MC-2619 Rev - 0

EQUIPOS INDUSTRIALES DEL GOLFO, S.A. DE C.V.
DEPARTAMENTO DE INGENIERIA
MEMORIA DE CALCULO MECANICO
DE ACUERDO CON ASME SECCION VIII DIV. 1, ED. 2015
REF. EIGSA: OT-2619/16

NOMBRE:
LOCALIZACION:
TAMAO:
CLAVE:
SERVICIO:
ORDEN DE COMPRA:
CANTIDAD:
CONTRATISTA:
DATOS DEL CLIENTE

PEMEX EXPLORACION Y PRODUCCION
PLATAFORMA ABKATUN A COMPRESIN
HORIZONTAL 3099 D.E. X 7552 mm L.G. (S-S)
FA-4102
SEPARADOR DE DESFOGUE DE ALTA PRESIN
50292046
1 (UNO)
AGA PROCESS S.A. DE C.V. / COTEMAR S.A. DE C.V.
DATOS DE DISEO
PRESION DE DISEO
4 kg/cm2 MAN
TEMPERATURA DE DISEO
48 C
M.A.W.P.
17.15 kg/cm2 MAN @ 48 C
(MAXIMA PRESION DE TRABAJO PERMISIBLE (INTERNA))
GOBERNADA POR LAS TAPAS
M.A.P
20.26 kg/cm2 MAN @ TEMP. AMBIENTE
MAXIMA PRESION DE TRABAJO (INTERNA)
GOBERNADA POR LAS TAPAS
M.D.M.T.
0 C @ 17.15 kg/cm2 MAN
(TEMPERATURA MINIMA DE DISEO DEL METAL)
CORROSION PERMISIBLE
3.2 mm
PRESION DE PRUEBA HIDROSTATICA (UG-99(b))
22.3 kg/cm2 MAN
RADIOGRAFIADO
TOTAL
P.W.H.T.
SI
(TRATAMIENTO TERMICO POST SOLDADURA)
MARCA CERTIFICACION ASME DESIGNADOR U
SI
DOCUMENTO NMERO: MC-2619
REV.
0
FECHA
31/08/16
DESCRIPCION
PARA FABRICACION
REALIZO REVISO
ATB
JEMV
APROBO
ING. RCF
1/111
EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.
INDICE
RESUMEN DE PRESION.........................................................................................................................................4
RESUMEN DE PRUEBA HIDROSTATICA..............................................................................................................6
RESUMEN DE PESOS.............................................................................................................................................7
TAPA IZQUIERDA...................................................................................................................................................8
CEJA RECTA DE TAPAS.......................................................................................................................................10
CUERPO.................................................................................................................................................................12
N1,N2 (N1,N2)........................................................................................................................................................14
N3 (N3)...................................................................................................................................................................26
N4 (N4)...................................................................................................................................................................40
N5,N6 (N5,N6)........................................................................................................................................................52
N7,N8 (N7,N8).........................................................................................................................................................60
N9 (N9)...................................................................................................................................................................70
N10 (N10)...............................................................................................................................................................82
SILLETAS...............................................................................................................................................................94
OREJA DE IZAJE.................................................................................................................................................102
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VESSEL SUPPORT REQUIREMENTS

CODE PARAGRAPH
UG-82
UG-22 (a)
UG-22 (b)
UG-22 (c)
UG-22 (d) (1)
UG-22 (d) (2)
UG-22 (e)
UG-22 (f)
UG-22 (g)
UG-22 (h)
UG-22 (i)
UG-22 (j)
DESCRIPTION
Lugs & fitting attachments (UG-82).
Internal or external design pressure (UG-21).
Weight of the vessel and normal contents under operating or test conditions.
Superimposed static reactions from Weight of attached equipment.
The attachment of internals.
The attachment of vessels supports.
Cyclic and dynamic reactions due to pressure or thermal variations, or from equipment mounted
on a vessel, and mechanical loading.
Wind, snow and seismic reactions.
Impact reactions such as those due to fluid shock
Temperature gradients and differential thermal expansion
Abnormal pressures, such as those caused by deflagration
Test pressure and coincident static head acting during the test
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YES
X
X
X
X
X
X
X
NO
X
X
X
X
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RESUMEN DE PRESION
Component Summary
Identifier
Design
(kg/cm2)
Design
(C)
48
TAPAS
MAWP
(kg/cm2)
MAP
(kg/cm2)
MDMT
(C)
MDMT
Exemption
Impact
Tested
17.15
20.26
-38.13
Note 1
No
CEJA RECTA DE TAPAS
48
23.01
26.08
-32
Note 2
No
CUERPO
48
17.21
20.28
-38
Note 3
No
SILLETAS
48
17.15
N/A
N/A
N/A
N/A
N1,N2 (N1,N2)
48
17.34
20.28
-29
N10 (N10)
N3 (N3)
48
48
17.34
18.71
20.28
21.39
-29
-29
Nozzle
Note 4
No
Pad
Note 5
No
Nozzle
Note 6
No
Pad
Note 5
No
Nozzle
Note 4
No
Pad
Note 7
No
Nozzle
Note 8
No
Pad
Note 5
N4 (N4)
48
17.21
20.28
-29
N5,N6 (N5,N6)
48
17.28
20.26
-29
Note 9
No
N7,N8 (N7,N8)
48
17.21
20.28
-29
Note 10
No
N9 (N9)
48
17.21
20.28
-29
No
Nozzle
Note 11
No
Pad
Note 5
No
Chamber Summary
Design MDMT
0 C
Rated MDMT
-29 C @ 17.15 kg/cm 2
MAWP hot & corroded
17.15 kg/cm 2 @ 48 C
MAP cold & new
20.26 kg/cm 2 @ 21 C
(1) This pressure chamber is not designed for

external pressure.
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Notes for MDMT Rating

Note #
Exemption
Details
1.
Material impact test exemption temperature from Fig UCS-66M Curve D = -38.13C
UCS-66 governing thickness = 22

mm
2.
Material impact test exemption temperature from Fig UCS-66M Curve D = -32C
UCS-66 governing thickness = 28.6

mm
3.
Material impact test exemption temperature from Fig UCS-66M Curve D = -38C

mm
4.
Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -48C

mm.
5.
Pad is impact test exempt per UG-20(f)

mm.
6.
Nozzle is impact test exempt per UG-20(f)
UCS-66 governing thickness =

15.29 mm.
7.
Pad is impact test exempt per UG-20(f)
UCS-66 governing thickness = 22

mm.
8.

mm.
9.

mm.
10.

mm.
11.

mm.
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RESUMEN DE PRUEBA HIDROSTATICA

Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21C = 1.3*MAWP*LSR

= 1.3*17.15*1
= 22.3 kgf/cm2
Horizontal shop hydrostatic test
Identifier
Local test Test liquid UG-99(b) UG-99(b)

Stress
Allowable
Stress
pressure static head
stress pressure during test test stress
excessive?
(kgf/cm2)
(kgf/cm2)
ratio
factor
(kgf/cm2)
(kgf/cm2)
TAPAS (1)
22.63
0.33
1.30
1,412.614
2,404.489
No
CEJA RECTA DE
TAPAS
22.63
0.33
1.30
1,218.642
2,404.489
No
CUERPO
22.63
0.33
1.30
1,568.052
2,404.489
No
N1,N2 (N1,N2)
22.32
0.03
1.30
2,356.095
3,606.733
No
N10 (N10)
22.32
0.03
1.30
1,911.136
3,606.733
No
N3 (N3)
22.5
0.2
1.30
1,969.679
3,606.733
No
N4 (N4)
22.65
0.35
1.30
1,997.321
3,606.733
No
N5,N6 (N5,N6)
22.34
0.05
1.30
2,113.949
3,606.733
No
N7,N8 (N7,N8)
22.65
0.35
1.30
2,501.983
3,606.733
No
N9 (N9)
22.65
0.36
1.30
1,479.199
3,606.733
No
(1) TAPA limits the UG-99(b) stress ratio.

(2) PL stresses at nozzle openings have been estimated using the method described in Division 2 Part 4.5.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated.
The test temperature of 21 C is warmer than the minimum recommended temperature of -12 C so the brittle
fracture provision of UG-99(h) has been met.
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RESUMEN DE PESOS
Weight (kg) Contributed by Vessel Elements
Metal
New*
Component
TAPA IZQUIERDA
1,990.4
1,708.8
CUERPO
12,565
10,764.9
TAPA DERECHA
1,958.2
1,681.3
795.6
17,309.2
SILLETAS
TOTAL:
Operating Liquid
Piping
Insulation
Metal
Lining
Insulation
+ Liquid
Supports
Corroded
Test Liquid
New
Corroded
New
Corroded
Surface Area
m2
1,718.2
1,732
4,091.4
4,124.4
12.09
23,227.4
23,325.2
55,346.7
55,580.2
72.78
1,725.3
1,739.3
4,107.8
4,141.1
11.9
795.6
9.35
14,950.7
26,670.9
26,796.5
63,545.9
63,845.7
106.13
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Component
Nozzles &
Flanges
Body Flanges
New
Packed
Beds
Trays
Tray
Supports
Rings &
Clips
Vertical
Loads
Corroded
Surface
Area
m2
New
Corroded
TAPA IZQUIERDA
30.1
28.7
0.23
CUERPO
1,054.6
1,034
41.5
3,849*
3.19
TAPA DERECHA
528.8
521.9
1.43
TOTAL:
1,613.5
1,584.6
41.5
3,849*
4.84
*** This number includes vertical loads which are not present in all conditions.
Vessel Totals
New
Corroded
Operating Weight (kg)
49,480
47,218
Empty Weight (kg)
22,800
20,413
Test Weight (kg)
86,350
84,262
Surface Area (m 2)
110.97
Capacity** (liters)
63,500
63,829
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg)
22,800
Center of Gravity from Datum (mm)
3,577
EL Datum ESTA REFERENCIADO A 100 mm

DE LA COSTURA CIRCUFERENCIAL TAPA
LADO DERECHA.
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TAPAS
ASME Section VIII Division 1, 2015 Edition Metric
Component
Ellipsoidal Head
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Attached To
CUERPO
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
Yes
Yes
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
48
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.13
1,529.2
0.84
Test horizontal
0.33
3,331
Dimensions
Inner Diameter
3,052 mm
Head Ratio
Minimum Thickness
22 mm
Corrosion
Inner
3.2 mm
Outer
0 mm
Length Lsf
51 mm
Nominal Thickness tsf
28.6 mm
Weight and Capacity
Weight (kg)1
Capacity (liters)1
New
1,990.39
4,094.38
Corroded
1,708.83
4,127.25
Radiography
Category A joints
Full UW-11(a) Type 1
Head to shell seam
includes straight flange
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Results Summary
Governing condition
internal pressure
Minimum thickness per UG-16
1.5 mm + 3.2 mm = 4.7 mm
Design thickness due to internal pressure (t)
7.69 mm
Maximum allowable working pressure (MAWP)
17.15 kgf/cm2
Maximum allowable pressure (MAP)
20.26 kgf/cm2
Rated MDMT
-38.13C
UCS-66 Material Toughness Requirements

Governing thickness, tg =
22 mm
Exemption temperature from Fig UCS-66M Curve D =
-38.13C
No UCS-66.1 MDMT Reduction option is active, TR =
0C
MDMT = max[ MDMT - TR, -48] = max[ -38.13 - 0 , -48] =
-38.13C
Material is exempt from impact testing at the Design MDMT of 0C.

