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upvc-sewer-n-drainage-sys_v001
Copyright Marley Pipe Systems (Pty) Ltd 2009
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Contents
About Standards & Quality
Introduction
5
5
Products
Systems Overview
Fittings
Properties and Performance
17
18
19
20
Pipe Cutting
20
22
23
25
Repairs
25
27
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Disclaimer
31
31
32
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Introduction
The Marley sewer and drainage underground system incorporates Marley Twin
Wall Pipe, Solid Wall Pipe and Fittings, all conforming to the relevant South African
National Standards (SANS).
Title
SANS 1601
SANS 791
1601
791
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Products
Marley Twin Wall and Solid Wall pipes are provided
plain ended or with an integral socket on one end.
Marley Solid Wall pipe ends are chamfered for
simplified installation.
In the Twin Wall Pipe system, the corrugated
outer wall provides improved strength and increased
resistance to radial deformation under load. See Fig 1.
All pipe extrusions provide a smooth inner wall
ensuring excellent hydraulic performance as detailed
in chapter Pipe Flow Characteristics, page 19.
Systems Overview
Diameter
(mm)
Marley solid
wall pipe
Moulded
fittings
Fabricated
fittings
110
160
200
250
315
355
400
450
500
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110
Plain ended
0.83
UTHS420
110
Socketed
0.85
UTH620
160
Plain ended
1.67
UTHS620
160
Socketed
1.72
Item code
Weight (kg/m)
100
ULE420
110
1.04
200
ULE422
110
1.30
Weight
(kg/m)
UL420
110
Plain ended
2.30
1.23
UZN420
110
Socketed
2.30
1.24
UL620
160
Plain ended
3.20
2.55
UZN620
160
Socketed
3.20
2.51
UL820
200
Plain ended
3.90
3.91
UZN820
200
Socketed
3.90
3.80
UZN1020
250
Socketed
5.00
6.18
UZN1220
315
Socketed
6.20
9.70
UZN1420
355
Socketed
7.00
12.30
UZN1620
400
Socketed
7.90
15.67
UZN1820
450
Socketed
8.80
19.2
UZN2020
500
Socketed
9.80
23.5
110
Plain ended
3.20
1.57
UZH420
110
Socketed
3.20
1.57
ULH620
160
Plain ended
4.70
3.61
UZH620
160
Socketed
4.70
3.67
UZF620
160
Socketed
4.70
2.76
UZH820
200
Socketed
5.90
5.63
UZH1020
250
Socketed
7.40
8.97
UZH1220
315
Socketed
9.20
14.15
UZH1420
355
Socketed
10.40
18.45
UZH1620
400
Socketed
11.80
23.24
110
Plain ended
Weight (kg/m)
0.83
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UET402,
PUSH FIT TWIN
WALL SOCKET,
110mm,
PACK QTY=20
136.0
66.5
116.0
120.0
UE401,
DOUBLE SOCKET,
110.5
127.0
62.5
110mm,
PACK QTY=20
132.0
UK40,
KIMBERLY
SOCKET, 110mm,
127.0
PACK QTY=20
132.0
132.0
UE400,
SINGLE SOCKET,
110mm,
110.0
44.0
PACK QTY=20
110.5
117.0
190.0
UE600,
SINGLE SOCKET,
160mm
144.0
60.0
170.0
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UES400,
SOLVENT
95.0
46.5
SOCKET, 110mm
110.5
117.0
UBR42,
247.0
BEND 87.5
92.5
110mm,
PACK QTY=20
132.0
242.0
UBR45,
RIBBED
247.0
BEND 87.5,
92.5
INSPECTION EYE
110mm,
PACK QTY=10
132.0
242.0
UBR42
131.5
22.5
UBRS40,
RIBBED BEND
1/16, 110mm,
PACK QTY=20
160.5
132.0
154.0
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22.5
UB40,
BEND 1/16
235.0
SPIGOT/SOCKET,
110mm,
110.0
132.0
154.0
PACK QTY=20
