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% of Ln as:
Th
Y La Ce Pr Nd Sm Eu Gd Tb Dy Ho Er Tm Yb Lu
monazite
ca 6 3
22 45 5
17
xenotime
basnaesite
- 0.1
0.2
Even though they are called "rare earths", these elements are not really rare, with the
exception of promethium which is radioactive and does not occur naturally. For example,
cerium, which is the most abundant in the lanthanide series, is more abundant than that of
cobalt, tin and zinc; thalium, which is tha least abundant, occurs in similar quantities to
mercury and is more abundant than silver. Although lanthanides are found in many ores,
bastnaesite, monazite and xenotime are the major sources for industrial production.
These deposits are located mainly in China, the USA, India, Australia and Brazil; China
has the most important reserves.
CePO4
YPO4
FeBe2Y2Si2O10
(Ce,Ca)2FeAlO(Si2O7)(SiO4)(OH)
Ce3CaSi3O13H3
Y3(Nb,Ta)3Ti2O15
CeFCO3
Ce, Y, Th, U)(T, Nb, Ta)2O6
CeF3
The table above lists some of the principal ores; these are generally found
worldwide tough most of the commercial extraction is carried out in the USA,
especially from the Californian bastnasite. Monazite and bastnasite are the
principal ores worked. Monazite is rare but because it is very heavy it is
accumulated on the form of sand deposits by weathering process. It often
occurs together with similarly heavy weathering products like ilmenite
(Fe3TiO3) and Cassiterite (SnO2). The abundance of individual lanthanides
varies from one mineral to another,; some, like monazite, are richer in the
lighter elements, others, such as xenotime, contain more of the heavy ones,
while a third class, such as euxenite, has a fairly even distribution. In all ores
the atoms with even atomic number are more abundant reflecting an enhanced
nuclear stability.
EXTRACTION OF LANTHANIDES
Before chemical treatment, the minerals are concentrated by processes like
floatation to increase the lanthanide oxide content from about 7-10 percent to
60 percent.
Monazite needs pre-treatment because of the 5-10% thorium dioxide, 3%
yttrium earth, and phosphate contents:
Traditionally this was achieved through digestion with H 2SO4, turning the
phosphates into soluble sulfates. Nowadays digestion with caustic soda is
employed instead as it affords a better separation of the lanthanides and
recovery of the phosphates, as well as eliminating corrosion problems and
wastes To do this ,the concentrated ore is heated with 65 percent NaOH at 140
degrees for some hours. On cooling, sodium phosphate is dissolved out with
hot water and the hydroxides of thorium and the lanthanides are filtered off.
The lanthanides are selectively dissolved out of this mixture with dilute HCl.
Monazites can also be extracted through a different route such as the acid route:
Bastnasite, on the other hand, contains 20-30 percent lanthanum, 50% cerium,
5% praseodymium, and 5-20% neodymium the remainder are at the other
lanthanides. The extraction of bastnasite can be done by acid dissolution:
102 pm
Terbium
92 pm
Praseodymium (Pr)
99 pm
Dysprosium (Dy)
91 pm
Neodymium (Nd)
98 pm
Holmium (Ho)
90 pm
Promethium (Pm)
97 pm
Erbium (Er)
89 pm
Samarium (Sm)
96 pm
Terbium (Tm)
88 pm
Europium (Eu)
95 pm
Ytterbium (Yb)
87 pm
Gadolinium (Gd)
94 pm
Lutetium (Lu)
86 pm
The two currently use methods of separation require an aqueous solution of the
Ln3+ cations. To this end, the minerals are hydrolyzed through subsequent
reaction with NaOH and HCl. The present method of separation includes ionexchange chromatography and solvent extraction.
SEPARATION OF LANTHANIDES BY ION-EXCHANGE
CHROMATOGRAPHYTo perform an ion-exchange separation, a
solution of lanthanide ions is induced at the top of the a cation-exchange
column in the sodium form. The Ln3+ ions readily undergo ion exchange
displacing Na+ ions, thus forming a band of the lanthanide ions bound to the
top of the cation exchange column. To remove these ions down the column and
effect a separation, a solution consisting ligands such as citrate, lactate or
(NH4)3 EDTA-H . These ligands form complexes with the lanthanides.
Moreover, because the complexes possess lower positive charge than the initial
Ln3+, they are less tightly held by the resin Ln3+, and are displaced from the
ion exchange material into the surrounding solution. The equilibria that are
established between cations on the ion exchange resin (res) and neutral or
anionic complexes in solution can be summarized as follows. Initial ion
exchange displacement of the Na+ and La3+ in a band at the top of the
column:Ln3+ (aq) + 3Na+ (res) <----> Ln3+ (res) + 3Na+ (aq)Subsequent
elution with a solution of a complexing agent leads to formation of neutral or
negatively charged lanthanide complexes. To maintain electroneutrality with
the ion exchange resin sodium cations take place of the neutral or negative
lanthanide complex: 3Na+ (aq ) + Ln3+ (res) + 3 RCO2-(aq) <----> 3Na+ (res) +
Ln(RCO2)3(aq)The heavier, smaller lanthanide ions form stronger EDTA
complexes so that they are removed from the resin first, thus the lanthanides are
eluted in order of decreasing atomic number; with long columns, complete
separations can be achieved (see figure below
Lanthanides Separation
/3 of world production is actually used mixed in the proportions occuring naturally in the
ore
2
On action of Zn/Hg only Eu forms a stable M2+ that doesn't reduce H2O, then isolate by
precipitation as EuSO4
2. Separation by Fractionation:
Small Scale methods used originally:
Fractional Crystallization of e.g. Ln(NO3)3.2NH4NO3.4H2O or Ln(BrO3)3
Fractional Thermal Decomposition of e.g. Ln(NO3)3
Current Small Scale Lab. Separation:
Ion-Exchange Displacement Column
e.g. EDTA
, or 2-hydroxy-EDTA
Elution order is Lu La
Solvent Extraction