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Laboratoire des Agrgats Molculaires et Matriaux Inorganiques, UMR CNRS 5072, Universit Montpellier II,
2 Place Eugne Bataillon, 34095 Montpellier Cedex 5, France
b Dipartimento di Chimica Industriale e dei Materiali, Universit degli Studi di Bologna, INSTM UdR di Bologna,
Viale del Risorgimento 4, 40136 Bologna, Italy
Dipartimento di Chimica, Universit Universit di Venezia, INSTM UdR di Venezia, Via Torino 155/B, 30173 Venezia-Mestre, Italy
Received 17 January 2003; accepted 9 April 2003
Abstract
Rh, Pt, Ir and Ru have been directly incorporated in mesoporous aluminosilicates prepared using direct liquid crystal
templating with a non-ionic surfactant via addition of the corresponding metal complexes to the synthesis gel. In this approach,
the non-ionic surfactant plays the role both of porogen and dispersant for the metal ions throughout the aluminosilicate,
leading to controlled metal particle formation. Chemicalphysical characterisation, simulated coking and regeneration tests,
and catalytic behaviour towards naphthalene hydrogenation and ring opening are described. The catalyst activity in the
hydrogenation of naphthalene has been studied at atmospheric pressure at 200 and 300 C, and at 6 MPa between 220 and
340 C. At atmospheric pressure, all four catalysts give a naphthalene conversion in the range of 9596% at 200 C, while
at 300 C, the Rh and Ru catalysts have the highest selectivity to high molecular weight (HMW) hydrogenolysis and/or
ring-opening products, as shown by the relatively high formation of alkylbenzenes and decadiene. The effect of parameters
such as temperature, contact time and H2 /naphthalene ratio on conversion and selectivity to partially or fully hydrogenated
products, HMW products and low molecular weight gases, was investigated under 6 MPa for the supported Rh catalyst. It
provides a naphthalene conversion up to 9899% and interesting selectivity, with a high proportion of HMW products between
260 and 300 C, and a good thermal stability.
2003 Elsevier Science B.V. All rights reserved.
Keywords: Mesoporous aluminosilicates; Noble metal supported catalysts; Naphthalene hydrogenation/ring opening/hydrogenolysis
1. Introduction
There is an increasing demand for friendly hydrocarbons and clean-burning high performance fuels and, particularly, for a decrease of particulate
Corresponding author. Tel.: +33-4-67-14-33-30;
fax: +33-4-67-14-33-04.
E-mail address: debtoja@univ-montp2.fr (D.J. Jones).
emission in diesel exhaust gases [1]. To satisfy increasingly stringent regulations, the improvement of
petroleum fractions such as middle distillates has become one of the main objectives of the refining industry. These middle distillate fuels have a high content
of multi-ring aromatic compounds which leads to a
low cetane quality, and the conversion of these aromatics into hydrocarbons of higher cetane number is
today a key process in the modern refining industry.
0926-860X/$ see front matter 2003 Elsevier Science B.V. All rights reserved.
doi:10.1016/S0926-860X(03)00314-4
132
Fig. 1. Proposed reaction pathway for the vapour-phase hydrogenation of naphthalene, including parallel and consecutive reactions.
2. Experimental
The first step of catalyst preparation is the dispersion of 4.5 g of a non-ionic C11 C15 (EO)9 surfactant (Aldrich) in 4.5 g of a dilute HNO3 solution (a
65% nitric acid solution was obtained from Aldrich).
To this solution are added 13.0 g of tetraethoxysilane (TEOS, Fluka) and 1.17 g of aluminium nitrate (Al(NO3 )3 9H2 O, Merck). Rh(NO3 )3 solution
(0.80 g) (Strem chemicals), is then incorporated for
the rhodium catalyst, and Pt(CH3 COCHCOCH3 )2
(0.16 g), Ir(CH3 COCHCOCH3 )3 (0.25 g) or Ru(CH3
COCHCOCH3 )3 Alfa Aesar (0.21 g) for the Pt, Ir and
Ru containing materials, respectively. The solution
is stirred until the total dissolution of the reagents is
reached. The system is then maintained under vacuum
for 2 h and left in a closed vessel at room temperature
for 3 days after which time a transparent solidified gel
is recovered. The surfactant is then removed by calcination at 560 C for 4 h using a ramp rate of 1 C/min.
