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Before tightening
the nut
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After tightening
the nut
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Standards:
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Approvals:
Approvals from various acceptance organizations
are available for EO tube fittings, among which
are:
Germanischer Lloyd
Lloyds Register of Shipping
American Bureau of Shipping
Det Norske Veritas
Bureau Veritas
CEGB
BS 4368
TUV
(Documents on request)
Fitting materials:
For steel tube:
EO tube fittings
(steel)
For stainless steel tube:
EO tube fittings
(stainless steel)
EO tube fittings
(special materials)
Elastomer seals
- Materials see
DIN 3859
- X6CrNIMoTi
17122 in
accordance with
DIN 17440,
material no.1.4571
- CUZN35Ni2 in
accordance with
DIN 1766660/
17672, material
no.2.0540.
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- on request
- NBR
FPM
Special materials
on request.
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Less Tube Nuts and Rings only If you require fittings which normally consist of
many pieces i.e. banjos, but without the tube nut
and ring, then the suffix /OMD is to be added to
the standard part number, eg. WH20-SR/OMD. The
P is not required.
Fitted with Weld Nipples If the fitting is to be fitted complete with weld nipples SKA and not progressive ring then add 6 in
front of the tube diameter size in the part number.
Also add the required wall thickness after the tube
diameter. eg. GE 620x3-SR.
Steel, Zinc yellow chromated If you require the fittings zinc yellow chromated,
the suffix /A3C is to be added to the standard
part number, eg. GE20-PSR/A3C.
Stainless Steel and Brass Fittings - If your require
stainless steel or brass fittings add suffix /71
for stainless steel or suffix /MS for brass to the
standard part number, eg. GE20-PSR/71 or GE20SR/MS.
Note:
Sealing material FPM (eg. Viton) If you require fittings with other sealing material
(NBR eg. buna N is standard) the suffix /VI (for
FPM eg. Viton) is to be added to the standard part
number. eg. GE 20-PSR/VI.
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Pressure reductions
Required pressure reductions (determined by the medium) compared with the specifications for higher temperatures.
a) Nominal pressure NP
The nominal pressure as referred to in DIN 2401,
part 1 draft.
b) Working pressure PB
The permissible working pressure for a component
is based on the material and the operation temperature (TB) during trouble free operation (DIN 2401,
part 1 draft).
Permissible operating temperature (TB) range for
fitting materials:
Steel:
-40 to +1200C
(DIN 3859)
Brass:
-60 to +1750C
Stainless steel:
-60 to +4000C
(DIN 17 440, AD W 10)
The specifications in the Pressure reductions section
are to be observed here.
For sealing materials
NBR (e.g. Perbunan): -35 to +1000C
FPM (e.g. Viton):
-25 to +2000C
PTFE (e.g. Teflon):
-60 to +2000C
(Only with banjo
fittings WH/TH)
POM (e.g. Delrin)
-40 to +800C
(Only with ball valves)
Perbunan = registered trademark of Bayer. Viton,
Teflon and Delrin = registered trademarks of Du Pont.
The temperature limits specified for sealing materials
are approximate values, since the temperature limits
can be greatly influenced by the medium.
When combining the different fitting and sealing materials, the lowest temperature limit in each case is
applicable.
Example: GE 10-PLR made from 1.4571 sealed with
cutting face.
Temperature range: -60 to +4000C
GE10-PRL-ED made from 1.4571 with
EOLASTIC seal made from FPM
Temperature range:
Fittings material
-60 to +4000C
ED seal
-25 to +2000C
Premissible temperature range of fitting:
-25 to +4000C, if the medium permits a temperature of 2000C for the ED seal.
Fitting
material
Temperature range
Steel
-40 to +1200C
Messing
-60 to +1750C
1.4571
-60 to +2000C
1.4571
+500C
1.4571
+1000C
1.4571
+2000C
1.4571
+3000C
1.4571
+4000C
Intermediate values are to be interpolated.
Pressure
reductions
30%
4%
11%
20%
29%
33%
If the tube material used deviates from the fitting material, the tube is to be checked separately with regard to
the permissible temperature range and the possible
pressure reductions required. Male stud fittings may
require additional pressure reductions, due to the mating port material and the sealing system must also be
taken into account. For male stud fittings with cutting
face, additional sealants may be required.
If different stipulations for special applications are made
by standards, regulations or approvals with regard to
permissible pressure reductions to be applied if necessary, then these stipulations made are binding.
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Tube recommendations
For steel fittings
Seamless drawn steel tubes made from material St.
35.4 or from conditioned base material St. 37.4 in
accordance with DIN 1630, state of delivery NBK (normalizing, brightly annealed) with tube outer and inner
diameter tolerances in accordance with DIN 2391.
