38
39
24pF
R91
10M
U15
4
68HC705C8FN 4
13
PB0
V
14
D
PB1
15
D
PB2
16
PB3
17
PB4
19
PB5
20
PB6
21
PB7
31
PC0
30
PC1
29
PC2
28
PC3
27
PC4
26
PC5
25
PC6
24
PC7
S1
A
TX SWITCH
SHT 3
U17
X24C01
C9
+5V
OSC1
PD0/RDI
PD1/TDO
PD2/MISO
PD3/MOSI
PD4/SCK
PD5/SS
V
TCMP
S
PD7
S
Y1
2.45MHZ
C10
43
OSC2
42
/RES
/IRQ
1
2
TCAP
41
VPP
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
12
11
10
9
8
7
6
5
24pF
(U14-7)
+5V
J19
1
2
3
4
5
C66
0.1uF
15
SHT 2,3
D1
SHT 2,3
D0
SHT 2
TEST
A2
SCL
VSS
SDA
13
12
WDT
EEPCLK
SHT 2
C57
0.1uF
+5V
11
10
+10V
R90
2.2K
12
U14C
145406
D2
SHT 2
EE PROM
U14B
145406
D3
SHT 2,3
VCC
A1
S10
14
SHT 2,3
A0
U14A
145406
2
2
SHT 3
/RESET
+5V
(U14-16)
+5V
SHT 3
/IRQ
J33
J15
26 25
24 23
22 21
20 19
18 17
16 15
14 13
12 11
10 9
8
7
6
5
4
3
2
1
HANDHELD
PROGRAMMER
POWER
JUMPER
DIAGNOSTICS
CABLE
CONNECTOR
5
U14D
145406
+5V
+5V
+13V
J16
2
3
4
5
6
7
8
9
10
R194
10K
SHT 3
11
TX
U14E
145406
RX
RTS
J23
1
3
5
7
MODEM CTL
16 15
14 13
12 11
10 9
8
7
6
5
4
3
2
1
CTS
2
4
6
8
10
+5V
CR14
SA20C
U14F
145406
CR15
SA20C
1
2
CR12
SA20C
REAR PANEL
CONNECTOR
2
CR13
SA20C
MON RSSI A
SHT 1
MON RSSI B
SHT 1
RX AUDIO CMP
SHT 3
MOD RX A TD
SHT 3
MOD TX A TD
SHT 3
MOD RX B TD
SHT 3
MOD TX B TD
SHT 3
+10V
1
2
3
4
5
6
7
8
9
10
R191
10K
R173
1K
+5V
1
2
3
4
5
6
7
8
R204
1K
SHT 3
SHT 3
TX A LOCK ALARM
TX B LOCK ALRM
U16
68HC705C8FN
13
PB0
14
PB1
15
PB2
16
PB3
17
PB4
19
PB5
20
PB6
21
PB7
31
PC0
30
PC1
29
PC2
28
PC3
27
PC4
26
PC5
25
PC6
24
PC7
32
PD0/RDI
33
PD1/TDO
34
PD2/MISO
35
PD3/MOSI
36
PD4/SCK
37
PD5/SS
38
TCMP
39
PD7
16
15
14
13
12
11
10
9
2
U11A
4049
5
4
U11B
4049
SHT 3
SHT 3
SHT 3
SHT 3
RX A LOCK ALRM
6
U11C
4049
9
RX B LOCK ALRM
RX A SQL
+5V
V
D
D
R13
1K
EXT ALARM 1
SHT 2
EXT ALARM 2
R15
1K
CR10
SA20C
OSC1
43
OSC2
42
/RES
/IRQ
1
2
TCAP
41
VPP
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
V
S
S
12
11
10
9
8
7
6
5
R193
10K
U13
16
15
14
13
12
11
10
9
S8
1
2
3
4
5
6
7
8
(U13-7)
+5V
(U13-16)
+5V
C64
0.1uF
13
X0
X1
X2
X3
12
14
15
11
Y0
Y1
Y2
Y3
INH
A
B
1
5
2
4
6
10
9
4052
MODEM TX
R203
22K
R202
22K
U19A
3
MOD RX A RD
SHT 3
MOD TX B RD
SHT 3
MOD RX B RD
SHT 3
CR56
1N4454
MODEM RX
SHT 3
1KCSW
SHT 1
SQL A OR B
R190
10K
4011
SHT 3
CR55
1N4454
2
3
4
5
6
7
8
9
10
15
MOD TX A RD
CR54
1N4454
1
TEST BUTTON
SHT 3
CR53
1N4454
+5V
R16
10K
J21
1
2
3
4
5
S7
U11F
4049
+5V
2
3
4
5
6
7
8
9
10
C67
0.1uF
SHT 2
+5V
10
2
R14
10K
R512
10K
12
U11E
4049
14
RX B SQL
R513
10K
4
4
2
2
U11D
4049
11
C49
0.1uF
R514
10K
R174
1K
S9
J32
1
2
3
4
5
SHT 3
2
U12A
4049
5
4
U12B
4049
CR11
SA20C
U12D
4049
10
11
U12E
4049
12
SPARES
14
U12F
4049
15
Figure 10-5
Sheet 4 of 4
MDS 05-3147A01, Rev. A
10-9
CHAPTER 11
MODEMS AND
INTERFACE
OPTIONS
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
11.1.0 MODEM ASSEMBLY PART NUMBERS.................................................................... 11-3