The catalysts are denoted 2RhSiAl20, 2PtSiAl20,
2IrSiAl20 and 2RuSiAl20 in the following.
To determine the specific surface area and the
porosity of the materials, adsorptiondesorption of
nitrogen at 77 K was performed using an automated
volumetric Analsorb 9011 instrument. Samples were
outgassed overnight at 200 C under vacuum prior to
these experiments. The surface area was determined
using the BET formalism [30] and the pore diameter
was estimated using the s method. Various methods
were used to estimate the size of the metal particles
and the metal dispersion, including H2 chemisorption,
X-ray powder diffraction (XRD) and transmission
electron microscopy (TEM) on the reduced materials.
XRD data were recorded on an automated Philips
XPert diffractometer with Cu K radiation, in an
interval of 1827 2 which corresponds to the region of the metal (1 1 1) reflection. The breadth of
this line (full width at half height) allowed a first estimation of the average metal particle size by use of
the Scherrer relation [31], considering contributions
from particle stress and instrumental broadening to be
negligible. The validity of this hypothesis is justified
by the closely similar values for the average metal
particle size obtained from XRD and TEM. TEM
observations were made on samples prepared as extractive replicas using a JEOL 1200 EX operating at
100 kV. The accessible metal surface was measured
133
by H2 chemisorption using a Micromeritics instrument (ASAP 2010C). Samples were first flushed in a
flow of helium, and then evacuated before chemisorption with H2 at 300 C. The metal dispersion value so
derived is directly related to the metal particle size by
the relation: D = 1000/d, where D (%) is the metal
dispersion and d the metal particle diameter in .
Simulation of coking and oxidative regeneration of
the 2RhSiAl20 catalyst enables an assessment of the
stability under these conditions. A saturated solution
was prepared with 0.1 g of anthraquinone in 20 ml
of THF, and the reduced catalyst impregnated with a
quantity of this solution. The catalyst was left to dry for
12 h in a closed vessel at 30 C, then dried at 65 C for
1 h. Three impregnation/drying cycles were employed
to assure a high level of adsorption of carbonaceous
material. To simulate coking, the carbon-containing
catalyst was then heated under nitrogen at 100 C for
2 h and at 400 C for 2 h (ramp rate 2 C/min) and
then regenerated in air at 120 C for 2 h and at 560 C
for 2 h (ramp rate 2 C/min). The coked/regenerated
catalyst was re-analysed by H2 chemisorption, so allowing any changes in the metal particle size and the
textural properties of the material to be followed. In
addition, the surface area and pore characteristics were
re-determined by N2 adsorption.
The activity of the four catalysts in the hydrogenation of naphthalene was first investigated in a
fixed bed lab-scale microreactor, operating at atmospheric pressure, at 200 C and 300 C. The bed,
containing 200 mg of the catalyst first reduced under
H2 /N2 , is in contact with a 10 ml naphthalene/He
(0.1 g/10 ml) continuous flow. The reaction products
were analysed on-line by a Hewlett-Packard 5890 gas
chromatograph.
Following this evaluation at atmospheric pressure,
the catalytic activity was fully investigated at 6.0 MPa
using 2RhSiAl20. Here, the set-up made use of a stainless steel tubular reactor (i.d. 8 mm; length 54 cm),
heated by an electric. The catalyst was crushed and
sieved to 1420 mesh and 6 cm3 were placed in the
isothermal zone of the reactor. Before the tests, the
catalyst was activated in a 200 ml/min H2 flow, using a programmed increase of the temperature from
room temperature up to 350 C. The catalyst temperature was determined during the tests using a 0.5 mm
J-thermocouple sliding in a stainless steel capillary
tube inside the catalytic bed. A 10 wt.% naphthalene
134
Table 1
Textural properties, dispersion and metal particle size of 2RhSiAl20, 2PtSiAl20, 2IrSiAl20 and 2RuSiAl20
2RhSiAl20
2PtSiAl20
2IrSiAl20
2RuSiAl20
Fresh
Regenerated
Used
Fresh
Fresh
Fresh
660
2.2
18
78
670
2.2
15
66
610
2.1
1
4.4
760
2.2
34.4
85
653
2.2
50
121
641
2.2
29
120
5.5a
4.0b
4.0c
6.7a
5.0b
4.0b
2.9a
3.0b
3.0c
2.2a
2.8b
2.0c
3.6a
3.0c
can be compared to those for silico-aluminates described in previous work [19] pertaining to materials free from additional metal components. The
SiO2 /Al2 O3 (Si/Al = 20) system had a specific surface area of 999 m2 /g and a pore diameter of 2.6 nm.