UB41,
BEND 1/8,
351.5
110mm, PACK
135.0
QTY=10
132.0
240.0
215.0
UBR41
BEND 1/8,
110mm
293.5
135.0
132.0
215.0
UBR43
BEND 1/8,
INSPECTION EYE
293.5
135.0
110mm
132.0
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UBR41
137.5
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UB42,
BEND 1/4,
110mm,
317.0
92.5
PACK QTY=10
132.0
310.0
45.0
UYAR41,
RIBBED R/H
JUNCTION 45,
275.0
INSPECTION EYE
110mm,
84.5
PACK QTY=10
190.5
132.0
247.5
131.5
45.0
247.5
UYAR42,
RIBBED L/H
JUNCTION 45,
275.0
INSPECTION
EYE, 110mm,
PACK QTY=10
191.0
84.5
131.5
132.0
45.0
UYR41,
RIBBED
JUNCTION 45,
110mm,
PACK QTY=10
275.0
84.5
132.0
247.5
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142.0
132.0
UF40,
INSPECTION
335.0
PIPE, 110mm
110.0
252.5
45.0
UY41,
JUNCTION 45,
110mm,
PACK QTY=10
300.0
198.0
UF40
103.0
132.0
255.0
45.0
UYA41,
JUNCTION
45, R/H,
INSPECTION
350.0
EYE, 110mm
149.0 201.0
PACK QTY=10
133.0
132.0
262.5
UYA42,
45.0
JUNCTION
45, L/H,
340.0
INSPECTION
EYE, 110mm
PACK QTY=10
212.0 119.0
132.0
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135.0
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213.5
UY42,
JUNCTION 90,
110mm,
PACK QTY=10
262.0
145.0
92.5
132.0
45.0
132.0
UY64,
JUNCTION 45,
355.0
160mm
113.5
234.5
190.0
307.5
45.0
195.0
132.0
UYA63,
REDUCING
JUNCTION
355.0
R/H 45,
113.5
INSPECTION
EYE, 110*160mm
UY64
234.5
190.0
307.5
45.0
UYA64,
195.0
132.0
REDUCING
JUNCTION
355.0
L/H 45,
INSPECTION
EYE, 110*160mm
234.5
UYA63
113.5
190.0
307.5
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160
UE41,
50.0
ADAPTOR PVC/
EW FEMALE,
130.0
67.0
110mm,
PACK QTY=20
110.0
132.0
26.0
UME41,
ADAPTOR
PVC/EW MALE,
163.0
110mm,
87.0
50.0
PACK QTY=1
131.0
200.0
UAP43,
RODDING EYE
206.5
45, 110mm,
67.0
PACK QTY=20
111.0
117.0
152.0
UAP40,
STOPEND PLAIN
FEMALE, 110mm,
PACK QTY=20
upvc-sewer-n-drainage-sys_v001
47.5
45.0
116.0
111.0
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118.0
UAP41,
STOPEND PLAIN
63.0
MALE, 110mm,
PACK QTY=20
60.0
110.0
UAP42,
STOPEND
14.0
26.0 18.0
ACCESS , 110mm,
30.0 34.0
110.5
116.0
126.0
PACK QTY=20
8.0
UGA40,
GULLY HEAD &
GRATE, 150mm,
14.5
115.0
PACK QTY=20
54.0
111.0
116.0
198.0
210.0
UGG40,
GULLY GRATE
188.0
ROUND, 190mm,
7.0
PACK QTY=25
390.0
117.0
UGB40,
GULLY P
TRAP, 110mm,
PACK QTY=10
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195.0
245.5
305.0
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224.4
160.0
UB61S
265.7
FABRICATED
BEND, 45,
160mm
135.0
60.0
168.0
160.0
UB62S
FABRICATED
265.0
BEND, 90,
UB61S
160mm
50.0
262.5
168.0
UB41L
UB62S
FABRICATED
135.0
LONG RADIUS
617.0
351.5
132.0
92.5
UB42L,
570.0
FABRICATED
LONG RADIUS
BEND 90, 110mm
UB41L
132.0
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517.0
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110
160
110
160,200,250
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Chemical Properties
Marley pipes and fittings are highly resistant to acids/alkalis and thus to aggressive
soils. Please see Table 2 below.
Chemical Type
PVC Reaction/Suitability
Acids
Alkalis
Not suitable.
Aliphatic hydrocarbons
No effect.
Aliphatic alcohols
Halogens - chlorine
No attack if dry.