Figure 11-1. 03-1084Axx Modem Board Layout .................................................. 11-4
Figure 11-2. 4800 bps Synchronous Modem Assembly
Drawing, P/N 03-1667Axx ................................................................ 11-5
Figure 11-3. 4800 bps Asyncronous Modem Assembly
Drawing, P/N 03-1286Axx ................................................................ 11-6
Figure 11-4. 4800/9600 bps Modem Assembly Drawing, P/N 03-1426Axx,
Largely Similar to P/N 03-1167A01 .................................................. 11-7
Figure 11-5. 1200 BPS Analog Modem Schematic............................................... 11-9
Figure 11-6. 4800 BPS Asynchronous Modem Schematic ................................. 11-10
Figure 11-7. 9600 BPS ModemSimplified Schematic ......................................... 11-11
11-1
11-2
11.1.0 MODEM ASSEMBLY PART NUMBERS

The following is a list of modem and interface options with the associated assembly numbers.
Refer to the schematics for component information.
Table 11-1. Modem Assemblies and Part Numbers
Data Rate
and Type
Description
Part Number
No Modem
4 WIRE ANALOG INTERFACE
None
1200 bps Analog
PWB ASSY,MODEM 1200BPS MASTER M2000
03-1084A14
4800 bps Digital
PWB ASSY,4800 SYNCRONOUS MODEM
03-1667A01
4800 bps Digital
PWB ASSY,4800 ASYNC MODEM MST (RS232 Interface)
03-1286A12
4800 bps Digital
PWB ASSY,4800 ASYNC MODEM MST (RS422 Interface)
03-1286A14
4800 bps Digital
PWB ASSY,4800 ASYNC MODEM MST (TTL Interface)
03-1286A16
9600 bps Digital
PWB ASSY,9600 ASYNC/SYNC MODEM (RS232 Interface)
03-1426A11
9600 bps Digital
PWB ASSY,9600 ASYNC/SYNC MODEM (RS422 Interface)
03-1426A13
9600 bps Digital
PWB ASSY,9600 ASYNC/SYNC MODEM (TTL Interface)
03-1426A15
MDS 05-3147A01, Rev. A
MODEMS AND INTERFACE OPTIONS
11-3
J102
R146
CR121
1
J101
CR111
JP1
R133
R141
C132
C117
C116
C138
U107
C126
C115
C133
U109
C127
C128
R111
CR113
R136
CR114
R121
C101
L102
U108
C114
C124
R132
R135
R130
C120
C122
Q102
U103
U102
C134
R105
R102
C110
R124
R122
R123
U106
CR101
C109
CR119
CR118
CR109
C121
U101
C139
R101
J104
CR117
CR116
C102
+ +
R108
Q103
C135
R139
C103
R140
R109
R110
U110
R112
CR102
R129
U105
CR104
C130
C108
Q101
CR103
CR120
C129
C125
CR115
R137
R131
R106
R107
CR110
CR108
C112
C113
J103
C119
R117
R119
C104
R114
R116
R118
U104
R103
R145
1 2 3 4 5 6
R115
R126
C105
C111
CR105
R104
CR112
11-4
R128
R127
R125
48
C131
C137
R1
+C107
C106
R113
R120
C136
R143
R144
Figure 11-1. 03-1084Axx Modem Board Layout
MDS 05-3147A01, Rev. A

2
2
J15
J20
J14
J24
J25
U37
U28
U35
U39
U42
U34
3
SPARE
1
J17
R91
J30
J22
C25
C23
C22
U33
U29
U27
U19
U36
U32
U25
R84
R71
U24
J21
J16
J11
TP5
C21
R83
R85
R40
C6
R100
J23
R82
CR5
R67
+ C4
R70
R74
+ C3
R75
R76
R45
R46
R50
R47
+ C1
J27
CR21
J10
U20
J29
C11
R56
R53
R54
R55
R81
U31
U16
C5
R33
CR18
U3
R94
R99
U6
U2
R90
R44
R87
R65
26
26
U1
CR12
J2
J1
C16
C13
CR19
CR16
CR4
C12
J18
R43
R38
R77
R37
R39
R89
CR14
R64
R63
C8
1
C10
R69
R73
R41
R48
R42
CR2
CR25
R93
C26
CR13
CR17
A
A
A
A
A
A
A
A
A
R12
R15
R14
R9
R13
R10
R11
R16
B
B
B
B
B
B
B
B
R20
R23
R22
R17
R21
R18
R19
R24
A
A
U30
CR15
J28
U18
R52
R68
CR11
U17
R86
Q1
R61
R58
R57
R60
U9
CR20
R49
+
C24
J5
U41
U5
J19
U8
U26
R88
C7
R36
R35
C9
+
A
A
A
A
TP3
U4
R4
R7
R6
R1
R5
R2
R3
R8
A
A
A
A
A
A
A
B
B
B
B
U13
B
B
B
U14
C18
B
B
B
B
B
J26
CR6
+ C2
R29
TP2
J13
U12
Y1
R72
TP1
U11
U10
U7
R28
CR7
J4
2
J12
R27
CR8
C17
+
J31
J9
J8
R25
R26
CR9
J7
C15
J6
CR10
J3
R80
R62
C30
U38
U15
B
B
TP6
R92
Figure 11-2. 4800 bps Synchronous Modem Assembly Drawing, 03-1667Axx
MDS 05-3147A01, Rev. A
11-5
J9
1
U5
J1
R86
U18
R87
R34
CR3
R84
C23
R83
Q2
U17
R62
J2
U7
C15
R67
Y1
U1
J5
CR20
TP3
CR16
CR13
C7
C8
R36
R35
R38
R37
TP1
C6
R42
R41
1
J4
Q1
U8
CR19
CR18
CR21
CR22
U2
R3
CR5
CR4
C4
R40
R43
C9
U4
C3
R30
C5
CR1
U3
CR6
CR7
CR8
CR15
R31
R82
U6
U9
CR9
TP2
R71
R77
CR2
CR10
CR14
C20
R80
U10
1
J3
C10
U16
R81
CR17
C13
R90
R91
1 J7
U11
R88
J6
U12
C17
A B C D E F G H J K L M
R50
C2
R45
C1
R44
C22
R85
R29
R28
R27
R51
R72
C11
R68
R75
R76
R70
R69
R74
R73
R49
R48
R47
R46
R52
R33

