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CONTENTS
S. No
Descriptions
Page
No
1
CORPORATE INTRODUCTION
2
3
4
5
DESIGN BASIS
PROCESS DESCRIPTION
PLANT SPECIFICATIONS
SCOPE OF THE COMPANY
10
7
8
11
13
2
3
4-10
10
IIL/BLR/12/STP/QUO/15-16/108
To,
M/s. GM Infinite Dwelling (India) Pvt. Ltd,
#06 BTM Layout, 1st Stage, 1st Phase
Bangalore 560 068.
Dear Sir/Madam,
This has reference to the discussion undersigned had with you regarding the proposed
Sewage Treatment Plant (FBBR).
ION INDIA LIMITED specializes in turnkey water, sewage, wastewater, and recycle treatment,
offering a complete range of systems and services. ION INDIA LIMITED designs and supplies
water and wastewater plants, typically as an engineering, procurement, construction. ION
INDIA LIMITED also supports clients with a small strategic utility planning practice. Our team
of dedicated engineering professionals continues to invest in research and development of
new processes and adaptations and improvement of proven processes. Technology transfer
has typically been part of ION INDIA LIMITED investment in new locations.
Our core business is Turnkey Treatment Plants and Equipment and is focused on three
principal areas: Industrial water & wastewater treatment, municipal water & wastewater
facilities, and facilities operations ownership and training. This core business is supplemented
with a Strategic Utility Planning practice. Looking forward to commencing an enduring
relationship.
ION INDIA LIMITED design team uses a coordinated approach, Overall design and drawing
on the best talents from our offices. The head office is responsible for overall design, our
team continually contributes their knowledge base to the pool, bringing the organization
forward to new levels of achievement and recognition.
Looking forward to commencing an enduring relationship.
Thanking you,
Yours truly
For ION INDIA LIMITED
Mr.Sathyaraj
(Executive Manager)
Page: 1 of 13
: Bangalore.
SCOPE
Design, Supply, Erection and Commissioning of 410m3 per day Sewage Treatment Plant
using Fluidized Bed Bio Reactor (FBBR).
DESIGN BASIS
Raw Sewage Water Characteristics
We assume the following as Raw Sewage Water Characteristics which form the basis of
our plant design.
400ppm
6-8
300ppm
450ppm
30ppm
:
:
:
:
:
: 410,000Liters
Page: 2 of 13
: <17.10 m3/h
: 1.20 m x 2.0 m x 1.0 m SWD
: RCC
: Manually, with a scoop with handle during the
Non-flow time.
Solids draining
: Drain chamber, plastered and sloped to the Sewage
Channel.
PRIMARY COLLECTION-EQUALIZATION TANK
The sewage would then be collected in a primary collection tank where the variations in flow
and characteristics are dampened and also allows a constant flow rate downstream. Here the
sewage is kept in mixed condition by means of coarse air bubble diffusion. The primary
collection tank will be constructed in RCC and shall have a volume of 75 m3.The collected
sewage will be pumped continuously at a steady rate to the FBBR Reactor. The design of the
tank is as follows:
Inlet flow rate
: Less than 51.6 m3/h, 8 h/d
Outlet flow rate
: 17.10 m3/h, 24 h/d
Water depth
: 3.00 m
Total liquid volume provided
: 154.0m3
Page: 4 of 13
Dimensions
MOC of tank
Aeration System
Dimensions & type of diffuser
No. of Diffusers
Make of diffusers
Media Structure
MOC of Media
Quantity of Media Required
Make
AIR BLOWERS
Quantity
Design flow rate
Type
Noise Level
Make of the Blower
: 17.10 m3/h.
: 3.50 m X 4.00 X 3.50 m SWD
: Hopper Bottom in the settling tank.
: 8.0m3
: 0.50 m
: RCC
: TSM 60 / FS 41.50.
: Inclined settler media
: 11 - 12 m2/m3/day
: Hexagonal Chevron shaped self Supporting
Structure.
Straight Height of Media
: 750 mm (standard)
Cross sectional area of each tube : 75 mm X 60 mm.
Hydraulic Radius
: 70 mm.
Laying Angle
: 60 degree from Horizontal.
Thickness
: 1.0 mm
Color
: Black
Fitting Arrangements
: Tongue and groove.
MOC of Media
: UV Sterilized Virgin PVC base.
Make
: Welcome / MM Aqua.
Page: 6 of 13
SLUDGE PUMPS
The collected bio-sludge will be pumped out by using a centrifugal pump. One additional pump
is also provided as stand-by. The specifications of the pump is as follows.
No. of pumps
: 2 Nos (1W + 1S)
Design flow rate
: 7.0 m3/h.
Delivery head
: 10 -12 m
Type of the pump provided
: Horizontal Centrifugal.
Operation
: Heavy duty, Self-priming
Size of solids passage provided
: 7 mm
Make of the pump
: CRI / Kirloskar / Equivalent
Power
: 1 Hp 415V AC 50 Hz
SLUDGE HOLDING TANK
The tank will collect the Bio Sludge from tube settler instead of Sludge drying bed. The
specifications of the pumps are as follows:
Inlet flow rate
Volume of Tank
Tank dimensions
Sludge Disposal
Construction
: 7.0 m3/h
: 50M3
: 3.50 m x 3.50 m x 4.00m SWD.