The incorporation of a metal in the structure therefore leads to a slight decrease in the surface area
but the pore diameter and the mesoporous character
are maintained. These textural properties can also be
compared to those for other reported Rh-, Pt-, Ir- and
Ru-containing catalysts prepared by solgel methods.
RhSiO2 and RhSiO2 /Al2 O3 systems have surface
areas of 550700 and 375 m2 /g, respectively [32,33],
while those for Ru/Al2 O3 , Ru/SiO2 , Ir/Al2 O3 and
Pt/Al2 O3 systems vary from 100 to 304 m2 /g [3437].
Importantly, in the context of catalytic application,
the specific surface area and pore diameter of the
2RhSiAl20 catalyst are unaffected by the simulated
coking and regeneration process, and the textural properties are essentially identical to those of the fresh material. Finally, following catalytic testing at 6 MPa and
up to 340 C, the surface area was re-determined and
found to have decreased by ca. 7%, while the nature
of the porosity remains unchanged (Table 1).
The extractive replica TEM of Rh particles from
2RhSiAl20 is shown in Fig. 3, and the X-ray diffraction pattern over the region of diffraction from (1 1 1)
planes of rhodium metal in Fig. 4. The 2% Rh-, Pt-,
Ir- and Ru-containing materials are characterised by
metal dispersions of 18, 34, 50 and 29% and metal
surface areas (per gram of metal) of 78, 85, 121 and
120 m2 /g, respectively, Table 1. The metal particle size
calculated from these dispersion values, is 5.5 nm for
Rh, 2.9 nm for Pt, 2.2 nm for Ir and 3.6 nm for Ru.
Measurement of the diameter of >500 particles in the
TEM micrograph of RhSiAl20 provided an indication of the distribution of particle size. The method
employed is that described by Gallezot and Leclercq
[38] and leads to the histograms shown in Fig. 5.
The first of these provides
in diameter
a distribution
with a mean diameter of ni di / ni , while the secondis a quadratic
distribution with a mean diameter
of
ni di3 / ni di2 (ni : number of particles and di :
mean diameter, in each successive interval). The second distribution is probably the most pertinent since
the catalyst activity is directly linked to the metal surface area. The distribution is narrow, with 46% of the
rhodium metal particles of size between 3 and 4 nm
135
136
of around 20% in metal particle size. This probably corresponds to metal sintering caused by particle
ripening and aggregation, and could contribute to a
loss of active surface area of the catalyst, which could
in turn exert an influence on the catalytic reactivity
[49]. Experimental observations demonstrate that the
stability of metals and hence their resistance to sintering, increases with increase in melting point of the
metal. It has been shown, for example, that stability
increases in the sequence nickel, palladium, platinum
and rhodium, which concurs with the sequence of
increasing melting point [50]. In the present case,
the sintering is linked to the different thermal treatments used during catalyst regeneration. However, the
results obtained are promising since without any optimisation, the textural properties remain unchanged
and the dispersion value shows only a slight decrease.
After catalytic reaction with naphthalene, the metal
particle size estimated from width of the X-ray diffraction line is unchanged (Table 1). However, hydrogen
chemisorption measurements provided an unrealistically low dispersion, which certainly is a result of the
deposition of heavy products on the catalyst surface
that prevent access to the metal by H2 .