R65
R32
R26
R25
R61
R60
R56
R58
R57
R63
R64
R53
C12
11-6
B
R1
R5
R2
R3
R8
A
A
U14
B
B
B
B
B
B
B
A R23
A R22
A R17
A R21
A R18
A R19
A R24
C18
B
B
B
B
B
B
B
B
A R20
R13
R10
R11
R16
B
B
A R14
A R9
A
A
A
A
B
B
A
A
A
B
B
R7
R6
A
A
R4
A
A R12
A R15
R55
R54
RTS CTS TXD DCD RXD
U15
U13
Figure 11-3. 4800 bps Asyncronous Modem Assembly Drawing, P/N 03-1286Axx
MDS 05-3147A01, Rev. A

2
2
J20
J14
J15
1
J24
J25
U37
U28
U35
J17
U39
U34
SPARE
U42
R91
J30
J22
C25
C23
C22
U38
U29
U27
U19
U36
U32
U25
R80
C5
R90
U31
R93
26
CR13
CR17
R92
C26
J29
R94
C16
R99
U3
R86
CR15
C12
R56
R53
R54
R55
R81
R61
R58
R57
R60
C10 C11
C13
R64
R63
R89
CR14
U6
U2
CR12
R44
R87
R65
U1
R69
R73
R41
R48
R42
CR2
U30
U20
U16
J21
J16
A
A
A
A
A
A
A
A
R4
R7
R6
R1
R5
R2
R3
R8
B
B
B
B
B
B
B
B
A
A
A
A
A
A
A
A
R12
R15
R14
R9
R13
R10
R11
R16
B
B
B
B
B
B
B
B
A
A
A
A
A
A
A
A
R20
R23
R22
R17
R21
R18
R19
R24
B
B
B
B
B
B
B
B
U13
U14
C18
U15
J26
C15
U18
CR19
J18
R38
R77
R43
R37
R44
CR16
CR11
CR4
J2
26
U17
J28
CR20
C8
J1
Q1
R52
R68
J10
R88
U9
R100
J11
C9
R51
U8
U26
C24
R49
C7
R36
R35
J5
U41
J19
U5
U4
J23
TP5
TP3
U12
1
J27
2
J13
U11
U24
CR5
TP2
Y1
C21
R83
R85
R40
U10
U7
R82
C6
C17
2
J12
CR21
C4
J31
J9
1
R75
R76
R45
R46
R50
R47
C3
J7
R33
CR18
C1
2
1
J8
R70
R74
R67
CR6
J4
TP1
C2
J6
R84
R25
R26
R27
R71
R28
R29
R72
CR7
J3
CR8 CR9 CR10
R62
U33
TP6
Figure 11-4. 4800/9600 bps Modem Assembly Drawing, P/N 03-1426Axx,

Largely Similar to P/N 03-1167A01
MDS 05-3147A01, Rev. A
11-7
11-8
J101
1
3
5
7
9
11
13
15
17
19
21
23
25
2
4
6
8
10
12
14
16
18
20
22
24
26
J102
2
4
6
8
10
12
14
16
18
20
22
24
26
CR115
1N4001
+10V
C124
10 uF 16 V
1
CR116
SA20C
+10V
L102
33 MHZ
R122
10 K
15
+10V
R112
**
R144
33 K
U110B
CD4053B
Q S
R136
47 K
C133
18 pF
R107
10 K
CR114
1N4001
C136
18 pF
C119 +10V
10 uF 16 V
C106
1 uF 50 V
C121
.33 uF
C134
18 pF
V
C
C
SINE OUT
3
11
C105
10 uF 16 V
C113
.0022 uF
C128
18 pF
R124
560 K
MULT OUT
L
D
F
V
C
C
U105
XR-2211P
FSK IN
IN
16
SA1
15
SA2
T
C
2
G
N
D
T
C
1
1
2
TR2
W WA1
A
2
13
R148
100 K
R119
18 K
R117
33 K
/Q
R131
820 K
10
R103
1.2 K
1
4
R113
180
1
R120
10 K
CR112
**
R137
10 K
C111
1 uF 50 V
1
2
R118
10 K
DATA
REF
T
C
1
1
3
T
C
2
1
4
G
N
D
R123
10 K
DEMODULATOR
1
2
8
R128
100 K
U110A
CD4053B
R129
680 K
13
R105
1.2 K
11
U101D
DS14C89AN
U106C
DS14C88N
C112
.0047 uF
J103
TP102
C108
.022 uF
1
2
3
4
5
6
+5V
3
R125
22 K
3
TP101
R126
10 K
CR121
1N4001
R146
10 K
J104
1
2
3
4
5
6
R101
1.2 K
RED
+10V
+10V
CTS
TIMER
U103
TLC555CP
TR
THR
U106A
DS14C88N
**
C126
18 pF
C115
10 uF 16 V
VOLTAGE
INVERTER
C102
.1 uF
C103
.0047 uF
+10V
8
PIN CONNECTION FUNCTIONS

