Electric Circuit 6806005

VIPROS 358
ELECTRIC CIRCUIT
Copyright 1998 by Amada Engineering & Service Co., Inc.

14921 East Northam Street, La Mirada, CA 90638
All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted by
any means, electronic, mechanical, photocopying, recording, or otherwise, without written permission from
the publisher. No patent liability is assumed with respect to the use of the information contained herein.
While every precaution has been taken in the preparation of this book, the publisher assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use
of the information contained herein.
l.Caoacitiea o f r e a i a t o r a a n d capacitor. d e s c r i b e d i n
d i a g r a m s a r e a s followa:(Electrical ,, trol c a b i n e t )
R,. . . . -1. 2Kn IW
co14*** *68OO~F 16OWV
RQ, R10**160n 5W
Rll~~~*~~lKn 2
W
Rl5e.e **a20n
IW
Rl8***.. 50n 2 o w
RlQ..*.. 2 0 n tow
R014*** ,200n 50W
2.Noise s u p p r e s s o r s d e s c r i b e d i n d i a s r a m a a r e a s f o l l o w s :
. Hydrau
ourno motortM8, s h o u l d b e c o n n e c t e d a s s h o w n b e l o w :
(Connect in Hydraulic unit,
2 3 0 (200) v
4 6 0 (4001 V
Zl, 8***** s *RFM22L504KD (MARUCON)

z2,12,13* . *RFM2H664KPD ( M A R U C O N )
z30..,.**. .ENB46lK-14A(FUJI)
z40..*....
,RFM2H224KD ( M A R U C O N )
24, *. , . *. .SZ-Z~ (FUJI)
3.Colora o f LEDa d e s c r i b e d i n d i a g r a m s a r e a s f o l l o w s :
%GN
{AD
IA
:::::;;,
%DG
I.4
;:::
:::::;;y;;
. . . . *ORANGE
4 . S e n s o r s s h o u I d b e c o n n e c t e d a s s h o w n b e l o w .
I/O CARD
I/O MODULE
SPHNC
BOARD
RELAY
P24
,'I
-. ..N
p2
RED
(+)
!?
BLACK
(-)
6806005-02
-TB2
aim! -
50
51
52
53
14mm'
H Y D R A U L I C
PUMP
MOTOR
18.5KW 4 P
iz
.lBB
14mm'
II
5
5
5
5
5
5
4
5
6
7
6
9
ACIOOV
4AClOOV
60
FOR L-UI
- --
*J .-..
II
FOR TRANSFORMER
RI
1411
61
KliZ
5
62
63
P2
64
66
N2
DC24V
66
67
N2
66
60
CP!i 1
70
7 1
p2v*
60
N2*
(369)
.P2
K A 2
BP2
I/O
L I N K
P O W E R S U P P L Y
Pi+
B R E A K E R O N
P
UPP
. .._.
NIT
I-
R3
KA3
MDFX
(1400)
KA52
1 2
HYDRAULIC PUMP MOTOR
~0306~0307~0306~0404~
S A 2 5
5 1
50
(0303)
427A
ran r
( FR O N T DOIJK
5 2
3;'
(CONTROL C A B I N
FRONT SIDE)
DOOR INTERLOCK
E T
5 3
54
M A C H I N E
-F,,
, yo-g~
j
Tl;;f8
5 5
1
T O P C O V E R F A N
(1007)
5 6
5 7
534
( REAR
D O O R)
103051~
'--
5 8
H Y D R A U L I C
5 9
6 0
S A F E T Y V A L V E S O L
s 3
R3
6806005-04
n
f
0
0
-I
a0
c
OI
U-I
/---------
I
- - -
r - - - - l
I
C78
;
I
r-----------
I
I
I
c73
Ih
0
Y
n b0Fco ---
ld
.
Q)
c
0
.w
P
0
aa
L
lm
0-J
aa
&z
.c,
0
n
c)
0
I
I
c
a
I
Ll
z
>
cc
W
I--
Lo
0
Lo
0
0
c o
0
43
cn
I-
COOI
INTERFACE MODULE
AIFOIA
1JDlBtlJDlA)(JD2)ICP32
I
n
cx
a
0
0
A
a
z
02
W
l x
W
JOlBiIJDIAI
I
O#Z
WO
C/30
a - 1
m-
L
al
P
m
-a
a
W
0
I
m
0
0
w
0
a3
w
DI MODULE
AID32El
-M A C -H I N E- ---_-
r--- -
I MZ-3Y
II
Cool-16
x000. 0
WSTI
STRIKER(INNER)
Cool-32
x000. I
WSTO
STRIKER(OUTER)
COOl-46
x000.2
WORC
OVERRIDE
CONFIRMATION
cool-15
x000.3
WDR
OVERRIDE
( R E PO S I T I O N I N G
CONFIRMATION)
cool-31
x000.4
WTRR
TURRET ROTATION
(COUNTER cLocKwls~)
COOI-30
X000.6
WTRL
TURRET ROTATION
( CLOCKWISE )
Cool-46
x000.7
WTS
TURRET ROTATION
SPEED CHANGE
COOlA-
SB7
TCARR~AGE
^^.,.."^. ^..._.
>LUNlHUL
PANtl
1
SR7-I
I
I
COOlA-
COOlA-
AUXILIARY CONTROL
SE&i3
STAND FOR U.S.
2,2TM2-41
\\
i
0
UNUSED
P2
I
----------I
202TM2-37
1,
Jt
COOlA-
COOlACOOI-49.50
tl. S w i t c h e s s h o u l d b e m o v e d t o L - c o n t r o l P a n e l f r o m carriage w h e n L - U L system i s e q u i p p e d .

t2. C o n n e c t e d w h e n A U X I L I A R Y C O N T R O L S T A N D f o r U.S.is equipped.
INPUT
COMMON
GRO'UP #O
B A S E #O
SLOT l-1/4
*3. Normallv s h o r t - c i r c u i t e d .
6806005-07
DI MODULE
AID32El
422
]f
,,,T,
j"4z,50
TM2-43
\\
= >*
COOlA-li
200
fcN2-1
i
.-
UNUSED
x001.0
WSPO
INDEX PIN OUT
Cool-26
x001.1
WSPI
INDEX PIN IN
1
CN2-;I
IL--I
N-2
cool-12
x001.2
#ORDX
OVERRIDE(X)
CO-it A
-44
KA65
TOOL CHANGE SW
P-H
TURRET JOG ON SW
PI+
TOOL CHANGE DOOR
FRONT
- P2-
FRONT
-
PI-I
NV2
-
-I
Sl.Nunbers@ should be set as described as below.
a
STANDARD
0,O:OPENED
CLAMP POSITIONER AVAILABLE S S:SHORT-CIRCUITED
t2.Connect nhen center Y-AXIS pin is esuieeed.
N-+4~001-29~
45
INPUT
COMMON
GROUP #O
B A S E #O
SLOT l-2/4
6806005-08
H Y DNR A U L I C
I
200
A
1
I
L
00
956
TM30-27
\\
//
\\
,I
//
1,
C7lA-03
I/O
SOURCE
C71-A02
T YP
CARD
E O U T P U T)
x1000.0
C W F D
COOLING WATER
AMOUNT NORMAL
SPI
.y
01
217
';'&&,,~if+
'E
;;;$-?,,: C7l-B02
X,000.,
P/SPAN
AIR
PRESSURE
NORMAL
pci+++.~
N2
SP4
lg
'
SP5
02
03
953
TMl-24
1,
954
TM,-25
//
\\
,r
//
\\
C7lA-05
C71-A03
x1000.2
,t
\
C71-B03
x1000.3
HDFLI
FILTER,
NORMAL
P/S
\\
,t
//
x\
C7lA-07
C71-A04
x1000.4
HDFLP
FILTER2
NORMAL
P/S
\ \ ,/
//
\\
C71A-08
C71-B04
x1000.5
H D T H
\\
H D P S
HYDRAULIC
PRESSURE
NORMAL P/S
C71A-06
I
SP6
1
04
957
TM30-5
\,
//
955
TMl-41
//
I
ST1
05
6
Y
SLl
OIL
06
01
OIL
TEMPERATURE
NORMAL T/S
::
SP3
?,5
TM(<34
:gs;g:ii
:::I:::
:::::::
LEVEL
NORMAL
F/S
,::::
I
06
09
200
------I
N2
200-H<
C7lA
-01.02
C71-AOI.
BOl
(DCt24V)
(Xl000
INPUT
COMMON)
6806005-09
H Y D RN A U L I CI
(SOURCE
I/O CARD
TYPE OUTPUT)
2,4 TM,-26
\\
C7lA-1
=>+
C71-A07
x1001.0 W F W C
WORKCLAMP
F/S
2,6 TMl-35
1,
C7lA-I#
= >t-
C7l-B07
x1001.1
P/SWC
WORKCLAMP
P/S
243 TMI-30
<<
C7lA-II
C71-B06
x1001.3
MSAVE
04
C70-A03
x1005.2
DRCL
05
C70-803
x1005.3
WiCTA
C70-A04
x1005.4
MDFX
C70-B04
X1005.5 # S P E D
CIRCUIT
DOWN
C70-A05
X1005.6 P M T R
HYDRAULIC PUHP MOTOR

THERMAL NORMAL
00
I
I
01
200
I
--P---A
02
200
=>>-
( UN U S E D )
03
MDFX
263A
06
(1400)
OF12
QFl3
07
,y264F
<"
FR3.0
284Ep 264D -
QF24
I
- 264C
A
(0403)
08
-2646
A
(0329)
--+
HYDRAULIC
MOTOR ON
PUMP
QF27
204A
(OCO,
*3 -
1
,I L
09
C7O,A-07
//
A206
NC INPUT UNIT
OF56
QF55
WORKCLANP INTERFERENCE
PREVENTION ON/OFF
T . CHANGE/T.ALlGN
(0380)263C~263B
I IJ u,-v,v
kt'263A
I;/UA-Ufl
2283
//
PROTECTOR
517)
1 0
C7lA-1:
1 I
12
C71A
-01,02
2oow+
C71-B06, C70-A06
(X1001,
INPUT
C70-AOI, BOI
(DCt24V)
x1005
COMMON)
tl. N o r m a l Iv o p e n .
%2. Normal IY s h o r t - c i r c u i t e d .
O p e n e d w h e n s c r a p c o n v e y o r i s equipped.
t3. O p e n e d w h e n s a f e t y m a t
i s e q u i p p e d .
6806005-10
I/O CARD
(SOURCE TYPE O U T P UT )
10
,
SQ27
SP26
SP29
0 1
02
SQ28
03
TMI-47
\\
TMl-40
223
\
C70A-13
//
C70A-14
//
XA
TMl-23
\\
TM2-35
247
\,
C70A-15
N
//
921 lr2C70A-16
,,
\,
TMl-42
\\
C70A-17
,-/
//
\\
222
00
224
C70-A08
X1006.0
#LOTtX
OVERTRAVEL
x1006.1
#LOT-X
OVERTRAVELt-XI
X1008.2
#LOTtY
OVERTRAVELltYI
X1008.3
#LOT-Y
OVERTRAVEL
X1008.4
LLP
X-GAUGE BLOCK LOWER
AP,LU
(H
04
06
0 6
227
07
C70-A09
08
00
94::
c7f$~18j
10
4-k
1 1
TMl-33
<-
1 2
53
617
C70-BO9
414<
IN)
#LES-X
EXTERNAL
DECELERATION(-X)
X 1 0 0 7 . 0
#LEStX
EXTERNAL
DECELERATION(tX)
c70-B11
C70-All
CLAMP
X1007.1
C70A-22
=-I
cy;$-2'
1 3
EXTERNAL
\ECE);MTilON(/-Y)
,
14
EXTERNAL
DECELERATION(tY)
--p---L
N2
15
r#3.Opened w h e n H c l a m p i s e q u i p p e d .
tZ.Normall~ s h o r t - c i r c u i t e d .
tl.Short c i r c u i t normallu o n w h e n A S R spec i s e q u i p p e d .
O p e n c i r c u i t w h e n Y - A X I S Pin w i t h o u t A S R SP~C i s e q u i p p e d .
(X1006,
INPUT
X1007
COMMON)
6806005-11
M- A C - H I N- E
200
1I
SB5
e
SB5-1
e
I/O CARD
(SOURCE T YP E O U
X1006.6
<<TM'g49'
'fj
CARRIAGE
CONTROL
PANEL
L-CONTROL
PANEL
SBlO
7
3208
SH
a
$1
TURRET SIJECONTROL PANEL
)X 4
I( 72----l
( 7215)tIT
X1008. 0 WCSTPI
MAIN
CONTROL
PANEL
5833
KA6
!O
.I
5832
STOP
2011
STOP
c
I
so31
TURRET ON/OFF
(722)
KA
SP30
WPSW
X1008.1
AUXILIARY
AUXILIARY
CONTROL STANDCB:;;~;,STAND
SBI l-l
7
320
WITT
SB4
e
1I2Ofj
SBI 1
7
320A.
TPUT
ENERGENCY STOP
1214~1213~
^ _ .L- _. .
C70-A18
(2301)
l-X)
(+x1
(-Y)
(4-Y)
--P-P------ IT
CLAMP
t7. Normallu shart-circuited.
Connected to AUXILIARY CONTROL STAND when it is equipped.
*6.Opened
when L-UL system or MP Is equipped.
%5.Normallu
short-clrcuited.
54.Opened
when L-UL system is equipped.
*3.Normallu short-circuiied.
%2.Opened
when clamp
Positioner equipped.
tl.Normallu
short-circuited.
POSITIONER
I
I
I
I
I
,
X1008.4
1o2o C70A-46
= >A< C70-823 X1009.
SERVO AWP
WtEH
WOTR
EHERGENCY S T O P INPUT
OT
RELEASE
(Xl 006 INPUT CONMONI
I/O CARD
l-
MAChINE
2
)5
.,
SQ2.4
220
221
5025
TMl-22
//
\\
(SOURCF
TYPF
OUTPUT)
c:oASg4PJ==--ItllFSX-
TM2-13
//
\,
x1009.
# HSY I
X-AXIS
ORIGIN
DECELERATION
Y-AXIS ORIGIN
DECELERATION
I
I
CARRIAGE
T CONTROL
I
562 * P A N E L .$l
I
1
I
I
,4
I
I
I
I
I
205
TMl-50
N
\\
FROM
MP
c~oA%=-
c70-El7 XXWCSTI.
INPUT COMMON)
START
BUTTON
*1
I
!
L --
I (Xl009
N2g
----- -e
AUXILIARY
STAND FOR
FOR MAIN
CONTROL PANEL
CONTROL
U.S.
0 6
07
C71A-17
=
>>-
A208
'o
(5409)
rC71-A09,X1001.4-#9FMT
h
(5403)
SAFETY MAT
CONFIRMATION
SAlO6
RMl
C'IIA-1C
>>
REMOTE SW
(TAPE MODE.
C71A-36
LSV
DNC)
IO
I 1
ATL51
= >>
N2f
AMPLIFIER
(INPUT
ALA
COMMON)
t4.NormalI~ s h o r t - c i r c u i t e d
t3. I t i s n o t r e q u i r e d uhen A U X I L I A R Y C O N T R O L S T A N D f o r U . S . isequipped.
c i r c u i t w h e n S a f e t y m a t i s equipped.
t2.NormaII~ s h o r t circuit.OPen
$1. S w i t c h e s s h o u l d b e m o v e d t o L - c o n t r o l P a n e l f r o m
carriage w h e n L - U L s y s t e m i s e q u i p p e d .
6806005-t
.i
l/a C A R D
lcnll~?EF TYPE O
U
SA65
ELECTRICAL
CONTROL
SPHNC
BOARD
HYDRAULIC
ROTATION
I I
KA66
OTRE
Y1007, 3)
100
PUMP MOTOR
COWHAND
A696
OT RELEASE
BUTTON OUTPUT
1"'"1"""1
MP OPERATION
11149
I
C75-Al, 81
N2
HYDRAULIC
PUMP
MOTOR
NC
(SOURCE
NC I/ ,.
[SOURCE TYt-r
I/O CARD
TYPE
OUTPUT)
-M A C H-I N E-
ARD
O U T P U T)
STI
(Y1005. 5)
11
TOOL CHANGE
50
C75A-IO
STRIKER
(INNER)
STRIKER
(INNER)
STRIKER
(CENTER)
STRIKER
(OUTER)
II
5,
CYX 1) c75-B3:
C75A-06
a
SHP
(YIOOS. 2) C75-A8:
52
YV7
ll IVITN
USURGE KILLER)
Q+-%"
C75A-15
(Y10wOc5. 6) C75-A6:
q..
'"yt4
I
C75A-11
54
V
P2
N2
w-x6
C75A-07
I
I
WORK CLAMP
(IITH
SURGE KILLER)
WORK HOLDER
*(4503)
I
INDEX PIN
YV6
56
STRIKER
(OUTER)
INDEX PIN OUT

