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Materials

for Orthopedic Technology

Otto Bock today a company in constant change

Our goal is to give people with physical disabilities maximum mobility, independence and normality. User functionality is therefore the most important criterion for measuring
our products.
(Prof. H. G. Nder, Chairman and CEO)

For over 85 years, the name Otto Bock has stood for technology, innovation, quality and customer
service. With a pioneering spirit, courage and decisiveness, the prosthetist and orthotist Otto Bock
established Otto Bock Orthopdische Industrie GmbH in Berlin in 1919. He had the courage to
break new ground and set higher standards which would revolutionize an entire industry. Under
the leadership of Dr. Max Nder, Otto Bock became a company of international standing. Thanks
to his creativity and inventive talent, Max Nder continued to set standards in orthopedic technology with products such as the modular leg prosthesis system and the myoelectric arm prosthesis.
The company began to establish an international sales structure in 1958, when the first foreign
subsidiary was founded. After years of consistent and dynamic expansion, today Otto Bock is a
true global player and a strong corporate brand. Around the world, our name stands for high-quality, high-performance and technologically outstanding products and services in orthopedic and
rehabilitation technology. But for all of our groundbreaking work, people have always been our
highest priority. We are committed to helping everyone achieve maximum mobility, independence
and normality.
Otto Bock HealthCare is a modern, customer- and success-oriented company with a long-standing tradition a global player with local roots. With 37 sales and service subsidiaries and export
activities in over 140 countries across the globe, we are able to maintain close, consitent contact
with our customers. Thanks to this intimate relationship with the market, we understand user
needs and customer requirements and integrate them into the products we develop. Although we
have created a future-proof organization with our global network of development, manufacturing
and production sites we remain committed to the German market and our local roots. Duderstadt,
located in Germanys Eichsfeld region, is not only where our largest development and production
sites are situated, it is also home to the Otto Bock HealthCare headquarters.
In the future, we will continue to use our experience and expertise in our commitment to improving the quality of life of disabled people by providing functionally and technologically outstanding
solutions: Quality for life made by Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

To make ordering Otto Bock products as easy as possible, our Materials for Orthopedic
Technology catalog also contains useful instructions on the ordering process as well as
ordering examples and order forms.

Thermoplastics are finding increasing use in the production of orthopedic aids, and an ever
wider range of processing methods is being employed as the quality of plastics increases.
For this reason, this catalog contains a technical information section which gives a comprehensive overview of Otto Bocks entire range of plastic sheets and provides details on
heating these materials in modern ovens.

In addition to well-known, tried and tested materials, Otto Bock has introduced new, innovative products. These include PU Resin Kit Polytol, Thermoplastics with antibacterial effectiveness as well as Water Transfer Printing and ThermoLyn PETG (Copolyester).
These products are presented before the list of key words in a highlights section which includes page numbers for each product.

This catalog contains a wide variety of materials with which you can ensure high-quality
fittings. For easier access to content, we have organized the catalog into 16 sections according to technical criteria. The table of contents (page 1) allows for quick navigation so
you can find products at a glance. If you need to find a specific product, you can use the
list of key words, which lists all article names in alphabetical order, or the index, which lists
products by article number.

The success story of Otto Bock HealthCare is inseparately linked to the materials product segment. Innovative materials have always played a key role in the production of modern fittings for people with physical limitations. The development and production of medical technology products continues to depend on the ability to process, combine and refine
diverse materials such as wood, metal, textiles and leather. New plastic materials, as well
as titanium and carbon fiber, have been added. The field of electronics has expanded the
range of possibilities, from myoelectrically controlled arm prostheses to microelectronics
for the C-Leg prosthesis system. For us, high-tech also implies craftsmanship, which is
an indispensable part of fabricating products such as prosthetic sockets or orthotic components from a range of different materials. As a result, modern and cutting-edge materials form the basis for each high-quality fitting and provide the foundation for the economic success of your orthopedic workshop.

C
Corrosive

N
Dangerous for the environment

F+
Extremely flammable

F
Highly flammable

O
Oxidizing

Xn
Harmful

Xi
Irritant

(risk and safety phrases)*

Explanations of hazardous
material symbols

Self-adhesive

Mixing ratio

Enlargement

Miniaturization

Products with this


symbol are registered
trademarks in certain countries

Video

Instructions for processing or use

Information material

Technical
information
Plaster/forming
techniques
ilen
ms

Auftraggeber

Einheit

Artikelnummer

Bemerkungen
278

GmbH

| Prothetik

Bemerkungen

Untere

Extremitt

+ Unterschrift

| www.ottobock.de

Firma

Kundennr.:

Strae
PLZ/Ort

Fax:

Telefon:

Menge
Pedilin
SilverShield

ThermoLyn
EVA/LDPE
SilverShield

Bemerkungen

616T200=16

616T200=12

616T200=9

617S206=6

617S206=5

617S206=4

617S206=3

617S203=6

617S203=5

617S203=4

617S203=3

wei

hautfarben

Farben

Untere
Extremitt

Firma
Strae
PLZ/Ort

| www.ottobock.de

+ Unterschrift

279

(wenn von

der Platten

Auftraggeber

Anzahl

Firmenstempel

Fax:

Telefon:

Auftragsnr.:

SilverShield
Technologie
Bestellfax:
05527
848-1414

naturfarben

Artikelnummer

Versandadresse

Firmenstempel + Unterschrift

Otto Bock
HealthCare
Untere Extremitt | www.ottobock.de
GmbH
Otto Bock HealthCare GmbH | Prothetik
277
| Prothetik

Firmenstempel

Grundfarbe beige /
maxi, STAKO-Nr. 0006
Grundfarbe hellorange / Dekor balloon
_______________________________
STAKO-Nr. 0007
Grundfarbe altwei / Dekor pink sky,
_______________________________
STAKO-Nr. 0008
Grundfarbe gold metallic / Dekor carbonschwarz,
_______________________________
uni, STAKO-Nr. 0009
Grundfarbe gold metallic / Dekor carbonschwarz
Zahlungsbedingungen fr die Anfertigung
Leistungen sind unsere Liefer- und
Magebend fr alle Lieferungen und
(Stand: Oktober 2005).
direkten bergabe an den Verwender
und Reparatur von Hilfsmitteln zur

Grundfarbe rot

Grundfarbe silber /

Grundfarbe

Grundfarbe blau /

Bitte geben Sie die

Amputationsseite

Geschlecht

Name

Patientenangaben

Orthopdietechniker:

Fax:

Telefon:

PLZ/Ort

Strae

Firma

Kundennr.:

HealthCare
Otto Bock

Datum:
Versandadresse
abweichend)

1-9

Order no.:

282

238 - 263

264 - 278

Index

37
149
274
58
58
160
160
241
186
222

20-39

STAKO No. 0022


STAKO No. 0023
STAKO No. 0024

29C6
29R127
29R317
29Y27
33R11

glossy

left

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

matt

right

80-89

Article number

If you wish to have another base


colour (see overview), please enter
the colour here (e.g. red).

Company stamp and signature

Please make a copy of the order form and put it into the parcel!

STAKO No. 0020


STAKO No. 0021

STAKO No. 0012

STAKO No. 0019

STAKO No. 0011

STAKO No. 0018


STAKO No. 0007

STAKO No. 0010

STAKO No. 0017


STAKO No. 0006

STAKO No. 0008

STAKO No. 0016


STAKO No. 0005

STAKO No. 0009

STAKO No. 0014


STAKO No. 0015
STAKO No. 0004

STAKO No. 0013

Please checkmark the desired


combination.

Transparent topcoat

Amputated side

STAKO No. 0002

If you wish to have another base


colour (see overview), please enter
the colour here (e.g. red).

Date:

240
241
240
240
241
37
242
221

Page

279 - 294

134 - 137

Billing address (if different than shipping address)

STAKO No. 0003

STAKO No. 0001

Please checkmark the desired


combination.

Com. ___________________________________________

Orthopedic technician: ____________________________

Fax:

Postcode/
City
Telephone:

Postcode/
City
Telephone:

Street

Shipping address
Company

Comments

182 - 187

188 - 237

98 - 101

102 - 113

164 - 181

52 - 63

64 - 97

138 - 163

44 - 51

114 - 133

2 - 29

Contents

30 - 43

Fax to the addresses of our branches throughout the world,


which are listed at the end of this catalog.

Street

Fax:

21B2
21B16
21B21
21B22
21B33
21B34
21B37
21B42

Article number

Please make a copy of the shipping label and stick it to the parcel!

213
219
219
219
237
237
237
244

Page

- Water Transfer Printing -

Socket Design

2Z1
4H1
4H34
4H7
4R136
4R138
4R140
5Y2

Article number

69
82
166

Company

Customer no.

170
69
69, 70
70

List of key69 words/index

Acetone
Acrydoc Mono
Acrydoc Poly
Acryform Mono
Acrymed Mono
Acrymed Poly
Adhesive Tape for Vacuum Technique
Akemi Fast Curing Putty

Cellona Skin Protection Cream


Cellular Unvulcanized Rubber
Chemical Protection Glove
Chlorosil
Chlorosil Catalyst
Chrome-Tanned Calf Leather
Chrome Kid Leather
Clamp Buckle
Cleaning Agent
Clip Fastener

List of key words

Ordering information/list of key words/index

Protective equipment

Bandages, socks and walking aids

Metal parts, small parts and accessory parts

SuperSkin and accessories

Adhesives and accessories

Padding materials

Thermoplastics with antibacterial properties

Thermoplastics and accessories

Water transfer printing and socket design

Polytol PU Resin Kit

Lamination technique

Silicones and accessories

Pedilen foams

Plaster and forming techniques

List of key words/index

Menge

Orthopdietechniker

PLZ/Ort

Strae

Firma

Kundennr.

Technical information
Thermoplastics in orthopedic technology

Technical
information
Plaster/forming
techniques
Pedilen
foams

Information sheet

Attention!

Technical
information
Plaster/forming
techniques
Pedilen
foams
Silicones
Lamination
technique
Polytol PU
Resin Kit
Thermoplastics
Water transfer
with antibacte- Thermoplastics
printing
rial properties
Padding
materials
Adhesive
SuperSkin
Metal parts,
small parts
Bandages
Protective
equipment
Index

217
222
221
213
221

Page

Technical
information
ng

Thermoplastically moldable for soft-walled inner sockets at 130 C / 266 F


on the heating plate, as well as in the convection oven

You can find order forms for various products with the appropriate fax
numbers on pages 279 - 283.

The list of key words on pages 284 - 288 lists all products in
alphabetical order. Alternatively, the index on pages 290 - 294 lets you
search for products by reference number.

Pedilin

Padding material in sheets, thermoplastically moldable

The tabs on the right side of the page and the page headers
(e.g., Padding materials) on the top of each page help you find your
way around quickly and easily.

This catalog is organized into 16 chapters.

Ordering Information

User guide and ordering


User instructions for products
Short description
of product

Name of product

Order number or
article number

Orthocryl Lamination Resin 80:20


For rigid laminate

Image of product

Order number

617H19=0.900

617H19=4.600

617H19=25

Net contents

0.900 kg

4.600 kg

25 kg

Resin
100

Hardener
23

Resin colour
paste*

For best results, use only PVA Sheeting 616F4 or PVA Bags 99B81.
Filling Set 642K13 on page 68 is available for containers 25 kg and
over.

Highly inammable

Irritant

Note
Hazardous material symbols
indicate the dangers of
handling certain products.
This example indicates that
Orthocryl Laminating Resin is
highly flammable and an irritant.
For an explanation of hazardous
material symbols, see the
adjacent fold-out page.

Technical data
such as net contents,
colour, length, width

Mixing ratios

Order keys
Choose the product you wish to order and determine the article number, if necessary. The article number is made up of the
reference number and other parameters such as size, material or colour. You will also find an ordering example after each
product in this catalog. This allows you to determine the article number quickly and easily.
An example:
Article number

616S8

Sheet size
(length width)

50 50
cm

50 100
cm

50 50
cm

50 100
cm

50 50
cm

50 100
cm

50 50
cm

50 100
cm

Thickness

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

Shore hardness

A, approx.
2,5

A, approx.
2,5

A, approx.
5

A, approx.
5

A, approx.
10

A, approx.
10

A, approx.
15

A, approx.
15

Colours

Blue (5)

Yellow (4)

Skin colours (0)

Red (2)

Order no. (ordering example):

Article number.
616S8

=
=

Sheet size
50 x 100

x
x

Thickness
0.9

Colour
4

You can specify order numbers when making queries or placing orders by phone, fax, e-mail or in our online shop.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

III

Contact

How to contact us:


Customer service is a main priority at Otto
Bock. Our competent contact persons assist
you with their comprehensive know-how, inform
you about the newest developments and consult you in all matters concerning our products.
For more complex inquiries, our product experts
and specialists from Fabrication will be glad to
help you. In addition Otto Bock offers comprehensive service and marketing concepts.

At www.ottobock.com you can at any time


obtain up-to-date product information.

Otto Bock worldwide

Europe
Otto Bock HealthCare Deutschland GmbH
Max-Nder-Str. 15 D37115 Duderstadt
Tel. +49 5527 848-3411 Fax +49 5527 848-1414
e-mail: healthcare@ottobock.de www.ottobock.com

Otto Bock Benelux B.V.


Ekkersrijt 1412 NL5692 AK-Son en Breugel
Tel. +31 499 474585 Fax +31 499 4762 50
e-mail: info.benelux@ottobock.com www.ottobock.nl

Otto Bock Healthcare Products GmbH


Kaiserstrae 39 A1070 Wien
Tel. +43 1 5269548 Fax +43 1 5267985
e-mail: vertrieb.austria@ottobock.com www.ottobock.at

Industria Ortopdica Otto Bock Unip. Lda.


Av. Miguel Bombarda, 21 - 2 Esq. P1050-161 Lisboa
Tel. +351 21 3535587 Fax +351 21 3535590
e-mail: ottobockportugal@mail.telepac.pt

Otto Bock Adria Sarajevo D.O.O.


Omladinskih radnih brigada 5 BIH71000 Sarajevo
Tel. +387 33 766200 Fax +387 33 766201
e-mail: obadria@bih.net.ba www.ottobockadria.com.ba

Otto Bock Polska Sp. z o. o.


Ulica Koralowa 3 PL61-029 Pozna
Tel. +48 61 6538250 Fax +48 61 6538031
e-mail: ottobock@ottobock.pl www.ottobock.pl

Otto Bock Suisse AG


Pilatusstrasse 2, Postfach 87 CH6036 Dierikon
Tel. +41 41 4556171 Fax +41 41 4556170
e-mail: suisse@ottobock.com

Otto Bock Romania srl


os de Centura Chitila-Mogooia Nr. 3
ROChitila 077405, Jud. Ilfov
Tel. +40 21 4363110 Fax +40 21 4363023
e-mail: Ionut.savescu@ottobock.ro www.ottobock.ro

Otto Bock HealthCare Andina Ltda.


Clnica Universitria Teletn, Autopista Norte km 21,
La Caro, Chia, Cundinamarca
Bogot / Colombia
Tel. +57 1 8619988 Fax +57 1 8619977
e-mail: ottobock@telesat.com.co

Otto Bock de Mexico S.A. de C.V.


Av. Avila Camacho 2246 Jardines del Country
MEXGuadalajara, Jal. 44210
Tel. +52 33 38246787 Fax +52 33 38531935
e-mail: info@ottobock.com.mx www.ottobock.com.mx

Otto Bock HealthCare LP


Two Carlson Parkway North, Suite 100
U.S.A.Minneapolis, Minnesota 55447
Tel. +1 800 328 4058 Fax +1 800 962 2549
e-mail: usa.customerservice@ottobock.com
www.ottobockus.com

Asia/Pacic
DiskArt 1988

Otto Bock R s.r.o.


Protetick 460 CZ33008 Zru-Senec
Tel. +420 37 7825044 Fax +420 37 7825036
e-mail: email@ottobock.cz www.ottobock.cz

Otto Bock Algrie E.U.R.L.


32, rue Ahcne outalab - Cooprative les Mimosas
Mackle-Ben Aknoun - Alger DZAlgrie
Tel. + 213 21 913863 Fax + 213 21 913863
e-mail: information@ottobock.fr www.ottobock.fr

Otto Bock Iberica S.A.


C/Majada, 1 E28760 Tres Cantos (Madrid)
Tel. +34 91 8063000 Fax +34 91 8060415
e-mail: info@ottobock.es www.ottobock.es

Otto Bock Orthopedic Services S.A.E.


115 El - Alameen St. Mohandessein Giza
Tel. +20 23 3024390 Fax +20 23 3024380
e-mail: info@ottobock.com.eg www.ottobock.com

The addresses of our branches throughout


the world are listed at the end of this catalog.

Otto Bock France SNC


4 Rue de la Runion B.P. 11 F91941 Les Ulis Cedex
Tel. +33 1 69188830 Fax +33 1 69071802
e-mail: information@ottobock.fr www.ottobock.fr
DiskArt 1988

Otto Bock Healthcare plc


32, Parsonage Road Englefield Green
GBEgham, Surrey TW20 0LD
Tel. +44 1784 744900 Fax +44 1784 744901
e-mail: bockuk@ottobock.com www.ottobock.co.uk

Otto Bock Hungria Kft.


Tatai t 74. H1135 Budapest
Tel. +36 1 4 5110 20 Fax +36 1 4 5110 21
e-mail: info@ottobock.hu www.ottobock.hu

Otto Bock Scandinavia AB


Koppargatan 3 Box 623 S60114 Norrkping
Tel. +46 11 280600 Fax +46 11 312005
e-mail: info@ottobock.se www.ottobock.se

Otto Bock Slovakia s.r.o.


ajkova 25 SK-81105 Bratislava 1
Slovensk Republika
Tel./Fax +421 2 52 44 21 88
e-mail: info@ottobock.sk www.ottobock.sk

Otto Bock Sava d.o.o.


Maksima Gorkog bb 18000 Ni, Republika Srbija
Tel./Fax +381 18 539 191
e-mail: info@ottobock.rs www.ottobock.rs

Otto Bock Ortopedi ve Rehabilitasyon Teknii Ltd. ti.


Ali Dursun Bey Caddesi Lati Lokum Sokak
Meri Sitesi B Block No: 6/1
TR34387 Mecidiyeky-stanbul
Tel. +90 212 3565040 Fax +90 212 3566688
e-mail: info@ottobock.com.tr www.ottobock.com.tr

Americas
Otto Bock Argentina S.A.
Piedras, 1314 - Cdigo Postal:
RA1147 Ciudad Autnoma de Buenos Aires
Tel. +54 11 4300 0076
e-mail: ventas@ottobock.com.ar

Otto Bock Adria D.O.O.


Dr. Franje Tumana 14 HR-10431 Sveta Nedelja
Tel. +385 1 3361544 Fax +385 1 3365986
e-mail: info@ottobock.hr www.ottobock.hr

Otto Bock do Brasil Ltda.


Rua Jovelino Aparecido Miguel, 32
BR13051-030 Campinas-So Paulo
Tel. +55 19 3729 3500 Fax +55 19 3269 6061
e-mail: ottobock@ottobock.com.br www.ottobock.com.br

Otto Bock Italia S.R.L


Via Filippo Turati 5/7 I40054 Budrio (BO)
Tel. +39 051 692-4711 Fax +39 051 692-4720
e-mail: info.italia@ottobock.com www.ottobock.it

Otto Bock Healthcare Canada Ltd.


5045 S. Service Road Burlington Ontario L7L 5Y7
Tel. +1 800 665 3327 Fax +1 800 463 3659
e-mail: info@ottobock.ca www.ottobock.ca

Otto Bock 2008 Printed in Germany


646K1=US 11.08

IV

Otto Bock Russia


5. Donskoj projezd 15, strojenie 16 RUS119334 Moscow
Tel. +7 495 564-8360 Fax +7 495 564-8363
e-mail: info@ottobock.ru www.ottobock.ru

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Otto Bock Australia Pty. Ltd.


Suite 1.01, Century Corporate Centre
62 Norwest Boulevarde Norwest Business Park
AUSBaulkham Hills NSW 2153
Tel. +61 2 88182800 Fax +61 2 88182898
e-mail: healthcare@ottobock.com.au
www.ottobock.com.au

Beijing Otto Bock Orthopaedic Industries Co. Ltd.


HengXiang Tower No.15 Tuanjiehu South Road
Chaoyang District Beijing 100026 P.R.China
Tel. +86 10 85986880 Fax +86 10 85980040
e-mail: china@ottobock.com.cn www.ottobock.com.cn

Otto Bock Asia Pacic Ltd.


Suite 3218, 32/F., Sun Hung Kai Centre
30 Harbour Road, Wanchai Hong Kong
Tel. +852 2598 9772 Fax +852 2598 7886
e-mail: info@ottobock.com.hk

Otto Bock HealthCare India Pvt. Ltd.


Behind Fairlawn Housing Society Sion Trombay Road
Chembur INDMumbai 400 071
Tel. +91 22 2520 1268 Fax +91 22 2520 1267
e-mail: information@indiaottobock.com
www.ottobockindia.com

Otto Bock Japan K. K.


Oak Minami-Azabu Bldg. 2F 3-19-23, Minami-Azabu
Minato-Ku, JTokyo 106-0047
Tel. +81 3 5447-1511 Fax +81 3 5447-1512
e-mail: ottobock@ottobock.co.jp www.ottobock.co.jp

Otto Bock Korea HealthCare Inc.


Nongsan B/D 1F, 320-4
Yangjae - 2 Dong Seocho-Gu ROK37-897 Seoul
Tel. +82 2 577-3831 Fax +82 2 577-3828
e-mail: ottobock@korea.com www.ottobockkorea.com

Otto Bock Southeast Asia Co. Ltd.


118 PSB Building Vibhavadee-Rangsit Road
Jompol, Jatujark T10900 Bangkok
Tel. +66 2 691-5515 Fax +66 2 691-5516
e-mail: obsea@ottobock.co.th www.ottobock.co.th

Highlights

Highlights of this catalog


PU Resin Kit Polytol
The innovative polyurethane lamination resin system is a
colorless, transparent, polyurethane-based three-component resin and is used for the fabrication of flexible
inner sockets of prostheses.
For more information on the PU Resin Kit Polytol, see
page 98.

Thermoplastics with
antibacterial effectiveness
Innovative thermoplastics with the added benefit of effective odor reduction. The antibacterial and odor reducing properties of these thermoplastics are due to
the use of SilverShield technology.
For more information on thermoplastics, see page
134.
Water transfer printing
Professional finishing for orthopedic technology.
For more information on water transfer printing, see
page 102.

ThermoLyn PETG clear


The ThermoLyn PETG copolyester distinguishes itself
through high impact strength and outstanding vacuumforming properties.
For more information on ThermoLyn PETG, see page
122.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

VI

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

PU Resin Kit Polytol

98 - 101

Plaster/forming
techniques

64 - 97

Pedilen
foams

Lamination technique

Silicones

52 - 63

Lamination
technique

Silicones and accessories

102 - 113

Thermoplastics and accessories

114 - 133

Thermoplastics with antibacterial effectiveness

134 - 137

Padding materials

138 - 163

Adhesives and accessories

164 - 181

SuperSkin and accessories

182 - 187

Metal parts, small parts and accessory parts

188 - 237

Bandages, socks and walking aids

238 - 263

Protective equipment

264 - 278

Ordering information/list of key words/index

279 - 294

Adhesive

Padding
materials

Water transfer printing and socket design

SuperSkin

44 - 51

Metal parts,
small parts

Pedilen foams

Bandages

30 - 43

Protective
equipment

Plaster and forming techniques

SilverShield
Technologie
Bestellfax:
05527
848-1414

Kundennr.:

Versandadresse

Kundennr.:

2 - 29

PU Resin Kit
Polytol

Thermoplastics in orthopedic technology

Thermopl. with
Water transfer
antibacterial Thermoplastics
printing
effectiveness

Technical information

Technical
information

Contents

Auftragsnr.:

(wenn von

Firma

Versandadresse
abweichend)

Strae

Fax:

PLZ/Ort

Telefon:
Telefon:

Fax:

Menge
Fax:

Strae

Pedilin
SilverShield

Orthopdietechniker:

Orthopdietechniker

Menge

Datum:

Auftraggeber

PLZ/Ort
Telefon:

PLZ/Ort

Firma

PLZ/Ort

Einheit

Artikelnummer
Farben

617S203=3

Anzahl

617S203=4

Patientenangaben
Artikelnummer

der Platten

617S203=5

Name

hautfarben
617S203=6

Geschlecht

617S206=3

Amputationsseite

617S206=4
617S206=5
wei
ThermoLyn
EVA/LDPE
SilverShield

Bitte geben Sie die


Grundfarbe blau /

617S206=6
616T200=9
616T200=12
616T200=16

Grundfarbe

naturfarben

Bemerkungen

Grundfarbe silber /
Grundfarbe rot

Grundfarbe beige /
maxi, STAKO-Nr. 0006
Grundfarbe hellorange / Dekor balloon
_______________________________
STAKO-Nr. 0007
Grundfarbe altwei / Dekor pink sky,
_______________________________
carbonschwarz, STAKO-Nr. 0008
Grundfarbe gold metallic / Dekor
_______________________________
uni, STAKO-Nr. 0009
Grundfarbe gold metallic / Dekor carbonschwarz
Zahlungsbedingungen fr die Anfertigung
Leistungen sind unsere Liefer- und
Magebend fr alle Lieferungen und
(Stand: Oktober 2005).
direkten bergabe an den Verwender
und Reparatur von Hilfsmitteln zur

Firmenstempel
+ Unterschrift

Firmenstempel + Unterschrift

Bemerkungen

+ Unterschrift
Firmenstempel

Bemerkungen

Otto Bock
HealthCare
Untere Extremitt | www.ottobock.de
GmbH
Otto Bock HealthCare GmbH | Prothetik
277
| Prothetik

278

HealthCare
Otto Bock

GmbH

| Prothetik

Untere

Extremitt

Untere

Extremitt

| www.ottobock.de

| www.ottobock.de

279

Index

Firma
Strae

Firma
Strae

Auftraggeber
Kundennr.

Technical information

Technical
information

Technical information

Technical information
Thermoplastics in orthopedic technology
Thermoplastics are finding ever wider use in the production of orthopedic aids because of their special properties, such as quick and easy processing, minimum
weight, excellent hygienic characteristics as well as outstanding strength, stiffness
and shape retention. Thermoplastics can also be reshaped at any time.
An ever-expanding range of materials is required with the growing number of applications for thermoplastics in the production of prosthetics and orthotics. At the
same time, the development of increasingly high-quality plastics with extremely
complex molecular structures allows for a wider variety of processing methods.
This section provides you with a comprehensive technical overview of the plastic
sheeting available from Otto Bock.
The following technical overview describes treatment applications for thermoplastics and recommends ideal heating temperatures (heating plate, convection oven,
and infrared oven) for each material.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Technical information

Technical
information

Technical description of plastics


Plastics are listed and described according to their chemical compositions:

PP-H
PP
PP-C
Polyolens
PE-HD
PE

200*
500*
1000*

PE-LD
Polystyrenes
Ionomers
soft
EVA
supra soft

Ethylene-vinyl
acetates
EVA/PE-LD

SilverShield

Polyamides
Polyesters
Copolyesters

* Molecular weight

The symbols (body diagrams) used in the material description refer to the various applications
for the plastic.
Shown from left to right are: lower extremity orthoses, spinal orthoses, upper extremity orthoses,
lower limb prostheses, upper limb prostheses.

Lower
extremity
orthoses

Spinal
orthoses

Upper
extremity
orthoses

Lower limb
prostheses

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Upper limb
prostheses

Technical information

Precise temperature control is absolutely essential for safe heating of plastic sheeting material.
The heating devices offered by Otto Bock are
designed using cutting-edge control technology to constantly ensure even temperature control, especially for ovens. Still, it is impossible
to avoid small percentage deviations between
the target value on the digital display and the
actual reading on the supporting surface of the
sheet material.
Deviations between target and actual values
are no more than 5-10%, depending on the
temperature.
To prevent the material from overheating, the
control system keeps the actual value below
the target value. We recommend calibrating all
heating devices before initial use (this means
comparing actual and target values for internal
and display temperatures).

Technical
information

Heating plastics
On the Otto Bock 759H4 Heating Plate, the
temperature set on the temperature display corresponds to the temperature of the heating element, i.e., the supporting surface of the sheet
material. Unlike ovens, heating plates must be
tested for the correct temperature setting range
using a piece of sample material.
Devices must be preheated to the required operating temperature before the material is inserted. The average time for preheating is 30
minutes.
The heating time specified in the material description cannot be applied linearly to other
material thicknesses. This is because thermal
conductivity decreases with increasing material thickness, and therefore disproportionately more heating time is required (e.g. approximately 15 minutes for 3 mm PE, about 35
minutes for 6 mm PE).

For information on heating plastics in an infrared oven, see page 26.


For more detailed information on areas of application and temperature recommendations
for thermoplastic materials, see pages 6 and 7.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Technical information

Technical
information

Information* about areas of application and temperature

Application examples/
Product names

Page

ThermoLyn Pedilon
616T73

LTT
Polyester

129

ThermoLyn Trolene
616T3

PE-LD

118

ThermoLyn PP Copolymer
616T120

PP-C

116

ThermoLyn Polypropylene
616T20

PP-H

117

ThermoLyn Polyethylene 200


616T19, 616T58, 616T60,
616T61, 616T62, 616T95

PE-HD
200

118

ThermoLyn RCH 500


616T22, 616T43,
616T44

PE-HD
500

119

ThermoLyn RCH 1000


616T16

PE-HD
1000

120

ThermoLyn rigid
616T52

Polystyrene

124

ThermoLyn clear
616T83

Copolyester

124

Ionomer

125

ThermoLyn soft
616T53

EVA

126

ThermoLyn supra soft


616T59

EVA

126

ThermoLyn soft,
skin-colored, 616T69

EVA

126

ThermoLyn SilverShield
616T200

EVA/LPDE

134
137

ThermoLyn Europlex
616T70

Polyamide

125

Copolyester

122 /
123

ThermoLyn exible
616T39, 5Z3

ThermoLyn PETG
616T183

FO

DAFO

AFO

Nighttime
splint

This table shows the ideal heating temperature for each type of plastic.
* The information in this table applies only to plastics by Bock HealthCare GmbH in Duderstadt, Germany.
** The temperatures specied here are only recommendations by Otto Bock HealthCare GmbH and must be modied to suit your individual heating devices.
*** ThermoLyn Pedilon must be heated in a bath of water at 60 C / 140 F.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Test KAFO

KAFO

Technical information

Wrist orthosis

Corset with
pads (TLSO)

Prosthetic
test socket

Harmony
socket

Prosthetic
inner socket

125 C
257 F

125 C
257 F

215 C
419 F

185 C
365 F

185 C
365 F

215 C
419 F

185 C
365 F

185 C
365 F

180 C
356 F

165 C
329 F

165 C
329 F

195 C
383 F

185 C
365 F

185 C
365 F

215 C
419 F

195 C
383 F

195 C
383 F

170 C
338 F

170 C
338 F

165 C
329 F

165 C
329 F

165 C
329 F

165 C
329 F

165 C
329 F

160 C
320 F

160 C
320 F

155 C
311 F

155 C
311 F

160 C
320 F

160 C
320 F

150 C
302 F

150 C
302 F

135 C
275 F

135 C
275 F

170 C
338 F

160 C
320 F

Technical
information

125 C
257 F

Heating plate

Inner socket
for upper limb
prosthesis

Infrared oven

Orthosis
bracket

Convection oven

recommendations** for thermoplastics

***

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Polyolens

Technical
information

Polyolens
Polyolefins are pure hydrocarbon bonds. They
are the plastic most frequently processed by orthopedic technicians. Polypropylene and poly-

ethylene are the most important types within the


group of polyolefins.

Polypropylene

PP

PP

Polypropylene is characterized by a low specific weight and excellent stiffness. Thanks to


its elasticity and excellent strength, this type
of plastic is used very frequently (e.g. in dorsiflexion-assisting orthoses). However, it is difficult process because of its narrow temperature
range and sensitive surface in a thermoplastic state. To achieve good results, high-perfor-

mance heating devices and precision application techniques must be used. Polypropylene
can be used to produce very thin-walled, lightweight and stable orthotic components, especially when used with profiling elements. Splinting elements can also be inserted.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Polyolens

PP is a homopolymer, meaning its polymers


(chains of molecules) are created from a monomer bond only. They are very strong and stiff
and have a low impact value. This means great
care must be taken during machining in order
to avoid brittle fractures (stress concentration).

PP-H
This plastic is preferred for manufacturing orthotic components that are placed under heavy
stress (e.g. paralysis orthoses). The 400 400
mm sheets are suitable for making definitive
sockets for lower limb prostheses.

Technical
information

ThermoLyn Polypropylene Homopolymer

PP-H

Properties (convection oven)


Forming temperature

185 C / 365 F

Heating time

2 3 minutes/mm

Density

0.91 g/cm3

Shrinkage

Approximately 7 %

Bonding

Inseparable bonding, even with wire and 250 C / 482 F hot air

Form as supplied:
ThermoLyn Polypropylene Homopolymer
Processing temperature 215 C / 419 F (heating plate), 185 C / 365 F
(convection oven), 185 C / 365 F (infrared oven)
Article number

616T20

Length

400 mm

Width

400 mm

Thickness

10 mm, 12 mm, 15 mm

Color

Natural colors

Article number

616T20

Length

2,000 mm

Width

1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm,


8 mm, 10 mm, 12 mm, 15 mm

Color

Natural colors

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Polyolens

Technical
information

ThermoLyn Polypropylene Copolymer

PP-C

The ThermoLyn PP copolymer is a thermoplastic sheet material that uses copolymerization to combine the benefits of polypropylene
and the toughness of polyethylene. The polypropylene copolymer (PP-C) obtained in this way
features much more impact strength than a homopolymer polypropylene (PP-H), especially at
low temperatures. The PP copolymer is easily
thermoformed and heat-sealed and is ideal for
placing around orthotic joints. The ThermoLyn

PP-C
PP copolymer can be used for a wide range of
applications.
Possible applications include:

AFOs (Ankle Foot Orthoses)

KAFOs (Knee Ankle Foot Orthoses)

FFOs (Functional Foot Orthoses)

TLSOs (Thoracolumbosacral Orthoses)

Properties (convection oven)


Forming temperature

185 C / 365 F

Heating time

2 3 minutes/mm

Density

0.90 g/cm3

Shrinkage

Approximately 5 %

Bonding

Inseparable bonding
(cannot be bonded with PP Homopolymer 616T20)

Form as supplied:
ThermoLyn Polypropylene Copolymer

10

Article number

616T120

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm

Sheet size
(Length width)

2,000 1,000 mm

Color

Natural colors

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Polyolens

PE

PE has the simplest molecular structure of any


plastic. Orthopedic technology distinguishes
between PE-HD (Polyethylene High Density)
and PE-LD (Polyethylene Low Density). PEHD is a high-density PE, and PE-LD is a lowdensity PE. Another distinguishing feature is molecular weight (e.g. ThermoLyn RCH 500: high

molecular weight, good stiffness and rigidity,


highly resistant to deformation during vacuuming process). The terms PE-HMW (High Molecular Weight, e.g. RCH 500) and PE-UHMW (Ultra
High Molecular Weight, e.g. RCH 1000) are
commonly used to refer to molecular weight.

ThermoLyn PE 200

Technical
information

Polyethylene

PE

PE-HD 200

ThermoLyn PE 200 is a PE-HD with low molecular weight. Thanks to its good workability
and a large choice of colors, this plastic enjoys

an especially wide range of applications (e.g.


for corsets (TLSO), and positioning shells).

PE-HD
200

Properties (convection oven)


Forming temperature

165 C / 329 F

Heating time

2 3 minutes/mm

Density

0.96 g/cm3

Shrinkage

Approximately 8 %

Bonding

Inseparable bonding

Form as supplied:
ThermoLyn Polyethylene 200 (PE-HD 200)
Hard polyethylene with low shrinkage, processing temperature of
180 C / 356 F (heating plate), 165 C / 329 F (convection oven),
165 C / 329 F (infrared oven)

Article number

616T95

616T19

Length

2,000 mm

2,000 mm

Width

1,000 mm

1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm,


6 mm, 8 mm, 10 mm, 12 mm

2 mm, 3 mm, 4 mm, 5 mm, 6 mm

Color

Natural colors

Skin colors

Article number

616T58

616T60

616T61

Length

2,000 mm

2,000 mm

2,000 mm

Width

1,000 mm

1,000 mm

1,000 mm

Thickness

3 mm, 4 mm, 5 mm,


6 mm

3 mm, 4 mm, 5 mm,


6 mm

3 mm, 4 mm, 5 mm,


6 mm

Color

Blue

Red

Yellow

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

11

Polyolens

Technical
information

ThermoLyn RCH 500


PE-HD
500

PE-HD 500

ThermoLyn RCH 500 is a manufacturers


term describing a PE-HD with a medium molecular weight. The material has a homogenous
structure, even quality as well as excellent rigidity and low tendency to shrink. Because of
its good mechanical properties, this material is
not as easy to shape as ThermoLyn PE 200
616T95 in a thermoplastic state. However, it

features adequate weldability and exhibits


good heating behavior, thus ensuring satisfactory processing. Thanks to its high strength and
good friction characteristics, this plastic can be
used along with Joint Screws 501A33 and Joint
Bolts 505L1 as an overlapped joint for orthosis bushings. It comes in a variety of colors for
customizing orthoses.

Properties (convection oven)


Forming temperature

185 C / 365 F

Heating time

3 min/mm

Density

0.95 g/cm3

Shrinkage

Approximately 2 %

Bonding

Not permanently bonded

Form as supplied:
ThermoLyn RCH 500 (PE-HD 500)
Homogenous thermoplastic with high level of stiffness, processing
temperature of 195 C / 383 F (heating plate), 185 C / 365 F
(convection oven), 185 C / 365 F (infrared oven)

12

Article number

616T43

Length

950 mm

1,910 mm

Width

910 mm

910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm

2 mm, 3 mm, 4 mm,


5 mm, 6 mm, 8 mm

Color

Red

Red

Article number

616T44

Length

950 mm

1,910 mm

Width

910 mm

910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm

2 mm, 3 mm, 4 mm,


5 mm, 6 mm, 8 mm,
10 mm

Color

Blue

Blue

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Polyolens

Technical
information

ThermoLyn RCH 500 (PE-HD 500)


Homogenous thermoplastic with high level of stiffness, processing temperature of 195 C / 383 F (heating plate), 185 C / 365 F (convection
oven), 185 C / 365 F (infrared oven), special sizes or other thickness
available upon request.
Article number

616T22

Length

950 mm

1,910 mm

Width

910 mm

910 mm

Thickness

1 mm, 2 mm, 3 mm,


4 mm, 5 mm, 6 mm,
8 mm, 10 mm

1 mm , 2 mm, 3 mm,
4 mm, 5 mm, 6 mm,
7 mm, 8 mm, 10 mm

Color

Natural colors (N)

Natural colors (N)

Article number

616T22

Length

950 mm

1,910 mm

Width

910 mm

910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm, 8 mm

1 mm , 2 mm, 3 mm,
4 mm, 5 mm, 7 mm

Color

Skin colors (H)

Skin colors (H)

Article number

616T22

Length

1,910 mm

Width

910 mm

Thickness

3 mm, 4 mm, 5 mm

Color

Graffity (G)

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

13

Polyolene

Technical
information

ThermoLyn RCH 1000


PE-HD
1000

PE-HD 1000

ThermoLyn RCH 1000 is a manufacturers


term describing a PE-HD with a high molecular
weight. This material is highly durable and resistant to abrasions. It requires heavy deformation
forces when processed in a thermoplastic state.

This material is often used as a stiffening insole for inner shoes. The shaping process is facilitated when vacuum-forming devices with rubber membranes are used.

Properties (convection oven)


Forming temperature

195 C / 383 F

Heating time

3.5 min/mm

Density

0.96 g/cm3

Shrinkage

None

Bonding

Not permanently bonded (can only be friction-welded)

Form as supplied:
ThermoLyn RCH 1000 (PE-HD 1000)
High-strength material with high abrasion resistance, can also be
reshaped cold, processing temperature of 215 C / 419 F (heating plate),
195 C / 383 F (convection oven), 195 C / 383 F (infrared oven)
Article number

616T16

Length

950 mm

1,910 mm

Width

910 mm

910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm

2 mm, 3 mm,
5 mm, 6 mm

Color

Skin colors

Skin colors

Other thicknesses are available upon request.

