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Annexure A

TECHNICAL SPECIFICATION FOR HIGH MAST LIGHTING SYSTEM, 20 MTRS HEIGHT


Sl.No.

Description

Scope: The scope cover the design,


manufacturing, supply and delivery at GCF
Jabalpur on FOR basis and Erection and
Commissioning of High mast lighting, 20 Mtrs.
height shaft with single dip hot galvanized,
lantern carriage, double drum internal winch
motor, trailing steel wire rope, control panel, 7 Nos.
head frame along with 12 Nos. of 2x400 watts
Metal Halide flood light fitting complete with
MH T lamps 400Watts along with aviation
light on top of the high mast as per detailed
technical sheet given in Annexure B .
Acceptable Make of High Mast :
Bajaj / GE / Philips / Transrail Lighting only.
Erection & Commissioning: The supplier must
do the Erection, Commissioning of all the
supplied High mast Lighting systems at
different location at GCF Estate ( Site will be
earmarked by GCF authority) by constructing of 7 Nos.
shallow foundation with M15 grade concrete
considering the safe soil bearing capacity at
site as 10T/sqmtr at 2 Mtrs depth with all
materials and labours, including installation of
mast feeder pillar by grouting stand on the
concrete with all material and labours
To complete the Erection and commissioning
the following materials, works will also be
required to execute by the supplier. Supplier
has to quote separately.
Supply, Laying and connection of XLPE
insulated , underground, galvanized steel wire /
tape armoured, aluminium conductor cable, 600 RM
1100V grade, stranded conductor, over all PVC
insulated &sheathed, 4 core, 16 sq.mm in size.
Make of cable: Havells / Gloster/ Polycab /
Universal / Paragan / CCI .

3.1

Qty.
Reqd.

Rate /
Each
In Rs

Total
In Rs

3.2

Excavation of trench in soft soil, 0.75Mtr in


depth and 0.30 mtr. in width for laying of 135CM
above Underground cable.
3.3
Cutting opening in cement concrete wall (any
description) track for inserting / laying of 2.7CM
pipe/cable in size 30mtrx0.3mtrx0.3mtr
3.4
Spreading of river sand in trench, 0.3 M in 36CM
width and 02.M in depth(0.1 M below & 0.1M
above the cable) for cable protection including
material & Labour.
3.5
Laying of brick, subclass B over the cable in 12CM
trench to protect the cable protection including
material & Labour.
3.6
Returning & refilling of the excavated soil in
trench including spreading, watering and well 81CM
ramming in layer
3.7
Cement concrete type B 1:2:4 mm grade
aggregated in foundation and mass concrete in
wall / floor or track any thickness size as 6CM
required including plasters as directed
including material & labour
3.8
Supplying & Fixing of GI pipe medium grade
50mm dia. Laid in ground / fitted in wall or 100RM
under the road with all fixing accessories
3.9
Boring for bored cast in situ piles of dia. 200
mm dia., in soil, getting out and disposal of soil 30 RM
using DMC method
3.10
Making of Earthing complete with Galvanized
steel pipe electrode 40mm dia. Bore medium
grade 2.5 mtr in length buried directly in
ground with top edge not less than 1.25mtr
below ground level , connected with earthing 14 Nos.
lead of 4.00 mm dia GI wire all in shown in
plate no 4 of SSR to be connected with earth
test point all as specified in MES SSR
specification including making of pit chamber,
chamber cover and testing protection including
material & Labour. ER value should not more
than 2.0 ohms.
Encl: Annexure B Detailed technical data sheet for High mast System

Annexure-B
DETAILED TECHNICAL DATA SHEET FOR 20 MTRS. HIGH MAST SYSTEM

High Mast Structure


Height of Mast
Material construction
Thickness in mm
Cross section of mast in
Polygon( No. of sides)
No. of section and
Length of individual section
Base and Top diameter

:
:
:

20Mtrs
S355 Grade as per BS-EN 10025
Top 3mm; Bottom 4mm

:
:

:
:
:
:
:

20 sides (min)
In Two sections, Botom-10.88Mtr(app)
Top-9.42Mtrs(app)
Top Dia. 150mm(Min)
Bottom Dia. 460m(Min)
Stress fit side joints
0.40 to 0.5Mtrs
HOT DIP GALVANIZED THROUGH
65 micron(min) as per IS EN ISO1461
1200mm x 250mm

:
:

Double internal
PVC board 200mm x 500mm x 8mm

Sheet metal box of suitable size in


2mmThick to accommodate required
MCBs.
25mm
Uniform pitch circle dia. Of 590mm
Uniform pitch circle dia. 590mm
550Kgs (min) (without accessories)
G.I.single spike of length 1200mm
BAJAJ / GE POWER / PHILIPS /
TRANSRAIL LIGHTING

Type of Joints
Length of overlap
Metal protection treatment
Thickness of Galvanization
Base opening and door size
Type of blocking arrangement
And door panel
Details of slack board inside
The base compartment
Terminal box power control

Thickness of base plate


:
Size of anchor plate & Thickness :
Details of Template
:
Weight of mast in Kgs
:
Lighting protection finial
:
Make of Mast
:

(TEST TO BE CARRIED OUT AT OEM END / FACTORY)

Dynamic Loading as per Prevailing at Site:


Max. wind speed
Max. gust speed time
Height above ground level (These
above two levels are measured)
Factor of Safety for wind load
Factor of Safety for other load

:
:
:

44 m/s as per IS 875 Part III


3 seconds
10 Mtrs.