Design thickness for internal pressure, (Corroded at 48 C) UG-32(c)(1)
t
=
=
=
P*D / (2*S*E - 0.2*P) + Corrosion

4.13*3,058.4 / (2*1,407.21*1 - 0.2*4.13) + 3.2
7.69 mm
Maximum allowable working pressure, (Corroded at 48 C) UG-32(c)(1)

P
=
=
=
2*S*E*t / (D + 0.2*t) - Ps
2*1,407.21*1*18.8 / (3,058.4 +0.2*18.8) - 0.13
17.15 kgf/cm2
Maximum allowable pressure, (New at 21 C) UG-32(c)(1)

P
= 2*S*E*t / (D + 0.2*t) - Ps
= 2*1,407.21*1*22 / (3,052 +0.2*22) - 0
= 20.26 kgf/cm2
% Extreme fiber elongation - UCS-79(d)
EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*28.6 / 533.14)*(1 - 533.14 / infinity)
4.0233%
The extreme fiber elongation does not exceed 5%.
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CEJA RECTA DE TAPAS

Component
Cylinder
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
Yes
Yes
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
48
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.13
1,529.2
0.84
Test horizontal
0.33
3,331
Dimensions
Inner Diameter
3,052 mm
Length
51 mm
Nominal Thickness
28.6 mm
Corrosion
Inner
3.2 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
110.57
373.1
Corroded
98.3
374.67
Radiography
Longitudinal seam
Right Circumferential
seam
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Results Summary
Governing condition
Internal pressure
1.5 mm + 3.2 mm = 4.7 mm
7.7 mm
23.01 kg/cm2
26.08 kg/cm2
Rated MDMT
-32 C

28.6 mm
-32C
0C
MDMT = max[ MDMT - TR, -48] = max[ -32 - 0 , -48] =
-32C

Design thickness, (at 48 C) UG-27(c)(1)
t
= P*R / (S*E - 0.60*P) + Corrosion

= 4.13*1,529.2 / (1,407.21*1.00 - 0.60*4.13) + 3.2
= 7.7 mm
Maximum allowable working pressure, (at 48 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*25.4 / (1,529.2 + 0.60*25.4) - 0.13
= 23.01 kg/cm2
Maximum allowable pressure, (at 21 C) UG-27(c)(1)

P
= S*E*t / (R + 0.60*t)
= 1,407.21*1.00*28.6 / (1,526 + 0.60*28.6)
= 26.08 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*28.6 / 1,540.3)*(1 - 1,540.3 / infinity)
0.9284%
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CUERPO
Component
Cylinder
Material
SA-516 70 (II-D Metric p. 18, ln. 37)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
Yes
Yes
Yes
No
Design
Pressure (kgf/cm2)
Design
Temperature (C)
Design
MDMT (C)
48
Internal
Static Liquid Head

Condition
Ps (kgf/cm2)
Hs (mm)
SG
Operating
0.13
1,530.5
0.84
Test horizontal
0.33
3,332.3
Dimensions
Outer Diameter
3,099 mm
Length
7,552 mm
Nominal Thickness
22.2 mm
Corrosion
Inner
3.2 mm
Outer
0 mm
Weight and Capacity
Weight (kg)
Capacity (liters)
New
12,565.03
55,342.73
Corroded
10,764.93
55,574.91
Radiography
Longitudinal seam
Left Circumferential
seam
Right Circumferential
seam
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Results Summary
Governing condition
Internal pressure
1.5 mm + 3.2 mm = 4.7 mm
7.74 mm
17.21 kg/cm2
20.28 kg/cm2
Rated MDMT
-38 C

22.2 mm
-38C
0C
-38C

Design thickness, (at 48 C) Appendix 1-1
t
= P*Ro / (S*E + 0.40*P) + Corrosion

= 4.13*1,549.5 / (1,407.21*1.00 + 0.40*4.13) + 3.2
= 7.74 mm
Maximum allowable working pressure, (at 48 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t) - Ps

= 1,407.21*1.00*19 / (1,549.5 - 0.40*19) - 0.13
= 17.21 kg/cm2
Maximum allowable pressure, (at 21 C) Appendix 1-1

P
= S*E*t / (Ro - 0.40*t)

= 1,407.21*1.00*22.2 / (1,549.5 - 0.40*22.2)
= 20.28 kg/cm2

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*22.2 / 1,538.4)*(1 - 1,538.4 / infinity)
0.7215%
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N1,N2 (N1,N2)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on
CUERPO
End of nozzle to shell center
1,792 mm BOQ. N1
1,787 mm BOQ. N2
Passes through a Category A joint
No
Nozzle
Access opening
No
Material specification
SA-516 70 (II-D Metric p. 18, ln. 37) (normalized)
Inside diameter, new
584.2 mm
Nominal wall thickness
12.7 mm
Corrosion allowance
3.2 mm
Local vessel minimum thickness
22.2 mm
Liquid static head included
0 kgf/cm2
Longitudinal joint efficiency
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp
1,160 mm
Thickness, te
22.2 mm
Is split
No
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Welds
Inner fillet, Leg41
10 mm
Outer fillet, Leg42
15 mm
Nozzle to vessel groove weld
22.2 mm
Pad groove weld
22.2 mm
ASME B16.5-2013 Flange
Description
NPS 24 Sch XS Class 300 WN A105 N
Bolt Material
SA-193 B7M Bolt <= 64 (II-D Metric p. 344, ln. 28)
Blind included
No
Rated MDMT
-29C
Liquid static head
0 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No
Circumferential joint radiography
Bore diameter, B (specified by purchaser)
584.2 mm
Notes
Flange rated MDMT per UCS-66(c) = -29C

Bolts rated MDMT per Fig UCS-66 note (c) = -48C
UCS-66 Material Toughness Requirements Nozzle

12.7 mm
-48C
0C
-48C

UCS-66 Material Toughness Requirements Pad
22.2 mm
MDMT =
-29C
Material is exempt from impact testing per UG-20(f) at the Design MDMT of 0C.
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Reinforcement Calculations for Chamber MAWP
UG-45
Summary
(mm)
UG-37 Area Calculation Summary (cm2)

2
The nozzle
passes UG-45
For P = 17.15 kg /cm @ 48 C

f
The opening is adequately reinforced
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
110.9913 131.8656 1.2206 5.3993 -- 122.1888 3.0568 11.53 12.7

UG-41 Weld Failure Path Analysis Summary (kgf)
All failure paths are stronger than the applicable weld loads
Weld load
W
Weld load
W1-1
Path 1-1
strength
154,525 183,845 276,669
Path 2-2
strength
Weld load
W2-2
14,085
Weld load
W3-3
Path 3-3
strength
476,843 188,924 377,914
UW-16 Weld Sizing Summary

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
Nozzle to pad fillet (Leg 41)
weld size is adequate
Pad to shell fillet (Leg 42)
9.5
10.5
Calculations for internal pressure 17.15 kgf/cm2 @ 48 C

Parallel Limit of reinforcement per UG-40
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(590.6, 295.3 + (12.7 - 3.2) + (22.2 - 3.2))
590.6 mm
Outer Normal Limit of reinforcement per UG-40

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 3.2), 2.5*(12.7 - 3.2) + 22.2)
= 45.95 mm
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.1503*295.3 / (1,407.2073*1 - 0.6*17.1503)
3.62 mm
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Required thickness tr from UG-37(a)

tr
=
=
=
P*Ro / (S*E + 0.4*P)

17.1503*1,549.5 / (1,407.2073*1 + 0.4*17.1503)
18.79 mm
Area required per UG-37(c)

Allowable stresses: Sn = 1,407.207, Sv = 1,407.207, Sp = 1,407.207 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(590.6*18.79*1 + 2*9.5*18.79*1*(1 - 1)) / 100
110.9913 cm2
Area available from FIG. UG-37.1

A1 = larger of the following= 1.2206 cm2
=
=
=
d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(590.6*(1*19 - 1*18.79) - 2*9.5*(1*19 - 1*18.79)*(1 - 1)) / 100
1.2206 cm2
=
=
=
2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

(2*(19 + 9.5)*(1*19 - 1*18.79) - 2*9.5*(1*19 - 1*18.79)*(1 - 1)) / 100
0.1181 cm2
A2 = smaller of the following= 5.3993 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(9.5 - 3.62)*1*19) / 100
5.5813 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(9.5 - 3.62)*(2.5*9.5 + 22.2)*1) / 100
5.3993 cm2
A41 =
=
=
Leg2*fr3
(102*1) / 100
1 cm2
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A42 =
=
=
Leg2*fr4
(14.342*1) / 100
2.0568 cm2
(Part of the weld is outside of the limits)
A5
=
=
=
(Dp - d - 2*tn)*te*fr4
((1,160 - 590.6 - 2*9.5)*22.2*1) / 100
122.1888 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
1.2206 + 5.3993 + 1 + 2.0568 + 122.1888
131.8656 cm2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check

Inner fillet: tmin
= lesser of 19 mm or tn or te = 9.5 mm
tc(min) = lesser of 6 mm or 0.7*tmin = 6 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
= lesser of 19 mm or te or t = 19 mm
tw(min) = 0.5*tmin = 9.5 mm
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm
UG-45 Nozzle Neck Thickness Check

ta UG-27 =
=
=
P*Rn / (Sn*E - 0.6*P) + Corrosion

17.1503*295.3 / (1,407.2073*1 - 0.6*17.1503) + 3.2
6.83 mm
ta
=
=
=
max[ ta UG-27 , ta UG-22 ]

max[ 6.83 , 0 ]
6.83 mm
tb1
=
=
=
P*Ro / (S*E + 0.4*P) + Corrosion

17.1503*1,549.5 / (1,407.2073*1 + 0.4*17.1503) + 3.2
21.99 mm
tb1
=
=
max[ tb1 , tb UG16 ]

max[ 21.99 , 4.7 ]
21.99 mm
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tb
=
=
=
min[ tb3 , tb1 ]

min[ 11.53 , 21.99 ]
11.53 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 6.83 , 11.53 ]
11.53 mm
Available nozzle wall thickness new, tn = 12.7 mm

The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:
Inner fillet weld in shear:
Outer fillet weld in shear:
Upper groove weld in tension:
Strength of welded joints:
0.74*1,407.207 =
0.7*1,407.207 =
0.49*1,407.207 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
985.045 kgf/cm2
689.532 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*609.6*10*689.532 = 66,026.67 kgf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*1,160*15*689.532 = 188,461.94 kgf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*600.1*9.5*985.045 = 88,207.52 kgf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*609.6*19*1,041.333 = 189,452.12 kgf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*609.6*22.2*1,041.333 = 221,364.51 kgf
Loading on welds per UG-41(b)(1)
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(11,099.13 - 122.0643 + 2*9.5*1*(1*19 - 1*18.79))*1,407.207
154,525.49 kgf
(A2 + A5 + A41 + A42)*Sv

(539.9344 + 12,218.88 + 99.9998 + 205.677)*1,407.207
183,844.63 kgf
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W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(539.9344 + 0 + 99.9998 + 0 + 2*9.5*19*1)*1,407.207
14,084.91 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(539.9344 + 0 + 12,218.88 + 99.9998 + 205.677 + 0 + 2*9.5*19*1)*1,407.207
188,924.34 kgf
Load for path 1-1 lesser of W or W1-1 = 154,525.49 kgf

Path 1-1 through (2) & (3) = 188,461.94 + 88,207.52 = 276,669.46 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Path 2-2 through (1), (4), (6) = 66,026.67 + 189,452.12 + 221,364.51 = 476,843.29 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Path 3-3 through (2), (4) = 188,461.94 + 189,452.12 = 377,914.06 kgf
EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12.7 / 298.45)*(1 - 298.45 / infinity)
2.1277%
CLAVE: FA-4102
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Reinforcement Calculations for Chamber MAP
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 20.26 kg /cm @ 21 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
129.5699 133.5217 0.1226 9.1264 -- 122.1888 2.0839
treq
tmin
8.33
12.7

Weld load
W
Weld load
W1-1
Path 1-1
strength
182,167 187,720 305,758
Path 2-2
strength
Weld load
W2-2
22,185
Weld load
W3-3
Path 3-3
strength
508,756 195,655 409,826

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(584.2, 292.1 + (12.7 - 0) + (22.2 - 0))
584.2 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 0), 2.5*(12.7 - 0) + 22.2)
= 53.95 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*292.1 / (1,407.2073*1 - 0.6*20.2582)
4.24 mm
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tr
=
=
=
P*Ro / (S*E + 0.4*P)

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582)
22.18 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(584.2*22.18*1 + 2*12.7*22.18*1*(1 - 1)) / 100
129.5699 cm2

=
=
=

(584.2*(1*22.2 - 1*22.18) - 2*12.7*(1*22.2 - 1*22.18)*(1 - 1)) / 100
0.1226 cm2
=
=
=

(2*(22.2 + 12.7)*(1*22.2 - 1*22.18) - 2*12.7*(1*22.2 - 1*22.18)*(1 - 1)) / 100
0.0148 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(12.7 - 4.24)*1*22.2) / 100
9.3884 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(12.7 - 4.24)*(2.5*12.7 + 22.2)*1) / 100
9.1264 cm2
A41 =
=
=
Leg2*fr3
(102*1) / 100
1 cm2
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A42 =
=
=
Leg2*fr4
(10.412*1) / 100
1.0839 cm2
A5
=
=
=
((1,160 - 584.2 - 2*12.7)*22.2*1) / 100
122.1888 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.1226 + 9.1264 + 1 + 1.0839 + 122.1888
133.5217 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm

ta UG-27 =
=
=

20.2582*292.1 / (1,407.2073*1 - 0.6*20.2582) + 0
4.24 mm
ta
=
=
=

max[ 4.24 , 0 ]
4.24 mm
tb1
=
=
=

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582) + 0
22.18 mm
tb1
=
=

max[ 22.18 , 1.5 ]
22.18 mm
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tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.33 , 22.18 ]
8.33 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 4.24 , 8.33 ]
8.33 mm

