INDUSTRIAL TRAINING AT SHREE SIDDHA ENGINEERS, PUNE

Chapter 1
1. INTRODUCTION
SHREE SIDDHA ENGINEERS in an ISO 9001:2008 company Established in 2002, they
have established themselves as one of the leading manufacturers of MANUFACTURERS OF
CNC TURNED AND MACHINING COMPONENTS
During 12 years of their experience they have rendered their services to various industries. Their
manufacturing unit is ISO 9001-2008 certified with fully equipped, latest measuring instruments.
Being in this field for more than ten years and they guarantee the quality of any product
manufactured by them. Both the partners of the company are engineering graduates and are
having experience of more than 15 years in the same field.

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Chapter 2

COMPANY PROFILE

2.1 SERVICES & MAJOR FUNCTIONS

2.1.1. The infrastructure of the Engineering Workshops could provide the following listed
services to its consumers in their own company.

C.N.C. (Computerized Numerical Control) Machine

a. CNC SAFAL TURN-5 (OD 150mm Length 250)

b. CNC PRIDE (OD 270mm Length 450mm)
c. CNC PMT (OD 100mm Length2 200mm)

TRAUB Machines

a. TRAUB ABHIJAT (A25 OD 25mm :-5 NOS)

b. TRAUB ABHIJAT (A32 OD 32mm :-1 NOS)

Vertical Drilling & Tapping Machines

Band Saw

Second Operation Machine THU32

Grinding Machine

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2.1.2. List of services in other industries that are visited

In Mahesh Engineering Works

- VMC (Vertical Machining Centre) Machines, 2 Nos.

- CNC Machines, 4 Nos.
- Band Saw (Double Column, Automatic Feed) Machine, 1Nos.

In Utkarsh Engineering Works

- Center-less Grinding Machine, 6 Nos.

- Thread Rolling, 3 Nos.
- Burnishing Machine, 1 Nos.

In Trimurti Heat Treatment shop

- Pit Type Case Carburizing Furnace, With oil tank, (I.D.-550 mm & depth-1800 mm)
- Tempering Furnace (I.D.-550 mm & depth-1800 mm)
- Blackodising Process
- Phosphate Coating

In Avirat Engineering Works

- Horizontal Milling Machines, 3 Nos.

In Pragati pressing

2.2 DIFFERENT SECTIONS

Raw Material

TRAUB Section

Production Area

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Inspection Point

Rejection Area

Dispatch Area

2.3. CLOSE RELATIONSHIPS

The Shree Siddha Engineering has close relationships with the following companies:

Mahesh Engineering Works

Utkarsh Engineering Works

Trimurti Heat Treatment

Avirat Engineering Works

Punching

Coating

2.4 CUSTOMERS

FLEETGUARD FILTERS PVT LTD

STANDARD PLASTICS,PUNE

ANANDAS METAL INDUSTRIES

GENUNE MFG.CO., MUMBAI

MUTHA ENGINEERING PVT LTD SATARA

QUALITY ENGINEERING,PUNE

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T.V.SUPER FILTER INDUSTRIES, JAMMU

UTKARSH ENGINEERING WORKS,PUNE

Chapter 3

PLANT PROFILE
3.1 SERVICES & MAJOR FUNCTIONS
1. CNC Machining Centre

Numerical control (NC) is the automation of machine tools that are operated by precisely
programmed commands encoded on a storage medium, as opposed to controlled manually via
hand wheels or levers, or mechanically automated via cams alone. Most NC today is computer
(or computerized) numerical control (CNC), in which computers play an integral part of the
control.
In CNC machine the program is stored in the memory of the computer. The programmer can
easily write the codes, and edit the programs as per the requirements. These programs can be
used for different parts, and they dont have to be repeated again and again.
Compared to the NC machine, the CNC machine offers greater additional flexibility and
computational capability. New systems can be incorporated into the CNC controller simply by
reprogramming the unit.