C122
100 uF 35 V
J103
15
+10V
N/C
15
+10V
INT LED
TX AUDIO
14
SIGNAL GND
N/C
14
SIGNAL GND
+5V
OUT OF LOCK
16
+10V
OUT OF LOCK
16
N/C
EXT LED
RX AUDIO
17
N/C
N/C
17
N/C
N/C
N/C
18
CTS
N/C
18
N/C
TP101
RX AUDIO
19
N/C
RX AUDIO
19
N/C
TP102
N/C
20
RTS
N/C
20
N/C
J104
EXT ANNUNCIATOR
RUS
21
-PTT
RUS
21
N/C
LED +5V
N/C
22
RXD
N/C
22
N/C
RTS
TX AUDIO
23
N/C
10
TX AUDIO
23
N/C
CTS
24
TXD
11
24
N/C
TXD
12
DCD
25
PTT
12
N/C
25
PTT
DCD
13
N/C
26
GND
13
N/C
26
GND
RXD
RED
CR105
MV5774C
RXD
CR104
MV5774C
DCD
NOTES:
1.
ALL RESISTANCE VALUES IN OHMS
= VARIABLE VALUE, SEE CHART BELOW

C107
C127
18 pF
N/C
RED
CR103
MV5774C
TXD
R102
1.2 K
U101B
DS14C89AN
R109
10 K
RED
CR102
MV5774C
CTS
EXTERNAL
ANNUNCIATOR
UNLESS OTHERWISE SPECIFIED

4
Q
DIS
CV
RED
CR101
MV5774C
RTS
C120
.1 uF
2
Q102
2N3904
J102
11
R110
**
14
10
CR109
**
U106D
DS14C88N
R104
1.2 K
1
1
13
39 K
PTT
C139
18 pF
+10V
T LD OUT 11
R
1
2
R127
C130
18 pF
11
CR117
SA20C
2
R141
100 K
MODULATOR
TR1
C104
.022 uF
R133
10 K
Q103
2N3904
C135
18 pF
B
Y
P
AM IN
A
S
S FSK IN
SYNC OUT
U104
XR-2206P
R108
10 K
12
3
R116
5.1 K
R140
100 K
U110C
CD4053B
C110
.33 uF
R115
**
+10V
C129
18 pF
1
0
4
R145
**
10
CR108
1N4454
+10V
U101C
DS14C89AN
C131
18 pF
R114
5.1 K
+10V
C109
.1 uF
+10V
J101
Q101
2N3904
U102D
CD4011
U102C
CD4011
C107
**
CR111
1N4001
R106
10 K
10
13
12
CR110
1N4001
C137
18 pF
U101A
DS14C89AN
10
11
12
U106B
DS14C88N
13
R130
47 K
CLK
R139
100 K
Q R
RTS 1
R121
22 K
9
10
+10V
+10V
U109A
14013BP
R111
10
R143
33 K
C132
18 pF
CR113
1N4001
+10V
C125
10 uF 16 V
1
3
5
7
9
11
13
15
17
19
21
23
25
C
+
C
-
VI
G
N
D
C114
.1 uF
VO
U107
SI-7661CJ
+10V
3
C116
.1 uF
IN
+5V
REGULATOR
-10V
C138
18 pF
U108
TL317
A OUT
D
J
14
14
+10V
8
+10V
14
+10V
R135
2.49 K 1%
C101
1 uF 50 V
R132
6.81 1%
U102A
CD4011
16
U102B
CD4011
1
U101
7
U102
7
U103
1
U106
7
U109
7
U110
8
2
7
680
N/U
N/U
100 K
N/U
N/U
100 K
RPTR FDX P-MOD/M1000
1N4001
1N4001
100 K
N/U
N/U
100 K
FDX REMOTE P-MOD/M1000
N/U
1N4001
100 K
N/U
N/U
100 K
2100,4100 MASTER, RPTR
.1 uF
1N4001
1N4001
100 K
N/U
N/U
100 K
2100,4100 REMOTE
.1 uF
N/U
1N4001
150 K
N/U
N/U
100 K
MDS 4100 SIMPLEX
A05
1 uF 50 V
A06
1 uF 50 V
A14
.1 uF
A16
A17
R115
R145
22 K
N/U
UNIT TYPE
M1000 XCVR
+10V
14
R112
100 K
C117
10 uF 16 V
+10V
R110
1N4001
+5V
SPARES
+10V
CR112
1N4001
1 uF 50 V
POWER PINS
+10V
CR109
A03
5
3
D S
11
CLK
Q 13
12
R Q
10
U109B
14013BP
Figure 11-5
1200 bps Analog Modem, P/N 1084Axx, Schematic
MDS 05-3147A01, Rev. A
11-9
R67
6.8M
U9B
TL084CP
7
5
6
+5V
TP2
1
3
5
7
9
11
13
15
17
19
21
23
25
+13V
R68
1M
2
4
6
8
10
12
14
16
18
20
22
24
26
Y1
4.915 MHz
R52
R82
68K
68K
+10V
11
11
R49
100K 1%
TP1
U8D
TL084CP
14
12
13
10
R48
1M
CR4
1N4454
12
13
12
C9
.1uF
J7
U9D
TL084CP
4
3
2
R36
39.2K 1%
R37
100K 1%
R65
10K 1%
U8A
TL084CP
1
CLK
Q S D
15
R86
10K 1%
R33
100K 1%
CR15
1N4454
QA
QB
CLK QC
RST QD
12
QA
QB
CLK QC
RST QD
5
4
3
10
U14A
FSK4800
15
QA
QB
CLK QC
RST QD
1
14
13
12
11
2
U6C
LC27M4
CR14
1N4454
U6A
LC27M4
1
1
U18
L4810
C5
.1uF
IN
+10V
G OUT
N
D
+10V
VI
U5
7805T
G VO
N
D
C1
1uF 25V
TTL AUDIO
JUMPER
2
3
LOCK
14
GND
15
+10V
16
GND
INTERNAL
NORM
15
+10V
INTERNAL
COMMON
DCD
(RS422 ONLY)
16
DSR
EXTERNAL
INVERT
RTS
(RS422 ONLY)
17
RXD
OFF
CTS
17
18
18
19
19
20
RUS
21
9
10
TX AUDIO
11
SIGNAL STRENGTH
12
TO RADIO
PTT
CTS
(RS422 ONLY)
20
RTS
21
TXD
22
22
RXD
23
10
TX AUDIO INPUT
23
11
SIGNAL STRENGTH
24
12
DCD
25
24
25
PTT
(RS422 ONLY)
J4
(RS422 ONLY)
+5V
RTS
CTS
TXD
TXD
PTT
DCD
2
3
R5
C4
10uF 16V
R9
10
R10
8
U16C
3403P
U3
26LS31
*
2
1
CR19
SA20C
+13V
R18
1
CR21
SA20C
R17
13
12
11
2
R54
10K 1%
U16A
3403P
1
1
10
11
R19
1
CR22
SA20C
R53
2K 1%
QA
QB
CLK QC
RST QD
R21
R25
560
R22
5
4
3
10
R26
560
R27
560
R28
560
R29
560
J4
R23
1
2
3
4
5
6
C12
.1uF
R64
10K 1%
C18
18pF
C
-
VI
G
N
D
VO
-10V
C3
10uF 16V
CR10
RXD
CR9
DCD
CR8
TXD
CR7
CTS
CR6
RTS
+5V
+5V
A11
A12
A13
A14
A15
A16
A17
A18
A19
RS232
MASTER
RS422
REMOTE
RS422
MASTER
TTL
REMOTE
TTL
MASTER
RS232
SIMPLEX
MASTER
RS422
SIMPLEX
MASTER
TTL
SIMPLEX
MASTER
SHUNT
1-2
SHUNT
1-2
SHUNT
1-2
SHUNT
1-2
SHUNT
1-2
SHUNT
2-3
SHUNT
2-3
SHUNT
2-3
6 POS IC
JUMPER
6 POS IC
JUMPER
145406
1N4454
J3
SHUNT
2-3
SHUNT
1-2
SHUNT
2-3
SHUNT
1-2
J5
SHUNT
1-2
SHUNT
2-3
SHUNT
1-2
SHUNT
2-3
U1
145406
145406
1N4454
62K
CR20
SA20C
R55
10K 1%
R24
RS232
REMOTE
62K
R56
= VARIABLE VALUE, SEE CHART BELOW
CR13
R30
1K 1%
R15
C
+
+10V
U4
7661
U3
+5V
8
U2
CR18
SA20C
J5
14
+13V
J3
R14
5
4
3
10
U15B
FSK4800
C2
10uF 16V
CONNECTOR PIN FUNCTIONS

