tc

Cc

Pz

tm

rc

r0

rc

rm

Hm

Wm

Px

base plate

t bp

Lm

PAD EYE DESIGN

(As Per AISC-ASD 9 th Edition, AWS D1.1 Tabel 2.3, and DNV 2.7-1)
All Capacity Design
:
6 m.Ton
No Of Pad Eye(s)
:
4 ea
Capacity Each Pad Eye
:
1.5 m.Ton
INPUT DATA
Element /Member
Load Case/Load Combination
Allowable Stress Factor
Consequence Factor
Dynamic Amplification Factor
Out of Plane Load Factor
Sling Angle
Sling Force from Analysis
PAD EYE PLATE
Yield Strength
Thickness
Radius
Total Length
Total Width
Height of Centre Eye
Outer Main Plate Radius
Cheek Plate Radius
Edge Distance From Outer
Cc=r0-rC
Main Plate

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

N/A
N/A
CSF
C
DAF
F

Fym
tm
rm
Lm
Wm
Hm
r0
rC

1
2.5
2.5
0.05
45
14.7111 kN
MAIN
248.211
25.4
46
200
210
164
14.00
40

Mpa
mm
mm
mm
mm
mm
mm
mm

6 mm

FYC
tC

:
:

CHEEK
248.211
4

Mpa
mm

Hp

C2

RIGGING ACCESSORIES

0.5 C1

0.5 C1

Wp

SHACKLE
Type
:
Size
:
Working Load Limit
:
Pin Diameter
:
Inside Width of Shackle Pin
:
Shackle Inside Height from pin :

Safety Type Anchor Shackle (CROSBY recommeded)

7/8 "
WLL
6.5 m.Ton
P
26 mm
Wp
36 mm
Hp
77 mm

WIRE ROPE SLING

Type (Shall be Secured by Mechanical Splice both end)
MBS
Minumum Breaking Strength :
24 m.Ton

Wire Diameter
:
18 mm
SL
WELDING DATA
Tensile Strength
:
Weld size for main plate to bas :
Weld size for cheek plate to m :

Fu
wlm
wlm

482.63 Mpa
8 mm
4 mm

1. CALCULATE DESIGN FORCE DUE TO LOAD, P

P.DAF.C/CSF
Load Design on Pad eye, P
P.cos
In Plane Horizontal Load, Px
P.sin
In Plane Horizontal Load, Pz
Out of Plan Horizontal Load, Py Pz.F

:
:
:
:

2. DETERMINE SHACKLE PIN HOLE

Design of pad eye hole diameter (as per DNV 2.7-1)
Max. 4% of Shackle Bolt , D0 P + (2 (4% . P))
:
r0

0.5 . D0

: Choose
:

(without thimble, if with thimble should be reckoned)

(Assumed Electrode E70XX) 70 ksi

91.94
65.01
65.01
0.05

kN
kN
kN
kN

28.08 mm max. but not less than pin

28.00 mm
14.00 mm

3. CHECK FOR MINIMUM MAIN PLATE RADIUS

The radius of the main plate shall not be less than the maximum value of:
1.25 x D0
R1
:
35.00 mm
D0/2 + 1.25"
R2
:
45.75 mm
Check Main Plate Radius, rm
: rounded up
46 mm

4. DETERMAIN CHECK PLATE RADIUS

Check Plate Radius, rc
Check Hm - rc 50 mm

rm - Cc
124

40 mm

mm

OK

5. DETERMINE MIN. CLEARANCE BETWEEN SLING, SHACKLE, PAD EYE

5.1
Gap Between Shackle Inside Width Wp and Pad Eye, C1 (as per DNV 2.7-1)
(tm + 2.tc)/Wp% 75%
:
92.78 %
OK
5.2

Vertical Clearance between shackle inside height Hp, Sling SL & Pad Eye, C2

SL

C2'

20% .

