Académique Documents
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Purpose:
Scope of Works:
References
Definitions and Abbreviations
Responsibility
Installation Procedure
Testing
and
Commissioning
of
Diesel
5
8. Labour, Plant & Material Requirement
9. Health & Safety Requirements
6
10.Environmental Requirements
6
11.Quality Control Arrangements ( Testing, Inspections & Records):
7
12.Appendix & Attachments
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Generator
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1.
Purpose:
This Method statement provides the sequence and methodology that will
be used for
Installation, testing and commissioning of Diesel
Generator in order to achieve compliance with the contract specification
and Drawings.
2.
Scope of Work:
Installation, testing and commissioning of Diesel Generator detailed on
contract drawing and approved shop drawings.
3.
References
4.
5.
Responsibility:
In-Line with Project Organization chart and responsibilities explained in
our Quality plan, the following staff will be responsible to carry out the
installation process from start to
Completion.
5.1 Project Manager
The Project Manager will have full authority and overall responsibility to
manage, supervise. He will Control the works and will have direct
responsibility for ensuring safe working
practices and compliance
with regulatory authoritys requirements. Co-ordinate with the engineers
and the Employer Representative for execution of the Contract Scope of
works. Implement the project quality systems to be the satisfaction of
the project requirements. Review changes and variations to evaluate
impact of those on time and schedule.
5.2 Construction Manager
Responsible to ensure that all works are carried-out as per the
specifications, approved shop drawings and Method Statement as per
the manufacturer instructions and
coordinated with other
works. Provide solution to issues that may take place during the
installation process.
5.3 Project Engineer
Project Engineer is responsible for ensuring that all works are carried out
as per the
specifications, approved shop drawings and Method
Statements as per the
manufacturers instructions
and coordinated with other works.
5.4 QA/QC Engineer
Responsible to monitor the work Quality on site with all associated
aspects such as but not limited to quality of material arriving to site
prior to installation, installation methodology and procedure and
carrying-out initial inspections for completed works prior to submit
official request for final inspection by the Engineer.
5.5 Site Engineer
5.7
The project team of experienced Supervisors and Foremen shall ensure the
quality of the installation work carried out, and shall also ensure that it is as
per the latest
approved construction shop drawing issued for
installation and according to
instructions received from the Site
Engineer.
To provide direct supervision to workers on site during the installation process
of Diesel Generator.
To ensure that he has adequate resources of machinery, labour and materials
to carry out all the activities efficiently and to discuss with the Site Engineer.
To ensure safe and clean working environment.
6.
Installation Procedure:
6.1
6.2
6.1.1 Submit the method statement and risk assessment for the
engineers approval.
6.1.2 Ensure all risks are managed in this method statement and
residual risks are
acceptable.
Storage:
6.3.1 Site engineer (electrical) has to ensure that all the materials are
received at site as per the approved material submittals and verify the
rating.
6.3.2 The Diesel Generator Sets, Fuel Tanks and accessories shall be carefully
checked prior to shifting to site for any mechanical damage during
transportation.
6.3.3 Prior to installation, the foundation will be checked for clearness and level.
6.3.4 Pre delivery inspection shall be performed by the system
manufacturers local dealers facility to ensure no damage is occurred
in transit to all DG set components.
6.3.5 Prior to start installation, site engineers (electrical) should ensure that
approved shop drawings related to the installation area are referred
and that required materials are available at site as per approved
material submittals.
6.3.6 The name plates shall be checked against equipment data sheet to
confirm conformity with the approval.
6.3.7 Where the auxiliaries are shipped loose, these will be identified and
checked against the dispatch documents. Any item found missing or
damaged will be noted to the supplier immediately for the
replacement/repair.
6.3.8 Material inspection request should be raised for material verification upon
delivery the rating.
6.3.9 Ensure all civil works are completed for the area including floor paint to
carry out the installation, and clearance is obtained from respective
authorities to proceed further installation of DG set.
6.3.10Installation work shall be carried out only with respect to approved
shop drawing of latest revision.
6.3 Installation of diesel generator
6.4.1 Diesel Generator set will be off loaded to the place nearest to the
installation and protected properly from dust & environment, etc.
6.4.2 Ensure that the installation of diesel generator set are carried out in
accordance
with
manufactures
and
authoritys
installation
recommendation ,requirement of applicable standards and in
accordance with recognized industrial practices and specified in project
specification to ensure that installation complies with requirements.
6.4.3 Alternator neutral terminal and & body shall be connected with the
designated earth pit as per approved shop drawing.
6.4.4 Alternator control panel shall be connected with power /control cables
as per approved shop drawing and manufactures recommendations.
6.4.5 Cable connection between alternator, control panel and main
distribution board shall be done as per approved shop drawing.
6.4.6 From main distribution board to other sub panels, power distribution
work shall be done as per approved shop drawing.
6.4.7 Special attention shall be paid to the condition of instruments and
monitoring devices supplied loose or installed along with the Diesel
Generator Set.
6.4.8 Air inlet openings and other GI sleeves for exhaust pipes shall be
provided on walls during construction as per approved builders work
drawing and engineers recommendation.
6.4.9 Exhaust pipes and mufflers supports shall be fixed to the slab with unfix,
threaded rods and nuts as per engineers approval.
6.4.10Flap shall be fitted at the external ends of the exhaust pipes.
6.4.11Fuel oil pipes shall properly be fixed on the wall with saddles and clamps
6.4.12LV cables shall be terminated from Master control panel of Generator to
separate Main Distribution Board-Generator (EMDB) through cable trays
and then distributed to ESMDBS and EMCCS.
6.4.13Diesel Generator Sets system shall be connected to Building
Management System (BMS) as per specification.
6.4.14After inspection of Diesel Generator Sets and engineers approval, proper
care shall be taken to protect the units from dust and moisture by
suitable covering until all units are in service.
7.0
Labour:
Materials:
8.1.8
8.1.9
9.
10.
11.
Quality Control Arrangements (Testing, Inspections &
Records):
All Quality control measures and site inspections will be carried out in
accordance with the approved PQ plan.
Quality Assurance and Quality control of all aspects of the installation
process must be monitored at all times by future metro QA/QC
Engineer.
Following the installation of Diesel Generator, --- will conduct initial
inspection prior to submit a formal request for inspection (IR) by the
client.
Request for inspection shall be prepared by ---- Engineer and shall be
issued to BM for further inspection with Consultant.
12.