Different Types of Machines in Company

- CNC SAFAL TURN-5 (O.D. 150mm & Length 250)

- CNC PRIDE (O.D. 270mm Length & 450mm)
- CNC PMT (O.D. 100mm & Length 200mm)

How the CNC Machine Used?

The CNC machine comprises of the computer in which the program is fed for cutting of the
metal of the job as per the requirements. All the cutting processes that are to be carried out and
all the final dimensions are fed into the computer via the program. The computer thus knows

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what exactly is to be done and carries out all the cutting processes. CNC machine works like the
Robot, which has to be fed with the program and it follows all your instructions.
Some of the common machine tools that can run on the CNC are: Lathe, Milling machines,
Drilling Machine etc. The main purpose of these machines is to remove some of the metal so as

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Figure 1 Industrial layout

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to give it proper shape such as round, rectangular, etc. In the traditional methods these machines
are operated by the operators who are experts in the operation of these machines. Most of the
jobs need to be machined accurately, and the operator should be expert enough to make the
precision jobs. In the CNC machines the role of the operators is minimized. The operator has to
merely feed the program of instructions in the computer, load the required tools in the machine,
and rest of the work is done by the computer automatically. The computer directs the machine
tool to perform various machining operations as per the program of instructions fed by the
operator.
You dont have to worry about the accuracy of the job; all the CNC machines are
designed to meet very close accuracies. In fact, these days for most of the precision jobs CNC
machine is compulsory. When your job is finished, you dont even have to remove it, the
machine does that for you and it picks up the next job on its own. This way your machine can
keep on doing the fabrication works all the 24 hours of the day.
Most of the manufacturing companies are now equipped with the CNC machines as the
markets have got very competitive; however, getting the expert labours for operating these
machines is becoming quite difficult. Even the machine operators of these days prefer to operate
the machine by programming instead of operating it manually. In most of the machine tools
training institutes the new operators are taught manual machining as well as CNC machining and
programming.
2. TRAUB Machine

These machines find application in Automobile, Electronic, Electrical, textile & general
engineering Industries. The spindle of the machine is manufactured from alloy case
hardening steel. It is accurately machined in house and the threads are ground.

The machines are available in various Models as per Spindle capacity mainly AL-15, AL25, AL-32, Al-42, AL-60 and Deluxe AL-25, Deluxe AL-32. While in the SSE, there are
two machines namely TRAUB ABHIJAT (A25 OD 25 mm:-5 NOS) & TRAUB
ABHIJAT (A32 OD 32 mm :-1 NOS)

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Figure 2 Traub machine

In TRAUB machine, for every new job we have to change the cams. This is done by the
old man Mr. Jadhav, with their large experience.

3. Vertical Drilling Machine

A machine for making holes with removal of chips. Drilling machines are used for
drilling, boring, countersinking, reaming, and tapping. Several types are used in
metalworking: vertical drilling machines, horizontal drilling machines, centre-drilling
machines, gang drilling machines, multiple-spindle drilling machines, and specialpurpose drilling machines.

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Figure 3 Vertical drilling machine

Vertical drilling machines are the most widely used in metalworking. They are used to make
holes in relatively small work-pieces in individual and small-lot production; they are also used in
maintenance shops. The tool, such as a drill, countersink, or reamer, is fastened on a vertical
spindle, and the work-piece is secured on the table of the machine. The axes of the tool and the
hole to be drilled are aligned by moving the work piece.

On the vertical drilling machine we can also perform tapping operation. In tapping we
just need to replace the drilling tool with tapping tool. At the time of tapping we need one
attention that, while tool is feeding in direction is clockwise or counter-clockwise but
while removing tool we have to revert that direction. Otherwise tool will break or
damaged.