66
1
I
-1
YV5
ll (VITN
1
USURGE KILLER)
INDEX PIN IN
C75A-13
Ia
53
YV0
ll IVITN
u SURGE KILLER)
WORK HOLDER
I BASE UPPER
N2
1 -pm--.
I
6806005-15
I/O CARD
(SOURCE T YP E OUTPUT)
00
C75-A23-25,823-2!
01
OTHR
-(Y1007.0)C75-A"
A310
02
. LOCK
-(Y1007. I
328
-P2
C75A-21
c+
UNUSED
C75A-22
OVER
TRAVEL(-Y)
KA54
(NCONI)
AIR
CIRCUIT
LOCK
6806005-16
- M A- C H -I N E-
DI M O D U L E
AI D32EI
STRIKERtINNER)
STRIKERtCENTER)
STRIKERtOUTER)
INPUT
SO
BROWN
tc
TM'-37
<<
=
B,3
TM2-30
\\
C7lA-40
//
B,2
TMI-38
1,
C7lA-41
//
B,4
TM2-31
((
=
~- 2,
- B L A C K
BLUE
SP'2
,
1
\/
P&3
-2.
- B L A C K
BLUE
SQ14
I
+
-YBLU - B L A C K
5 P6
*
BROWN
BROWN
1
+
-BLACK
(SOURCE
B,
2.
-BLACK.'
BLUE
SO'3
BROWN
I
','$<"
c;'$$42
:I,
TM,-45
\\
c,
C70A-41
//
I/O CARD
TYPE
OUTPUT)
C71-A20
x1004.0
LSPIA
UPPER INDEX PIN(IN)
.'/
071-820
X1004.1
LSPOA
UPPER INDEX PINiOUT)
.'/
C71-A21
x1004.2
LSPIB
LOWER INDEX PIN(IN1
C7l-B21
x1004.3
LSPOB
LDkER INDEX PINiOUT)
.'I
C71A-47
N2<-+>----(:<
B6
COMMON
COO'-40,41
C70-A21
INPUT
X1009.2
#LHST
COMMON
T-AXIS ORIGIN
DECELERATION
BLUE
I
N2
200
-------_ --I
V
6806005-17
M A ; :CONTROL P A N E L
INTERFACE UNIT
MAIN CONTROL PANEL PCB

r5v
I
5840
m
A
5841
I-
N C I / O L I N K
I
CMl5-All J
.-<cM' 5-A' '
CM,5-Bl3
><<CM15-B13
I
CMl5-Bl' 1
-<CM'5-B' '
m
A
5844
<<CM'5-Al2
I--
CM'FB14>>I
r-l
A
I---
SB46
I
CMl5-A'7)I <<CM'5-A'7
IO,LJEX
IOLZEX
IOLI
0
c
c
m
a
I--)
UNIT
SB49
CM'5-Al4
CM'5-B'
I><<CM,5-A14
WZER
R E F Z E R O M O D E S W
X69.1
WAUTO
A U T O M O D E S W
X89.2
WMDI
MDI M O D E S W
X69.3
WMAN
M A N U A L M O D E S W
X69.4
WEDT
E D I T M O D E S W
X70.0
WSBK
S I N G L E S W
X70.1
WMLK
T E S T S W
x70.2
WOPS
MO1 S T O P
X70.3
WBDT
B L O C K S K I P S W
X69.5
WTEST
F I R S T S W
( M U L T I- P A
I
I
<<CMl5-B14
IJDIAI
IJDIBI
F O R P D C
C O N T R O L
C A B I N E T
L
c
>
I/F M O D U L E
COPBZ
X69.0
I / O U N I T
X69.6
X69.7
WRAL
WALL
S W
R T
M O D E)
O T H E R S S W
(MULTI-PART
MODE)
A L L S W
( M U L T I - P A R T
M O D E )
6806005-18
M A I N C O N T R O L P A N E L
INTERFACE UNIT
M A I N C O N T R O L P A N E L P C B
,5v
SB58
SB59
X71.4
WF4
F 4 S W
CM16-A3
j
I
-<CM' 6-A3
X71.3
WF3
F 3 S W
CMIG-Bl
j
I
-<cM'6-B'
X71.2
WF2
F 2 S W
CM18-B3
1
I
-<cM'6-B3
X71.1
WFI
Fl
z
y
UNUSED
(~~66)
CM'7-A'4>>I
T
y
UNUSED
(s~67)
CM17-Al5>>I <<CM17-A15
I
<<CM'7-A'4
IOLBEX
IOLPEX
CMl7-Bl5>>I <<CMl7-Bl5
UNUSED
(SB69)
CMl7-A16>>I <<CMl7-A16
2
y
UNUSED
(SB70)
CM17-Bl6?>I <$CMl7-,I6
IHC-A3
I
HC-B3<,CMl7-B'3I >>
N
I
- i
<\CM'7-Bl3
IJDIAI
IJDIBI
c
I
I/F M O D U L E
(WRMFI
(RAM SPEED FI SW)

( U N U S E D)
X72.4
(WRMFP
(RAM SPEED F2 SW)

(UNUSED)
X72.5
(WRMFJ
(RAM SPEED F3 SW)

(UNUSED)
X72.6
WRMAT
( R A M S P E E D A U T O SW)
( U N U S E D)
x72. 7 (WFA)
I/O
UNIT
SW
x72.2
COPBP
F O R P D C
C O N T R O L
C A B I N E T
4f
IOLI
T
y
LINK
j
I
-P' 6-A2
~~60
UNUSED
(~~66)
I/O
CMl6-A2
z
y
SB57
NC
(FA sw) (
UN
U S E D)
X72.0
WKEY
E D I T P R O T E C T S W
X72.3
W#MD
MODE C H A N G E S W
x72.
(WRAM)
R A M
P O S I T I O N
S E L E C T S W )
(UNUSED)
6806005-19
4P
5852
",Fx
w
N C I / O L I N K
CMl5-Bl5
x70.4
wtx
tx S W
CMl5-817
x70.5
w-x
-x SW
iPD-69 >\
53cio
m
A 51353
CM15-El5
!RFACE U N I
yp
u
CM15-617
I
i
IOLJEX
IOLZEX
IOLl
CM15-65
r-l
~~55
I/FX
u
I
II
sB56
CMl5-B7
PD-El1
I/FX
u
CMIG-Al
PD-AI2
I/FX
u
CMl6-A4
I
I
N
UNIT
CM15-B7
2,
539
I/F
MODULI
-Y SW
COPE2
I
>I
<,
//
+Y S W
CMIG-Al
540
I
F O R P D C
C O N T R O L
C A B I N E T
CM16-A4
c PZV
X71.0
WtT
TURRET ORIGIN SW
I / O U N I T
x71. 5 (WWARM)
(WARMING S T A R T S W )
( UN U S E D )
L
L
I/F X - C I R C U I T
6806005-20
"C-$+:M'6-A5~
=
I
I-.-----1
PD-B$
t24v <
m
!-- ----1
HP-Bli
hP-A'
//
+<
L----- __I
A
,/
~~61
MAIN CONTROL PANEL

INTFRFACE UNI;
IOLJEX
IOLPEX
IOL'
+"-A'
523
N C I / O L I NK
x71.7
WCYC
P R E S S
C Y C L E
S E L E C T
WINCH
PRESS SELECT
INCHING
CPDI-I $<.CPD'-1
t24V
t24V
N2 CPDI-22, N 2
,,
,;CPDI-2
\
PD-B4 >>-=-> ('304)
FOd P D C
C O N T R O L
C A B I N E T
I / O U N I T
S T A R T S W
r-i
5864
PD-B6
I
>w (0704)
SB63
m
C70A-45
'C70-A23
= >I<
PD-B3,, 520
N
PD-A'7
N C I / O C A R D
U R C E TYPE OUTPUT)
X1009.6
WPUN
O V E R R I D E
C O N F I R M A T I O N S W
P U N C H I N G S W
I
>W-l
FOR
INPUT
UNIT
1-:-p2v
CP5-5
+Li
OFF
6806005-21
WAIN C O N T R O L
I
N C I / O
L I N K
M A I N C O N T R O L PAA _ P C B
REF Z E R O L I G H T
AUTO LIGHT
MDI L I G H T
MANUAL LIGHT
E D I T L I G H T
SINGLE LIGHT
T E S T L I G H T
HOI S T O P LlGHl
5'
52
53
54
55
56
57
ALL
69.
F'
70.
F2
II.
F3
I'. I
F4
11.
RDY
11.
:'J
ii-7
9TL
K-r
9PL
11.
CNl6-Al3,
J- Bl,hfi, 66,
F 2 L I G H T
F 3 L I G H T
F 4 L I G H T
PRMFP
Y72.2
PRWF3
Y72.3
PRMAT
Y72.4
PFA
Y72.5
PZRX
Y70.4
CM'7-85
MAIN CONTROL PANEL PCB
I
M A C H I N E ST0
L I G H T
R A M S P E E D Fl
LIGHT(UNUSED)
RAM SPEED F2
LIGHT(UNUSED)
RAN SPEED F3
LIGHT(UNUSED)
R A M S P E E D AUTI
LIGHT(UNUSED)
F A L I G H T
(UNUSED)
+X L I G H T
56
B L O C K S K I P LlGHl
FIRST LIGHT
(HULTI-PART IlODE)
OTHERS LIGHT
M.TI-PART 1100~1
ALL LIGHT
(WULTI-PART HOOEI
Fl L I G H T
PSTP
Y71.7
PRMF'
Y72.1
MAIN
'NTROL
P A N E L c/F U N I T
I
I
!jg
PZRY
Y70.5
+Y L I G H T
PZRT
Y70.6
TURRET LIGHT
(UNUSED)
PWARH
Y72.0
WARMING START
LIGHT(UNUSED)
60
"
62
63
64
65
66
N C R E A D Y
L I G H T
TOP DEAD CENTER
LIGHT
START LIGHT
S T O P L I G H T
-
CN'6-A'3.613.CN'7-AI,
6806005-22
RI
' EA
R62
q,c,6
JOOV R61A xzI
R61
60
50n
250VA
20~
51
52
ERRITE CORE
BACKLIGHT)
53
54
55
SWITCHING
REGULATOR
ZT30-522
(NEM~c.LAMBDA)
60
61
62
63
64
65
F L I
7
N O I S E
F I L T E R
ZAG2205- 1 I
(TDK)
,
70
71
ii-r
S63
R63
A3
10.0w
72
73
74
(tl
(NEMIc-LAMBDA)
CNI-8
CNZ-1
(L)
AC
CNl-5
CNZ-2 (-1
(Nl
CNl-1
(FG)
P24 (t24V)
G24 (CUM'MON)
NOTES
R63S63
* A C a n d D C l i n e s s h o u l d b e s e p a r a t e l y w i r e d
.Both n o i s e f i l t e r i n p u t a n d o u t p u t s i d e s h o u l d b e s e p a r a t e l y w i r e d .
6806005-23
G24
S P H - 1
II\
I IP24A
I 1
I 965
1.-_---------------
\ I
It
I
-
I
- - - - - - - - - - - - - - - I
DIFFERENTIAL
TRANSFORMER AMPLIFIER
1I
/
\ d
.1
PHP3
SHIEL
L V O T A M P
4%-/960
DIFFERENTIAL
q <, TRANSFORHER
'!d'
1 I
:I <2
4*CNI
1 I
'\ I
/'
SPHNC BOARD
S P H - I
FOR
,I 5 4 2
- - - - - - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - -
I 1
I
I 549
w-------mB
I
HQI
LSV-AMP
(3706)
%l,AG a n d PE, a s e a c h d i f f e r e n t , s h o u l d n o t b e s h o r t - c i r c u i t e d .
%2,AC a n d D C l i n e s s h o u l d b e s e p a r a t e l y w i r e d .
6806005-34
S P H N C
r-i
B O A R D
K E Y S W
CN3
CN'O
B A T T E R Y
CN7
CN'I
PHQ3
' PRESSURE '