J2
10
2
U7A
CD4049
U6B
LC27M4
R31
33K
+13V
QA
QB
CLK QC
RST QD
9
6
1N4454
R4
R20
CR1
J1
1
14
R13
U15A
FSK4800
15
11
U16B
3403P
7
R16
CR13
1N4454
*
R30
*
D
QA
QB
CLK QC
RST QD
9
6
13
4
U7B
CD4049
280K 1%
12
14
U6D
LC27M4
R63
10K 1%
R11
U14B
FSK4800
7
8
12
U2
26LS32
R12
R32
100K 1%
R91
R58
10K 1%
R7
1N4454
+10V
R57
10K 1%
R6
CR3
U16D
3403P
+5V
R3
+10V
10
R8
+10V
Q2
2N3904
R80
91K
13
R2
R83
100K 1%
J9
C20
.1uF
14
13
R1
13
12
11
2
U13B
FSK4800
9
6
U17C
CD4053B
R87
100K 1%
U7C
CD4049
6
C8
.1uF
1
14
U8B
TL084CP
C23
1000pF
12
R61
U13A
FSK4800
10
R81
10K 1%
15
14
23.2K 1%
U17B
CD4053B
CR2
1N4454
R39
100K 1%
.01uF
1
1
C11
.001uF
CR17
1N4454
J2
15
.0012uF
R60
23.2K 1%
1
1
+10V
C10
U11A
SWBC1935
Q R
1
3
5
7
9
11
13
15
17
19
21
23
25
R34
+5V
R84
100K 1%
U11B
SWBC1935
U10B
AUB4311
+5V
Q S D
TP3
R38
100K 1%
11
123
R88
100K 1%
R74
47K
100K 1%
C6
.0015uF
CLK
12
U17A
CD4053B
Q R
+5V
R70
47K
14
13
R35
39.2K 1%
2
4
6
8
10
12
14
16
18
20
22
24
26
13
14
1
0
U1
145406
C22
R62
10K 1%
C13
100pF
R46
10K 1%
C7
.0012uF
R44
560
+5V
10
J5 *
123
R85
10K 1%
R72
10K 1%
9
U10A
AUB4311
U9A
1 TL084CP
1
+10V
+5V
10
U7D
CD4049
+5V
U9C
TL084CP
R42
100K 1%
-10V
9
U10C
AUB4311
R69
47K
U8C
TL084CP
1
2
3
4
5
6
7
8
9
10
11
12
INV5496
R50
182K
K
L
M
G
J
D
F
H
C
E
B
A
R71
10K 1%
+10V
10
1
2
3
4
5
6
7
8
9
10
11
12
R90
1K 1%
R76
11K
R40
10K 1%
R41
10K 1%
10
U7E
CD4049
J6
1
15
14
12
13
4
2
3
5
6
7
9
+10V
R75
100K 1%
CR5
1N4454
12
C15
150pF
+5V
J1
U12
Q12
Q11
Q10
Q9
Q8
Q7
Q6
Q5
Q4
RST Q3
Q2
CLK Q1
R51
10K 1%
+5V
+5V
16
-10V
U1
4,16
1
+10V
U2
+5V
4,16
U3
+5V
+5V
+5V
14
14
U7
U10
U11
+5V
C17
33uF 10V
+5V
+5V
J3
1
2
3
4
INT
EXT
OFF
+10V
16
16
16
16
16
U12
4040
U13
U14
U15
U17
1N4454
26LS32
26LS32
26LS31
26LS31
62K
62K
SHUNT
2-3
SHUNT
2-3
150K
150K
13
150K
8,12,15
8,14
7,8
U10D
AUB4311
12
26LS31
62K
8,12
SPARE
6 POS IC
JUMPER
26LS32
62K
11
Figure 11-6
4800 bps Asynchronous Modem Schematic, P/N
03-1286Axx
MDS 05-3147A01, Rev. A
11-10
+10V
+2.5V
11
4
3
12
U6A
TLC27M4
Q4
Q5
RST Q6
Q7
Q8
Q9
Q10
Q12
Q13
Q14
7
5
4
6
14
13
15
1
2
3
PO
PO
U20
14060
9
10
PI
1
1
J6
CTS
321
REM
U7D
4049
MAS
12
U31B
4071
1
2
3
135
1-2 10mS
3-4 20mS
5-6 40mS
R25
560
NORM
+5V
J5
RXA
R39
100K 1%
1
3
5
7
9
11
13
15
17
19
