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Atualizao de Controlador MicroTech II

Retrofit de Painel de
Controle MicroTech II
Migrao de Painel MicroTech 200
para MicroTech II
PETROBRS - UTEJF
JUNHO/2014

Atualizao de Controlador MicroTech II

M II Upgrade Panel Adaptability


Supported Refrigerants
R134a chillers

Unsupported Refrigerants
R12 chillers

Not Supported, Non Compatible Refrigerants


R500
R114
All Low Pressure Class Refrigerants

Atualizao de Controlador MicroTech II

Starter Considerations
The age of the starter and starter manufacturer
Wiring changes over the years may require some
starter re-wiring and wire re-numbering to fully
utilize all of the MII features. Please review the
schematics to identify differences.
Older starters with an ungrounded 110 VAC
secondary control power connection will need to
be grounded. (Grounded Neutral)
Resistive load balance is not supported.

Atualizao de Controlador MicroTech II

Networking Considerations
MicroTech 100 and 200 Series
CPC, CSC and RMS panels are not supported.

MicroTech Monitor
There is presently no monitoring package for MII chillers.

Open Protocol
Open protocol has been replaced with a more open
Standard Protocol. All communicating connections will
need to be made through optional LON, BAC Net or Modbus
standard protocol connections.

Atualizao de Controlador MicroTech II

Contedo do Kit
Sensores de Temperatura

Os sensores do MTII so termistores de 20K. Sensores


existentes remanescentes do MicroTech 200 so diferentes e
no podem ser reutilizados.

Transdutores de Presso

Todos os transdutores so fornecidos, bem como os seus cabos


para conexo. Os transdutores so os mesmos utilizados pela
verso MT200, e sero reutilizados. As peas contidas no KIT
podem ser utilizadas como sobressalentes.

Bobinas de Solenoides

Todas as bobinas do MTII so 24VAC. Bobinas padro


DIN e respectivos conectores dos cabos so fornecidos.
Um rel de 24VAC pode ser utilizado para acionamento de
bobinas com tenso diferente de 24 VAC.

Atualizao de Controlador MicroTech II

O que traz o KIT de RETROFIT?


Sensores de temperatura 10K

Ambos os tipos: 90e retos (Diversos comprimentos de cabo).

Transdutores de presso de 5VDC, plugs e cabos


Bobinas de solenoide de 24VAC com conexo DIN e
cabos plugveis
Operator Interface Touch Screen (Tela de Interface)
Suportes para a montagem da tela de interface OITS
Painel de controle da unidade e suporte para sua
montagem
Necessrio apenas 1 por chiller.

Painel de controle do compressor


Necessrio 1 por compressor.

Atualizao de Controlador MicroTech II

O que no estava includo no KIT?


Cabos para ligaes de campo
Suportes para montagem dos painis dos compressores
Intrues de instalao detalhadas e diagramas eltricos

Por diferenas apresentadas pelos diversos modelos de chiller, painis de partida,


interface local de controle, etc.

Rels de acionamento, caso necessrios para isolar 24VAC


da alimentao de bobinas de solenoides de 110VAC e
qualquer outro dispositivo que requeira 110VAC, no
fornecido pela rgua de terminais do painel do controlador
da unidade.

Atualizao de Controlador MicroTech II

Sensores de Temperatura

Observe os diferentes
comprimentos de cabo. So
fornecidos sensores retor ou
em 90de ngulo. Pode-se
cortar os cabos dos sensores
aps a concluso do arranjo
do cabeamento.

Atualizao de Controlador MicroTech II

Transdutores de Presso

Os transdutores de presso so
fornecidos com cabos e suas respectivas
protees. Possuem cdigos de cores,
sendo vermelho para alta presso e azul
para baixa presso. Pressostatos
mecnicos de Alta Presso
no ajustveis tambm so
fornecidos. Foram utilizados
os pressostatos existentes.

Atualizao de Controlador MicroTech II

Solenoides: Bobinas e Cabos


Bobinas de solenoide 24VAC com
conector DIN, alm de seus cabos com
blocos de conexo DIN. Os cabos
devem ser cortados aps a concluso
do cabeamento. Este conector mais
seguro (possui parafuso de fixao),
alm de resistente a gua. Evita rudo e
aquecimento da bobina.

Atualizao de Controlador MicroTech II

OITS
Tela sensvel ao toque,
suportada por brao flexvel.
Muito prtico para os
diversos operadores pois
pode ser facilmente
posicionado altura mais
adequada para cada
operador.

Brao Flexvel do OITS

Suporte para montagem do OITS

Atualizao de Controlador MicroTech II

Painel da Unidade
O painel de controle
fornecido com o
controlador o controlador
MicroTech II pr cabeado
at a rgua de terminais.
A placa de isolao,
chaves da unidade,
comunicaes pLAN e
todo o cabeamento de
interface externa foi
realizado em campo.