SENSOR
I
HP3
RS-232C-A
MMCH
M A I N C P U
JD5G
CN6
T E R M I N A L
B O A R D
LSV HQ4'
AMP
HP7
LSV
RS-232C-B
CN2
P2
CN6
CN4
N2
t5v
ov
t12v
ov
-12v
P24)
& CN'Z-7
G24
/ CNlZ-8
CN'
I==
.+24V
.ov
F E R R I T E CO&
6806005-25
I/O C A R D
(SOURCE TYPE OUTPUT),
,,,:,,:p\,
S P H N C
C74-~c74/$38
A606xKp&
N2
B O A R D
TAPE
R E S T A R T WODE~FROH LULt
m
.3
I 5 CNll-I TYPE A I/F1

L:: >
.w
A802
I 4 CNI l-2 TYPE A I/F

L-
R E F Z E R O
A I 3 CN l-3 -TYPE A I/F
MANUAL
A805
A I/F
- I. 2 CNl-4 TYPE
-
MDI
A806
CNl
I. 1 lI - 5
A807
I 10 CNI-6 TYPE A I/F

L-
TYPE
I/F
ELECTRICAL
CONTROL CABINET
I
TAPE/MEMORY
ELECTRICAL
_.
NTROL CABINI :T
#A70
CNI-9 TYPE A I/F

1 7
u-
F 5
CNll-IO TYPE A I/F

AAiL-
F 4
CNII-II -TYPE A I/F
F 3
CNI-I2 TYPE A I/F

-!A--
F2
CNI-I3 TYPE A I/F

AL!--
Fl
CNI-4 TYPE A I/F

t-
WARMING START
CNll-I5 TYPE A I/F

Ad---
R A M M D I
- I. 5
C74-A23. 623. A24. 024 C74A-45w50

A25. 825
C74-A01. %
NN2
C74A-01, 02
+24Q
JY---
T A P E R E S T A R T WOOE
C Y C L E
A609
t-
E D I T
S P H N C B O A R D T Y P E A I/F
200 (DCt24V)
6806005-36
I/O
CARD
P H F
2. 15 CNll-17 TYPE A I/F
PP
PH48
2. 14 CNII-19 TYPE A l/F
PH44
2. 13 CNII-19 TYPE A I/F
P H 4 2
P H 4 1
- 2. I I CNII-21 -TYPE A I/F
PH36
P H 3 4
ICNII-23 TYPE
/
A
P H 3 2
P H 3 1
CNll-25
TYPE A I/F
P H 2 8
CNII-26
TYPE A I/F
P H 2 4
CNII-27
TYPE A I/F
P H 2 2
CNII-28
TYPE A I/F
P H 2 1
PH18
CNll-30
TYPE A I/F
PHI4
P H 1 2
CNII-32
TYPE A I/F
PHll
P2 (DC+24V)
N2
6806005-27
I/O C A R D
0 0
01
3. 15 CNIO-1 TYPE A I/F
(RESERVED)
0 2
3 14 CNlO-2TYPE
L-
A I/F
(RESERVED)
0 3
3. 13 CNIO-3 TYPE A l/F
(RESERVED)
04
3. I.? CNIO-4 TYPE A I/F
(RESERVED)
05
3. 11 CNIO-5 TYPE A I/F
(RESERVED)
06
3. IO CNIO-6 TYPE A I/F
H Y D R A U L I C P U M P
M O T O R O N
A I R B L O W E R O N
07
0 6
2 0
CNIO-9 TYPE A I/F
3.-
0 9
ELECTRICAL
CONTROL
1 0
CNIO-II TYPE A I/F

3.-
1 I
P R E S S O N
E M E R G E N C Y S T O P
S T O P
C L E A R
A U T O T I M E R O N
12
13
CNlO-13 TYPE A I/F%

AL!--
D A T A P R O T E C T
14
CNIO-14
T Y P E
l/F
S E C O N D S H E E T
J U D G E M E N T
1 5
CNIO-I5
3. I
T Y P E
I/F*
A L A R M R E S E T
LSB57
I6
SPHNC BOARD TYPE A I/F

P2 (D
6806005-28
I/D CARD
iOURCE T Y P E O U T P U T )
I
S P H N C B O A R D
2
,tY I OHOD4:
L!LcNlo-l6.JVPE
,(Y I opt49
iLLcN10-12JYPE
4. 6 CNIO-l&TYPE
A U T O M A T I C
O P E R A T I O N R U N N I N G
IACHINE,
R A M U P
A l/E
T O P D E A D
C E N T E R S E N S O R
SQ161
9
>I
AA-CN1O-ISTYPE
( Y I oo4: 2 )
. Cr.41
4 .
CNI O-22TYPE
4 .
CNIO-2QTYPE
C O N T R O L N2
CABINET)
M I S S
D I E U P P E R P O S
(PFX)
D I E L O W E R P O S
(PFX)
S E C O N D T O P
D E A D C E N T E R
LQCNI O-24TYPE
CN6-4
S T R I P P I N G
P R E S S S T A R T
O-2QTYPE
4. CNlO-21 TYPE A I/F

A657
(RESERVED)
2oo N2POWER F A I L U R E
D E T E C T I O N
TYPE A I/F
CN6-I
SPHNC BOARD TYPE B l/F

RAM
POSITION
p23GbN2
( E L E CT R I C A L
C O N T R O L
U N I T F R O N T )
RAM POSITION
SLECTION S W
JI
N2
BOARD
INSIDE
+
N2
6806005-29
.I..
I / O C A R D
(SOURCE TY P E OUTPUI 1)
S P H N C B O A R D
1
2
3
11002.0
PPCU C71-All
11002.1
STEN
C71-B11
I5
I1002.2
PHIP
C71-A12
16
x1002.3
-
37
x 1 0 0 2 . 4 C71-A13
08
X1002.5
PHES
C7l-B13
09
X1002.6
PHSP
C71-Al4
1 0
X1002.7
PHFIN
C7l-B14
I I
X1008.5
12
x1003.0
13
x 1 0 0 3 . 1 C71-B16
- C71-612
#SPR C70-El6
C71-A16
I5
'C71-A01.601.C70-A01.B01
C71-824.A25.825
C70-824.A25.825
I6
C71-A15.815.C70-B15
14
C71A-21
A663
C71A-22
A864
\\
C71A-23
A865
\, C7lA-24
A866
\\ C71A-25
A867
\\ C71A-26
A868
\\ C7lA-27
A869
\\ C71i-28
A870
\\ C70A-36
A871
\\ C71A-31
A872
\\ C71A-32
A873
\\
:70A, C71A-01,02
c-<- 200
,70A.C71A-48~49
r--<+-j5 0
L 5 15 CN8-1
TYPE C I/F
T O P D E A D C E N T E R
u 5 13 CN8-2
TYPE C I/F
S T A R T I N T E R L O C K
5 12 CN8-3 TYPE C I/F

f
PRESS START LOCK
TYPE C I/F
(RESERVED)
5 lo CNB-8 TYPE C I/F

L-
(RESERVED)
5.
-
CN8-4- TYPE C I/F
5.
-
CNB-5- TYPE C I/F
S T O P
5.
-
CNB-6- TYPE C I/F
P H F I N
6.
-
CN8-24- TYPE C I/F
S T R I P P I N G
6.
-
CN6-23- TYPE C I/F
(RESERVED)
CNE-22 TYPE C I/F

t6u
2
(RESERVED)
5. 11 CNB-7
M I S S
NCt24V
NC
OV
(X1002.X1003,
INPUT
COMMON)
X1008
C7lA-29,30
T
N2
NC SIDE
BOARD
INSIDE
6806005-36
I/O CARD
(SOURCE TYPE O~TPUI
0 1
x1004.4 L C U
SPHNC
C71-A22
0 2
CllA-43
\\ -
Aa7
T",",',","L;
A66Q
I
I
I
I
I
I
I
I
I
I
I
I
I
I
0 3
04
05
0 6
07
t 5. 14 CNB-9 TYPE C I/F

' C 5.9
NB-IO
-5 . a
X1004.7
LCOF
C71-B23
10
X1004.5
LEFX
C71-822
>
C7lA.l46
<;c
ABB
>
C71A-44
(<c
AB
I/F
(RESERVED)
CNB-II - TYPE C I/F
I/F
A I R
C 5.
N B4- 1 3
TYPE
I/F
SCHEDULED..
C5.
N B3- 1 4
TYPE
I/F
6. 6
CNB-17
- 6. 5
6. 4
CNB-I9
1 2
CNB-20
6. 1
1 3
T Y P E
L O W E R
(RESERVED)
I/F
( R ES
I/F
E R V E D
CLUTCH
CNB-IB -TYPE C I/F
PUNCHING
O U T P U T)
OFF
COMPLETE
TYPE
I/F
TYPE
I/F
(RESERVED)
CNB-21 TYPE C I/F

L-
(RESERVED)
SCHEDULED
P2 (+24v)
1 5
I6
WARMING
START
( LE D I N S I D E P629)
CNB-16 -TYPE C I/F

TYPE
END
TAPE RESTART MODE

( LED INSIDE P630)
I I
14
STROKE
TYPE
- 5. 1
09
TYPE
TOP
C5.
N B5- 1 2
5. 2
CNB-15
08
BOARD
S P H N C B O A R D TiPE 0 I / F
BOAR0 :
INSIOE
%
N2
6806005-31
P2
DI MODULE
AID32El
S.A52
M-A C H-I N E-
I
722 C002A-16
iLECTRlCAL
CONTROL
CABINET)
f
<COO2-16
x004.0
ATCON
ATC
ON/OFF
DI MODULE
AlD32EI
6.
COO2-12'
X005.0
TBLSI
LOWER TURRET UPPI