: Pumping By Lorry.
: RCC
: 20.50 m3/h
: RCC
Page: 7 of 13
Dimension of tank
Type of chemical to be dosed
Dosing arrangement
Dosage
:
:
:
:
:
:
:
:
:
:
:
1
IIL/PSF-20.5 F
20500 LPH
Down Flow
1500mm
1500 mm
MSRL
5mm
6mm
3mm rubber lining
Epoxy coating
Page: 8 of 13
: 6 Kg/Cm2
: 80NB side mount multiple valve
: Graded Quartz Sand/ Fine White
Sand / Pebbles
Nos
Model
Max. Flow rate
Flow Mode
HOS
Dia
MOC
Shell thickness
dish end thickness
Internal finish
Outer f i n i s h
Max. Operating Pressure
Valve
Media
:1
: IIL/ACF-20.5 F
: 20500 LPH
: Down Flow
: 1500 mm
: 1500 mm
: MSRL
: 5mm
: 6mm
: 3mm rubber lining
: Epoxy coating
: 6 Kg/Cm2
: 80NB side mount multi-port valve
: Graded Quartz Sand/ Fine White
Sand / Pebbles
TREATED SEWAGE COLLECTION TANK TREATED WATER TANK
This tank will collect the treated and filtered sewage to be used for the intended
applications namely watering trees, plants and toilet flushing. The remaining water may be used
for harvesting (allowed to percolate in to the ground through trenches. The dimensions of the
tank are as follows.
Inlet flow rate
Capacity
MOC
Dimension of the tank
INTER CONNECTING PIPELINES
: 20.50 m3/h
: 80 m3.
: RCC
: 3.50 M x 5.75 M x 4.0 M SWD.
Quantity
Battery limits
: 1 Lot.
: Bar Screen to Treated Water Tank & Connecting Airline Mild
Steel- Make- Jindal / Equivalent
: 1 no.
: 2 nos. (1W + 1 SB)
: 1 Lot.
: 1 Lot.
: 2 nos. (1W + 1 SB)
: 25m3
: 8m3
: 2 nos(1W + 1 SB)
: 2 nos. (1W + 1 SB)
: 1 Set.
: 1 Set
: 1 No.
: 1 Lot.
: 1 Set
: 1 Set.
: LS.
Page: 10 of 13
DESCRIPTION
Bar Screen Pit
Equalization Tank
FBBR Tank
Settling tank
Filter feed tank
Treated water tank
Sludge holding tank
Sludge drying bed
Motor Room / Shed
QTY
1 No
1.20 X 1.50 X 1.50 M HT
1 No
5.00 X 10.00 X 3.00 M SWD
2 Nos 3.50 X 6.00 X 4.00 M SWD
1No
3.50 X 4.00 X 3.50M SWD
1 No
5.10 X 5.60 X 3.40 M SWD
1 No
2.50 X 1.80 X 4.0 M SWD
1 No
3.50 x 3.50 x 4.0 M SWD
1 No
2.0 X 5.0 X 1.5 M SWD
1 No
4.75M X 3.5M X 3.5 M HT
MOC
RCC
RCC
RCC
RCC
RCC
RCC
RCC
RCC
BW
Note: Dimension shall change based on the site condition. Foot Print
LOAD DETAILS
Description
Working HP
Raw sewage transfer pumps
2.0
Air Blowers
15
Sludge transfer pumps
1.0
Filter feed pumps
3.0
Dosing pumps & lightings
0.5
Total installed load 42Hp
Total working load required: 21HP
Stand by - HP
2.0
15
1.0
3.0
0.5
PRE-INSTALLATION VISIT
The technical personnel will visit the site to assess and give the top layout & cross
sectional drawing for the civil works to be undertaken.
GUARANTEE
All equipments and its material or components supplied by us are mechanically
guaranteed, (excluding consumable component)subject to proper operation of the plant as
per the user manual and usage of spares / consumables recommended by us - for a
period of twelve (12) months from the date of commissioning of the plant or fifteen
(15)months after delivery, whichever is earlier. During the guarantee period, service
personnel will visit once in every six months to assess the functioning of the unit in addition to
attending complaint calls.
Page: 11 of 13
POST GUARANTEE
After the guarantee period, the customer has the option of entering into an Annual
Maintenance Contract (or) Operation Maintenance Contract with the company at rates
prevalent at that time.
PERFORMANCE
The treatment plant supplied by us shall produce product water of guaranteed quality at
designed flow rates. However, the quality of product water is subject to raw water condition,
regular service and proper maintenance of the plant
YOURE INVESTMENT
Supervision charges for Erection & Commissioning of
Treatment plant
: Rs. -----80,000.00
Page: 12 of 13
DELIVERY
The equipments under our scope of supply shall be delivered within 8 - 10 weeks from the
date of receipt of technically firm and commercially clear order along with advance.
ORDER FORM T&C
The standard terms and conditions as mentioned in our order form to be signed by the
customer in the event of the customer placing their order with us are construed to be an
integral part of this proposal. A copy of the same is enclosed herewith.
VALIDITY
Our proposal is valid for a period of 30 days for your acceptance after which it is subject to
our confirmation.
Looking forward to commencing an enduring relationship.
Thanking you,
Yours truly
For ION INDIA LIMITED
Mr.Sathyaraj
(Executive Manager)
Page: 13 of 13