4. Grinding Machines-

In metalworking, a machine tool designed to remove material from workpieces by means of an

abrasive tool. The first modern grinding machine (a universal cylindrical grinder) was built in
1874 in the USA. Initially, grinding machines operated with disks, or grinding wheels, made
from solid pieces of natural abrasive rocks; stronger wheels of pulverized natural abrasives later
came into use. The invention in 1893 of a method of making artificial.
a. Cylindrical Grinding MachineWALCHAND INSTITUTE OF TECHNOLOGY, SOLAPUR.

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Figure 4 Grinding machine

Cylindrical grinding machines are the most common type. In such machines the work
piece is carried on centres or in a chuck (Figure 1, a) and rotated in a direction opposite to that of
the grinding wheel; together with the table of the machine, the work-piece executes reciprocating
motion. At the completion of every single (or double) traverse of the table, the grinding wheel is
shifted transversely by an amount equal to the cutting depth (see MACHINING). External
cylindrical and conical surfaces and the ends of work pieces are usually ground on cylindrical
grinding machines. Indeed, or plunge, grinding is used to grind external cylindrical, conical, and
irregularly shaped surfaces with a wide wheel (wider than the dimension of the work
piece); in this case there is no longitudinal feed.

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b. Belt Grinding

This is used for surface grinding of finished job. In that material removal rate is
comparatively with other machines is low.

Figure 5 Belt grinding

5. Band Saw (Single Column Manual feed)-

Figure 6 Band saw

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This is generally used for cutting of circular bars. Horizontal band saws hold the work
piece stationary while the blade swings down through the cut. This configuration is used to cut
long materials such as pipe or bar stock to length. Thus it is an important part of the facilities in
most machine shops. The horizontal design is not useful for cutting curves or complicated
shapes. Small horizontal bandsaws typically employ a gravity feed alone, retarded to an
adjustable degree by a coil spring; on industrial models, the rate of descent is usually controlled
by a hydraulic cylinder bleeding through an adjustable valve. When the saw is set up for a cut,
the operator raises the saw, positions the material to be cut underneath the blade, and then turns
on the saw. The blade slowly descends into the material, cutting it as the band blade moves.
When the cut is complete, a switch is tripped and the saw automatically turns off. More
sophisticated versions of this type of saw are partially or entirely automated for high-volume
cutting of machining blanks. Such machines provide a stream of cutting fluid re-circulated from
a sump, in the same manner that a CNC machining center does.
7. Spot Welding Machine-

Spot welding involves three stages; the first of which involves the electrodes being
brought to the surface of the metal and applying a slight amount of pressure. The current
from the electrodes is then applied briefly after which the current is removed but the
electrodes remain in place for the material to cool. Weld times range from 0.01 sec to
0.63 sec depending on the thickness of the metal, the electrode force and the diameter of
the electrodes themselves.

The equipment used in the spot welding process consists of tool holders and electrodes.
The tool holders function as a mechanism to hold the electrodes firmly in place and also
support optional water hoses that cool the electrodes during welding. Tool holding
methods include a paddle-type, light duty, universal, and regular offset. The electrodes
generally are made of a low resistance alloy, usually copper, and are designed in many
different shapes and sizes depending on the application needed.

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Figure 7 Welding machine

The two materials being welded together are known as the work pieces and must conduct
electricity. The width of the work pieces is limited by the throat length of the welding
apparatus and ranges typically from (13 to 130 cm). Work piece thickness can range from
(0.20 to 32 mm).

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Chapter 4

4. MEASURING INSTRUMENTS
4.1. Vernier Caliper-

Figure 8 Vernier caliper

Parts of a Vernier caliper
1. Outside large jaws: used to measure external diameter or width of an object
2. Inside small jaws: used to measure internal diameter of an object
3. Depth probe: used to measure depths of an object or a hole
4. Main scale: scale marked every mm
5. Main scale: scale marked in inches and fractions
6. Vernier scale gives interpolated measurements to 0.1 mm or better
7. Vernier scale gives interpolated measurements in fractions of an inch
8. Retainer: used to block movable part to allow the easy transferring of a measurement

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4.2. MicrometerBasic Types
The topmost image shows the three most common types of micrometer; the names are based on
their application:

Outside micrometer (aka micrometer caliper), typically used to measure wires, spheres,
shafts and blocks.