FOREIGN SUBSTANCI
DETECTION LSI
COO2-28
X005.1
TBLSP
LONER TURRET UPPI

FOREIGN SUBSTANCI
DETECTION LS2
COO2-44
X005.2
MLIN
200DIEtLOWEF
--I
51
x004. I
ILIN
x004.2
ILOUT
x004.3
CHGP
x004.4
x0.04. 5
'O.A,.J-
40,41,21,36
ESCP
looDIE (LOWER )
52
200DIEtUPPEF
DIE CHANGE
POSITION
54
SHUNTING
POSITION
OLIN
300DIE(LOWER)
OLOUT
~~~DIE(UPPER)
P2
55
GROUP
BASE
SLOT
#O
$0
2-2/4
INPUT
COMMON
40.41.21,36
GROUP
BASE
SLOT
#0
#0
2-l/4
6806005-32
DO
DULE
AL,.':. 2 D I
DO MODULE
AOD32Dl
LBIA
(YOO4. 01
P2,
N2
coo4
lOODIE(LOWER)
OUT
PDC SAFETY
l;/;;p71
5.
C,OO4-46 ;
DIE CLEANER ON
51
lOODIE(LOWER)
AUXILIARY
-(y;;:~,, COO4-32
i
P2
52
N2
R3
200DlE(LOWER)
OUT
c-cy;;;p2, coo4-48
DIE CLEANER ON
53
t=tY
200DIE(LOWER)
AUXILIARY
54
s3
R3
R41 S4
300DlE(LOWER)
OUT
YVZIA I
55
FOR
300DIEtLOWER)
AUXILIARY
56
II
ZOO4
-49, 50
R4lS4l
DIE CHANGE
POSITION
-- (Yo'dk'. 6) coo4-30
I
1I
L --N21
GROUP #O
B A S E #O
SLOT 4-l/4
CLEANER
80
'14mm'
(SOURCE
I/O CARD
TYPE OUTPUT)
'
P2
61
62
KA401
t ty:;;;+Do,C75-A15
\,3013
<
-2g
p1;
63
64
N2
6806005-33
ELECTRICAL
INTROL CABINET
I
'2
L
I
01 MODULE
AID32El
X006.0 LAlnN
POSITION
DIE
CHANGE
POSITION
(YV206 ON)
lOODIE
IN/OUT
(YV211 ON)
O F F
-?&ikc*
AUXILIARY
2037
X006.2
lBlB0~
IOOOIE
AUXILIARY
(YV212 ON)
O F F
sA'ooo/ O
N if027
ZOOOIE(LOWER)
OUT
X006.3
LBJAON
200DIE IN/OUT
(YV215 ON)
200DIE
AUXILIARY
AUXILIARY
(YV216 ON)
O F F
300DIE
IN/OUT
(YV213 ON)
?iiA-G%
OUT
OFF
300DIE
%iiikh%
AUXILIARY
AUXILIARY
(YV214 ON)
GROUP #0
BASE #0
SLOT 2-3/4
6806005-34
S W I T C H I N G
R E G U L A T- O R
NOISE FILTER
ZGLl2202-01u
ITDK)
FCP-IO2
(TOK)
t15v
i5RET
P O W E R S U P P L Y F O R
L I N E A R S E R V O V A L V E
-15v
P E
lri
.+4,av
175VA
225VA
co14
--
68oO~F-16OV
R014
200n
5ow
P O W E R S U P P L Y F O R
L I N E A R S E R V O V A L V E
348RET (OV
w
W
L
-
J
a
r.
-__-- m m - -
0
UY
-I
Ia
- 2
I
I
I
- - - - - - -I
- - - - - -J
II
co
co
I
Lo
0
0
(D
0
co
cl3
LINEAR SERVO AMPLIFIER

(LSV-AMP)
MACHINE
p
-
I
I
j
1
Crl-FE
UON
NC
VIN
! GND
I
GND
MAI N-FB
CY I. REF
LIN-FB
(24i7)
HQ2
(2425) 1-t
-INPUT
+INPUT
GND
+15v
GND
NC
NC
NC
NC
-INPUT
tINPUT
GND
+15v
GND
NC
NC
NC
NC
N C
tINPUT
CYI.
GND
GND
- FB
OUT
A
B
c C
1
2
I
I
CLOSE
TERM
INAL
DIN
TERMINAL
I
I
;&ERENTIALI
, TRANSFORNER,
I
4
:
2
1
f
i
6
I
1
2
?
4
6
6
7
E
9
I
I
-
I
I
I
1
6806005-37
E'LECTRICAL
CONTROL S!DE
NC
MACHINE
FSl
P U NCl
i
MAIN
CPU
-PII
MMC-IZ
D5F
I-
F D D
f
N
3-l
6806005-38
---NC----
MMCIBOARD
uJD5G-12
2.L JDfXkZw
r - - - - - - - - - - - - - - - - - - - - - - - - - - T-2<
I
I
A
I
V
S P H N C
232C-A-1
-E.fL
F R A M E G R O U N D
I
I
232C-A-3
RO-N-A
R E C E I V E
I
I
232C-A-2
SO-N-A
D A T A
S E N D D A T A
s_sia!JmkLE
SG JD5G-6
SG JD5G-4
I I
2diJD5G-l%
I
I
I
I
L-,---,--,------m---,---,---m---
JD5G
232C - A- 7
GND
GROUND FOR SIGNAL
232C-A
MODEL:PCR-EVZOMDT
'MODELZDB-25S(JAE)SUITABLE
A R T I C L E
6806005-39
MMCIV B O A R D
*WPRT JDB- 3
NJDB- 4
dWDATA JDa- 5
aJD8- 6
%MTRON JD8- 7
fiJD8- a
& JDa-IO
XRDATA
u 508-12
#WE
eLJDa-14
SDIR
uiJDa-16
JDa-II
3 . 5"FDD
S51-28
W
P
Jl-22
T
Jl-27
%WDATA
Jl-15
Jl- 9 OV
*RDATb.
51-29 9y
51-30
JD8-13
JDB-I5
Jl-18
51-23
OV
Jl-17
OV
Jl-31
py.
51-25
51-19
*INOFX.
Jl- 7
kDIR
HOSELJD8-26
~~~a-27
%TRKO
fiJO8-29
*STEP
fiJDa-31
*INDEX
N JDE-33
SE
JD8-28
51-26
JD8-30
;rSTFP
Jl-20
JD8-32
Jl-
kTRK0
Jl-
U JDB-37
0
JDB-38
Jl-
SDS1
Jl-11
DENSEI
Jl- 1
112l314l5l61718l9l10
OV- DEN_SEC -01 tulJS-E oV_ ANA) _OV_ :llDH -0J
LD S_O
.
JD8-34
51-12
DENSEL
JDa-39
MODELZPCR-ESOLMDET(HONDA)
O',!.
11
12
13
15
16
17
18
19
20
oV_ -,*LITRON_ -00 .-*DI& -O_V-*ATT_EP_
21
22
23
24
25
26
27
28
29
30
AWDJTA
-01
_. &Wk _ O_V- LTTRKO_ _OV_ -_$w_PR_I _ O_V _ tDA_TA- iv-
MODEL:PS-34PE-D4LTl-PNI
(HONDA)
0 JD8-la
(-1
NJDa-41
JV-
JDa-20
OV
JDa-42
fi JD8-43
t5V
- JDB-47
+5V
-
J2J2-
2
1
MODEL:171826-4tAMP)
x
a
JDa-22
6806005-40
-NC M M C N B O A R D
-
u JD5F-2
ov JD5F-4
ov JD5F-6
Lx JD5F-6
fiJD5F-12
aJD5F-14
fiJD5F-16
--
RD
JD5F-1
DR
JD5F-3
PUNCH PANEL
M M C CONNECTO(
MMC-3
M N C - 6 DR
cs JD5F-5
MMC-5
CD
JD5F-7
MMC-6
t24v
JD5F-IO
cs
C
MDDEL:PCR-EV20MDT(HDNDA)
MMC
SD JDSF-I1
MMC-2
ER JD!iF-I3
MMC-20
RS JD5F-I5
+24v
JD5F
RD
MMC-4
MMC-7
MMC-25
MMC-I
JD5F-I9
D
FR
8
9
5
6
7
10
3
4
I
2
_ LG- -s_O- -RI __ _E!S- - c_S- -U _ _SL __ CD- - _ _ _ _ _
I
LUY
FG
I 12 I 13 I 14 I 15 I 16 I 17 I ta I tg
------------e-s-- - - _ _ _ _
II
21
22
23
24
25
r - - t - -,- - -,- _, +)AV

L-L.,
I
I
20
-EL
MDDELZDBM-25StJAE)
6806005-41
NC
----------I
M A I N C P U B O A R D
Q'- JD5A-2
u JD5A-4
u JD5A-6
AY JDSA-8
r---
PUNCH PANEL
CNC CONNECTOR
RD
JD5A-I
OR
JDSA-3
CNC-6
DR
cs
JD5A-5
CNC-5
CS
JD5A-7
CNC-3
cnc-aa
t24V JD5A-ID
CNC-2
uJD5A-12
uJD5A-14
-LB- JD5A-13.
R
_CNC-20
FR
JDSA-15
UJD5A-1 B
SAY JD5A-19
JD5A
CNC-7
CNC-25
SG
t24V
MODEL:PCR-EV20MDTtHONDA)
CNC
1
5
6
_
2
3
4
_ +'L -S_O- JO __ AiS- - Us_ -01 15
I6
17
I6
19
II
12
13
14
_-__-__--___--_~-_--.~----21
22
23
24
25
_ - - - - - - _ - - - - +24v- -
20
-EL _
MODEL:DBM-25StJAE)
6806005-42
l-
N C I / O C A R D
( S O U R C E T Y P E O U T P U T )
M A C H I N E
-----------a
1
112
256TM;-17
C,O$-42 ;
00
01
.p,
\
C7D-621
x1009.3
#LHSC
C-AXIS
ORIGIN
DECELERATION
x1005.0
LIDX
AUTO-INDEX
AVAILABLE
x1005.1
ITBL
AUTO-INDEX
02
2A I
03
200
04
05
06
SW
SAl7
07
08
200
N2
AUTO-INDEX
CLAMP
OQ
(:bl)Short-circuited w h e n a u t o - i n d e x i s e q u i p p e d .
6806005-43
DI MODULE
AlD32EI
MACHINE
-
I
SQ62
Q
P
00
AUTO-INDEX
POSDTIDN CONFIRMATION
COOl-37
X002.7
Cool-23
x002.4
LCPUA
UPPER
AUTO-INDEX
CLAMP (A)
Cool-22
X002.6
LCPUB
UPPER AUTO- INDEX

CLAMP(B 1
COO1-06
x002: 3
LCPDA
LDWER
AUTO-INDEX
CLAMP (A)
CDOl-36
X002.5
LCPDB
LOWER AUTO-INDEX
CLAMP(B)
LIPC
BROWN BLUE
SQ63
+
P
01
BROWN BLUE
SO64
Q
P
02
CO;\$-22
B26x TM<-12
_
BROWN BLUE
SO65
03
BROWN BLUE
SQ6'6
04
BROWN BLUE
I
f
05
COOI-40,41
INPUT
COMMON
GROUP #O
BASE #0
SLOT l-3/4
6806005-44
0
0
N
i
I
I-
r-
M - A C H- I N E -
DI MODULE
AlD32El
BROWN + _
1
v BLACK1
00
TMI-43
\\
COOlAN
.e,
\
CDOl-03
x003.0
L W H F
COOlA//
,v
cool-20
x003.1
LWHR
BLUE
SO66
y=Jj-+w
01
COOIA-21,36
N2
02
142 ->
YV54
03
(WITH SURGE
N2
-
.76
(1556)
KILLER)
.e/COOl-21836
GROUP #O
B A S E #O
SLOT l-4/4
~
I
WORK HOLDER BASE

L~WER(FR~NT)
WdRK HOLDER BASE

LOWER~REAR)
INPUT
WORK
BASE
COMMON
HOLDER
RAISE
6806005-46
- M A -C H I -N E -
N C I / O C A R D
( S O U R C E T Y P E O U T P U T
P2
?
A401
C71A-38
//
C71-A19 X 1 0 0 3 . 6 W L P
X - G A U G E B L O C K
R A I S E S W
C71-El9 X 1 0 0 3 . 7 #YTS
Y - A X I S P I N
I N T E R L O C K T S
N2
.--------1i
r
N C I / O C A R D
(SOURCE TYPE OUTPUT)
E!gT:,, J,
(YlOO7.
6) C75-A14//
M A C H I N E
--m-w
200
r
Cl5A-27
,, ^
\\ "
TM39;ZO
\\
1 S U R G E K I LLER)
I
I
IL -
,
-
I
I
N-2 1
-
+l.Normallu s h o r t - c i r c u ited.OPened w h e n C e n t e r X-sause b o c k i s e q u i p p e d .