21
23
25
+13V
/PTT
PTT
2
4
6
8
10
12
14
16
18
20
22
24
26
15
R88
10K 1%
/TXC
NORM
R38
100K 1%
1
1
G
N
D
1
U8A
TL084
+10V
R49
100K 1%
12
R41
10K 1%
C1
1uF
25V
J29
TST PTRN
J24
BIT1
J25
BIT2
123
123
123
SYNC
+5V
13
C9
1uF
25V
9
R42
100K 1%
C11
.001uF
C
+
C
-
VI
U4
SI7661
G
N
D
VO
+10V
VI
G
N
D
12
VO
13
C4
10uF
16V
C17
33uF
10V
R47
182K 1%
J8
1
2
3
CR4
1N4454
8
U8C
TL084
12
13
X0
X1
14
MAST
2
1
15
Y0
Y1
TP2
14
U9D
TL084
R64
10K 1%
SA20C
RXD
INH
A
B
C
CR13
/RXC
10
12
U26D
145406
5
2
SA20C
+10V
CR19
1
2
RXC
SA20C
TXC
U9A
TL084
U31D
4071
12
10
12
9
10
11
13
R76
11K
U32C
74HC00
11
R94
100K 1%
U32D
74HC00
R100
10K 1%
1
2
2
U42A
4049
R85
1K 1%
U24C
74HC11
/RXD
U34A
74HC4049
U10A
4070/4311
1
2
DSR
INTERFACE
2
4
SPARES
12
13
3
U42B
4049
+5V
R74
47K
J9
1
2
3
U42E
4049
+5V
11
U42C
4049
+5V
7
U42D
4049
+5V
6
15
11
U26E
145406
11
U42F
4049
+5V
14
12
U6D
TLC27M4
14
10
U1,26
U2
U3
U4
U6
U8,9
U16
U7,34,42
U38
U18,20
U10,30
U31
U32,33
U24
U12
U11,25
U11,17,27,28
U29,35,37,39
U19,36
U13,14,15
-10V
PIN
REF DES
GND
PIN
+5V
PIN
+10V
PIN
9
8
8
3
11
11
11
7
8
8
8
8
8
7
7
7
7
7
7
16
16
16
8
4
4
REF DES
J27
TTL INVERTER
R67
6.8M
R73
47K
1
3
2
4
6
8
10
12
14
16
18
20
22
24
26
PTT
SA20C
U1,26
U2
U3
U4
U6
U8,9
U16
U11,36
U13,14,15,19,25
U12,35,37
U7,34,42
U38
U17,18,20
U10,30
U31
U32,33
U24
U27,28,29
U39
/RXD2
U7E
4049
12
1
3
5
7
9
11
13
15
17
19
21
23
25
J30
DATA RATE
1
Y1
4.915 MHz
R69
47K
U34C
74HC4049
6
R44
560
J2
J17
TTL JUMPER
11
C15
150pF
R70
47K
+5V
SS
ETC
3
2
1
+10V
R75
182K 1%
R65
10K 1%
2
U26F
145406
R62
10K 1%
TYPE
145406
AM26LS32
AM26LS31
SI-7661
TLC27M4
TL084
3303
4049
4053
4060
4070
4071
74HC00
74HC11
+13V
PIN
4
14
16
16
1
U2A
26LS32
3
/RTS
/TXD
U2B
26LS32
5
10
/ETC
U2C
26LS32
11
16
16
14
14
14
14
14
14
/CTS
/DCD
FUNCTION
RS232 DRIVER/RECEIVER
RS422 LINE RECEIVER
RS422 LINE DRIVER
VOLTAGE CONVERTER
OP AMP
OP AMP
OP AMP
INVERTING BUFFER
MULTIPLEXER/DEMULTIPLEXER
BINARY COUNTER/OSCILLATOR
EXCLUSIVE-OR GATE
OR GATE
NAND GATE
TRI-INPUT AND GATE
P/O TX CLOCK PLL
P/O TX DATA LATCH/SCRAMBLER
/RXD
/RXC
15
3
2
U3A
26LS31
5
6
U3B
26LS31
11
10
U3C
26LS31
13
14
U3D
26LS31
J2-4
RTS
J2-21
TXD
J2-9
ETC
CTS
J2-7
DCD
J2-3
RXD
J2-17
RXC
J2-2
P/O RECEIVE CLOCK RECOVERY