14

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

ThermoLyn Trolene

PE-LD

This material is a PE-LD with good workability


and flexibility. It also features a low molecular
weight and good transparency. It is especial-

ly suitable for orthosis components that require


little stiffness and a high level of flexibility. It is
also used to make brackets for sockets.

PELD

Properties (convection oven)


Forming temperature

125 C / 257 F

Heating time

1 mm = 5 min, 2 mm = 6 min, 3 mm = 7 min

Density

0.92 g/cm3

Shrinkage

Approximately 10 %

Bonding

Bonds very little

Form as supplied:
ThermoLyn Trolene (PE-LD)
Flexible Polyethylene, opaque, processing temperature 125 C / 257 F
for heating plates, convection ovens and infrared ovens.
Article number

616T3

Length

1,000 mm

2,000 mm

40 mm

Width

500 mm

1,000 mm

32 mm

Thickness

1 mm, 2 mm

2 mm, 3 mm

2 mm

Color

Natural
colors

Natural
colors

Natural
colors

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

15

Technical
information

Polyolens

Polystyrene

Technical
information

Polystyrene
PS

ThermoLyn rigid is a polystyrene (PS). This


material is characterized by a high level of stiffness and security against fracture. This plastic
also features good vacuum-forming characteristics and transparency. If a high-quality sur-

face is required, or if the welding seam must


be reopened, the material can be processed
with protective foil. ThermoLyn rigid is used
mainly in self-supporting test sockets (for temporary use).

Properties (convection oven)


Forming temperature

170 C / 338 F

Heating time

2 min/mm

Density

1.01 g/cm3

Shrinkage

Approximately 1 %

Bonding

Inseparable bonding

Form as supplied:
ThermoLyn rigid (polystyrene)
Colorless, for fabricating self-supporting test sockets (for temporary use),
processing temperature 170 C / 338 F in convection or infrared oven

16

Article number

616T52

Sheet size
(length width)

400 400 mm

Thickness

8 mm, 10 mm, 12 mm, 15 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Ionomers

ThermoLyn flexible is an ionomer. Ionomers


are copolymers of ethylene and acrylic acid
(EAS) that contain active ionic bonds. This
material features excellent flexibility and good
transparency. Low shrinkage and outstanding
working properties allow for a wide range of
applications. It is slightly stiffer than ThermoLyn soft 616T53.

This material is extremely useful for prosthesis sockets because it is highly flexible even at
body temperature. It is not sensitive to cold and
damp plaster models, thus ensuring excellent
surface quality during processing.

Technical
information

Ionomer
EAS

Properties (convection oven)


Forming temperature

165 C / 329 F

Heating time

2 min/mm

Density

0.95 g/cm3

Shrinkage

Approximately 3 %

Bonding

Inseparable bonding

Form as supplied:
ThermoLyn exible (ionomer)
Colorless, for producing flexible inner sockets for lower limb prostheses,
processing temperature 165 C / 329 F in convection and infrared ovens
Article number

5Z3

616T39

Sheet size
(length width)

400 400

1,200 800

Thickness

4.7 mm, 6.3 mm,


8.5 mm, 11.5 mm

4.7 mm, 6.3 mm,


8.5 mm, 11.5 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

17

Ethylene-vinyl acetate

Technical
information

Ethylene-vinyl acetate
ThermoLyn soft, ThermoLyn supra soft

EVA

This material is a copolymer of ethylene and vinyl


acetate (EVA). When cooled down too quickly,
this material exhibits increased shrinkage. ThermoLyn softs good flexibility and transparency is
especially useful for producing flexible inner sockets for prostheses. The skin-colored (translucent)

material is used mainly for upper limb prosthetics. The material also features excellent surface
quality and is comfortable to wear.
ThermoLyn supra soft, on the other hand, has
proven an excellent choice as a material for
flexible transfemoral soft-walled inner sockets.

Properties (convection oven)

18

Article number

616T53/69

616T59

Forming temperature

160 C / 320 F

155 C / 311 F

Heating time

2 min/mm

2 min/mm

Density

0.94 g/cm3

0.93 g/cm3

Shrinkage

Approximately 3 %

Approximately 3 %

Bonding

Inseparable bonding

Inseparable bonding

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Ethylene-vinyl acetates

Technical
information

Form as supplied:
ThermoLyn soft (EVA)
For production of flexible inner sockets for upper limb prostheses, high
shrinkage if cooled down too quickly, translucent (color depends on skin
color), processing temperature 160 C / 320 F in convection and infrared
ovens
Article number

616T69

Sheet size
(length width)

400 400 mm

Thickness

6 mm, 8 mm, 10 mm, 12 mm

Color

Skin colors

For production of flexible inner sockets for lower limb prostheses, high
shrinkage if cooled down too quickly, colorless, processing temperature
160 C / 320 F in convection and infrared ovens
Article number

616T53

Sheet size
(length width)

400 400 mm

Thickness

8 mm, 10 mm, 12 mm, 15 mm

Color

Colorless

ThermoLyn supra soft (EVA)


For production of highly flexible transfemoral soft-walled inner sockets, processing temperature 155 C / 311 F in convection oven and infrared oven
Order number

616T59=10

616T59=12

616T59=15

Sheet size
(length width)

400 400 mm 400 400 mm 400 400 mm

Thickness

10 mm

12 mm

15 mm

Color

Colorless

Colorless

Colorless

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

19

Technical
information

Ethylene-vinyl acetate

ThermoLyn SilverShield Our antibacterial product line!


EVA/
PE-LD

ThermoLyn EVA/LPDE SilverShield is supplied in the form of pressed sheets. This material is a soft polyethylene (76% PE-LD) and a
copolymer of ethylene and vinyl acetate (24%
EVA) featuring good workability and flexibility.
Thanks to its low shrinkage, constancy of volume and outstanding working properties, it can
be used for producing highly flexible inner sockets for prostheses.

In SilverShield technology, silver is used during


the manufacturing process to lend the plastic
antimicrobial properties. The silver ions bonded
to the plastic combat a wide range of pathogenic bacteria and ensure that the material is
extremely easy on the skin. The antibacterial
properties of the material are also excellent for
reducing odor buildup.

Properties (convection oven)


Forming temperature

150 C / 302 F

Heating time

2 3 minutes/mm

Density

0.95 g/cm3

Shrinkage

Approximately 1 %

Bonding

Inseparable bonding

Form as supplied:
ThermoLyn EVA/LDPE SilverShield

Antimicrobial thanks to SilverShield technology


Natural colors
Thermoplastically moldable at 150 C / 302 F
Highly flexible material
Very low shrinkage
For production of flexible inner sockets for prostheses
Dermatologically tested

Order number

616T200=9

Sheet size
(length width)

616T200=12

400 400 mm 400 400 mm 400 400 mm

Thickness

9 mm

Color

Natural colors Natural colors Natural colors

12 mm

616T200=16

16 mm

Other sheet thicknesses available upon request.


As a pressed plastic, this material exhibits low shrinkage

20

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Polyamide

ThermoLyn Europlex is a partially aromatic


polyamide (PA) developed especially for orthopedic technology. It is a yellowy, translucent
material. Compared to its predecessor Plexidur 0, this material features reduced hardness
and increased toughness. Familiar properties
such as transparency and a smooth surface
have been retained.

Technical
information

Polyamide
This materials forming temperature of 135 C /
275 F must be adhered to strictly as it becomes milky and hard to form if overheated.
It is typically used for shape-retaining components, insoles and pads for trunk orthoses.

PA

Properties (convection oven)


Forming temperature

135 C / 275 F

Heating time

1.5 min/mm

Density

1.08 g/cm3

Shrinkage

Approximately 1 %

Bonding

No

Form as supplied:
ThermoLyn Europlex (Polyamide)
Colorless, for producing insoles, thermoplastically moldable
at 135 C / 275 F in convection and infrared oven
Article number

616T70

Sheet size
(length width)

2,050 1,200 mm

Thickness

2 mm, 3 mm, 4 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

21

LTT Polyester

Technical
information

LTT Polyester
LTT

ThermoLyn Pedilon is a low-temperature thermoplastic (LTT). This material has a linear polyester bond.
It is heated to 55-60 C / 131-140 F in a bath
of water and is thermoplastically molded directly on the patients body. This material features

excellent adhesive characteristics and recovers


its shape very easily when reheated. Thanks to
the special properties of this material, orthoses
can be produced without making a plaster impression or making a model first.

Properties (convection oven)


Forming temperature

60 C / 140 F (in water)

Heating time

1 min/mm (finished when transparent)

Density

1.10 g/cm3

Shrinkage

None

Bonding

Yes, by applying pressure, works better with hairdryer

Form as supplied:
ThermoLyn Pedilon (LTT Polyester)
Low-temperature polyester, can be stretched when heated, heat to 60C /
140 F in water bath.
Thanks to ThermoLyn Pedilons low forming temperature of 60 C /
140 F, it can be molded directly on the patients body. This eliminates the
need for making impressions or models, a time-consuming process. This
sheet material is especially suitable for clinical use, when the patient must
be treated immediately.
Article number

616T73

Perforation

None (NP)

Sheet size (L W)
(in cm)

60 43

Thickness (in mm)

Fine (FP)

Medium (MP)

Rough (GP)

90 60

60 43

60 43

60 45

60 43

60 45

90 60

3.2

1.6

2.5

3.2

None (NP)

22

3.2

Fine (FP)

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Medium (MP)

Rough (GP)

Copolyester

ThermoLyn clear and ThermoLyn PETG clear


are fracture-proof and highly transparent copolyesters made of polyethylene terephthalate
(PETG). This material features excellent impact
strength and outstanding vacuum-forming properties.

Technical
information

Copolyester
ThermoLyn clear is ideal for creating self-supporting test sockets and trial orthoses (for temporary use). ThermoLyn PETG clear, by contrast, is used as a first layer in definitive sockets,
e.g. for Harmony fittings.

PETG

Properties (convection oven)


Article number

616T83

616T183

Forming temperature

165 C / 329 F

170 C / 338 F

Heating time

3 4 minutes/mm

3 mm = 12 min, 5 mm = 13 min

Density

1.27 g/cm3

1.27 g/cm3

Shrinkage

Approximately 1 %

Approximately 1 %

Bonding

Inseparable bonding

Inseparable bonding

Form as supplied:
ThermoLyn clear (copolyester)
Colorless
The processing temperature for heating plates, convection and infrared
ovens is 165 C / 329 F.
Thanks to the transparency of test sockets made of ThermoLyn clear, the
patients fit and discoloration of the skin surface on the residual limb can
be monitored more closely. By heating the socket, this thermoplastic can
be reshaped at pressure points, for example.
Article number

616T83

Sheet size (length width)

1,250 1,025 mm

1,250 1,025 mm

Thickness

3 mm

4 mm

For producing

Scar compression masks

1,250 1,025 mm
6 mm
Trial orthoses

Article number

616T83

Sheet size (length width)

400 400 mm

400 400 mm

400 400 mm

400 400 mm

400 400 mm

Thickness

8 mm

10 mm

12 mm

15 mm

20 mm

For producing

Trial orthoses

Self-supporting test sockets


(for temporary use)

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

23

Copolyester

Technical
information

ThermoLyn PETG clear (copolyester)


For use as first layer in definitive sockets, e.g. for Harmony fittings
Order number

616T183=3

616T183=5

Sheet size
(length width)

400 400 mm

400 400 mm

Color

Colorless

Colorless

Thickness

3 mm

5 mm

Cutting suggestions for 616T83 ThermoLyn clear 6 mm


(1250 1025 mm sheet):
675

Medium

350

350

Medium

675

800

Large

475

Extremely little waste with trial orthoses (KAFOs)

24

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

225

Small

550

Technical
information

Technical information

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

25

Technical
information

Heating plastics in infrared ovens

Heating plastics in infrared ovens


Infrared ovens (701E20, 701E21, 701E22 and
701E23) and convection ovens have different
characteristics. Unlike convection ovens, infrared ovens can heat plastics up to 300 % faster.
And since no preheating is required, most plastics can be placed directly in a cold infrared

26

oven. Infrared ovens also have the added advantage of using very little energy. Heating the
plastic from the inside out makes the material
more flexible and therefore easier to mold, fold
around edges and insert into undercuts.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Heating plastics in infrared ovens

Technical
information

Heating plastic materials


Certain criteria must be observed when heating
plastics in an infrared oven.
The infrared oven should be set to the temperature specified for the material being heated.
Please consult your plastics supplier for recommendations on appropriate processing
temperatures.
The user instructions for the infrared ovens
(646A185=GB) describe how to adjust the digital temperature control.

Heating times for plastics are dependent on the following factors:

Type of material

Thickness of material

Sheet size of material

Ambient temperature in infrared oven


(cold or preheated)

Turn-on times of the infrared elements

Make sure that the plastic materials are not


heated in the infrared oven for a longer time
than necessary. Exceeding the heating time
even for only a short time will overheat the
plastic material. Overheating the material will
make the plastic material too soft. During further processing, the plastic material will begin
to drop down from the model.
Unlike convection ovens, in which an object is
heated by ambient heat in a closed compartment, infrared ovens generate infrared or
thermal radiation in the form of electromagnetic waves. The material is heated by the absorption of this electromagnetic energy.

All materials are characterized by specific absorption curves that demonstrate the relationship between wave length and absorption (degree of absorption).
To determine the ideal infrared radiation for an
infrared oven with respect to wavelength and
frequency, we need to know the absorption
spectrum of the materials to be heated. Polyolefins such as PE or PP are the plastics mainly
used in orthopedic technology. The absorption
curves of these materials show that the ideal
absorption of infrared radiation energy lies in
the medial infrared spectrum at a wave length
of approx. 3.5 .

Absorbed

Transferred

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Reflected

27

Heating plastics in infrared ovens

Technical
information

Heating times for plastic materials


As a rule of thumb, heating times for plastic materials can be calculated as follows:
1 minute of heating time for every millimeter of thickness. The actual heating time,
however, depends on the factors mentioned
above. New plastic materials must be test-

ed using a material sample to ascertain the


heating time.
To obtain the ideal temperature for further
processing, it is necessary to observe the behavior of the material inside the oven.

Depending on the material type, changes in


discoloration (e.g., transparency) should be
even when heating plastic sheet material. The
illustration shows material which has not been
heated through evenly.

Colored plastic material requires 30 to 40 %


more heating than colorless or white material
of the same thickness.

When heating the plastic material for vacuum


forming, the material should sag 10 - 12 cm.
If the material sags beyond that measure, it will
overheat and flow from the model during vacuum forming or the wall of the inner socket will become uneven and have different thicknesses.

If using a single vacuum frame in the 701E20


or 701E21 Infrared Ovens (remove the Tefloncoated aluminum plate) put the frame in the
center of the rear section of the trolley.

28

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Heating plastics in infrared ovens

the thin sheet of ThermoLyn (rigid or flexible)


in the infrared oven. Make sure not to leave
the door open too long when placing the plastic material in the oven.

Technical
information

When heating thin sheet materials and ThermoLyn rigid or soft, the infrared oven must
be preheated to the specified temperature for
that material. Wait until after the preadjusted
temperature has been reached, then place

Standard material heating times and temperatures for Otto Bock polyethylene (PE 200) and
polypropylene (PP-H and PP-C) sheet materials in Infrared Oven 701E20:
Thickness

Plastic material

Heating time

PE 200

PP-H/PP-C

3 mm

165 C / 329 F

185 C / 365 F

3 5 minutes

4 mm

165 C / 329 F

185 C / 365 F

4 6 minutes

5 mm

165 C / 329 F

185 C / 365 F

5 8 minutes

6 mm

165 C / 329 F

185 C / 365 F

6 9 minutes

8 mm

165 C / 329 F

185 C / 365 F

8 12 minutes

10 mm

165 C / 329 F

185 C / 365 F

10 15 minutes

12 mm

165 C / 329 F

185 C / 365 F

12 18 minutes

15 mm

165 C / 329 F

185 C / 365 F

15 22 minutes

We recommend contacting your plastics supplier concerning their recommendations on


heating temperatures and heating times for specific materials.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

29

Plaster and forming techniques

30

Plaster/forming
techniques

Plaster and forming techniques

Plaster and forming techniques


Prostheses must fit precisely to ensure proper functioning and acceptance by the
patient. A plaster impression is created with functional factors in mind and is a
prerequisite for ensuring good contact between the prosthetic socket and the residual limb.
Plastering techniques, from taking the negative on the patient to properly modeling the positive, require both high-quality materials as well as skill. The plaster
used must have a porous structure and yet still be fine-grained. Once final corrections have been made, the plaster positive is sanded down to an extremely
smooth finish and thoroughly dried. The prosthesis socket can then be created
over the plaster model (lamination).
Pedilen Duplicating Foams have proven excellent for precise forming of prosthesis sockets. The hardened, formed part is flexible and can easily be removed from
the socket. It retains its shape and dimensions. These characteristics ensure precise and safe finishing.
Please follow the instructions on processing and storing the plastering materials
found on the Otto Bock products. Safety data sheets are available which list materials that require labels according to the Ordinance on Hazardous Substances. These EU safety data sheets (SDS) or Material Safety Data Sheets (MSDS)
contain important safety instructions for handling hazardous substances. Upon request, we can provide you with these data sheets in compiled form on CD-ROM
(Article number 646C16). The most recent occupational safety and environmental protection factors have been taken into consideration.
For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page
264.

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

31

Plastering materials

Technical
information

Plaster Insolating Cream

Improved formula!

Plaster/forming
techniques

The plaster insolating cream is easy on the skin and does not smear, drip
or stick. When it is applied to the skin, an even insulating film is created
by the heat of the body. Lines produced with a copying pen or grease pen
are clearly visible on the negative plaster cast.
Order number

640Z5=1

640Z5=5

Net contents

1 kg

4.5 kg

Otto Bock Elastic Plaster Bandages


Order no. (ordering example):

Article number
699G1

=
=

Width
8

Article number

699G1

Width

8 cm, 10 cm, 12 cm, 15 cm, 24 cm, 35 cm

Unstretched length

2m

Order by

Package of 10

Cellona Plaster Bandages


Order no. (ordering example):

Article number
699G3
Article number

=
=

Width
6
699G3

Length

2m

3m

Width

6 cm, 8 cm, 10 cm,


12 cm, 15 cm, 20 cm

8 cm, 10 cm, 12 cm,


15 cm, 20 cm

Order by

Package of 10

Package of 10

Cellona is a registered trademark of Lohmann.

32

699G9

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Plastering materials

Perfekta Strong Elastic Bandage

Plaster/forming
techniques

Permanently elastic bandage with a strong fabric structure and ends


that are fixed with transfer labels. The elastic bandage can be used for
immobilization of body parts, for fixation of dressings and for compression
therapy after an amputation.
The Perfekta Strong Elastic Bandage has been designed to achieve
consistent, high pressure with a marked massaging effect. The bandage
is composed of 94 % cotton, 6 % elasthane (polyurethane) and polyamide (in traces). The bandage ends are fixed with transfer labels that are
made of waxed paper and an adhesive layer consisting of polyurethane
and polyamide. The bandage clips consist of metal parts and elastic
parts. The bandage is wound up on itself, features 2 bandage clips and is
available in two widths.
Benets of the Perfekta Strong Elastic Bandage at a glance:
High permanent elasticity
Good skin tolerance
Offers high restorative pressure
Resistant to unguents and to ageing
Washable (hot wash, up to 95 C / 203 F)
Article number

699C6=10

699C6=12

Width

10 cm

12 cm

Length

5m

5m

Color

Skin colors

Skin colors

When stretched, the Perfekta Strong Elastic Bandage has a length of


about 5 m; when unstretched, it has a length of about 1.8 m.

Stucco Plaster
Order number

699G2=25

Net contents

25 kg

Alabaster Modeling Plaster


Order number

699G4=25

Net contents

25 kg

Synthetic Plaster
For accurate visual models and mold making
Order number

87G1

Net weight

25 kg

Water
1

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Plaster
3

33

Plastering materials

Technical
information

Porous Plaster

Plaster/forming
techniques

Special plaster for direct contact between silicon and plaster in vacuum
technology for Pastasil and Chlorosil.
Order number

87G2

Net weight

40 kg

Water
1

Plaster
1.5

Latex Parting Agent


For insulating dry plaster models.
Order number

617F6

Net contents

0.865 kg

Orthocryl Varnish, Colorless


For insulating damp plaster models and lacquering sanded laminate
surfaces.
Order number

635L12

Net contents

0.950 kg

Highly inammable

Irritant

Thinner
For 635L12 Orthocryl Varnish
Order number

634A1=0.950

Net contents

0.950 kg

Highly inammable

Irritant

Orthocryl is a registered trademark of Otto Bock.

34

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Plastering materials

Copying Pens

Order number

645C1

Color

Blue

Order by

Package of 12

Plaster/forming
techniques

For marking plaster casts and models

Grease Pens
For marking damp plaster casts and models
Order number

645C2=2

645C2=3

645C2=5

Color

Red

Green

Blue

Order by

Package of 12

Grit Cloth
For processing plaster cast surfaces
Fine finishing of plaster surfaces is much easier thanks to this 180-grain
grit cloth. The grit cloth adjusts the rounded surfaces during the sanding
process.
646A230=GB
Order number

649G22=180

Sheet dimensions

280 230 mm

Grain

180

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

35

Plastering materials

Technical
information

Cellacast Xtra Rigid Bandages

Plaster/forming
techniques

Synthetic material for exceptionally lightweight support with high


strength. They are used for immobilization after fractures, operations and
orthopedic corrections; for treatment of joint and bone disorders; ideal
for promoting mobilization and for bandaging child patients. The synthetic
bandage material is an alternative to conventional plaster impressions.
This material is also used for temporary fixation of prosthetics (socket
protection). Cellacast Xtra casting tapes are lightweight, permeable to
air, X-ray transparent and waterproof once hardened.
646A230=GB
Order no. (ordering example):

Article number
699G30

=
=

Article number

Width 7.5
-

Color
9

699G30

Length

3.6 m

Width

5 cm, 7.5 cm, 10 cm, 12.5 cm

Colors

Beige (9), blue (5), green (3),


orange (13), yellow (4)

Order by

Package of 10

Protective Body Stockinette Kit


For transfemoral amputees, consisting of protective body and residual
limb protective stockinettes.
Order no. (ordering example):

Article number
641T3

=
=

Model
1

Article number

641T3

Model

Width

30 cm

30 cm

38 cm

38 cm

Length

16 cm

32 cm

16 cm

32 cm

Order by

Package of 6

Body Protection Stockinette


For hip disarticulations
Order no. (ordering example):

Article number
641T2

36

=
=

Model
1

Article number

641T2

Model

Width

Approx. 30 cm

Approx. 38 cm

Order by

Package of 6

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Plastering materials

Stockinette Holder

Order number

21B34

Length

120 cm

Weight

0.090 kg

Plaster/forming
techniques

For plaster casting, e.g., for hip disarticulations, consists of narrow


suspenders, with clip closures

Cellona Skin Protection Cream


For use during plastering work
Order number

640Z10

Net contents

0.100 l

Order by

1 tube

Tube Sock

Nylon
For taking plaster casts, for laminating, e.g. for KAFOs
Order number

99B25

Length

Approx. 50 cm

Order by

Package of 10

Cellona is a registered trademark of Lohmann.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

37

Plastering materials

Plaster/forming
techniques

Technical
information

Plaster Cast Scissors

Stainless steel
Order number

719G1

Length

220 mm

Weight

0.200 kg

PVC Suction Hose


Implement for cutting open plaster casts; transparent
Order number

616R2=10x2

Inside diameter

6 mm

Outside diameter

10 mm

Weight

0.060 kg/m

Alginate
For detailed casts for hands, fingers, feet, epitheses and scar treatment.
Mix 1 part Alginate with 1 part water and apply as 1 cm thick layer. Reinforce the exterior with a plaster bandage. Once hardened, immediately fill
with plaster (87G1/G2).
Order number

87A1

Net weight

0.450 kg

Water
1

Alginate
1

Vaseline
For insulating the skin for plaster casts, high melting point.
The high melting point ensures that the Vaseline remains on the areas to
be insulated.

38

Order number

84V1

Net weight

0.225 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Materials for making impressions

Impresil Kit

Plaster/forming
techniques

For making impressions and correcting trial fittings on the patient in a


range of areas, including finger prostheses, partial hand prostheses, scar
compression masks and gloves, partial foot prostheses, transfemoral and
transtibial prostheses, liners as well as orthoses.
Impresil is a two-component silicone that cross-links at room temperature.
Impresil is thixotrope so that even when applying it to vertical planes at
thicknesses of less than 5 mm it will not flow downwards. It hardens in
about 6 minutes, which leaves enough processing time even when making
complex impressions.
Impresil does not include any irritating or allergenic components and is
therefore suitable for use on superficially healed skin (no open wounds).
Impresil impressions can be produced cost-effectively because they
require such little time and few materials.
Benets of two-component silicone Impresil at a glance:
Produces flexible and clean impressions
Clean processing regardless of environment
No irritating or allergenic components
Highly detailed impressions
Low material consumption
647G363
646S1=3.06GB
Order number

642V15=1

Includes:

1 dispenser,
5 cartridges containing 75 ml each
(component A and component B),
20 static mixers

This product replaces Detasil (87A4, 87A3)!

Dispenser

Cartridge

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Static mixer

39

Materials for making impressions

Technical
information

Examples of use for Impresil

Plaster/forming
techniques

To compensate for differences in shape and volume in scar


compression fittings during trial fittings.

To compensate for differences in the shape and volume of


prosthetic sockets for upper and lower limbs, as well as for
orthotics during trial fitting.

Rell pack: Impresil Carton Set


647G363
646S1=3.06GB

40

Order number

87A5

Includes:

5 cartridges containing 75 ml each


(component A and component B),
10 static mixers

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Materials for forming techniques

Pedilen Duplicating Foam

Order number

617H37=0.865

617H37=4.600

617H37=9.320

Net contents

0.865 kg

4.600 kg

9.320 kg

Plaster/forming
techniques

Pedilen Duplicating Foam is a two-component plastic which is outstanding for making quick socket duplications. It also copies undercuts
precisely.

Hardener
For Pedilen Duplicating Foam 617H37
Order no. (ordering example):

Article number
617P21

= Net contents
=
0.865

Article number

617P21

Net contents

0.865 kg, 2.300 kg, 4.600 kg, 9.320 kg

For residual limb lengths of 20 cm and residual limb circumferences


(center) of 20 cm

Irritant

Duplicating Foam 617H37


100

Hardener 617P21
40

See the table below for further mixing ratios.

Residual limb length

Residual limb circumference (center)


20 cm

30 cm

40 cm

50 cm

60 cm

10 cm

1x
50 : 20

1x
100 : 40

1x
200 : 80

1x
150 : 60

1x
200 : 80

20 cm

1x
100 : 40

1x
200 : 80

1x
200 : 80

1x
300 : 120

1x
400 : 160

30 cm

1x
100 : 40

1x
150 : 60

1x
250 : 100

1x
400 : 160

1x
400 : 160

40 cm

1x
150 : 60

1x
200 : 80

1x
350 : 140

1x
350 : 140

1x
500 : 200

Duplicating Foam (blue numbers), Hardener (black numbers); quantities


are in grams

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

41

Materials for forming techniques

Technical
information

Parting Agent HS

Plaster/forming
techniques

Solvent-free, for insulating residual limbs before duplicating


Order number

617F8=0.150

617F8=1

617F8=5

617F8=10

Net contents

0.150 kg

1 kg

5 kg

10 kg

ThermoLyn Trolene
Polyethylene sheet, used to wrap sockets
Order number

616T3=1

616T3=2

Sheet format

1,000 500 mm

1,000 500 mm

Thickness

1 mm

2 mm

Pedilen Impression Foam


For taking foot prints and making insoles
Order number

699S1=25

699S1=25-5

699S1=50

Footprint area

305 140 mm

305 140 mm

305 140 mm

Thickness

4 cm

5 cm

4 cm

Order by
(package)

25 pairs

25 pairs

50 pairs

ThermoLyn and Pedilin are registered trademarks of Otto Bock.

42

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Mold-making materials

Modeling Wax

Order number

86T1

Net contents

0.500 kg

Plaster/forming
techniques

Hard, shape-retaining wax with improved adhesion, for modeling Maxillo


facial prostheses and correcting finger and partial hand prosthesis models

Parting Agent
For isolating plaster from hot wax in Maxillo facial prosthetics
Order number

85F4

Net contents

0.02 l

Dupligel
Reversible gelatin-based forming material, melts when heated to 90 C /
194 F, solidifies when cooled below 30 C / 86 F , reusable, used for
duplicating plaster models or Araform models
Order number

86T3

Net contents

5 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

43

Pedilen foams

44

Pedilen foams

Pedilen
foams

Pedilen foams
The mechanical and chemical properties of Pedilen have been designed to meet the
special requirements of orthopedic technology.
Benefits are as follows:

Fast and safe processing with hand-mixing procedure


Unusually lightweight
Good resistance to pressure
Precise forming
Excellent shape retention
Easy to process (similar to wood)
Does not shrink
Physiologically safe when hardened

Pedilen Rigid Foam is a two-component plastic used for making rehabilitation seating systems and coating thin-walled synthetic sockets for controllable dynamic and
static alignment. Pedilen Rigid Foam comes in 6 different cubic volumes: 100, 200,
300, 450, 600 and 700. Please follow the instructions on processing and storing the
plastering materials found on the Pedilen Foam container. Safety data
sheets are available which list maPEDILEN rigid foam
terials that require labels accordPEDILEN rigid foam
ing to the Ordinance on Hazardous
Substances. These EU safety data
PEDILEN rigid foam
sheets (SDS) or Material Safety
617H12
617P21
617H32
617P21
617H41
617P21
:
:
:
Data Sheets (MSDS) contain impor1
1
1
1
1
0.7
tant safety instructions for handling
hazardous substances. Upon request, we can provide you with these data sheets in
compiled form on CD-ROM (Article number 646C16). The most recent occupational
safety and environmental protection factors have been taken into consideration.
For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page 264.

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

45

Pedilen Rigid Foams

Technical
information

Pedilen Rigid Foam 100


For manufacturing rehabilitation seating systems, swelling factor: 12.5 times

Plaster/forming
techniques

Order no. (ordering example):

Pedilen
foams

Article number
617H11

= Net contents
=
0.865

Article number

617H11

Net contents

0.865 kg, 2.300 kg 4.600 kg, 9.320 kg

Rigid Foam 617H11


100

Hardener 617P21
100

Pedilen Rigid Foam 200


For average weight-bearing prostheses, swelling factor: 6.5 times
Order no. (ordering example):

Article number
617H12

= Net contents
=
0.865

Article number

617H12

Net contents

0.865 kg, 2.300 kg, 4.600 kg, 9.320 kg

Rigid Foam 617H12


100

Hardener 617P21
100

Pedilen Rigid Foam 300


For heavy weight-bearing prostheses, swelling factor: 4.8 times
Order no. (ordering example):

Article number
617H32

= Net contents
=
0.865

Article number

617H32

Net contents

0.865 kg, 2.300 kg, 4.600 kg, 9.320 kg

Rigid Foam 617H32


100

Pedilen is a registered trademark of Otto Bock.

46

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Hardener 617P21
100

Pedilen Rigid Foams

Pedilen Rigid Foam 450


For very heavy weight-bearing and shoe lasts, swelling factor: 2.2 times
Order number

617H48=0.865

617H48=4.600

617H48=9.320

Net contents

0.865 kg

4.600 kg

9.320 kg

Hardener 617P21
100

Pedilen
foams

Rigid Foam 617H48


100

Pedilen Rigid Foam 600


For very heavy weight-bearing and shoe lasts, swelling factor: 1.9 times
Order number

617H61=4.600

617H61=9.320

Net contents

4.600 kg

9.320 kg

Rigid Foam 617H11


100

Hardener 617P21
100

Pedilen Rigid Foam 700


Securely holds screws and nails, for shoe lasts, swelling factor: 1.7 times
Order number

617H41=0.865

617H41=4.600

617H41=9.320

Net contents

0.865 kg

4.600 kg

9.320 kg

Rigid Foam 617H41


100

Hardener 617P21
70

Hardener for Pedilen Rigid Foams


Order no. (ordering example):

Article number
617P21

= Net contents
=
0.865

Article number

617P21

Net contents (kg)

0.865 kg, 2.300 kg, 4.600 kg, 9.320 kg

Harmful to health

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

47

Pedilen Rigid Foams

Technical
information

ThermoLyn Trolene

Order number

616T3=1

616T3=2

Sheet format

1,000 500 mm

1,000 500 mm

Thickness

1 mm

2 mm

Pedilen
foams

Plaster/forming
techniques

Polyethylene sheet, used to wrap sockets

Measuring Cup

Polypropylene
With scale
Since foams and hardeners have different thicknesses, a precise 1 to 1
mix ratio is required. We recommend using a measuring cup to ensure this
mixing ratio.
Order number

642B2=100

642B2=200

642B2=400

Volume

100 cm

200 cm

400 cm

Order by

Package of
100

Package of
100

Package of
100

Wooden Spatula
With mm and inch markings
Order number

699Y3

Dimensions

270 18 2.7 mm

Order by

Package of 100

ThermoLyn and Pedilin are registered trademarks of Otto Bock.

48

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Pedilen Flexible Foams

Pedilen Flexible Foam 150


For making flexible reconstructions, swelling factor: 6 times
Order number

617H35=0.865

617H35=4.600

Net contents

0.865 kg

4.600 kg

Hardener 617P32
50

Pedilen
foams

Flexible Foam 617H35


100

Pedilen Flexible Foam 300


For producing flexible reconstructions, with improved mechanical strength,
swelling factor: 3.5 times
Order number

617H42=0.865

617H42=4.600

Net contents

0.865 kg

4.600 kg

Flexible Foam 617H42


100

Hardener 617P32
50

Hardener for Pedilen Flexible Foams


Order number

617P32=0.865

Net contents

0.865 kg

Harmful to health

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

49

Flexible Foam, Component A


For producing two-component polyurethane foams
A
B

Order number

617D50

617D50=9.320

Net contents

0.865 kg

9.320 kg

Component A (617D50)
100

Pedilen
foams

Plaster/forming
techniques

Technical
information

Pedilen Flexible Foams

Component B (617D51)
40

Flexible Foam, Component B


For producing two-component polyurethane foams
A
B

Order number

617D51

617D51=4.600

Net contents

0.865 kg

4.600 kg

Component A (617D50)
100

Component B (617D51)
40

Harmful to health

ThermoLyn Trolene
Polyethylene sheet, used to wrap sockets
Order number

616T3=1

616T3=2

Thickness

1 mm

2 mm

Sheet format

1,000 500 mm

1,000 500 mm

ThermoLyn and Pedilin are registered trademarks of Otto Bock.

50

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Pedilen
foams

Pedilen Flexible Foams

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

51

Silicones and accessories

52

Silicones and accessories

Silicones and accessories


Silicones

An extensive range of silicone applications has been established in the orthopedic


industry, from the fabrication of high-quality, aesthetic finger or hand prostheses
and functional and cosmetic partial foot prostheses to the fabrication of hygienic
and user-friendly orthoses, precisely fitting face masks for burn management and
epitheses. Silicones can also be used for liners and added socket comfort.
Otto Bock uses silicone in its compression products to combine outstanding material properties with targeted pressure. Because each compression product is
based on the patients unique anatomy, it is able to maintain pressure even on
concave areas of the body, such as the palm of the hand. Silicone also helps the
skin retain moisture so that irritated scar tissue can become more elastic and flexible without the use of skin creams. The material also retains its form and flexibility independent of any strain placed on it. This allows it to apply high pressure
on a consistent basis and, when used for longer periods, provide maximum compression benefits.
In addition to a variety of treatment options, Otto Bock also offers all the materials required for professional processing of silicones.
Please follow the instructions on processing and storing the silicone materials
found on Otto Bock containers. Safety data sheets are available which list materials that require labels according to the Ordinance on Hazardous Substances.
These EU safety data sheets (SDS) or Material Safety Data Sheets (MSDS) contain important safety instructions for handling hazardous substances. Upon request, we can provide you with these data sheets in compiled form on CD-ROM
(Article number 646C16). The most recent occupational safety and environmental protection factors have been taken into consideration.
For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page
264.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

53

Silicone gels

Plaster/forming
techniques

Technical
information

Silicone gel is hygienic, kind to the skin, physiologically safe, resistant to clean agents and
temperatures of up to 180C / 365 F. Thanks
to its structure, the mixture can be applied
partially elevated (e.g. as padding, or on bony

prominences). It is vulcanized at 20C / 86 F


in approximately 1 hour. Two types are available. Shore hardness can be varied by mixing
the two types of silicone gels together.

Pedilen
foams

Silicone Gel

Silicones

For fabrication of soft-walled liners and sockets, hardness approximately


25 Shore A
Order number

617H43=0.900

617H43=4.600

Net contents

0.900 kg

4.600 kg

Silicone Gel
For fabrication of pads and end bearing cushions, hardness approximately
5 Shore A
Order number

617H44=0.900

617H44=4.600

Net contents

0.900 kg

4.600 kg

Order number

617H45=0.100

617H45=1

Net contents

0.100 kg

1.000 kg

Catalyst
For silicone gels

Silicone Gel
90

-1 parts pigment paste, as necessary

54

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Catalyst 617H45
10

Silicone gels

Bonding Agent

Improved formula!
For bonding and repairing vulcanized silicone gels and for sealing valves
647H23
617H46

Net contents

90 ml

Silicones

Order number

Stabilizer
For silicone gels
Order number

617H47=0.100

617H47=5

Net contents

0.100 kg

5 kg

Silicone Parting Agent


CFC-free, compact and solvent-free, for parting, gliding and lubricating,
protects rubber, plastic and elastomers from becoming brittle
Order number

519L5

Net contents

0.400 l

Highly inammable

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

55

Silicone gels

Technical
information

Cyamet Rapid Adhesive (Superglue)

Order number

636K11

Net contents

20 g

Pedilen
foams

Plaster/forming
techniques

For gluing silicone gel to acrylic resin laminates

Silicones

Irritant

Distal End Mold


For producing end bearing cushions.

56

Order number

99B18=1

99B18=2

99B18=3

For residual limb


circumferences

up to 50 cm

up to 40 cm

up to 30 cm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Silicones

Pastasil
Two-component RTV silicone material, skin colors, processing time 2-5
minutes, depending on ambient temperature, for taking patient impressions, copying, modeling and building trial prostheses
Order number

85H11=1

Net contents

2 0.5 kg

2 2.5 kg

Packaging

2 plastic containers

2 plastic containers

85H11=5

Component B
1
Silicones

Component A
1

A
B

Retrasil
Delays the reaction of Pastasil and prolongs its processing time depending on the amount added (1-3 drops of Retrasil for 100 g Pastasil)
Order number

85V1

Net contents

10 ml

Packaging

Bottle

Maxosil & Maxosil Catalyst


Maxosil is an HTV silicone, liquid, hardness of approximately 35 Shore
A following vulcanization, for making Maxillo facial prostheses, used with
Maxosil catalyst
Order number

85H71

Net contents

1 kg Maxosil + 0.100 kg Maxosil catalyst

Maxosil
10

Maxosil catalyst
1

Mixing Block
Block made from waxed paper for mixing Maxosil
Order number

89M2

Order by

Package of 1

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

57

Kun Gel Components A + B as a Set


Kun Gel Components A + B as a set, each containing 0.5 l, silicone gel
with very soft properties, for making end bearing cushions and soft pads

A
B

Order number

85H31

Net contents

1l

Component A
1

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Silicones

Component B
1

Chlorosil /Chlorosil Catalyst


HTV silicone, rollable, components A + B
A
B

Order no. (ordering example):

Article number
85P21

= Net contents
=
9.6

Article number

85P11

Applications

For making compression gloves, liners and


other elastic forms of treatment

Hardness

20 Shore A

Net weight

2 1 kg (2), 2 4.8 kg (9.6)

Article number

85P21

Applications

For making forefoot prostheses, finger and


partial hand prostheses as well as cosmetic
covers

Hardness

35 Shore A

Net weight

2 1 kg (2), 2 4.8 kg (9.6)

Article number

85P31

Applications

For making orthoses and scar treatment aids


as well as reinforcements

Hardness

65 Shore A

Net weight

2 1 kg (2), 2 4.8 kg (9.6)

Component A
1

58

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Component B
1

Materials for coloring silicones

Fibersil
Colored viscose fibers for 3-dimensional coloring of silicones
Order number

See Color

Net contents

75 g
White

87Z1

Dark red

87Z2

Yellow

87Z3

Blue

87Z4

Red

87Z5

Black

87Z6

Brown

87Z7

Silicones

Colors

Pigmisil
Pigment paste for opaque coloring of silicones, improved temperature
stability, more intensive, less sedimentation
Order number

See Color

Net contents

25 g

Colors
White

85Z1

Skin colors

85Z2

Yellow

85Z3

Blue

85Z4

Red

85Z5

Black

85Z6

Rust

85Z7

Buffalo brown

85Z8

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

59

Adhesives and silicone extras

Technical
information

Heptane

Order number

83A2

Net contents

0.250 l

Pedilen
foams

Plaster/forming
techniques

Solvent for silicones, for etching unvulcanized Chlorisil 65 Shore and for
cleaning

Silicones

Highly inammable

Harmful to health

Environmentally hazardous

Silicone Remover
For cleaning rollers, work surfaces and tools
Order number

83A4

Net contents

1l

Harmful to health

Silicone Primer
For surface treatment of the bond between silicones and other materials
(plastic, metal)
Order number

83L1

Net contents

50 ml

Highly inammable

Harmful to health

Environmentally hazardous

60

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Adhesives and silicone extras

Silicone Oil
1000 Cs basic polymer, for reducing the viscosity and Shore hardness of
vulcanized silicones
85H9

Net contents

0.250 l

Silicones

Order number

Silthix
Thixotropic supplement for liquid silicones, for increasing the viscosity of
unvulcanized silicones
Order number

85T1

Net contents

50 ml

Medisil
For temporary repair and adhesion of silicone with direct contact to the
skin, medical grade condensation cured
Order number

83N2

Net contents

55 g

Packaging

Tube

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

61

Adhesives and silicone extras

Technical
information

Gluesil

Plaster/forming
techniques

For temporary repair and adhesion of silicone without direct contact to the
skin, industrial grade condensation cured
Order number

85L1
0.100 kg

Packaging

Tube

Pedilen
foams

Net contents

Silicones

Maxoglue
Solvent-based silicone skin glue for attaching Maxillo facial prostheses
and epitheses to the skin
Order number

83N1

Net contents

15 ml

Packaging

Bottle

Instructions for use


Highly inammable

Apply Maxoglue to the prosthesis, let the solvent evaporate fully, position
the prosthesis and press it down gently. After use, clean the prosthesis
with isopropyl alcohol or a similar agent and remove all residual glue.