%2.Short-circuited w h e n C e n t e r X-aause b l o c k i s e q u i p p e d .
6 8 0 6 0 0 5 - 4 7
S C R A P C O N V E Y O R 1
0.3KW
S C R A P C O N V E Y O R 2
0.3KW
1
LL
1'
2mm'
2mm"
PE
L-2
C O N D U C T O R N 2 S3
SNIT
\TlON
xix\
ENANCE 580
I
I
ASPL
L (Y1007.4)
c75
C75A-25
4I=
-
KA58
S C R A P C O N V E Y O R
KA59
S C R A P C O N V E Y O R
DRIVEtMAINTENANCE)
!
I
C O N D U C T O R N2
A
UNIT
33
A
,
SE\
I
48041480514806
-A13>r--
6806005-48
TERMINAL
BLOCK
Sl#
350
;
0
O B S T R U C T I O N
S E N S O R R E S E T
DO
P2
A
MODULE
1
I
O B S T R U C T I O N
S E N S O R O N
200
N2
KA67
200<
200
P2 (
S T O P S I G N A L
O U T P U T
N2<
MP-23
MP-24
MP-25
S T O P S I G N A L
O U T P U T
(BEACON)
<<
<<
(<
MP
N C I / O C A R D '
( S O U R C E T Y P E O U T P U T :
O P E R A T I O N S W
QOfll4Ql
N2
1ED,F
,9AC76A-46
C76-823
- >H<
X1017.7
MPON
C76A-28
I C76-614
=>H<
X1015.7
EOFA
4198
(5206)
M P O P E R A T I O N S W
( C L A M P P O S I T I O N E R
E Q U I P P E D M A C H I N E )
N C P O W E R O F F
6806005-49
NC
~.
>>
>>
>>
>>
MP-_4
C76A-35
\\
//
2040
MP-_5
C76A-36
\,
//
MP5
C76-618
MP-j
C76A-37
\\
//
MP6
MP-1
C76A-39
\\
//
C76A-41
\\
//
I/O CARD
(SOURCE TYPE OUTPUT)
205
UNCLAMP COMMAND
X1016.5
MPLP
U P P E R C O M M A N D
C76-Al9
X1016.6
MPSPI
M P STOPI
( N O R M A L L Y S T O P )
MP7
C76-A20
X1017.0
MPSPP
M P S T O P 2
MP6
C76-A21
X1017.2
z- (1304)
_MP-I1
(Y1009.6)
MPWC
C75-A22
<<
,.<C76-Al8
\
X1016.4
(RESERVED)
S T A R T S W
A U T O S E T T I N G S W
MP LOADING COMMAND
'-(Yloo9.7)
A U T O M A T I C
O P E R A T I O N
R U N N I N G
D O M O D U L E
P2
(YOO3.41
(YOO3. 1)
t (YOO2.7)
P2
'j'
KAl
(PSJH)
(0907)
1,
/
MP14
C003A-I9
//
_MP-14
coo3-1
E M G 'I
,,
MP15
C003A-20
11
_MP-15
;;;;;;;;[
MP17
'i3*t7
_MP-17
<<
MPSTP
MPl6
MP-16
<<
<<
<<
S T O P S I G N A L O U T P U T
( S T O P B U T T O N
P D C D O O R O P E N )
(RESERVED)
W O R K H O L D E R
6806005-50
N C I/O C A R D
MPzl8
0 MLLPX>I
(YlOO9.31
A324
C75A-40
MP20
\, -
Xs Y - O R I G I N R E T R A C T
C O M P L E T I O N
<<
MP;I 9
L O W E R L S
C003A-22
MP-20
t <<
C O N T A C T T S
C003A-34
MPz21
- <<
W O R K C L A M P 1
C O N T A C T T S
C75-B2Oi
- <<
D O M O D U L E
I
I
P2
(YOO2.
MMLP I
6) 0 COO3-22/1/
0
0
(YOO3. 5)
(YOO3. 2)
MMCLl 1,
coo3-34//
MP21
MMCL2,,
coo3-357
MP22
\\
1, -
C003A-35
= <<
1, -
hip-22
N C I / O C A F
Icnllafi\c T"rlC
I II-C n"UTPUT)
200
M A C H I N E
--s-s-_
N2
I
I
Ai-
l
I
\ORbL
W O R K C L A M P 2
C O N T A C T T S
T S U B O A R D
TMl-71
442
i;j
5'
(<CN,-g
,CNl-lO>~
C O N T A C T T S
W O R K C L A M P 1
C O N T A C T T S
W O R K C L A M P 2
C O N T A C T T S
N2<
<CN2-IO
6806005-51
N C I/O C A R D
S O U R C E T Y P E O U T P U
N2
0. 5mm'
(EOF COM)
,
EOF,
COM,
+
p2
KA33
(EOF2)
wI
I
M
(5211)
COFB
COFA
COFl
+
KA34 (T3X)
PFl
J----u
i
I
II
0
I
I
1
p2
AIR
COWRESSOR
TERldNAL
BLOCK
(EARTH
LEAKAGE
BREAKER)
I
(TERI;INAL
SIZE H3.5!
(5212)
-A
KA401
(RJMD)
N2
(3362)
KA33
ESSOR OFF
ETp2
T3X
(YlOl2.4)
C78-A13
A321
NC POWER OFF COMMAND
tl,Opened w h e n M P a u t o P o w e r o f f i s e q u i p p e d .
6806005-52
1NNECTlON O F T H E
1NNECTOR F O R M P
TERMINAL BLOCK WITH

C O N N E C T O R F O R MP
RS-WR25B-L4(WEID MULLERI
ARRANGEMENT OF THE
CONNECTOR PINS FOR MP
C O N N E C T O R F O R M P
MR-25RFAtHONDA)
IRECEIVE S I D E CUNNECTDR
IMR-25MtHONDA)
J-
I C O N N E C T O R C O V E R
IMR-~~L~HoNDA)
ICABLE
IO. 2'X 25'
MODELERS-MR25B-L4
(WEID MULLER)
T H E S E S H O U L D B E
P R E P A R E D B Y M P S I D E
(EXAMPLE)
P A C K A G E
S H I E L D I N G
6806005-53
TC4
FU'JA
s's~i~+$
_ .--
RSj
0.75mm'
-------P-P
R9
M A C H I N E
.49'D
49lC_4918
.49'A
-491
FIJI 3R
-sa3
2e=+j
~oo7J!d-lRdI
S A F E T Y M A T
( R E A R S I D E)
P--t--I
M A X N U M B E R
O F MATS:4
S A F E T Y M A T
C O N F I R M A T I O N
E M E R G E N C Y S T O F
B Y S A F E T Y M A T
(UNUSED)
2g5a%<c76-Ao6
P2
x'o'4.
ylooa.
L
1)
- ( U N U S ED )
SDRST
P S D O N \\
c75-S,5,f
C75A-30
<<-Oaks
(UNUSED)
:kl,Opened w h e n Safety m a t o n f r o n t s i d e i s equipped.

%2,Opened w h e n Safety m a t o n r e a r s i d e i s e q u i p p e d .
%3, O p e n e d w h e n S a f e t y m a t i s e q u i p p e d a s e m e r g e n c y s t o p .
6806005-54
M A- C H -I N E -
$2
N C I / O C A R D
( S OU RC E TYPE O U T P
1
I
B40
U T)
TM70-10
//
C76A-26
N
,<C76-813
\
X1015.5
B4,
TM70-12
N
$1
4C76A-23
//
,<C76-Al2
\
X1015.2
YLP
CENTER Y-AXIS LOWER

L I M I T P O S I T I O N L S
g5g
TM70-9
N
C76A-27
N
,<C76-Al4
\I
X1015.6
LPU
CENTER X-GAUGE BLOCK

U P P E R LIHIT P O S I T I O N L S
g,6
TM70-6
//
C76A-24
C76-612
X1015.3
LZX
X - A X I S L O A D I N G
P O S I T I O N
C76-El9
X1016.7
SOFF
L I N E DPERATION(DN)SW
C76-BO9
X1014.5
W#STP:
L I N E S T O P S W
200<
LPD
CENTER X-GAUGE BLOCK

LOWER LIMIT POSITION LS
>200
SAl6
+'OFF
ZON
CONTROL CABINET
FRONT SIDE
--M_ACHINEL
249
SE16
-I-
-l-
260A
I
I
260
M A C H I N E
---_p-
C76A-16
TM50-40
N
200
SP45
TSU
+-I<
BOARD
TM,-21
//
C76A-32
//
A214, C76-Bl6
\<
X1016.I
LP
X-GAUGE BLOCK CONTACT TS
A212, C76-Al7
\<
X1016.2
CL1
W O R K CLAMPI C O N T A C T T S
C L 2
W O R K CLAMP2 C O N T A C T T S
SP43
44
TMI-19
//
C76A-33
//
so44
44
TM,-20
//
c76;;34
A213,<C76-Bl7
Xi916.3
--_-_-CNl-8
M A C H I N E
YVl91
(
:I>
<;
c7x-26
969='
'
TM70-1
SURGE
KILLER)
I ---;-I-
tl.OPened
when center Y-axis pin is equipped.
*2.Added
when center Y-axis Pin is equipped.
*3.It is not required when new cycle loader is
WITH
C E N T E R X - G A U G E
B L O C K R A I S E S O L
equipped.
6806005-55
r-----------
Dl M O D U L E
AID32Al
LINE CONTROL PANELI

----m-----J
I
I
L-m----,
D I M O D U L E
AID32Al
L I N E C O N T R O L PANEL';
r----------a
FOR OPTICAL;
ADAPTER
I
I
N A L
151S <<I
CA,-32
X14.1
LERS
~EXTERNAL
I
R E S E T
125,) CAI -48

\<
X14.2
MFNX
~LOADING
121s J C A I - 1 5
\<
X14.3
IFH
; FEED HOLD INVALID
1235 j CA,-31
4
x14:4
SCL
I
IUNCLAMP
124s) CAl-47
\<
X14.5
SRU
,X-GAUAE
,RAlSE
126i) CA,-30
\<
X14.6
STR
N C S T A R T
122s) CA,-46
4
X14.7
AIR
N C S T O P
BLOCK
--------------w--e_
II I1I.L
MC
N C
rcAi-i2~------;
I / O CAR;--
TM50 Cj'6A ( S O U R C E T Y P E O U T P U T 1
--T,,,, - 1 s -0g
C76-B02
X1013.1 ARUX I\UXILIARY P R E S S RlJllEfi
>w
<
IJPPER LIHIT P O S I T I O N
I
TM50 C76A
(INTERNAL LIIADINGI
C76-B21
X1017.3
OSU
lRlGlN S E T P A D
U P P E R LIWIT P O S I T I O N
C76-B20
X1017.1
ULZ
UNLOADING POSITION
WJST
i---------,-J
I
I
53 I
I
I
54 I
I
1465
55 1
I I
I
56 I '.
I
I
=l I
I
56
X15.0
52 1
r------J
,----a--J
I
I
I
lAUT0 P O W E R
ISHUTOFF S I G
nl
' 0
I
I
59 I II
I
I
6o I
ISCHEDULED
~OPERATION
v CA,-26
X15.1
LRMT
IRS232C
l INPUT PREPARATION
t CA,-44
X15.2
USF
IUNLOADER S A F E T Y
IAREA L S
CA,-II
x15.3
LIL
ILINE I N T E R L O C K
137s
149s
CA,-27
x15.4
UL2
' U N L O A D E R L O W E R
ILIMIT L S
CAI-43
X15.5
NOWK
INO W O R K S I G N A L
134sx
CA,-10
X15.6
ARU
135s
CA,-42
x15.7
L O A D E R S A F E T Y
A R E A L S
(RESERVED)
CAl-13.17
61
6806005-56
DI M O D U L E
AID32Al
- P -A N- E- L I
I
I
I
/
435
r--------------l
LINE CONTROL PANEL

r-----------1
1120s
I
5 I
I
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,)
52
I
I
53
F O R OPTI C A L ;
ADAPTER
r-----
I
I
L-------e- J
X18.0
TARS
I
I
-J
1 TAPE RESTART KOOE

