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CorrosionManagementImplementationinLargeOilandGasProjects

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Authors

HendrikJ.Debruyn(SaudiArabianOilCompany)|SamiM.AlGhamdi(SaudiArabianOilCompany)

DocumentID

NACE20167255

Publisher

NACEInternational

Source

CORROSION2016,610March,Vancouver,BritishColumbia,Canada

PublicationDate

2016
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Abstract
Inlargeprojects,itisimportantthatallengineeringdecisions,especiallythosethatwillaffectthefutureperformanceandintegrityofaprocessfacility,bewelldocumented.CorrosionManagementprovides
aframeworktodocument,reviewandmanageallaspectsofcorrosionengineeringinprojects,andlaythefoundationforfutureintegritymanagementofaprocessfacility.ThispaperdetailsSaudi
Aramcosexperienceswiththeimplementationandapplicationofcorrosionmanagementinlargeprojects.
Thecorrosionmanagement(CM)process,ifembeddedfromtheearlydesignstage,couldmakeasignificantimprovementinthemitigationoftheassetcorrosionissuespostcommissioning.However,to
properlyimplementthecorrosionmanagementprocessacrossaprojectseveralprerequisitesarenecessary.Theseincludehumanresources,competency,teamworkandmanagerialsupport.Thispaper
looksintohowtheaforementionedparameterscouldinfluenceCMimplementationandhowthewholeprocesscouldbefurtherimproved.
Introduction
Inanyproject,itisimportantthatallengineeringdecisions,especiallythosethatwillaffectthefutureperformanceandintegrityofaprocessfacility,bewelldocumented.SaudiAramcousesCorrosion
Managementasatooltoprovideaframeworktodocument,reviewandmanageallaspectsofcorrosionengineeringinprojects,andlaythefoundationforfutureintegritymanagementofaprocessfacility.
Thefollowingsectionsofthispaperwillprovideanoverviewofthecorrosionmanagementconceptandprocess,followedbyanoverviewofdifficultiesencounteredwithprojectcorrosionengineering.
TheCorrosionManagementConceptandProcess
Corrosionmanagementforanyoilandgasasset(oranypartorsystemthereof)couldbedefinedas:theprocessofreviewingtherequiredintegritymanagementmeasures,regularmonitoringoftheir
performanceandtheassessmentoftheireffectivenesspostcommissioning.
Inthisdefinition,thetermtherequiredintegritymanagementmeasurescoversdesign,materialsselection,corrosionmitigation,inspection,corrosionmonitoring,managementandfailureriskassessment
(FRA).1Figure1showsalltheelementsoftheCorrosionManagementprocessandtheirrelationshiptothelifecycleofafacility.

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