Académique Documents
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Dosen:
Ir. Muhammad Abduh, M.T, Ph.D
Oleh:
Dira Silvia Irvanny
25015044
Construct a cycle chart, a process chart, and a crew balance chart for a pile-driving operation.
Minutes 00:00 to 02:00 Two riggers connect pile to sling while pile driver and its operator
wait.
Minutes 02:00 to 04:00 Pile driver swings over to pile, connects its hoist cable to the sling,
and hoists the pile into its leads. One of the riggers assists while the other waits.
Minutes 04:00 to 05:00 Pile driver positions location and angle of pile. One rigger assists in
spotting the pile tip while the other waits.
Minutes 05:00 to 10:00 Pile driver pounds the pile into the ground. In the last minute, one of
the riggers takes continuous measurements of the pile length remaining above the grade and
the other rigger counts blows so that they can compute the blows per foot to know when
they have reached the specified resistance.
Suggest the improvement for this operation. Show the improved productivity and LUF.
Jawab :
a. Process Chart
AKTUAL
1
2
3
SUMMARY
FUNCTION
Operation
Transport
Inspection
Delay
Storage
EVALUATION
NO
TIME
2
6
1
2
1
PROPOSED
NO
TIME
notes
Time
(minute)
storage
delay
inspection
AKTIVITAS
transport
NO
operation
WAKTU
20,00%
20,00%
10,00%
50,00%
10
100%
DIFFERENCE
NO
TIME
Melalui process chart di atas, dapat dihitung faktor penggunaan pekerja atau labor utilization factor
(LUF) dengan formula
(
((
LUF = 65,00%
PERBAIKAN
Perbaikan yang dapat dilakukan untuk proses pekerjaan ini adalah dengan memindahkan pekerjaan
pertama, yaitu connect pile to sling menjadi bersamaan dengan pekerjaan pile driver swing over to
pile. Pada pekerjaan ini, kedua rigger akan bekerja bergantian antara menyambungkan pile dengan
tali sambil memasang pada pile driver. Kedua aktivitas tersebut akan dikerjakan secara paralel.
Process chart perbaikan ditunjukkan sebagai berikut :
SUMMARY
FUNCTION
Operation
Transport
Inspection
Delay
Storage
EVALUATION
NO
TIME
2
6
1
2
notes
Time
(minute)
storage
delay
Inspection
AKTIVITAS
transport
NO
operation
WAKTU
25,00%
12,50%
62,50%
100%
PROPOSED
NO
TIME
DIFFERENCE
NO
TIME
Melalui process chart di atas, dapat dihitung faktor penggunaan pekerja atau labor utilization factor
(LUF) dengan formula
(
((
LUF = 81,25%
b. Crew Balance
AKTUAL
10
9
8
7
6
5
4
3
2
1
Rigger 1
Rigger 2
Pile Driver
Rigger 1
Rigger 2
Pile Driver
PERBAIKAN
10
9
8
7
6
5
4
3
2
1
c. Cycle Chart
AKTUAL
No
Aktivitas
Pile driver and its operator wait riggers connect pile to sling
Swings over to pile, connects its hoist cable to the sling, and
hoists the pile into its leads.
Pile driver positions location and angle of pile
Pile driver pounds the pile into the ground. In the last minute,
one of the riggers takes continuous measurements of the pile
length remaining above the grade and the other rigger counts
blows
2
3
4
10
PERBAIKAN
No Aktivitas
1
2
3
Dengan adanya perbaikan, waktu menunggu (idle time) untuk masing-masing pekerja menjadi lebih
sedikit. Hal ini menunjukkan bahwa pekerja berkerja dengan lebih efektif.