Harmful to health

62

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Silicones

Adhesives and Silicone Supplements

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

63

Lamination technique

64

Lamination technique

Lamination technique
Plastics play an undisputedly important role in many areas of life. Their features complement and often surpass those of natural products.

Lamination
technique

Countless plastics have been finding wide use in orthopedic technology for many years.
Lamination resins are the most frequently used plastic, especially for handcrafting. They
are nearly perfect for making prosthetics because they are strong but lightweight and
shape-retaining yet thin. Lamination resins are also easy to clean, making them extra
hygienic.
Of the many types of resin used in prosthetic technology, Otto Bocks Orthocryl Resin is
the most dynamic. Orthocryl is a two-component methylmethacrylate resin that is colorless and transparent with a pourable consistency. C-Orthocryl Resin is designed especially for use with carbon fiber technology.
Unlike our other lamination resins, cured laminates made of Orthocryl Resin:

Can be thermoplastically reshaped


Can be glued even after many years
Are easy on the patients skin
Will not harden over time, especially flexible or soft laminates
Are incredibly strong

Araldit Lamination Resin is a colorless, transparent, epoxy-based two-component resin.


Laminates made of this material feature excellent strength and stiffness as well as low
shrinkage compared to acrylic systems. The chemical composition of epoxy resins makes
them especially suitable for laminating carbon fiber materials.
Please follow the instructions for processing and storing the lamination resins found on
the containers of Otto Bock products. Safety data sheets are available which list materials that require labels according to the Ordinance on Hazardous Substances. These EU
safety data sheets (SDS) or Material Safety Data Sheets (MSDS) contain important safety instructions for handling hazardous substances. Upon request, we can provide you with
these data sheets in compiled form on CD-ROM (Article number 646C16). The most recent occupational safety and environmental protection factors have been taken into consideration.
For a list of appropriate protective equipment for products with (risk and safety phrases)
hazardous substance symbols, see Protective Equipment on page 264.

Orthocryl is a registered trademark of Otto Bock. Araldit is a registered trademark of Ciba-Geigy.


Otto Bock HealthCare GmbH | Materials | www.ottobock.com

65

Orthocryl Lamination Resins

Technical
information

Orthocryl Sealing Resin

Plaster/forming
techniques

For sealing, reinforcing and gluing


Order number

617H21=0.900

617H21=4.600

617H21=25

Net contents

0.900 kg

4.600 kg

25 kg

Pedilen
foams

Resin
100

Hardener
23

Resin color paste*


3

For best results, use only PVA Sheeting 616F4 or PVA Bags 99B81.
Filling Set 642K13 on page 68 is available for containers 25 kg and
over.

Silicones

Highly inammable

Lamination
technique

Irritant

Orthocryl Lamination Resin 80:20


For rigid laminate
Order number

617H19=0.900

617H19=4.600

617H19=25

Net contents

0.900 kg

4.600 kg

25 kg

Resin
100

Hardener
23

Resin color paste*


3

For best results, use only PVA Sheeting 616F4 or PVA Bags 99B81.

Highly inammable

Filling Set 642K13 on page 68 is available for containers 25 kg and


over.

Irritant

C-Orthocryl
Lamination resin used for carbon fiber technology
Tip for use: pour carbon on carbon
Order number

617H55=0.900

617H55=4.600

617H55=25

Net contents

0.900 kg

4.600 kg

25 kg

Resin
100

Hardener
23

Resin color paste*


3

For best results, use only PVA Sheeting 616F4 or PVA Bags 99B81.
Highly inammable

Filling Set 642K13 on page 68 is available for containers 25 kg and


over.

Irritant

Orthocryl is a registered trademark of Otto Bock.


* Resin color pastes for Orthocryl Resins are listed on page 74.

66

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Orthocryl Lamination Resins

Orthocryl, Flexible
For flexible laminate
Order number

617H17=0.900

617H17=4.600

617H17=25

Net contents

0.900 kg

4.600 kg

25 kg

Resin
100

Hardener
12

Resin color paste*


3

For best results, use only PVA Sheeting 616F4 or PVA Bags 99B81.
Filling Set 642K13 on page 68 is available for containers 25 kg and
over.

Highly inammable

Lamination
technique

Irritant

Orthocryl, Extra Flexible


For exceptionally flexible laminate
Order number

617H51=0.900

617H51=4.600

617H51=25

Net contents

0.900 kg

4.600 kg

25 kg

Resin
100

Hardener
12

Resin color paste*


3

For best results, use only PVA Sheeting 616F4 or PVA Bags 99B81.
Filling Set 642K13 on page 68 is available for containers 25 kg and
over.

Highly inammable

Irritant

Thinner for Orthocryl Resins


Thinner for Orthocryl Resins
Order number

634A28

Net contents

0.800 kg

Filling Set 642K13 on page 68 is available for containers 25 kg and


over.

Highly inammable

Irritant

Orthocryl is a registered trademark of Otto Bock.


* Resin color pastes for Orthocryl Resins are listed on page 74.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

67

Accessories for Orthocryl Lamination Resins

Pedilen
foams

Plaster/forming
techniques

Technical
information

Filling Set
Order number

642K13

Suitable for use with

25 kg containers

Parting Agent (liquid PVA lm)

Order number

617F3=1

Net contents

1 kg

Lamination
technique

Silicones

For insulating molds and plaster negatives

Thinner
For 617F3 Parting Agent
Order number

634A1=0.950

Net contents

0.950 kg

Highly inammable

Irritant

Hardening Powder
For Orthocryl Resins, with 1 g measuring spoon
Order number

617P37=0.030

617P37=0.150

Net contents

0.030 kg

0.150 kg

Oxidizing

Irritant

Round Container
With cover, for storing Hardening Powder 617P37
Order number

642B13

Resin color pastes for Orthocryl Resins are listed on page 74.

68

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Acrylic processing

Acrymed Poly
Transparent acrylic powder for producing finger nails and toenails as well
as foundations for Maxillo facial prostheses, for use with Acyrmed Mono
84P1
Order number

84A1

Net contents

75 g

Acrymed Mono

Order number

84P1

Net contents

50 ml

Lamination
technique

Clear, fluid acrylic monomer, for use with Acrymed Poly 84A1

The mixing ratio is dependent on the application.

Highly inammable

Irritant

Acrydoc Poly
Transparent acrylic powder for producing finger nails and toenails as well
as foundations for Maxillo facial prostheses, for use with Acyrdoc Mono
84P2
Order number

84A2

Net contents

70 g

Acrydoc Mono
Clear, fluid acrylic monomer, for use with Acrydoc Poly 84A2
Order number

84P2

Net contents

50 ml

The mixing ratio is dependent on the application.

Highly inammable

Irritant

Orthocryl is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

69

Acrylic processing

Technical
information

Acrydoc Poly

Order number

84A3

Net contents

75 g

Silicones

Pedilen
foams

Plaster/forming
techniques

White acrylic powder for producing molds and dummies as well as


repairing Araform molds, for use with Acryform Mono 84P3

Lamination
technique

Acryform Mono
Clear, fluid acrylic monomer, for use with Acryform Poly 84A3
Order number

84P3

Net contents

50 ml

The mixing ratio is dependent on the application.

Highly inammable

Irritant

70

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Araldit Lamination Resin and accessories

Araldit Lamination Resin is a colorless,


transparent, epoxy-based two-component resin. Laminates made of this material are characterized by excellent strength and stiffness

as well as low shrinkage compared to acrylic systems. The chemical composition of epoxy resins makes them especially suitable for
laminating carbon fiber materials.

Araldit Lamination Resin


For rigid laminate, epoxy-resin-based
617H4=1

617H4=5

617H4=25

Net contents

1 kg

5 kg

25 kg

Lamination
technique

Order number

Irritant

Environmentally hazardous

Hardener (HY 956)


For Araldit Lamination Resin, hardens in approximately 10 hours, epoxyresin-based.
Order number

617P3=1

Net contents

1 kg

Irritant

Quick Hardener (HY 2958)


For Araldit Lamination Resin, for fast hardening (approximately 5 hours),
epoxy-resin-based.
Order number

617P15

Net contents

1 kg

For stiff laminate:

Araldit
Lamination Resin
100

Hardener (HY 956) or


Quick Hardener (HY 2958)
20

Corrosive

3 parts resin color paste, if necessary


For best results, use only PVC Sheeting 616F1, 616F7 or PVC
Bags 99B71.

Araldit is a registered trademark of Ciba-Geigy.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

71

Araldit Lamination Resin and accessories

Technical
information

Versamide

Plaster/forming
techniques

Softener for Araldit Lamination Resin, for flexible laminate


Order number

617W1=0.750

617W1=4.600

Net contents

0.750 kg

4.600 kg

For exible laminate:

Pedilen
foams

AralditLamination
:
Resin
60

Irritant

Versamide

40

Hardener (HY 956) or


Quick Hardener
(HY 2958)
10

Silicones

3 parts resin color paste, if necessary


For best results, use only PVC Sheeting 616F1, 616F7 or PVC Bags
99B71.

Lamination
technique

Resin color pastes for Araldit Lamination Resins are listed on


page 74.

Araldit is a registered trademark of Ciba-Geigy.

72

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Araform Lamination Resin for mold making

Araform
Cold-curing epoxy resin with aluminum filler, pot life/molding time 60-80
minutes, hardening time at least 24 hours at 25 C / 77 F, for use with
Hardener for Araform 84P4=1, for building reusable molds of hand and
finger prostheses
Order number

84A4=12

Net contents

12.5 kg

Packaging

Can

Irritant

Lamination
technique

Environmentally hazardous

Hardener for Araform


For use with Araform 84A4=12
Order number

84P4=1

Net contents

1l

Packaging

Bottle

Araform
12.5

Hardener
1

Corrosive

Araform Parting Agent


Wax in solvent, parting agent for mold making and silicone fabrication
(Araform on Araform, Araform on silicone)
Order number

85F3

Net contents

1l

Packaging

Bottle

Highly inammable

Harmful to health

Environmentally hazardous

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

73

Materials for lamination techniques

Technical
information

Resin Color Paste, Caucasian Skin Color

Order number

617Z2=0.180

617Z2=1

Net contents

0.180 kg

1 kg

Packaging

Tube

Can

Pedilen
foams

Plaster/forming
techniques

For lamination resins

Silicones

Irritant

Lamination
technique

Environmentally hazardous

Resin Color Pastes


For lamination resins
See the table for order numbers
Order number

See Color

Net contents

0.200 kg

Colors

0.250 kg

Tan skin color


617Z3

White
617Z4

Yellow
617Z5

Irritant

Environmentally hazardous

Red
617Z6

Blue
617Z7

Black
617Z9

Talcum Powder

74

Order number

639A1=1

Net contents

1 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Materials for lamination techniques

Microballoon, White
Filler for lamination resins, extremely light and robust
Order number

617Z8=1

Net contents

1 kg

Measuring Cup

Polypropylene
With scale
642B2=100

642B2=200

642B2=400

Volume

100 cm

200 cm

400 cm

Order by

Package of
100

Package of
100

Package of
100

Lamination
technique

Order number

Wooden Spatula
With mm and inch markings
Order number

699Y3

Dimensions

270 18 2.7 mm

Order by

Package of 100

PVA Sheeting
For Orthocryl and polyester laminations
Order no. (ordering example):

Article number
616F4

=
=

Width x
76
x

Length
5

Article number

616F4

Width

76 cm, 100 cm, 130 cm

Length

5 m, 10 m, 20 m, 30 m, 50 m,
100 m, 200 m, 450 m

Thickness

0.08 mm

Orthocryl is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

75

Materials for lamination techniques

Technical
information

PVA Bags
For Orthocryl and polyester laminations, packages of 10

Plaster/forming
techniques

Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
99B81

=
=

Dimensions
60 x 11 x 4

Article number

99B81

For producing

Upper limb prostheses

Dimensions

60 11 4 cm

Article number

99B81

For producing

Soft-walled inner sockets and transtibial


prostheses

Dimensions

70 19 5 cm

Article number

99B81

For producing

Thigh sleeves, transfemoral prostheses

Dimensions

70 27 5 cm

Article number

99B81

For producing

Transtibial prostheses

Dimensions

100 19 5 cm

Article number

99B81

For producing

Transfemoral prostheses

Dimensions

100 26 5 cm
100 30 5 cm
100 36 5 cm

Article number

99B81

For producing

KAFOs * (full leg orthoses)

Dimensions

130 19 5 cm
130 22 5 cm
130 26 5 cm

Polyethylene Filling Sleeve


For Orthocryl and polyester laminations
Order number

616S2

Width

70 mm

Length

50 m

Thickness

0.10 mm

Order by

1 roll

Orthocryl is a registered trademark of Otto Bock.


* KAFO = Knee Ankle Foot Orthoses

76

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Materials for Pedilen and lamination techniques

PVC Sheeting, Mat Finish


For working with Araldit Lamination Resin and insulating Pedilen foam
Order number

616F7=130x0.15

Width

130 cm

Length

Thickness

0.15 mm

Please specify the number of meters on the order form.

PVC Sheeting, Clear

Order number

616F1=5

616F1=10

616F1=30

Width

130 cm

130 cm

130 cm

Length

5m

10 m

30 m

Thickness

0.12 mm

0.12 mm

0.12 mm

Order number

616F1=140x0.50

Width

140 cm

Length

Thickness

0.50 mm

Lamination
technique

For working with Araldit Lamination Resin

Please specify the number of meters on the order form.

PVC Bags
For working with Araldit Lamination Resin, packages of 10
Order no. (ordering example):

Article number
99B71
Article number

=
=

Dimensions
60 x 11 x 4
99B71

For producing

Upper limb prostheses

Dimensions

60 11 4 cm

Article number

99B71

For producing

Soft-walled inner sockets and transtibial


prostheses

Dimensions

70 19 5 cm

Article number

99B71

For producing

Thigh sleeves, transfemoral prostheses

Dimensions

70 27 5 cm

Article number

99B71

For producing

KAFOs * (full leg orthoses)

Dimensions

130 22 5 cm
130 26 5 cm

Araldit is a registered trademark of Ciba-Geigy.


Pedilen is a registered trademark of Otto Bock.
* KAFO = Knee Ankle Foot Orthoses

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

77

Materials for Pedilen and lamination techniques

Technical
information

Polyethylene Adhesive Tape (3M)

Order number

627B40

Width

25 mm

Length

33 m

Order by

1 roll

Pedilen
foams

Plaster/forming
techniques

For sealing damaged PVA sheeting

Silicones

Polyethylene Adhesive Tape (TESA)

Lamination
technique

For sealing damaged PVA sheeting


Order number

627B4

Width

25 mm

Length

50 m

Order by

1 roll

Double Sided PVC Adhesive Tape


For sealing PVC sheeting
Order number

616F10=6

Width

6 mm

19 mm

Length

55 m

55 m

Order by

1 roll

1 roll

PVC Adhesive Tape (Coroplast), Clear


For sealing damaged PVC sheeting
Order number

616F8

Width

50 mm

Length

10 m

Order by

1 roll

Pedilen is a registered trademark of Otto Bock.

78

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

616F10=19

Materials for Pedilen, silicone and lamination techniques

PTFE Teon Cloth Cutting, Porous


For Heating Plates 759H4 and Plate Oven 701E10
Order number

759Y22=1

759Y22=2

759Y22=3

Used for

Heating Plate
759H4=1

Heating Plate
759H4=2

Plate Oven
701E10

Size

1,200
1,000 mm

1,365
1,150 mm

1,430
1,080 mm

Thickness

0.22 mm

0.22 mm

0.22 mm

PTFE Teon Foil, Trimmed

Order number

759Y27=3

759Y27=4

Used for

Infrared oven
701E20/E21

Infrared oven 701E23

Lamination
technique

For infrared ovens

PTFE Teon Welding Tape


For heat sealing PVA or PVC sheeting
Order number

699Y1

Width

40 mm

Thickness

0.08 mm

PTFE Teon Welding Tape


For Hand Sealing Iron 756E1
Order number

699Y2

Width

85 mm

Thickness

0.08 mm

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

79

Materials for Pedilen, silicone and lamination techniques

Technical
information

Vulkollan Elastic Band

Order number

10Y4

Width

15 mm

Length

500 mm

Order number

617B1

Width

15 mm

Length

4m

Pedilen
foams

Plaster/forming
techniques

With Fastening Button 10Y5

Lamination
technique

Silicones

Vulkollan Elastic Band

Fastening Button
Brass
Order number

10Y5

Order number

627B1=19

627B1=25

627B1=50

Width

19 mm

25 mm

50 mm

Length

50 m

50 m

50 m

Order by

1 roll

1 roll

1 roll

Linen Adhesive Tape

Plastaband
Plastic tape for sealing, filling and protecting during lamination process,
e.g. for orthotic joints
Order number

636K8=20x2x10

Width

20 mm

Length

10 m

Thickness

2 mm

Pedilen is a registered trademark of Otto Bock.

80

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Materials for Pedilen, silicone and lamination techniques

Monolament Adhesive Tape


Transparent and extremely tear-resistant
Order number

627B2=19

627B2=25

Width

19 mm

25 mm

Length

50 m

50 m

Order by

1 roll

1 roll

Neoprene Cell Rubber Tape

Order number

627B5=19

627B5=25

627B5=50

Width

19 mm

25 mm

50 mm

Length

10 m

10 m

10 m

Thickness

4 mm

4 mm

4 mm

Order by

1 roll

1 roll

1 roll

Lamination
technique

Black, self-adhesive on one side, for activities such as sealing, insulating,


vacuum-forming and foaming

Crepe Adhesive Tape


Plastic tape for sealing, filling and protecting during lamination process,
e.g. for orthotic joints
Order number

627B6=15

627B6=30

Width

15 mm

30 mm

Length

50 m

50 m

Order by

1 roll

1 roll

Silkafax Adhesive Tape


With synthetic fabric
Order number

627B7=25

Width

25 mm

Length

5m

Order by

1 roll

Pedilen is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

81

Materials for Pedilen, silicone and lamination techniques

Technical
information

Double Sided Adhesive Tape

Order number

633D5=9

633D5=19

633D5=50

Width

9 mm

19 mm

50 mm

Length

50 m

50 m

50 m

Order by

1 roll

1 roll

1 roll

Pedilen
foams

Plaster/forming
techniques

Transparent polyester table with doublesided acrylic glue

Silicones

Adhesive Tape for Vacuum Technique

Lamination
technique

Temperature-resistant up to approximately 200 C / 392 F, used in


Malm technique
Order number

636D3

Width

25 mm

Length

66 m

Order by

1 roll

Order number

636K6

Net weight

0.500 kg

Plastilin Clay

Pedilen is a registered trademark of Otto Bock.

82

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Fiber-reinforced composites in orthopedic technology

Mind-map ber-reinforced composites

Individual

Industrial

Materials

Materials

Resins

Fiber-reinforced
composites*

Matrix**

PU resin

Acrylic
resin

Metals

Lamination
technique

Orthopedic
technology

Plastics

Fibers***

Epoxy resin

Fiber linking

Fiber material

Fiber-reinforced composites:
Fiber-reinforced composites consist of a physical and chemical bond (adhesion) of the shaping matrix and reinforcing fibers.
Is generated only by joining the resin and fibers.
In addition to component design (fiber orientation, fiber content, number of layers, fabric), careful processing and curing are,
of course, crucial for the properties of the final product.

** Matrix:
Embedding material for reinforcing fibers
Fixes the fibers
Protects the fibers
Transmits force to the fibers
Absorbs forces transverse to the fibers
*** Fibers:
Embedding reinforcing fibers creates high-strength composites.
Ensure strength and stiffness
Absorbs forces longitudinal to the fibers

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

83

Reinforcement materials in orthopedic technology

Technical
information

Reinforcement materials in orthopedic technology

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

The possibility of combining materials, e. g. reinforcing fibers and a matrix, normally enables
the technician to modify the composites properties in a component. In orthopedic technology,
such high-strength fibers are used, for example, in the construction of heavy-duty prosthetic
components.
The final product of fiber fabrication is a bundle
of several thousands of single filaments in an
endless form. To allow further processing for
producing a component, textile semi-finished
products are made from these bundles. These
textile semi-finished products are known as rovings, weaves, braidings, bonded fabrics, as
well as mats and fleeces. The draping ability
of a fabric can be defined through the type of
bond it has. Good draping ability is important
for properly applying the fiber fabric to the shape of the model.
The possibility of selecting different kinds of textile surface constructions makes the use and
appropriate application of fiber materials easier. Unidirectional (UD) bonded fabrics, weaves or braidings can be used in accordance
with the progression of forces; especially braided stockinette, which is often used. Bands and
bar elements are typical components in orthopedic technology. If applied properly, braided
stockinette in laminates offers torsional stiffness; UD laminates first and foremost offer flexural stiffness and tensile strength.
The mechanical properties of a laminate can
only be achieved by embedding the fibers into
a resin system (matrix). The resin system assumes the following tasks:

A final material is only produced by a cross-linking reaction of the resin and hardener. With
epoxy resins, for example, curing takes place
through polyaddition. The different resin systems can be classified according to their chemical reaction behavior. Known lamination resin
materials that are used in orthopedic technology are polymerization resins such as acrylic
resins.
Acrylic resin laminates are usually fabricated
with fibers embedded in the matrix. The high
speed of polymerization of these lamination resins normally allows for short processing times.
Despite a great number of various products of
different suppliers, it is advisable to observe the
manufacturers instructions and to combine materials with each other only where this is intended exclusively for the respective applications.
This applies in particular to resin systems and
their combination with fiber materials.
For applications in orthopedic technology and
the manual fabrication of laminates through vacuum-forming, which is typical in this field, considerably lower fiber quantities are to be achieved. The quality and future capability of the
component to bear mechanical load are influenced by the length of the fibers, type of fiber,
fiber volume content, fiber orientation and the
resin system used.

Fixes the fibers in the desired geometric arrangement


Transmits the forces to the fibers
Stabilizes the individual fibers during pressure build-up
Protects the system from environmental media (humidity, chemicals, etc.)

84

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Reinforcement materials in orthopedic technology

Materials

Fiber-reinforced
composites*

Matrix**

PU resin

Acrylic
resin

Metals

Plastics

Fibers***

Epoxy resin

The simplest form of synthetic fibers are rovings


(skeins). These are filaments put up together
in parallel, without twisting, to form a thread
strand. Such rovings can be further processed
to form meshworks such as:
Yarns, bonded fabrics, weaves and braidings.
In weaves (fiber direction 0/90) and braidings
(45), the fibers are interwoven with each other,
which causes slight curves at the interlacing
points which are contradictory to the demand
for extended fibers. Bonded fabrics are offered
as unidirectional, bidirectional and multidirectional surface constructions (see page 93):
Unidirectional: Fibers run in only
one direction
Bidirectional: Fibers run in two directions,
in most cases at an angle of
0/90
Multidirectional: run in at least three directions, in most cases at angles of 0/90 and 45
In addition to the fiber direction, the properties
of the different basic materials must be taken in
to account for the construction. In order to protect the fiber and to achieve a better bond to
the resin, the fibers are often coated with sizing

Fiber linking

Lamination
technique

Resins

Fiber material

(cover substances that are applied to molds


and cores to smooth porous surfaces of the
moldings). In addition to the kind of fiber, the
mass per unit area of the selected fiber must
also be taken into account for the construction
planning. This results in different values for the
strength of an individual layer.
Polyamide bers (Perlon, Nylon)
Use in orthopedic technology as stockinette
(knitted fabrics); purpose: spacer or finish
material
Aramid bers
High toughness, high tensile strength; used
often in combination with carbon fibers
Carbon bers
Basic material: polyacrylonitrile; high tensile
strength and compression strength (in the
laminate), high modulus of elasticity, UV resistant
Glass bers
Material properties are determined by the
kind of glass, fiber diameter, kind of the
thread and subsequent treatments; glass fibers are coated with a silane sizing, which
also serves as an bonding agent; high tensile
strength, high elongation at rupture, best future adaptability in comparison with others

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

85

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Carbon bers in orthopedic technology

Carbon bers in orthopedic technology


Carbon fibers (as incandescent filament)
were produced for the first time in the 19th
century by carbonization of artificial silk. Much
later only, at the end of the 60s, carbon fibers came on the market in low quantities and
at high prices. In the beginning, only rovings
(endless fiber strands) were available, which
were used in the aerospace industry. Since about 1975, carbon fibers are produced
worldwide on an industrial scale and are processed into versatile textile reinforcement materials. The fiber-reinforced composite CFRP
(carbon fiber reinforced plastic) has created
new possibilities for the field of prosthetics
and orthotics, which only became possible
thanks to targeted use of these fibers. In almost all fields of technology, the development
and use of fiber-reinforced composites have
increased greatly over the last years. Fiberreinforced composites are of particularly high
interest, because they can be used to save a
considerable amount of weight while at the
same time providing an elevated level of stiffness and strength.

86

The fiber-reinforced composite CFRP is composed of carbon fibers embedded in a plastic matrix. The carbon fibers are the main determinant for the mechanical properties of the
fiber-reinforced composites. The matrix designates the material that acts as an embedding mass for the fibers and is thus responsible for cohesion and force transmission
between the fibers, as well as for the shape
of the finished component. With predetermined orientation of the fibers, stability and stiffness can be substantially increased. Resins
such as epoxy resin, or phenolic resins and
foams such as polyurethane and polystyrene,
which provide good fiber cohesion and good
resistance to weathering, for example, are
used as matrix material. Carbon fibers have
highly versatile characteristics. They have a
relatively low specific gravity but a high level
of strength and stiffness, are chemically inert
to a large extent, electroconductive, thermally stable, infusible, biocompatible and permeable to X-rays. This allows the use of carbon
fibers in the most diverse fields.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Carbon bers in orthopedic technology

CFRP is sensitive to drilling, grinding and to a


number of chemical substances.
Carbon filament fabrics must not be bent or
processed with sharp-edged tools such as metal plate rollers. Any damage to the filaments
would inevitably result in predetermined breaking points. Permanent attention must be paid
in order to not damage the fabric structure and/
or fiber composite. For example, the knowledge
of the physical principles and the biomechanical design of the orthoses to be fabricated are
of great importance for the manual fabrication
of lower extremity orthoses made of CFRP or
other fiber materials.
Lamination
technique

The type of chemical bond created by the carbon atoms in the fiber structure, which is similar to graphite, is responsible for these excellent characteristics. Its strengths are superior
to those of most metals and of other fiber-reinforced composites. Utmost care and cleanliness is required when processing carbon fibers
in order to ensure the best performance of the
material. This applies to the fabrication of the
pre-products as well as of the finished component. Since the applied sizing can cause skin
allergies, protective gloves should be used for
all kind of fibers. The use of protective gloves
is also recommended to prevent moisture (perspiration) from entering the laminate. For other
prescribed safety measures, please refer to our
EU safety data sheets.

Carbon bers benets at a glance


Low weight with high strength

Targeted material setting

High stability with low wall thickness

Resistance to corrosion

High modulus of elasticity

Excellent wearer comfort

High structural strength

Wipe-cleanable lamination resin shells,


improved hygiene

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

87

Reinforcement materials for lamination and silicone work

Plaster/forming
techniques

Technical
information

Otto Bocks carbon fiber reinforcement materials combine thin walls with excellent strength
and stiffness in lower limb prostheses as well
as orthoses. The combined benefits of out-

standing structural strength, low weight and


an attractive appearance are crucial for leg
orthotics.

Perlon Stockinette, White

Pedilen
foams

For lamination resin reinforcements


Order no. (ordering example):

=
=

Width
4

Lamination
technique

Silicones

Article number
623T3

Article number

623T3

Width

4 cm

6 cm

Approximate length
per roll

45.4 m

27.7 m 20.8 m 37.0 m 33.3 m 27.0 m 20.0 m 13.5 m 11.1 m 8.8 m

Weight per roll

8 cm

10 cm

12 cm

15 cm

20 cm

0.500 kg

25 cm

30 cm

40 cm

1.0 kg

Polyester Stockinette, White


For lamination resin reinforcements
Order no. (ordering example):

Article number
623T4

88

=
=

Width
8

Article number

623T4

Width

8 cm

10 cm

12 cm

15 cm

20 cm

25 cm

30 cm

Approximate length
per roll

41 m

36 m

33 m

26 m

20 m

13 m

15 m

Weight per roll

0.500 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Reinforcement materials for lamination and silicone work

Perlon Elastic Stockinette, White


Fine-meshed, exceptionally elastic, for lamination resin reinforcements
Order no. (ordering example):

=
=

Width
4

Article number

623T5

Width

4 cm

6 cm

8 cm

10 cm

12 cm

15 cm

20 cm

25 cm

30 cm

Approximate length
per roll

53.0 m

33.3 m

26.3 m

21.7 m

37.0 m

27.0 m

20.0 m

16.4 m

13.1 m

Weight per roll

0.500 kg

Lamination
technique

Article number
623T5

1.0 kg

Nylon Frizz Stockinette, White


For lamination resin reinforcements
Order no. (ordering example):

Article number
623T10

=
=

Width
6

Article number

623T10

Width

6 cm

9 cm

12 cm

15 cm

20 cm

Approximate
length per roll

48.0 m

38.5 m

20.8 m

16.0 m

12.0 m

Weight per roll

0.500 kg 0.500 kg 0.500 kg 0.500 kg 0.500 kg

Nylon Frizz Stockinette, Skin Color


For lamination resin reinforcements
Order no. (ordering example):

Article number =
623T8
=

Width
6

Article number

623T8

Width

6 cm

9 cm

12 cm

15 cm

Approximate
length per roll

48.5 m

35.7 m

38.5 m

32.0 m

Weight per roll

0.500 kg

0.500 kg

1.0 kg

1.0 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

89

Reinforcement materials for lamination and silicone work

Technical
information

Nyglass Stockinette, White


Mixture of nylon and fiberglass, for lamination resin reinforcements

Plaster/forming
techniques

Order no. (ordering example):

=
=

Width
12

Lamination
technique

Silicones

Pedilen
foams

Article number
623T9

Article number

623T9

Width

4 cm

6 cm

8 cm

10 cm

12 cm

15 cm

20 cm

25 cm

30 cm

Approximate length
per roll

36.4 m

31.2 m

35.7 m

32.2 m

26.3 m

23.8 m

18.0 m

15.2 m

11.6 m

Weight per roll

0.500 kg

1.0 kg

Nyglass Frizz Stockinette, White


Mixture of nylon and fiberglass, for lamination resin reinforcements
Order no. (ordering example):

Article number
623T11

=
=

Width
7

Article number

623T11

Width

7 cm

9 cm

12 cm

15 cm

20 cm

Approximate length
per roll

41.6 m

35.7 m

27.0 m

21.3 m

14.3 m

Weight per roll

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

Elastic Stockinette, White (Filtering Bag)


For silicone reinforcements

90

Order number

623T13=6

623T13=10

623T13=15

Width

6 cm

10 cm

15 cm

Approximate length
per roll

50.0 m

77.0 m

43.5 m

Weight per roll

0.500 kg

1.0 kg

1.0 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Reinforcement materials for lamination and silicone work

Fiberglass Roving
Reinforcement roving used for lamination work
Order number

699B1

Approximate length
per roll

200 m

Weight per roll

0.500 kg

Fiberglass Stockinette
Highly elastic, double-stretch fabric

Article number

616G3

Article number
616G3

=
=

Lamination
technique

Order no. (ordering example):

Width
6

Width

6 cm

8 cm

10 cm

12 cm

15 cm

20 cm

25 cm

30 cm

Approximate length
per roll

28.5 m

17.2 m

15.6 m

12.5 m

9.3 m

7.2 m

5.2 m

4.8 m

Weight per roll

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

1.0 kg

Woven Fiberglass Stockinette


For making thin-walled, but strong resin laminates
(lightweight construction)
Order number

616G13=6

616G13=8

616G13=10

Width

6 cm

8 cm

10 cm

Approximate length
per roll

12.5 m

8.0 m

7.0 m

Weight per roll

1.0 kg

1.0 kg

1.0 kg

Woven Carbon Fiberglass Stockinette


For making thin-walled, but exceptionally strong resin laminates
Order number

616G14=8

616G14=10

Width

8 cm

10 cm

Approximate length
per roll

11.0 m

10.0 m

Weight per roll

1.0 kg

1.0 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

91

Reinforcement materials for lamination and silicone work

Technical
information

Woven Carbon Fiber Stockinette

Plaster/forming
techniques

For making rigid frame struts, clasps and connectors; offers good torsional capabilities in many widths
Order no. (ordering example):

=
=

Width x
20
x

Length
5

Article number

616G15

Width

20 mm, 50 mm, 80 mm, 120 mm

Length

5 m, 10 m, 25 m, 50 m

Silicones

Pedilen
foams

Article number
616G15

Lamination
technique

Carbon UD Stockinette
For axial reinforcement (bending forces) of thin-walled, high-strength resin
laminates. The circular woven Carbon UD Stockinette contains an elastic
weft thread, allowing the carbon threads to keep a 0 orientation regardless of their diameter.
These Carbon UD Stockinettes were specially designed for use with
acrylic resins (e.g. C-Orthocryl 617H55).
The advantage of the Carbon UD Stockinette is that for shaped models,
cutting or forming is not needed to the extent it is needed with other
carbon fiber cloth. Thanks to the elastic weft thread the Carbon UD
Stockinette adapts to the model. This can help to save a lot of valuable
working time during the fabrication of resin laminates.
Note: If the resin laminate is to have radial strength (torsion stress), additional reinforcement materials are required. In this case we recommend
using our 616G15 Woven Carbon Fiber Stockinette.
Order no. (ordering example):

Article number
616G2

92

=
=

Width x
20
x

Length
5

Article number

616G2

Width

20 mm, 40 mm, 70 mm, 100 mm, 150 mm

Length

5m

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Reinforcement materials for lamination and silicone work

Sample set of carbon prole bars


The 646M39 sample set of carbon profile bars consists of 3 carbon profile
bars (0, 45 and 90).
The mechanical properties of the carbon fabric are dependent on the
direction of application of a force. Under tensile load in the warp or weft
direction, woven fabrics stretch only lightly. If tensile load is applied
diagonally, however, e. g. at an angle of 45, woven carbon fabrics are
highly stretchable. The fiber direction should be adapted to the load to be
expected.

Lamination
technique

Unidirectional bonded fabrics: All fibers run in parallel side by side and
are only held in position by loosely looped warp threads; creation of a highly
anisotropic material.

Bidirectional bonded fabrics: Fibers are laid upon one another at an angle
of 90 and are connected by loose warp threads.

Multidirectional bonded fabrics: Fibers consist of two layers of bidirectional bonded fabrics lying upon one another at an angle of 45; multidirectional
bonded fabrics have isotropic properties (material properties are independent of direction), i. e. staggered arrangement of anisotropic layers results
in an isotropic material

Orthocryl is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

93

Reinforcement materials for lamination and silicone work

Technical
information

Dacron Felt
For filling reinforcements, for swells, tubercle seats, etc.

Plaster/forming
techniques

Order no. (ordering example):

=
=

1
1

x
x

Length
1

Article number

616G6

Width

930 mm

Length per roll

1 m, 2 m, 5 m, 10 m, 20 m, 30 m, 50 m

Thickness

3 mm

Silicones

Pedilen
foams

Article number
616G6

Lamination
technique

Fiberglass Mat (Biegelow Mat)


For partial laminate reinforcements
Order number

616G4

Width

950 mm

Length

Approximate thickness

700 g/m

Please specify the number of meters on the order form.

Fiberglass Cloth
For partial laminate reinforcements
Order no. (ordering example):

Article number
616G18

= Length
=
1

Article number

616G18

Width

1,000 mm

Length

1 m, 2 m, 5 m, 10 m

Approximate thickness

280 g/m

Carbon Fiber Cloth


For partial high-strength laminate reinforcements
Order no. (ordering example):

Article number
616G12

= Length
=
1

Article number

94

616G12

Width

1,200 mm

Length

1 m, 2 m, 5 m, 10 m, 20 m, 30 m

Approximate thickness

200 g/m

Twill

2/2

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Reinforcement materials for lamination and silicone work

Carbon ber cloth


For partial high-strength laminate reinforcements in lower limb prostheses
as well as in orthoses.
Processability including the selvedge is advantageous (edges are not
sewn), because masking is not necessary.
Order no. (ordering example):

Article number
616B17

=
=

Article number

Width x
300 x

Length
1

616B17
300 mm

Length

1 m, 5 m, 10 m

Color

black
Lamination
technique

Width

Fiberglass Webbing
For partial laminate reinforcement (bar)
Order number

699B2

Width

20 mm

Length

25 m

Carbon Fiberglass Webbing


Unidirectional, easy to shape, drapable
Order no. (ordering example):

Article number
616B2
Article number

=
=

Width x
25
x

Length
5

616B2

Width

25 mm, 50 mm

Length

5 m, 10 m, 20 m, 50 m

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

95

Reinforcement materials for lamination and silicone work

Technical
information

Carbon Fiber Webbing


Unidirectional

Plaster/forming
techniques

Order no. (ordering example):

=
=

Width x
19
x

Length
5

Article number

616B1

Width

19 mm, 25 mm, 50 mm,


75 mm, 100 mm

Length

5 m, 10 m, 20 m, 50 m

Lamination
technique

Silicones

Pedilen
foams

Article number
616B1

Reinforcement Kit

For ISNY sockets


Order number

5Z1

Weight

0.350 kg

Reinforcement Kit

For ischium containment sockets

96

Order number

5Z4

Weight

0.374 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Lamination
technique

Reinforcement materials for lamination and silicone work

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

97

PU Resin Kit Polytol

98

PU Resin Kit Polytol

PU Resin Kit Polytol


Residual limb bedding is an important factor in the quality of a prosthesis. In addition to the fit and design of the socket, the materials used are also essential for
wearer comfort. For socket fabrication, Otto Bock offers different material versions to match the individual features of the user. Nowadays, innovative materials for orthopedic technology are in everyday use in fittings for persons with physical disabilities.
PU Resin Kit
Polytol

Polytol is one of these innovative materials. The laminated, flexible inner socket
made of this polyurethane (PU) resin is a new alternative to flexible inner sockets
made of thermoplastic or silicone, or laminated sockets made of Orthocryl.
The innovative Polytol polyurethane lamination resin system is a high-quality,
colorless, transparent, polyurethane-based three-component resin. Prosthetic
sockets fabricated out of this aliphatic PU lamination resin system are skin-friendly and are notable for their high permanent elasticity in the defined areas compared to acrylic and epoxy resins. Because of its chemical composition, our PU
resin is particularly suitable for lamination work involved in the fabrication of flexible prosthetic sockets.
Please follow the instructions for processing and storing the PU Resin Kit Polytol found on the containers of Otto Bock products. Safety data sheets are available for materials that require labels according to the Ordinance on Hazardous
Substances. These EU safety data sheets (SDB) or Material Safety Data Sheets
(MSDS) contain important safety instructions for handling hazardous substances. Upon request, we can provide you with these data sheets in compiled form
on CD-ROM (article no. 646C16). Occupational safety and environmental protection factors according to the current state of knowledge have been taken into
consideration.
For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page
264.