P/O RECEIVE DATA DECODING
P/O TRANSMIT WAVEFORM GEN
U1E
145406
ON
DESCRAM
-10V
AND UNSCRAMBLING
C12
.1uF
Z0
Z1
/ETC
C25
.015uF
13
U9C
TL084
5
3
6
11
10
9
/TXD2
+5V
+5V
U26A
145406
15
U38
4053
REM
RECEIVE DATA DECODING
+2.5V
DCD
2
SA20C
-10V
OFF
R63
10K 1%
SA20C
U1F
145406
7
10
CR18
TP5
+5V
R57
10K 1%
/TXC
14
U8D
TL084
R46
10K 1%
+5V
U5
7805
12
/RXD
C26
1000pF
10
R58
10K 1%
R51
10K 1%
R77
51
CR5
1N4454
+10V
R50
182K 1%
R45
10K 1%
TXD
CR12
1
U1D
145406
5
1
+5V
/RXC
11
C3
10uF
16V
SA20C
4
CR20
TP1
-10V
5
CTS
2
CR17
C10
.0012uF
RECEIVE CLOCK RECOVERY

+10V
/TXD
/DCD
R52
68K
1
1
10
U16D
MC3403
14
12
13
R48
6.8M
C2
10uF 16V
21
J11
PRECODER
U1C
145406
13
R82
68K
U9B
TL084
7
R30
270
Q1
J177
+10V
VO
R60
23.2K 1%
123
+5V
CR21
1N4454
R68
1M
R40
10K 1%
SA20C
/DCD
CR2
1N4454
AFC OUT
VI
OFF
R43
47K
TXAUD
U1B
145406
3
14
J20
MODE
ASYNC
U7B
4049
TP3
C7
.0012uF
R81
10K 1%
R33
100K 1%
U41
4810
2
4
6
1-2 HD REM
3-4 HD HSB
5-6 FD MST
U6C
TLC27M4
8
21
C6
.0015uF
+13V
J7
J28
DUAL TC
R61
23.2K 1%
CR16
+5V
R36
39.2K 1%
+10V
RTS
CR11
1
/CTS
CR14
1N4454
10
C5
.015uF
R35
39.2K 1%
AND SCRAMBLER
/TXC
/RXC
/TXD
/RXD
/TXD2
/RXD2
J26
TEST
R87
10K 1%
+2.5V
R93
220K
RXAUD
SQUELCH
J1
RADIO CONN
ON
15
/RTS
/RTS2
C16
.1uF
R92
220K
TX DATA LATCH
ON
R89
100K 1%
+10V
OFF
TX SCRAM
1
3
5
7
U8B
TL084
J10
1
2
3
J18
RTS
1
2
3
1
2
3
4
5
6
/RXC
/RXD2
CR15
1N4454
14
U7F
4049
321
INVERT
SS
CONT
R71
10K 1%
/TXC
-10V
/TXD
C13
100pF
+5V
R72
10K 1%
/CTS
R99
1K 1%
J23
KEY
1
2
3
4
5
6
/TXD2
3
2
1
J4
EXT LED
R29
560
EXT
+5V
R37
100K 1%
R28
560
U1A
145406
RTS
R27
560
RCV TST
DATA
LOCK
R26
560
J31
1
2
U6B
TLC27M4
7
CR6
RTS
TRANSMIT WAVEFORM GENERATOR
U30A
4070/4311
C8
.1uF
CR7
CTS
TXD
R80
10K 1%
NORM
CR8
TXD
OFF
TX CLOCK PLL
123
CR9
DCD
4049
J19
LOOPBACK
TEST
J16
TXCLK
J21
RTS/CTS
CR10
RXD
/RTS2
12
U24A
74HC11
C24
10uF 16V
ON
246
U7A
1
2
13
10
123
7
5
4
6
14
13
15
1
2
3
PO 9
PO 10
U31A
4071
+5V
U18
14060
PI
Q4
Q5
RST Q6
Q7
Q8
Q9
Q10
Q12
Q13
Q14
11
1
INT
2
EXT
3
OFF
4
J3
LED PWR
+5V
J22
SC DEKEY
14
U26B
145406
3
-10V
U26C
145406
13
-10V
Figure 11-7
9600 bps Modem Simplified Schematic
P/N 03-1426Axx
MDS 05-3147A01, Rev. A
11-11
CHAPTER 12
POWER SUPPLY
ASSEMBLIES
MDS 05-3147A01, Rev. A
IN THIS CHAPTER...
SECTION
TOPIC
PAGE
12.1.0 POWER SUPPLY ASSEMBLY PART NUMBERS..................................................... 12-3

Figure 12-1. DC Power Supply Assembly Schematic .......................................... 12-4
Figure 12-2. DC Power Supply Assembly ............................................................ 12-4
Figure 12-3. AC Power Supply Schematic (AC/DC Electronics Version) ............ 12-5
Figure 12-4. AC to DC Power Supply Schematic (Condor Electronics) ............... 12-6
Figure 12-5. AC Power Supply Schematic (Power-One Version) ........................ 12-7
12-1
12-2
12.1.0 POWER SUPPLY ASSEMBLY PART NUMBERS