C2

Hp - ( (2.rm2)0.5 + SL

6. CHECK FOR STRESS AT EYE LOCATION

6.1
Calculate Bearing Stress:
Bearing Area, ABR
= p (tm + 2 tc)
Bearing Stress, fBR
= P / ABR
Bearing Stress Allowable, FBR= 0.9 Fy
= fBR/FBR
Interaction Ration, I.R
6.2

=
=
=
=

868.4 mm2
0.10588 Mpa
223.39 Mpa
4.74E-04

AISC-ASD (J8-1)
OK
<1

2[tm(rm-r0)+2tc(rc-r0)] =
P / Av
=
0.4 Fy
=
fV/FV
=

2041.6 mm2
0.04504 Mpa
99.2844 Mpa
4.54E-04

AISC-ASD (F4-1)
OK
<1

7. CHECK FORSTRESSES AT BASE LOCATION

7.1
Calculate Axial Tension Stress:
= (tm . Lm)
Tension area, Ar
Tension stress, fa
= Px/Ar
Tension stress allowable, Fa = 0.6 Fy
Interaction Ration, I.R

= fa/Fa

Calculate Combined Stress Check at Point 1:

Momen in plane, MIPB
= Pz . Hm
= (1/12 . tm . Lm )
Momen of inertia, Iy
Bending Stress, fIPB1
= (MIPB/Iy) . (0.5 Lm)
Moment out of plane, MOPB = Py . Hm
3

= (1/12 . Lm . tm3)
Moment of inertia, Iz
Bending Stress, fOPB1
= (MOPB/Iz) . (0.5 tm)
Bending Stress Allowable, fB = 0.6 Fy
I.R.1
= (fa/Fa)+(fIPB1/FB)+(fOPB1/FB)
I.R. MAX
= I.R.1
7.3

29.9462 mm

Calculate Shear Stress:

=
Shear Area, Av
=
Shear Stress, fv
Shear Stress Allowable, Fv =
=
Interaction Ration, I.R

7.2

3.6 mm Assumed for minimum

Calculate Shear Stress in z-direction

= (tm . Lm)
Shear area, Avz
Shear stress, fvz
= Pz/Avz
Shear stress Allowable, Fv = 0.4 Fy
Interaction Ration, I.R

= fvz/Fv

5080 mm2

=
=

0.0128 Mpa
148.927 Mpa

8.59E-05

10662.4 kNmm

=
=
=

### mm4
0.06 Mpa
8.20 kNmm

AISC-ASD D-1
OK
<1

273118 mm4
=
=
=
=
=
=
=
=

0.00038
148.927
###
0.00

Mpa
Mpa
<1
<1

AISC-ASD (F1-5)
AISC-ASD (H2-1)
OK

5080 mm2
0.01 Mpa
99.28 Mpa

AISC-ASD (F4-1)
OK

1.29E-04

<1

7.4

Calculate Shear Stress in y-direction

= (tm . Lm)
Shear area, Avy
Shear stress, fvy
= Py/Avy
Shear stress Allowable, Fv = 0.4 Fy
Interaction Ration, I.R

= fvz/Fv

=
=
=

5080.00 mm2
### Mpa
99.28 Mpa

9.91E-08

AISC-ASD (F4-1)
OK
<1

DESIGN RESULT
This Pad Eye Designed for Shackle Size : 7/8 "

WLL =

DIMENSION (mm) unless otherwise noted

Main Plate
Thick' Radius
Length
Height
25.4
46
200
210

(as per DNV 2.7-1)

Cheek Plate
Radius
Edge Dist.
40
6

Thick'
4

6 1/2 Ton
Pad Eye Clearance
Hole
Plate Width
OK
OK

Weld Size
Main to Cheek PlateMain Plate to Base
4
8
ANALISYS RESULT
ITEM
Dimension Check Height of Eye
Main Plate Radius
Stress at Eye
Bearing Stress
Shear Stress
Stress at Base
Axial Tension Stress
Combined Stress I.R
Weld Size
Main to Cheek Plate
Main Plate to Base

CRITERIA
Hm rC + 50 mm

ACTUAL
164
DNV 2.7-1
46
AISC J8-1
0.105877724
AISC F4-1
0.045035372
AISC D1
0.012798106
AISC H2-1
9.303E-14
AISC J2.4
4
AWS D1.1 Table2.3
8

mm
mm
Mpa
Mpa
Mpa
mm
mm

ALLOW'L
REMARKS
90 mm
OK
45.75 mm
OK
223.390 Mpa
OK
99.2844 Mpa
OK
148.927 Mpa
OK
1.0
OK
min. 3.18mm
OK
min. 7.94mm
OK

tc

Cc

Pz

tm

rc

r0

rc

rm

Hm

Wm

Px

base plate

t bp

Lm

PAD EYE DESIGN

(As Per AISC-ASD 9 th Edition, AWS D1.1 Tabel 2.3, and DNV 2.7-1)
All Capacity Design
:
10 m.Ton
No Of Pad Eye(s)
:
4 ea
Capacity Each Pad Eye
:
2.5 m.Ton
INPUT DATA
Element /Member
Load Case/Load Combination
Allowable Stress Factor
Consequence Factor
Dynamic Amplification Factor
Out of Plane Load Factor
Sling Angle
Sling Force from Analysis
PAD EYE PLATE
Yield Strength
Thickness
Radius
Total Length
Total Width
Height of Centre Eye
Outer Main Plate Radius
Cheek Plate Radius
Edge Distance From Outer
Cc=r0-rC
Main Plate

:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:

N/A
N/A
CSF
C
DAF
F

Fym
tm
rm
Lm
Wm
Hm
r0
rC

1
2.5
2.5
0.05
45 min horizontal angle as per DNV 2.7-1
24.5185 kN
MAIN
248.211
25.4
47
136
100
53
15.00
41

Mpa
mm
mm
mm
mm
mm
mm
mm

6 mm

FYC
tC

:
:

CHEEK
248.211
4

Mpa
mm

Hp

C2

RIGGING ACCESSORIES

0.5 C1

0.5 C1

Wp

SHACKLE
Type
:
Size
:
Working Load Limit
:
Pin Diameter
:
Inside Width of Shackle Pin
:
Shackle Inside Height from pin :

Safety Type Anchor Shackle (CROSBY recommeded)

1 "
WLL
8.5 m.Ton
P
28.7 mm
Wp
42.9 mm
Hp
77 mm

WIRE ROPE SLING

Type (Shall be Secured by Mechanical Splice both end)
MBS
Minumum Breaking Strength :
24 m.Ton

Wire Diameter
:
18 mm
SL
WELDING DATA
Tensile Strength
:
Weld size for main plate to bas :
Weld size for cheek plate to m :

Fu
wlm
wlm

482.63 Mpa
8 mm
4 mm

1. CALCULATE DESIGN FORCE DUE TO LOAD, P

P.DAF.C/CSF
Load Design on Pad eye, P
P.cos
In Plane Horizontal Load, Px
P.sin
In Plane Horizontal Load, Pz
Out of Plan Horizontal Load, Py Pz.F

:
:
:
:

2. DETERMINE SHACKLE PIN HOLE

Design of pad eye hole diameter (as per DNV 2.7-1)
Max. 4% of Shackle Bolt , D0 P + (2 (4% . P))
:
r0

0.5 . D0

: Choose
:

(without thimble, if with thimble should be reckoned)

(Assumed Electrode E70XX) 70 ksi

153.24
108.36
108.36
5.42

kN
kN
kN
kN

31.00 mm max. but not less than pin

30.00 mm
15.00 mm

3. CHECK FOR MINIMUM MAIN PLATE RADIUS

The radius of the main plate shall not be less than the maximum value of:
1.25 x D0
R1
:
37.50 mm
D0/2 + 1.25"
R2
:
46.75 mm
Check Main Plate Radius, rm
: rounded up
47 mm

4. DETERMAIN CHECK PLATE RADIUS

Check Plate Radius, rc
Check Hm - rc 50 mm

rm - Cc
12

41 mm

mm

OK

5. DETERMINE MIN. CLEARANCE BETWEEN SLING, SHACKLE, PAD EYE

5.1
Gap Between Shackle Inside Width Wp and Pad Eye, C1 (as per DNV 2.7-1)
(tm + 2.tc)/Wp% 75%
:
77.86 %
OK
5.2

Vertical Clearance between shackle inside height Hp, Sling SL & Pad Eye, C2

SL

C2'

20% .

C2

Hp - ( (2.rm2)0.5 + SL

6. CHECK FOR STRESS AT EYE LOCATION

6.1
Calculate Bearing Stress:
Bearing Area, ABR
= p (tm + 2 tc)
Bearing Stress, fBR
= P / ABR
Bearing Stress Allowable, FBR= 0.9 Fy
= fBR/FBR
Interaction Ration, I.R
6.2

=
=
=
=

958.58 mm2
0.15986 Mpa
223.39 Mpa
7.16E-04

AISC-ASD (J8-1)
OK
<1

2[tm(rm-r0)+2tc(rc-r0)] =
P / Av
=
0.4 Fy
=
fV/FV
=

2041.6 mm2
0.07506 Mpa
99.2844 Mpa
7.56E-04

AISC-ASD (F4-1)
OK
<1

7. CHECK FORSTRESSES AT BASE LOCATION

7.1
Calculate Axial Tension Stress:
= (tm . Lm)
Tension area, Ar
Tension stress, fa
= Px/Ar
Tension stress allowable, Fa = 0.6 Fy
Interaction Ration, I.R