Polytol is a registered trademark of Otto Bock.


Otto Bock HealthCare GmbH | Materials | www.ottobock.com

99

PU Resin Kit Polytol

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

PU Resin Kit Polytol

The innovative polyurethane lamination resin system


Field of application
Polytol is used for the fabrication of flexible inner sockets of prostheses. The laminated, flexible inner socket made of Polytol is
an alternative to flexible inner sockets made
of thermoplastic or silicone, or laminated sockets made of Orthocryl. This PU resin is particularly well suited for the prosthetic fitting of
transfemoral amputees with short residual limb
(max. residual limb length approx. 15 cm).
Properties
Polytol is a high-quality, colorless, transparent, polyurethane-based three-component resin. Polytol is permanently elastic and provides good adhesion to the skin. In defined
areas, Polytol has a higher permanent elasticity than acrylic resins. Polytol contains no
irritating or allergenic components. Polytol is
suited for application on healthy skin (no open
wounds).

Scope of delivery
Polytol is delivered as the 617H14 PU Resin
Kit Polytol. The lamination resin system consists of three components that are delivered
as a starter kit. The container sizes are adapted to the mixing ratio (container mixing ratio 1:1:1).
Order number

617H14

Component

Contents

PU resin

495

Isocyanate

99

Catalyst

165

646T7=4.1GB
646S1=12.07GB
PU resin (component A):
Harmful

Isocyanate (component B):


Irritant

Dangerous for
the environment

Catalyst (component C):


Toxic

100

Container volume (g)

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

PU Resin Kit Polytol

PU Resin Kit Polytol benets at a glance


Good skin tolerance

Good adhesion to the skin

Good moisture absorption

og
tol ica

lly

derma

High permanent elasticity

t este

Field of application of primers


The primers are used as a base coat for surfaces during the fabrication of flexible Polytol
inner sockets with a frame. The 636W91 Polytol-Polytol Primer enables liquid Polytol to
adhere to cured Polytol.

Order number

Primer

Container (g)

636W91

Polytol-Polytol

30

636W92

Polytol-Orthocryl

30

636W91:

PU Resin Kit
Polytol

The 636W92 Polytol-Orthocryl Primer enables liquid Polytol to adhere to cured Orthocryl.

636W92:

Highly ammable

Irritant

Harmful

Highly ammable

Dangerous for the environment

Accessories

Order separately as necessary!

Resin color pastes


The resin color pastes listed in the following table can be used for coloring
Polytol:
See the table for article numbers.
Order number
617Z2=0.180
617Z2=1
Irritant
Dangerous for
the environment

Resin color paste


Light skin colors

Net volume
0,180 kg
1,000 kg

617Z3

Tan skin colors

0,250 kg

617Z4

White

0,250 kg

617Z5

Yellow

0,250 kg

617Z6

Red

0,200 kg

617Z7

Blue

0,250 kg

617Z9

Black

0,250 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

101

Water transfer printing and socket design

102

Water transfer printing and socket design

Water transfer printing and


socket design
Water transfer printing is the only coating technology that makes it possible to
print an almost seamless decor on parts of very complex shapes. It is suitable for
numerous applications in orthopedic technology (prosthetics, orthotics etc.).

Water transfer
printing

First, the desired decor is printed on a water soluble polyvinyl alcohol (PVA) foil.
This PVA foil is carefully laid out on the water. The chemical activator is then applied on the decor which results in floating. The piece, which is pretreated depending on material employed, can then be dipped into the water from above.
The upward pressure of the water causes the film to wrap around and adhere
to the piece without leaving seams. The resulting effect of the transfer printing is
also influenced by the base color, as the film only provides a decoration pattern.
Finally, the decor is sealed with a transparent topcoat which provides the sheen,
scratch resistance and surface feel.
Otto Bock offers this special coating technology as a service!
The following section provides more information on the ordering process.
The socket decor fabrics allow you to enhance your sockets with an attractive appearance. Otto Bock offers a wide range of designs with different patterns and
colors, including wildlife designs such as crocodile, leopard, jaguar and zebra.
All designs come with a fabric bag for lamination resin reinforcements which are
prefabricated in several different sizes to save you work. The designs are applied
to the finished socket in a lamination procedure using decor fabric.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

103

Water transfer printing

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Water Transfer Printing

PU Resin Kit
Polytol

Printing pieces with complex geometries and undercuts

Water transfer
printing

Water transfer printing is the only coating


technology that makes it possible to print an
almost seamless decor on parts of very complex shapes.
It is suitable for numerous applications in orthopedic technology (prosthetics, orthotics).

Depending on the decor, the effect can be influenced with various base colors. Sealing is
performed using a clear varnish, which is used
to determine the sheen and surface feeling required.

Water Transfer Printing Benets at a Glance


Easy printing of complex geometries and undercuts

In most cases, no problems with decoration of


structured surfaces

Possibility to provide a wide variety of surfaces


(e.g. gloss, matt, various base colors, etc.), as
the process always requires a protective coating

UV resistant and highly abrasion resistant coating


structure provided by protective varnish

Requirements for the surface


condition If possible:
bubble-free lamination
not pre-varnished
not roughened

Please note that the decors shown on the following pages do not necessarily correspond
to the actual color effect. Moreover, some decors contain special-effect colors, the effect
of which cannot be demonstrated properly on
these pages.

However, if the surface does require pre-treatment prior to surface finishing, this may involve
additional costs!

104

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Water transfer printing

Overview of our 24 standard combinations


Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

orange
red
red metallic
light blue
light green

white
light yellow
yellow
orange
red
light blue
light green
silver
gold

light yellow
yellow
light blue
pearly

STAKO No. 0004

Base color blue /


Decor carbon silver

Base color
red metallic /
Decor leopard mini

STAKO No. 0007


Base color white /
Decor pink sky

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

black metallic

white
mint

STAKO No. 0002

STAKO No. 0005

STAKO No. 0008

Base color anthracit


metallic /
Decor carbon silver

Base color beige /


Decor desert
camouflage

Base color gold /


Decor carbon black

STAKO No. 0003


Base color silver /
Decor carbon blacksilver

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

light yellow
yellow
orange
red
red metallic
blue
licht blue
light green
black metallic

white
light yellow
orange
red
blue
light blue
light green

white
light yellow
yellow
orange
red
red metallic
light blue
light green
silver

STAKO No. 0006


Base color yellow/
Decor balloon maxi

STAKO No. 0009

Water transfer
printing

STAKO No. 0001

Base color gold /


Decor carbon
black uni

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

105

Pedilen
foams

Plaster/forming
techniques

Technical
information

Water transfer printing

STAKO No. 0010

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Base color red /


Decor scratched
black

STAKO No. 0011

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

white
light yellow
yellow
orange
red metallic
blue
light blue
light green
brown
silver
beige
gold

white
orange
red
red metallic
blue
light blue
light green
black metallic
anthracit
metallic
silver
gold

light yellow
yellow
orange
red
red metallic
blue
light blue
light green
silver
gold

Base color black


metallic / Decor
carbon silver unir

106

Base color light


yellow /
Decor carbonium

STAKO No. 0016


Base color white /
Decor checkered flag

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

orange
red metallic
blue
light blue
light green
black metallic
anthracit
metallic

white
light yellow
yellow
orange
red
red metallic
blue
light blue
black metallic
anthracit
metallic
silver
gold

white
light yellow
yellow
red
red metallic
blue
light blue
light green
black metallic
anthracit
metallic

STAKO No. 0014


Base color light
green / Decor blurred
blacksilver

Base color red /


Decor chipped silver

STAKO No. 0012

STAKO No. 0013

STAKO No. 0017


Base color orange /
Decor polka dot

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

orange
red
red metallic
blue
light blue
light green
anthracit
metallic

light yellow
yellow
orange
red
red metallic
blue
light blue
light green
black metallic
anthracit
metallic
silver

STAKO No. 0015

STAKO No. 0018

Base color silver/


Decor chequer plate

Base color pearly /


Decor bubbles

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

orange
red

white
red
mint
beige

light yellow
yellow
orange
red
red metallic
light blue
light green

STAKO No. 0019

STAKO No. 0021

STAKO No. 0023

Base color silver /


Decor flamy black

Base color brown /


Decor root wood

Base color white /


Decor cow

Other
possible
base colors

Other
possible
base colors

Other
possible
base colors

yellow
red
silver

white
yellow
brown
beige

white/green
silver/green
light blue/blue
white/blue
silver/blue
red/red
white/red
silver/red

STAKO No. 0020

STAKO No. 0022

STAKO No. 0024

Base color orange /


Decor flamy red

Base color light


green / Decor forest
camouflage

Base color
viper green/green /
Decor bandana

Water transfer
printing

Water transfer printing

Ordering
Complete the order form (646A38=GB) and select the desired standard combination (Stako No.*).
Send the prepared socket (surface should be laminated as normal but not varnished) to your Otto Bock branch.
Please use the Otto Bock shipping label (see water transfer printing order form or download at http://www.
ottobock.com, "Download Area" section).
The socket will be returned to you upon completion.
The order form for water transfer printing can be found on page 282.
646A38=GB

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

107

Socket design

Socket design
Technical
information

Karlunda blu Socket Decor

Order number

623S28=15-BL

623S28=20-BL

623S28=25-BL

Width

15 cm

20 cm

25 cm

Length

1.50 m

1.50 m

1.50 m

Pedilen
foams

Plaster/forming
techniques

Fabric bag for lamination resin reinforcements

Silicones

Karlunda verde Socket Decor

Order number

623S28=15-GR

623S28=20-GR

623S28=25-GR

Width

15 cm

20 cm

25 cm

Length

1.50 m

1.50 m

1.50 m

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Fabric bag for lamination resin reinforcements

Karlunda rosso Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S28=15-RT

623S28=20-RT

623S28=25-RT

Width

15 cm

20 cm

25 cm

Length

1.50 m

1.50 m

1.50 m

Ice Planet rosso Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S7=15-RT

623S7=20-RT

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Ice Planet blu Socket Decor


Fabric bag for lamination resin reinforcements

108

Order number

623S7=15-BL

623S7=20-BL

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Socket design

Festival Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S27=15-SW

623S27=20-SW

623S27=25-SW

Width

15 cm

20 cm

25 cm

Length

1.50 m

1.50 m

1.50 m

Hello Bird Socket Decor

Order number

623S41=2

Width

150 cm

Length

2.00 m

Water transfer
printing

Fabric bag for lamination resin reinforcements

Mini Jeans Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S39=15

623S39=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Sybilla Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S26=15

623S26=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Corona Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S24=15

623S24=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

109

Socket design

Technical
information

Santa Maria Socket Decor

Order number

623S22=15

623S22=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Pedilen
foams

Plaster/forming
techniques

Fabric bag for lamination resin reinforcements

Silicones

Blue Star Socket Decor

Order number

623S5=15

623S5=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Fabric bag for lamination resin reinforcements

Mega Jeans Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S40=15

623S40=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Italian Holiday Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S38=15

623S38=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Crocodile Socket Decor


Fabric bag for lamination resin reinforcements

110

Order number

623S36=15

623S36=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Socket design

Leopard Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S31=15

623S31=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Zebra Socket Decor


Fabric bag for lamination resin reinforcements
623S30=15

623S30=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Water transfer
printing

Order number

Jaguar Socket Decor


Fabric bag for lamination resin reinforcements
Order number

623S32=15

623S32=20

Width

15 cm

20 cm

Length

1.50 m

1.50 m

Order number

623S20=GR

623S20=R

Width

1,400 mm

1,400 mm

Length

Color

Green

Red

Decor Fabric
Bi-elastic

Please specify the number of meters on the order form.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

111

Socket design

Technical
information

Decor Fabric

Pedilen
foams

Plaster/forming
techniques

Bi-elastic
Order number

620P5

Width

1,400 mm

Length

Color

Skin colors

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Please specify the number of meters on the order form.

112

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Water transfer
printing

Socket design

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

113

Thermoplastics and accessories

114

Thermoplastics and accessories

Thermoplastics and accessories


Thermoplastic sheets have played an important role in the entire development of
orthopedic technology. By changing the material properties and adapting them to
the requirements and working possibilities found in technical orthopedics, the number of application fields for thermoplastic sheet materials increases. The group
of polyethylenes (PE) and polypropylenes (PP) are particularly well suited to the
construction of prostheses and orthoses. These materials are particularly light,
recognized as physiologically safe and have durable, functional applications in
orthopedic technology.
The market can also expect to see increased use of transparent copolyesters
(PETG) particularly in the manufacture of self-supporting test sockets. The reason for this lies in its excellent vacuum-forming properties.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics

For further information on thermoplastics, see the technical information for this
catalog from page 2 onwards.

115

Thermoplastics and accessories

Technical
information

ThermoLyn Polypropylene Copolymer (PP-C)

Pedilen
foams

Plaster/forming
techniques

The new 616T120 ThermoLyn Polypropylene Copolymer is a sheet


material that can be thermoformed and in which by copolymerization the
good properties of polypropylene have been combined with the toughness
of polyethylene. The polypropylene copolymer (PP-C) obtained in this way
shows a considerably increased impact strength in comparison with a
polypropylene homopolymer (PP-H), especially at low temperatures. The
PP copolymer can be excellently thermoformed as well as heat-sealed and
is ideal for drawing and laying it around orthotic joints.

Advantages at a glance

Lamination
technique

Silicones

Low weight
Good rigidity
High impact strength
Little tendency to white fracture
Little shrinkage

Fields of Application

PU Resin Kit
Polytol

ThermoLyn Polypropylene Copolymer 616T120 allows for multiple


applications such as:
AFOs (Ankle Foot Orthoses)
KAFOs (Knee Ankle Foot Orthoses)
FFOs (Functional Foot Orthoses)

Thermoplastics

Water transfer
printing

The processing temperature is 185 C / 365 F for convection and


infrared ovens or 215 C / 419 F for heating plates. Thermopaper can
be used to give the ThermoLyn Polypropylene Copolymer an appealing
design. You can find a selection of designs for children, teenagers and
adults on page 118 of this catalog. The new ThermoLyn PP Copolymer
is particularly appropriate if you require increased impact strength as well
as good thermoforming properties.
646S1=14.06GB
Order no. (ordering example):

Article number
616T120

=
=

Thickness
2

Article number

616T120

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm

Sheet size
(length width)

2,000 1,000 mm

Color

Natural colors

ThermoLyn is a registered trademark of Otto Bock.

116

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics and accessories

ThermoLyn Polypropylene Homopolymer (PP-H)


Processing temperature 215 C / 419 F (heating plate), 185 C / 365 F
(convection oven), 185 C / 365 F (infrared oven)
Order no. (ordering example):

Article number
616T20

=
=

Article number

Width
400

x
x

Length
400

x Thickness
x
10

616T20

Width

400 mm

Length

400 mm

Thickness

10 mm, 12 mm, 15 mm

Color

Natural colors

Order no. (ordering example):

Article number =
616T20
=

Length
2000

x Thickness
x
2

616T20

Width

1,000 mm

Length

2,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm,


8 mm, 10 mm, 12 mm, 15 mm

Color

Natural colors

Thermoplastics

Article number

ThermoLyn is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

117

Thermoplastics and accessories

Technical
information

ThermoLyn Trolene (PE-LD)

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Flexible polyethylene, opaque, processing temperature 125 C / 257 F


for heating plates, convection ovens and infrared ovens

Order number

616T3=1

616T3=2

616T3=
616T3=
616T3=
2000x1000x2 2000x1000x3 40x32x2

Length

1,000 mm

1,000 mm

2,000 mm

2,000 mm

40 mm

Width

500 mm

500 mm

1,000 mm

1,000 mm

32 mm

Thickness

1 mm

2 mm

2 mm

3 mm

2 mm

Color

Natural
colors

Natural
colors

Natural
colors

Natural
colors

Natural
colors

PU Resin Kit
Polytol

ThermoLyn Polyethylene 200 (PE-HD 200)

Water transfer
printing

Hard polyethylene with low shrinkage, processing temperature


180 C / 356 F (heating plate), 165 C / 329 F (convection oven),
165 C / 329 F (infrared oven)
Order no. (ordering example) for 616T95, 616T58, 616T60, 616T61:

Thermoplastics

Article number
616T95

=
=

Thickness
2

Order no. (ordering example) for 616T19:

Article number
616T19

=
=

Thickness
2

Color
0

Article number

616T95

Width

1,000 mm

Length

2,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm,


8 mm, 10 mm, 12 mm

Color

Natural colors

Article number

616T19

Width

1,000 mm

Length

2,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm

Color

Skin colors (0)

Article number

616T58

616T60

616T61

Width

1,000 mm

1,000 mm

1,000 mm

Length

2,000 mm

2,000 mm

2,000 mm

Thickness

3 mm, 4 mm,
5 mm, 6 mm

3 mm, 4 mm,
5 mm, 6 mm

3 mm, 4 mm,
5 mm, 6 mm

Color

Blue

Red

Yellow

ThermoLyn is a registered trademark of Otto Bock.

118

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics and accessories

ThermoLyn RCH 500 (PE-HD 500)


Homogenous thermoplastic with high rigidity, processing temperature
195 C / 383 F (heating plate), 185 C / 365 F (convection oven),
185 C / 365 F (infrared oven), special dimensions / other thicknesses
can be delivered upon request
Order no. (ordering example):

Article number
616T22

=
=

Article number

x Thickness
x
1

Color
N

616T22

Width

910 mm

910 mm

Length

950 mm

1,910 mm

Thickness

1 mm, 2 mm, 3 mm,


4 mm, 5 mm, 6 mm,
8 mm, 10 mm

1 mm , 2 mm, 3 mm,
4 mm, 5 mm, 6 mm,
7 mm, 8 mm, 10 mm

Color

Natural colors (N)

Natural colors (N)

Article number

616T22

Width

910 mm

910 mm

Length

950 mm

1,910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm, 8 mm

1 mm , 2 mm, 3 mm,
4 mm, 5 mm, 7 mm

Color

Skin colors (H)

Skin colors (H)

Article number

616T22

Width

910 mm

Length

1,910 mm

Thickness

3 mm, 4 mm, 5 mm

Color

Graffity (G)

Thermoplastics

1:2

Length
950

ThermoLyn RCH 500 (PE-HD 500)


Homogenous thermoplastic with high rigidity, processing temperature
195C / 383 F (heating plate), 185C / 365 F (convection oven),
185C / 365 F (infrared oven)
Order no. (ordering example):

Article number
616T43

=
=

Length
950

x Thickness
x
2

Article number

616T43

Width

910 mm

910 mm

Length

950 mm

1,910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm

2 mm, 3 mm, 4 mm,


5 mm, 8 mm

Color

Red

Red

Article number

616T44

Width

910 mm

910 mm

Length

950 mm

1,910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm

2 mm, 3 mm, 4 mm,


5 mm, 6 mm, 8 mm,
10 mm

Color

Blue

Blue

ThermoLyn is a registered trademark of Otto Bock.


Otto Bock HealthCare GmbH | Materials | www.ottobock.com

119

Thermoplastics and accessories

Technical
information

ThermoLyn RCH 1000 (PE-HD 1000)

Plaster/forming
techniques

High-strength material with high abrasion resistance, can also be


reshaped cold, working temperature of 215 C / 419 F (heating plate),
195 C / 383 F (convection oven), 195 C / 383 F (infrared oven)
Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
616T16

=
=

Length
950

x Thickness
x
2

Article number

616T16

Width

910 mm

910 mm

Length

950 mm

1,910 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm

2 mm, 3 mm,
5 mm, 6 mm

Color

Skin colors

Skin colors

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Other thicknesses are available upon request.

ThermoLyn is a registered trademark of Otto Bock.

120

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics and accessories

Thermoprepregs PE / PP

For reinforcing orthoses


Glass fiber reinforced thermoplastic profile
For partial reinforcement for the fabrication of ankle-foot orthoses, knee
orthoses, leg orthoses (also as test orthoses), spinal orthoses and wrist
orthoses.
The Thermoprepregs consist of thermoplastic (PE or PP) with unidirectional endless glass fiber threads (see illustration). The glass fiber rovings
are blended into the cover layers of the section and unevenly distributed
along either side. The heat-weldable side contains a higher proportion of
fibers than the opposite side to counteract distortion of the plastic sheet
material. This side can be easily recognized by its 2-mm edge radius and
Otto Bock logo.
In combination with the appropriate thermoplastic sheets, these Thermoprepregs can be incorporated into a custom orthosis in a single fabrication process. They provide partial reinforcement of the orthosis for optimal
fitting. Furthermore, the non-reinforced areas can be shaped as needed,
while also avoiding any distortion of parts.
646A230=GB
647H468

Thermoplastic
heat reservoir

Glass roving

Thermoplastics

top (weldable side)

Lower side
Sectional view of thermoplastic prepreg

Article number

617R11=PE

To be used for

PE=Polyethylene

PP-C=PP Copolymer

617R11=PP*
PP=Polypropylene

Width Height Length

20 3 1,200 mm

20 3 1,200 mm

20 3 1,200 mm

* Can be used together with ThermoLyn Polypropylene Copolymer 616T120.

ThermoLyn is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

121

Thermoplastics and accessories

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

ThermoLyn PETG clear (Copolyester)

Water transfer
printing

The new copolyester from Otto Bock

Thermoplastics

ThermoLyn PETG clear is a fracture-proof


and supertransparent copolyester. Its extremely high impact strength and excellent
vacuum-forming characteristics make this
material an ideal partner for many applications in orthopedic technology.
Function and Effects
616T183 ThermoLyn PETG clear is used
as first layer in definitive sockets, for example
within the scope of a Harmony fitting.
The Harmony System is an active volume
management system for transtibial prostheses. It effectively reduces the air between
socket and liner, a process in which a pump
and a one-way valve create a vacuum. With
every step the system is activated and maintains the required vacuum within a defined
range. For this purpose, an airtight connec-

tion between the socket and the residual limb


of the prosthesis wearer, or the liner, is required.
ThermoLyn PETG clear contributes to this
sealing which, in turn, results in increased adhesion of the socket.
Since the material is flush with the upper socket brim, the friction between the residual limb
of the prosthesis wearer and the socket is
reduced, thus putting less stress on the liner.
Advantages at a glance
Very high impact strength
Excellent vacuum-forming characteristics
Especially in prosthetics:
Greater safety due to outstanding socket
adhesion

ThermoLyn is a registered trademark of Otto Bock.

122

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Thermoplastics and accessories

Infrared oven
Preheat the infrared oven (e.g. 701E20) to 160 C (320 F):
a) for residual limbs up to 21 cm:
Clamp the 3-mm PETG into the 755X84= 260x8 frame, small
(diameter 260)
in combination with 755T4=360 and heat up for 2:45 min.
b) for residual limbs from 21 cm long:
Clamp the 5-mm PETG into the 755T4 =360 vacuum forming insert
(diameter 360) and heat up for 4:10 min

Convection oven
Preheat the convection oven (e.g. 701E7) to 170 C (338 F):
a) for residual limbs up to 21 cm:
Clamp the 3-mm PETG into the 755X84= 260x8 frame, small
(diameter 260)
in combination with 755T4=360 and heat up for 12 min.
b) for residual limbs from 21 cm long:
Clamp the 5-mm PETG into the 755T4 =360 vacuum forming insert
(diameter 360) and heat up for 13 min.

Select as small vacuum sealing disk as possible.


We recommend that you use the following equipment:
755X104=180 Vacuum pipe with sealing disk (diameter 180)
or
755X104=260 Vacuum pipe with sealing disk (diameter 260)

Thermoplastics

Remove the PETG sheet from the oven very quickly and vacuum form it
immediately with high vacuum. If required, shape undercuts with hot air
gun (e.g. 756E9).
Equipment:
755E9 Vacuum pump
641H13 Heat-resistant protective gloves
Order number

616T183=3

616T183=5

Sheet size
(length width)

400 400 mm

400 400 mm

Color

Colorless

Colorless

Thickness

3 mm

5 mm

646S1=13.06GB
646T4=1.0GB

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

123

Thermoplastics and accessories

Technical
information

ThermoLyn clear (Copolyester)


Colorless

Pedilen
foams

Plaster/forming
techniques

The processing temperature for heating plates, convection and infrared


ovens is 165 C / 329 F.
Thanks to the transparency of test sockets made of ThermoLyn clear ,
the patients fit and discoloration of the skin surface on the residual limb
can be monitored more closely. By heating the socket, this thermoplastic
can be reshaped at pressure points, for example.

Silicones

646A230=GB

Lamination
technique

Order no. (ordering example):

Water transfer
printing

PU Resin Kit
Polytol

Article number
616T83

=
=

Sheet size
x
1250 x 1025 x

Thickness
3

Article number

616T83

Sheet size (length width)

1,250 1,025 mm

1,250 1,025 mm

1,250 1,025 mm

Thickness

3 mm

4 mm

6 mm

For producing

Scar compression masks

Trial orthoses

Order no. (ordering example):

Thermoplastics

Article number
616T83

=
=

Thickness
8

Article number

616T83

Sheet size (length width)

400 400 mm

400 400 mm

400 400 mm

400 400 mm

400 400 mm

Thickness

8 mm

10 mm

12 mm

15 mm

20 mm

For producing

Trial
orthoses

Self-supporting test sockets


(for temporary use)
See the technical information on page 24 for recommendations on
cutting work.

ThermoLyn rigid (Polystyrene)


Colorless, for the production of self-supporting test sockets (for temporary use), processing temperature 170 C / 338 F in convection or
infrared oven
Order no. (ordering example):

Article number
616T52

=
=

Thickness
8

Article number

616T52

Sheet size
(length width)

400 400 mm

Thickness

8 mm, 10 mm, 12 mm, 15 mm

ThermoLyn is a registered trademark of Otto Bock.

124

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Thermoplastics and accessories

ThermoLyn Europlex (Polyamide)


Colorless, for producing insoles, thermoformable at 135 C / 275 F in
convection and infrared oven
Order no. (ordering example):

Article number
616T70

=
=

Thickness
2

Article number

616T70

Sheet size
(length width)

2,050 1,200 mm

Thickness

2 mm, 3 mm, 4 mm

ThermoLyn exible (Ionomer)


Colorless, for producing flexible inner sockets for lower limb prostheses,
processing temperature 165 C / 329 F in convection and infrared ovens
Order no. (ordering example):

=
=

Thickness
6.3

Article number

5Z3

616T39

Sheet size
(length width)

400 400 mm

1,200 800 mm

Thickness

4.7 mm, 6.3 mm,


8.5 mm, 11.5 mm

4.7 mm, 6.3 mm,


8.5 mm, 11.5 mm

Thermoplastics

Article number
616T39

ThermoLyn is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

125

Thermoplastics and accessories

Technical
information

ThermoLyn soft (EVA)

Plaster/forming
techniques

For production of flexible inner sockets for upper limb prostheses, high
shrinkage if cooled down too quickly, translucent (color depends on skin
color), processing temperature 160 C / 320 F in convection and infrared
ovens
646A230=GB

Pedilen
foams

Order no. (ordering example):

Lamination
technique

Silicones

Article number
616T69

=
=

Thickness
6

Article number

616T69

Sheet size
(length width)

400 400 mm

Thickness

6 mm, 8 mm, 10 mm, 12 mm

Color

Skin colors

Article number

616T53

Sheet size
(length width)

400 400 mm

Thickness

8 mm, 10 mm, 12 mm, 15 mm

Color

Colorless

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

For production of flexible inner sockets for lower limb prostheses, high
shrinkage if cooled down too quickly, colorless, processing temperature
160 C / 320 F in convection and infrared ovens

ThermoLyn supra soft (EVA)


For production of highly flexible transfemoral soft-walled inner sockets, processing temperature 155 C / 311 F in convection oven and infrared oven
Order number

616T59=10

Sheet size
(length width)

400 400 mm 400 400 mm 400 400 mm

616T59=15

Thickness

10 mm

12 mm

15 mm

Color

Colorless

Colorless

Colorless

ThermoLyn is a registered trademark of Otto Bock.

126

616T59=12

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics and accessories

Plaster Parting Agent


For separating plaster and acrylic
Order number

85F1

Net contents

1l

Residual Limb Sock

Nylon
Order number

99B25

Length

Approx. 50 cm

Order by

Package of 10

Transpad

Order number

83T4

Dimensions

11 m

Thickness

1.5 mm

Thermoplastics

Flexible, transparent material for the manufacture of brackets for orthosis


and mask fixing systems.

Silicone Grease 400, Medium


For the shift sleeve of the drive unit, as well as for all cable plug connections and other places that need to be protected to prevent penetration of
sweat. Can be applied for cast isolation.
Article number

633F11

Net contents

0,100 kg

Packaging

tube

Silicone Parting Agent


CFC-free, compact and solvent-free, for separation, gliding and lubricating, protects rubber, plastic and elastomers from becoming brittle
Article number

519L5

Net contents

0,400 l

Extremely ammable

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

127

Thermoplastics and accessories

Technical
information

Trial Sheeting
Colorless, for the manufacture of transparent trial shoes for diabetic feet

Plaster/forming
techniques

Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
616T6

=
=

Sheet size
400 x 450

x Thickness
x
1.5

Article number

616T7

616T6*

Material properties

Hard

Flexible

Description

Thermoplastically moldable at
175 C / 347 F

Soft and flexible, high rigidity,


thermoplastically moldable at
100 C / 212 F

Sheet size (length width)

600 450 mm

400 450 mm, 600 450 mm

Thickness

1.2 mm, 2.0 mm

1.5 mm

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

* We recommend the Vacupress vacuum-forming device, which you can find in the Planning and Equipment Catalog
646K10=GB under vacuum and pneumatic devices.

128

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics and accessories

ThermoLyn Pedilon (LTT Polyester)


Low-temperature polyester, can be stretched when heated, heat to
60 C / 140 F in water bath.
Thanks to ThermoLyn Pedilons low forming temperature of 60 C /
140 F, it can be molded directly on the patients body. This eliminates the
need for making casts or models, a time-consuming process. This sheet
material is especially suitable for clinical use, where the patient must be
treated immediately.
Order no. (ordering example):

Article number
616T73
Article number

=
=

Perfor./fig. x
NP
x

Sheet size
90 x 60

x
x

Thickness
3.2

616T73

Perforation

None (NP)

Fine (FP)

Medium (MP)

Rough (GP)

Sheet size (L W)
(in cm)

60 43

90 60

60 43

60 43

60 45

60 43

60 45

90 60

Thickness (in mm)

3.2

1.6

2.5

3.2

4.0

None (NP)

Fine (FP)

3.2

Medium (MP)

Rough (GP)

Application example:
Thermoplastics

Hand Orthosis
Material: 616T73=450x600x2 ThermoLyn Pedilon
Place ThermoLyn Pedilon material precut part in the water pan
759P1=220 filled with around 60 C / 140 F warm water. The material
becomes transparent when it reaches its molding temperature. Remove
the cutout with a wooden spatula and allow the water to drip off.

Moisten hand and lower arm well with cold water.


Place the warm ThermoLyn Pedilon over the hand and lower arm.

For the finished product, see the Thermoplastics table on page 6.

ThermoLyn is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

129

Thermopapers

Technical
information

Thermopaper Arles

Pedilen
foams

Plaster/forming
techniques

For coloring sheet materials


Order number

623P17=2

623P17=5

623P17=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

Silicones

Thermopaper Jeans

PU Resin Kit
Polytol

Lamination
technique

For coloring sheet materials


Order number

623P21=2

623P21=5

623P21=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

Water transfer
printing

1:5

Thermopaper Tiger

Thermoplastics

For coloring sheet materials


Order number

623P30=2

623P30=5

623P30=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

Thermopaper Escargot
For coloring sheet materials
Order number

623P31=2

623P31=5

623P31=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

130

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Thermopapers

Thermopaper Penguin
For coloring sheet materials
Order number

623P32=2

623P32=5

623P32=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

Thermopaper Pinky stripes


For coloring sheet materials
Order number

623P33=2

623P33=5

623P33=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

Thermoplastics

processed

Thermopaper Bamboo green


For coloring sheet materials
Order number

623P34=2

623P34=5

623P34=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

Thermopaper Bamboo black


For coloring sheet materials

Abb: Bamboo black

Order number

623P35=2

623P35=5

623P35=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

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131

Thermopapers

Technical
information

Thermopaper Tartan blue

Pedilen
foams

Plaster/forming
techniques

For coloring sheet materials


Order number

623P36=2

623P36=5

623P36=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

Silicones

processed

Lamination
technique

Thermopaper Aqua blue

Water transfer
printing

PU Resin Kit
Polytol

For coloring sheet materials


Order number

623P39=2

623P39=5

623P39=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

Thermoplastics

processed

Thermopaper Aqua red


For coloring sheet materials
Order number

623P40=2

623P40=5

623P40=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

Thermopaper Safary
For coloring sheet materials
Order number

623P43=2

623P43=5

623P43=10

Width

80 cm

80 cm

80 cm

Length

2m

5m

10 m

1:5

processed

132

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Thermoplastics

Thermopapers

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

133

Thermoplastics with antibacterial effectiveness

134

Thermoplastics with antibacterial effectiveness

Thermoplastics with
antibacterial effectiveness
Thermoplastics with antibacterial effectiveness protect the skin and prosthetic socket
from a broad range of different microorganisms. The benefit for the user is that odor
and discoloration caused by microbes are considerably reduced and that the sockets longevity is extended. These additives thus provide for more comfortable wearing characteristics and health of the skin.
The family brand SKINGUARD Technology comprises different silver technologies
such as Sanitized and SilverShield.
The antibacterial and odor reducing properties of our thermoplastics are due to the
use of SilverShield technology. This novel technology has found its way into orthopedic technology through cooperation with North Sea Plastics.
What is SilverShield technology?
Thermopl. with
antibacterial
effectiveness

SilverShield technology is the first antibacterial product range of thermoplastics available to orthopedic technology. SilverShield plastics contain the antibacterial substance silver (argentum).
Thanks to its natural antibacterial properties, silver has been used in various fields for
about 3,000 years: In ancient Greece and Rome as well as in mediaeval times it was
used to disinfect water and store food. At the end of the 19th century, silver proved
successful as an antibacterial substance. Since that time, the efficiency and safety
of the metal have become well established.
Efcient reduction of odor production!
In SilverShield technology, silver is used during the manufacturing process to give
the plastic antibacterial properties. The silver ions bonded to the plastic efficiently fight
a wide spectrum of pathogenic bacteria and guarantee excellent skin tolerance. The
antibacterial properties of the SilverShield plastics are also excellent for reducing
odor buildup. However, it should be emphasized that the SilverShield technology is
not intended for infection prevention.

SilverShield is a registered trademark of North Sea Plastics.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

135

Thermoplastics with antibacterial effectiveness

Technical
information

How does SilverShield technology work?


Shield technology has influenced 99.9 % reduction of Staphylococcus aureus (gram positive)
and Escherichia coli (gram negative) bacteria
strains.3
The physical properties as well as the forming
properties of thermoplastics are not influenced
by antimicrobial silver substance. SilverShield
technology is skin-friendly and environmentally
friendly.

Silicones

Pedilen
foams

Plaster/forming
techniques

The SilverShield plastics release silver ions


at extreme low speed when in contact with
water molecules exerting various antibacterial actions that prevent bacteria growth.
The continuous release of silver ions provides a high and long-lasting effect of antimicrobial plastics. The tests performed by
an independent lab according to the JIS Z
2801 Standard have proven that the Silver-

Lamination
technique

Efciency of SilverShield technology according to the JIS Z 2801 Standard3


Number of viable bacteria
100.000.000

PU Resin Kit
Polytol

10.000.000
1.000.000
100.000

Water transfer
printing

10.000
1.000
100
10
1

Thermoplastics

Initial dose

Thermopl. with
antibacterial
effectiveness

Staphylococcus aureus

Initial dose after


24 h

Natural ThermoLyn
after 24 h

ThermoLyn SilverShield
after 24 h.

Escherichia coli

Pedilin4 SilverShield

Antimicrobial thanks to SilverShield technology


Skin colors and white
Non-perforated
Density of 140 kg/m
Thermoplastically moldable at 130 C / 266 F
For production of soft-walled inner sockets
For production of redression helmets (617S203=10)
Dermatologically tested

Order no. (ordering example):

Article number
617S203

136

=
=

Thickness
3

Article number

617S203

617S206

Sheet size
(length width)

1,050 1,050 mm

1,050 1,050 mm

Thickness

3 mm, 4 mm,
5 mm, 6 mm, 10 mm

3 mm, 4 mm,
5 mm, 6 mm

Color

Skin colors

White

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Thermoplastics with antibacterial effectiveness

ThermoLyn4 EVA/LDPE SilverShield

Antimicrobial thanks to SilverShield technology


Natural colors
Thermoplastically moldable at 150 C / 302 F
Highly flexible material
Very low shrinkage
For production of flexible inner sockets for prostheses
Dermatologically tested

Order number

616T200=9

Sheet size
(length width)

616T200=12

400 400 mm 400 400 mm 400 400 mm

Thickness

9 mm

Color

Natural colors Natural colors Natural colors

12 mm

616T200=16

16 mm

Other sheet thicknesses available upon request.

SilverShield technology - benets at a glance


Strong and long-lasting effect of antimicrobial
plastics through continuous release of silver ions.

Efficient reduction of odor production

Efficiency against a broad spectrum of pathogenic


bacteria such as Staphylococcus aureus (gram
positive) and Escherichia coli (gram negative)
according to the specification of the JIS Z 2801
Standard

Dermatologically tested
(by SGS Institut Fresenius GmbH Deutschland)

Extremely skin-friendly

Thermopl. with
antibacterial
effectiveness

Antimicrobial silver substance exhibits no adverse


effect on physical properties as well as forming
properties of the thermoplastics

The order form for SilverShield can be found on page 283.


646A39=GB
646A263=GB

SilverShield is a registered trademark of


North Sea Plastics.
Russel A.D., Hugo W.B., Antimicrobial Activity and Action
of Silver, Progress in Medicinal Chemistry, 31, 351-370,
Elsevier Science 1994.

Laboratory in Japan, A.C. Barclay, August 2005.

Pedilin and ThermoLyn are registered trademarks


of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

137

Padding materials

138

Padding materials

Padding materials
Today, competent orthopedic technicians or orthopedic shoe technicians can use
a various different padding materials of different shore hardnesses and dampening levels with a significantly wider range of applications.
The padding materials used are usually based on polyethylene (e.g. Pedilin,
Plastazote), copolymers of polyethylene such as EVA (e.g. Evazote) or polyurethane (e.g. PPT).

Padding
materials

Thermoplastic foams made of PE and EVA are the first choice for materials with
direct contact with the body. They can be used in many different areas (e.g. the
use of Pedilin for the manufacture of soft-walled inner sockets in prosthetics construction and for padding in traditional orthoses, as well as the use of Plastazote
for the production of corsets or positioning orthoses.

Pedilin and Pedilen are registered trademarks of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

139

Padding material in sheets, thermoplastically moldable

Technical
information

Pedilin

Plaster/forming
techniques

Thermoplastically moldable for soft-walled inner sockets at 130 C / 266 F


on the heating plate, as well as in the convection oven
Order no. (ordering example):

Silicones

Pedilen
foams

Article number
617S3

Lamination
technique

Skin colors

White

=
=

Color
H

Thickness
2

Article number

617S3

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm,


6 mm, 7 mm, 8 mm, 10 mm

Color

Skin colors (H), White (W)

Pedilin, perforated

PU Resin Kit
Polytol

Thermoplastically moldable at 130 C / 266 F on the heating plate, as


well as in the convection oven
Order no. (ordering example):

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Article number
617S6

Skin colors

=
=

Color
H

Thickness
3

Article number

617S6

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm

Color

Skin colors (H), White (W)

White

Padding
materials

Pedilin Cone for Soft Socket


For years, Pedilin has been successfully employed in the production of
soft sockets.
The material is gentle to skin, retains its shape and is hygienic. These
prefabricated cones have a precise, stable bonded edge. Ready for thermoplastic shaping, our Pedilin cones save you sanding and gluing time.
Article number

6T2=1

6T2=2

6T2=3

Circumference top

390 mm

425 mm

485 mm

Circumference bottom

200 mm

270 mm

300 mm

Height

420 mm

420 mm

420 mm

Thickness

Pedilin is a registered trademark of Otto Bock.