$1
II
,< CAl-24
/<<m I X
X 1 6 . 1
LNPI
BEACON
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,
(RESERVED)
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I
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l120s
<
A Il
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x1.6.3
CAl-23
X16.4
(RESERVED)
I
( R E S E R V E D )
I
, <<
CAl-36 I
, <<
CAI-22 I X
(RESERVED)
I
1
(RESERVED)
I
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1 I*
I I
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I (/
55
I
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1 '
I
I
57 I
I
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58
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,----m-m----,
/
CAl-3
x17.0
CAl-20
x17.1
CAl-35
x17.2
CAl-2
-I
I
(RESERVED)
54
56
D I M O D U L E
i
AID32Al
-,L--,---.
I
I
60 I
I
CAI-19
x17.3
x17.4
(RESERVED)
(RESERVED)
I
I
I
I
(RESERVED)
I
A
CAl-34
x17.5
CAI-1
X17.6
(RESERVED)
I
( R E S IE R V E D )
I
CAI-33
x17.7
(RESERVED)
I
I
I
I
I
!
II
III
I
I
L----------------------- J
*l.This sienal m u s t b e o f f a f t e r s e c o n d w o r k s h e e t i s l o a d e d
machine on the same program.
6806005-!
I
I
I
I
I
I(~~~ERN~L
I COMMON)
1 Ml1
yJ-J=-
I
I
I
I
AM12
- (YIO. I)
'24
I
>+=+I-
Ml2
CA3-48 1>104s
AM'6
- (YIO. 3)
CA3-15 )
>=s>
CA3-3' 1>lOSS
1
I
I
1
I
I
,
"L
AM21
(YIO.4)
AM22
- (YIO. 5)
CA3-47 j$07S
AM24
- (YIO. 6)
CA3-30
AM28
- (YIO. 7)
CA3-46
I
I
I
I
I
I
I
I
I
Ml4
Ml8
M21
M22
M24
M28
I
I
I
I
I
IIINTERNAL C I R C U I T
I COMMON)
I
I MF
I
I
I M 3 0 0 F L A G
I
lj I
I
521
ciRcuiT
I
I
531
CA3-'4,,
//
I
r----l
I
AMF
lCA3-12,101s
: (Yll. 0) I
,,
L----A
M300
- (Yll. I)
551
I
I
561
I
M400
( Yll. 2)
I
CA3-44 )>'44S
MAT
( Yll. 3)
CA3-1'
TAT
(Y11.4)
CA3-27
57;
I
-
58l
I
I
591
I
61;
I>142S
l ;
SOFFO
- (Yll. 5)
ULZO
- (Yll. 6)
60;
54;
AM14
- (YIO. 2)
CAi49. 50
CA3-32
I P24
A
, F O R V I P - Z
; _ C- O -N T- R -O L- C- A -B -I N- E - T -
I
I
AMII
(YIO. 0)
L I N E C O N T R O L P A N E L
----------------------s-q
CA329.45
USFO
- (Yll. 7)
I
I
I
I v
P24
I
L-,---,------w-------.-B-
; M 4 0 0 F L A G
I
I M E M O R Y M O D E
I
I
I T A P E M O D E
I
I L I N E O P E R A T I O N O N SY
I
I U N L O A D I N G PDSITIDN L :
I
I
I U N L O A D E R S A F E T Y A R E A SY
I
I
I
I
6806005-58
,,
L I N E C O N TR O L P A NE L
r----------------------1
,-----------------------1
-FOR O P T I C A L
I
12
A4
I
I
I
I
I
~(INTERNAL C I R C U I T
COMMON)
I
IORIGIN S E T P A D
lUPPER P O S L S
I
AARU
Y12. I)
CA3-24 j>l 15s ,
ILOADER S A F E T Y
~AREA LS
LILO
Y12.2)
' L I N E I N T E R L O C K
I
I
IUNLOADER L O W E R
lLlMlT L S
I
,CLEAR
CLR
(Yl2.4)
I
AST.L
' A U T O O P E R A T I O N
ION-TRAVEL
I
IAUTOMATIC
I OPERATION STOP
I
,WORK C L A M P P S
- (Y12. 5)
ASPLL
- (Y12.
CA340841
6)
PSWC
(Y12.7)
V
N24
-------B---------------J
I
I
I
I
I
I
I
I
I
IF
I
51
I
I
,FOR V I P - Z
l CONTROL CABINET
I
I
IR,D
4 i
D O M O D U L E
AOD32Dl
i
I
I
I
52 1
I
I
53 I
I
I
54
I
I
I
130s
55 1
I
I
56 I
I
I
57
I
I
56 I
I
I
59 I
I
I
6o I
I
61
~~NTERNAL
I C O M M O N )
CA3-5
2ct3;6
HFY
(Y13. I)
CA3-20
LZXO
(Y13. 2)
CA3-35
LCPZ
(Yl3. 3)
CA3-2
MFAS
(Y13. 4)
CA3-19
MTSTP
CA3-34.
l
167s
L
I
I
I
I
I
I
I
,
(Y13. 5)
NCAL
(Y13. 6)
CA3-I
(;;;o7)
CA3-33,
140s
, U
169s
N
I
T
X - A X I S L O A D I N G
P O S I T I O N
C / P A U T O - R E S E T
F A S C H E D U L E
I
I N C A L A R M
I
I
, O V E R R I D E S T O P
I
I
I
I
1 M A C H I N E S T O P
N24
-
'P
-
l N
I
I
I
I
I X - A X I S RETRACTI
I
I
, Y - A X I S RETRACTE
165s
I
J
6806005-59
r------I -
L I N E C O N TR O L P A N E L
- - - - FOR OPTI
ADAPTER
cAc
-------
I
I
I
---;
N24
AI
I
I
I
I
51
C I R C U I T
l L U B R I C A T I O N
I A
L
A
R
M
I
; S T R I P P I N G M I S S
I
TLLF
- (Y14. 2)
CA449.50
P24
HFN
(Y14.3)
'-
LLPX
(Yl4.4)
l
I
I
'
,
I
,
,
T O O L
L I F E
X.Y-ORIGIN
R E T R A C T E D
L O W E R L S
MLP
- (Yl4. 5)
l X - G A U G E B L O C K
; C O N T A C T LS
MCLI
- (Y14. 61
I
l
I
I
I
MCL2
(Y14.
7)
I
I
I
vI
N24
I
---------------------m-J
W O R K C L A M P 1
C O N T A C T L S
W O R K C L A M P 2
C O N T A C T L S
l FOR VIP-Z
l C O N T R O L C A B I N E T
I
N24
A '
I
I
I
I
I
'(INTERNAL CIRCUIT
,COMMON)
P24
A
I
I
I
I
53 I
I
I
54
I
I
f T O O L LIFE(MMC)
I
I
, N C R E A D Y
55 1
I
I
I
)W O R K H O L D E R
56 I
I
I
57 I
I
I
I R E A D E N D
I
I
, S E A R C H E N D
56 1
I
I
59 I
I
I
6o I
I
61 I
52 1
'(INTERNAL
1 COMMON)
SMISS
- (Y14. I)
-IE -C O- N -T R- O -L -P A- N -E L -
I
I
I
I
IV
P24
I
I
I
I
I
I
I
I
,
'- dY15. 5)
CA429m45
- (Y15.
6)
7)
(Y15.
(RESERVED)
(RESERVED)
( RE
S E R V E D)
I
I
I
I
v I
N24
L-----------------------J
6806005-60
V I P - Z
C O N T R O L C A B I N E T
P E N D A N T
I / O U N I T
C O N T R O L B O X
;I/F
I
I
=%OD
L
CJD~B
MAIN CONTROL PANEL
INTERFACE UNIT
%JLE
D
t->FOR P D C
CONTROL CABINET
L U L
I / F
c
0
OPTICAL ADAPTER g
u
I O L 6
L I N E C O N T R O L U N I T
I 1
O P T L U L
I/O U N I T
S L O T
1
I / F
1
F A N U C O P T I C A L F I B E R C A B L E
A66L-6001-0009#L20RO3
(20m)
l
; P2V
I
I
I f42
IOL3
V I P - Z
.., -
CP32'L
9-
--z
n-l
om
-21
m
Ll-0
7
c\l
co
CL
9 - n
9
0
m
x
0
0
D-
N - l
D
- - z
OU
W C
r-4
-25
o - o
coo
-X
0
0
c
l-
-X
0
0
c
I-
r-
In
3
DO
OC
DO
OC
u-l
w-0
NC
o-l
04
m-0
rut
O-l
x
0
a
c
rr-n
II-n
G R O U P #3
0
0
c
I I
F O R
L I N E
C O N T R O L E R
Al.Added m o d u l e A T s l o t 2 w h e n A U X w o r k N o . s e a r c h i s e q u i p p e d .
6806005-61
L I N E C O N T R O L I'ANEL
r------------------------ -
IiI
ATA
N P U T +
I
Al
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I-
.wzuAEOl
Ii4kuuAED2
CM-15 XII. 3 AEOJ
LwluAED4
lALAluLLLAEDS
CA2-30 Xl 1. 6 AEDG
.lY.?ALuhED7
CA2-10 X10. 6 AED
EAD STROBE ;
I
I2
I I1
I
I
1
I)
FOR OPTICAL
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
LINE CONTROL PANEL

r------------------------T
I)
IO MODULE - I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
+
F O R V I P - Z
L-------a--------- . .._. m-----J
6806005-62
N C I / O C A R D
N
C I/O C A R D
N C
P O W E R
O F F C O M M A N D
CONTROL
MAIN P O W E R
, O F F COMMAND
3051
. I N P U T C O M M O N
I-+KA44
TAX
(6301)
NC
(I
R3
t
TERMINAL
KA43
P2
(EOF COM)
BL,OCK
T3X
*I ,
FOF I
-f
Y
I
. (6300)
COM 1.
I
I
TERHINAL
TERHINAL
BLpCK
:~LOCK
A
T
!---Y-l
N F B
QFI
(6302)
T R I P
$2
tl.Normallu short-circuited.Ooened w h e n a u t o P o w e r s h u t o f f i s equipped.

t2.Added w h e n N F B trip i s e q u i p p e d . ( C o n n e c t l i n e N o . 4 3 4 w i t h 4 3 4 8 a n d No.434A w i t h R3.1
%3.Added w h e n e a r t h l e a k a g e b r e a k e r i s e q u i p p e d . ( C o n n e c t l i n e N o . 4 3 4 w i t h 51 a n d No.434Awith 5lA.I
#4.Normallu n o t a d d e d w h e n L - U L s y s t e m i s equipped.
*5.Manioulator r e t r o f i t t i n g i s u n a v a i l a b l e w h e n A u t o P o w e r S h u t o f f i s p r o v i d e d .
6806005-63
RV33
NC
:SOURCE
I/O CARD
TYPE OUTPUT)
C75-A23-25
N2
6806005-64
TSU
BOARDZ(OPTION)
WORK CLAHP
ORIGIN SETTING
OVERRIDE RIGHT
DO MODULE
AOD32Dl
'2
WCBl
(YOO2. 3)
?I
M A C H I N E
TM?-5
I( 97DC0<OiA-D6
W O R K C L A M P 1 L O C K
coo3-23
\
/I
W O R K C L A M P 2 L O C K
coo3-36
\<
N
WCB2
'(YOO2.4)
coo3
-40.41
V
'2
MACL
(YOOZ. 5)
GROUP
BASE
g72C003A-38
\\ -
TH70-7
\\
W O R K C L A M P
M A I N A I R S O L
#O
#O
3-3/4
SLOT
-
g7,CDf0;A-23
TM?-6
TWI-LB
_
]315-$j~o
5930
-
(-Xl
-
SP31
-
(+X1
-
SP32
-
(-Y)
-
sa33l
-
OY)
-
6 TWl-27
\, -
922
(ts)
914
QF16
*SogK
EMERGENCY
STOP
';
7-l.
A
(2301)
(65101
t l . S h o r t - c i r c u i t e d w h e n c l a m p p o s i t i o n e r i s e q u i p p e d .
Y2.Opened w h e n c l a m p P o s i t i o n e r i s e q u i p p e d .
#3. N o r m a l IY s h o r t - c i r c u i t e d .
6806005-65
NC
P2 N2
NC
iCHINE
I/D
CARD
Tf
_
W O R K CLAMP1
O P E R A T I O N C O N F I R M 5.
s P&l 6
Id
;>9,0C;6;-06<~76~603
A
X1013.2
X,0,3
PSWCBl
. QpswcB2
X10t7.4
X1017.5
C76-824. A25.825
WCZRt
WCZRZ
W O R K CLAMP!
L O C K I N G CONF
I
C76-BO5
I N T E R C L A M P
O V E R T R A V E L
X1013.7 INOT
.
i
C76A-tl, t2,29
30,47,.J50
NZ+-++
WORK CLAMP2
L O C K I N G CONF
W O R K C L A M P 1
O R I G I N
CARD
MACHINE,
WORK CLAMP2
O P E R A T I O N C O N F I R M 5,
C76-A03
-;
l-t
I/O
C76-Al6
X1016.0
WC+OT
W O R K C L A M P
cOVERTRAVEL
C76-Bll
X1015.1
WC-OT
W O R K C L A M P
-0VERTRAVEL
C76A-A06.906, At5.815
A24.824, A25.825
I N P U T
COMMON
P2 N2
54
C76A-Ot,OZ
200+-+~
BO1
W O R K C L A M P 2
O R I G I N
I N P U T
COMMON
'2 N2
6806005-66
cc
Ic:
0
0N
0
Lu
0
0
x
--.
Lj .-CJl
---
rco
I
Lo
0
0
co
0
63
co
C I/O C A R D
(ELECTRICAL
C O N T R O L C A B I N E T )
----e-wI
R E A D Y L I G H T
W O R K CLAMPI LOCK L I G H T
W O R K C L A M P 2 L O C K L I G H T
W O R K C L A M P R E L E A S E L I G H T
W O R K C L A M P O V E R T R A V E L L I G H T
S E T W A R M I N G L I G H T
N2
6806005-68
200
A
M A C H I N E
so43
N C I / O C A R D
(SOURCE T Y P E O U T
T S U B O A R D
P U T)
I 440TM1-'9
\,
I
I
f5
sll44
C76A-33
;;
A2'2<<W-At7
C76A-34
;> A213/<C76-617
X1016.
Cl1
WORK C L A M P 1
C O N T A C T T S
C L 2
W O R K C L A M P 2
C O N T A C T T S
TM'-20
1,
X 1 0 1 6 . 3
SQ45
8'
1442 TM/!-Z
\\
C76-6'6 XlOt6.L IP
C O N T A C T T S
(X1016
INPUT COMMON)
SAI I
(ELECTRICAL
CONTROL
CABINET)
I
443'C76A-19
Y
//
I
I
CONTACT SELECTION SW
(CHECK)
..
C76-A10
X1014.6
CSLA
CONTACT SELECTION SW
(ON)
6806005-70
NC
I/O
C76-AZ, 23-2
CARD
( EL E CT R IC AL
i
i
I
W O R K CLAMPI
CONTACT LIGHT
WORK C L A M P 2
CONTACT LIGHT
X-GAUGE
CONTACT
CONTACT
LIGHT
BLOCK
LIGHT
COMPLETION
WORKSHEET
OUT-OF-POSITION
*t
LIGHT
$l.Add w o r k s h e e t o u t - o f - p o s i t i o n light w h e n m o n i t o r i s e q u i p p e d .
6806005-71
(AUXILIARY
CONTROL
STAND)
0.75m,,,~
200
(07061
(1305)
OVER'RIDE
(REPOSITIONING
CONFIRMATION)
START
OVERRIDE
CONFIRMATION
('206)
STOP
(1205)
58467
319
-I-
319A
HSI-IO
>
>
- (1206)
HSI-tt
>>- (1205)
EMERGENCY STOP
HSl C O N N E C T O R P I N A R R A N G E M E N T
MODEL:MS3'02AZO-29S(JAE)
6806005-72
DO MODULE
AOD32Dl
00
01
PGRN
(YOO5. 0)
N2
T
P2
02
SIGNAL
(GREEN)
SIGNAL
(YELLOW)
03
04
II
05
NAL (RED)
P2
B A S E #O
S L O T
4-214
6806005-73
L - U L
B O X L 2
L - U L
---I
M A C H I N E
50
55
i
j
/
<
'1335
/
X236
-1
-1
/II
I
RED
x239
RED
SQ23S
SO238
II
BLACK 1
BLACK
I
1
I
I
YVIOO
x,g3
_I
63
65
l-l
SURGE KILLER)
I
1 YVlOl
l-l
I
I
x194
x195
,1,,
I
Yvlo3s;
Yvlf2;
'I
O R I G I N
D O W N
P A D 1
O R I G I N PADI
DRAW
yvlo2s
l-hi
UWITH
UWITH
57
60
ORIGIN PAD2
DOWN END
I
x191 I
M A- C H -I N E -
ORIGIN PAD1
DOWN END
x190 t
I-II
1-11
x,g2
/
/
_/
I
i
O R I G I N P A D
UP END
I-
II
II-11
II
O R I G I N P A D
U P E N D
53
B O X L 2
r - - - l
YVlO4
YVlO5
K'LLER)
UWITH
SURGE KILLER)
U"lTH
SURGE KILLER)
O R I G I N PADI
V A C U U M O N
O R I G I N P A D 2
DOWN
O R I G I N P A D 2
DRAW
O R I G I N P A D 2
V A C U U M O N
y",06s
UYllH
O R I G I N PAD1
V A C U U M O F F
I
67
-----
O R I G I N P A D 2
V A C U U M O F F
70
6806005-74
E
- M A C-H I N -
200
A
50602-6
SQ602-5
y 790E
50608-9
9,
50608-8
791H
SQ608-7
y 79lG
--
SQ608-6
9,
50602-4
7900
SQ608-5
SQ602-3
790C
SQ608-4
y 79lF y 79lE 9, 79lD y 79lC
50602-2
790B
SQ608-3
01 M O D U L E
AID32El
SQ602-I
79OA
50608-2
9, 7UlB y
7~o,/cool-43
SQ608-I
"
x001. 5
FFBDP
FRONT FREEBEARING
LOWER LIMIT POSlTlOh
X00,. 6
RFBDP
REAR FREEBEARING
LOWER LIWIT POSITIDI
"
7BIA
200
-
--
NC
(SOURCE
I/O
T YP
GROUP #O
B A S E #O
SLOT l-2/4
- -1
CARD
O U T P U T)
r- - - MACHINE
I
TN70-15
II
TN70-18
I
FRONT
REAR
FREEBEARING
FREEBEARING
UP
C75A-A23~25
6806005-78
0 3
fi
- M-A C H-I N E
-
N2
P2
SP165
I. 25mm'
(X 0)
I
NC
(SOURCE
I
I
I
I
I
I
I
I
I
I
T
C70-822 X1009.5 #LHSV