0.74*1,407.207 =
0.7*1,407.207 =
0.49*1,407.207 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
985.045 kgf/cm2
689.532 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*1,160*15*689.532 = 188,461.94 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(12,956.99 - 12.258 + 2*12.7*1*(1*22.2 - 1*22.18))*1,407.207
182,166.83 kgf
(A2 + A5 + A41 + A42)*Sv

(912.6433 + 12,218.88 + 99.9998 + 108.3869)*1,407.207
187,720.35 kgf
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W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(912.6433 + 0 + 99.9998 + 0 + 2*12.7*22.2*1)*1,407.207
22,184.97 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(912.6433 + 0 + 12,218.88 + 99.9998 + 108.3869 + 0 + 2*12.7*22.2*1)*1,407.207
195,655.32 kgf

Path 1-1 through (2) & (3) = 188,461.94 + 117,295.59 = 305,757.53 kgf
Path 2-2 through (1), (4), (6) = 66,026.67 + 221,364.51 + 221,364.51 = 508,755.68 kgf
Path 3-3 through (2), (4) = 188,461.94 + 221,364.51 = 409,826.45 kgf
CLAVE: FA-4102
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N3 (N3)

Located on
TAPA DERECHA
End of nozzle to seam head
1,090 mm
Calculated as hillside
No
No
Nozzle
Access opening
No
SA-516 70 (II-D Metric p. 18, ln. 37) (normalized)
482.6 mm
Nominal wall thickness
12.7 mm
Corrosion allowance
3.2 mm
Internal projection, hnew
25 mm
22 mm
0 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp
850 mm
Thickness, te
22.2 mm
Is split
No
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Welds
Inner fillet, Leg41
10 mm
Outer fillet, Leg42
15 mm
Lower fillet, Leg43
6 mm
22 mm
Pad groove weld
22.2 mm
Description
NPS 20 Sch XS Class 300 WN A105 N
Bolt Material
Blind included
Yes
Rated MDMT
-29C
Liquid static head
0 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No
Bore diameter, B (specified by purchaser)
482.6 mm
Notes

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12.7 mm
-48C
0C
-48C

22 mm
MDMT =
-29C
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UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 17.15 kg /cm @ 48 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
81.9488 97.1312 9.9813 5.971 1.984 75.924 3.271 11.53 12.7

Weld load
W
Weld load
W1-1
Path 1-1
strength
101,819 119,817 211,371
Path 2-2
strength
Weld load
W2-2
17,657
Weld load
W3-3
Path 3-3
strength
403,565 127,664 302,169

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.4
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(489, 244.5 + (12.7 - 3.2) + (22 - 3.2))
489 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(22 - 3.2), 2.5*(12.7 - 3.2) + 22.2)
45.95 mm
Inner Normal Limit of reinforcement per UG-40

LI
=
=
=
MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

MIN(21.8, 2.5*(22 - 3.2), 2.5*(12.7 - 3.2 - 3.2))
15.75 mm
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trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.1503*244.5 / (1,407.2073*1 - 0.6*17.1503)
3 mm
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

17.1503*0.8981*3,058.4 / (2*1,407.2073*1 - 0.2*17.1503)
16.76 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(489*16.76*1 + 2*9.5*16.76*1*(1 - 1)) / 100
81.9488 cm2

=
=
=

(489*(1*18.8 - 1*16.76) - 2*9.5*(1*18.8 - 1*16.76)*(1 - 1)) / 100
9.9813 cm2
=
=
=

(2*(18.8 + 9.5)*(1*18.8 - 1*16.76) - 2*9.5*(1*18.8 - 1*16.76)*(1 - 1)) / 100
1.1555 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(9.5 - 3)*1*18.8) / 100
6.1071 cm2
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=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(9.5 - 3)*(2.5*9.5 + 22.2)*1) / 100
5.971 cm2

=
=
=
5*t*ti*fr2
(5*18.8*6.3*1) / 100
5.9211 cm2
=
=
=
5*ti*ti*fr2
(5*6.3*6.3*1) / 100
1.984 cm2
=
=
=
2*h*ti*fr2
(2*21.8*6.3*1) / 100
2.7464 cm2
A41 =
=
=
Leg2*fr3
(102*1) / 100
1 cm2
A42 =
=
=
Leg2*fr4
(152*1) / 100
2.2503 cm2
A43 =
=
=
Leg2*fr2
(1.432*1) / 100
0.0206 cm2
A5
((850 - 489 - 2*9.5)*22.2*1) / 100
75.924 cm2
=
=
=
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

9.9813 + 5.971 + 1.984 + 1 + 2.2503 + 0.0206 + 75.924
97.1312 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
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Outer fillet: tmin

= lesser of 19 mm or te or t = 18.8 mm
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm

ta UG-27 =
=
=

17.1503*244.5 / (1,407.2073*1 - 0.6*17.1503) + 3.2
6.2 mm
ta
=
=
=

max[ 6.2 , 0 ]
6.2 mm
tb1
19.96 mm
tb1
=
=
=

max[ 19.96 , 4.7 ]
19.96 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 11.53 , 19.96 ]
11.53 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 6.2 , 11.53 ]
11.53 mm

Lower fillet weld in shear:
0.74*1,407.207 =
0.7*1,407.207 =
0.49*1,407.207 =
0.49*1,407.207 =
0.74*1,407.207 =
0.49*1,407.207 =
1,041.333 kgf/cm2
985.045 kgf/cm2
689.532 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
689.532 kgf/cm2

( / 2)*Nozzle OD*Leg*Si = ( / 2)*508*10*689.532 = 55,022.22 kgf
( / 2)*Pad OD*Leg*So = ( / 2)*850*15*689.532 = 138,097.11 kgf
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( / 2)*Nozzle OD*tw*Sg = ( / 2)*508*18.8*1,041.333 = 156,214.87 kgf
(5) Lower fillet weld in shear
( / 2)*Nozzle OD*Leg*Sl = ( / 2)*508*1.43*689.532 = 7,857.17 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(8,194.8769 - 998.127 + 2*9.5*1*(1*18.8 - 1*16.76))*1,407.207
101,819.01 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(597.0956 + 7,592.4 + 99.9998 + 225.0318)*1,407.207
119,817.15 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(597.0956 + 198.3996 + 99.9998 + 2.0645 + 2*9.5*18.8*1)*1,407.207
17,656.76 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(597.0956 + 198.3996 + 7,592.4 + 99.9998 + 225.0318 + 2.0645 + 2*9.5*18.8*1)*1,407.207
127,664.33 kgf
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Path 1-1 through (2) & (3) = 138,097.11 + 73,273.55 = 211,370.66 kgf
Path 2-2 through (1), (4), (5), (6) = 55,022.22 + 156,214.87 + 7,857.17 + 184,470.42 = 403,564.69 kgf
Path 3-3 through (2), (4), (5) = 138,097.11 + 156,214.87 + 7,857.17 = 302,169.16 kgf
EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*12.7 / 247.65)*(1 - 247.65 / infinity)
2.5641%
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UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 20.26 kg /cm @ 21 C

f
A
required
A
available
A1
A2
A3
A5
A
welds
95.5551 106.4223 10.6168 9.9213 6.35 75.924 3.6103
treq
tmin
8.33
12.7

Weld load
W
Weld load
W1-1
Path 1-1
strength
120,312 125,376 235,427
Path 2-2
strength
Weld load
W2-2
32,674
Weld load
W3-3
Path 3-3
strength
455,315 142,682 353,919

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(482.6, 241.3 + (12.7 - 0) + (22 - 0))
482.6 mm

LH
=
=
=
MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

MIN(2.5*(22 - 0), 2.5*(12.7 - 0) + 22.2)
53.95 mm
Inner Normal Limit of reinforcement per UG-40

LI
=
=
=
MIN(h, 2.5*(t - C), 2.5*(ti - Cn - C))

MIN(25, 2.5*(22 - 0), 2.5*(12.7 - 0 - 0))
25 mm
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trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*241.3 / (1,407.2073*1 - 0.6*20.2582)
3.51 mm
Required thickness tr from UG-37(a)(c)

tr
=
=
=
P*K1*D / (2*S*E - 0.2*P)

20.2582*0.9*3,052 / (2*1,407.2073*1 - 0.2*20.2582)
19.8 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(482.6*19.8*1 + 2*12.7*19.8*1*(1 - 1)) / 100
95.5551 cm2

=
=
=

(482.6*(1*22 - 1*19.8) - 2*12.7*(1*22 - 1*19.8)*(1 - 1)) / 100
10.6168 cm2
=
=
=

(2*(22 + 12.7)*(1*22 - 1*19.8) - 2*12.7*(1*22 - 1*19.8)*(1 - 1)) / 100
1.5264 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(12.7 - 3.51)*1*22) / 100
10.1142 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
36/111
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(12.7 - 3.51)*(2.5*12.7 + 22.2)*1) / 100
9.9213 cm2

=
=
=
5*t*ti*fr2
(5*22*12.7*1) / 100
13.97 cm2
=
=
=
5*ti*ti*fr2
(5*12.7*12.7*1) / 100
8.0645 cm2
=
=
=
2*h*ti*fr2
(2*25*12.7*1) / 100
6.35 cm2
A41 =
=
=
Leg2*fr3
(102*1) / 100
1 cm2
A42 =
=
=
Leg2*fr4
(152*1) / 100
2.2503 cm2
A43 =
=
=
Leg2*fr2
(62*1) / 100
0.36 cm2
A5
((850 - 482.6 - 2*12.7)*22.2*1) / 100
75.924 cm2
=
=
=
Area =
=
=
A1 + A2 + A3 + A41 + A42 + A43 + A5

10.6168 + 9.9213 + 6.35 + 1 + 2.2503 + 0.36 + 75.924
106.4223 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
37/111
Outer fillet: tmin

tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm

ta UG-27 =
=
=

20.2582*241.3 / (1,407.2073*1 - 0.6*20.2582) + 0
3.51 mm
ta
=
=
=

max[ 3.51 , 0 ]
3.51 mm
tb1
19.8 mm
tb1
=
=
=

max[ 19.8 , 1.5 ]
19.8 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.33 , 19.8 ]
8.33 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.51 , 8.33 ]
8.33 mm

Lower fillet weld in shear:
0.74*1,407.207 =
0.7*1,407.207 =
0.49*1,407.207 =
0.49*1,407.207 =
0.74*1,407.207 =
0.49*1,407.207 =
1,041.333 kgf/cm2
985.045 kgf/cm2
689.532 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2
689.532 kgf/cm2

( / 2)*Nozzle OD*Leg*Si = ( / 2)*508*10*689.532 = 55,022.22 kgf
( / 2)*Pad OD*Leg*So = ( / 2)*850*15*689.532 = 138,097.11 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
38/111

( / 2)*Nozzle OD*tw*Sg = ( / 2)*508*22*1,041.333 = 182,808.53 kgf
(5) Lower fillet weld in shear
( / 2)*Nozzle OD*Leg*Sl = ( / 2)*508*6*689.532 = 33,013.33 kgf
W
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9,555.5099 - 1,061.6753 + 2*12.7*1*(1*22 - 1*19.8))*1,407.207
120,312.29 kgf
W1-1 =
=
=
(A2 + A5 + A41 + A42)*Sv

(992.127 + 7,592.4 + 99.9998 + 225.0318)*1,407.207
125,376.07 kgf
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(992.127 + 635 + 99.9998 + 35.9999 + 2*12.7*22*1)*1,407.207
32,674.35 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(992.127 + 635 + 7,592.4 + 99.9998 + 225.0318 + 35.9999 + 2*12.7*22*1)*1,407.207
142,681.92 kgf

Path 1-1 through (2) & (3) = 138,097.11 + 97,330.38 = 235,427.49 kgf
Path 2-2 through (1), (4), (5), (6) = 55,022.22 + 182,808.53 + 33,013.33 + 184,470.42 = 455,314.5 kgf
Path 3-3 through (2), (4), (5) = 138,097.11 + 182,808.53 + 33,013.33 = 353,918.97 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
39/111
N4 (N4)

Located on
CUERPO
1,740 mm
No
Nozzle
Description
NPS 10 Sch 80 DN 250
Access opening
No
SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)