140

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

5 mm

Padding material in sheets, thermoplastically moldable

Plastazote
Thermoplastically moldable at 110 C / 230 F on the heating plate, as
well as in the convection oven
Order no. (ordering example):

Article number
617S7

=
=

Thickness
2

Article number

617S7

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 7 mm, 8 mm,


10 mm, 12 mm, 15 mm, 18 mm, 20 mm, 25 mm

Color

Skin colors

Plastazote, Perforated
Thermoplastically moldable at 110 C / 230 F on the heating plate, as
well as in the convection oven
Order no. (ordering example):

617S8

=
=

Thickness
2

Article number

617S8

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm,


12 mm, 15 mm, 18 mm, 20 mm, 25 mm

Color

Skin colors

Article number

617S21

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm

Color

White

Article number

617S16

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm, 8 mm,


10 mm, 15 mm, 20 mm, 25 mm

Color

Yellow

Article number

617S17

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm, 8 mm,


10 mm, 12 mm, 18 mm, 25 mm

Color

Blue

Article number

617S18

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm,


10 mm, 12 mm, 20 mm, 25 mm

Color

Red

Padding
materials

Article number

Other sheet thicknesses available upon request.


Otto Bock HealthCare GmbH | Materials | www.ottobock.com

141

Padding material in sheets, thermoplastically moldable

Technical
information

Evazote

Plaster/forming
techniques

Thermoplastically moldable at 110 C / 230 F on the heating plate, as


well as in the convection oven
Order no. (ordering example):

Padding
materials

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Article number
617S9

=
=

Thickness
2

Article number

617S9

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm, 8 mm,


10 mm, 12 mm, 20 mm

Color

White

Article number

617S12

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm

Color

Yellow

Article number

617S13

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 7 mm,


8 mm, 10 mm, 15 mm, 17 mm

Color

Blue

Article number

617S14

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm

Color

Red

Other sheet thicknesses available upon request.

Nora Lunasoft SL
For soft-walled inner sockets, density 0.20 g/cm, hardness 40 shore A,
thermoplastically moldable between 120 and 170 C / 248 F and 338 F
on the heating plate as well as in the convection oven, washable, easy on
the skin
Order no. (ordering example):

Article number
617S25

=
=

Color
H

Thickness
4

Article number

617S25

Sheet size
(length width)

890 640 mm

890 640 mm

Thickness

4 mm, 5 mm, 6 mm,


8 mm, 12 mm, 24 mm

14 mm, 20 mm

Color

Skin colors (H)

Black (S)

Nora is a registered trademark of Freudenberg.

142

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Padding material in sheets, thermoplastically moldable

Nora Lunasoft SLW


For soft-walled inner sockets, density 0.20 g/cm, hardness 25 shore A,
thermoplastically moldable between 120 and 170 C / 248 F and 338 F
on the heating plate as well as in the convection oven, washable, easy on
the skin
Order no. (ordering example):

Article number
617S26

=
=

Color
H

Thickness
4

Article number

617S26

Sheet size
(length width)

890 640 mm

Thickness

4 mm, 5 mm, 6 mm, 8 mm, 12 mm

Color

Skin colors (H)

Nora Lunairex
Density 0.12 g/cm3, hardness 25 shore A, thermoplastically moldable
between 120 and 170 C / 248 F and 338 F on the heating plate as
well as in the convection oven, washable, easy on the skin
Order no. (ordering example):

Article number
617S27

=
=

Color
H

Thickness
4

Article number

617S27

Sheet size
(length width)

980 640 mm

Thickness

4 mm, 5 mm, 6 mm, 8 mm, 12 mm

Color

Skin colors (H)

Padding
materials

Nora Lunairex, Perforated


Density 0.12 g/cm3, hardness 25 shore A, thermoplastically moldable
between 120 and 170 C / 248 F and 338 F on the heating plate as
well as in the convection oven, washable, easy on the skin
Order number

617S28=H3

617S28=H6

Sheet size
(length width)

1,200 980 mm

1,200 980 mm

Thickness

3 mm

6 mm

Color

Skin colors

Skin colors

Nora is a registered trademark of Freudenberg.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

143

Padding material in sheets, thermoplastically moldable

Technical
information

Nora Lunairmed

Plaster/forming
techniques

Density 0.07 g/cm3, hardness 18 shore A, thermoplastically moldable


between 110 and 130 C / 230 F and 266 F on the heating plate as
well as in the convection oven, washable, easy on the skin
Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
617S29

=
=

Color
H

Thickness
3

Article number

617S29

Sheet size
(length width)

980 640 mm

Thickness

3 mm, 6 mm, 8 mm, 12 mm, 24 mm

Color

Skin colors (H)

Nora Lunairmed, Perforated

Order number

617S30=H3

617S30=H6

Sheet size
(length width)

1,280 980 mm

1,280 980 mm

Thickness

3 mm

6 mm

Color

Skin colors

Skin colors

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Density 0.07 g/cm, hardness 18 shore A, thermoplastically moldable


between 110 and 130 C / 230 F and 266 F on the heating plate as
well as in the convection oven, washable, easy on the skin

Thermopl. with
antibacterial
effectiveness

Nora Lunalastik

Padding
materials

Density 0.23 g/cm, hardness 25 shore A, thermoplastically moldable


between 110 and 130 C / 230 F and 266 F on the heating plate as
well as in the convection oven, washable, easy on the skin
Order no. (ordering example):

Article number =
617S36
=

Color
H

Thickness
3

Article number

617S36

Sheet size
(length width)

850 610 mm

Thickness

3 mm , 4 mm, 6 mm, 8 mm

Color

Skin colors (H)

Nora is a registered trademark of Freudenberg.

144

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Padding material in sheets, thermoplastically moldable

Dynoform
Soft padding material: Thermally moldable at approx. 110 130 C /
230 266 F. It has a high restoring force, is pressure resistant, vacuum
sealable, non-shrinking, has good mechanical properties, hardness
approx. 33 shore A
It is sweat and saliva resistant and meets all food legislation requirements.
The material is free of AZO and PCP materials.
Order no. (ordering example):

Article number =
617S70
=

Color
B

Thickness
2

Article number

617S70

Sheet size
(length width)

1,100 1,100 mm 1,100 1,100 mm 1,100 1,100 mm 1,100 1,100 mm 1,100 1,100 mm

Color

Brown (B)

Blue (BL)

Skin colors (H)

Red (R)

White (W)

Thickness

2 mm, 3 mm,
4 mm, 5 mm,
7 mm, 10 mm

2 mm, 3 mm,
4 mm, 5 mm

2 mm, 3 mm,
4 mm, 5 mm,
6 mm, 7 mm,
8 mm, 10 mm

2 mm, 3 mm,
4 mm, 5 mm

2 mm, 3 mm,
4 mm, 5 mm,
6 mm, 7 mm,
8 mm, 10 mm,
14 mm, 20 mm

Dynoform
Order no. (ordering example):

=
=

Color
B

Thickness
2

Padding
materials

Article number
617S71

Article number

617S71

Sheet size
(length width)

1,100 1,100 mm 1,100 1,100 mm 1,100 1,100 mm 1,100 1,100 mm 1,100 1,100 mm

Color

Brown, perf. (B)

Red, perf. (R)

Blue, perf. (BL)

Skin colors,
perf. (H)

White, perf. (W)

Thickness

2 mm, 3 mm,
4 mm, 5 mm

2 mm, 3 mm,
5 mm

2 mm, 3 mm,
5 mm

2 mm, 3 mm,
4 mm, 5 mm,
6 mm

2 mm, 3 mm,
4 mm, 5 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

145

Padding material in sheets, thermoplastically moldable

Technical
information

Superform

Plaster/forming
techniques

Soft padding material: Thermally moldable at approx.170 C / 338 F


on the heating plate and in the convection oven, high restoring force,
pressure resistant, mechanically workable and vacuum sealable, hardness approx. 40 45 shore A
Order no. (ordering example):

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Article number
617S130

=
=

Thickness 2
-

Color
6

Article number

617S130

Sheet size
(length width)

1,900 950 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 7 mm,


10 mm

Color

White (6)

Article number

617S131

Sheet size
(length width)

1,900 950 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm,


7 mm, 10 mm, 15 mm

Color

Skin colors (0)

Article number

617S132

Sheet size
(length width)

1,750 1,150 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 7 mm, 10 mm

Color

Blue (5)

Multicolor OD

Padding
materials

Soft padding material: Thermally moldable at approx.100 140 C /


212 284 F on the heating plate and in the convection oven, high
restoring force, pressure resistant, mechanically workable and vacuum
sealable, hardness approx. 40 45 shore A
Order no. (ordering example):

Article number
617S92

146

=
=

Thickness
2

Article number

617S92

Sheet size
(length width)

1,050 900 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm

Color

Multicolor

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Padding material in sheets, thermoplastically moldable

Dino Foam
Padding material, marbled in two colors: Thermally moldable at approx.
100 C / 212 F on the heating plate, as well as in the convection oven,
high restoring force and pressure resistance, washable, hardness
approx. 40 45 Shore A

Black-white

Black-yellow

Black-purple

Black-pink

Order number

617S90=2

617S91=2

617S93=2

617S94=2

Sheet size
(length width)

1,280 890 mm

1,280 890 mm

1,280 890 mm

1,280 890 mm

Thickness

2 mm

2 mm

2 mm

2 mm

Color

Black-white

Black-yellow

Black-purple

Black-pink

Superform, soft
Soft padding material: Thermally moldable at approx. 170 C / 338 F on
the heating plate, as well as in the convection oven, high restoring force,
pressure resistant, mechanically workable and vacuum sealable
Order no. (ordering example):

=
=

Thickness
2

Article number

617S80

617S81

617S82

617S83

Sheet size
(length width)

1,800 900 mm

1,800 900 mm

1,800 900 mm

1,800 900 mm

Thickness

2 mm, 3 mm,
4 mm, 5 mm

2 mm, 3 mm,
4 mm, 5 mm

2 mm, 3 mm,
4 mm, 5 mm

2 mm, 3 mm,
4 mm, 5 mm

Color

Black-white

Black-blue

Black-purple

Pink-white

Shore hardness

A, approx. 30-35

A, approx. 30-35

A, approx. 30-35

A, approx. 30-35

Article number

617S84

617S85

617S86

Sheet size
(length width)

1,800 900 mm

1,800 900 mm

1,800 900 mm

Thickness

3 mm, 4 mm, 5 mm

2 mm, 3 mm, 4 mm, 5 mm

2 mm, 3 mm, 4 mm, 5 mm

Color

Yellow-black

Red-multicolored-purple

Purple-multicolored

Shore hardness

A, approx. 30-35

A, approx. 25-30

A, approx. 25-30

Black-white

Black-blue

Black-purple

Pink-white

Yellow-black

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Redmulticoloredpurple

Padding
materials

Article number
617S80

Purplemulticolored

147

Padding material

Technical
information

PPT, Perforated

Plaster/forming
techniques

Polyurethane flexible foam: Almost 100 % restoring force, pressure and


shock resistant, roughened on one side, cannot be molded
Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number =
617S67
=

Thickness
1.6

Article number

617S67

Sheet size
(length width)

1,370 730 mm

Thickness

1.6 mm, 3.2 mm

Color

Skin colors

Shore hardness

A, approx. 15

PPT

PU Resin Kit
Polytol

Padded material, polyurethane flexible foam: Almost 100 % restoring


force, pressure and shock resistant, roughened on one side, cannot be
molded

Water transfer
printing

Order no. (ordering example):

Padding
materials

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number =
617S68
=

Thickness
1.6

Article number

617S68

Sheet size
(length width)

1,370 730 mm

Thickness

1.6 mm, 3.2 mm, 6.4 mm

Color

Skin colors

Shore hardness

A, approx. 15

Biex Padding Material


EVA padding material with very high restoring force,
hardness approx. 20 shore A

148

Order number

617S102=3

Sheet size
(length width)

600 1,000 mm

Thickness

3 mm

Color

Beige

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Padding material

Dyatec
Dyatec is a new material, consisting of an open-cell polyurethane flexible
foam, with many application possibilities. It is very suitable for the fitting
of diabetics and rheumatics for pressure redistribution with soft beddings
of the foot. Dyatec has retarding restoring force, physiologically safe and
also has excellent processing properties, Dyatec is not moldable. Hardness approx. 10 shore A
Order no. (ordering example):

Article number = Thickness


617S119
=
3.2
Article number

617S119

Sheet size
(length width)

1,370 820 mm

Thickness

3.2 mm, 4.8 mm, 6.4 mm

Color

Salmon

Dyasoft Padding Material


Padding material with flowing properties, idea for bedded fittings. It can
be applied in material combinations, is not moldable, and has a hardness
< 10, shore A
Order number

617S120=4

Sheet size
(length width)

550 800 mm

Thickness

4 mm

Color

Blue

Padding
materials

Cellular Unvulcanized Rubber


Order no. (ordering example):

Article number
619M5

=
=

Thickness
2

Article number

619M5

Sheet size
(length width)

1,000 1,000 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm

Color

Skin colors

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149

Padding material

Technical
information

Rubber Padding

Plaster/forming
techniques

One side with skin and fine material pattern. The other side is split, openpored.
Order no. (ordering example):

Silicones

Pedilen
foams

Article number
619M2

=
=

Thickness
3

Article number

619M2

Sheet size
(length width)

1,000 500 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm

Color

Skin colors

Lamination
technique

Rubber Padding
Both sides with skin and fine material pattern

PU Resin Kit
Polytol

Order no. (ordering example):

Thermoplastics

Water transfer
printing

Article number =
619M3
=

Thickness
3

Article number

619M3

Sheet size
(length width)

1,000 1,000 mm

Thickness

3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm

Color

Gray

Thermopl. with
antibacterial
effectiveness

Rubber Padding
Soft quality, one side with a skin and fine material pattern. The other side
is split, open-pored.

Padding
materials

Order no. (ordering example):

Article number =
619M4
=

150

Thickness
3

Article number

619M4

Sheet size
(length width)

1,000 500 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm, 6 mm, 8 mm, 10 mm

Color

Light gray

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Padding material

Relax Foam
For integration with padding surfaces, in areas particularly exposed to
pressure. The foam has particularly slow restoring power.

Order number

616T92=2000x10 616T92=2000x20 616T93=2000x10 616T93=2000x20

Sheet size
(length width)

1,000
2,000 mm

1,000
2,000 mm

1,000
2,000 mm

1,000
2,000 mm

Thickness

10 mm

20 mm

10 mm

20 mm

Color

Pink

Pink

Gray

Gray

Density

60 kg/m

60 kg/m

65 kg/m

65 kg/m

Bedding Foam, Self-Adhesive


The foam has particularly slow restoring power.
Order number

619M9=10

Sheet size
(length width)

Approx. 610 410 mm


10 mm

Color

Blue

Padding
materials

Thickness

Foam Sheeting
For applying to ground foam surfaces in order to even out small irregularities
Order number

636S1=2

Sheet size
(length width)

2,000 970 mm

Thickness

2 mm

Color

Skin colors

Order by

Package of 10

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

151

Padding material

Technical
information

Moltopren

Pedilen
foams

Plaster/forming
techniques

Clad with white textile fabric


Order number

616G7

Length

Width

Approx. 1,300 mm

Thickness

5 mm

Color

White

Silicones

Please specify the number of meters on the order form.

Order number

623P2

Sheet size
(length width)

1,000 500 mm

Color

Skin colors

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Terry Cloth Padding Fabric, Self-Adhesive

Terry Cloth Padding Fabric

Thermopl. with
antibacterial
effectiveness

Top material is terry, the underside has Velcro-style loops, recommended


for padding of orthoses
646A230=GB
Order no. (ordering example):

Padding
materials

Article number
623P3

=
=

Length
1

Article number

623P3

Length

1 m, 2 m, 5 m, 10 m

Width

Approx. 1,460 mm

Color

Blue

Order number

616T25

Sheet size
(length width)

1,000 500 mm

Padding Material, Self-Adhesive

Thickness

3 mm

Color

White

Moltopren is a registered trademark of Bayer.

152

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Padding material

SpaceTex

Bild 1 aus 646A230=D S.4


und Bild 2 von http://www.
healthcare.ottobock.de/oba/ch/
sites/orth/50s3.html

A new generation of textile


area-measured materials: SpaceTex
3D-spacer fabric, padding material, top material spacer fabric, underside
velour, velcro-compatible, attachable by hook-and-loop closure, handwashable, washable up to 60 C / 140 F, meets eco-tex standard 100.
The comfort of an orthosis is increased with the application of the special
SpaceTex 3D spacer fabric. SpaceTex provides excellent cushioning
as well as heat and humidity transfer away from the body. It is breathable
and has a high restoring force. Because it is easy to remove and replace,
SpaceTex increases patient hygiene. We recommend that you always
use SpaceTex in combination with the Micro Hook Strap 623Z4=50-6.
646A230=GB
Order no. (ordering example):

Article number
623F62

=
=

Length 1
-

Color
7

Article number

623F62

Length

1 m, 2 m, 5 m

Width

Approx. 1,400 mm

Thickness

Approx. 3

Color

Black (7)

Anwendungsbeispiel
aus der Praxis (Orthese)

Padding
materials

Volker Schmidt
kontaktieren

Accessories: Micro Hook Strap, Self-Adhesive


646A230=GB
Order number

623Z4=50-6

Length

Width

50 mm

Color

White

Particularly recommended in combination with SpaceTex.


Please specify the number of meters on the order form.

SpaceTex is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

153

Padding material

Pedilen
foams

Plaster/forming
techniques

Technical
information

Sportolon

Lamination
technique

Silicones

Light gray

Blue

Order number

617S19=3-0

617S19=3-5

Sheet size
(length width)

1,370 800 mm

1,370 800 mm

Thickness

3 mm

3 mm

Color

Light gray

Blue

Order number

617S19=5

617S19=6

Sheet size
(length width)

1,370 800 mm

1,370 800 mm

Thickness

5 mm

6 mm

Color

Light gray

Light gray

Order number

617S20=3-0

617S20=3-5

Sheet size
(length width)

1,370 800 mm

1,370 800 mm

Thickness

3 mm

3 mm

Color

Skin colors

Blue

Water transfer
printing

PU Resin Kit
Polytol

Sportolon, Perforated

Thermoplastics

Skin colors

Blue

Thermopl. with
antibacterial
effectiveness

Neoprene

Padding
materials

Textile coated on both sides


Order number

617S10=4

Length

617S10=6
m

Width

1,200 mm

1,200 mm

Thickness

4 mm

6 mm

Color

White

White

Please specify the number of meters on the order form.

Neoprene, Soft
Surface clad with terry, back with nylon
Order number

617S15=3

Length

Width

1,200 mm

Thickness

3 mm

Color

Black

Please specify the number of meters on the order form.

154

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Padding material

PS Velour
Microfiber synthetic fleece (60% polyamide, 40% polyurethane),
washable, tear-resistant, breathable, water vapor permeable, light-fast,
abrasion-resistant, color-fast against sweat, free of formaldehyde, PCP
and PCP compounds

Blue

Order number

620P15-5

620P15-8

Material size

1,370 1,000 mm

1,370 1,000 mm

Thickness

0.8 mm

0.8 mm

Color

Blue

Brown

Brown

PS Velour with Self-Adhesive Foil


Microfiber synthetic fleece (60 % polyamide, 40 % polyurethane) for orthopedic and shoe technology. Washable, tear-resistant, breathable, water
vapor permeable, light-fast, abrasion-resistant, color-fast against sweat.
Free of formaldehyde, PCP and PCP compounds.

620P16-8

620P17-5

620P17-8

Sheet size

1,370
1,000 mm

1,370
1,000 mm

1,370
1,000 mm

Model

Coated

Perforated,
coated

Perforated,
coated

Color

Brown

Blue

Brown

Padding
materials

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

155

Technogel Padding Materials

Technical
information

Technogel Sheet
With bi-elastic blue Lycra tissue and PE sheeting on one side

Plaster/forming
techniques

Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number =
616S116
=

Sheet size
50 x 50

x Thickness
x
0.3

Article number

616S116

Sheet size
(length width)

50 50 cm

50 100 cm

Thickness

0.3 cm, 0.6 cm,


0.9 cm

0.3 cm, 0.6 cm,


0.9 cm

Shore hardness

A, approx. 2.5

A, approx. 2.5

Technogel Sheet
With PU sheeting on both sides

PU Resin Kit
Polytol

647H318
Order no. (ordering example):

=
=

Sheet size
50 x 50

x Thickness x
0.3
-

Color
5

Padding
materials

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Article number
616S8

Article number

616S8

Sheet size
(length width)

50 50
cm

50 100
cm

50 50
cm

50 100
cm

50 50
cm

50 100
cm

50 50
cm

50 100
cm

Thickness

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

0.3 cm,
0.6 cm,
0.9 cm

Shore hardness A, approx. A, approx. A, approx. A, approx. A, approx. A, approx. A, approx. A, approx.
2.5
2.5
5
5
10
10
15
15
Colors

Blue (5)

Yellow (4)

Skin colors (0)

TechnoGel is a registered trademark of Otto Bock.


Lycra is a registered trademark of DuPont.

156

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Red (2)

Technogel Padding Materials

Technogel Soft Pads, Round, Set


For easing pressure
Order number

616S111=R

Thickness

3 mm

Color

Natural colors

Set contents

2 piece 46 mm, 2 piece 54 mm,


2 piece 62 mm

Technogel Soft Pads, Teardrop Shape, Set


For easing pressure
Order number

616S111=T

Thickness

3 mm

Color

Natural colors

Set contents

2 pieces 72 36 mm, 2 pieces 86 48 mm

Technogel Soft Pads, Oval, Set


For easing pressure

Order number

616S111=O

Thickness

3 mm

Color

Natural colors

Set contents

2 pieces 185 52 mm, 2 pieces 215 66 mm

Padding
materials

647H229

Technogel Socket Kit


For easing pressure
647H378
Order number

616S124=1

Set contents

1 Soft Pad, teardrop shape,


86 48 mm, self-adhesive, skin colors
1 Soft Pad, Y shape,
260 mm long, self-adhesive, skin colors
1 Soft Pad, round,
54 mm long, self-adhesive, skin colors
623S34=15-HF socket decor, skin colors
1 dummy set, white

TechnoGel is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

157

Cork plates and block felt

Order number

620P1=30

620P1=50

Sheet size
(length width)

Approx. 1,000 500


mm

Approx. 1,000 500


mm

Thickness

30 mm

50 mm

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Pressed Cork

Lamination
technique

Flexible Cork
Order no. (ordering example):

=
=

Thickness
2

Article number

620P2

Sheet size
(length width)

Approx. 915 610 mm

Thickness

2 mm, 3 mm, 4 mm, 5 mm,


6 mm, 8 mm, 10 mm

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Article number
620P2

Microcork
Thermoplastically moldable at 130 C / 266 F

Padding
materials

Order no. (ordering example):

Article number
620P4

158

=
=

Thickness
2.5

Article number

620P4

Sheet size
(length width)

Approx. 1,100 850 mm

Thickness

2.5 mm, 4.0 mm, 6.0 mm, 8.0 mm,


10.0 mm, 12.0 mm, 25.0 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Cork plates and block felt

Rubber Cork
Order no. (ordering example):

Article number
620P3

=
=

Thickness
2

Article number

620P3

Sheet size
(length width)

Approx. 1,000 500 mm

Thickness

2 mm, 3 mm, 4 mm,


5 mm, 6 mm, 8 mm

Block Felt

Merino wool
622B1=38

622B1=50

Thickness

38 mm

50 mm

Sheet size
(length width)

Approx. 590 390


mm

Approx. 590 390


mm

Weight

5.4 kg

7.0 kg

Padding
materials

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

159

Leather for Orthopedic and Shoe Technology

Technical
information

Chrome Kid Leather

Plaster/forming
techniques

Fine, soft leather for lining


621J2

Silicones

Pedilen
foams

Order number

Lamination
technique

Blank Calf Leather

PU Resin Kit
Polytol

Natural or colored, ooze leather from the lighter weight class. It is


moderately greased and sometimes waxed. It provides a good grip,
is tear resistant, supple, waterproof and breathable.
Order number

621R1=1-1.5

621R1=1.5-2.0 621R1=2.3-2.5

Thickness

1 1.5 mm

1.5 2.0 mm

Thermoplastics

Water transfer
printing

Model

2.0 2.3 mm

Side

Thermopl. with
antibacterial
effectiveness

Chrome-Tanned Calf Leather

Padding
materials

Tear-resistant, tough, long-lasting resistance to bending and abrasion,


gray-white in color, for roller straps, straps and buckle straps.

160

Order number

621R3=2.5-3

Thickness

2.5 3.0 mm

Model

Side

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Leather for orthopedic and shoe technology

Orthopedic Chrome-Tanned Leather


For straps and buckle straps
Order number

621R4=1.5-2

Thickness

1.5 2.0 mm

Model

Side

Plain Chamois Sheep Leather


Soft, supple liner leather. Extremely flexible, sheep leather with grain =
grain chamois leather, sheep leather without grain = intermediary for
lining, with grain: Sockets, without grain: Splints/clamp
Order number

621S4

When ordering, please specify the desired version.

Milled Leather
Calf leather, vegetable-tanned, for sockets, sheaths, prosthetics and
orthoses
Order no. (ordering example):

Thickness
1.8-2.0

Article number

621W2

Thickness

1.8 2.0 mm, 2.0 2.75 mm,


3.0 3.5 mm, 3.5 4.0 mm

Model

Side

Padding
materials

Article number =
621W2
=

Other types of leather are available upon request.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

161

Fabrics

Technical
information

Cotton Stockinette
Raw white

Plaster/forming
techniques

Order no. (ordering example):

=
=

Width
4

Silicones

Pedilen
foams

Article number
623T1

Article number

623T1

Width

4 cm

Length per roll

32 m

8 cm

10 cm

12 cm

15 cm

20 cm

25 cm

30 cm

40 cm

23.8 m

17.2 m

27.7 m

25.6 m

19.2 m

14.9 m

12.5 m

10 m

7.7 m

0.500 kg

1 kg

Lamination
technique

Weight per roll

6 cm

PU Resin Kit
Polytol

Heat Protective Stockinette

Order number

623T16=15

623T16=20

Width

15 cm

20 cm

Length per roll

6.7 m

4.6 m

Weight per roll

0.5 kg

0.5 kg

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

For interim technique, white

Felt cloth

Padding
materials

White

162

Order number

622P4=2

Width

1,800 mm

Thickness

2 mm

Weight per meter

0.6 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Fabrics

Velvetone

Pure cotton
Beige, moleskin tissue, one side roughened.
Order number

623M8

Width

1,500 mm

Length per roll

Please specify the number of meters on the order form.

Helanca Double-Stretch Synthetic Leather


Order no. (ordering example):

Article number
621X2

=
=

Length
1

Article number

621X2

621X3

Color

White

Beige

Width

1,370 mm

1,370 mm

Length

1 m, 2 m, 5 m

1 m, 2 m, 5 m

Cover Fabric Teddy

Order number

623M7

Material size

1,350 x 1,000 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Padding
materials

Self-adhesive

163

Adhesives and accessories

164

Adhesives and accessories

Adhesives and accessories


The range of adhesives for use in orthopedic technology has become so varied
that it has become quite difficult for technicians to make the right choice of adhesives for their working methods and application.
Take advantage of our experience and expertise in the use of adhesives. Of
course, all formulas are constantly checked and brought up to date with the latest developments. Modern adhesives bring a significant increase in quality, especially in terms of adhesive bonding. Different properties can be achieved depending on the composition of the raw materials. In order to glue together the widest
possible range of materials, Otto Bock offers a wide selection of adhesives for
all kinds of applications.
Please follow the instructions for processing and storing the adhesives found on
the containers of Otto Bock products. Safety data sheets are available which list
materials that require labels according to the Ordinance on Hazardous Substances. These EU safety data sheets (SDS) or Material Safety Data Sheets (MSDS)
contain important safety instructions for handling hazardous substances. Upon request, we can provide you with these data sheets in compiled form on CD-ROM
(article no. 646C16). The most recent occupational safety and environmental protection factors have been taken into consideration.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Adhesives

For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page
264.

165

Adhesive putty

Technical
information

Orthocryl Putty

Plaster/forming
techniques

For applying to splints in wood and plastic sockets


Order number

636K7=1

Net weight

1 kg

Pedilen
foams

636K7 Orthocryl Putty

617P14 Hardener
Paste
3

100

Silicones

Irritant

Akemi Fast Curing Putty

Order number

636K9=1

636K9=2

636K9=6

Net weight

1 kg

2 kg

6 kg

PU Resin Kit
Polytol

Lamination
technique

For applying to splints in wood and plastic sockets

Water transfer
printing

636K9 Akemi Fast


Curing Putty
100

617P14 Hardener
Paste
3

Harmful to health

Thermoplastics

Otto Bock Lightweight Putty

Thermopl. with
antibacterial
effectiveness

For applying to different materials. Particularly well-suited to narrowing of


wood and plastic residual limb socket beddings

Adhesives

Advantages: Low weight, quick hardening, good adhesive power, easy to


grind, can be colored with resin color pastes
Order number

636K17=0.960

636K17=1.940

Net weight

0.960 kg

1.940 kg

636K17 Lightweight
Putty
100

Adhesives

Harmful to health

Orthocryl is a registered trademark of Otto Bock.

166

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617P14 Hardener Paste


3

Adhesive putty

Hardener Paste
For 636K7, 636K9 and 636K17
Order number

617P14=0.028

617P14=0.150

617P14=0.500

Net weight

0.028 kg

0.150 kg

0.500 kg

Putty
100

617P14 Hardener Paste


3

Oxidizing

Irritant

Plastic Wood
Order number

636K3

Net weight

0.890 kg

Highly inammable

Adhesives

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

167

Varnishes and thinners

Technical
information

Special Varnish, Colorless

Order number

635L2=2.225

635L2=11.150

Net contents

2.225 kg

11.150 kg

Silicones

Pedilen
foams

Plaster/forming
techniques

Cellulose base, socket interior and exterior varnish

Highly inammable

Lamination
technique

Irritant

Thinner for 635L2 Special Varnish

Order number

634A31=0.800

634A31=4.000

Net contents

0.800 kg

4.000 kg

Water transfer
printing

PU Resin Kit
Polytol

Cellulose base, socket interior and exterior varnish

Thermoplastics

Highly inammable

Thermopl. with
antibacterial
effectiveness

Harmful to health

Environmentally hazardous

Adhesives

Thinner and Solvent


For 635L8 Socket Interior Varnish and 635L12 Orthocryl Varnish, among
others

Adhesives

Order no. (ordering example):

Article number
634A1

=
=

Net contents
0.950

Article number

634A1

Net contents

0.950 kg, 5.000 kg, 10.000 kg, 25.000 kg

642K13 filling set for 25 kg container

Highly inammable

Irritant

Orthocryl is a registered trademark of Otto Bock.

168

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Varnishes and thinners

Socket Interior Varnish, Colorless


Acrylic-based, well-suited to sensitive skin
Order number

635L8

Net contents

0.980 kg

Highly inammable

Harmful to health

Orthocryl Varnish, Colorless


For insulating damp plaster models and lacquering sanded laminate
surfaces.

Highly inammable

Order number

635L12

Net contents

0.950 kg

Irritant

Orthocryl Varnish, Colorless


To achieve a glossy surface on sanded laminate, CFC-free spray can
635L14

Net contents

0.400 l

Adhesives

Order number

Highly inammable

Harmful to health

Spray Varnish, Skin Colors


CFC-free spray can

Highly inammable

Order number

635L13

Net contents

0.400 l

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

169

Varnishes and thinners

Technical
information

Spray Varnish, Dark Brown

Order number

635L16

Net contents

0.400 l

Pedilen
foams

Plaster/forming
techniques

CFC-free spray can

Silicones

Highly inammable

Dipping Varnish

PU Resin Kit
Polytol

Lamination
technique

For coloring Pedilan molded parts, e.g. feet


Order number

635L15=B0.850

635L15=S0.850

Net contents

0.850 kg

0.850 kg

Color

Brown

Black

Water transfer
printing

For dip varnishing, we recommend using the paint container


754W11 for approximately 6 liters contents.

Highly inammable

Harmful to health

Thermoplastics

Acetone
Chemically pure

Thermopl. with
antibacterial
effectiveness

Order no. (ordering example):

Adhesives

Article number
634A3

Adhesives

Highly inammable

=
=

Net contents
0.700

Article number

634A3

Net contents

0.700 kg, 4.200 kg, 8.400 kg, 20.000 kg

Irritant

Isopropyl alcohol
For cleaning sensitive plastics such as PVC, PS, ABS, Acrylic, PC

Highly inammable

Order number

634A58

Net contents

1l

Irritant

Pedilan is a registered trademark of Otto Bock.

170

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Varnishes and thinners

Parchment Cold Glue


For gluing wood, felt and lamination, ready for use
Order number

636W9=0.800

Net contents

0.800 kg

Otto Bock Universal Adhesive


High quality adhesive applied in contact adhesive processes, water
and sweat resistant, for non-flexible bondings, specifically developed for
orthopedics and shoe technology
Order number

636W1=0.865

636W1=4.540

636W1=9.115

Net contents

0.865 kg

4.540 kg

9.115 kg

Highly inammable

Irritant

Thinner and Solvent


Including for 636W1 Universal Adhesive
Order no. (ordering example):

Article number
634A1

=
=

Net contents
0.950

Article number

634A1

Net contents

0.950 kg, 5.000 kg, 10.000 kg, 25.000 kg

Adhesives

642K13 filling set for 25 kg container


Highly inammable

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

171

Glues and adhesives

Technical
information

Otto Bock Contact Adhesive

For flexible bonds

Plaster/forming
techniques

Universally applicable contact adhesive with good age resistance. Can be


used to glue rubber profile, wooden materials, layered pressed material
plates, veneer and plastic edges, rubber, leather, felt, fabric, cork, flexible
foam, hard PVC, metal, ceramic and many other materials to themselves
and each other. Not suitable for materials such as Styrofoam and soft
PVC. Temperature resistant up to around 100 C. / 212 F.

Pedilen
foams

Order number

Silicones

Highly inammable

Environmentally
hazardous

636N9=0.660

636N9=4.500

Net contents

0.660 kg

4.500 kg

Color

Yellowish

Yellowish

Note on processing and storage properties

Harmful to health

Lamination
technique

Stir before use! The surfaces/parts to be glued must be dry and free
of dust, oil and fat. For rubber, thermosetting plastics and similar
materials, we recommend roughening the surfaces. Apply Otto Bock
contact adhesive to both sides to be stuck together. After a drying time
of 5 20 minutes (depending on the thickness of the application and the
temperature), press the parts together briefly and firmly.

Water transfer
printing

PU Resin Kit
Polytol

Otto Bock contact adhesive must not be stored below +15 C / +59 F
and over +25 C / +77 F. The containers must be protected from direct
sunlight and heat. When kept in a cool, dry place, the unopened original
containers can be stored for at least 1 year.

Thinner

Order number

634A6

Net contents

0.800 kg

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

For 636N9 contact adhesive

Highly inammable

Environmentally
hazardous

Adhesives

Harmful to health

172

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Glues and adhesives

Special Adhesive for Bandages


Solvent-free contact adhesive for Orthopedic and Shoe Technology
EVA, cork, PUR, leather, rubber, PE, PP, textiles, felt, Styrofoam and
wood can be glued to themselves and to each other. Useable with restrictions for bonding flexible PVC and soles.
646A230=GB
Order number

636N10=0.500

Net contents

0.500 kg

Note on processing
Lightly grind or roughen the materials; the surface must be free of
grease and parting agents. Depending on the material combination and
on the application procedure the dry-off time is 30 to 60 minutes. The
adhesive film must have become transparent. The drying process can
be accelerated by applying heat. The bonded components can be put
under load very soon after bonding. Can be diluted with water.

Synthetic Adhesive
For bonding foam and flexible plastics

Highly inammable

Order number

636W17

Net contents

0.680 kg

Irritant

Thinner

Highly inammable

Order number

634A20

Net contents

0.800 kg

Adhesives

For 636W17 synthetic adhesive

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

173

Glues and adhesives

Technical
information

PU (Polyurethane) Adhesive

Order number

636W25=0.600

Net contents

0.600 kg

Pedilen
foams

Plaster/forming
techniques

For highly resilient and flexible bonding, heat-resistant to 80 C / 176 F


(with use of 5 % Cross-Linking Agent 636W26 heat resistant to 120 C /
248 F)

Silicones

Highly inammable

Irritant

Lamination
technique

Cross-Linking Agent

PU Resin Kit
Polytol

For 636W25 PU adhesive


Order number

636W26=0.050

Net contents

0.050 kg

Water transfer
printing

636W25 PU adhesive
100

Highly inammable

Thermoplastics

Harmful to health

Thinner

Order number

634A23=0.800

Net contents

0.800 kg

Adhesives

Adhesives

Thermopl. with
antibacterial
effectiveness

For 636W25 PU adhesive

Highly inammable

Irritant

Special Adhesive
For OrthoGel liner

Highly inammable

174

Order number

635C5

Net contents

50 g

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

636W26 Cross-Linking Agent


Approx. 6

Glues and adhesives

PUR Foam Adhesive


Transparent, highly elastic and sprayable

Highly inammable

Order number

636W58

Net contents

0.650 kg

Irritant

Thinner
For 636W45 Contact Adhesive

Highly inammable

Order number

634A59

Net contents

1l

Irritant

Environmentally
hazardous

Contact Adhesive

Highly inammable

Order number

636W45

Net contents

0.650 kg

Adhesives

Transparent, for flexible bondings, heat resistant to +120 C / +248 F

Irritant

Environmentally
hazardous

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

175

Glues and adhesives

Technical
information

Neoprene Adhesive

Order number

636W65=0.800

636W65=3.800

Net contents

0.800 kg

3.800 kg

Silicones

Pedilen
foams

Plaster/forming
techniques

For bonding of neoprene and many different textiles

Highly inammable

Irritant

Lamination
technique

Thinner

Order number

634A67=0.700

634A67=1.750

Net contents

0.700 kg

1.750 kg

Order number

636W22

Net contents

35 cm3

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

For 636W65, for thinning of neoprene adhesive and for cleaning tools

Highly inammable

Thermopl. with
antibacterial
effectiveness

Harmful to health

Adhesives

Adhesives

UHU, hard

Highly inammable

176

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Glues and adhesives

Rubber Adhesive
Order number

636W34

Net contents

60 g

Highly inammable

Harmful to health

Environmentally
hazardous

UHU-Plus Endfest 300 Adhesive


Two-component adhesive for strong bonds
Order number

636W23

Net contents

8.5 g binder and 6.5 g hardener

Irritant

CP Contact Adhesive
Toluol-free polychloroprene adhesive for flexible bondings
Leather, rubber, TR, PUR, EVA, metal, foams, industrial crepe, PP, PE,
Technogel etc. can be glued to themselves and to each other. Not
suitable for soft PVC.

Order number

636W71=4

636W71=10

Net contents

4 kg

10 kg

Adhesives

646A230=GB

Processing instructions
Lightly grind or roughen the materials; the surface must be free of
grease and parting agents. Apply a thick layer of adhesive to the
materials to allow the formation of a good bonding film. The drying
process can be accelerated by applying heat. Depending on the material combination the dry-off time is 10 to 60 minutes. After joining and
pressing together the components, let them rest for a few hours. Can
be thinned with 634A71 Universal Thinner; do not use acetone!

Highly inammable

Irritant

Environmentally hazardous

CP: Specially matched for exible bondings as used in orthopedic technology.

TechnoGel is a registered trademark of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

177

Glues and adhesives

Technical
information

CR Contact Adhesive
Toluol-free polychloroprene adhesive

Plaster/forming
techniques

Leather, rubber, TR, PUR, EVA, industrial crepe, Poro, foams etc. can be
glued to themselves and to each other. Not suitable for soft PVC.

Pedilen
foams

646A230=GB
Order number

636W72=4

636W72=10

Net contents

4 kg

10 kg

Silicones

Processing instructions
Similar to CP Contact Adhesive, with one exception: thin foams should
be wiped with 634A71 Universal Thinner.
Depending on the material combination the dry-off time is 5 to 40
minutes.

Highly inammable

Lamination
technique

Irritant

Environmentally hazardous

PU Resin Kit
Polytol

CR: Specially matched for bondings as used in orthopedic technology and for industrial application.