= fa/Fa

Calculate Combined Stress Check at Point 1:

Momen in plane, MIPB
= Pz . Hm
= (1/12 . tm . Lm )
Momen of inertia, Iy
Bending Stress, fIPB1
= (MIPB/Iy) . (0.5 Lm)
Moment out of plane, MOPB = Py . Hm
3

= (1/12 . Lm . tm3)
Moment of inertia, Iz
Bending Stress, fOPB1
= (MOPB/Iz) . (0.5 tm)
Bending Stress Allowable, fB = 0.6 Fy
I.R.1
= (fa/Fa)+(fIPB1/FB)+(fOPB1/FB)
I.R. MAX
= I.R.1
7.3

28.532 mm

Calculate Shear Stress:

=
Shear Area, Av
=
Shear Stress, fv
Shear Stress Allowable, Fv =
=
Interaction Ration, I.R

7.2

3.6 mm Assumed for minimum

Calculate Shear Stress in z-direction

= (tm . Lm)
Shear area, Avz
Shear stress, fvz
= Pz/Avz
Shear stress Allowable, Fv = 0.4 Fy
Interaction Ration, I.R

= fvz/Fv

3454.4 mm2

=
=

0.03137 Mpa
148.927 Mpa

2.11E-04

5742.9 kNmm

=
=
=

5324382 mm4
0.07 Mpa
287.15 kNmm

AISC-ASD D-1
OK
<1

185720 mm4
=
=
=
=
=
=
=
=

0.01964
148.927
###
0.00

Mpa
Mpa
<1
<1

AISC-ASD (F1-5)
AISC-ASD (H2-1)
OK

3454.4 mm2
0.03 Mpa
99.28 Mpa

AISC-ASD (F4-1)
OK

3.16E-04

<1

7.4

Calculate Shear Stress in y-direction

= (tm . Lm)
Shear area, Avy
Shear stress, fvy
= Py/Avy
Shear stress Allowable, Fv = 0.4 Fy
Interaction Ration, I.R

= fvz/Fv

=
=
=

3454.40 mm2
### Mpa
99.28 Mpa

1.58E-05

AISC-ASD (F4-1)
OK
<1

DESIGN RESULT
This Pad Eye Designed for Shackle Size : 1 "

WLL =

DIMENSION (mm) unless otherwise noted

Main Plate
Thick' Radius
Length
Height
25.4
47
136
100

(as per DNV 2.7-1)

Cheek Plate
Radius
Edge Dist.
41
6

Thick'
4

8 1/2 Ton
Pad Eye Clearance
Hole
Plate Width
OK
OK

Weld Size
Main to Cheek PlateMain Plate to Base
4
8
ANALISYS RESULT
ITEM
Dimension Check Height of Eye
Main Plate Radius
Stress at Eye
Bearing Stress
Shear Stress
Stress at Base
Axial Tension Stress
Combined Stress I.R
Weld Size
Main to Cheek Plate
Main Plate to Base

CRITERIA
Hm rC + 50 mm

ACTUAL
53
DNV 2.7-1
47
AISC J8-1
0.159861837
AISC F4-1
0.075058953
AISC D1
0.031367907
AISC H2-1
1.368E-11
AISC J2.4
4
AWS D1.1 Table2.3
8

mm
mm
Mpa
Mpa
Mpa
mm
mm

ALLOW'L
REMARKS
91 mm
OK
46.75 mm
OK
223.390 Mpa
OK
99.2844 Mpa
OK
148.927 Mpa
OK
1.0
OK
min. 3.18mm
OK
min. 7.94mm
OK

DESIGN DATA
LUG DETAIL
Material Designation A36
Yield Stress, Fy
Rigging Safe Working Load
Force (V1)
Sling Angle ()
Side Swing Angle
Shackle Pin Diameter
No. of Lug
Safety Factor

:
:
:
:
:
:
:
:
:
:

36.00 ksi
248.21 N/mm2
Ton
0.00 Ton
0.00 kN
deg
deg
inch
ea

Main Plate Thk'

Cheek Plate Thk'

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

=
=
=
=
=
=
=
=
=
=
=

0
0
0
0
0
0
0
0
0
0
0

inch
inch
inch
inch
inch
inch
inch
inch
inch
inch
inch