Atualizao de Controlador MicroTech II

Painel da Unidade
Rgua de Terminais para
alimentao externa de
controle para sadas digitais

Rgua de Terminais de
entradas digitais 24VAC

Atualizao de Controlador MicroTech II

The Kit As Supplied


(Unit Panel)
Not all of the field wiring will be done at the
terminal strip.
Some of the wiring will be done directly to the
plugs on the controller I/O plugs, isolation board
plugs and rocker switches.
Please review the unit wiring schematic for these
details.

Atualizao de Controlador MicroTech II

Painel do Compressor
Disjuntor
Rgua de Terminais
Carto de Converso de
Sinal de Corrente do Motor
(SCB)
Carto do Termistor
(Guardistor)
Conexo pLAN J11

Carto dos Transdutores de Presso

Atualizao de Controlador MicroTech II

The Kit As Supplied


(Compressor Panel)
All connection wiring will not be made at the
terminal strips. Some connections will require
connection directly to the plugs on the controller
I/O ports and the pressure transducer card.
All flow switch and series connected interlocks
related to flow will now be terminated in the
compressor panel.
110VAC power for the unit control panel can be
taken from the compressor panel providing the
KVA of the starter control power transformer is
not exceeded. Cabling is not supplied for this in
the kit.

Atualizao de Controlador MicroTech II

The Kit As Supplied


(Compressor Panel)
24VAC power to the unit panel will come from the
compressor panel. A power cable is supplied for this
purpose in the kit. This same cable also will be used
to connect to the compressor switch.
Please review all wiring diagrams and understand the
necessary connections prior to making the
connections and verify for accuracy prior to applying
power for the first time.
Compressors with internal thermistor Surge Guard
protection will no longer use these thermistors and
will now use the MII surge logic based on the suction
elbow temperature sensor and LWT.

Atualizao de Controlador MicroTech II

Installation Tips
(Compressor Panel)
Should the existing chiller have a lube box, use it.
The lube box terminal strip will be useful.
The lube box will have room for an oil cooler solenoid
isolation relay if needed.

A mounting bracket can be fastened out of thin


angle to mount the compressor control panel.
Sensor wells can be made from 3/8 tubing and
fastened to oil lines, oil sumps and liquid lines
with epoxy putty if needed.

Atualizao de Controlador MicroTech II

Installation Tips
(Compressor Panel)
Immersion sensors are recommended for the
suction line elbow and water temperature sensors.
Avoid using the control panels to mount isolation
relays and wiring junctures.
Identify all wiring by terminal number and wire
number as indicated on schematics.
Refer to IM 786 for more instructions and tips.

Atualizao de Controlador MicroTech II

Preparing For The Installation


(Unit Panel)
This 100 series MicroTech
control Panel will be
replaced with a MII unit
panel. All of the externally
connected starter and I/O
connections are made in
this panel. Some will need
to be relocated to the
compressor panel.

Atualizao de Controlador MicroTech II

Preparing For The Installation


(Unit Panel)

The old panel is removed


and the unit mounting
plate is installed.

This pre-wired cable from


the old panel can be used
make connections to the
new compressor panel

exit

Atualizao de Controlador MicroTech II

The OITS
The OITS comes preassembled. Do not
disassemble the OITS
unit. There are no user
serviceable parts
inside. The cantilever
arm will need to be
assembled. Assembly
instructions are
included with the arm.

Set Screws

Cantilever Arm

Snap on OITS power


cable cover

Mounting pin

Atualizao de Controlador MicroTech II

Unit / OITS / Unit Power Wiring


(Caution)
Please review the
unit wiring
schematic before
attempting to wire
the isolation board
plugs.

Improper wiring of the OITS can


cause controller failure

Atualizao de Controlador MicroTech II

Preparing For The Installation


(Compressor Panel)
Thin angle can be inserted
behind the lube box after
removing the four bolts
that fasten the lube box to
the mounting brackets.
Some drilling of the angle
will be necessary to
accommodate nuts used
to mount components
inside the lube box.

Atualizao de Controlador MicroTech II

Preparing For The Installation


(Compressor Panel)

Mounting angle
Lube box mounting bolt
will use this hole.

Hole drilled to accommodate


vane solenoid nut

Atualizao de Controlador MicroTech II

Preparing For The Installation


(Compressor Panel)

Angle mounting strips

For VFD and D3 soft starters


this signal converter board is
bypassed as above.

Atualizao de Controlador MicroTech II

The Sensors
(Temperature)

Epoxy used to
fasten well to
chiller surface

As used on oil feed line

Well
fastened
from 3/8
copper
tubing

Atualizao de Controlador MicroTech II

The Sensors
(Pressure)

Liquid line with access tap

LP transducer

Atualizao de Controlador MicroTech II

Finishing Touches
Review all sensor, pLAN and control interface wiring
before powering up the panel.
Make sure all unit switches, compressor switches,
OITS circuit breaker and the control power circuit
breaker in the compressor panel are off prior to
energizing the starter main breaker if the control
power originates in the starter.
Once the panels are powered up one at a time verify
that all sensors are reading properly and then
calibrate them.
The chiller should now be run through a
commissioning process suitable to its application.
Please refer to the latest Centrifugal MicroTech II OM
for setup features.

Atualizao de Controlador MicroTech II