(normalized)
242.87 mm
Pipe nominal wall thickness
15.09 mm
Pipe minimum wall thickness1
13.2 mm
Corrosion allowance
3.2 mm
22.2 mm
0.13 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp
470 mm
Thickness, te
22.2 mm
Is split
No
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
40/111
Welds
Inner fillet, Leg41
10 mm
Outer fillet, Leg42
15 mm
22.2 mm
Pad groove weld
22.2 mm
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

Description
NPS 10 Class 300 WN A105 N
Bolt Material
Blind included
No
Rated MDMT
-29C
Liquid static head
0.14 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No

Notes


13.2 mm
MDMT =
-29C

22.2 mm
MDMT =
-29C
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
41/111
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 17.28 kg /cm @ 48 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
47.8461 55.1171 0.1652 8.1297 -- 43.7229 3.0993 11.31 13.2

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
67,116
77,329
117,434
18,078
209,300
Weld load
W3-3
Path 3-3
strength
82,764 161,218

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(249.28, 124.64 + (15.09 - 3.2) + (22.2 - 3.2))
249.28 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 3.2), 2.5*(15.09 - 3.2) + 22.2)
= 47.5 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.2783*124.64 / (1,203.2642*1 - 0.6*17.2783)
1.81 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
42/111

tr
=
=
=
P*Ro / (S*E + 0.4*P)

17.2783*1,549.5 / (1,407.2073*1 + 0.4*17.2783)
18.93 mm

fr1 = lesser of 1 or Sn / Sv = 0.8551
fr3 = lesser of fr2 or Sp / Sv = 0.8551
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(249.28*18.93*1 + 2*11.89*18.93*1*(1 - 0.8551)) / 100
47.8461 cm2

=
=
=

(249.28*(1*19 - 1*18.93) - 2*11.89*(1*19 - 1*18.93)*(1 - 0.8551)) / 100
0.1652 cm2
=
=
=

(2*(19 + 11.89)*(1*19 - 1*18.93) - 2*11.89*(1*19 - 1*18.93)*(1 - 0.8551)) / 100
0.0394 cm2

=
=
=
2*(tn - trn)*fr2*Lpr
(2*(11.89 - 1.81)*0.8551*47.15) / 100
8.1297 cm2
=
=
=
(2*(11.89 - 1.81)*0.8551*47.15) / 100
8.1297 cm2
A41 =
=
=
Leg2*fr3
(102*0.8551) / 100
0.8548 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
43/111
A42 =
=
=
Leg2*fr4
(14.982*1) / 100
2.2445 cm2
A5
=
=
=
((470 - 249.28 - 2*11.89)*22.2*1) / 100
43.7229 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.1652 + 8.1297 + 0.8548 + 2.2445 + 43.7229
55.1171 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm

ta UG-27 =
=
=

17.2919*124.64 / (1,203.2642*1 - 0.6*17.2919) + 3.2
5.01 mm
ta
=
=
=

max[ 5.01 , 0 ]
5.01 mm
tb1
=
=
=

17.2783*1,549.5 / (1,407.2073*1 + 0.4*17.2783) + 3.2
22.13 mm
tb1
=
=

max[ 22.13 , 4.7 ]
22.13 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
44/111
tb
=
=
=
min[ tb3 , tb1 ]

min[ 11.31 , 22.13 ]
11.31 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.01 , 11.31 ]
11.31 mm
Available nozzle wall thickness new, tn = 0.875*15.09 = 13.2 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*470*15*689.532 = 76,359.58 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(4,784.6053 - 16.5161 + 2*11.89*0.8551*(1*19 - 1*18.93))*1,407.207
67,116.18 kgf
(A2 + A5 + A41 + A42)*Sv

(812.9661 + 4,372.29 + 85.4837 + 224.4512)*1,407.207
77,328.8 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
45/111
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(812.9661 + 0 + 85.4837 + 0 + 2*11.89*19*0.8551)*1,407.207
18,078.44 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(812.9661 + 0 + 4,372.29 + 85.4837 + 224.4512 + 0 + 2*11.89*19*0.8551)*1,407.207
82,764.17 kgf

Path 1-1 through (2) & (3) = 76,359.58 + 41,074.3 = 117,433.88 kgf
Path 2-2 through (1), (4), (6) = 25,288.29 + 84,858.76 + 99,152.85 = 209,299.91 kgf
Path 3-3 through (2), (4) = 76,359.58 + 84,858.76 = 161,218.34 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
46/111
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 20.26 kg /cm @ 21 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
54.837 56.8719 0.0503 10.5013 -- 43.7229 2.5974
treq
tmin
8.11
13.2

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
77,104
79,960
127,853
24,041
223,594
Weld load
W3-3
Path 3-3
strength
88,021 175,512

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(242.87, 121.44 + (15.09 - 0) + (22.2 - 0))
242.87 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 0), 2.5*(15.09 - 0) + 22.2)
= 55.5 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*121.44 / (1,203.2642*1 - 0.6*20.2582)
2.07 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
47/111

tr
=
=
=
P*Ro / (S*E + 0.4*P)

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582)
22.18 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(242.87*22.18*1 + 2*15.09*22.18*1*(1 - 0.8551)) / 100
54.837 cm2

=
=
=

(242.87*(1*22.2 - 1*22.18) - 2*15.09*(1*22.2 - 1*22.18)*(1 - 0.8551)) / 100
0.0503 cm2
=
=
=

(2*(22.2 + 15.09)*(1*22.2 - 1*22.18) - 2*15.09*(1*22.2 - 1*22.18)*(1 - 0.8551)) / 100
0.0148 cm2

=
=
=
(2*(15.09 - 2.07)*0.8551*47.15) / 100
10.5013 cm2
=
=
=
(2*(15.09 - 2.07)*0.8551*47.15) / 100
10.5013 cm2
A41 =
=
=
Leg2*fr3
(102*0.8551) / 100
0.8548 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
48/111
A42 =
=
=
Leg2*fr4
(13.22*1) / 100
1.7426 cm2
A5
=
=
=
((470 - 242.87 - 2*15.09)*22.2*1) / 100
43.7229 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.0503 + 10.5013 + 0.8548 + 1.7426 + 43.7229
56.8719 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm
ta UG-27 =
=
=

20.2582*121.44 / (1,203.2642*1 - 0.6*20.2582) + 0
2.07 mm
ta
=
=
=

max[ 2.07 , 0 ]
2.07 mm
tb1
=
=
=

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582) + 0
22.18 mm
tb1
=
=

max[ 22.18 , 1.5 ]
22.18 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
49/111
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.11 , 22.18 ]
8.11 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.07 , 8.11 ]
8.11 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*470*15*689.532 = 76,359.58 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5,483.7018 - 5.0322 + 2*15.09*0.8551*(1*22.2 - 1*22.18))*1,407.207
77,103.92 kgf
(A2 + A5 + A41 + A42)*Sv

(1,050.1269 + 4,372.29 + 85.4837 + 174.2577)*1,407.207
79,959.82 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
50/111
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1,050.1269 + 0 + 85.4837 + 0 + 2*15.09*22.2*0.8551)*1,407.207
24,041.22 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1,050.1269 + 0 + 4,372.29 + 85.4837 + 174.2577 + 0 + 2*15.09*22.2*0.8551)*1,407.207
88,020.62 kgf

Path 1-1 through (2) & (3) = 76,359.58 + 51,493.91 = 127,853.49 kgf
Path 2-2 through (1), (4), (6) = 25,288.29 + 99,152.85 + 99,152.85 = 223,594 kgf
Path 3-3 through (2), (4) = 76,359.58 + 99,152.85 = 175,512.43 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
51/111
N5,N6 (N5,N6)
Note: Per UW-16(b) minimum inside corner radius r1 = min [1 / 4*t , 3 mm] = 3 mm
Located on
TAPA IZQUIERDA
Calculated as hillside
Yes
Distance to head center, R
1,368 mm
End of nozzle to seam head
590 mm
No
Nozzle
Access opening
No
SA-105 (II-D Metric p. 18, ln. 23) (normalized)
49.28 mm
Wall thickness, tn
25.4 mm
Minimum wall thickness
17.4 mm
Corrosion allowance
3.2 mm
Heavy barrel length, Lhb
77.93 mm
22 mm
0 kgf/cm2
1
Welds
Inner fillet, Leg41
10 mm
22 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
52/111

Description
NPS 2 Class 300 FVC HB A105 N (Nut Relief)
Bolt Material
Blind included
Yes
Rated MDMT
-29C
Liquid static head
0 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No
Notes

UCS-66 Material Toughness Requirements Nozzle At Intersection

22 mm
MDMT =
-29C
17.4 mm
MDMT =
-29C
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
53/111
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 17.15 kg /cm @ 48 C

f
A
required
A
available
14.5695
21.66
A3
A5
A
welds
treq
tmin
0.1148 20.5451 --
--
17.4
A1
A2
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(1)
Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
Nozzle to shell fillet (Leg 41)
weld size is
adequate

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(78.08, 39.04 + (25.4 - 3.2) + (22 - 3.2))
80.04 mm
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22 - 3.2), 2.5*(25.4 - 3.2) + 0)
= 47 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.1503*27.84 / (1,407.2073*1 - 0.6*17.1503)
0.34 mm

tr
=
=
=
P*D / (2*S*E - 0.2*P)

17.15*3,058.4 / (2*1,407.21*1 - 0.2*17.15)
18.66 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
54/111

Allowable stresses: Sn = 1,407.207, Sv = 1,407.207 kgf/cm2
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(78.08*18.66*1 + 2*22.2*18.66*1*(1 - 1)) / 100
14.5695 cm2

=
=
=

(78.08*(1*18.8 - 1*18.66) - 2*22.2*(1*18.8 - 1*18.66)*(1 - 1)) / 100
0.109 cm2
=
=
=

(2*(18.8 + 22.2)*(1*18.8 - 1*18.66) - 2*22.2*(1*18.8 - 1*18.66)*(1 - 1)) / 100
0.1148 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(22.2 - 0.34)*1*18.8) / 100
20.5451 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(22.2 - 0.34)*1*22.2) / 100
24.2606 cm2
A41 =
=
=
Leg2*fr2
(102*1) / 100
1 cm2
Area =
=
=
A1 + A2 + A41
0.1148 + 20.5451 + 1
21.66 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
55/111
UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 18.8 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

ta UG-27 =
=
=

17.1503*27.84 / (1,407.2073*1 - 0.6*17.1503) + 3.2
3.54 mm
ta
=
=
=

max[ 3.54 , 0 ]
3.54 mm
tb1
21.86 mm
tb1
=
=
=

max[ 21.86 , 4.7 ]
21.86 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8 , 21.86 ]
8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.54 , 8 ]
8 mm

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UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 20.26 kg /cm @ 21 C

f
A3
A5
A
welds
treq
tmin
15.225 28.5457 -- 27.5458 --
--
4.8
17.4
A
required
A
available
A1
A2

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
weld size is
adequate

Parallel Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(69.2, 34.6 + (25.4 - 0) + (22 - 0))
82 mm
Outer Normal Limit of reinforcement per UG-40 and Fig. UG-40 sketch (e-2)
LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22 - 0), 2.5*(25.4 - 0) + 0)
= 55 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*24.64 / (1,407.2073*1 - 0.6*20.2582)
0.36 mm

tr
=
=
=
P*D / (2*S*E - 0.2*P)

20.26*3,052 / (2*1,407.21*1 - 0.2*20.26)
22 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
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Allowable stresses: Sn = 1,407.207, Sv = 1,407.207 kgf/cm2
=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(69.2*22*1 + 2*25.4*22*1*(1 - 1)) / 100
15.225 cm2

A1 = larger of the following= 0 cm2
=
=
=

(69.2*(1*22 - 1*22) - 2*25.4*(1*22 - 1*22)*(1 - 1)) / 100
0 cm2
=
=
=

(2*(22 + 25.4)*(1*22 - 1*22) - 2*25.4*(1*22 - 1*22)*(1 - 1)) / 100
0 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(25.4 - 0.36)*1*22) / 100
27.5458 cm2
=
=
=
5*(tn - trn)*fr2*tn
(5*(25.4 - 0.36)*1*25.4) / 100
31.8032 cm2
A41 =
=
=
Leg2*fr2
(102*1) / 100
1 cm2
Area =
=
=
A1 + A2 + A41
0 + 27.5458 + 1
28.5457 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
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UW-16(c) Weld Check