Fig. 5. Number and area distribution of rhodium particles in
2RhSiAl20.
are slightly lower than that estimated from chemisorption of hydrogen (5.5 nm). However, the values concord sufficiently well to allow us to conclude that all
the metal is accessible to hydrogen, and that no side
phases are formed. The metal particle sizes of the
four catalysts may be compared to others previously
reported systems containing Rh, Pt, Ir and Ru such
as Rh/SiO2 , Rh/Al2 O3 or Rh/SiO2 /Al2 O3 , containing
from 0.5 to 5 wt.% of Rh: 1.35 nm [32,33,3944],
such as zeolites containing Pt incorporated by impregnation: 7.311.3 nm [45], or Ir/-Al2 O3 and Ir/SiO2 :
1.63 nm [46] or Ru/Al2 O3 : 2.1 and 3 nm [47,48]. In
summary, in these various rhodium metal-containing
systems, the metal particle size depends on the metal
content, the support, the surfactant and the method of
incorporation.
After impregnation with anthracene, reduction
and oxidative regeneration, the dispersion results on
2RhSiAl20 show a decrease, linked to an increase
137
Table 2
Conversion and product distribution at 200 and 300 C and atmospheric pressure given by mesoporous silico-aluminates containing dispersed
Rh, Pt, Ir and Ru
Catalyst
Yield (%)a
Cyclohexane
C1 C4
Toluene,
o-xylene
Alkyl- Decadiene
benzenes
At 200 C
2RhSiAl20
2PtSiAl20
2IrSiAl20
2RuSiAl20
96.3
100
95.2
95.0
2.3
97.4
16.5
2.8
97.7
0.7
83.3
97.0
0.2
0.2
0.2
0.2
At 300 C
2RhSiAl20
2PtSiAl20
2IrSiAl20
2RuSiAl20
14.1
13.5
9.6
9.0
2.1
75.3
94.0
83.4
77.9
1.4
1.0
1.1
3.5
1.0
1.1
5.6
2.1
5.5
7.1
3.0
7.3
8.8
7.1
3.0
3.1
5.6
3.0
0.8
1.3
1.9
HMW hydrogenolysis
and/or ring-opening
products
Most interesting is the change in product distribution observed at 300 C, with a significant degree of
formation of molecules resulting from ring-opening
reaction, representing ca. 20% of the reaction products given by supported Rh and Ru catalysts, 13% of
those given by the Ir functionalised sample and 6%
given by material containing Pt. The high selectivity
in high molecular weight products (mainly decadiene) of the 2RhSiAl20 to decadiene is of particular
interest in the context of increase of cetane number
of diesel by hydrodearomatisation, and the reactivity towards hydrogenation and hydrogenolysis/ring
opening of naphthalene by this catalyst was thus investigated more completely at high pressure, using
various reaction conditions.
3.2.2. Catalytic activity at 6 MPa
At 6 MPa and at temperatures between 260 and
340 C (Table 3), a naphthalene conversion of 9899%
Table 3
Catalytic activity as a function of temperature of 2RhSiAl20 towards hydrogenation and ring opening of naphthalene at 6 MPa
T ( C)
Conversion
(%)
Tetralin
(yield %)
Decalin trans
(yield %)
Decalin cis
(yield %)
HMW products
(yield %)
C balance
( %)
220
260
300
340
260
95.6
98.0
98.7
95.1
98.3
84.2
79.2
29.3
23.2
78.6
2.1
6.3
28.1
9.1
6.0
5.9
8.5
6.5
1.5
8.5
1.6
3.6
30.8
33.7
3.6
1.8
0.4
4.0
27.6
1.6
138
Fig. 6. Influence of the H2 /naphthalene molar ratio on conversion and product selectivity at 260 C (a) and 300 C (b), using
2RhSiAl20. () Conversion; (+) carbon balance; () tetralin; ()
decalin trans; ( ) decalin cis; () HMW.
139
4. Conclusion
Highly dispersed metal particles embedded within
a supermicroporous/mesoporous silicoaluminate support may be prepared by an approach exploiting
140
Acknowledgements
Financial support under Brite-EuRam Project
BRPR-CT97-0560 is gratefully acknowledged.
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