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THE

E ELE
ECTR
RIC C
COM
MPAN
NY
Specialists
s in Rewinding
g and Repairing Industrial Motors and G
Generators
57
74/1 Negambo Road, Mabo
ole, Wattala. Tel : 2935158
8 / 2931879 F
Fax : 2935158
8 E-mail :ele
ectrico@sltnett.lk
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25th Auugust 2016

DETAILED METHOD
M
STATEM
MENT OF THE REP
PAIR
CUST
TOMER
MACH
HINE

: UP COUN
NTRY POW
WER SUPPL
LY INTERN
NATIONAL P
PVT, LTD.
: 1.6 MW 6.6
6 KV ALT
TERNATOR
R

The altternator stator will be brou


ught to our wo
ork-shop at Wattala.
W
After obtain windiing connection method annd other data
the exiisting winding
g will be removed.

Foreiggn particles wiill be removed from the staator. The stattor core will bbe cleaned annd washed., cllean and washh the stator
core annd the alternaator housing. Lamination
L
core and the in
nner housing will be sprayy painted. Thee arcing rings will be
insulatted with micaa tape snfd fib
bre glass tape..

The im
mported rewou
und coils willl be pre- heat and installed
d to the stator slots as per thhe data taken.

After iinstalling the coils, slot porrtion will be slightly


s
hydraaulically presssed, fill the gaap with suppllied insulationn and wedgess
will innserted to secu
ure the coils in
n the slots.

The cooils will grou


uped in to 18 by connecting 5 coils series
s
togethher. Silver sooldered connnections willl be insulated
d
mica ttape, sealer tape
t
and finaally with fibrre glass tapee.

Thereaafter, coil grou


ups will be co
onnected, 6 in
n series to obttain the conneection of 6 poole STAR.
After iinitial testing stator will bee baked in thee oven and will be spray vaarnished 2 tim
mes.
Techniicians will bee sent to the siite to clean, wash,
w
bake and
d varnish the Main rotor, E
Exciter rotor and Exciter fi
field windingss.
The foollowing test readings
r
will obtained after varnish and
d bake the stattor winding.

1.
2.
3.
4.
5.

Line to earrth insulation


n readings of the 3 phasees.
Phase to phase insulatiion readingss.
Polarizatio
on index testt using Norm
ma unilap iso x insulattion tester, S
Swisterland.
Winding condition
c
test using AL
LLTEST PR
RO 31 windding conditioon analyzer, USA.
Winding reesistance tesst using EX
XTECH miilliohm meteer, USA.

M.Macckenzie Alwis
Managging Partner.
The Ellectric Compaany

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