Table 12-1 is a list of power supply assemblies and the associated assembly numbers. Refer to the
schematics for component information. Refer to Table 7-2 for fuse information.
Table 12-1. AC and DC Power Supply Assemblies
Input
Voltage
115 Vac
230 Vac
12 Vdc
24 Vdc
48 Vdc
125 Vdc
Description
Part
Number
AC Power Supply
(1 Required Non-Standby2 required Hot-Standby)
03-1143A05
AC Power Supply
03-1143A05
12 Vdc Power Supply (2 Required)

03-1212A05
24 Vdc Power Supply P/S

03-1212A02

03-1212A03

03-1212A04
12.1.1 AC Power Supplies

The AC power supplies can be configured to operate at either 115 Vac or 230 Vac by reconfiguring
the power entry module on the rear panel. However, the fuse must be changed to accomodate the
correct input voltage. Refer to Table 7-2 for fuse information. To reconfigure an AC Power Supply
to either 115 Vac or 230 Vac operation refer to Figure 3-1.
There are different models of AC to DC power supplies used. Refer to the appropriate schematic.
Figure 12-3 for AC/DC Electronics version
Figure 12-4 for Condor Electronics version
Figure 12-5 for Power-One Inc. version
DC Power Supplies
The DC power supply assemblies are same for all input voltage ranges except for the DC to DC
converter. The DC to DC converter is different for each voltage input range. Refer to Table 12-2
for the part number of the DC to DC converter for each version of DC power supply. Refer to Figures 12-1 and 12-2.
Table 12-2. DC to DC Converters
MDS 05-3147A01, Rev. A
Nominal
DC Input
Voltage
Assembly
Part Number
DC-DC Converter
Part Number
12 Vdc
28-1160A10
03-1212A05
24 Vdc
28-1160A11
03-1212A02
48 Vdc
28-1160A12
03-1212A03
125 Vdc
28-1160A13
03-1212A04
POWER SUPPLY ASSEMBLIES
12-3

RED
} TO INPUT MODULE
BLK
BLU
} TO FRONT PANEL LOGIC BOARD
BRN
T1
E2
C1
1F
DC IN
C2
1F
DC to DC
CONVERTER
IN
OUT
E1
C3
.001
1KV
C4
.001
1KV
R2
R3
OUTPUT
VOLTAGE ADJUST
R1
E4
DC OUT
E3
Figure 12-1. DC Power Supply Assembly Schematic

Brown: Positive Input
Blue: Negative Input
E1
E2
C2
C3
Black: Negative Output
C4
R3
8
E4
5
R2
C1
Output
Voltage
Set
T1
R1
11
Red: Positive Output

00-00000-00
E3
Figure 12-2. DC Power Supply Assembly
12-4
MDS 05-3147A01, Rev. A
Figure 12-3. AC Power Supply Schematic (AC/DC Electronics Version)
MDS 05-3147A01, Rev. A
12-5
Figure 12-4. AC to DC Power Supply Schematic (Condor Electronics)
12-6
MDS 05-3147A01, Rev. A
Figure 12-5. AC Power Supply Schematic (Power-One Version)
MDS 05-3147A01, Rev. A
12-7
12-8

MDS 4100-Service Information

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MDS 4100-Service Information

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MDS 4100

400 MHz Master Station

MDS 4100 Series

175 Science Parkway, Rochester, New York 14620

MDS 4130A Service Manual

1.1.0 ABOUT THIS MANUAL ................................................................................................. 1-3

1.1.0 ABOUT THIS MANUAL

5 Watts/+37 dBm at the Antenna Connector.

0.00015% (1.5 PPM)

Spurious and Harmonic

Digital Models: FSK, 3.5 kHz Maximum

Analog Model Audio

Input Level: 20 to +10 dBm for 5 kHz Deviation

600 Ohm balanced 4-wire audio I/O

Digital Model Data Speed:

300 to 4800 bps Asynchronous

Data Turn-Around Time:

Duplex/Half Duplex: 10 ms including RTS/CTS time delay with internal modem

Double Conversion Superheterodyne

0.00015% (1.5 PPM)

100 dB minimum at Adjacent Channel (Typical)

70 dB (EIA) on 25 kHz channels

Spurious and Image Rejection:

Audio Output Levels:

Adjustable, 20 to +5 dBm, 600 Ohm Balanced

+1, 3 dB, 300 3000 Hz

Full Performance: 30C to +60C

95% at +40C (non-condensing)

MDS 05-3147A01, Rev. A

Alarms and Indicators

A or B Side Alarm Condition of Transmitter, Receiver or Power Supply

350 512 MHz (6.25 kHz channel spacing)

RS-232 at 12009600 bps

SMART Diagnostic Software or InSite Radio Diagnostics Software

MDS 05-3147A01, Rev. A

FCC Information: Part 90

MDS 05-3147A01, Rev. A

2.1.0 POLLING TESTS .......................................................................................................... 2-3

2.1.0 POLLING TESTS

2.1.1 Factory Test Kit

5-way Power Attenuator

Coaxial Cable Assy. (12 foot)

Coaxial Cable Assy. (50 Foot)

2.1.2 Additional Test Equipment

2.1.3 Test Setups

MDS 05-3147A01, Rev. A

Invisible place holder

Figure 2-1. Master Station Polling Test Setup

Invisible place holder

Figure 2-2. Repeater or Polling Remote Polling Test Setup

2.1.4 Polling Test Overview

MDS 05-3147A01, Rev. A

2.1.5 RTU Simulator Installation

MDS 05-3147A01, Rev. A

Primary Power/Protective Ground

Transmit Data In (TXD)

From RTU to radio

Received Data Out (RXD)

From radio to RTU

From RTU to radio

From radio to RTU

Data Set Ready (DSR)

+8 Vdc Power Supply

2.1.6 MDS TEST POLLING SOFTWARE (POLL.EXE)