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73-LubS-16
R. S. GREGORY
Manager, Research and Development,
Kingsbury, Inc., Philadelphia, Po.
Operating Speeds
Mem. ASME
As part of a continuing research program, a standard 101/2 in. dia thrust bearing, of
the tilting-pad, self-equalizing type, was tested at shaft speeds up to 11,000 rpm and
bearing loads ranging up to 400 psi.
The bearing and lube oil system were instru
mented to measure bearing performance under laminar and turbulent operating condi
tions.
The effects of varying the oil feed rate on bearing temperature and power loss
are discussed in this paper. Some observations on the laminar to turbulent transition
regiol are included.
Significance
tail.
and pad temperatures under variable load", speed, and oil flow.
bearings.
Introduction
101;'
in.
A petroleum-based, light
as a
4000
to
11,000
rpm, and
bearing loading was varied from "no load" to 400 psi, based upon
a bearing area of
55.1
sq in.
The double
(loaded and slack) that comprise the double thrust bearing under
going test are identical in design and size.
1.
if presented now.
More
Fig. 1
Discussion on this paper will be accepted at ASME Headquarters until July 9, 1973
"
bearing plus the rotating seal rings and stationary oil control ring.
bearing absorbs the imposed thrust load and operates with a rela
Under
type, with a babbitt O.D. of 10 1/2 in. and an I.D. of 5 1/. in.
Pad
this condition, the slack side bearing operates with only the in
55.1 sq in.
bearing.
housing.
tion into the turbulent regime, it can easily be shown that the
shaft speed than a loaded bearing, owing to its thicker film thick
journal bearings are of the tilting pad type, 5.0 in. dia X 2 1/. in.
ness.
applied to the aft end of the sliding housing causing the housing
to move forward a small amount within the limits of bearing end
Test Apparatus
Mechanical Arrangement.
The con
The turbine is
Two
Each housing
The
Teflon
oil seal rings are used to contain the oil in the thrust bearing area
and prevent leakage either into the journal bearing cavity or out
of the housing.
play.
Thrust
force, both thrust bearing "A" and "D" experience the same
loading, while thrust bearings "B" and"C" remain unloaded.
This duplicate arrangement permits a check of repeatability
when two identical bearings are installed in the test rig.
Con
ported in this paper include those for a double 101/. in. thrust
SLIDING HOUSING
JOURNAL 2
FLEXIBLE COUPLING
FORCE
INPUT:
LOADED BEARING
Fig.
Fig.
ROTATION
....
Fig.
Fig.
Transactions 01 the AS M E
transducer.
All
drain
lines
600
are
400
300
oc
200
0
a..
w
til
a:
0
:;
en tOO
Fig. 5 shows
til
0
...J
60
0
a.. 50
Cl
applied thrust load carried by each pad of the loaded bearing and
40
./
::/
%-
It,oOORPM
10,000RPM
9000RPM
8000 RPM
7000 RPM
'/
<I
A larger
load cell is mounted on the end of the sliding housing for the
purpose of measuring the total applied thrust load.
80
a:
w
100 PSI
30
All trans
20
Procedure.
typical
test
run
was
performed
at
FLOW RATIO,(GPMTOTAI./ HP
6
100
Fig.
at
psi load
order, nor has any run been made at 6000 rpm to date.
Addi
tional tests at shaft speeds above 11,000 rpm are planned for
the futme.
As
rt
600 r-------.--r--.-.--r.-TO-r-.
400
300 PSI
11.000 RPM
10,000 RPM
300
9000RPM
[5200
Test Results
Effects of Oil Flow Rate on Bearing Power Loss.
a..
The experimental
dividing the total oil flow (in gallons per minute) supplied to both
80
[5
60
a..
Cl
z
CD
50
30
Thus
20
Losses due to
7000 RPM
40
0:
100
...J
til
8000RPM
w
til
a:
o
MEASURED l
5000RPM
'l
4000RPM" ..
When plotted on
log-log scale, the three val lies of power loss consislently plot as
straight. lines for each shaft speed.
01'
Fig. 7
at
300
Con
peraturcH.
of 54 gallons per minule, the 10111.1 bearing power loss will be 202
horsepower.
It
01' a
and correct for their respective oil flow rutio of 0.267 and 0.180,
emphasiing the fact that the pertinent oil flow ratio must be
stipulated in any analysis of bearing performance.
The array
bearing pad.
some in terest to
bearing designers.
peratUl'es are obviou sly more important than leading edge values
ated with t.he turbulent regime after passing through the tmnsi
tion point.
Single thermocouple
Such a plot is presented in Fig. 10 for the "no load" case of the
pad equalizes each time t.he test rig is started, but also due to
Therefore
250
..
higher, but the pad average temperature does give a good approxi
o 4000 RPM
240
c 5000 RPM
230
;;:: 210
1lJ
....
.. 11,000 RPM
..
o.
C
60
180
160
0
0
170
The influence that the oil flow ratio alone exer ts on pad tem
100 PSI
100
, 00 RPM
!-.
1lJ
'" 190
<t
a:
1lJ
perature can be seen from Fig. 0 plotted for a constant 100 psi
7000 RPM
8000 RPM
200
?i
0
<t
a.
6
0
9000 RPM
. ..
load.
220
shaft speed be
gpm.
Even
laminar-Turbulent
Region.
literuture for severul years that. bearing power loss will exceed
Traditionally this phenomenon
Fig. 9
700,-------r---,--.--r-r-rT"rn
500
290
280
g
e.
I>
E)
-
270
:>
PAD MAX.
210
:lE
FL.OW RATIO", 0 . 3
____
o
a.
1lJ
f.I)
a:
o
:z:
vi 100
3
AVG.