Inside micrometer, used to measure the diameter of holes.

Depth micrometer, measures depths of slots and steps.

figure 9 Outside micrometer

figure 10 Inside micrometer

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4.3. Height gauge-

Figure 11 Height gauge

It used to measure height of the particular job.

It is also used to measure vertical distance of job.
There are two types, one is digital & another is analog.

4.4. Rockwell Hardness Tester-

The Rockwell scale is a hardness scale based on indentation hardness of a material. The
Rockwell test determines the hardness by measuring the depth of penetration of an
indenter under a large load compared to the penetration made by a preload. There are
different scales, denoted by a single letter, that use different loads or indenters. The result
is a dimensionless number noted as HRA, HRB, HRC, etc., where the last letter is the
respective Rockwell scale.

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The determination of the Rockwell hardness of a material involves the application of a

minor load followed by a major load. The minor load establishes the zero position. The
major load is

Figure 12 Rockwell Hardness Tester

applied, then removed while still maintaining the minor load. The depth of penetration from the
zero datum is measured from
a dial, on which a harder material gives a higher number. That is, the penetration depth and
hardness are Standards

International (ISO)

ISO 6508-1: Metallic materialsRockwell hardness testart 1: Test method (scales A, B, C, D,

E, F, G, H, K, N, T)
ISO 2039-2: PlasticsDetermination of hardnessPart 2: Rockwell hardness

US standard (ASTM International)

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ASTM E18: Standard methods for Rockwell hardness and Rockwell superficial hardness of
metallic materials
Inversely proportional. The chief advantage of Rockwell hardness is its ability to display
hardness values directly, thus obviating tedious calculations involved in other hardness
measurement techniques.
It is typically used in engineering and metallurgy. Its commercial popularity arises from
its speed, reliability, robustness, resolution and small area of indentation.
In order to get a reliable reading the thickness of the test-piece should be at least 10
times the depth of the indentation. Also, readings should be taken from a flat perpendicular
surface, because convex surfaces give lower readings. A correction factor can be used if the
hardness of a convex surface is to be measured.

4.5. GO & NOGO Gauge

A Go-No gauge (or Go/no go) refers to an inspection tool used to check a workpiece
against its allowed tolerances. Its name derives from its use: the gauge has two tests; the
check involves the workpiece having to pass one test (Go) and fail the other (No Go).

Figure 13 GO & NOGO Gauge

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It is an integral part of the quality process that is used in the manufacturing industry to ensure
interchangeability of parts between processes, or even between different manufacturers.

Go NOGO gauge is a measuring tool that does not return a size in the conventional sense, but
instead returns a state. The state is either acceptable (the part is within tolerance and may be
used) or it is unacceptable (and must be rejected).
They are well suited for use in the production area of the factory as they require little
skill or interpretation to use effectively and have few, if any, moving parts to be damaged in the
often hostile production environment.

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CONCLUSION
There were many things that I have experienced and learned in 15 days of my
INDUSTRIAL TRAINING at SHREE SIDDHA ENGINEERS. The whole training period was
very interesting, instructive & challenging. Through this training I was able to gain insights &
more comprehensive understanding about the real industry working condition & practice.
It also provided me opportunity to develop & improve my skill. All of these valuable
experience & knowledge that I have gained were not only acquired through the direct
environment in task given but also through other aspect of the training such as a work
observation interaction with colleagues, superior & other third party related to company. From
what I have undergone, I am 100% agreed that the industrial programming was achieved its
entire primary objective. Its also the best way to prepare the student for facing the real work life.
As a result of the program now I am confident to enter the employment world & build my future
career.

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REFERENCE

www.siddhaengineers.com

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