:
:

1.25
1.15 ( as per TR No. 7)
( Test report shall be produced)

Foundation Details
Type of foundation
:
Open Raft Shallow Footing
size of foundation
:
As per Manufacturers design
Designed Load Bearing capacity
:
10 T per sq. m at 2 Mtrs depth
Design safety Factor
:
As per IS :456
Considered Wind pressure ( Kg./Sq. mm) : As per IS :875-1987
Considered Wind speed ( KM. /hrs.)
: As per IS :875-1987
Depth of foundation
: Max. 1.5 M below Ground Level
Average Soil bearing capacity
: As per site requirement
Number of foundation bolts
: 8 Nos.
PCD of foundation bolts
: 590 mm
Type of foundation bolts
: TS600/30 mm dia/850 mm
Bolt diameter
: 30mm
( Test report shall be produced)

LANTERN CARRIAGE
Material of construction
:
Diameter of carriage ring (mm)
:
Construction
:
No. of joints
:
Buffer arrangement between carriage & Mast :
Load carrying capacity
:
Total weight of assembly with fitting
:
No. of Fittings
:
fittings

50 NB ERW class B -MS Pipe


710mm (ID)(Min)
To suit Lighting Design
Two Nos.
PVC sleeve on carriage
500 Kg.
As per nos. of Luminaries
12 Nos. of 2x400W MH
( Test report shall be produced)

WINCH
Make of winch

Number of drums / winch


Gear ratio
Capacity
Method of operation
Lubrication arrangement
Type of Lubricant
Tested load per drum

:
:
:
:
:
:
:
:

GE power/ Bajaj /
Transrail Lighting
Double drum type
53 : 1
500 Kg
Integral Motor
Permanent oil bath
SAE 140/SAE 90
1500 Kg. for winch

( Test report shall be produced)

STAIN LESS STEEL WIRE ROPE


Make
Grade
Number of ropes
Construction
Center core material
Diameter(mm)
Thimble & Talurit
Breaking load capacity
Safety factor
CABLE
Type
Material

:
B. W. Ltd.,/ SAFE LIFT ENGG
:
AISI 316
:
Two continuous
:
7/ 19
:
Stainless steel core
:
6 mm
:
SS Thimble
:
Min 2400 Kg. x 2
:
>5 for system at full load
(Test report shall be produced)

:
:

No. of core
No. of circuit per Mast
Current carrying capacity

POWER TOOLS
Model
Input supply
Wattage / Hp
Number of speed
Operating Speed
Remote control switch PB station
Make

Trailing cable
Copper Conductor EPR insulated
PCP sheathed
5 core , 4.0 sq. mm
One
30 Amps
( Test report shall be produced)

:
:
:

:
:
:
:
:
:
:

Integral / Gear Motor


3 phase, 415 +/- 10 % volts, 50 Hz, AC
Min. 1HP & above if required
6 pole, single speed , 410 RPM
2 M / minute
Pendent Switch
GE power / Crompton / Kirloskar
( Test report shall be produced)

TORQUE LIMITOR
Lifting capacity
Adjustable / Non Adjustable
Tripping device

:
:
:

Up 750 Kg
Adjustable
Mechanical
(Test report shall be produced)

LUMINARIES & CONTROL


Type

Quantity
Make

: Non Integral, Outdoor purpose,


Aluminium die cast, weather proof, Metal Halide
fitting, 2 x 400 watts along with all its control
gear , PF improvement capacitor etc.
with MH lamp, Tubular(T) type single ended
E-40 lamp Holder
: 12 Nos
: PHILIPS / GE POWER / BAJAJ / CROMPTON
GREAVES / WIPRO are only acceptable.
(Test report shall be produced)

: shall be controlled through a


programmable timer for 24 hrs. with
suitable MCBs, contractors and cables.
EARTHING & LIGHTNING PROTECTION
Earthing
: Suitable size earth termination shall
be provided to connect with the
proposed earth pit.
No. of connection
: Two
Lightning protection
: Shall be incorporated and the final
shall be fitted in the top of the Mast
and shall be connected to the proposed earth.
Finial length
: 1200 mm

AVIATION LIGHTING

Aviation light

: One set of Aviation caution light shall be provided


in the top of the Mast with required cabling.

General

Control system

The Mast , Foundation and electrical drawing should be approved before


commencement of work
All safety measures shall be adopted while execute ( E & C) the work

GUARANTY & WARRANTY

One year GUARANTY & WARRANTY certificate shall be provided by the


Manufacturer of Mast and free service for first year shall be provided as
when required for attending the breakdown in the system / winch etc
After guaranty period service support shall be rendered by the Manufacturer
of high mast.
.