Halogens - chlorine
Halogens - bromine
Not suitable
Halogens - fluorine
Not suitable
Halogens - iodine
Not suitable
Oxidizing agents
Reducing agents
No effect up to 60C
Detergents
No attack
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110mm Pipe
160mm Pipe
Velocity
Capacity
Velocity
Capacity
One in:
m/s
l/s
m/s
I/s
10
2,42
18,28
3,18
54,63
20
1,71
12,89
2,24
38,55
30
1,39
10,51
1,83
31,43
40
1,20
9,08
1,58
27,19
50
1,08
8,11
1,41
24,29
60
0,98
7,39
1,29
22,16
70
0,91
6,84
1,19
20,49
80
0,85
6,39
1,11
19,16
90
0,80
6,02
1,05
18,05
100
0,76
5,70
0,99
17,11
120
0,69
5,20
0,91
15,60
140
0,64
4,80
0,84
14,42
160
0,60
4,49
0,78
13,48
180
0,56
4,22
0,74
12,69
200
0,53
4,00
0,70
12,03
250
0,47
3,57
0,62
10,73
300
0,43
3,25
0,57
9,78
400
0,37
2,80
0,49
8,44
500
0,33
2,50
0,44
7,53
600
0,30
2,27
0,40
6,85
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All work should be in accordance with national building regulations and applicable
bylaws. Information in this section is intended to highlight and supplement relevant
sections of South African National Standards; SANS 10400, SANS 10112, SANS
10252-2 and SANS 1200LD. Consult Appendix A for the SANS title, an abstract and
purchase details.
For secure joints, only use pipe and fittings from the Marley
Sewer & Drainage range. When joining, sockets and seals must be
clean and free from swarf or any grit.
SANS 10252-2, section 6.8 details the correct test and
inspection procedure to follow before any work is concealed or
covered. Local authorities may require tests for drains to be
carried out as detailed in SANS 10400 Part P, item PP26.
The efficiency and effectiveness of rodding is dependant
largely on the procedures adopted and the correct choice of
properly maintained rodding tools. Poor practices and/or damaged
or inappropriate rodding tools could damage sewer pipes. It is
advisable to consult a drain cleaning expert to ensure that the
correct methods and equipment are used.
Pipe Cutting
Pipes are easily cut to length on site
using a fine tooth saw and a fabricated
mitre box (Fig. 6). Saw cuts should be
made square to the pipe. Twin Wall saw
cuts should be made midway between
corrugations (Fig. 7).
Solid Wall pipe ends need to be
chamfered after cutting (Fig. 8).
Remove all swarf from cut ends.
Fig. 8
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Fig. 6
Fig. 7
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Fig. 10
Fig. 11
Fig. 12
Fig. 13
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Fig. 14
Fig. 16
Fig. 17
Fig. 18
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Fig. 19
Fig. 20
Fig. 21
Fig. 22
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Fig. 23
Fig. 24
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Repairs
You will need 2 Repair Sockets
(UK40) and a section of pipe
long enough to repair the
damaged section.
The first task concerns
the accurate marking of
the portion of pipe to be
cut and removed from the
system. Carefully cut away
the damaged section with a
hacksaw or other fine tooth
saw. Cuts should be made
square to the pipe axis.
Chamfer and deburr the pipe
ends. See Fig. 25 and 26.
Measure the length of
pipe required to repair the
damaged section and cut a
new section of pipe for this
purpose. Cuts should be
made square to the pipe axis.
Chamfer and deburr the pipe
ends. See Fig. 27.
Determine the insertion depth
mark from the Repair Socket
by halving the total socket
length (Fig. 28).
Fig. 25
Fig. 26
Fig. 27
Fig. 28
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Fig. 29
Fig. 30
Fig. 31
Fig. 32
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Fig. 33
Fig. 34
Fig. 35
Fig. 36
Fig. 37
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Fig. 38
Fig. 39
Fig. 40
Fig. 41
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E
C
29/32
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Disclaimer
Whilst every care has been taken in the preparation of this instruction manual,
neither Marley Pipe Systems nor any of their agencies can be held liable for any
errors in this publication. It should also be noted that this manual is intended
for reference only. Due consultation is required when designing for particular
applications, and no liability will be entertained in this regard.
(00264) 61-237201
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Description
SANS 10112
Is intended to present (in sufficient detail for general use) the comparative physical, chemical,
and mechanical properties of 2 types of plastics pipe in common use, to provide guidance in their
selection for the conveyance of potable water (and other applications) and to define sound practice
in the assembly and installation of such pipework.
SANS 10252-2
Water supply and drainage for buildings Part 2: Drainage installations for buildings
Establishes general principles for the design, installation and testing of sanitary drainage
installations. Does not cover any special requirements for drainage installations in health care,
laboratory or industrial buildings.
SANS 10400
Covers provisions for building site operations and building design and construction that are
deemed to satisfy the provisions of the national building regulations. In certain cases, commentry
and illustrations to amplify and explain the application of the deemed-to-satisfy rules are included.
Information on standardization of the application of the regulations is contained in a commentary
to Part A of the regulations.
SANS 1200LD
Covers the general construction requirements for sewerage systems including manholes and the
like but excluding pump stations, treatment works and ancillary works.
SANS 1601 (SABS 1601)
ISO9001
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