-
TAP ORIGIN
DECELERATION
C70-A22 X1009.4 #LHSU

-
TAP TURRET ORIGIN

DECELERATION
DI M O D U L E
AID32El
612
COOIA-A35
- \\
N
I
T
I
l/a C A R D
TYPE
OUTPU
' C70A-25
613
_ \\
//
Cool-35
X003.2
-
TASHPO
GROUP #O
B A S E #O
SLOT l-4/4
NC l/a CARD
;OURCE TYPE OUTPUl
T A P
IND'EX
P'lN
(au1 I
C70-Al3 X1007.4 LTAP
TAP PLATE
POSITION
NORMAL
614
C70A-26
_ \\
//
C70-613 X1007.5 P/STAU
TAP UPPER POSITION

CONFIRMATION
615
C70A-27
L \\
//
C70-A14 X1007.6 WTAU
TAP
UP
C70A-28
/I
C70-El4 X1007.7 WTAD
TAP
DOWN
C70A-37
//
C70-Al9 X1006.6 WTAT
TAP TURRET
BUTTON
I 6 6
T
I
I
I 617
T
BUTTON
BUTTON
ROTATION
6806005-88
M A C H -I N Er
Dl M O D U L E
1
1
t
I
T
I
618
1 . 25mm'
(X10)
T S U BOARD2
P2 N2
G R O U P #O
B A S E #O
s S L O T l-4/4
200
(RIGHT)
I
I
'CNI-3
- --I
DO MODULE
AOD32D1
MIST
(YOO2. 2) -=q>>
C003A-39
\\ -
I
I
I. 25mm'
(x 0)
502
I
TASHP
(YOO2. 0)
coo3-07:;
C003A-07
\\
I
I
I
I
500
I
COO3
-40.41
TAU
,"(YOO2.
I1
coo3-24::
COOjA-24
\\ -
I
1
I
501
I I
G R O U P #O
B A S E # 0
S L O T 3-3/4
M A C H I N E
N2
flYVl7A
-O
(WITH SUAGEU
KILLER)
llvvia
(WITH SURCE~
KILLER)
I'
-YV19
(WITH SURGE
K I L L E R ) =
YV16 ::
T A P I N D E X P I N
I
(WITH S U R G EKILLER)
N2
1 --p-p"
I
1
T A P M I S T
T A P R A I S E
WORKHOLDER REAR
CANCEL
POWER SUPPLY MODUI

- --F
P MODUI
MAIN
TAP, TAP TURRET AXES
CPU
V-E~LcT~~ AXIS
MOTOR
I
C(a6/2000)
PE RI St Tl
JFU-EX J
JFV-EX
6806005-90
INS W I T H P O W E R S U P P L Y R E C E P T A C L E
TC20 :TF20)
FUl6A
-R24I
-
51
AClOOV
IT (354)
53
700VA
PF7
~ P O W E R S U P P L Y 55
RECEPTACLE
1575VA
(ACll5V
5A)
57
59
60
61
62
63
65
(360)
ACIOOV FOR oc24v i;
IFUIGB
dr t--t=-=V
Sl
3.
300VA
1"" I,
5mm'
OTE:TC20 i s oPtional.Exchaneed T C 2 0 f o r T C I when i t i s o r d e r e d .
69
70
TCI, TC4, TC6, TC13, (TC2O)CONNECTION D I A G R A M
TC9
CONNECTION DIAGRAM
P r i m a r y s i d e c o n n e c t i o n
--------1
I
L&O" HI
I
I23OV H2
I
I2OOV H3
I
OV H4 -=I I
I
I23OV H5
I
I2OOV H6
I
OV H7 3 I
L-------,-J
460V HI
400V H2
230V H3
200V H4
OV
H5
46OV
H6
400V H7
2 3 0 v H6
2 0 0 V H9
OV
HI0 3
4 6 0 V HI1
4 0 0 V HI2
2 3 0 V HI3
2 0 0 V HI4
OV
HI5
Tci (TFI)
TC4 (TF4)
P r i m a r y
s i d e
c o n n e c t i o n
(2OOV)
(23OV)
(4OOV)
(46OV)
S e c o n d r v S i d e C o n n e c t i o n
(23OV)
(4OOV)
6806005-96
c
0
..-a
-u
m
..
w
l0
z
I+
I
tn
In
0
0
co
0
co
c o
a
hl
l-e
w
3Y
oa
tXW
a
In
a
K-J
CD
a
rrr)
a
ccl
0
a
0
0
0
a
0
0
0
a
0
0
ln
0
0
In
In
LA-
u
n
a
In
(D
--1
I
z
=
-
0
U
u
cncr
cr)O
WlCC0
N
zc
0
co
a
co
N
I
0
In
a
(D
a
c\t
a
m
a I-:
0
crl
a
0
N
07
0
u
d
0
u
a
I.0
.
r-
4-l
a
a
a
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a
m
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a
0
0
a
0
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<
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0
am
00
coca
33
u
uu
m
;
co
03
I
Lo
0
0
co
0
al
(0
MECANICAL O P T I O N P A R A M E T E R S E T T I N G
-.
RIT
TER\i
KO
Kl
K2
K3
K4
K5
E
il
OPTI ON BVTE VALIDI
2
"
WORKkAMP
MONITORING
CL;MP
POSITIONER
"
;A!; ;p/oDo;; Ql M A / P E GA
10
10
10
10
10
IO
COMA
n
Y
n
v
n
I
t)ct?ts
rLn
v
,\
K
I\
K
,\
K
,.
Y
r\
C/P
AUTO-RESET
OPTION BYTE VALID2
FlRST
v
/\
SHEETLINE
OP.ERATION
10
10
10
10
10
T-AXIS TWO-HAND SAFETY DEVICE& X-AND V-AXES TVO-HANDX-AND Y-AXES NANUAL

OpllON BYTE VALlD3T-AXS TWo-HANDMDTDR POWER OFF
OPERATlOH
-e-OPERATlONAIR SPEEO
10
10
10
10
10
IO
10
POC
UNIT
OPTION BYTE VALlDl QUEEN TYPE CENTE;,;c-;AUGE

1
.o
1
0
OPTION BVTE VALID5
x
NEWCYCLE
LOADER
FRONT
FREEBEARING
0.
10
10
10
10
to
10
OPTION BVTE VALIDB
REAR
FREEBEARING
50
10
0
x
10
0
x
10
0
x
10
0
x
x
TON
TYPE
10
0
x
MULTI-TAP
10
n
x
POC
1
n
x
OPERATION
x
n
NOTE:Set m e c h a n i c a l o p t i o n p a r a m e t e r s a c c o r d i n g t o s p e c i f i c a t i o n .
B e s u r e t o s e t o p t i o n byte V a l i d P a r a m e t e r a t I.
6 8 0 6 0 0 5 - 9 1
E ectrk circuit
V
PROSZ358PDC
(EXP)
PDC
io. a fl.
Df0. 3
to. 2
0. I
I
FSl6
PE
Rl
io. 5
Sl
Tl
P E
RAI
SAl
TAl
QFllO(5A)
V-Z
NCT
CONTROL
BOX
50
51
52
t-t-t-t 4mm
60
61
SURGE
62
ABSORB:
63
TRANSFORMER
BOX
70
71
12
60
KAIOO
R3
81
6 2
QFlOO(30A)
63
60
PA2(OCt24V)
01
NA2(oV) :i::r; S U P P L Y
02
DC24V P O W E R SUPPLY(lOOW)
100
HLIOO
PA3(DCt24V)
101
POWER
LAMP
102
NA2(oV) ~~:"E;: S U P P L Y
V
PE
P E
RAI
SAI
TAl
_.
KAl
SAI
TAl
1.. . . . . . . , .1 , I - . . .
.
I-
RAl
AA
a^^,* TClOO
._.__
FU35A
*
- JQ
I
-
.__.,
KAlIO
(NCON)
rr...,.,m.\
"rlz" rrnr
7-1
9 AClOOV
R3
11 4, 5. Smn
SAI
RAI
PF113 (2A)
COOLING
FAN
SAl
PA2
NA2
SAl12
<
430
SPIOOP
R3
30A
DOOR
C A B I N E T DOOR
s 3 9
INTERLOCK
N C CONSOL
NA2
P O W E R S U P P L Y M O DIULE
1 E.SToP SW.
L--------J
V
=-P-l=
NA2
BRAKE CONTROL
TIMER
(O.lSEC
(6)
OFOELAY)
MG(lO)
NA2
-.
_.
HATER I ALI
IATL. S I:ZE
RATL. W.
MODEL
UNIT
PNT PRD. W.
APPROVEDkHECKEDiOESIGNEDi
DRAWN
I
(O-333)
V I P R O 3 2 3 5 8 f 1/*J t'-tJ+' 3 1
IFMFI~~F~I~v
L 1-1 L I, u L I. I
WANE s
SCALE
T0P
---
6" 3 3 - 3 0 30~120110"316516~11001110~1111
0. 1 IO. 2 f0. 3 f0. 5 io. 8 kl.2
PP. PANEL
'OWER M A T E - H
iX I / D C A R D
SAlOl
SAl02
CM52-47
-X 0 0 1 1 . 0 W T C
SPARE
CM52-01
-X 0 0 0 6 . 0 W R E F
CM52-19
-X 0 0 0 6 . 1 W A T C
CH52-34
-XOO0S.i
C256
CM52-02
-X 0 0 0 6 . 3 W R S T
RESET
C257
CM52-20
-X 0 0 0 6 . 4 W S T P
STOP
REF.
O F F
ON
WAMOD -
ATC ON/OFF
CYCLE/JOG
czoo
(O-333)
yIPROSZ358
IWATERIAL
hATL.SlZE
?1>9'f-tl?'gl
WAKE
lMATL,W.
MODEL
UNIT
PNTIPRD. W.
APPROVEDCHECKEDDESIGNED
DRAWN
NC
INPUT
2/E
SCALE
HTC
IWAMOTO
9 7 . IO. 21
jTREATMENT[io.l
--I-
I CD
s- 6 6 -30 3D"120 120~3l6316'11P01~10"~10P