TEMP.
PAD
230
220
a:
-0-
f.I)
250
\i
300
a:
1lJ
3200
TEMPS.
240
NO LOAD
10,000 RPM
260
u.
400
a:
1lJ
a.
.
ii:
<t
1lJ
<Xl
200
eO
60
50
40
30
190
20
180
110
160
10 ...L______+-__...L--\__L--L-L..J..-L-j....L.
.I
---'
150-+-----+----J
o
Fig.
100
2000
200
300
400
BE ARING LOADING, (PSI)
4000
10,000
'0
Transactions of the AS M E
Table
Bearing
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
Loaded
Slack
700
Load
(psi)
rpm
No load
No load
No lo ad
No lo ad
No load
No load
No lo ad
No load
100 psi
100 psi
100 psi
Re
5 ,000
5,000
7,000
7,000
8 ,000
8,000
!l,000
!l,000
5,000
5,000
7,000
7,000
9 ,000
fl,OOO
100 psi
10 ,000
10 ,000
5 ,000
5,000
7,000
7,000
11 ,000
11 ,000
13 ,000
13 ,000
300 psi
300 psi
300 psi
300 psi
Experimental
sta tus
Predicted
status
34!l
34fl
500
500
580
580
6,)8
658
212
550
3 fiO
721
511
870
603
!l34
146
892
242
121;)
477
1 824
61 8
2137
500
Laminar
Laminar
Laminar
Laminar
Transition
Transition
Turbulent
Turbulent
Laminar
Laminar
Laminar
Turbulent
Laminar
Turbulent
Turbulent
Turbulent
Laminar
Laminar
Laminar
Turbulent
Laminar
Turbulent
Laminar
Laminar
Laminar
Laminar
Transition
Transition
Tmbulent
Turbulent
Laminar
Laminar
Laminar
Turbulent
Laminar
Turbulent
TllI'bulent
Turbulent
Laminar
Turbulent
Laminar
Turbulent
Laminar
TUl'bulent
Turbulent
Turbulent
400
100 PSI
300
__
<.0
Z
a:
<t
w
CD
40
30
20
?
?
4000
2000
SHAFT SPEED. ( RPM)
tion can be seen due to the fact that both the loaded and slack
bear ings are operating with approximately the same value of
film thickness.
200
a.
w
VI
a:
0
=VI 100
VI
0
.J 80
a:
w
60
0
a. 50
Fig.
11
10pOO
100
psi
700
Equation (1)
500
Re
pUho
(1)
J.I
Al
FLOW RATIO = 0. 3
__
::l100
0
.J
a:
w
0
a.
<.0
Z
a:
<t
w
CD
for the "no load" case at approximately 8000 rpm, based on the
use of calculated values of film thickness and viscosity and with
an oil flow ra tio of 0.47.
-0-
w
VI
a:
0
=-
300 PSI
300
200
400
80
60
50
40
30
20
two, clear
transitional points.
The first
occurs between 5300 and 6400 rpm, the second between 8 800 and
9700 rpm.
2000
4000
Fi.
12
10pOO
300
psi
Experimen tal
is some con flict, since the calculated Reynolds number for the
slack side bearing at 5000 rpm is 8!l2, which exceeds the critical
value of 580.
the bearing is still opera ting in the laminar regime at this speed.
I Abramovitz, S., "Turbulence in a Tilting-Pad
TRANS. ASME, \'01. 78, Jan. 1956, pp. 7-11.
Thrust Bearing,"
Table 2
0.8
0.6
Q.
x
"
O..
e
il:
0.3
fi
0:
0.2
0.1
Shaft speed
rpm
Maximum
4000
.5000
7000
8000
9000
10,000
11 ,000
0.630
0.491
0.340
0.290
0.25 8
0.239
0.209
Average
0.5 84
0.471
0.335
0.284
0.241
0.211
0.181
0.601
0.479
0.344
0.2 8 8
0.250
0.224
0.1 9 8
700
3
II-
500
2 00
Fig.
13
4000
10POO
SHAFT SPEED ,(RPM)
400
300
300 PSI
VARIABLE FLOW RATIO
200
700r-------r---_.--r-,-_.,-_."
Q.
w
fI)
2l
!.
fI)'
fI)
500
400
100 PSI
300
200
9
ffi
Q.
t!)
50
t!)
z
40
it:
.q
w
a!.
30
100
80
20
60
50
40
30
.q
60
Q.
a:
o
fI)
80
a:
!.'
100
0
..J
Fig.
20
15
300
psi
A typical curve relating oil flow rate and shaft speed is shown
i n Fig. 13.
14
100
mental work.
psi
It is apparent
from the data presented here that this is indeed the case.
It is
How
as a
Figs. 14
The changing
flow ratio makes the change in slope of the curve at the transition
point more apparent.
tionrrl print denotes where the slack side bearing first enters the
turbulent regime.
Conclusions.
speeds to locate the tmbulenL tmnsition region fo ' the loa led
bearing with con"isteney.
Transactions 01 the AS M E
'imUnrly, bearin
0. numbel'
temperaturcs
or rcason
including
For example,
maximum pad tr ail i ng edge tempera lIrc. werc in excess of 2!J0 deg
com
F during l'Uns made tit !lOUO rpm under certain flow conditions.
By
from laminar to turbulent fluid flow for both the loaded and
It
unloaded
As such,
perature.
The difficulty associated with using a value of Reynolds number,
calculated for
'ides of
that the Oil Flow Ratio shares with the oil temperature rise across
design.
lisa
Acknowledgments
of
For ex
ample, the use of hot end play values instead of the normal cold
in this paper.
PriDted iD U, S. A.