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November
P531-542
Nomenclature
BM
EDX
FW
HAZ
LOP
MIG
MMA
PJL
SEM
TIG
WM
base metal
energy dispersive X-ray
fusion welding
heat-affected zone
lack of penetration
metal inert gas
manual metal arc
plate joint line
scanning electron microscope
tungsten inert gas
weld metal
I.
Introduction
II.
Methodology
262
482.6/586.05
Elongation in 8 min., %
17
Elongation in 2 min., %
21
Composition, %
A
III.
Experimental Results
III.1.
Macrostructure
0.27
0.85-1.20
0.79-1.30
0.035
0.035
0.15-0.40
0.13-0.45
Remarks:
Applies to both heat and product analysis.
B
For each reduction of 0.01 percentage point below the
specified maximum for carbon, an increase of 0.06
percentage point above the specified maximum for
manganese is permitted, up to a maximum of 1.50% by
heat analysis and 1.60% by product analysis.
A
III.2.
Microstructure
HAZ
WM
BM
(a)
(b)
(c)
(d)
Fig. 2: Microstructures of polished and etched MMA welded joint, (a) MMA welded, (b) WM, (c) HAZ, (d) BM.
(a)
(b)
(c)
Fig. 3: Microstructures of polished and etched MIG welded
joint, (a) MIG WM, (b) HAZ, (c) BM.
Hardness
BM
WM
(a)
(b)
BM
WM
(d)
(c)
Fig. 4: Microstructures of polished and etched TIG welded joint, (a) TIG welded, (b) WM, (c) HAZ, (d) BM.
86
HAZ
Base Metal
Weld
Metal
HAZ
Base Metal
Hardness (HRC)
85
84
83
82
-35
-30
-25
-20
-15
-10
-5
10
15
20
25
30
35
Fig. 5: Hardness profile of ASTM A516 Grade 70 carbon steel MMA welded joint.
85.5
HAZ
Base Metal
Weld
Metal
HAZ
Base Metal
85.0
Hardness (HRC)
84.5
84.0
83.5
83.0
82.5
82.0
-35
-30
-25
-20
-15
-10
-5
10
15
20
25
30
35
30
35
86
HAZ
Base Metal
Weld
Metal
HAZ
Base Metal
Hardness (HRC)
85
84
83
82
Hardness on the top of the weld surface
Hardness on the bottom of the weld surface
81
-35
-30
-25
-20
-15
-10
-5
10
15
20
25
Fig. 7: Hardness profile of ASTM A516 Grade 70 carbon steel TIG welded joint.
87
HAZ
W eld
Z on e
B ase M eta l
H AZ
B ase M eta l
Hardness (HRC)
86
85
84
83
A rc W e ld e d Jo in t
T IG W e ld e d Jo in t
M IG W e ld e d Jo in t
82
-3 5
-3 0
-2 5
-20
-1 5
-1 0
-5
10
15
20
25
30
35
D is ta n c e fro m P J L (m m )
Fig. 8: Hardness profile of ASTM A516 grade 70 carbon steel for fusion welded joint.
III.4.
Precipitate distributions
III.5.
Radiography images
2
WM
C
O
Na
Si
S
Cl
K
Ca
Fe
Cu
Zn
69.06
17.79
1.07
0.31
0.63
1.23
0.46
0.45
6.73
0.38
0.57
67.26
24.42
0.84
0.28
0.30
0.87
0.27
0.18
4.27
0.89
0.42
43.99
14.14
74.67
12.41
1.42
0.32
0.51
0.24
0.10
5.29
3.90
0.43
0.35
41.53
(a)
Element
wt%
1
WM
C
O
Al
Si
Mn
Na
K
Cl
Fe
52.31
29.11
6.39
7.07
25.08
15.49
49.61
18.45
1.02
1.41
1.27
0.98
3.33
58.17
0.76
0.66
0.46
27.65
(b)
Element
wt%
BM
C
O
Mn
Fe
2
HAZ
30.38
19.88
1.42
48.31
49.87
15.99
29.59
22.88
37.65
22.25
34.15
47.53
40.11
WM
(c)
Fig. 9: EDX taken at certain location in fusion welded joints, (a) MMA, (b) MIG, (c) TIG.
IV.
Discussion
V.
1.
2.
3.
4.
Conclusions
5.
6.
[13]
[14]
[15]
[16]
[17]
[18]
Acknowledgement
The authors wish to thank Earthtech Plus Sdn. Bhd. (Mr.
Zulkifli Datuk Sulaiman) for supplying the weld, Agency of
Nuclear Malaysia and Universiti Putra Malaysia for a
scholarship to one of the authors (Nur Azida Che Lah)..
[19]
[20]
[21]
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AUTHORS INFORMATION
1