Main pump of DL Loader

DL series

Jan., 24th,2007
Overseas P/S Team

Docu No : DLT 05 08 - Rev03

Main pump
- Summary

Model

Pump Type

QTY

DL200

Triple gear pump

(Fixed flow pump)

Load, steering, brake pilot & fan.

Parker

DL250

Triple vane pump

(Fixed flow pump)

Load, steering, brake pilot & fan.

Denison

DL300

Triple vane pump

(Fixed flow pump)

Load, steering, brake pilot & fan.

Denison

Load & steering.

DL400

LS controlled axial piston pump

(Variable flow pump)
Gear pump

Brake pilot & fan.

LS controlled axial piston pump

(Variable flow pump)
Gear pump

Load & steering.

DL500

Function

Maker

Rexroth

Rexroth
2

Brake pilot & fan.

Main pump
1) DL200 Main pump ( Parker)
Triple gear pump.

Main pump
1) DL200 Main pump ( Parker)
Pump exterior.

Main pump
1) DL200 Main pump ( Parker)
Pump schematic.

Main pump
1) DL200 Main pump ( Parker)
Gear pump oil flow (Fixed oil flow pump)

Flow

Q
Q=qXn
Let the efficiency be 1.0
Q : flow (l/min, rpm)
n : input shaft speed (rev/min)
q : displacement (cc/rev)

Input Shaft Speed

n
5

Main pump
2) DL250 / 300 Main pump (Dension)
Triple vane pump.

Discharge

Suction

Triple vane pump

Suction

Discharge

Fixed flow pump (High shaft speed, high oil flow)

6

Main pump
2) DL250 / 300 Main pump (Dension)
Triple vane pump.

1. Pressure to insert.
3. Rotor .
5. Ring.
7. Bottom pressure.

2. Vane.
4. Rotation direction.
6. Sharper edges.

Main pump
2) DL250 / 300 Main pump (Dension)
Pump exterior.

Discharge port
Suction port

(For pilot system)

Discharge port
(For loading)

Discharge port
(For steering)

Main pump
2) DL250 / 300 Main pump (Dension)
Pump schematic.

Main pump
2) DL250 / 300 Main pump (Dension)
Pump oil flow (Fixed oil flow pump)

Flow

Q
Q=qXn
Let the efficiency be 1.0
Q : flow (l/min, rpm)
n : input shaft speed (rev/min)
q : displacement (cc/rev)

Input Shaft Speed

n
10

Main pump
3) DL400 / 500 Main pump (Rexroth)
Theory of orifice.
Lets think about A & B pressure depends on orifice size (Completely open, orifice & closed)

- Completely open A (
- Orifice A (
)B
- Closed A (
)B

)B

How about P between A and B

- Completely open :
- Orifice :
- Closed :

Orifice

11

Main pump
3) DL400 / 500 Main pump (Rexroth)
Theory of LS system - Flow control (Load Sensing system)
Lets think about P between P1 and P2 depends on orifice size
(Completely open, orifice & closed)

Setting force (20 bar)

P1

P2

How about P between P1 and P2

- Completely open :
- Orifice :
- Closed :

How about oil flow

- Completely open :
- Orifice :
- Closed :
(No cylinder load condition)
Min

Pump flow is related with cylinder load (working load)

Max

12

Main pump
3) DL400 / 500 Main pump (Rexroth)
Theory of LS system - Pressure control (Load Sensing system)

Setting force
250 bar

Open

Not move a cylinder

(End cylinder stroke)

Min
Max

13

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump exterior ( I )

Out let port

Pressure control adjusting

screw (250 bar)
Flow control adjusting
screw (P : 20 bar)

Drain port

LS Signal port

Suction port
14

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump exterior ( II )
Not use

LS
signal
Port

Suction port
Out let port

Pressure control adjust screw

Drain port

Flow control adjust screw

15

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump internal section.
Out let port

Suction port
LS Signal port

Pressure control adjusting

screw (250 bar)
Flow control adjusting
screw (P : 20 bar)
16

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pump inner parts.

17

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic.
LS signal port
Flow control spool

Control valve

(Setting Pressure P : 20 bar)

Pressure control spool

B1

(Setting Pressure : 250 bar)

S1

L1

18

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic (Flow control)

0 bar LS signal

No LS signal : Decrease oil flow

Min

S1

L1

19

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic (Flow control)

0 bar LS signal

High LS signal :
Increase / Decrease oil flow

Min

Max

S1

L1

20

Main pump
3) DL400 / 500 Main pump (Rexroth)
Flow control curve (Related with LS pressure) - dotted line

21

Main pump
3) DL400 / 500 Main pump (Rexroth)
Schematic (Pressure control)
Above 250 bar :
Decrease (minimum) oil flow

Set spring force

250 bar

Min

22

Main pump
3) DL400 / 500 Main pump (Rexroth)
Pressure control curve (Related with system pressure)

0 bar

250 bar

23