Max. hardness: HRB 75. EO tubes.
For stainless steel fittings
Material no.1.4571
Seamless drawn tubes made from austenitic, stainless
steel material no.1.4571, in accordance with DIN
17458 tube outer diameter tolerances according to tolerance class D4 and wall thickness according to tolerance class T4 DlN 2462, part 1. Max hardness: HRB
90.
EO special steel tubes.
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A
Port tapping form X
(for parallel male threads)
tube o.d.
series
LL
L
S
4
6/8
6
8
6
10
8
12
10
15
12
14
18
16
22
20
28
25
35
30
42
38
4/6/8
6
10/12 8/10 6/8
12 10/12
15/18 14/16
22
20
28
25
35
30
42
38
Parallel
thread
d1
M8 x 1
M10 x 1
M12 x 1,5
M14 x 1,5
M16 x 1,5
M18 x 1,5
M20 x 1,5
M22 x 1,5
M26 x 1,5
M27 x 2
M33 x 2
M42 x 2
M48 x 2
G 1/8 A**
G 1/4 A
G 3/8 A
G 1/2 A
G 3/4 A
G1A
G 1 1/4 A
G 1 1/2A
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b
mm
8
12
12
12
12
14
14
16
16
18
20
22
8
12
12
14
16
18
20
22
Taper
thread
d2
M8 x 1
M10 x 1
M12 x 1
M14 x 1
M16 x 1
M18 x 1
M20 x 1
M20 x 1
R 1/8 keg.
R 1/4 keg.
R 3/8 keg.
R 1/2 keg.
-
keg.
keg.
keg.
keg.
keg.
keg.
keg.
keg.
b2
min
5,5
5,5
8,5
8,5
8,5
8,5
10,5
10,5
5,5
8,5
8,5
10,5
-
W
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,1
0,2
0,2
0,2
0,2
0,2
0,1
0,1
0,1
0,1
0,2
0,2
0,2
0,2
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Port tapping NPT
(ANSI/ASME B1.20.1-1983
tube o.d.
series
LL
L
4
6/8
6
8
10
12
15
18
22
28
35
42
8/10
12
- 12-18
- 12-22
- 22/28
- 22-35
- 35/42
4/6/8 6
- 6-12
- 10/12
- 12-18
22
28
35
42
S
6
8
10
12
14
16
20
25
30
38
8
10/12
12-20
16/20
20/25
25/30
30/38
6-12
10/12
12-16
20
25
30
38
thread
d1
M8 x 1
M10 x 1
M12 x 1,5
M14 x 1,5
M16 x 1,5
M18 x 1,5
M20 x 1,5
M22 x 1,5
M26 x 1,5
M27 x 2
M33 x 2
M42 x 2
M48 x 2
7/16-20 UNF-2B*
9/16-18 UNF-2B
3/4-16 UNF-2B
7/8 -14 UNF-2B
1 1/16-12 UN-2B
1 5/16-12 UN-2B
1 5/8-12 UN-2B
1/8-27 NPT
1/4-18 NPT
3/8-18 NPT
1/2-14 NPT
3/4-14 NPT
1-11,5 NPT
1 1/4-11,5 NPT
1 1/2-11,5 NPT
D53)
10,9
12,9
16,9
18,9
20,9
22,9
24,9
26,9
30,9
31,9
37,9
47,9
54,9
14,4
17,6
22,3
25,5
31,9
38,2
47,7
d4
min
17
20
22
25
27
29
32
34
37
40
46
56
64
21
25
30
34
41
49
58
d3
11
13
16
18
20
22
24
26
31
32
38
47
53
15
18
23
26
32
39
48
d2
+0,1
9,1
11,1
13,8
15,8
17,8
19,8
21,8
23,8
29,05
29,4
35,4
44,4
50,4
12,4
15,6
20,6
23,9
29,2
35,5
43,5
a1
max
1
1
1,5
1,5
1,5
2
2
2
2
2
2,5
2,5
2,5
1,6
1,6
2,4
2,4
2,4
3,2
3,2
a2
1,6
1,6
2,4
2,4
2,4
2,4
2,4
2,4
3,1
3,1
3,1
3,1
3,1
2,4
2,5
2,5
2,5
3,3
3,3
3,3
b1
min
11,5
11,5
14
14
15,5
16,5
16,5
18
18,5
22
22
22,5
25
14
15,5
17,5
20
23
23
23
11,6
16,4
17,4
22,6
23,1
27,8
28,3
28,3
b2
min
10
10
11,5
11,5
13
14,5
14
15,5
16
19
19
19,5
22
11,5
12,7
14,3
16,7
19
19
19
6,9
10
10,3
13,6
14,1
16,8
17,3
17,3
10
120
120
150
150
150
150
150
150
150
150
150
150
150
120
120
150
150
150
150
150
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Series
Tube o.d.