Water transfer
printing

Thinner

Order number

634A71=0.8

634A71=4

Net contents

0.800 kg

4 kg

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Universal thinner for CP/CR Contact Adhesives

Highly inammable

Adhesives

Irritant

Environmentally hazardous

Orthocryl Sealing Resin Compact Adhesive


Compact Adhesive
Order number

636K18

Net contents

1 kg

Highly inammable

Irritant

Orthocryl is a registered trademark of Otto Bock.

178

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Glues and adhesives

Hardener Paste
For 636K18 sealing resin compact adhesive
Order number

617P14=0.028

617P14=0.150

617P14=0.500

Net contents

0.028 kg

0.150 kg

0.500 kg

636K18 sealing resin


compact adhesive
100

617P14 Hardener Paste


:
23

Oxidizing

Irritant

Two-Component High-Performance Adhesive


For metals, hard materials and plastics
Order number

636M2

Net content
component A

70 g

Net content
component B

60 g

Irritant

Environmentally hazardous

Otto Bock Special Adhesive


For bonding metal with metal, wood with wood, e.g. for unilateral system
joint bar
636W18

Net contents

0.100 kg

Adhesives

Order number

Irritant

Environmentally hazardous

Hardener
For 636W18 special adhesive

Irritant

Order number

636W19

Net contents

0.100 kg

636W18 special
adhesive
100

646W19 hardener
:

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

70

179

Glues and adhesives

Order number

636K11

Net contents

20 g

Pedilen
foams

Plaster/forming
techniques

Technical
information

Cyamet Rapid Adhesive (Superglue)

Silicones

Irritant

Loctite 241

Order number

636K13

Net contents

50 ml

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

For thread lock, medium rm, up to thread M12

Thermoplastics

Harmful to health

Thermopl. with
antibacterial
effectiveness

Loctite 601

Order number

636K14

Net contents

50 ml

Adhesives

Adhesives

For thread lock, extremely rm, up to thread M12

Irritant

Loctite is a registered trademark of Loctite.

180

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Glues and adhesives

Loctite 245
For thread lock, medium rm, up to thread M80
Order number

636K12

Net contents

50 ml

Harmful to health

Loctite 242
For thread locking of the electric hand, up to thread M36
Order number

636W46

Net contents

10 ml

Irritant

Loctite 243
For thread lock of the electric hand, also hardens on brass, up to thread
M36
636W60

Net contents

50 ml

Adhesives

Order number

Loctite is a registered trademark of Loctite.

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181

SuperSkin and accessories

182

SuperSkin and accessories

SuperSkin and accessories


With SuperSkin, Otto Bock is providing a special coating technology that provides an attractive appearance for foam covers used on PUR or PE-based resin
laminates. The ready-molded PUR foam covers can be given their own individual colors using this technology, with 18 skin colors to match the individuals own
desired skin tone. The coating material is stretchable, extremely tear-resistant,
UV-resistant and is ideally applied using the Coating Kit 746B20. The SuperSkin
coating protects the underlying materials against contamination and moisture. It
is cleaned easily with a damp piece of cloth and soap. SuperSkin provides cosmetically attractive results.
Otto Bock also offers the SuperSkin coating technology as a service. The following section provides more information on the ordering process.
Please follow the instructions for processing and storing SuperSkin and its accessories found on the containers of Otto Bock products. Safety data sheets are
available which list materials that require labels according to the Ordinance on
Hazardous Substances. These EU safety data sheets (SDS) or Material Safety
Data Sheets (MSDS) contain important safety instructions for handling hazardous
substances. Upon request, we can provide you with these data sheets in compiled
form on CD-ROM (article no. 646C16). The most recent occupational safety and
environmental protection factors have been taken into consideration.

SuperSkin

For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page
264.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

183

Materials for aesthetic improvement

Technical
information

Coating technology for PUR products

Plaster/forming
techniques

The materials of the Otto Bock SuperSkin product family listed


below have been designed for coating foam materials. They
are supplied in containers in a variety of sizes and pigmented
shades, partially premixed to the proper consistency for
spray-coating. By mixing different basic colors, 18 individual

color shades or any number of nuances can be prepared


in order to comply with the respective skin tone (see mixing
tables in the processing instructions 646T7=4.8GB). The
646M13 Color Sample will make it easier for you to select
the desired color shade together with your patient.

Pedilen
foams

Otto Bock SuperSkin


Sprayable PUR plastic for coating of PUR flexible foam covers, Otto Bock prosthetic
feet and perlon connectors (99B15).

Silicones

Order no. (ordering example):

Color
14

PU Resin Kit
Polytol

Lamination
technique

Article number = Net contents


635C1
=
0.5

Water transfer
printing

Highly inammable

Net contents

Irritant

0.225 kg (0.25)
Skin colors (1)

SuperSkin

Adhesives

Color

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Brown (14)

0.25 14

0.450 kg (0.5)

0.900 kg (1)

2.300 kg (2.5)

4.700 kg (5)

11

2.5 1

51

0.5 14

1 14

2.5 14

Dark brown (18)

1 18

2.5 18

Clean white (9010)

1 9010

2.5 9010

Light yellow (1026)

2.5 1026

Purple-red (3004)

2.5 3004

Trafc red (3020)

2.5 3020

Signal violet (4008)

2.5 4008

Gentian blue (5010)

2.5 5010

Pastel turquoise (6034)

2.5 6034

Light gray (7035)

2.5 7035

2.5 9011

Black (9011)

Gold (1050)

1 1050

SuperSkin

Recommended target values:


Transtibial foam cover 150 g
Transfemoral foam cover 300 g

Color Swatch
You can achieve the color results contained in the color sample kits 646M13 and
646M18=D using different mixing ratios from the SuperSkin color table above. For
details on the mixture ratios, see the processing instructions 646T7=4.8GB.
646T7=4.8GB

184

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Materials for aesthetic improvement

Coating technology for PE/EVA products, etc.


For PE foam covers, Pedilin, Plastazote, Evazote, laminate, wood, metals and Pedilan light feet, etc.
(except PUR products).

Finish Concentrate

Always prime beforehand


Thin with Finish Thinner 635C2B (mixing ratio of 2:1). Sprayable PUR
plastic (with greater surface tension than SuperSkin) for the coating of PE
foam covers, Pedilin, Plastazote, Evazote etc. (except PUR products).
Order no. (ordering example):

Article number
635C2A

=
=

Net contents 1
-

Color
14
Net contents

0.600 kg (1)

Irritant

Color

Highly inammable

1.535 kg
(2.5)

3.135 kg (5)

Skin colors (1)

11

2.5 1

51

Brown (14)

1 14

2.5 14

Dark brown (18)

1 18

2.5 18

Recommended target values:


Transtibial foam cover 150 g
(incl. Finish Thinner)
Transfemoral foam cover 300 g
(incl. Finish Thinner)
Color swatch 646M13 / mixing ratio see 646T7=4.8GB

Finish Thinner

Always prime beforehand


For thinning of finish concentrate 635C2A (mixing ratio: 2:1).
646T7=4.8GB
Order no. (ordering example):

Article number
635C2B

=
=

Net contents
1
Net contents
0.770 kg (1)

1.570 kg (2.5)

0.5

2.5

SuperSkin

0.300 kg (0.5)

Pedilin and Pedilan are registered trademarks of Otto Bock.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

185

Materials for aesthetic improvement

Technical
information

Primer for Finish Concentrate

Pedilen
foams

Plaster/forming
techniques

Before using the 635C2A/635C2B finish, spray a thin layer of the primer
onto the products to be processed. To be used prior to applying Otto
Bock SuperSkin to laminate, Pedilin and Pedilan light feet as well as
before applying finish to EVA foams, PE foam covers, laminate, Pedilin,
Plastazote and Pedilan light feet. The 636N9= Contact Adhesive can
be used as additional primer for EVA foams, especially for concave areas
(undercuts), in order to prevent bridging of the lacquer.
Order no. (ordering example):

Silicones

Article number
635C3
Highly inammable

=
=

Net contents
0.5

Irritant

PU Resin Kit
Polytol

Lamination
technique

Color

Net contents
0.450 kg (0.5)

0.900 kg (1)

0.5

White

PUR Foam Adhesive, Highly Elastic, Sprayable

Water transfer
printing

PUR foam adhesive 636W58 is used for bonding PUR foams, PUR-PE
bonds and other materials (e.g. connection caps for prosthetic feet). It is
sprayable and highly elastic.

Thermopl. with
antibacterial
effectiveness

Thermoplastics

647H177
Order number

636W58

Net contents

0.650 kg

Adhesives

Highly inammable

Irritant

SuperSkin

Cleaning Agent

SuperSkin

For cleaning the high-performance spray gun and other foam finishing
tools as well as before spray-coating for cleaning Pedilan light feet.
Also for slightly etching the surface of Otto Bock feet with toes.
646T7=4.8GB
Order no. (ordering example):

Article number
634A80

=
=

Net contents
1
Net contents

Highly inammable

Irritant

186

0.750 kg (1)

1.900 kg (2.5)

2.5

Do not use as thinner.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Materials for aesthetic improvement

Accessories

Order separately as necessary!

746B20 Coating kit incl. spray gun


646M13 Foam cover color swatch
758Z60=1 Spray booth without fan
758Z60=2 Spray booth with fan
For information on these accessories, see our
Planning and Equipment catalog 646K10=GB.

Customized coatings from Otto Bock Customer Service

SuperSkin

You can also contact Otto Bock Customer Service to have your PUR or PE/EVA products improved cosmetically.
For orders please contact us on the following address:
Phone: +49(0)5527 848-1236 or +49(0)5527 848-1815 or send a fax to: +49(0)5527 848-1570.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

187

Metal parts, small parts and accessory parts

188

Metal parts, small parts and accessory parts

Metal parts, small parts and


accessory parts
This chapter contains a broad selection of metal, small and accessory parts that
are needed for the manufacture of prosthetics and orthoses (splints). Traditional, proven materials such as steel, light metal, aluminum alloys and plastics are
used here. Auxiliary materials include materials that are used up during processing of the main materials, such as grinding and lubricating agents.
Currently, well-founded knowledge of material properties is vital for modern technical orthopedics. This makes it easier to recognize the possibilities and limits of
materials for the benefit of the patient.
Please follow the instructions on processing and storing the metal processing materials found on the Otto Bock products. Safety data sheets are available which
list materials that require labels according to the Ordinance on Hazardous Substances. These EU safety data sheets (SDS) or Material Safety Data Sheets
(MSDS) contain important safety instructions for handling hazardous substances. Upon request, we can provide you with these data sheets in compiled form
on CD-ROM (article no. 646C16). The most recent occupational safety and environmental protection factors have been taken into consideration.

Metal parts,
small parts

For a list of appropriate protective equipment for products with (risk and safety phrases) hazardous substance symbols, see Protective Equipment on page
264.

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189

Metal parts, small parts and accessory parts

Technical
information

DUR Aluminum Sheet Metal

Plaster/forming
techniques

Suitable for manufacture of clamps and inserts,


firmness approx. 400 N/mm
Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
605T1

=
=

Thickness
1.25

Article number

605T1

Sheet size
(length width)

1,000 500 mm

Thickness

1.25 mm, 1.50 mm, 1.75 mm,


2.00 mm, 2.25 mm, 2.50 mm,
3.00 mm, 4.00 mm, 5.00 mm

Brass Sheet (Durana)

Order number

608T1=1.5

608T1=2.0

Sheet size
(length width)

1,000 600 mm

1,000 600 mm

Thickness

1.50 mm

2.00 mm

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Suitable for manufacture of clamps and inserts, MS 63 hard,


firmness approx. 440 N/mm

Thermopl. with
antibacterial
effectiveness

Steel Sheet

Stainless steel
Suitable for manufacture of clamps and inserts, (V2A), firmness approx.
900-1100 N/mm, cold rolled, plain surface

Adhesives

Order no. (ordering example):

=
=

Length - Thickness
2000 1.25

Article number

651T1

Length

2,000 mm

1,000 mm

Width

1,000 mm

1,000 mm

Thickness

1.25 mm, 1.50 mm,


2.00 mm,
2.50 mm

1.00 mm, 1.25 mm,


2.00 mm, 2.50 mm

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Article number
651T1

190

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Metal parts, small parts and accessory parts

Black Steel Sheet


Order no. (ordering example):

Article number
603T1

=
=

Length
2

Width
1

Thickness
1

Order number

603T1=2x1x1

603T1=2x1x1.5

603T1=2x1x2

603T1=2x1x5

Sheet size
(length width)

2.000 1.000 mm

2.000 1.000 mm

2.000 1.000 mm

2.000 1.000 mm

Thickness

1 mm

1,5 mm

2 mm

5 mm

Light Metal Prole Bar

Aluminum
Suitable for manufacture of system splints with rounded edges,
firmness approx. 400 N/mm
Order number

605P8=16

605P8=20

Length

2,000 mm

2,000 mm

Width

16 mm

20 mm

Thickness

5 mm

5 mm

Unilateral System Splints

Light metal
Suitable for manufacture of unilateral joint system
Order number

17LS1=1

17LS1=2

17LS1=3

Length

1,000 mm

1,000 mm

1,000 mm

Width

8 mm

7 mm

6 mm

Thickness

23.6 mm

17.8 mm

15.2 mm

Nirosta Prole Bar

Order number

651P4=16

651P4=20

Length

2,000 mm

2,000 mm

Width

16 mm

20 mm

Thickness

4 mm

4 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Metal parts,
small parts

Suitable for manufacture of system splints with rounded edges,


firmness approx. 800 950 N/mm, spot weldable

191

Metal parts, small parts and accessory parts

Technical
information

Flat Steel Spring Prole Bar

Stainless steel

Order number

651B1=12

Length

2,000 mm

Width

12 mm

Thickness

2 mm

Silicones

Pedilen
foams

Plaster/forming
techniques

With rounded edges

Order number

605R2=20x1

Outside diameter

20 mm

Wall thickness

1 mm

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Light Metal Piping

Thermoplastics

Forged Bar
Deliverable in all common sizes.
603F1

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Order number

Turning Steel

Metal parts,
small parts

Deliverable in all common sizes.


603A1

Metal parts,
small parts

Order number

192

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Metal parts, small parts and accessory parts

Straps
For modular joint systems (orthoses)
Order no. (ordering example):

Article number
17Z4

=
=

Length
192

Article number

17Z4

Material

Sheet
Steel

Sheet
Steel

Sheet
Steel

Sheet
Steel

Width

30 mm

30 mm

30 mm

30 mm

Thickness

1.5 mm

1.5 mm

2.0 mm

2.0 mm

Length

192 mm

235 mm

280 mm

325 mm

Article number

17Z5

Material

Aluminum
sheet

Aluminum
sheet

Aluminum
sheet

Aluminum
sheet

Width

30 mm

30 mm

30 mm

30 mm

Thickness

2.0 mm

2.0 mm

2.0 mm

2.0 mm

Length

192 mm

235 mm

280 mm

325 mm

Article number

17Z9

Material

Stainless
steel

Stainless
steel

Stainless
steel

Stainless
steel

Width

30 mm

30 mm

30 mm

30 mm

Thickness

1.5 mm

1.5 mm

2.0 mm

2.0 mm

Length

192 mm

235 mm

280 mm

325 mm

Article number

17Z10

Material

Titanium

Titanium

Titanium

Titanium

Width

30 mm

30 mm

30 mm

30 mm

Thickness

1.6 mm

1.6 mm

2.0 mm

2.0 mm

Length

192 mm

235 mm

280 mm

325 mm

Seating Tape
For modular joint systems (orthoses)
17Z1

17Z2

Material

Sheet Steel

Stainless steel

Width

35 mm

35 mm

Thickness

2.0 mm

2.0 mm

Length

320 mm

320 mm
Metal parts,
small parts

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

193

Plastic Piping

Order number

616R5=25x2

Outside diameter

25 mm

Inside diameter

21 mm

Order number

619G3=22

619G3=24

Diameter

22 mm

24 mm

Color

Black

Black

Pedilen
foams

Plaster/forming
techniques

Technical
information

Hard PVC Tubing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Rubber Bumper Cord, Hard

Polyamide Round Rod

Water transfer
printing

Order no. (ordering example):

=
=

Diameter
10

Article number

616U2

Diameter

10 mm, 14 mm, 18 mm, 20 mm, 25 mm, 30 mm

Rod length

1m

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number
616U2

194

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Coating materials

Sintering Powder
Welding temperature 105 108 C / 221 226.4 F
Order number

618T40=H

618T40=W

618T40=S

Color

Skin colors

White

Black

Net contents

4 kg

4 kg

4 kg

Sintering devices are listed in the Planning and Equipment catalog


646K10=GB. Other RAL colors are available upon request.

Flame Coating Powder


For flame coating spray guns
Order no. (ordering example):

Article number
618T60

=
=

Color
3

Article number

618T60

Color

Green (3), Blue (5),


White (6), Black (7), Brown (8)

Net contents

1 kg

Other colors are available upon request.

Shrinkable Tubing
With rounded edges, e.g. for covering orthoses
616Z9=25.4x30

616Z9=19x61

Width

25.4 mm

19 mm

Length

30 m

61 m

Color

Black

Black

Metal parts,
small parts

Order number

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195

Grinding, sanding and polishing materials

Technical
information

White Corundum Sanding Paper


For groundwood

Plaster/forming
techniques

Order no. (ordering example):

Silicones

Pedilen
foams

Article number
649P7

=
=

Grain
40

Article number

649P7

Width

600 mm

Grain

40, 60, 80, 100

Length

Please specify the number of meters on the order form.

Lamination
technique

Linen Sanding Belt


For groundwood

PU Resin Kit
Polytol

Order no. (ordering example):

Thermoplastics

Water transfer
printing

Article number
649G4

=
=

Width K Grain
55
K 40

Article number

649G4

Width

55 mm

100 mm

Grain

40, 100, 180

40, 60, 80, 100, 120

Length

Thermopl. with
antibacterial
effectiveness

Please specify the number of meters on the order form.

Polishing Cloth
For groundwood

Adhesives

Order no. (ordering example):

SuperSkin

Article number =
649G1
=

Grain
60

Article number

649G1

Sheet dimensions

230 280 mm

Grain

60, 80, 100, 120, 150, 180

Metal parts,
small parts

Metal parts,
small parts

Please specify the number of meters on the order form.

196

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Grinding, sanding and polishing materials

Wet Sanding Paper


Order number

649G8=240

649G8=400

Sheet dimensions

230 280 mm

230 280 mm

Grain

240

400

Grit Cloth
For processing plaster cast surfaces
Fine finishing of plaster surfaces is much easier thanks to this 180-grain
grit cloth. The grit cloth adjusts the rounded surfaces during the sanding
process.
646A230=GB
Order number

649G22=180

Sheet dimensions

280 230 mm

Grain

180

Bar Polisher, Rough


For polishing joint bars
Order number

649Z1

Weight

Approx. 0.800 kg

Bar Polisher, Fine


For polishing joint bars
649Z2

Weight

Approx. 0.800 kg

Metal parts,
small parts

Order number

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197

Grinding, sanding and polishing materials

Technical
information

Sanding Paste, Rough

Stainless steel

Order number

649Z4

Weight

Approx. 0.750 kg

Pedilen
foams

Plaster/forming
techniques

For splints

Silicones

Polishing Paste, Green

PU Resin Kit
Polytol

Lamination
technique

For nickel and plastics


Order number

649Z7

Net contents

0.700 kg

Water transfer
printing

Sanding Sleeve
For Sanding Drums 749F6 and 749F6=T, width 190 mm,
exterior diameter 73 mm
Order no. (ordering example):

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number
749Y8

=
=

73 x
73 x

200
200

x Grain
x 40

Article number

749Y8

Grain

40

60

80

100

Weight

0.100 kg

0.080 kg

0.070 kg

0.070 kg

Original
package of

25 pieces

25 pieces

25 pieces

25 pieces

Order by

1 piece

1 piece

1 piece

1 piece

Sanding Sleeve
For 749Z7 Otto Bock Sanding Drum, width 70 mm

Metal parts,
small parts

Order no. (ordering example):

Metal parts,
small parts

Article number = Grain


749Y16
=
A

198

Diameter
45

Article number

749Y16

Exterior
diameter

45 mm 45 mm 45 mm 60 mm 60 mm 60 mm

Grain

40 (A)

80 (B)

120 (C) 40 (A)

80 (B)

120 (C)

Weight

20 g

15 g

13 g

25 g

20 g

Original
package of

100

50

Order by

1 piece

1 piece

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

30 g

Grinding and sanding materials for milling machines

Sanding Belt
For 749Z3 Habermann Sanding Drum, small, exterior diameter 45 mm,
width 58 mm
Order number

749Y7=A45x58

749Y7=B45x58

749Y7=C45x58

Grain

60

100

150

Weight

15 g

10 g

9g

Sanding Belt
For 749Z2 Habermann Sanding Drum, normal, exterior diameter 60 mm,
width 58 mm
Order number

749Y7=A60x58

749Y7=B60x58

749Y7=C60x58

Grain

60

100

150

Weight

17 g

12 g

11 g

Sanding Belt
For 749Z5 Habermann Sanding Drum, oversize, exterior diameter 85 mm,
width 58 mm
Order number

749Y7=A85x58 749Y7=B85x58 749Y7=C85x58

Grain

60

100

150

Weight

21 g

19 g

13 g

Sanding Belt
For 749Z4 Habermann Sanding Drum, long, exterior diameter 60 mm,
width 100 mm
Order number

749Y7=A60x100 749Y7=B60x100 749Y7=C60x100

Grain

60

100

150

Weight

30 g

20 g

18 g

Sanding Belt Blank


For 749Z11 polishing/buffing tool, for wood and plastic processing
649G19=80

649G19=120

Grain

80

120

Length Width

55 70 mm

55 70 mm

Metal parts,
small parts

Order number

Additional sanding materials and tools are listed in the Planning and Equipment catalog 646K10=GB.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

199

Grinding and sanding materials for milling machines

Technical
information

Sanding Drum

Order number

749Z8=M16x25

749Z8=5/8x25

749Z8=1/2x25

Screw

M 16

5/8

1/2-13

Length

50 mm

50 mm

50 mm

Diameter

25 mm

25 mm

25 mm

Weight

0.150 kg

0.150 kg

0.150 kg

Silicones

Pedilen
foams

Plaster/forming
techniques

Holder made of steel with rubber roll, including a sanding sleeve with grain
150

Lamination
technique

Single components

For replacements

PU Resin Kit
Polytol

Rubber roll for 749Z8 Sanding Drums


Order number

749Y25=25

Weight

25 g

Order number

749Y22=A25

749Y22=C25

Grain

40 (rough)

120 (fine)

Weight

8g

8g

Original package of

50 pieces

50 pieces

Order by

1 piece

1 piece

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Sanding sleeve for 749Z8 Sanding Drums

200

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Grinding and sanding tools for milling machines

Sanding Cones
With rubber roll, including a sanding sleeve with grain 80

Order number

749Z9=M16x25

749Z9=5/8x25

Screw

M 16

5/8

1/2-13

Length

60 mm

60 mm

60 mm

Diameter

36/22 mm

36/22 mm

36/22 mm

Weight

0.230 kg

0.230 kg

0.230 kg

Single components

749Z9=1/2x25

For replacements

Sanding sleeve for 749Z9 sanding cones


749Y26=40

749Y26=80

749Y26=120

Grain

40 (rough)

80 (medium)

150 (fine)

Weight

6g

6g

6g

Original package of

100 pieces

100 pieces

100 pieces

Order by

1 piece

1 piece

1 piece

Metal parts,
small parts

Order number

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201

Grinding and sanding tools for milling machines

Technical
information

Sanding Drum
With rubber roll, including a sanding sleeve with grain 40

Plaster/forming
techniques

Order no. (ordering example):

Article number

749Z6

Thread

M 16

=
=

M 16

Thread
M16

5/8

x Outside diameter
x
22

5/8

1/2-13

1/2-13

Outside diameter

22 mm

30 mm

22 mm

30 mm

22 mm

30 mm

Weight

0.160 kg

0.180 kg

0.160 kg

0.180 kg

0.160 kg

0.180 kg

Silicones

Pedilen
foams

Article number
749Z6

Lamination
technique

Single components

For replacements

PU Resin Kit
Polytol

Rubber roll for 749Z6 Sanding Drums


Order number

749Y15=22

749Y15=30

Outside diameter

22 mm

30 mm

Weight

30 g

80 g

Water transfer
printing

Sanding sleeve for 749Z6 Sanding Drums


Order no. (ordering example):

=
=

Grain x
A
x

Outside diameter
22

Article number

749Y9

Outside diameter

22 mm

22 mm

30 mm

30 mm

Grain

40 (A)

120 (C)

40 (A)

120 (C)

Weight

2g

2g

4g

3g

Original package of

100 pieces

100 pieces

100 pieces

100 pieces

Order by

1 piece

1 piece

1 piece

1 piece

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number
749Y9

202

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Grinding and sanding tools for milling machines

Sanding Drum
With rubber roll, including a sanding sleeve with grain 80
Order no. (ordering example):

Article number
749Z16

=
=

Thread
M16

Article number

749Z16

Thread

M 16

5/8

M 16

749Z17
5/8

M 16

749Z18
5/8

Outside diameter

11 mm

11 mm

16 mm

16 mm

21 mm

21 mm

Length

25 mm

25 mm

32 mm

32 mm

40 mm

40 mm

Weight

0.140 kg

0.140 kg

0.140 kg

0.140 kg

0.140 kg

0.140 kg

Single components

For replacements

Sanding sleeve for 749Z16 / 749Z17 / 749Z18 Sanding Drums


Order no. (ordering example):

Article number
749Y45

=
=

Grain
80

Article number

749Y45

749Y48

749Y49

For

749Z16

Grain

80

150

80

150

80

150

Weight

2g

2g

2g

2g

2g

2g

749Z18

Metal parts,
small parts

749Z17

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

203

Lubricants

Technical
information

Special Lubricant

Plaster/forming
techniques

For all splint joints (stainless steel), also together with plastic and for steel
joints

Pedilen
foams

Order number

633F7=0.050

633F7=1

Net contents

0.050 kg

1.000 kg

Packaging

Tube

Can

Otto Bock Special Lubricant

Silicones

Can be exposed to constant temperatures of 25 C to +110 C, cold


and hot water, diluted alkalis and acids. For material combinations of
metal/plastic, leather/plastic, plastic/plastic

PU Resin Kit
Polytol

Lamination
technique

Order number

633G6

Net contents

0.250 kg

Packaging

Tube

Special Lubricant

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

(Molycote paste DX, white)


for all accessible cogs and axles in System Electric Hands and Greifers
Order number

633F14=0.050

633F14=1

Net contents

0.050 kg

1.000 kg

Packaging

Tube

Can

Gliding Paste, White

Adhesives

High-performance lubricant for steel (stainless steel, titanium, brass)


also combinations thereof. Particularly suited to modular knee joints
633F16=0.500
0.500 kg

1.000 kg

Packaging

Can

Can

Metal parts,
small parts

204

633F16=1

Net contents

Metal parts,
small parts

SuperSkin

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Lubricants

Teon Spray
No grease, for separating, gliding, greasing
Order number

633T2

Net contents

300 ml

Silicone Grease 400, Medium


For the shift sleeve of the drive unit, as well as for all cable connections
and other places that need to be protected before welding. Can only be
applied for cast isolation.
Order number

633F11

Net contents

0.100 kg

Packaging

Tube

Silicone Parting Agent


CFC-free, compact and solvent-free, for separation, gliding and lubricating, protects rubber, plastic and elastomeres from becoming brittle
Order number

519L5

Net contents

0.400 l

Metal parts,
small parts

Highly inammable

Teflon is a registered trademark of DuPont.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

205

Lubricants

Technical
information

Silicone Oil

Order number

633X35=0.010

Net contents

10 g

Order number

633X13=0.020

Net contents

20 g

Order number

633F17

Net contents

100 cm

Pedilen
foams

Plaster/forming
techniques

For silicone braking segments of the Jpa knee joints

PU Resin Kit
Polytol

Lamination
technique

Silicones

Gear and Universal Oil

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Sewing Machine Oil

206

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Soldering and welding materials

Quick-Curing Solder
60 % tin
Order number

637L7

Diameter

1 mm

Weight

0.500 kg

Silver Solder
For soldering stainless steel, melting temperature 450 C / 842 F
Order number

637L8=1.5x500

Diameter

1.5 mm

Rod length

500 mm

Fluxing Agent
For soldering with silver solder
Order number

637F1=0.100

637F1=0.500

Weight

0.100 kg

0.500 kg

Welding Wire
For DIY welding
Order number

637D1=2

637D1=3

637D1=4

Diameter

2 mm

3 mm

4 mm

Length

1,000 mm

1,000 mm

1,000 mm

Welding Electrode

Order number

637E1=2x300

Diameter

2 mm

Length

300 mm

Metal parts,
small parts

For welding stainless steel

Other quantities/sizes available upon request

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

207

Rivets, pins and washers

Technical
information

Iron Rivet

Galvanized
With flat head

Plaster/forming
techniques

Order no. (ordering example):

Pedilen
foams

Article number
504F1

Lamination
technique

Silicones

2:1

=
=

Diameter
3

x Length
x
10

Article number

504F1

Diameter

3 mm

4 mm

4 mm

Length

10 mm, 12 mm,
15 mm, 20 mm,
25 mm, 30 mm

25 mm

20 mm, 30 mm

Minimum
order quantities

1,000 pieces

500 pieces

1,000 pieces

Copper Rivet

PU Resin Kit
Polytol

With flat head


Order no. (ordering example):

Water transfer
printing

Article number =
504F2
=

Thermopl. with
antibacterial
effectiveness

x Length
x
6

Article number

504F2

Diameter

3 mm

4 mm

4 mm

Length

6 mm, 8 mm,
10 mm, 12 mm,
15 mm, 20 mm,
25 mm, 30 mm

25 mm, 30 mm

20 mm

Minimum
order quantities

1,000 pieces

500 pieces

1,000 pieces

Thermoplastics

2:1

Diameter
3

Adhesives

Light Metal Rivet


With flat head

SuperSkin

Order no. (ordering example):

Article number
504F3

Metal parts,
small parts

Metal parts,
small parts

2:1

208

=
=

Diameter
3

x Length
x
6

Article number

504F3

Diameter

3 mm

Length

6 mm, 8 mm, 10 mm, 12 mm,


15 mm, 20 mm

Minimum order
quantity

1,000 pieces

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Rivets, pins and washers

Rivet

Stainless steel
With flat head
Order number

504F6=3x16

Diameter

3 mm

Length

16 mm

Minimum order
quantity

500 pieces

2:1

Double Speed Rivet

Nickel-plated iron
Order no. (ordering example):

Article number
504H1
2:1

=
=

Head diameter
5

Article number

504H1

Head diameter

5 mm, 7 mm, 10 mm, 12 mm

Minimum order
quantity

1,000 pieces

Hollow Rivet

Nickel-plated brass
Lower section open, head open
Order no. (ordering example):

Article number
504H3

2:1

=
=

Head diameter
7

Article number

504H3

Head diameter

7 mm, 11 mm, 13 mm

Minimum order
quantity

100 pieces

Brass Pins

2:1

Order number

506A1=1.3x13

Head diameter

1.3 mm

Length

13 mm

Minimum order
quantity

0.250 kg

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Metal parts,
small parts

Round-headed

209

Rivets, pins and washers

Plaster/forming
techniques

Technical
information

Tacks

Polished iron
Order number

628N5=12

628N5=16

628N5=20

Length

12 mm

16 mm

20 mm

Minimum order
quantity

1 kg

1 kg

1 kg

Pedilen
foams

2:1

Silicones

Milling Pins

Lamination
technique

Flat-headed
Order number

628N1=1.6x30

Diameter

1.6 mm

Length

30 mm

Minimum order
quantity

1 kg

PU Resin Kit
Polytol

1,5:1

Water transfer
printing

Washer / Injection Molding Disk

Brass
Order no. (ordering example):

Thermoplastics

Article
number
507U3

Adhesives

Thermopl. with
antibacterial
effectiveness

2:1

=
=

Outside x
diameter
14
x

SuperSkin
Metal parts,
small parts

x Thickness
x

Article number

507U3

Outside diameter

8 mm, 10 mm,
12 mm

14 mm,
18 mm

14 mm

Hole diameter

3.0 mm

4.0 mm

3.2 mm

Thickness

0.5 mm

0.5 mm

2.0 mm

Washer / Injection Molding Disk, Serrated

Stainless steel

Order number

507S15

Outside diameter

13.8 mm

Hole diameter

3.0 mm

Thickness

1.5 mm

Metal parts,
small parts

2:1

210

Hole
diameter
3.2

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Rivets, pins and washers

Truss Head Screw / Hessing Screw, Slotted

Stainless steel

2:1
Order number

501S16=M4x8x10

501S16=M4x10x10

501S16=M4x12x10

Head diameter

10 mm

10 mm

10 mm

Thread

M4

M4

M4

Thread length

8 mm

10 mm

12 mm

Truss Head Screw, Slotted

Stainless steel
DIN 85 A2
Order no. (ordering example):

Article
number
501S33
2:1

Article number

=
=

Thread x
M4

Thread
length
6

x
x

Head
diameter
8

501S33

Thread

M4

M5

Thread length

6 mm, 12 mm,
16 mm

16 mm

Head diameter

8 mm

10 mm

Saucer Head Screw with Allen Head

Stainless steel

Order number

503F3

Thread

M4

Thread length

7 mm

Head diameter

8 mm

2:1

Stainless steel
Order number

501S27=M4x10

501S27=M4x25

Thread

M4

M4

Thread length

10 mm

25 mm

Head diameter

7.2 mm

8.0 mm

Metal parts,
small parts

Oval Head Screw, Slotted

2:1

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

211

Rivets, pins and washers

Technical
information

Two Hole Joint Nut


Order no. (ordering example):

Pedilen
foams

Plaster/forming
techniques

Article number
502R1

Silicones

2:1

=
=

Thread
M4

x Head diameter
x
14

Article number

502R1

Thread

M4

M5

M6

Head diameter

14 mm

16 mm,
18 mm,
20 mm

20 mm,
22 mm

Phillips Flat Head Srew

Stainless steel

Lamination
technique

Order no. (ordering example):

PU Resin Kit
Polytol

Article number
501T19

=
=

Article number

Thermoplastics

x
x

Total length
6

501T19

Thread

M4

M5

Total length

6 mm, 8 mm,
9 mm, 10 mm,
12 mm, 16 mm,
20 mm

6 mm, 8 mm,
10 mm, 12 mm,
18 mm, 20 mm

Water transfer
printing

2:1

Thread
M4

Joint Bolt

Thermopl. with
antibacterial
effectiveness

Order no. (ordering example):

Adhesives

Article
number
505G1

Head x Socket x
diameter diameter
=
14
x
5
x

Socket and square


height
3.5

Article number

505G1

Thread

M4

Head diameter

14 mm

14 mm

18 mm

20 mm

20 mm

20 mm

22 mm

22 mm

22 mm

22 mm

Socket diameter

5 mm

6 mm

6 mm

7 mm

8 mm

8.5 mm

8 mm

9 mm

9.5 mm

10 mm

Socket and
square height

2.5 mm

2.5 mm

3.5 mm

3.5 mm

3.5 mm

3.5 mm

4.0 mm

4.0 mm

4.0 mm

4.0 mm

M5

M6

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

1,5:1

212

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Rivets, pins and washers

Ankle Screw / Top Bolt


Order no. (ordering example):

Article number =
2Z1
=

1:2

Thread
05

x
x

Total length
84

Article number

2Z1

Thread (M)

05

06

07

Total length

84 mm,
100 mm

84 mm,
100 mm

84 mm,
100 mm

Raised Head Wood Screw, Slotted

Nickel-plated steel

Order number

503L1=2.5x10 503L1=3x12

503L1=3x20

Diameter

2.5 mm

3.0 mm

3.0 mm

Total length

10 mm

12 mm

20 mm

2:1

Phillips Screw with Plastic Head


For belt attachments
Order no. (ordering example):

Article number
29Y27

Thread
M4

x
x

Total length
6

Color
7

Article number

29Y27

Thread

M4

Total length

6 mm, 8 mm, 10 mm,


12 mm, 20 mm

6 mm, 8 mm,
12 mm, 20 mm

Color

White (6)

Black (7)

Metal parts,
small parts

1,5:1

=
=

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213

Pads and carrying strap buttons

Nickel-plated

Plaster/forming
techniques

Technical
information

Pad Screw Head


Order number

516S1=6

516S1=8

Thread

M4

M4

Thread length

6 mm

6 mm

Head diameter

5.5 mm

5.5 mm

Head height

6 mm

8 mm

Pedilen
foams

1,5:1

Lamination
technique

Silicones

Carrying Strap Screw Head

Nickel-plated steel
Order number

516S2

Thread

M4

Thread length

6 mm

Head diameter

14 mm

Head height

9 mm

PU Resin Kit
Polytol

2:1

Thermoplastics

Water transfer
printing

Pad Screw Head

Thermopl. with
antibacterial
effectiveness

2:1

Nickel-plated stainless steel


Order number

516S3

Thread

M4

Thread length

5.5 mm

Head diameter

6 mm

Head height

6.5 mm

Base diameter

8 mm

SuperSkin

Adhesives

Pad Screw Head

Stainless steel
Order number

516S4

Thread

M4

Thread length

7 mm

Head diameter

7 mm

Head height

5 mm

Metal parts,
small parts

Metal parts,
small parts

2:1

214

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Pads and carrying strap buttons

Pad Rivet Head

Nickel-plated brass
Order number

516N3

Stud diameter

3 mm

Stud length

6 mm

Head diameter

10 mm

Head height

7 mm

2:1

Pad Rivet Head

Nickel-plated brass

2:1

Order number

516N4=6

Stud diameter

3 mm

516N4=8
3 mm

Stud length

4.5 mm

7.0 mm

Head diameter

5.5 mm

5.5 mm

Head height

6 mm

8 mm

Pad Screw Head

Plexidur

1,5:1

Order number

516N8=9

516N8=12

Stud diameter

4 mm

5 mm

Stud length

10 mm

10 mm

Shoulder height

3 mm

4 mm

Head height

9 mm

12 mm

Carrying Strap Screw Head

Stainless steel
Order number

516S5

Thread

M4

Thread length

6.5 mm

Head diameter

14 mm

Head height

7 mm

1,5:1

Stainless steel
Order number

516S7

Thread

M4

Thread length

8 mm

Head diameter

10.5 mm

Head height

8 mm

Metal parts,
small parts

Carrying Strap Screw Head

2:1

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215

Rosettes and setting nuts

Technical
information

Bandage Rosette

Pedilen
foams

Plaster/forming
techniques

With 3 rivet holes


Order number

21Y5=M4

21Y5=M5

Thread

M4

M5

Washer diameter

21.5 mm

21.5 mm

Carrying Strap Rosette

PU Resin Kit
Polytol

Lamination
technique

Silicones

With 3 rivet holes


Order number

21Y27

Thread

M4

Washer diameter

27 mm

Bandage Rosette

Order number

21Y6

Thread

M4

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

With nuts

Adhesives

1,5:1

Metal parts,
small parts

SuperSkin

Rosette Screw

Nickel-plated
Order number

501S3=M4

501S3=M5

Thread

M4

M5

Thread length

8 mm

8 mm

Head diameter

15 mm

15 mm

Order number

21Y35=5

21Y35=8

Shoulder height

5 mm

8 mm

1,5:1

Metal parts,
small parts

Trochanter Plate
Triangular

1:2

216

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Rosettes and setting nuts

Setting Nut

Stainless steel
Order number

29C6

Thread

M4

Shoulder diameter

6 mm

Head diameter

20 mm

Length

7.5 mm

1,5:1

T-Nut

Galvanized
Order number

502E1=M4x8

502E1=M5x8

Thread

M4

M5

Length

8 mm

8 mm

2:1

Attachment Plate
With button
Order number

21Y17

Head diameter

5.5 mm

1,5:1

Attachment Plate
With button
Order number

21Y31

Head diameter

10 mm

Metal parts,
small parts

1,5:1

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

217

Rosettes and setting nuts

Technical
information

Setting Nut / Insert Nut

Stainless steel

Plaster/forming
techniques

With knurled shoulder

Pedilen
foams

2:1

Order number

29C3=M4

Thread

M4

Shoulder diameter

5 mm

Head diameter

10 mm

Length

3.6 mm

Silicones

Setting Nut

Brass

Lamination
technique

With expanding slot, knurled

Water transfer
printing

PU Resin Kit
Polytol

2:1

Order number

29C4

Thread

M4

Shoulder diameter

6 mm

Head diameter

7 mm

Length

4 mm

Setting Nut

Stainless steel

Thermoplastics

Knurled, flat, e.g. for thin laminates used in orthotics

Thermopl. with
antibacterial
effectiveness

2:1
29C5=M4x7x2.4 29C5=M4x7

29C5=M4x9

M4

M4

M4

M5

Shoulder diameter

5.5 mm

5.5 mm

5.5 mm

6.5 mm

Head diameter

7 mm

7 mm

9 mm

9 mm

Length

2.4 mm

3.6 mm

3.6 mm

3.6 mm

Metal parts,
small parts
Metal parts,
small parts

218

29C5=M5x9

Thread

SuperSkin

Adhesives

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Rubber stop clamps, roller sets, wood springs

Rubber Stop Clamp

Nickel-plated
With slot, oval
Order number

4H1

1:1,5

Rubber Stop Clamp


Rectangular
Order number

4H7

1:2

Rubber Stop Clamp

Stainless steel
With 2 slots, oval, polished surface
Order number

4H34

Order number

21Y1

1:1,5

Roller Set for Wood Prostheses

1:1,5

Roller Set for Leather Prostheses


21Y10
Metal parts,
small parts

Order number

1:1,5

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

219

Rubber stop clamps, roller sets, wood springs

Order number

21Y11=1

21Y11=2

Clear width

55 mm

50 mm

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Silesian Bracket (Trochanter Bracket)

Lamination
technique

1:3

PU Resin Kit
Polytol

Attachment Rosette

Water transfer
printing

For Silesian Bracket 21Y11, M4 thread


Order number

21Y24

Order number

512A1=80x4

512A1=140x4

Length

80 mm

140 mm

Thickness

4 mm

4 mm

Thermoplastics

1,5:1

Adhesives

Thermopl. with
antibacterial
effectiveness

Wood Spring

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

1:2

220

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Buckles and eyelets

Tensioning Clip

1:2

Order number

21B43

21B43=W

Color

Black

White

Weight

15 g

15 g

Length

Approx. 5.6 cm

Approx. 5.6 cm

Order Strap 21B44 or 21B44=W along with tensioning clip.