Fillet weld: tmin = lesser of 19 mm or tn or t = 19 mm
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm

ta UG-27 =
=
=

20.2582*24.64 / (1,407.2073*1 - 0.6*20.2582) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
22 mm
tb1
=
=
=

max[ 22 , 1.5 ]
22 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 4.8 , 22 ]
4.8 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 4.8 ]
4.8 mm

CLAVE: FA-4102
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N7,N8 (N7,N8)

Located on
CUERPO
1,738 mm BOQ N7
Offset from center, Lo
167 mm
1,738 mm BOQ N8
Offset from center, Lo
136 mm
No
BOQ N7
BOQ N8
Nozzle
Description
NPS 2 Sch 160 DN 50
Access opening
No

(normalized)
42.85 mm
8.74 mm
7.65 mm
Corrosion allowance
3.2 mm
22.2 mm
0.13 kgf/cm2
1
Welds
Inner fillet, Leg41
9 mm
22.2 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
60/111

Description
Bolt Material
Blind included
No
Rated MDMT
-29C
Liquid static head
0.15 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No

Notes


7.65 mm
MDMT =
-29C
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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UG-37 Area Calculation Summary

(cm2)
UG-45
Summary
(mm)
For P = 17.28 kg f/cm2 @ 48 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
This nozzle is exempt from area

calculations per UG-36(c)(3)(a)
treq
tmin
6.62
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.88
6.3
weld size is
adequate

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(49.54, 24.77 + (8.74 - 3.2) + (22.2 - 3.2))
49.54 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 3.2), 2.5*(8.74 - 3.2) + 0)
= 13.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.2796*24.63 / (1,203.2642*1 - 0.6*17.2796)
0.36 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

17.2796*1,549.5 / (1,407.2073*1 + 0.4*17.2796)
18.93 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
62/111
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check

tc(min) = lesser of 6 mm or 0.7*tmin = 3.88 mm
tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27 =
=
=

17.2961*24.63 / (1,203.2642*1 - 0.6*17.2961) + 3.2
3.56 mm
ta
=
=
=

max[ 3.56 , 0 ]
3.56 mm
tb1
=
=
=

17.2796*1,549.5 / (1,407.2073*1 + 0.4*17.2796) + 3.2
22.13 mm
tb1
=
=
=

max[ 22.13 , 4.7 ]
22.13 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.62 , 22.13 ]
6.62 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.56 , 6.62 ]
6.62 mm

CLAVE: FA-4102
POR: ATB/ ING.RCF
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63/111
Reinforcement check in the plane parallel to the longitudinal axis

(cm2)
UG-45
Summary
(mm)
For P = 17.28 kg f/cm2 @ 48 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
6.62
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
3.88
6.3
weld size is
adequate

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(49.25, 24.63 + (8.74 - 3.2) + (22.2 - 3.2))
49.25 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 3.2), 2.5*(8.74 - 3.2) + 0)
= 13.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.2796*24.63 / (1,203.2642*1 - 0.6*17.2796)
0.36 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

17.2796*1,549.5 / (1,407.2073*1 + 0.4*17.2796)
18.93 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
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64/111

ta UG-27 =
=
=

17.2961*24.63 / (1,203.2642*1 - 0.6*17.2961) + 3.2
3.56 mm
ta
=
=
=

max[ 3.56 , 0 ]
3.56 mm
tb1
=
=
=

17.2796*1,549.5 / (1,407.2073*1 + 0.4*17.2796) + 3.2
22.13 mm
tb1
=
=
=

max[ 22.13 , 4.7 ]
22.13 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 6.62 , 22.13 ]
6.62 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.56 , 6.62 ]
6.62 mm

CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
65/111

(cm2)
UG-45
Summary
(mm)
For P = 20.26 kg f/cm2 @ 21 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
weld size is
adequate

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(43.1, 21.55 + (8.74 - 0) + (22.2 - 0))
52.49 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 0), 2.5*(8.74 - 0) + 0)
= 21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*21.42 / (1,203.2642*1 - 0.6*20.2582)
0.36 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582)
22.18 mm
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UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*9 = 6.3 mm

ta UG-27 =
=
=

20.2582*21.42 / (1,203.2642*1 - 0.6*20.2582) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582) + 0
22.18 mm
tb1
=
=
=

max[ 22.18 , 1.5 ]
22.18 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 22.18 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 3.42 ]
3.42 mm

CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
67/111
Reinforcement check in the plane parallel to the longitudinal axis

(cm2)
UG-45
Summary
(mm)
For P = 20.26 kg f/cm2 @ 21 C
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
3.42
7.65

Weld description
Required weld
throat size (mm)
Actual weld
throat size (mm)
Status
6.3
weld size is
adequate

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(42.85, 21.42 + (8.74 - 0) + (22.2 - 0))
52.36 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 0), 2.5*(8.74 - 0) + 0)
= 21.84 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*21.42 / (1,203.2642*1 - 0.6*20.2582)
0.36 mm

tr
=
=
=
P*Ro / (S*E + 0.4*P)

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582)
22.18 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
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68/111

ta UG-27 =
=
=

20.2582*21.42 / (1,203.2642*1 - 0.6*20.2582) + 0
0.36 mm
ta
=
=
=

max[ 0.36 , 0 ]
0.36 mm
tb1
=
=
=

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582) + 0
22.18 mm
tb1
=
=
=

max[ 22.18 , 1.5 ]
22.18 mm
tb
=
=
=
min[ tb3 , tb1 ]

min[ 3.42 , 22.18 ]
3.42 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.36 , 3.42 ]
3.42 mm

CLAVE: FA-4102
POR: ATB/ ING.RCF
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69/111
N9 (N9)

Located on
CUERPO
1,790 mm
No
Nozzle
Description
Access opening
No

(normalized)
87.33 mm
13.49 mm
11.8 mm
Corrosion allowance
3.2 mm
22.2 mm
0.13 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp
240 mm
Thickness, te
22.2 mm
Is split
No
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
70/111
Welds
Inner fillet, Leg41
10 mm
Outer fillet, Leg42
15 mm
22.2 mm
Pad groove weld
22.2 mm

Description
Bolt Material
Blind included
No
Rated MDMT
-29C
Liquid static head
0.15 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No

Notes


11.8 mm
MDMT =
-29C

22.2 mm
MDMT =
-29C
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
71/111
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 17.28 kg /cm @ 48 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
18.3112 24.9591 0.0587 7.8058 -- 16.2397 0.8548
treq
tmin
8.47
11.8

Path 3-3
strength
Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
25,701
35,040
53,149
16,891
87,614
39,744 74,514

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(93.73, 46.86 + (13.49 - 3.2) + (22.2 - 3.2))
93.73 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 3.2), 2.5*(13.49 - 3.2) + 22.2)
= 47.5 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.2803*46.86 / (1,203.2642*1 - 0.6*17.2803)
0.68 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
72/111

tr
=
=
=
P*Ro / (S*E + 0.4*P)

17.2803*1,549.5 / (1,407.2073*1 + 0.4*17.2803)
18.93 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(93.73*18.93*1 + 2*10.29*18.93*1*(1 - 0.8551)) / 100
18.3112 cm2

=
=
=

(93.73*(1*19 - 1*18.93) - 2*10.29*(1*19 - 1*18.93)*(1 - 0.8551)) / 100
0.0587 cm2
=
=
=

(2*(19 + 10.29)*(1*19 - 1*18.93) - 2*10.29*(1*19 - 1*18.93)*(1 - 0.8551)) / 100
0.0361 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(10.29 - 0.68)*0.8551*19) / 100
7.8058 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(10.29 - 0.68)*(2.5*10.29 + 22.2)*0.8551) / 100
7.8742 cm2
A41 =
=
=
Leg2*fr3
(102*0.8551) / 100
0.8548 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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Leg2*fr4
(02*1) / 100
0 cm2
A42 =
=
=
A5
=
=
=
((187.45 - 93.73 - 2*10.29)*22.2*1) / 100
16.2397 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.0587 + 7.8058 + 0.8548 + 0 + 16.2397
24.9591 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm
ta UG-27 =
=
=

17.3005*46.86 / (1,203.2642*1 - 0.6*17.3005) + 3.2
3.88 mm
ta
=
=
=

max[ 3.88 , 0 ]
3.88 mm
tb1
=
=
=

17.2803*1,549.5 / (1,407.2073*1 + 0.4*17.2803) + 3.2
22.14 mm
tb1
=
=

max[ 22.14 , 4.7 ]
22.14 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
74/111
tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.47 , 22.14 ]
8.47 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 3.88 , 8.47 ]
8.47 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*240*15*689.532 = 38,992.13 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,831.1198 - 5.871 + 2*10.29*0.8551*(1*19 - 1*18.93))*1,407.207
25,701.13 kgf
(A2 + A5 + A41 + A42)*Sv

(780.5791 + 1,623.9744 + 85.4837 + 0)*1,407.207
35,040.02 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
75/111
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(780.5791 + 0 + 85.4837 + 0 + 2*10.29*19*0.8551)*1,407.207
16,891 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(780.5791 + 0 + 1,623.9744 + 85.4837 + 0 + 0 + 2*10.29*19*0.8551)*1,407.207
39,743.7 kgf

Path 1-1 through (2) & (3) = 38,992.13 + 14,156.49 = 53,148.62 kgf
Load for path 2-2 lesser of W or W2-2 = 16,891 kgf
Path 2-2 through (1), (4), (6) = 10,585.8 + 35,522.27 + 41,505.84 = 87,613.91 kgf
Path 3-3 through (2), (4) = 38,992.13 + 35,522.27 = 74,514.4 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
76/111
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 20.26 kg /cm @ 21 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
20.2348 26.3681 0.0174 12.098 -- 13.3978 0.8548
treq
tmin
5.27
11.8

Path 3-3
strength
Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
28,457
37,081
56,982
25,433
93,597
44,287 80,498

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(87.33, 43.66 + (13.49 - 0) + (22.2 - 0))
87.33 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 0), 2.5*(13.49 - 0) + 22.2)
= 55.5 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*43.66 / (1,203.2642*1 - 0.6*20.2582)
0.74 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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tr
=
=
=
P*Ro / (S*E + 0.4*P)

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582)
22.18 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(87.33*22.18*1 + 2*13.49*22.18*1*(1 - 0.8551)) / 100
20.2348 cm2

=
=
=

(87.33*(1*22.2 - 1*22.18) - 2*13.49*(1*22.2 - 1*22.18)*(1 - 0.8551)) / 100
0.0174 cm2
=
=
=

(2*(22.2 + 13.49)*(1*22.2 - 1*22.18) - 2*13.49*(1*22.2 - 1*22.18)*(1 - 0.8551)) / 100
0.0142 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(13.49 - 0.74)*0.8551*22.2) / 100
12.098 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(13.49 - 0.74)*(2.5*13.49 + 22.2)*0.8551) / 100
12.189 cm2
A41 =
=
=
Leg2*fr3
(102*0.8551) / 100
0.8548 cm2
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Leg2*fr4
(02*1) / 100
0 cm2
A42 =
=
=
A5
=
=
=
((174.65 - 87.33 - 2*13.49)*22.2*1) / 100
13.3978 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.0174 + 12.098 + 0.8548 + 0 + 13.3978
26.3681 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm
ta UG-27 =
=
=

20.2582*43.66 / (1,203.2642*1 - 0.6*20.2582) + 0
0.74 mm
ta
=
=
=

max[ 0.74 , 0 ]
0.74 mm
tb1
=
=
=

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582) + 0
22.18 mm
tb1
=
=

max[ 22.18 , 1.5 ]
22.18 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
79/111
tb
=
=
=
min[ tb3 , tb1 ]

min[ 5.27 , 22.18 ]
5.27 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 0.74 , 5.27 ]
5.27 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*240*15*689.532 = 38,992.13 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,023.4779 - 1.7419 + 2*13.49*0.8551*(1*22.2 - 1*22.18))*1,407.207
28,456.85 kgf
(A2 + A5 + A41 + A42)*Sv

(1,209.804 + 1,339.7789 + 85.4837 + 0)*1,407.207
37,080.88 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
80/111
W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1,209.804 + 0 + 85.4837 + 0 + 2*13.49*22.2*0.8551)*1,407.207
25,433.27 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1,209.804 + 0 + 1,339.7789 + 85.4837 + 0 + 0 + 2*13.49*22.2*0.8551)*1,407.207
44,286.75 kgf

Path 1-1 through (2) & (3) = 38,992.13 + 17,989.63 = 56,981.76 kgf
Path 2-2 through (1), (4), (6) = 10,585.8 + 41,505.84 + 41,505.84 = 93,597.49 kgf
Path 3-3 through (2), (4) = 38,992.13 + 41,505.84 = 80,497.97 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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N10 (N10)