H min.
L min.
LL
L
S
4 5 6 8 6 8 10 12 15 18 22 28 35 42 6 8 10 12 14 16 20 25 30 38
24 25 25 26 31 31 33 33 36 38 42 42 48 48 35 35 37 37 43 43 50 54 58 65
30 32 32 33 39 39 42 42 45 48 53 53 60 60 44 44 47 47 54 54 63 68 73 82
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Lubricate thread and cone fitting body, also EO-progressive ring and thread of
nut.
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D) Assembly
8
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E) Check
10
11
12*
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F) Final assembly
G) Repeated assembly
13
14
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15
16
The cones of the pre-assembly bodies VOMO are subject to normal wear
and must be checked regularly (after
every 50th pre-assembly) with cone
gauges for trueness. Untrue preassembly bodies must be replaced to
avoid poor quality assemblies.
P
B) Preparing the tube
17
18
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21
Clamp the pre-assembly body-according to tube size and series-in the vice,
coat all parts (VOMO thread and taper, progressive ring, thread of the nut) with
lubricant.
For stainless material we recommend EO NIROMONT FLUID OR PASTE
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23
E) Pre-assembly
24
Screw on nut manually until fingertight, hold tube against stop in internal cone of pre-assembly body.
To measure the prescribed turns of
the nut mark nut and tube.
Turn nut approx. 1 turn, progressive
ring will have cut into the tube (tube
must not turn).
F) Check pre-assembly
G) Final assembly
25
26
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27
G
After the pre-assembly check whether
there is a visible collar in front of the cutting edge
J) Repeated assembly
29
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The thickness of the tube wall is often governed by the requirements of the internal pressure without taking the tube fittings and any
external influences into account. If the tube wall
thickness is relatively low in relation to the
external diameters of the tube this may lead to
greater tube limitations (as a rule, the tube constriction should not exceed 0,3mm for tubes up
to o.d. 16 and 0,4 mm for tubes from o.d. 18
upwards).
When assembling thin walled tubing there is
insufficient cross sectional rigidity where the
progressive ring cuts. This will have a detrimental effect on the sealing efficiency.
For this support sleeves VH are available which
are inserted in tube to prevent constriction and
increase the cross-sectional rigidity respectively.
Their shape allows them to be inserted easily in
the tube. One end of the EO support sleeve is
enlarged on its external diameter by a knurl.
On insertion this knurl forces itself into the inte- Fig. 2
rior wall of the tube and secures the sleeve
against shifting or falling out during assembly
and without widening the tube end.
Steel tubes made of St 35 or soft metal tubes
can be checked in accordance with tables 1
and 2 to see if they require support sleeves; for
plastic tubes stop (support) sleeves are always
necessary.
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support sleeve
VH
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30
31
P
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33
34
35
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36
37
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*Further assembly
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Part numbers
Sealing of tapered male stud threads:
The specified part numbers refer to steel fittings. For
ordering stainless or brass fittings /71 or /MS respec- Tapered male stud threads are not self-sealing.
Additional sealant is necessary to achieve a leaktively should be suffixed to the part number given.
proof seal. The use of PTFE (e.g. Teflon) sealing tape
has been proven in practice.
Standard range
Types not readily available in the standard range are
identified by the weights in brackets in the respective
weight column assigned to the material.
Notes:
The specified values apply for steel fittings either
with phosphated and oiled or zinc plated surface
Recommended tightening torques MA:
protection and refer to the port material also of steel.
The table below shows the Nm value required to eliminate thread leakage of male stud fittings with seal form B ( )* values apply for male studs with EOLASTIC seal.
For Ri fittings series S figures are to be used.
(DIN 3852) and EOLASTIC seals. Torque values
P
Series
tube
o.d.
6
8
10
12
15
18
22
28
35
42
6
8
10
12
14
16
20
25
30
38
BSP thread
G 1/8 A
G 1/4 A
G 1/4 A
G 3/8 A
G 1/2 A
G 1/2 A
G 3/4 A
G1A
G 1 1/4 A
G 1 1/2 A
G 1/4 A
G 1/4 A
G 3/8 A
G 3/8 A
G 1/2 A
G 1/2 A
G 3/4 A
G1A
G 1 1/4 A
G 1 1/2 A
MA (Nm)
25
30
50
80
90
160
285
425
600
800
35
60
95
120
170
190
320 (250)*
500
600
800
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