Strap
For tensioning clip 21B43
Order number

21B42

21B42=W

Color

Black

White

Length

Approx. 17,5 cm

Approx. 17,5 cm

Width

1,5 cm

1,5 cm

Order by

1 piece

1 piece

Order number

21B44

21B44=W

Color

Black

White

Length

Approx. 15,6 cm

Approx. 15,6 cm

Width

1,5 cm

1,5 cm

Order by

1 piece

1 piece

Strap, Treated
For tensioning clip 21B43

Closure Assembly
Ratchet closure for comfortable application and removal of an orthosis, for
example; the closure can be finely adjusted and is released by pressing a
push-button.
33R11

Color

Gray/Red

Length

Approx. 17 cm

Order by

1 piece

Metal parts,
small parts

Order number

Toothed Strap
For 33R11 closure assembly
Order number

29R317

Color

Gray

Length

Approx. 16 cm

Order by

1 piece

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

221

Buckles and eyelets

Technical
information

Roll Buckle

Nickel-plated iron
Order no. (ordering example):

=
=

Clear width
14

Article number

514A1

Clear width

14 mm, 16 mm, 18 mm, 20 mm, 22 mm

Pedilen
foams

Plaster/forming
techniques

Article number
514A1

Nickel-plated iron
Order number

514A2=16

514A2=20

Clear width

16 mm

20 mm

PU Resin Kit
Polytol

Lamination
technique

Silicones

Roll Rivet Buckle

Three-Prong Buckle

Nickel-plated iron

Water transfer
printing

Order no. (ordering example):

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number
514C3

=
=

Clear width
32

Article number

514C3

Clear width

32 mm, 35 mm, 45 mm

Clip Fastener, Plastic

Metal parts,
small parts

SuperSkin

Adhesives

For Carrying Strap 623H14


Order number

29R127=25

29R127=30

Clear width

25 mm

30 mm

Color

White

Black

Metal parts,
small parts

1:2

Bandage Ring

Nickel-plated iron
Round, welded

222

Order number

514R1=20

514R1=25

Clear width

20 mm

25 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Buckles and eyelets

Bandage Ring

Plastic
Round
Order number

29A54

1:2

Bandage Ring

Nickel-plated iron
Half-round, welded
Order number

514R2=20

514R2=25

Clear width

20 mm

25 mm

Strap Guide Loop

Nickel-plated iron
Welded
Order number

514U1=30

514U1=35

514U1=45

Clear width

30 mm

35 mm

45 mm

Strap Guide Loop

Plastic
Order no. (ordering example):

=
=

Clear width
38

Color
7

Article number

514U2

Clear width

20 mm, 25 mm,
30 mm, 38 mm,
50 mm

38 mm, 50 mm

Color

White ()

Black (7)

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Metal parts,
small parts

Article number
514U2

223

Buckles and eyelets

Plastic
Order number

21Y92=35

21Y92=50

Clear width

39 mm

50 mm

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Roll Loop

Lamination
technique

Eyelet

Nickel-plated iron

PU Resin Kit
Polytol

2:1

Water transfer
printing

For trunk bandages

Eyelet

Order number

515A1

Length

4 mm

Hole diameter

4 mm

Tool for eyelet


machine

702A1=2

Nickel-plated brass

Thermopl. with
antibacterial
effectiveness

Thermoplastics

For trunk bandages

Adhesives

2:1

Order number

515A2

Length

4 mm

Hole diameter

4 mm

Tool for eyelet


machine

702A1=2

Eyelet

Nickel-plated brass

Metal parts,
small parts

SuperSkin

With ring
Order number

515B1

Length

5 mm

Hole diameter

7 mm

Tool for eyelet


machine

702A1=1

Metal parts,
small parts

2:1

Hook (Agraffes)

Nickel-plated iron
Order number

515H2

Head diameter

8.5 mm

Tool for eyelet


machine

702A2=1

2:1

224

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Buckles and eyelets

Metal Tip for Laces


Order number

515S1

Length

15 mm

Punch Machine 701A3 can be found in the Planning and


Equipment Catalog 646K10=GB.

2:1

Pad Button
Order number

170D17

Used for

170D20

Order number

170D20=0

170D20=7

Used for

170D17

170D17

Color

Skin colors

Black

2:1

Metal parts,
small parts

Strap Guide Loop for Pad Button

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

225

Additional materials for scar care

Technical
information

Loop

Plastic

Order number

82A1=20

Width

20 mm

Original package of

5 pieces

Pedilen
foams

Plaster/forming
techniques

For 88M10 Fixing Bandages, for riveting to hard compression masks

Silicones

Suspension Loops

Order number

82A2

Original package of

10 pieces

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

For 88M10 Fixing Bandages and other bandages (used with 516N8=12
Plexidur pad buttons)

226

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Straps and laces

Elastic Belt
Order no. (ordering example):

Article number
623G1

=
=

Width
20

Article number

623G1

Width

20 mm, 25 mm, 35 mm, 45 mm

Color

Beige with white stripes

Original roll

25 m

Order by

1 meter and up

Please specify length when ordering!

Elastic Belt
Order no. (ordering example):

Article number =
623G3
=

Width
21

Article number

623G3

Width

21 mm, 30 mm, 35 mm, 45 mm

Color

Gray with white stripes

Original roll

25 m

Order by

1 meter and up

Please specify length when ordering!

Double Elastic Belt


For 29R127 Clip Fastener
Order number

623G4=1

623G4=5

623G4=10

Width

30 mm

30 mm

30 mm

Length

1m

5m

10 m

Color

Gray with
white stripes

Gray with
white stripes

Gray with
white stripes

Carrying Strap
Order no. (ordering example):

=
=

Width
25

Article number

623H2

Width

25 mm, 30 mm, 35 mm, 45 mm

Color

White

Original roll

50 m

Order by

1 meter and up

Metal parts,
small parts

Article number
623H2

Please specify length when ordering!

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

227

Hook-and-loop tapes and closures

Technical
information

Carrying Strap

Nylon

Order number

623H14=20-4

623H14=25-6

623H14=30-6

Width

20 mm

25 mm

30 mm

Color

Yellow

White

White

Silicones

Pedilen
foams

Plaster/forming
techniques

For Clip Closure 29R127

Lamination
technique

Cord
623K1

Width

7 mm

Color

Brown

Original roll

100 m

Order by

100 m

Order number

623K5

Water transfer
printing

PU Resin Kit
Polytol

Order number

Width

5 mm

Color

Brown

Original roll

100 m

Order by

100 m

Order number

623K4

Width

1.5 mm

Color

White

Order by

100 m

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Perlon Cord

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Perlon Cord

228

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Hook-and-loop tapes and closures

Hook-and-loop Closure Strap


Hook-and-loop strap
Order no. (ordering example):

Article number
623Z1
1:2

=
=

Width
20

Article number

623Z1

Width

20 mm, 25 mm, 30 mm, 50 mm

Color

White

Original roll

25 m

Order by

1 meter and up

Please specify length when ordering!

Hook-and-loop Closure Strap


Hook-and-loop strap
Order no. (ordering example):

Article number =
623Z12
=

Width
20

Article number

623Z12

Width

20 mm, 25 mm, 30 mm, 50 mm

Color

Salmon

Original roll

25 m

Order by

1 meter and up

Please specify length when ordering!

Elastogrip Closure
Hook-and-loop strap, elastic
Order no. (ordering example):

Article number
623Z2

1:2

=
=

Width
30

Color
5

Article number

623Z2

Width

30 mm, 50 mm

Color

Blue (5), White (6), Black (7)

Original roll

25 m

Order by

1 meter and up
Metal parts,
small parts

Please specify length when ordering!

Hook-and-loop Hook Strap

1:2

Order number

623Z5=1-7

Width

25 mm

Color

Black

Original roll

25 m

Order by

1 meter and up

Please specify length when ordering!

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

229

Hook-and-loop tapes and closures

Plaster/forming
techniques

Technical
information

Hook-and-loop Loop Strap

Pedilen
foams

1:2

Order number

623Z6=1-7

Width

25 mm

Color

Black

Original roll

25 m

Order by

1 meter and up

Please specify length when ordering!

Silicones

Hook-and-loop Hook Strap, Self-Adhesive

PU Resin Kit
Polytol

Lamination
technique

Order number

623Z8=W25

623Z8=W50

Width

25 mm

50 mm

Color

White

White

Original roll

25 m

25 m

Order by

1 meter and up

1 meter and up

Water transfer
printing

Please specify length when ordering!

Hook-and-loop Loop Strap, Self-Adhesive

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Order number

25 mm

50 mm

Color

White

White

Original roll

25 m

25 m

Order by

1 meter and up

1 meter and up

Hook-and-loop Closure
Both sides with hook strip and strap guide loops

Metal parts,
small parts

SuperSkin

Order number

21Y122=50-7

Width

50 mm

Color

Black

Metal parts,
small parts

Hook-and-loop Closure
With reinforced strap guide loop

230

623Z7=W50

Width

Please specify length when ordering!

1:2

Adhesives

623Z7=W25

Order number

21Y122=38-7

Width

38 mm

Color

Black

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Hook-and-loop tapes and closures

Loop Strap, Elastic


Can be attached by hook-and-loop closure on both sides

1:2

Order number

623Z40=50-7

623Z40=75-7

623Z40=100-7

Width

50 mm

75 mm

100 mm

Color

Black

Black

Black

Double-sided Loop Texture Velour Tube


Attaches through hook and loop connection on both sides; ideal for
orthosis straps
Order number

623Z35=40-7

623Z35=52-7

Width

40 mm

52 mm

Color

black

black

Original roll

25 m

25 m

Order by

1 meter and up

1 meter and up

Please specify length when ordering!

Loop Strap, Elastic


Elastic belt strap with loop strap on one side, for making bandages during
orthosis fabrication

1:2

Order number

623Z37=50-6

623Z37=75-6

623Z37=100-6

Width

50 mm

75 mm

100 mm

Color

White

White

White

Hook-and-loop Strap
Specially made for FreeWalk orthosis
Order no. (ordering example):

Length 400
-

Color
0

Article number

170Z4

Length

400 mm, 600 mm

Color

Skin colors (0), Black (7)

Metal parts,
small parts

Article number =
170Z4
=

Y Hook-and-loop
For quick fabrication of straps, e.g. directly on the patient
Order number

170D21=38-0

170D21=38-7

Hook-and-loop closure
for

170Z4*

170Z4*

Color

Skin colors

Black

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

231

Valves for vacuum socket systems

Technical
information

Hook-and-loop Closure
With strap guide loop and clip

Plaster/forming
techniques

Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
21Y78

=
=

Width
50

Color
0

Article number

21Y78

Width

25 mm, 30 mm,
38 mm, 50 mm

25 mm, 30 mm,
38 mm, 50 mm

Length

350 mm

420 mm

Color

Red (2), Yellow (4),


Blue (5), White (6),
Black (7)

Skin colors (0)

Hook-and-loop Closure

PU Resin Kit
Polytol

With strap guide loop and clip, for 28U9 Lower Leg Orthoses

Thermoplastics

Water transfer
printing

Order number

623Z3=38x270

623Z3=38x310

Width

38 mm

38 mm

Length

270

310

Color

Beige

Beige

Thermopl. with
antibacterial
effectiveness

Micro Hook Strap, Self-Adhesive


646A230=GB

Adhesives

Order number

623Z4=50-6

Width

50 mm

Color

White

Length

*m

SuperSkin

Please specify the number of meters on the order form.

Padding Tape

Metal parts,
small parts

Attaches through hook and loop connection

Metal parts,
small parts

Order number

232

623P5=1

623P5=2

Width

65 mm

55 mm

Color

Black

Black

Length

985 mm

985 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Valves for vacuum socket systems

Valves for vacuum socket systems


flat valves. Discharge Valves 21Y95/21Y81
ensure that excess air can escape during the
stance phase and that a vacuum is maintained
in the socket. The valve closes in the stance
phase, ensuring that no air can flow in.

Metal parts,
small parts

Flat rubber valves are the conventional way


of connecting prosthetic sockets to vacuum
sockets and discharging the air between the
residual limb and the socket after putting on
the prosthesis. Screw Valve 21Y12/21Y13 is
a high-quality alternative to plastic and rubber

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

233

Valves for vacuum socket systems

Technical
information

Vacuum System-Transfemoral

Plaster/forming
techniques

PushValve and MagValve

Pedilen
foams

The unique threadless design makes it quick and easy for patients to get
a secure fit. The valves click into place so patients know when the valve
is secured. These designs eliminate the twist or screw movement and
thereby avoid cross-threading or over tightening!

21Y14 PushValve

Silicones

The PushValve is opened and closed with two levers that are compressed.
Its great for people with transfemoral amputations..

Lamination
technique

21Y15 MagValve

Water transfer
printing

PU Resin Kit
Polytol

The MagValve provides a lower-profile design and uses magnets to retain


the valve body. It can be used for upper to lower extremity amputees.

Thermoplastics

Threaded Valve Kit


Threaded Valve Kit 21Y12

Adhesives

Thermopl. with
antibacterial
effectiveness

for vacuum-forming technique

SuperSkin

Includes:
Lower screw ring (1)
Sealing ring (2)
Upper screw ring (3)
Upper valve piece (4)
Vacuum forming pattern (5)
Screw (6)
Lamination dummy (7)
Flat head screw (8)
O-ring (not illustrated)

Metal parts,
small parts

8
3

Metal parts,
small parts

Accessories for 21Y12

Order separately as necessary!

21Y204 Two Hole Pin Wrench

234

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Valves for vacuum socket systems

Valve Kit
Valve Kit for interim socket
Includes flat rubber valve, insert ring, O-ring, fixing ring, plastic screw disk
Order number

21Y96

Outside diameter

40 mm

For hole diameters of

24 mm

Valve Kit for Flexible Sockets


Includes flat rubber valve, insert ring, valve seat with tube, lamination ring,
sealing ring, vacuum forming pattern, casting pattern, screw, flat head
screw and plastic screw disk
Order number

21Y97

Outside diameter

40 mm

For hole diameters of

24 mm

Valve kit for Flexible Sockets


For lateral installation, includes flat rubber valve, insert ring, lamination
ring, sealing ring, vacuum forming pattern, casting pattern, screw, flat
head screw and plastic screw disk
Order number

21Y105

Outside diameter

40 mm

For hole diameters of

24 mm

Otto Bock Threaded Valve


Discharge valve with automatic air outlet, plastic
Order number

21Y81

Outside diameter

40 mm

For hole diameters of

24 mm

Valves
Flat Silicone Valve
With thumb flap, without seat ring
Order number

21Y140

For seat rings with


outside diameters of

40 mm

For hole diameters of

24 mm

Flat Rubber Valve


Order number

21Y123=40

For seat rings with


outside diameters of

40 mm

For hole diameters of

24 mm

Metal parts,
small parts

For contact socket, with thumb flap, without seat ring

Flat Rubber Valve


For contact socket, with 50 mm socket attachment, thumb flap and seat
ring
Order number

21Y94

For seat rings with


outside diameters of

40 mm

For hole diameters of

24 mm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

235

Valves for vacuum socket systems

Technical
information

Valves
Flat Rubber Valve

Pedilen
foams

Plaster/forming
techniques

Discharge valve with automatic air outlet, with seat ring


Order number

21Y95

For seat rings with


outside diameters of

40 mm

For hole diameters of

24 mm

Flat Rubber Valve, Small

Lamination
technique

Silicones

Without seat ring


Order number

21Y45

Outside diameter

32 mm

For hole diameters of

20 mm

Seat Ring

PU Resin Kit
Polytol

For flat rubber valves


Order number

21Y41=40

21Y41=32

Outside diameter

40 mm

32 mm

For hole diameters of

24 mm

20 mm

Water transfer
printing

Connecting tube with seat ring

Thermoplastics

For valves with 40 mm outside diameter


Order number

21Y77

Inside tube diameter

24 mm

Outside diameter

28 mm

PVC Connection Tube


Order number

99B13=21

99B13=21-7 99B13=16

99B13=16-7

Inside tube
diameter

21 mm

21 mm

16 mm

16 mm

Color

skin-colored

black

skin-colored

black

Metal parts,
small parts

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Angled at 90, for valves with outside diameters of 32 mm

236

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Valves for vacuum socket systems

Vacuum System-Transtibial
The Otto Bock Vacuum Socket System V4
Valve Kit used with a knee sleeve is an alternative to traditional pin and shuttle lock tech-

nology. The Otto Bock Discharge Valve allows air to escape to maintain a vacuum in
the socket.

V4 Valve Kit
4R136
The V4 Valve Kit is for making vacuum socket systems. It has many connection options that allow you to create a secure and functional discharge
valve solution.
647H511

+ Accessories

V5 Valve Kit
4R138=5
The V5 Valve Kit is for making vacuum socket systems. It has many connection options that allow you to create a secure and functional discharge
valve solution.
647H511

Otto Bock One-Way Valve


4R140 Otto Bock One-Way Valve

Metal parts,
small parts

The 4R140 Discharge Valve used with a sleeve ejects excess air from the
socket during the stance phase and closes to prevent air from reentering
during the swing phase. This system minimizes friction and shearing
forces. The 4R140 Otto Bock Discharge Valve is only for use with transtibial prosthetic fittings. It is easy to assemble.
647G148

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

237

Bandages, socks and walking aids

238

Bandages, socks and walking aids

Bandages, socks and walking aids


In orthotics, the primary goals are to treat patients according to indications, mobilize them rapidly, assist and expedite the healing process and prevent new injuries. Thanks to continuing advancements, most patients can now be treated with
ready-made bandages.
Our range of residual limb socks includes basic socks as well as Derma Seal
socks for sensitive residual limbs. Whereas socks made of cotton, wool or fabric
blends mainly protect the skin, absorb perspiration and prevent infections, Derma Seal socks are primarily used by transtibial amputees to protect areas of skin
that are under more strain than usual. These residual limb socks are particularly
easy on the skin thanks to the medicinal mineral oil in the polymer gel. During the
post-operative stage, compression residual limb socks are often used to prevent
vascular congestions and residual limb edema. As important enhancements to the
residual limb fitting, they offer improved comfort for the patient and ensure even
pressure which gradually decreases from the distal to the proximal region. Compression residual limb socks can be used by transtibial and transfemoral amputees. Application is quick and easy.
Walking aids are required in different life situations. Sometimes they are needed
only temporarily, and other times they are required for continual support, therapy or active training. Walking aids give those with walking difficulties a feeling of
safety and stability. These aids improve walking performance, boost mobility and
enhance the patients range of activity.

Bandages

Underarm walking supports and canes are mainly used for support. Today, they
are indispensable for treating injuries and disabilities.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

239

Bandages and accessories

Order number

21B2

Size

2 (medium)

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Traction Bandage (DKG, Fittwell, or Haschke-Daehne Bandage) Chrome tanned leather

Silesian Bandage

PU Resin Kit
Polytol

Includes hip belt with Chrome tanned leather lining, suspension strap and
button
21B21

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Order number

Support Belt

SuperSkin

For Silesian Bandage 21B21


21B22

Bandages

Valves

Metal parts,
small parts

Order number

240

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Bandages and accessories

Silesian Bandage, Modied


With integrated strap
Order number

21B33

Synthetic Bandage
For transtibial swimming prosthesis without splint, with Clamp Buckle
514X3, 507U3=14x3, 2x2 washers and Pad Screw Head 516S4
Order number

21B16=L

21B16=R

Side

Left

Right

Color

Skin colors

Skin colors

Clamp Buckle

Stainless steel
For Synthetic Bandage 21B16
Order number

514X3

Clear width

25 mm

Plastic
Order number

21Y38=22

21Y38=27

21Y38=32

Length

22 cm

27 cm

32 cm

Width

24 mm

24 mm

24 mm

Color

Skin colors

Skin colors

Skin colors

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Bandages

Buckle Strap

241

Bandages and accessories

Technical
information

Thigh Support Bandage


With neoprene adhesive strip

Plaster/forming
techniques

Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
21B37

=
=

Side
L

Size
1

Article number

21B37

Sides

Left (L), Right (R)

Sizes

S (1)

M (2)

L (3)

XL (4)

Hip circumference

60 74

66 80

76 90

86 100 96 110

XXL (5)

Socket brim

36 40

40 44

44 48

48 52

52 56

Color

Beige

Beige

Beige

Beige

Beige

Fixing Bandage

Order number

88M10=1

88M10=2

88M10=3

Fixing straps

5 hook-andloop closures

4 hook and
4 hook and
loop closures, loop closures,
large
small

Package of

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

For face compression masks for the whole face, leather padded with felt,
with elastic hook-and-loop closures

Thermopl. with
antibacterial
effectiveness

Fixing Bandage

Order number

88M10=5

Fixing straps

5 hook-and-loop closures

Color

Black

Package of

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

For scar compression masks for the entire face, lightweight and skinfriendly fabric, breathable, with elastic straps (including suspension
buckles and Plexidur pad buttons)

242

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Buckle strap sets

Buckle Strap

Chrome tanned leather


With buckle piece, buckle protector and welded roll buckle
Order number

21Y56=240

21Y56=280

21Y56=320

Length

240 mm

280 mm

320 mm

Width

20 mm

20 mm

20 mm

Buckle Piece

Chrome tanned leather


With welded roll buckle
Order number

21Y58=20

Width

20 mm

Buckle Strap

Ooze leather
With buckle piece, buckle protector and welded roll buckle
Order number

21Y60=240

21Y60=280

21Y60=320

Length

240 mm

280 mm

320 mm

Width

20 mm

20 mm

20 mm

Buckle Piece

Ooze leather
With welded roll buckle
21Y62=20

Width

20 mm

Bandages

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

243

Protection pads and caps

Technical
information

Sleeve Protection Pad

Pedilen
foams

Plaster/forming
techniques

Rubber with leather cover


Order number

15Y1=16

15Y1=18

Length

160 mm

180 mm

Width

85 mm

85 mm

Order number

5Y2=L

5Y2=R

Side

Left

Right

Length

260 mm

260 mm

Width

150/95 mm

150/95 mm

Order number

5Y6=L

5Y6=R

Side

Left

Right

Length

210 mm

210 mm

Width

150/110 mm

150/110 mm

Order number

5Y3=L

5Y3=R

Side

Left

Right

Length

280 mm

280 mm

Width

180/110 mm

180/110 mm

Trouser Protection Pad, Long, Flat

PU Resin Kit
Polytol

Lamination
technique

Silicones

Rubber with nylon cover

Trouser Protection Pad, Short, Flat

Thermoplastics

Water transfer
printing

Rubber with nylon cover

Thermopl. with
antibacterial
effectiveness

Trouser Protection Pad, Long, Reinforced

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Rubber with nylon cover

244

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protection pads and caps

Trouser Protection Pad, Short, Reinforced


Rubber with nylon cover
Order number

5Y4=L

5Y4=R

Side

Left

Right

Length

215 mm

215 mm

Width

160/100 mm

160/100 mm

Trouser Protection Pad

Moltoprene Foam
With velvetone cover
Order number

5Y5=L

5Y5=R

Side

Left

Right

Length

240 mm

240 mm

Width

165/135 mm

165/135 mm

Splint Joint Protection

Leather
Embossed, 1 pair
Order number

99B1

Knee Protection Cap


Rubber with nylon cover, with opening for 45 mm wide strap
99B3

Bandages

Order number

Moltoprene is a registered trademark of Bayer.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

245

Protection pads and caps

Technical
information

Knee Protection Cap with Large Tab

Plaster/forming
techniques

Rubber with nylon cover, with opening for 45 mm wide strap


99B5

Silicones

Pedilen
foams

Order number

Modular Knee Protector with Elastic Band

Lamination
technique

Can be used in place of Modular Extension Assist 21B30


99B17

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Order number

246

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Residual limb socks

Residual limb socks


Improving a patients quality of life through increased mobility is a fine art. It requires quality and responsibility.
For this reason Otto Bock Residual Limb
Socks use premium quality cotton, wool and
blended fibers. This largely eliminates rubbing
against the skin, and helps to prevent inflammations and pressure sores.

Otto Bock Residual Limb Socks:


Protect the skin
Absorb sweat
Help prevent friction against the skin,
reddening and extreme variations in skin
temperature
Information:

Bandages

646S1=6.04GB

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

247

Residual limb socks

Technical
information

CT Function Sock
Humidity-regulating and breathable.

Plaster/forming
techniques

Order no. (ordering example):

=
=

Size
S

Lamination
technique

Silicones

Pedilen
foams

Article number
451F30

Article number

451F30

Sizes

Length

35 cm

40 cm

45 cm

Distal circumference

180 210 mm

220 260 mm

280 360 mm

PU Resin Kit
Polytol

Woolen Residual Limb Sock


Plain, for transtibial short prostheses

Water transfer
printing

Order no. (ordering example):

=
=

Length
45

Thermoplastics

Article number
451U1

Adhesives

Thermopl. with
antibacterial
effectiveness

Article number

451U1

Lengths

35 cm

45 cm

60 cm

Color brim

Royal blue

Black

Rose

Nylon Protective Sleeve

SuperSkin

For transtibial short prostheses


Order no. (ordering example):

=
=

Length
35

Bandages

Valves

Metal parts,
small parts

Article number
451U9

248

Article number

451U9

Lengths

25 cm, 35 cm, 45 cm, 60 cm

Seam width

20 cm

Width of coarse seam

17 cm

For below-knee circumferences

up to 35 cm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Residual limb socks

Nylon Protective Sleeve


451F21 is a nylon protective sleeve with a proximal double-wall seam.
Used to protect knee sleeves at the proximal socket brim area. Easy to
use.
Order no. (ordering example):

Article number
451F21

=
=

Size
S

Article number

451F21

Sizes

Length

25.5 cm

33.0 cm

40.5 cm

Proximal circumference

20 cm

22 cm

23 cm

Terry Cloth Residual Limb Sock


White, thin-walled, for transtibial amputees
Order no. (ordering example):

Article number
451F2

=
=

Length
35

Article number

451F2

Lengths

25 cm

35 cm

45 cm

60 cm

Color brim

Navy

Royal blue

Black

Red

Cotton Residual Limb Sock


White, thin-walled, for transtibial amputees
Order no. (ordering example):

Article number =
451F3
=

Article number

Length
35

451F3
25 cm

35 cm

45 cm

60 cm

Color brim

Navy

Royal blue

Black

Red

Bandages

Lengths

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

249

Residual limb socks and eyelets

Technical
information

Residual Limb Sock for Liners

Plaster/forming
techniques

With distal connection, white, with vulcanized ring, 90 % polyamide,


10 % Lycra
Order no. (ordering example):

=
=

Amputation height - Length


11
30

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Article number
451F4

Article number

451F4

Amputation height

Transtibial (11)

Transfemoral (20)

Lengths

30 cm, 40 cm

30 cm, 40 cm

Residual Limb Sock for Liners

Water transfer
printing

With distal connection, white, with vulcanized ring, 85 % cotton, 15 %


Lycra
Order no. (ordering example):

=
=

Amputation height - Length


11
30

Article number

451F6

Amputation height

Transtibial (11)

Transfemoral (20)

Lengths

30 cm, 40 cm

30 cm, 40 cm

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number
451F6

Lycra is a registered trademark of DuPont.

250

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Derma Seal residual limb socks

Derma Seal residual limb socks


Wearing a prosthesis or orthosis often applies intense loads to areas of the skin that
nature did not intend to be stressed. This
can lead to pain from excessive pressure or
friction, to perspiration build-up and similar
problems.
The Derma range of products can help you
successfully prevent or reduce excessive
strain on the skin.

The Derma Seal Residual Limb Socks are the


ideal solution for transtibial amputees. The
socks are coated with a special polymer gel.
The viscous nature of the gel reduces chafing,
pressure and strain on the skin and thus offers
increased comfort in the prosthetic socket.
The polymer gel in its protective layer has further advantage. It contains a medical-grade
mineral oil which benefits the skin by keeping it supple.
Information:
646S1=1.04GB
Bandages

647H106
647H107

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

251

Derma Seal residual limb socks

Technical
information

Derma Seal

Plaster/forming
techniques

This sock is made of nylon stretch fabric and is coated with polymer gel.
Order no. (ordering example):

Skin

Article number
453D7

Gel

=
=

Size
2

Lamination
technique

Silicones

Pedilen
foams

Nylon
Article number

453D7

Sizes

Sock length*

30 cm

40 cm

40 cm

45 cm

45 cm

50 cm

50 cm

50 cm

Gel length

20 cm

25 cm

25 cm

33 cm

25 cm

33 cm

33 cm

33 cm

Distal circumference

16-22 cm

18-26 cm

20-31 cm

20-31 cm

23-35 cm

23-35 cm

27-40 cm

30-48 cm

Proximal
circumference

16-25 cm

18-30 cm

20-35 cm

20-35 cm

23-40 cm

23-40 cm

27-45 cm

30-50 cm

PU Resin Kit
Polytol

* Possible deviation: 10 %

Water transfer
printing

Derma Seal Forte


For highly active patients. CoolMax fabric offers increased durability and
comfort.

Skin

Order no. (ordering example):

Thermoplastics

Gel

Article number
453D4

=
=

Size
2

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

CoolMax
Article number

453D4

Sizes

10

20

Sock length*

30 cm

30 cm

40 cm

65 cm

75 cm

Gel length

25 cm

25 cm

30 cm

25 cm

30 cm

Distal circumference

15 22 cm

20 26 cm

20 26 cm

15 22 cm

20 26 cm

Proximal
circumference

20 32 cm

28 42 cm

28 45 cm

20 32 cm

28 42 cm

Bandages

Valves

Metal parts,
small parts

* Possible deviation: 10 %

CoolMax is a registered trademark of DuPont.

252

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Derma Seal residual limb socks

Derma Seal Double Forte


For highly active patients and bony residual limbs. The polymer gel is
sandwiched between two layers of CoolMax fabric. Very durable.

Skin

Order no. (ordering example):

Article number
453D5

Gel

=
=

Size
2

CoolMax
Article number

453D5

Sizes

10

20

Sock length*

30 cm

30 cm

30 cm

65 cm

75 cm

Gel length

25 cm

25 cm

30 cm

25 cm

30 cm

Distal circumference

15 20 cm

20 24 cm

20 24 cm

15 20 cm

20 24 cm

Proximal
circumference

20 28 cm

28 40 cm

28 43 cm

20 28 cm

28 40 cm

* Possible deviation: 10 %

Derma Seal Trans Ped


This very stretchable sock is for Lisfranc/Chopart partial foot amputees.
The Trans Ped is seamless knitted and is made of 95 % polyester and
5 % Lycra-Spandex. The distal area inside the sock features a polymer
gel layer which protects this area from chafing, pressure, and loading
forces.
453D2=N

453D2=XL

Length

Standard (22 cm)

Extra long (50 cm)

Bandages

Order number

CoolMax is a registered trademark of DuPont.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

253

Compression residual limb socks

Technical
information

Derma Protection Knee Comfort

Plaster/forming
techniques

The 453A2 Derma Protection knee sleeve is a basic and durable sealing
sleeve made from a tear-resistant copolymer gel and finished with a textile.
The 453A2 Derma Protection knee sleeves are mostly used as the primary
suspension or with a valve or Harmony System and are suitable for amputees in the low to medium activity levels.
Package of: 1 piece

Pedilen
foams

Order no. (ordering example):

Article number
453A2

=
=

Size
2

Lamination
technique

Article number

453A2

Size

Length

30 cm

30 cm

38 cm

38 cm

PU Resin Kit
Polytol

Silicones

647G281

Knee center circumference

24 32 cm

30 40 cm

34 44 cm

42 56 cm

Water transfer
printing

Derma ProFlex Knee Sleeve

Thermoplastics

The 453A3 Derma ProFlex knee sleeve is an anatomically shaped sleeve


made from a durable copolymer (TPE) and finished with a textile. The
anatomical shape results from a combination of three different features:

Thermopl. with
antibacterial
effectiveness

Pre-flexion of 15 for easier knee flexion and reduced formation of


wrinkles in the hollow of the knee
Conical shape for comfortable pressure distribution in the area of
the thigh and optimal adhesion to the prosthetic socket
Pre-shaped patella section for reduced pressure on the patella
during the entire range of movement

Adhesives

The interplay of these 3 factors provides for a previously unmatched level


of functionality and wearer comfort for the amputee. The Derma ProFlex
knee sleeve can be used as the primary suspension as well as with a
valve or Harmony System. It is suitable for amputees of all activity levels.
Order no. (ordering example):

SuperSkin

Article number
453A3

=
=

Size
2

Article number

453A3

Sizes

Knee center circumference

24 32 cm

30 40 cm

36 47 cm

Circumference 20 cm
proximal to knee center

34 46 cm

40 54 cm

48 66 cm

Bandages

Valves

Metal parts,
small parts

647G281

254

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Compression residual limb socks

Compression residual limb socks


Congestive dermatitis
Arterial circulation disorders
Acute thrombophlebitis
Congestive heart failure
Compression Residual Limb Socks should
only be used when prescribed by a physician
and only issued by trained personnel. In order
to extend the lifespan of the socks, we recommend that you wear rubber gloves when putting the socks on and taking them off. This
ensures that the socks are not damaged by
finger nails or jewelry.
Bandages

Compression residual limb socks offer significant assistance during postoperative residual
limb care. They can be used to ensure even
pressure, which decreases from the distal to
the proximal end, for your patient and also
provide a high level of wearer comfort.
Compression residual limb socks can be used
by transtibial and transfemoral amputees. Application is quick and easy.
Otto Bock Compression Residual Limb Socks
must NOT be used on or with:
Weeping skin areas
Open wounds

646S3=5.00GB

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

255

Accessories and care

Technical
information

Compression Residual Limb Sock


For thighs with waist band

Plaster/forming
techniques

Order no. (ordering example):

=
=

Size
XS

Length
20

451F12

451F11

PU Resin Kit
Polytol

Compression classes

KKL1

KKL2

Lengths (L) g-e:

20 cm, 25 cm, 30 cm, 35 cm

Sizes

XS

XL

XXL

Circumference g

41 44 cm

44 48 cm

48 52 cm

52 56 cm

56 60 cm

60 64 cm

Circumference e

29 31 cm

31 34 cm

34 37 cm

37 40 cm

40 43 cm

43 46 cm

Thermoplastics

Article number

Water transfer
printing

Lamination
technique

Silicones

Pedilen
foams

Article number
451F12

Thermopl. with
antibacterial
effectiveness

Compression Residual Limb Sock


For lower legs
Order no. (ordering example):

Size
XS

Length
30

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Article number =
451F13
=

256

Article number

451F13

451F10

Compression classes

KKL1

KKL2

Lengths (L) f-c:

30 cm, 38 cm, 46 cm

Sizes

XS

XL

XXL

Circumference f

39 41 cm

41 44 cm

44 47 cm

47 50 cm

50 53 cm

60 64 cm

Circumference e

29 31 cm

31 34 cm

34 37 cm

37 40 cm

40 43 cm

43 46 cm

Circumference c

27 29 cm

29 32 cm

32 35 cm

35 38 cm

38 41 cm

41 44 cm

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Accessories and care

Derma Function Accessories


This special skin care and protection system is designed for sensitive,
potentially irritated skin. It preserves and regenerates the skins natural
protective and immune functions.

453H12 Derma Prevent

Prevents chafing
Inhibits contact with external allergens
Covers the skin with a protective coating and leaves it soft and supple
Reduces perspiration and eliminates odor by releasing active
substance when needed
Contents: 100 ml
Order number

453H12=1

453H12

Package of

1 piece

1 pack = 6 pieces

453H10 Derma Clean

For skin, prostheses, orthoses and liners


Cleans gently and safely
Ph-neutral, free of alkali and phosphates
Anti-bacterial formula
Contents: 500 ml
Order number

453H10=1

453H10

Package of

1 piece

1 pack = 6 pieces

453H14 Derma Repair


Moisturizes and promotes regeneration of dry, irritated skin
Reduces the effects of excessive strain and soothes irritated skin
Antibacterial formula. Helps assist the skins defense system against
harmful environmental effects
Regulates moisture and makes the skin noticeably more supple and
elastic
Increases skin function, promotes the skins blood circulation and helps
cells to grow
Contains panthenol and vitamin E
Contents: 200 ml
Order number

453H14=1

453H14

Package of

1 piece

1 pack = 6 pieces

453H30=D Derma Function Set


Bag with 453H10=1, 453H12=1 and 453H14=1

Donning Spray 640F18


For silicone liners only!

Bandages

640F18 45 ml spray bottle


640F18=900 900 ml refill package

Irritant

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

257

Accessories and care

Moltoprene Foam
Order number

99B6

Length

150 mm

Width

160 mm

Height

100 mm

Color

Skin colors

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

End Bearing Cushion

Moltoprene Foam
Order number

99B23

Diameter

165 mm

Length

250 mm

Color

Skin colors

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

End Bearing Cushion, Cylindrical

Formable Distal Padding

Order number

99B26=1

99B26=2

Diameter

140 mm

110 mm

Color

White

White

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Evazote

Tubercle Seat

Pedilan
With neoprene adhesive strip

SuperSkin

Order no. (ordering example):

Side
L

Width
4

Article number

5Y7

Side

Left (L), Right (R)

Width

90 mm (4), 110 mm (3),


125 mm (2), 140 mm (1)

Bandages

Valves

Metal parts,
small parts

Article number =
5Y7
=

Pedilan is a registered trademark of Otto Bock.


Moltoprene is a registered trademark of Bayer.

258

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Armrests, canes and accessories

Skin Protection 1-2-3 Plus


Skin care cream with skin protection
Order number

640Z18

Net contents

0.100 l

Procomfort Gel
Particularly suitable for skin care and for lubricating and gluing the 5T8
Procomfort Inner Socket to the outer socket.
Order number

633S2

Net contents

0.250 l

Skin Protection Cream Silicoderm


640Z1

Net contents

35 g

Bandages

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

259

Armrests, canes and accessories

Order number

22K10

Color

Multicolored

Fits capsules

23K12=B / =R

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Underarm Supports for Children

PU Resin Kit
Polytol

Softgrip

Order separately as necessary!


For 22K10 Underarm Supports for Children

Water transfer
printing

Order number

23K78

Underarm Supports for Children

Light metal

Order number

22K5

Color

Blue/silver anodized

Fits capsules

23K2=16 / 23K6=16

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

With plastic grip and rubber capsule, can be adjusted by 25 mm, from
660 to 860 mm (floor to grip)

260

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Armrests, canes and accessories

Underarm Supports

Light Alloy
With plastic grip and rubber capsule, can be height-adjusted by 25 mm,
from 780 to 980 mm (floor to grip)
Order number

22K2

22K4

Color

Silver anodized

Blue

Fits capsules

23K2=16 / 23K6=16

23K11

Underarm Supports

Light Alloy
With Softgrip and rubber capsule, can be height-adjusted by 25 mm, from
780 to 980 mm (floor to grip)
Order number

22K7

Color

Blue/silver anodized

Fits capsules

23K11

Anatomical Softgrip Handles

Order separately as necessary!