Located on
CUERPO
1,805 mm
No
Nozzle
Description
Access opening
No

(normalized)
288.9 mm
17.48 mm
15.29 mm
Corrosion allowance
3.2 mm
22.2 mm
0 kgf/cm2
1
Reinforcing Pad
SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp
560 mm
Thickness, te
22.2 mm
Is split
No
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
82/111
Welds
Inner fillet, Leg41
10 mm
Outer fillet, Leg42
15 mm
22.2 mm
Pad groove weld
22.2 mm

Description
Bolt Material
Blind included
No
Rated MDMT
-29C
Liquid static head
0 kgf/cm2
MAWP rating
51.26 kgf/cm2 @ 48C
MAP rating
52.11 kgf/cm2 @ 21C
Hydrotest rating
78.52 kgf/cm2 @ 21C
PWHT performed
Yes
Impact Tested
No

Notes


15.29 mm
MDMT =
-29C
22.2 mm
MDMT =
-29C
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 17.15 kg /cm @ 48 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
56.2731 66.0033 0.6019 9.8709 -- 52.4253 3.1052 11.53 15.29

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
78,412
92,033
149,449
21,621
248,239
Weld load
W3-3
Path 3-3
strength
98,561 191,628

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(295.3, 147.65 + (17.48 - 3.2) + (22.2 - 3.2))
295.3 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 3.2), 2.5*(17.48 - 3.2) + 22.2)
= 47.5 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

17.1503*147.65 / (1,203.2642*1 - 0.6*17.1503)
2.12 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
84/111

tr
=
=
=
P*Ro / (S*E + 0.4*P)

17.1503*1,549.5 / (1,407.2073*1 + 0.4*17.1503)
18.79 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(295.3*18.79*1 + 2*14.27*18.79*1*(1 - 0.8551)) / 100
56.2731 cm2

=
=
=

(295.3*(1*19 - 1*18.79) - 2*14.27*(1*19 - 1*18.79)*(1 - 0.8551)) / 100
0.6019 cm2
=
=
=

(2*(19 + 14.27)*(1*19 - 1*18.79) - 2*14.27*(1*19 - 1*18.79)*(1 - 0.8551)) / 100
0.129 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(14.27 - 2.12)*0.8551*19) / 100
9.8709 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(14.27 - 2.12)*(2.5*14.27 + 22.2)*0.8551) / 100
12.0297 cm2
A41 =
=
=
Leg2*fr3
(102*0.8551) / 100
0.8548 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
85/111
A42 =
=
=
Leg2*fr4
(152*1) / 100
2.2503 cm2
A5
((560 - 295.3 - 2*14.27)*22.2*1) / 100
52.4253 cm2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.6019 + 9.8709 + 0.8548 + 2.2503 + 52.4253
66.0033 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm

ta UG-27 =
=
=

17.1503*147.65 / (1,203.2642*1 - 0.6*17.1503) + 3.2
5.32 mm
ta
=
=
=

max[ 5.32 , 0 ]
5.32 mm
tb1
=
=
=

17.1503*1,549.5 / (1,407.2073*1 + 0.4*17.1503) + 3.2
21.99 mm
tb1
=
=
=

max[ 21.99 , 4.7 ]
21.99 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
86/111
tb
=
=
=
min[ tb3 , tb1 ]

min[ 11.53 , 21.99 ]
11.53 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 5.32 , 11.53 ]
11.53 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*560*15*689.532 = 90,981.63 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(5,627.3096 - 60.1934 + 2*14.27*0.8551*(1*19 - 1*18.79))*1,407.207
78,411.93 kgf
(A2 + A5 + A41 + A42)*Sv

(987.0948 + 5,242.53 + 85.4837 + 225.0318)*1,407.207
92,033.41 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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W2-2 =
=
=
W3-3 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(987.0948 + 0 + 85.4837 + 0 + 2*14.27*19*0.8551)*1,407.207
21,620.51 kgf
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(987.0948 + 0 + 5,242.53 + 85.4837 + 225.0318 + 0 + 2*14.27*19*0.8551)*1,407.207
98,560.51 kgf

Path 1-1 through (2) & (3) = 90,981.63 + 58,467.63 = 149,449.26 kgf
Path 2-2 through (1), (4), (6) = 29,993.09 + 100,646.44 + 117,599.89 = 248,239.42 kgf
Path 3-3 through (2), (4) = 90,981.63 + 100,646.44 = 191,628.07 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
88/111
UG-45
Summary
(mm)

2
The nozzle
passes UG-45
For P = 20.26 kg /cm @ 21 C

f
A
required
A
available
A1
A2
A3
A
welds
A5
treq
tmin
65.1983 69.473 0.0594 14.2555 -- 52.4253 2.7329 8.33 15.29

Weld load
W
Weld load
W1-1
Path 1-1
strength
Weld load
W2-2
91,673
97,679
161,818
30,600
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
265,193 107,016 208,582

Weld description
Required weld
size (mm)
Actual weld
size (mm)
Status
9.5
10.5

LR
=
=
=
MAX(d, Rn + (tn - Cn) + (t - C))

MAX(288.9, 144.45 + (17.48 - 0) + (22.2 - 0))
288.9 mm

LH
= MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(22.2 - 0), 2.5*(17.48 - 0) + 22.2)
= 55.5 mm
trn
=
=
=
P*Rn / (Sn*E - 0.6*P)

20.2582*144.45 / (1,203.2642*1 - 0.6*20.2582)
2.46 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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tr
=
=
=
P*Ro / (S*E + 0.4*P)

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582)
22.18 mm

=
=
=
d*tr*F + 2*tn*tr*F*(1 - fr1)

(288.9*22.18*1 + 2*17.48*22.18*1*(1 - 0.8551)) / 100
65.1983 cm2

=
=
=

(288.9*(1*22.2 - 1*22.18) - 2*17.48*(1*22.2 - 1*22.18)*(1 - 0.8551)) / 100
0.0594 cm2
=
=
=

(2*(22.2 + 17.48)*(1*22.2 - 1*22.18) - 2*17.48*(1*22.2 - 1*22.18)*(1 - 0.8551)) / 100
0.0155 cm2

=
=
=
5*(tn - trn)*fr2*t
(5*(17.48 - 2.46)*0.8551*22.2) / 100
14.2555 cm2
=
=
=
2*(tn - trn)*(2.5*tn + te)*fr2

(2*(17.48 - 2.46)*(2.5*17.48 + 22.2)*0.8551) / 100
16.9238 cm2
A41 =
=
=
Leg2*fr3
(102*0.8551) / 100
0.8548 cm2
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
90/111
A42 =
=
=
Leg2*fr4
(13.72*1) / 100
1.8781 cm2
A5
=
=
=
((560 - 288.9 - 2*17.48)*22.2*1) / 100
52.4253 cm2
Area =
=
=
A1 + A2 + A41 + A42 + A5
0.0594 + 14.2555 + 0.8548 + 1.8781 + 52.4253
69.473 cm2

Inner fillet: tmin
tc(actual) = 0.7*Leg = 0.7*10 = 7 mm
Outer fillet: tmin
tw(actual) = 0.7*Leg = 0.7*15 = 10.5 mm

ta UG-27 =
=
=

20.2582*144.45 / (1,203.2642*1 - 0.6*20.2582) + 0
2.46 mm
ta
=
=
=

max[ 2.46 , 0 ]
2.46 mm
tb1
=
=
=

20.2582*1,549.5 / (1,407.2073*1 + 0.4*20.2582) + 0
22.18 mm
tb1
=
=

max[ 22.18 , 1.5 ]
22.18 mm
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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tb
=
=
=
min[ tb3 , tb1 ]

min[ 8.33 , 22.18 ]
8.33 mm
tUG-45
=
=
=
max[ ta , tb ]
max[ 2.46 , 8.33 ]
8.33 mm

0.74*1,407.207 =
0.7*1,203.264 =
0.49*1,203.264 =
0.49*1,407.207 =
0.74*1,407.207 =
1,041.333 kgf/cm2
842.285 kgf/cm2
589.599 kgf/cm2
689.532 kgf/cm2
1,041.333 kgf/cm2

( / 2)*Pad OD*Leg*So = ( / 2)*560*15*689.532 = 90,981.63 kgf
W
=
=
=
W1-1 =
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(6,519.8333 - 5.9355 + 2*17.48*0.8551*(1*22.2 - 1*22.18))*1,407.207
91,672.95 kgf
(A2 + A5 + A41 + A42)*Sv

(1,425.5455 + 5,242.53 + 85.4837 + 187.8061)*1,407.207
97,679.48 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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W2-2 =
=
=
(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

(1,425.5455 + 0 + 85.4837 + 0 + 2*17.48*22.2*0.8551)*1,407.207
30,599.75 kgf
W3-3 =
=
=
(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

(1,425.5455 + 0 + 5,242.53 + 85.4837 + 187.8061 + 0 + 2*17.48*22.2*0.8551)*1,407.207
107,015.91 kgf

Path 1-1 through (2) & (3) = 90,981.63 + 70,836.08 = 161,817.7 kgf
Path 2-2 through (1), (4), (6) = 29,993.09 + 117,599.89 + 117,599.89 = 265,192.88 kgf
Path 3-3 through (2), (4) = 90,981.63 + 117,599.89 = 208,581.52 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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SILLETAS
Saddle Material
SA-516-70
Saddle Construction
Centered web
Welded to Vessel
Yes
Saddle Allowable Stress, Ss
1,406 kgf/cm2
Saddle Yield Stress, Sy
2,672 kgf/cm2
Saddle on Steel Foundation
Yes
Design
Pressure
Left Saddle
Right Saddle
Operating
17.28 kgf/cm2
Test
22.63 kgf/cm2
Dimensions
Right saddle distance to datum
1,389 mm
Tangent To Tangent Length, L
7,654 mm
Saddle separation, Ls
4,582 mm
Vessel Radius, R
1,549.5 mm
Tangent Distance Left, Al
1,532 mm
Tangent Distance Right, Ar
1,540 mm
Saddle Height, Hs
1,704 mm
Saddle Contact Angle,
120
Web Plate Thickness, ts
15.9 mm
Base Plate Length, E
2,736 mm
Base Plate Width, F
244 mm
Base Plate Thickness, tb
19 mm
Number of Stiffening Ribs, n
Largest Stiffening Rib Spacing, di
1,354 mm
Stiffening Rib Thickness, tw
15.9 mm
Saddle Width, b
203 mm
Reinforcing Plate
Thickness, tp
12.7 mm
Width, Wp
350 mm
Contact Angle, w
132
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
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Bolting
Material
AC
1,350 kgf/cm2
Bolt Allowable Shear

Description
1.125" -7 UNC 2A bolt
Corrosion on root
0 mm
Anchor Bolts per Saddle
Base coefficient of friction,
0.4
Weight
Operating,
Corroded
Hydrotest
Weight on Left Saddle
22,715.45 kg
42,222.65 kg
Weight on Right Saddle
23,707.46 kg
43,331.68 kg
Weight of Saddle Pair
795.6 kg
Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels
on Two Saddle Supports" by L.P. Zick.
Stress Summary
Load
Seismic
Condition
Operating
Saddle
Right Saddle
Bending + pressure between saddles

(kgf/cm2)
S1
(+)
allow
(+)
S1
(-)
allow
(-)
701.363
1,688.649
5.425
1,169.715
Left Saddle
Operating
Wind
Right Saddle
700.279
1,688.649
4.341
1,169.715
Left Saddle
Test
Right Saddle
784.901
2,404.489
6.518
1,169.715
Left Saddle
Weight
Operating
Right Saddle
700.056
1,407.207
4.118
Left Saddle
CLAVE: FA-4102
974.762
Bending + pressure at the saddle