0. I
io. 2
fD. 3
fo.
i0.a
il.
POWER MATE-H
0
iX I / O C A R D
ALL Ax13
c25a
CM52-35 X 0 0 0 6 . 5
c259
CM52-03 X 0 0 0 6 . 6 WPZ
P z A X I S
C260
CM52-21 X 0 0 0 6 . 7 WDz
D z A X I S
C261
CM52-36 X
P s A X I S
0 WPs
R A X I S
CM52-04 J O O 0 7 . 1 WDs
Ds A X I S
CM52-22 x 0 0 0 7 . 2 WS
S A X I S
CM52-30 J
C264
W R
CM52-37 J O O 0 7 . 3
4 WDo
W A L L
00 A X I S
A L L A X I S
c200
. . . . . . . -. . .
INATERIAL
INATL. ~1.2~
VIPROSZ35a
+ II*JI t-t-f*' 3 1
IRATL. w.
UNIT
MODEL
QNTtPRD. W.
APPROVEDCHECKED DESIGNED DRAWN
IO-3331
NINE
SCALE
NC
INPUT
3/E
o-0. I
io. 5
f0. 2 f0. 3
*o. a
fl. 2
PP.PANEL
POWER MATE-H
E X I / O C A R D
POSITIONING
FM52-05
xooo7.4
POSITIONING
wpos
CM52-23 $ 0 0 0 7 . 5
W I N C H
INCHING
CM52-38 .X0007.6 W
UPWARDIPz, Dz)
FORWARDtPs. Da)
SAl06
U
X0007
7
-
x o o o a
-
WCDN
0 WPUCL
D O W N IPro Or)
BACKWARDtPs. Dsl
PUNCH CLAMP
c
x o o o a I WPUUC
-
C270
SAl I I
PUNCH UNCLAMP
C271
CM52-07
C272
EM52-25 X 0 0 0 6 . 3 WUDCL
D I E tINCLAMP
CM52-40 J
4 WF1
F E E D R A T E Fl
CM52-06
$ 0 0 0 6 . 5 WF2
F E E D R A T E F 2
X0006.2
WDCL
D I E CLAMPlDo)
ISAIOB
(I-
C275
CM52-41
itOOO6.6 W
CM52-09
xooo8.
CM52-26
JOOO8.0 W
F E E D R A T E F 3
wF4
F E E D R A T E F 4
NC
F E E D R A T E F 5
INPUT
4/E
6- 3 3 "30 30"1201!3~316316~1l301110~2111
0. 1 1
io. 2
io.
to.5
f0.a hi.2
OP.PANEL
POWER MATE-H
iX I / O C A R D
CM52-42 X 0 0 0 9 . 1 WPOSl
POS.1
CM52-10
POS.2
X 0 0 0 9 . 2 .
CM52-27 J O O 0 9 . 3 W P O S 3
POS.3
CM62-43 X 0 0 0 9 . 4 WPDS4
POS.4
CM52-II
X 0 0 0 9 . 6
W P O S 5
POS.5
c2a3
CM52-28 X 0 0 0 9 . 6 W P O S W
P03.START/RE.3TART
c2a4
CM52-44 X 0 0 0 8 . 7 WtR
S / R A X I S C W
C285
CM52-12
X0010 . 0
W-R
S/R AXIS CCW
W S D I N
APARE
CM5?-45 X 0 0 1 0 . 2 WSDCF
SPARE
CM52-13 J O O 1 0 . 3
SPARE
CM52-29 X 0 0 1 0 . 1
C267
c200
YPO.92
W S D O U
I
NC
INPUT
5/6
0. I
io. 2
to. 3
f0. 5
10. a
k.1. 2
OP.PANEL
POWER MATE-H
iX I / O C A R D
CH52-46 X 0 0 1 0 . 5 W D U P S
CM52-14
X0010.
CM52-31 IcOOlO.7 W
D I E PUSHER(U) U
WDUPR
CM52-15
X 0 0 1 1 . 1 W D C O
CM52-16
x 0 0 1 1 . 4 SPI
CM52-17 Y O O l l . 6
S P 2
CN52-32 X 0 0 1 1 . 2
S P 3
CM52-50 X
roo11.5
X0004.0
D I E RELISE
STAND-BY POS.
, J[;o;:fiDIT)
SPARE(SINGLE B L O C K
SPARE(AUTO)
SPARFIMDII
~M52-46 X 0 0 1 1 . 3 9~4
CM52-49
D I E P U S H E R ( U ) DOW!
SP5
7 SP6
SPUN
SPARE
(DIE G R I P P E R A I R B L O W )
PUNCH EXIST
A2
PDC
NC
INPUT
6/l
6 3 3 -30 3 0 1 2 0 120316016100010003000
0. I
*o. 2
io. 3
io. 5
*o. 3
fl. 2
PDWER M A T E - H
PDC
-1
I
I CONN.PANEL
SQ201 Q
I
,,
-I.//
I->>
I
I
I
I
CNSA-I
CNgA-2
I
T
I/
<<-
+24E
I
I
cBl29-A02
X1002.0
R A X I S O R I G I N
DECELERATION
tRDEC1
I
CBl29-B02 X 1 0 0 2 . 1 XPzDEC~
P z A X I S O R I G I N
DECELERATION
CBl29-A03 X 1 0 0 2 . 2 $DzDEC3
D z A X I S O R I G I N
DECELFRATION
P s A X I S O R I G I N
DECELERATION
fBl2g-Bo3
X1002.3
XP~DEC~
CB129-A04
X1002.4
SDsDEC5
Ds A X I S O R I G I N
DECELERATION
x1002.
*SDEC?
S A X I S O R I G I N
DECELERATION
SPARF
I
0I
I
I
II
7
I
I
I
I
I
I
I
Q
CNIAP-I
CN'A2-2
CN5A'-I
I>
620 1
I
I
SO208
I N N E R I / O C A R D
CN5A'-2
I/
\'
<-
+24E
4
{<-
+24E
T
I
I
I
I
I
I
I
I
8206
B207
<< CB129-BO4
(< I;Bl29-A05
X1002.6
B208
(< $Bl2\9-B05 X 1 0 0 2 . 7 PASTD
PUNCH ARM O/L
B209
<<
D I E A R M O / L
CB129-Ao7
111003.0
DASTD
L-
- -I
SW. INPUT l/2
OWER MATE-H
PDC
I
I
I
4
{<-
I
I
I
I
I
I
I
I
+24E
I
I
T
I
I
I
\\
//
CN5A2-3
I/
I
I
I
I
I
T
I
I
I
I
B t24E
t24E
\\
//
CNSAI-3
{<- N A 2
N N E R I / O C A R D
8210
CBl29-BOX X. 1 0 0 3 . 1
SPARE
8211
.CB129-A08 X 1 0 0 3 . 2 J ' P S W
PUNCH
GRIPPFR
8212
CB'29-BOa
SPARE
8213
ml29-AO9e J1003.4 C D P P S
8215
X1003.3
PR E S.S W- .
D I E P U S H E R ( U ) D O W
CBl29-BO9 X 1 0 0 3 . 5 . . JDPPL
D I E PUSHER(U) U
CB129 -A 0
X 0 0 3 . 6
J'DAP
Pz. D z T O O C L O S E .
CB"Jg-B'o
X1003.7
TCHC
K
B7.16
(1207)
t24E
ov
I
I
I
I
I
SW. INPUT 2/:
6 61 3 30 ~30~120~12b316~316LllbO~lE102110
0. 1 ( io. 2
io. 3 io. 6 *o. 8 il. 2
NA2
P D c-
POWER MATE-H
I
I
(Y1000.0)
r - - - l
PGCS
CBl2a-All
c311
-(Ylooo.l)~
PGCP
CB12B-Bll
C312
-(Ylooo.
DAIR
CB12B-A12
2)O
-(Ylooo. 3)O
-(Y1000.4)~
DGCS
CB12a-Bl2
SPR
CB12a-B13
-(Ylooo.
sPR'
CB12B-Al4
-(Ylooo.
c314
CONN. PANEL
CN2A-1
Lv, oJ
PUNCH GURIPPER
CLAMP SOL.
>
b
'
'
p?%l
>
CN2A-4
PUNCH GURIPPER
pd
>
CNBA-I
DIE GURIPPER
AIR
BLOW
S0 L .
I
I
CNBA-1
>;<;cN6A-2
YV104
4
i iii
7)O SPR2
CB12a-B14
D I E PUSHER( 0 L .
NA2
I
A
SMBo
CBl2a-A13
-(Y1000.5)~
6)O
c313
1
r
I
I
I
L
T
I
I
I
T
I
I.
I
;
T
I
SERVO MOTER
?Kjv
I
I
C107A
I
c3'a
!
I
I
I
I
I
ClOBA
SPRI
/
(31
(41
ClD7B
SPRP
I
(3)
(4)
I
I
ClOaB +
(
I
'
SPARE'
I
=--I-
I
I
24V
NC
OUTPUT
l/4
6'- 618 .u 3 0 ~3bz12b~1ZO"316~316'110b~11Eb~llll

0. 1 f0. 2 f0. 3 f0. 6 to. 5 il. 2
',
NA2
P O W E R MATE-H
OP.PANEL
r---1
ATC READY
ALI
AXIS
RE F.
R AXIS R E F .
Pz A X I S R E F .
Dz A X I S R E F .
Ps A X I S R E F .
Ds A X I S R E F .
SA X I S R E F .
Ou A X I S R E F .
dTC
ALARM
JTC
SERVO ALARM
INTER LDCK
-PUNCH E X I S T
PUNCH CLAMP
DIE CLAMP
D I E I N S E R T
DIE REMOVE
V
NA2
NC
OUTPUT
2/4
6" 6 6 -30 3b"12b12b~316116"11001000"2100

0. I
io. 2
io.
3 f0.
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a il.
NA2
POWER MATE-H
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4/4
P D C -
FONN.PANEL
BRAKE POWER
1
Pz A X I S S E R V O M O T O R
BRAKE POWER SUP.
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23
24
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26
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20
21
22
23
24
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19
20
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22
23
24
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MODEL:HIF~BB-~OPA-~.~~D~'I(HIROSE)
P A I R C O N N E C T O R I S C75A
( S T A N D A R D , POSITIDNER,MP,AUTD X - G A U G E B L O C K
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I6
I7
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20
21
22
23
24
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__.____AOP_M_CE+F__DD_CO_MDOCDMDOC_OM_
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20
21
22
23
24
25
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41 _ORlriK P_srgl--PgCg
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20
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24
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MODEL:HIF3BA-20PA-2.54DS(HIROSE)
6 8 0 6 0 0 6 - 0 5
C O M M O N F O R C70,71, 76,72,73,77 C O N N E C T O R S
XlNNECTOR INPUT PIN NUHBER
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811-14
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816-19
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820-23
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815
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A24
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CONNEClOR INPUT PIN NUNBER

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AiO-23
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Electric Circuit 6806005

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Electric Circuit 6806005

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VIPROS 358

Copyright 1998 by Amada Engineering & Service Co., Inc.

(Connect in Hydraulic unit,

Zl, 8***** s *RFM22L504KD (MARUCON)

HYDRAULIC PUMP MOTOR

STAND FOR U.S.

tl. S w i t c h e s s h o u l d b e m o v e d t o L - c o n t r o l P a n e l f r o m carriage w h e n L - U L system i s e q u i p p e d .

INDEX PIN OUT

HYDRAULIC PUHP MOTOR

X-GAUGE BLOCK LOWER

TURRET SIJECONTROL PANEL

(Xl 006 INPUT CONMONI

INDEX PIN OUT

UPPER INDEX PIN(IN)

UPPER INDEX PINiOUT)

LOWER INDEX PIN(IN1

LDkER INDEX PINiOUT)

MAIN CONTROL PANEL PCB

(RAM SPEED FI SW)

(RAM SPEED F2 SW)

(RAM SPEED F3 SW)

MAIN CONTROL PANEL

PD-B4 >>-=-> ('304)

MAIN CONTROL PANEL PCB

JOOV R61A xzI

' PRESSURE '

I 5 CNll-I TYPE A I/F1

I 4 CNI l-2 TYPE A I/F

A I 3 CN l-3 -TYPE A I/F

I 10 CNI-6 TYPE A I/F

CNI-9 TYPE A I/F

CNll-IO TYPE A I/F

CNII-II -TYPE A I/F

CNI-I2 TYPE A I/F

CNI-I3 TYPE A I/F

CNI-4 TYPE A I/F

CNll-I5 TYPE A I/F

C74-A23. 623. A24. 024 C74A-45w50

2. 14 CNII-19 TYPE A l/F

2. 13 CNII-19 TYPE A I/F

2. 12 CNII-20 TYPE A I/F

- 2. I I CNII-21 -TYPE A I/F

2. 10 CNII-22 TYPE A I/F

3. 15 CNIO-1 TYPE A I/F

3. 13 CNIO-3 TYPE A l/F

3. I.? CNIO-4 TYPE A I/F

3. 11 CNIO-5 TYPE A I/F

3. IO CNIO-6 TYPE A I/F

CNIO-II TYPE A I/F

CNlO-13 TYPE A I/F%

SPHNC BOARD TYPE A I/F

4. CNlO-21 TYPE A I/F

SPHNC BOARD TYPE B l/F

5 12 CN8-3 TYPE C I/F

PRESS START LOCK

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t 5. 14 CNB-9 TYPE C I/F