(kgf/cm2)
S2
(+)
allow
(+)
S2
(-)
allow
(-)
750.58
1,688.649
54.642
1,169.715
749.997
1,688.649
54.059
1,169.715
750.58
1,688.649
54.642
1,169.715
749.997
1,688.649
54.059
1,169.715
864.746
2,404.489
86.363
1,169.715
863.825
2,404.489
85.443
1,169.715
750.58
1,407.207
54.642
974.762
749.997
1,407.207
54.059
974.762
POR: ATB/ ING.RCF
31/08/16
95/111
Stress Summary
Load
Seismic
Condition
Operating
Operating
Wind
Test
Weight
Operating
Tangential
shear (kgf/cm2)
Saddle
Circumferential
stress (kg f/cm2)
Stress over
saddle (kg f/cm2)
Splitting (kg f/cm2)
S3
allow
S4
(horns)
allow
(+/-)
S5
allow
S6
allow
Right Saddle
80.921
1,125.766
-1,181.974
2,110.811
264.18
1,310.334
99.352
937.333
Left Saddle
75.862
1,125.766
-1,124.51
2,110.811
253.125
1,310.334
95.194
937.333
Right Saddle
55.95
1,125.766
-945.798
2,110.811
211.393
1,310.334
79.5
937.333
Left Saddle
52.143
1,125.766
-901.752
2,110.811
202.983
1,310.334
76.337
937.333
Right Saddle
80.441
1,923.591
-1,222.161
2,404.489
312.295
2,404.489
139.184
2,404.496
Left Saddle
76.907
1,923.591
-1,182.815
2,404.489
304.374
2,404.489
135.653
2,404.496
Right Saddle
50.808
1,125.766
-897.162
2,110.811
200.522
1,310.334
75.411
937.333
Left Saddle
47.009
1,125.766
-853.544
2,110.811
192.132
1,310.334
72.256
937.333
Seismic base shear on vessel

Vessel is assumed to be a rigid structure.
Method of seismic analysis
NRF-003-PEMEX-2007
Vertical seismic accelerations considered
No
Base Shear Multiplier
0.25 COEFICIENTE SSMICO

Equations
V = Mult*W
Results
V = 0.25*46,422.91
11,605.73 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
96/111
Saddle reactions due to weight + seismic

Vv = vertical seismic force acting on the saddle
V = horizontal seismic shear acting on the saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql
Seismic transverse reaction, Qt
Equations
Ql = V*Hs / Ls + Vv
Qt = V*Hs / (Ro*Sin( / 2 )) + Vv
Q = W + max[ Qt , Ql ]
Results
Right Saddle
Operating
Left Saddle
Ql = 11,605.73*1,704 / 4,582 + 0
4,316.05 kgf
Qt = 5,926.87*1,704 / (1,549.5*Sin( 120 / 2 )) + 0
7,526.14 kgf
Q = 23,707.46 + max[ 7,526.14 , 4,316.05 ]
31,233.6 kgf
Ql = 11,605.73*1,704 / 4,582 + 0
4,316.05 kgf
Qt = 5,678.86*1,704 / (1,549.5*Sin( 120 / 2 )) + 0
7,211.22 kgf
Q = 22,715.45 + max[ 7,211.22 , 4,316.05 ]
29,926.67 kgf
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
97/111
Saddle reactions due to weight + wind

Wind longitudinal reaction, Ql
Wind transverse reaction, Qt
0.0135 kgf/cm2
Wind pressure, Pw
Equations
Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
Vwe = Pw*G*(Cf(shell)**Ro2 / 144 + Cf(saddle)*(Projected saddle area))
Qt = Vwt*Hs / (Ro*Sin( / 2))
Ql = Vwe*Hs / Ls
Q = W + max[ Qt , Ql ]
Results
Vwt = 0.0135*0.85*10000*(0.52*16.9035 + 2*0.0314)
2
Right Saddle Vwe = 0.0135*0.85*10000*(0.5**1.8543 / 1 + 2*1.0955)
Operating
Left Saddle
1,012.1 kgf
867.99 kgf
Qt = 1,012.1*1,704 / (1,549.5*Sin( 120 / 2))
1,285.2 kgf
Ql = 867.99*1,704 / 4,582
322.8 kgf
Q = 23,707.46 + max[ 1,285.2 , 322.8 ]
24,992.66 kgf
Vwt = 0.0135*0.85*10000*(0.52*16.8738 + 2*0.0314)
1,010.34 kgf
Vwe = 0.0135*0.85*10000*(0.5**1.85432 / 1 + 2*1.0955)
867.99 kgf
Qt = 1,010.34*1,704 / (1,549.5*Sin( 120 / 2))
1,282.96 kgf
Ql = 867.99*1,704 / 4,582
322.8 kgf
Q = 22,715.45 + max[ 1,282.96 , 322.8 ]
23,998.42 kgf
Vwt = 0.0044*0.85*10000*(0.52*16.9035 + 2*0.0314)
333.99 kgf
2
Right Saddle Vwe = 0.0044*0.85*10000*(0.5**1.8543 / 1 + 2*1.0955)
286.44 kgf
Qt = 333.99*1,704 / (1,549.5*Sin( 120 / 2))
424.12 kgf
Ql = 286.44*1,704 / 4,582
106.52 kgf
Q = 43,331.68 + max[ 424.12 , 106.52 ]
43,755.8 kgf
Vwt = 0.0044*0.85*10000*(0.52*16.8738 + 2*0.0314)
333.41 kgf
Vwe = 0.0044*0.85*10000*(0.5**1.85432 / 1 + 2*1.0955)
286.44 kgf
Qt = 333.41*1,704 / (1,549.5*Sin( 120 / 2))
423.38 kgf
Ql = 286.44*1,704 / 4,582
106.52 kgf
Q = 42,222.65 + max[ 423.38 , 106.52 ]
42,646.03 kgf
Test
Left Saddle
Longitudinal stress between saddles (Weight, Operating, right saddle loading and geometry govern)
S1 = 3*K1*Q*(L / 12) / (*R2*t)
= 300*0.1285*23,707.46*(7,654 / 12) / (*1,5402*19)
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= 4.118 kgf/cm2
Sp = P*R / (2*t)
= 17.28*1,530.5 / (2*19)
= 695.938 kgf/cm2
Maximum tensile stress S1t = S1 + Sp = 700.056 kgf/cm2
Maximum compressive stress (shut down) S1c = S1 = 4.118 kgf/cm2
Tensile stress is acceptable (<=1*S*E = 1,407.207 kgf/cm2)
Compressive stress is acceptable (<=1*Sc = 974.762 kgf/cm2)
Longitudinal stress at the right saddle (Weight, Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*785 / 3 + 7,654 + 2*785 / 3
= 8,700.67 mm
w = Wt / Le = 46,422.91*10 / 8,700.67 = 53.36 kgf/cm
Bending moment at the right saddle:
Mq = w*(2*H*Ar / 3 + Ar2 / 2 - (R2 - H2) / 4)
= 53.36 / 10000*(2*785*1,540 / 3 + 1,5402 / 2 - (1,549.52 - 7852) / 4)
= 8,246.3 kgf-m
S2 = Mq*K1' / (*R2*t)
= 8,246.3*1e5*9.3799 / (*1,5402*19)
= 54.642 kgf/cm2
Sp = P*R / (2*t)
= 17.28*1,530.5 / (2*19)
= 695.938 kgf/cm2
Maximum tensile stress S2t = S2 + Sp = 750.58 kgf/cm2
Maximum compressive stress (shut down) S2c = S2 = 54.642 kgf/cm2
Tensile stress is acceptable (<=1*S = 1,407.207 kgf/cm2)
Compressive stress is acceptable (<=1*Sc = 974.762 kgf/cm2)
Tangential shear stress in the shell (right saddle, Seismic, Operating)
Qshear = Q - w*(a + 2*H / 3)
= 31,233.6 - 5.34*(1,540 + 2*785 / 3)
= 20,224.57 kgf
S3 = K2.2*Qshear / (R*t)
= 1.1707*100*20,224.57 / (1,540*19)
= 80.921 kgf/cm2
Tangential shear stress is acceptable (<= 0.8*S = 1,125.766 kgf/cm2)
Circumferential stress at the right saddle horns (Seismic, Operating)
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)
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= -100*31,233.6 / (4*19*(203+1.56*Sqr(1,549.5*19))) - 12*0.0524*100*31,233.6*1,540 / (7,654*192)

= -1,181.974 kgf/cm2
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 2,110.811 kgf/cm2)
Ring compression in shell over right saddle (Seismic, Operating)
S5 = K5*Q / ((t + tp)*(ts + 1.56*Sqr(Ro*tc)))
= 100*0.7603*31,233.6 / ((19 + 12.7)*(15.9 + 1.56*Sqr(1,549.5*19)))
= 264.18 kgf/cm2
Ring compression in shell is acceptable (<= 0.5*Sy = 1,310.334 kgf/cm2)
Saddle splitting load (right, Seismic, Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 12.28*1.59 + 1.27*35
= 63.9752 cm2
S6 = K8*Q / Ae
= 100*0.2035*31,233.6 / 6,397.52
= 99.352 kgf/cm2
Stress in saddle is acceptable (<= (2 / 3)*Ss = 937.333 kgf/cm2)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 11,605.73 kgf
Thermal expansion base shear = W* = 24,105.26*0.4 = 9,642.1 kgf
Corroded root area for a 1.125" -7 UNC 2A bolt bolt = 4.9226 cm2 ( 2 per saddle )
Bolt shear stress = 11,605.73 / (4.9226*1*2) = 1,178.827 kgf/cm2
Anchor bolt stress is acceptable (<= 1,349.999 kgf/cm2)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 11,605.73 kgf
Corroded root area for a 1.125" -7 UNC 2A bolt bolt = 4.9226 cm2 ( 2 per saddle )
Bolt shear stress = 11,605.73 / (4.9226*2*2) = 589.414 kgf/cm2
Anchor bolt stress is acceptable (<= 1,349.999 kgf/cm2)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 1,405.999 or 325.267 kgf/cm2: (325.267)
Sc = Ki*2*E / (12*(1 - 0.32)*(di / ts)2)
= 1.28*2*20.39E+05 / (12*(1 - 0.32)*(1,354 / 15.9)2)
= 325.267 kgf/cm2
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Allowable compressive load on the saddle

be = di*ts / (di*ts + 2*tw*(b - 25.4))*25.4
= 1,354*15.9 / (1,354*15.9 + 2*15.9*(203 - 25.4))*25.4
= 20.12
Fb = n*(As + 2*be*ts)*Sc
= 4*(2,974.89 + 2*20.12*15.9)*325.267
= 47,030.42 kgf
Saddle loading of 44,153.6 kgf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 11,605.73*(1,704 - 1,281.43)*101.5 / (100*4,454.98) + 100*31,233.6 / 54,572.18
= 1,174.598 kgf/cm2
The primary bending + axial stress in the saddle <= 1,827.798 kgf/cm2; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes
one saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 21,247.83*(1,704 - 1,281.43)*101.5 / (100*4,454.98) + 100*31,233.6 / 54,572.18
= 2,102.911 kgf/cm2
The secondary bending + axial stress in the saddle < 2*Sy= 5,343.324 kgf/cm2; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 1,354, b = 114.05 mm
tb = (1*q*b2 / (1.5*Sa))0.5 + Corrosion
= (3*6.614*114.052 / (1.5*1,405.999))0.5 + 1.6
= 12.66 mm
The base plate thickness of 19 mm is adequate.
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OREJA DE IZAJE
Geometry Inputs
Attached To
CUERPO
Material
SA-516-70
Orientation
Longitudinal
Number of lifting lug
Distance of Lift Point From Datum
1,300 mm
Angular Position
-20
Length, L
200 mm
Height, H
200 mm
Thickness, t
25.4 mm
Hole Diameter, d
70 mm
Pin Diameter, Dp
60 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2
100 mm
Load Angle Normal to Vessel,
45
Load Angle from Vertical,
45
Welds
Size, tw
15 mm
Reinforcement Pad
Width, Bp
200 mm
Length, Lp
350 mm
Thickness, tp
22.2 mm
Weld Size, twp
15 mm
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Intermediate Values
Load Factor
2.0000
Vessel Weight (new, incl. Load Factor), W
22,800.1 kg
Lug Weight (new), Wlug
20.7 kg
Distance from Center of Gravity to this lug, x1
2,277.17 mm
Distance from Center of Gravity to second lug, x2
2,422.83 mm
Allowable Stress, Tensile, t
1,603.2 kg/cm2
Allowable Stress, Shear, s
936.5 kg/cm2
Allowable Stress, Bearing, p
2,107.1 kg/cm2
Allowable Stress, Bending, b
1,560.9 kg/cm2
Allowable Stress, Weld Shear, allowable
936.5 kg/cm2
Allowable Stress set to 1/3 Sy per ASME B30.20
No
Summary Values
Required Lift Pin Diameter, dreqd
33.61 mm
Required Lug Thickness, treqd
13.15 mm
Lug Stress Ratio, ratio
0.59
Weld Shear Stress Ratio, ratio
0.94
Lug Design
Acceptable
Local Stresses WRC 107
Acceptable
Lift Forces
Fr
Fr
=
=
force on vessel at lug

[W / cos(1)]*(1 - x1 / (x1 + x2))
(22,800.1) / cos(45)*(1 - 2,277.17/ (2,277.17 +
=
2,422.83))
= 16,621.8 kgf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of
gravity
Lug Pin Diameter - Shear stress
dreqd
=
=
dreqd / Dp =
=
=
(2*Fr / (*s))0.5
(2*16,621.8 / (*936.5))0.5
33.61 mm
33.61 / 60
0.56
Acceptable
Fr / A
Fr / (2*(0.25**Dp2))
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/ s
16,621.8 / (2*(0.25**602)) =
293.9 kg/cm2
293.9 / 936.5
0.31
Acceptable
Lug Thickness - Tensile stress

treqd
=
=
Fr / ((L - d)*t)
16,621.8 / ((200 - 70)*1,603.2) =
7.98 mm
7.98 / 25.4
0.31
=
=
=
Fr / A
Fr / ((L - d)*t)
16,621.8 / ((200 - 70)*25.4)
503.4 kg/cm2
503.4 / 1,603.2
0.31
treqd / t =
/ t
Acceptable
Acceptable
Lug Thickness - Bearing stress
treqd
=
=
treqd / t =
=
=
=
/ p =
Fv / (Dp*p)
16,621.8 / (60*2,107.1) =
13.15 mm
13.15 / 25.4
0.52
Acceptable
Fv / Abearing
Fv / (Dp*(t))
16,621.8 / (60*(25.4)) =
1,090.7 kg/cm2
1,090.7 / 2,107.1
0.52
Acceptable
Lug Thickness - Shear stress
treqd
=
=
treqd / t =
=
=
=
/ s =
[Fv / s] / (2*Lshear)
(16,621.8 / 936.5) / (2*74.59) =
11.9 mm
11.9 / 25.4
0.47
Fv / Ashear
Fv / (2*t*Lshear )
16,621.8 / (2*25.4*74.59) =
438.6 kg/cm2
438.6 / 936.5
0.47
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
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=
=
=
=
=
=
Lshear
55*Dp / d
55*60 / 70
47.1429
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(200 - 100 - 0.5*70) + 0.5*60*(1 - cos(47.1429))
74.59 mm
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
16,621.8*cos(45.0) / (25.4*200*1,603.2) + 6*abs(16,621.8*sin(45.0)*100 =
16,621.8*cos(45.0)*0) / (25.4*2002*1,560.9)
= 0.59
Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle 45.00; lift force = 16,621.8 kgf

Aweld
2*(0.707)*tw*(L + t)
2*(0.707)*15*(200 + 25.4) = 4,780.73 mm2
Flug*cos() / Aweld
16,621.8*cos(45.0) / 4,780.73 = 245.8 kg/cm2
Flug*sin() / Aweld
16,621.8*sin(45.0) / 4,780.73 = 245.8 kg/cm2

=
=
=
=
M*c/I
3*(Flug*sin()*Hght - Flug*cos()*a1) / (0.707*h*L*(3*t + L))
3*abs(16,621.8*sin(45.0)*100 - 16,621.8*cos(45.0)*(0)) /
(585820.2000)
601.9 kg/cm2
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sqr( (t + b)2 + s2 ) / allowable 1

sqr ( (245.8 + 601.9)2 + (245.8)2 ) / 936.5
0.94
Acceptable
ratio =
=
=
Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle 45.00; lift force = 16,621.8 kgf

Aweld
2*(0.707)*twp*(Lp + Bp)
2*(0.707)*15*(350 + 200) = 11,665.5 mm2
Flug*cos() / Aweld
16,621.8*cos(45.0) / 11,665.5 = 100.8 kg/cm2
Flug*sin() / Aweld
16,621.8*sin(45.0) / 11,665.5 = 100.8 kg/cm2

=
=
=
=
ratio =
=
=
M*c/I
3*(Flug*sin()*Hght - Flug*cos()*a1) / (0.707*hp*Lp*(3*Wp + Lp))
3*abs(16,621.8*sin(45.0)*122.2 - 16,621.8*cos(45.0)*(0)) /
(3526162.5000)
122.2 kg/cm2
sqr( (t + b)2 + s2 ) / allowable 1
sqr ( (100.8 + 122.2)2 + (100.8)2 ) / 936.5
0.26
Acceptable
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WRC 107 Analysis

Geometry
Height (radial)
200 mm
Width (circumferential) 25.4 mm

Length
200 mm
Fillet Weld Size:
15 mm
Located On
CUERPO (1,200 mm from right end)
Location Angle
-20.00
Reinforcement Pad
Thickness
22.2 mm
Width
200 mm
Length
350 mm
Weld Size
15 mm
Applied Loads
Radial load, Pr
-11,753.38 kgf
Circumferential moment, Mc
0 kgf-m
Circumferential shear, Vc
0 kgf
Longitudinal moment, ML
1,436.3 kgf-m
Longitudinal shear, VL
11,753.38 kgf
Torsion moment, Mt
0 kgf-m
Internal pressure, P
0 kgf/cm2
Mean shell radius, Rm
1,538.4 mm
Design factor
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Maximum stresses due to the applied loads at the lug edge

= Rm / T = 1,538.4 / 44.4 = 34.6486
C1 = 27.7, C2 = 110.8 mm
Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri / T =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*T) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 1,413.66 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 146.45 kgf/cm2
Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
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Stresses at the lug edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
6.4222
0.0533
110.522
110.522
110.522
110.522
4C*
6.7077
0.0432
115.444
115.444
115.444
115.444
1C
0.2515
0.0317
899.647
-899.647
899.647
-899.647
2C-1
0.1986
0.0317
710.451
-710.451
710.451
-710.451
3A*
0.2095
0.0286
1A
0.1068
0.0363
3B*
1.6055
0.0454
-31.005
-31.005
31.005
31.005
1B-1
0.0611
0.0398
-436.043
436.043
436.043
-436.043
Pressure stress*
Total circumferential stress
358.846
-189.969
1,292.944
-1,000.045
1,010.17
-789.125
1,010.17
-789.125
Primary membrane
circumferential stress*
84.439
84.439
146.449
146.449
110.522
110.522
110.522
110.522
3C*
113.967
113.967
113.967
113.967
6.6244
0.0432
4C*
6.6113
0.0533
113.757
113.757
113.757
113.757
1C-1
0.2171
0.045
776.61
-776.61
776.61
-776.61
2C
0.1699
0.045
607.803
-607.803
607.803
-607.803
4A*
0.268
0.0286
2A
0.0624
0.0491
4B*
0.4023
0.0454
-14.061
-14.061
14.061
14.061
2B-1
0.0985
0.055
-509.022
509.022
509.022
-509.022
Pressure stress*
Total longitudinal stress
367.494
-167.682
1,413.661
-1,157.603
721.56
-494.047
721.56
-494.047
Primary membrane
longitudinal stress*
99.906
99.906
128.029
128.029
113.757
113.757
113.757
113.757
Shear from M t
Circ shear from V c
Long shear from V L
-59.761
-59.761
59.761
59.761
Total Shear stress
-59.761
-59.761
59.761
59.761
Combined stress (P L+Pb+Q)
367.494
-189.969
1,413.661
-1,157.603
1,022.051
-800.796
1,022.051
-800.796
* denotes primary stress.
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Maximum stresses due to the applied loads at the pad edge

= Rm / T = 1,538.4 / 22.2 = 69.2973
C1 = 115, C2 = 190 mm
Local circumferential pressure stress = P*Ri / T =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*T) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = 2,319.35 kgf/cm2
Allowable combined stress (PL+Pb+Q) = 3*S = 4,221.62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 558.38 kgf/cm2

Allowable local primary membrane stress (PL) = 1.5*S = 2,110.81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
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Stresses at the pad edge per WRC Bulletin 107

Figure value
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
3C*
8.1234
0.1204
279.54
279.54
279.54
279.54
4C*
11.1867
0.1062
385.001
385.001
385.001
385.001
1C
0.113
0.09
1,616.918
-1,616.918
1,616.918
-1,616.918
2C-1
0.0784
0.09
1,121.817
-1,121.817
1,121.817
-1,121.817
3A*
2.3254
0.0884
1A
0.0916
0.0948
3B*
7.7971
0.1045
-173.377
-173.377
173.377
173.377
1B-1
0.0398
0.098
-461.846
461.846
461.846
-461.846
Pressure stress*
Total circumferential stress
871.595
-448.347
2,142.04
-1,025.286
1,896.458
-1,337.378
1,896.458
-1,337.378
Primary membrane
circumferential stress*
211.624
211.624
558.377
558.377
279.54
279.54
279.54
279.54
3C*
8.8978
306.187
306.187
306.187
306.187
0.1062
4C*
10.7832
0.1204
371.08
371.08
371.08
371.08
1C-1
0.0979
0.1087
1,400.865
-1,400.865
1,400.865
-1,400.865
2C
0.0639
0.1087
914.341
-914.341
914.341
-914.341
4A*
3.5228
0.0884
2A
0.0458
0.111
4B*
2.5131
0.1045
-73.049
-73.049
73.049
73.049
2B-1
0.0535
0.1128
-539.254
539.254
539.254
-539.254
Pressure stress*
Total longitudinal stress
1,094.749
-628.473
2,319.354
-1,560.883
1,285.421
-543.261
1,285.421
-543.261
Primary membrane
longitudinal stress*
233.138
233.138
379.235
379.235
371.08
371.08
371.08
371.08
Shear from M t
Circ shear from V c
Long shear from V L
-69.674
-69.674
69.674
69.674
Total Shear stress
-69.674
-69.674
69.674
69.674
Combined stress (P L+Pb+Q)
1,094.749
-628.473
2,319.354
-1,560.883
1,904.333
-1,343.424
1,904.333
-1,343.424
* denotes primary stress.
CLAVE: FA-4102
POR: ATB/ ING.RCF
31/08/16
111/111

MC-2619 Rev - 0

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EQUIPOS INDUSTRIALES DEL GOLFO, S.A. DE C.V.

MEMORIA DE CALCULO MECANICO

DE ACUERDO CON ASME SECCION VIII DIV. 1, ED. 2015

REF. EIGSA: OT-2619/16

DATOS DEL CLIENTE

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

REF. EIGSA: OT-2619/16

POR: ATB/ ING.RCF

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

VESSEL SUPPORT REQUIREMENTS

REF. EIGSA: OT-2619/16

POR: ATB/ ING.RCF

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

CEJA RECTA DE TAPAS

-29 C @ 17.15 kg/cm 2

MAWP hot & corroded

MAP cold & new

(1) This pressure chamber is not designed for

REF. EIGSA: OT-2619/16

POR: ATB/ ING.RCF

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

Notes for MDMT Rating

UCS-66 governing thickness = 22

UCS-66 governing thickness = 28.6

UCS-66 governing thickness = 22.2

UCS-66 governing thickness = 12.7

Pad is impact test exempt per UG-20(f)

UCS-66 governing thickness = 22.2

Nozzle is impact test exempt per UG-20(f)

UCS-66 governing thickness =

Pad is impact test exempt per UG-20(f)

UCS-66 governing thickness = 22

Nozzle is impact test exempt per UG-20(f)

UCS-66 governing thickness = 13.2

Nozzle is impact test exempt per UG-20(f)

UCS-66 governing thickness = 17.4

Nozzle is impact test exempt per UG-20(f)

UCS-66 governing thickness = 7.65

Nozzle is impact test exempt per UG-20(f)

UCS-66 governing thickness = 11.8

REF. EIGSA: OT-2619/16

POR: ATB/ ING.RCF

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

RESUMEN DE PRUEBA HIDROSTATICA

Gauge pressure at 21C = 1.3*MAWP*LSR

Local test Test liquid UG-99(b) UG-99(b)

(1) TAPA limits the UG-99(b) stress ratio.

REF. EIGSA: OT-2619/16

POR: ATB/ ING.RCF

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

Weight (kg) Contributed by Attachments

Operating Weight (kg)

Empty Weight (kg)

Test Weight (kg)

**The vessel capacity does not include

Vessel Lift Condition

Center of Gravity from Datum (mm)

EL Datum ESTA REFERENCIADO A 100 mm

REF. EIGSA: OT-2619/16

POR: ATB/ ING.RCF

EQUIPOS INDUSTRIALES DEL GOLFO S.A. DE C.V.

SA-516 70 (II-D Metric p. 18, ln. 37)

Static Liquid Head

Gauge pressure at 21C = 1.3MAWPLSR

PD / (2SE - 0.2P) + Corrosion

(75t / Rf)(1 - Rf / Ro)

= PR / (SE - 0.60*P) + Corrosion

(50t / Rf)(1 - Rf / Ro)