For Underarm Support 22K7, pair, for left and right sides
23K77

Bandages

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

261

Armrests, canes and accessories

Technical
information

Support Cane

Wood

Order number

22S2=S

22S2=B

Color

Black

Brown

Fits capsules

23K1=2

23K1=2

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

For men, without rubber capsule

Support Cane

Wood

Order number

22S3=S

22S3=B

Color

Black

Brown

Fits capsules

23K1=0

23K1=0

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

For women, without rubber capsule

Support Cane

Aluminum

Order number

22S4

Color

Silver anodized

Bandages

Valves

Metal parts,
small parts

With plastic hand grip and rubber capsule

262

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Armrests, canes and accessories

Rubber Capsule
For support canes 22S2 and 22S3
Order no. (ordering example):

Article number

23K1

Size according to size table


for rubber capsules
00

Article number

23K1

Size according to
size table for rubber
capsules

00

Hole diameter

14 mm

16 mm

18 mm

20 mm

22 mm

Color

Black

Rubber Capsule, Elastic


For Underarm Supports 22K2 and 22K5
Order number

23K2=16

23K2=21

Hole diameter

16 mm

21 mm

Color

Gray

Gray

Rubber Capsule, Elastic


For Underarm Supports 22K2 and 22K5
Order number

23K6=16

23K6=21

Hole diameter

16 mm

21 mm

Color

Black

Black

Rubber Capsule
For Underarm Supports 22K4 and 22K7
Order number

23K11

Hole diameter

16 mm

Color

Blue

Bandages

Rubber Capsule
For Underarm Supports for Children 22K10
Order number

23K12=R

23K12=B

Hole diameter

16 mm

16 mm

Color

Red

Blue

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

263

Protective equipment

264

Protective equipment

Protective equipment
Otto Bock offers protective equipment for products which contain hazardous materials according to the Ordinance on Hazardous Substances. This includes products for protecting the users hands, face, eyes, respiratory tract and other parts
of the body. See our safety data sheets in section 8 for essential information about
personal protective equipment for each product.
We also offer first-aid equipment for accidents such as an eye-flushing station
and a first-aid kit.
Chemical resistance of gloves

Protective
equipment

It is especially important to use protective gloves. Otto Bock provides a comprehensive table with the protective gloves recommended for the products you are
using. The data in this table are based on the glove manufacturers many years
of experience as well as a database of over 70,000 tested substances. All of the
hazardous materials in Otto Bock products were tested for suitability. Thanks to
a diverse range of products, there is a suitable glove for each product. The data
in the table are based on DIN/EN 374 and should help you select the most appropriate glove. Permeation refers to molecular saturation of the glove material. The
time needed for permeation is expressed in levels. Permeation begins when the
glove is used with a chemical for the first time. After this, permeation can usually
no longer be stopped. It is therefore important to consider not only glove suitability but also its planned period of use in relation to cost-effectiveness. Since the
permeation process is usually irreversible, it is usually more cost-effective to use
two pairs of cheaper gloves with a shorter period of use than to use one expensive pair of gloves. If the hazardous material you are using is not in the list, you
can find more information in the relevant safety data sheet. All gloves without an
Otto Bock material number can be obtained on short notice.

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

265

Protective equipment

Technical
information

Safety data sheets

Plaster/forming
techniques

The concern of the customer

Silicones

Pedilen
foams

The first and most important step for safe use of chemicals
is to know their identity, their risks to health and environment,
and the steps that need to be taken to keep these risks under control. This inherently complex knowledge must be organized in a way that essential information on the risks and
corresponding safety measures are recognizable and are
comprehensively communicated to the user, enabling you to
make the legally obligated risk analysis.

The solution by Otto Bock


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We offer you absolute reliability, safety and ensured availability. Electronically provided safety data sheets now comply
with the right-to-know provisions for immediate access to risk
information around the clock. Make use of the most up-todate database of safety data sheets on our website, which
we regularly update for you. You get all information from a
single source.

Protective
equipment

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

SULQWHGE\2WWR%RFN'XGHUVWDGW

As a global leader we are obligated to secure and protect


the health of people and the environment in which we are
active. With us, you will make safety, environment protection
and health integral parts of the production, sales and use of
our products.
We make safety data sheets available to you, not only for the
products with potential risks but beyond the legal requirements for many of our products. These safety data sheets
contain information such as physical data, health risk, first
aid measures, storage, disposal, protective equipment, etc.
Otto Bock can make safety data sheets on all dangerous
materials in your language and in country-specific version
available to you.

266

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective equipment

Table explanations:
Permeation
Level a: 0 min x < 5 min
Level b: 5 min x < 10 min

Level 1: 10 min x < 30 min


Level 2: 30 min x < 60 min
Level 3: 60 min x < 120 min
Level 4: 120 min x < 240 min
Level 5: 240 min x < 480 min
Level 6: 480 min

Swelling
Swelling can take place independently of penetration and permeation.
A swollen glove is completely unusable. For
this reason, Otto Bock only recommends using
gloves with no less than 15% swelling for the
chemical tested. DIN/EN 374 does not offer this
added assurance because it does not even include this test.

Swelling resistance
+
0
Z

Resistant
Not resistant
Partially resistant
Destroyed

Penetration
Level 3 means 100 % test for all chemical protective gloves. Therefore, this level has bee excluded from the following table.

Level 3 = AQL value 0.65 = 100 %


impenetrable
Level 2 = AQL value 1.5
Level 1 = AQL value 4

Important:
The data in this table were calculated under
laboratory conditions (new gloves, no added
mechanical stress, room temperature) Reallife conditions may differ from laboratory conditions. As a result, this data can only serve as
a guide for selecting the appropriate gloves.

This data does not eliminate the need for suitability tests by the end consumer. Therefore,
Otto Bock HealthCare GmbH assumes no responsibility or liability for the contents of this
chemical resistance table.

Example:
Chemical

State

Nitrile
thermoplastic

Neoprene
nitrile II

Neoprene

Neoprene
nitrile I

Nitrile II

Viton

641H16 641H17

Otto Bock

617H19 Orthocryl 80:20


Lamination Resin

Nitrile I

Liquid

10

10

30

10

Butyl

641H18

10

60

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective
equipment

When using Orthocryl Lamination Resin 617H19, Chemical Protection Glove


641H16 has a maximum permeation time of 10 minutes.

267

Protective equipment

State

Nitrile
thermoplastic

Neoprene
nitrile II

Neoprene

Neoprene
nitrile I

Nitrile I

Nitrile II

Viton

Butyl

0714
0715

0717

0720
0722
0723
0725
0726

0727

0728
0729
0730
0731
0732
0733
0734
0736
0737
0738
0739
0836

0740
0741
0742

0890

0898

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Chemical

Protective
equipment

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Otto Bock

268

641H16 641H17

641H18

170Z5

Loctite 638

Liquid

240

480

480

30

480

480

519L5

Silicone spray

Aerosol

240

120

480

480

10

480

480

617F3

Parting Agent for


Orthocryl Resins

Liquid

480

480

480

480

30

480

480

617F8

Parting Agent HS

Liquid

480

480

480

480

480

480

480

617H4

Araldit D
Lamination Resin

Liquid

480

480

480

480

480

480

480

617H6

Araldit Binding
Agent (121N)

Liquid

480

480

480

480

480

480

480

617H11 Pedilen
Rigid Foam 100

Liquid

480

480

480

480

480

480

480

617H12 Pedilen
Rigid Foam 200

Liquid

480

480

480

480

480

480

480

617H16 Araldit DY 026 SP

Liquid

480

480

480

480

480

480

480

617H17 Orthocryl
Lamination Resin
(Soft)

Liquid

10

10

30

10

10

60

617H19 Orthocryl 80:20


Lamination Resin

Liquid

10

10

30

10

10

60

617H21 Orthocryl
Sealing Resin

Liquid

10

10

30

10

10

60

617H32 Pedilen
Rigid Foam 300

Liquid

480

480

480

480

480

480

480

617H35 Pedilen
Flexible Foam 150

Liquid

480

480

480

480

480

480

480

617H37 Pedilen
Duplicating Foam

Liquid

480

480

480

480

480

480

480

617H41 Pedilen
Rigid Foam 700

Liquid

480

480

480

480

480

480

480

617H43 Silicone Gel

Liquid

480

480

480

480

480

480

480

617H44 Silicone Gel

Liquid

480

480

480

480

480

480

480

617H45 Catalyst for


silicone gel

Liquid

480

480

480

480

480

480

480

617H46 Bonding Agent

Paste

480

480

480

480

480

480

480

617H47 Stabilizer for


silicone gel

Liquid

480

480

480

480

480

480

480

617H48 Pedilen
Rigid Foam 450

Liquid

480

480

480

480

480

480

480

617H51 Orthocryl
Lamination Resin,
(Extra Soft)

Liquid

30

10

60

30

60

120

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective equipment

State

Nitrile
thermoplastic

Neoprene
nitrile II

Neoprene

Neoprene
nitrile I

Nitrile I

Nitrile II

Viton

Butyl

0714
0715

0717

0720
0722
0723
0725
0726

0727

0728
0729
0730
0731
0732
0733
0734
0736
0737
0738
0739
0836

0740
0741
0742

0890

0898

Otto Bock
617P3

Hardener(HY 956)

641H16 641H17

641H18

Liquid

480

480

480

480

480

480

480

617P14 Hardener paste

Paste

480

480

480

480

120

480

480

617P15 Quick Hardener


(HY 2958)

Liquid

240

480

480

240

10

480

480

617P21 Hardener for


Pedilen Rigid
Foams

Liquid

480

480

480

480

60

480

480

617P32 Hardener for


Pedilen
Flexible Foams

Liquid

30

10

60

60

10

60

120

617P37 Hardening
powder for
Orthocryl Resins

Solid

480

480

480

480

480

480

480

617W1

Versamide

Liquid

480

480

480

480

480

480

480

617Z2

Resin Color Paste,


Caucasian
skin color

Liquid

480

480

480

480

480

480

480

617Z3

Resin Color Paste,


Tan skin color

Liquid

480

480

480

480

480

480

480

617Z4

Resin Color Paste,


White

Liquid

480

480

480

480

480

480

480

617Z5

Resin Color Paste,


Yellow

Liquid

480

480

480

480

480

480

480

617Z6

Resin Color Paste,


Red

Liquid

480

480

480

480

480

480

480

617Z7

Resin Color Paste,


Blue

Liquid

480

480

480

480

480

480

480

617Z9

Resin Color Paste,


Black

Liquid

480

480

480

480

480

480

480

633T2

Teflon Spray

Liquid

480

480

480

480

480

480

480

634A1

Otto Bock
Thinner and
Solvent

Liquid

10

10

10

10

240

634A3

Aceton

Liquid

10

10

10

480

634A6

Thinner for 636N9


Contact Adhesive

Liquid

10

10

30

10

30

30

634A1

Thinner for Socket


Varnish 635L8

Liquid

10

10

10

10

240

634A11 Thinner for


Flexible OneComponent Finish
635P6

Liquid

10

10

30

10

30

30

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective
equipment

Chemical

269

Protective equipment

State

Nitrile
thermoplastic

Neoprene
nitrile II

Neoprene

Neoprene
nitrile I

Nitrile I

Nitrile II

Viton

Butyl

0714
0715

0717

0720
0722
0723
0725
0726

0727

0728
0729
0730
0731
0732
0733
0734
0736
0737
0738
0739
0836

0740
0741
0742

0890

0898

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Chemical

Otto Bock
634A20 Thinner for Otto
Bock Synthetic
Adhesive
636W17

Liquid

10

10

10

480

634A23 Thinner for PU


Adhesive 636W25

Liquid

10

10

30

10

10

120

634A28 Thinner for


Orthocryl Resins

Liquid

10

10

30

10

30

60

634A31 Thinner for


Special Varnish
635L2

Liquid

10

10

30

10

30

30

634A58 Isopropyl Alcohol

Liquid

240

120

480

480

10

480

480

634A59 Thinner for


Synthetic
Adhesive 636W45

Liquid

10

10

30

10

10

120

634A61 ACS Cold


Welding

Liquid

10

10

10

10

634A67 Thinner for


Neoprene
Adhesive 636W65

Liquid

10

10

30

10

30

480

Liquid

10

10

10

10

635C2A Finish
Concentrate

Liquid

10

10

10

10

635C2B Thinner for


Finish Concentrate

Liquid

60

30

120

120

120

480

635C3

Primer

Liquid

10

10

30

10

10

120

635C5

Special Adhesive
for OrthoGel Liner

Liquid

10

10

10

10

635L2

Special Varnish,
Colorless

Liquid

30

10

60

30

30

120

635L8

Socket Varnish,
Colorless

Liquid

10

10

10

30

30

635L12 Orthocryl
Varnish, Colorless

Liquid

10

10

30

10

10

120

635L13 Spray Varnish,


Skin color

Liquid

30

10

60

30

30

120

635L14 Orthocryl
Varnish, Colorless

Liquid

10

10

30

10

30

30

635L16 Spray Varnish,


Dark Brown

Liquid

30

10

60

30

30

120

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Lamination
technique

641H18

PU Resin Kit
Polytol

641H16 641H17

Protective
equipment

Bandages

Valves

Metal parts,
small parts

SuperSkin

635C1

270

Otto Bock
SuperSkin

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective equipment

State

Nitrile
thermoplastic

Neoprene
nitrile II

Neoprene

Neoprene
nitrile I

Nitrile I

Nitrile II

Viton

Butyl

0714
0715

0717

0720
0722
0723
0725
0726

0727

0728
0729
0730
0731
0732
0733
0734
0736
0737
0738
0739
0836

0740
0741
0742

0890

0898

Otto Bock
635P6

641H16 641H17

641H18

Elastic
Finishing Varnish,
Skin color

Liquid

30

10

60

60

120

120

636K3

Otto Bock
Plastic Wood

Liquid

10

10

10

480

636K7

Orthocryl Putty

Paste

10

10

30

10

10

60

636K9

Fast Curing
Putty Akemi

Paste

120

10

240

240

480

240

636K11 Cyamet Rapid


Adhesive

Liquid

30

30

60

10

10

480

636K12 Loctite 245

Liquid

30

10

60

30

30

60

636K13 Loctite 241

Liquid

480

480

480

480

480

30

480

480

636K14 Loctite 601

Liquid

> 480

38

> 480

> 480

636K17 Otto Bock


Lightweight Putty

Paste

120

10

240

240

480

240

636K18 OrthocrylSealing Resin


Adhesive Gel

Paste

10

10

30

10

10

60

636M2-A Two-Component Adhesive


Component A

Paste

480

480

480

480

480

480

480

636M2-B Two-Component Adhesive


Component B

Paste

480

480

480

480

480

480

480

Liquid

10

10

30

10

30

30

Liquid

480

480

480

480

480

480

480

636N9

Otto Bock
Quick Drying
Rubber Cement

636N10 Special Adhesive


for Bandages

147

636W1

Otto Bock
Universal Adhesive

Liquid

10

10

30

10

30

60

636W9

Parchment Cold
Adhesive,
ready-to-use

Liquid

480

480

480

480

480

480

480

636W17 Otto Bock


Plastic Adhesive

Liquid

10

10

10

10

120

636W18 Otto Bock


Special Adhesive

Paste

480

480

480

480

480

480

480

636W19 Hardener for


Special Adhesive
636W18

Paste

480

480

480

480

480

480

480

636W22 UHU Cement

Liquid

10

10

10

10

240

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective
equipment

Chemical

271

Protective equipment

State

Nitrile
thermoplastic

Neoprene
nitrile II

Neoprene

Neoprene
nitrile I

Nitrile I

Nitrile II

Viton

Butyl

0714
0715

0717

0720
0722
0723
0725
0726

0727

0728
0729
0730
0731
0732
0733
0734
0736
0737
0738
0739
0836

0740
0741
0742

0890

0898

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Chemical

Protective
equipment

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Otto Bock

272

641H16 641H17

641H18

636W23B UHU Plus


Endfest 300
Bonding Agent

Liquid

480

480

480

480

480

480

480

480

636W23H UHU Plus Endfest


300 Hardener

Liquid

480

480

480

480

480

480

480

636W25 Two-Component
Polyurethane
Adhesive

Liquid

10

10

30

10

10

30

636W26 Cross-Linking
Agent for Polyurethane Adhesive
636W25

Liquid

10

10

30

10

10

120

636W28-A Two-Component
Adhesive for
Prosthetic and
Orthotic
Components, A

Paste

480

480

480

480

480

480

480

636W28-B Two-Component
Adhesive for
Prosthetic and
Orthotic
Components, B

Paste

480

480

480

480

480

480

480

120

636W30 Special Adhesive

Liquid

10

10

30

10

10

636W34 Rubber Cement

Liquid

30

10

60

30

60

60

636W46 Loctite 242

Liquid

480

480

480

480

30

480

480

636W60 Loctite 243

Liquid

480

480

480

480

60

480

480

636W65 Neoprene
Adhesive

Liquid

10

10

30

10

30

30

83A2

n-Heptane

Liquid

240

60

480

480

10

480

10

83A4

Silicone Remover

Liquid

240

120

480

480

60

480

120

83L1

Silicone Primer

Liquid

240

60

480

480

10

480

10

83N1

Maxoglue

Liquid

120

30

240

240

10

480

30

83N2

Medisil

Paste

480

480

480

480

480

480

480

84A4

Araform

Liquid

480

480

480

480

480

480

480

84P1

Acrymed Mono

Liquid

10

10

30

10

30

60

84P3

Acryform Mono

Liquid

10

10

30

10

30

60

84P4

Hardener for
Araform

Liquid

480

480

480

480

60

480

480

85F3

AraformParting Agent

Liquid

240

30

480

480

10

480

30

85T1

Silthix

Liquid

480

480

480

480

480

480

480

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Schutzausrstung

Temperature-Resistant Glove

Cotton loop fabric


For use with plastics, impregnated with flame retardant, with cuff
Order number

641H3

Length

280 mm

Weight per pair

0.170 kg

Color

Raw white

Temperature-Resistant Glove

Cotton jersey
For use with plastics, napped inside, fluffy, heavy quality, excellent fit,
breathable, raw white, impregnated with flame retardant, with cuff
Order number

641H13

Length

240 mm

Weight per pair

0.110 kg

Color

Sand/beige

Lightweight Cut-Resistant Protective Glove


These gloves not only provide excellent protection against cuts, they also
protect against moisture while ensuring an excellent grip. They are very
breathable, and ideal for any situation where cut protection is needed and
a good grip is essential.
Order no. (ordering example):

Article number
641H14

=
=

Size
7

Article number

641H14

Size

7, 8, 9, 10

Color

Gray

Mechanical Protective Glove


Nitrile-coated fabric with cotton jersey. Five-fingered glove with heavy
canvass cuff, partially coated, elastic strap on back of hand. Outstanding
fit, excellent comfort, good grip, oil-, grease and water-resistant. Can be
used as an alternative to a leather glove.
Order no. (ordering example):

Article number
641H15

=
=

Size
8
641H15

Size

8, 9, 10, 11

Color

Gray/brown

Protective
equipment

Article number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

273

Protective equipment

Technical
information

Chemical Protection Glove

Plaster/forming
techniques

High-quality nitrile protects your hands from a wide range of chemicals


and is flexible enough to adjust to your hands. These gloves are 300
mm long and therefore also protect parts of the forearms from chemical
contact. Light velour reduces sweating.
Order no. (ordering example):

Lamination
technique

Silicones

Pedilen
foams

Article number
641H16

=
=

Size
8

Article number

641H16

Size

8, 9, 10

Color

Green

Package of

1 pair

Chemical Protection Glove

PU Resin Kit
Polytol

High-quality nitrile protects the hands from a variety of chemicals. Abraded finger tips ensure a good grip, even when working with wet objects. An
excellent fit allows to work for long periods of time without fatigue.

Water transfer
printing

Order no. (ordering example):

=
=

Size
7

Article number

641H17

Size

7, 8, 9, 10

Color

Blue

Package of

1 pair

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Article number
641H17

Adhesives

Chemical Protection Glove

SuperSkin

This glove is made of butyl rubber and is made using a special procedure
that also makes it gas-proof. It also highly resistant to a wide range of
chemicals. The interior of this glove is lightly powdered so that it can be
put on and taken off with ease.
Order no. (ordering example):

=
=

Size
8

Article number

641H18

Size

8, 9, 10

Color

Black

Package of

1 pair

Protective
equipment

Bandages

Valves

Metal parts,
small parts

Article number
641H18

274

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective equipment

Latex-Free Examination Glove


Made of 100 % NITRILE, neutral fit, powder-free, highly elastic, non-sterile
Order number

641H9=2

Size

78

Color

Blue

Package of

100 pieces

Latex Gloves for Plastering Work


For plastering work, non-slip, powder-free, non-sterile
Order number

641H12

Size

Package of

100 pieces

Plastering Apron
For plastering work, with fabric reinforcement, resistant to many acids
Order number

641S1

Dimensions

80 100 cm

Color

White

Weight

0.750 kg

Protective Goggles

Nylon
With folding side protector, adjustable frames and colorless plastic lenses
Order number

756Y6=1

Accessories

Order separately as necessary!

Replacement lenses for Protective Goggles


756Z1=1

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective
equipment

Order number

275

Protective equipment

Technical
information

Face Protector

Plastic

Order number

756Y15

Weight

0.250 kg

Pedilen
foams

Plaster/forming
techniques

With non-fogging plastic screen, 1mm thick, 540 x 195 mm, closure allows
for adjustment to different head sizes

Silicones

Accessories

Order separately as necessary!

PU Resin Kit
Polytol

Lamination
technique

Replacement Screen for Face Protector


Order number

756Y16

Weight

0.125 kg

Disposable Particle Filter Masks

Thermoplastics

Water transfer
printing

Filtering half mask for dusty work in industry and skilled trades. Patented
multi-layer Synsafe material for minimal breathing resistance and maximal
filter performance. Light, user-friendly mask with high intake capacity and
high comfort. Hygienic, individual packaging protects the masks from
contamination and ensures the all-time availability of a clean breathing
protection. Folded design allows for easy carrying in pockets. Exhalation
valve for longer periods of use and increased breathing comfort. Protection levels and certifications compliant with EN 149:2001. Protection
against solid and liquid particles.

Thermopl. with
antibacterial
effectiveness

Order no. (ordering example):

Article number

756Y22

=
=

Contaminant class
1

Contaminant class

FFP1(1)

Valves

Without valve ()

With valve (V)

Without valve ()

With valve (V)

FFP3 (3)

Weight

12 g

18 g

22 g

28 g

28 g

Dark blue

Dark blue

Light blue

Light blue

White

With valve (V)

SuperSkin

FFP2 (2)

Valve
V

Color

Metal parts,
small parts

Adhesives

Article number
756Y22

FFP1

Protection up to 4x Protects against


limit value
solid and liquid
particles

Milling, grinding, sawing, sweeping floors

FFP2

Protection up to
10x limit value

Protects against
solid and liquid
particles

Working with oak, welding, spraying emulsions with


low vapor pressure, coating work, processing carbon
fiber materials and fiberglass materials (e.g., cutting)

FFP3

Protection up to
30x limit value

Protects against
solid and liquid
particles

Spraying varnishs, grinding hardened carbon fiber


materials and fiberglass materials

Bandages

Valves

Applications

Protective
equipment

FFP = Filtering Face Piece

276

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Protective equipment

Combitex Nova Respiratory Protection Half-Mask


Half mask for use with particle filters, gas and combination filters with
standard thread Rd. 91. Thanks to its good fit, the Combitex Nova offers
the impermeability f a full mask. The mask body features skin-friendly
material that is comfortable to wear. Easy to take on and off and comfortable under a safety helmet thanks to innovative head piece with anti-slip
harness EN 140 compliant, with CE mark. Without filter.
Order number

756Y80

Size

Medium/large

Weight without lter

Approx. 0.190 kg

Accessories

Order separately as necessary!

Course Dust Filter


Prefilter for filters with Rd 91 thread.
Order number

756Z5

Weight

0.150 kg

Package of

50 pieces

Combination lter
Screw-in filter with Rd 91 thread, particle filter class A1-P2,
EN 141 compliant, with CE mark.
Explanation of A1-P2
A = organic gases
1 = low retaining power
P = particles
2 = medium retaining power
Order number

756Z4

Weight

0.550 kg

Package of

5 pieces

Carrying Case
Sturdy design. Comes with shoulder strap.
754T3

Weight

0.384 kg

For

Respiratory Protection Half-Mask

Protective
equipment

Order number

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

277

Protective equipment

Technical
information

First-Aid Kit

Silicones

Pedilen
foams

Plaster/forming
techniques

DIN 13157 C, with wall mount, for companies and shelters in accordance
with 39
Order number

758X5

Dimensions
(Length Width x
Depth)

225 166 80 mm

Weight

1.8 kg

Eye-Flushing Station (Empty)

Order number

758X11

Color

RAL 9016 Traffic White

Dimensions
(Length Width x
Depth)

350 260 100 mm

Weight

2.3 kg

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Stationary wall cabinet made of steel sheeting, with special holder for 2
eye-flushing bottles

SuperSkin

Accessories

Order separately as necessary!

Eye-Flushing Bottle Set

Order number

758Y100

Dimensions
(Diameter height)

80 305 mm

Weight

2.3 kg

Protective
equipment

Bandages

Valves

Metal parts,
small parts

Two eye-flushing bottles, filled with 1000 ml sterile, physiological saline


solution (0.9 %), complies with DIN 12930, CE 0562, can be used for
approximately 3 years unopened.

278

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

nology

Tech

rld,

the wo
ghout
s throu
.
branche this catalog
of our
d of
dresses ted at the en
the ad
Fax to which are lis

ield
SilverSh

:
Order no.

er no.
Custom

Shipping

r
Custome
Com

Compan

Company

Postcode/
City

Colors

er
der numb

ss (if diffe

rent than

shipping
address
)

Date:

Unit
Order nuthan shipping address)
mber
Billing address (if different
Descript

Com.

ion

Number

of sheets

Postcode/
City

Fax:
Fax:

3=3
rs

Skin colo

3=4

617S20

Amputated side

_________________

Orthopedic technician: ___________

3=5
617S20

__________

Com. _________________________________

3=6

617S20

6=3

617S20

Please checkmark the desired


White combination.

6=4

617S20

If you wish to have another base


color (see overview), please enter
the color here (e.g. red).

Transparent topcoat
Please checkmark the desired
combination.

left

right

glossy

matt

If you wish to have another base


color (see overview), please enter
the color here (e.g. red).

STAKO No. 0013

6=5

STAKO No. 0001

617S20

STAKO No. 0014

STAKO No. 0002

6=6

617S20

STAKO
rs
l colo

0=9

616T20
Lyn
Thermo
PE
EVA/LD
hield
SilverS

r addre

Addres

Telephone:

617S20

Pedilin d
hiel
SilverS

er no.

Compan

Telephone:

Or
Quantity

Custome

Custom

Street

Street

Fax:

Gener

al Order
the ad
dresses
Form
of our
which
branche
are lis
ted at
the en s throughou
d of thi
t
s catal the world,
og.

Quantity

Order no.:

Shipping address

Phone:

g party

Date:
Addres
s
)
address
parcel!
shippingmake a copy of the shipping label and stick it to the
than Please

Phone:
Company
Fax:

Fax to
Orderin

er no.

- Water Transfer Printing -

(if different

s
Addres
Customer no.

Compan

Addres

Custom

throughout the world,


Fax to the addresses of our branches
Orthop
edic tec
catalog.
this
hnician
which are listed at the end of

pany

address

Socket Design

Attention!

Order forms

Natura

STAKO No. 0015

No. 0003

STAKO No. 0016

STAKO No. 0004

0=1
616T20

STAKO No. 0005

0=16

616T20

Company

stamp

STAKO No. 0017

+ signature

STAKO No. 0018

STAKO No. 0006

STAKO No. 0019

STAKO No. 0007

STAKO No. 0020

STAKO No. 0008

ents

Comm

STAKO No. 0021

STAKO No. 0009

STAKO No. 0022

STAKO No. 0010

STAKO No. 0023

STAKO No. 0011


STAKO No. 0012

Comm

ents

Please make a copy of the order form

STAKO No. 0024


and put it into the parcel!
Company stamp and signature

Comments

Company

283

k Hea
Otto Boc

Otto Boc
k HealthC

| www.ottobock.com
Otto Bock HealthCare GmbH | Materials

282
GmbH
lthCare

| Materia

.ottobock
ls | www

are Gmb
H

| Materia

ls | www
.ottobock

stamp

+ signature

.com

.com

281

Order forms

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

279

Index

For easy ordering, the following pages contain order forms for the products contained in
this catalog. These forms can be duplicated.

General Order Form


Fax to the addresses of our branches throughout the world,
which are listed at the end of this catalog.
Ordering party

Customer address (if different than shipping address)

Customer no.

Customer no.

Company

Company

Address

Address

Orthopedic technician

Quantity Unit

Comments

280

Order number

Com.

Description

Company stamp + signature

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

General Order Form


Fax to the addresses of our branches throughout the world,
which are listed at the end of this catalog.
Ordering party

Customer address (if different than shipping address)

Customer no.

Customer no.

Company

Company

Address

Address

Orthopedic technician

Quantity Unit

Comments

Order number

Com.

Description

Company stamp + signature

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

281

- Water Transfer Printing -

Attention!

Socket Design

Please make a copy of the shipping label and stick it to the parcel!

Fax to the addresses of our branches throughout the world,


which are listed at the end of this catalog.
Customer no.

Order no.:

Date:

Shipping address

Billing address (if different than shipping address)

Company

Company

Street

Street

Postcode/
City

Postcode/
City

Telephone:

Telephone:

Fax:

Fax:

Orthopedic technician: ____________________________

Amputated side

left

right

Com. ___________________________________________

Transparent topcoat

glossy

matt

Please checkmark the desired


combination.

If you wish to have another base


color (see overview), please enter
the color here (e.g. red).

Please checkmark the desired


combination.

STAKO No. 0001

STAKO No. 0013

STAKO No. 0002

STAKO No. 0014

STAKO No. 0003

STAKO No. 0015

STAKO No. 0004

STAKO No. 0016

STAKO No. 0005

STAKO No. 0017

STAKO No. 0006

STAKO No. 0018

STAKO No. 0007

STAKO No. 0019

STAKO No. 0008

STAKO No. 0020

STAKO No. 0009

STAKO No. 0021

STAKO No. 0010

STAKO No. 0022

STAKO No. 0011

STAKO No. 0023

STAKO No. 0012

STAKO No. 0024

If you wish to have another base


color (see overview), please enter
the color here (e.g. red).

Please make a copy of the order form and put it into the parcel!

Comments

282

Company stamp and signature

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

SilverShield Technology
Fax to the addresses of our branches throughout the world,
which are listed at the end of this catalog.

Customer no.

Order no.:

Date:

Shipping address

Customer (if different than shipping address)

Company

Company

Address

Address

Phone:

Phone:

Fax:

Fax:

Quantity
Pedilin
SilverShield

Order number

Colors

Number of sheets

617S203=3
617S203=4
Skin colors
617S203=5
617S203=6
617S206=3
617S206=4
White
617S206=5
617S206=6

ThermoLyn
EVA/LDPE
SilverShield

616T200=9
616T200=12

Natural colors

616T200=16

Comments

Company stamp + signature

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

283

List of key words/index

List of key words


Technical
information

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Acetone
Acrydoc Mono
Acrydoc Poly
Acryform Mono
Acrymed Mono
Acrymed Poly
Adhesive Tape for Vacuum Technique
Akemi Fast Curing Putty
Alabaster Modeling Plaster
Alginate
Anatomical Softgrip Handles
Ankle Screw
Araform
Araform Parting Agent
Araldit Lamination Resin
Attachment Plate
Attachment Rosette
Aussto-Ventil

170
69
69, 70
70
69
69
82
166
33
38
261
213
73
73
71
217
220
237

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

Bandage Ring
Bandage Rosette
Bar Polisher
Bedding Foam
Biegelow Mat
Biflex Padding Material
Blank Calf Leather
Block Felt
Body Protection Stockinette
Bonding Agent
Brass Pins
Brass Sheet
Buckle Piece
Buckle Strap

222
216
197
151
94
148
160
159
36
55
209
190
243
241, 243

C
66
95
94
91
95
92
96
92
277
227, 228
216
214, 215
54
36
32

Index

284

37
149
274
58
58
160
160
241
186
222
187
184
277
256
255
172, 175
1
23
208
35
228
249
162
277
163
177
178
81
174
248
273
56, 180

D
Dacron Felt
Decor Fabric
Derma Funktions-Zubehr
Derma ProFlex Kniekappe
Derma Protection Knee Comfort
Derma Seal
Derma Seal Double Forte
Derma Seal Forte
Derma Seal residual limb socks
Derma Seal Trans Ped
Dino Foam
Dipping Varnish
Disposable Particle Filter Masks
Distal End Mold
Donning Spra
Doppelseitiger Flausch-Velourschlauch
Double Elastic Belt
Double Sided Adhesive Tape
Double Sided PVC Adhesive Tape
Doublesided PVC Adhesive Tape

Protective
equipment

Bandages

Valves

Metal parts,
small parts

SuperSkin

C-Orthocryl
Carbonfaser-Gewebe
Carbon Fiber Cloth
Carbon Fiberglass Stockinette
Carbon Fiberglass Webbing
Carbon Fiber Stockinette
Carbon Fiber Webbing
Carbon UD Stockinette
Carrying Case
Carrying Strap
Carrying Strap Rosette
Carrying Strap Screw Head
Catalyst
Cellacast Xtra Rigid Bandages
Cellona Plaster Bandages

Cellona Skin Protection Cream


Cellular Unvulcanized Rubber
Chemical Protection Glove
Chlorosil
Chlorosil Catalyst
Chrome-Tanned Calf Leather
Chrome Kid Leather
Clamp Buckle
Cleaning Agent
Clip Fastener
Coating kit
Color Swatch
Combination filter
Compression Residual Limb Sock
Compression residual limb socks
Contact Adhesive
Contents
Copolyester (PETG)
Copper Rivet
Copying Pens
Cord
Cotton Residual Limb Sock
Cotton Stockinette
Course Dust Filter
Cover Fabric
CP Contact Adhesive
CR Contact Adhesive
Crepe Adhesive Tape
Cross-Linking Agent
CT Function Sock
Cut-Resistant Protective Glove
Cyamet Rapid Adhesive

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

94
111
257
254
254
252
253
252
251
253
147
170
276
56
257
231
227
82
78
78

List of key words/index

List of key words


Double Speed Rivet
Dupligel
DUR Aluminum Sheet Metal
Durana
Dyasoft Padding Material
Dyatec
Dynoform

209
43
190
190
149
149
145

E
Elastic Belt
Elastic Plaster Bandages
Elastic Stockinette
Elastogrip Closure
End Bearing Cushion
Ethylene-vinyl acetate (EVA)
Evazote
Examination Glove
Eye-Flushing Bottle Set
Eye-Flushing Station
Eyelet

227
32
90
229
258
18
142
275
278
278
224

F
Face Protector
Farbpasten
Fastening Button
Felt cloth
Fiberglass Cloth
Fiberglass Mat
Fiberglass Roving
Fiberglass Stockinette
Fiberglass Webbing
Fibersil
Filling Set
Finish Concentrate
Finish Thinner
First-Aid Kit
Fixing Bandage
Flame Coating Powder
Flat Rubber Valve
Flat Steel Spring Profile Bar
Flexible Cork
Flexible Foam
Fluxing Agent
Foam cover color swatch
Foam Sheeting
Forged Bar
Formable Distal Padding

276
101
80
162
94
94
91
91
95
59
68
185
185
278
242
195
235
192
158
50
207
187
151
192
258

Grit Cloth

35, 197

H
Hardener
41, 71, 179
Hardener for Araform
73
Hardener for Pedilen Flexible Foams
49
Hardener for Pedilen Rigid Foams
47
Hardener Paste
167, 179
Hardening Powder
68
Hard PVC Tubing
194
Heat Protective Stockinette
162
Helanca Double-Stretch Synthetic Leather
163
Heptane
60
Hessing Screw
211
Hollow Rivet
209
Hook
224
Hook & Loop Closure
230, 232
Hook & Loop Closure Strap
229
Hook & Loop Hook Strap
230
Hook & Loop Loop Strap
230
Hook & Loop Strap
231

I
Impresil Carton Set
Impresil Kit
Injection Molding Disk
Ionomer (EAS)
Iron Rivet
Isopropyl alcohol

40
39
210
17
208
170

J
Joint Bolt

212

K
Knee Protection Cap
Kun Gel

245, 246
58

L
Lamination technique
Langzugsbinde Perfekta
Latex Gloves
Latex Parting Agent
Light Metal Piping

64
33
275
34
192

G
206
204
62
35

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

285

Index

Gear and Universal Oil


Gliding Paste
Gluesil
Grease Pens

List of key words/index

List of key words

Pedilen
foams

Plaster/forming
techniques

Technical
information

Light Metal Profile Bar


Light Metal Rivet
Lightweight Cut-Resistant Protective Glove
Lightweight Putty
Linen Adhesive Tape
Linen Sanding Belt
Loctite
Loop
Loop Strap
LTT Polyester

191
208
273
166
80
196
180, 181
226
231
22

Silicones

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

MagValve
Maxoglue
Maxosil & Maxosil Catalyst
Measuring Cup
Mechanical Protective Glove
Medisil
Metal Tip
Microballoon
Microcork
Micro Hook Strap
Milled Leather
Milling Pins
Mixing Block
Modeling Wax
Modular Knee Protector
Moltopren
Monofilament Adhesive Tape
Multicolor OD
Musterset Carbonprofilstbe

234
62
57
48, 75
273
61
225
75
158
153, 232
161
210
57
43
246
152
81
146
93

Metal parts,
small parts

SuperSkin

Adhesives

Neoprene
Neoprene Adhesive
Neoprene Cell Rubber Tape
Nirosta Profile Bar
Nora Lunairflex
Nora Lunairmed
Nora Lunalastik
Nora Lunasoft
Nora Lunasoft SL
Nyglass Frizz Stockinette
Nyglass Stockinette
Nylon Frizz Stockinette
Nylon Protective Sleeve

154
176
81
191
143
144
144
143
142
90
90
89
248, 249

Valves

O
279
67
166
66

Index

286

178
34, 169
161
211

P
Pad Button
Padding materials
Padding Tape
Pad Rivet Head
Pad Screw Head
Parchment Cold Glue
Parting Agent
Parting Agent HS
Pastasil
Pedilen Duplicating Foam
Pedilen Flexible Foam
Pedilen Impression Foam
Pedilen Rigid Foam
Pedilin
Pedilin-Konus fr Soft-Socket
Pedilin SilverShield
Perlon Cord
Perlon Elastic Stockinette
Perlon Stockinette
Phillips Flat Head Srew
Phillips Screw
Pigmisil
Plain Chamois Sheep Leather
Plastaband
Plastazote
Plaster
Plaster Cast Scissors
Plastering Apron
Plaster Insolating Cream
Plaster Parting Agent
Plastic Wood
Plastilin Clay
Polishing Cloth
Polishing Paste
Polyamide (PA)
Polyamide Round Rod
Polyester Stockinette
Polyethylene
Polyethylene Adhesive Tape (3M) | (TESA)
Polyethylene Filling Sleeve
Polypropylene
Polystyrene (PS)
Porous Plaster
PPT
Pressed Cork
Primer
Procomfort Gel
Protective Body Stockinette Kit

Protective
equipment

Bandages

Order forms
Orthocryl
Orthocryl Putty
Orthocryl Sealing Resin

Orthocryl Sealing Resin Compact Adhesive


Orthocryl Varnish
Orthopedic Chrome-Tanned Leather
Oval Head Screw

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

225
138
232
215
214, 215
171
43, 68
42
57
41
49
42
46, 47
140
140
136
228
89
88
212
213
59
161
80
141
33
38
275
32
127
167
82
196
198
21
194
88
11
78
76
8
16
34
148
158
186
259
36

List of key words/index

List of key words


275
155
79
79
79
174
175, 186
234
76
75
78
77
77
38

Q
Quick-Curing Solder
Quick Hardener

207
71

R
Raised Head Wood Screw
213
Reinforcement Kit
96
Relax Foam
151
Replacement lenses
275
Replacement Screen
276
Residual Limb Socks
127, 247, 248, 249, 250
Resin Color Paste
74
Respiratory Protection Half-Mask
277
Retrasil
57
Riemen
221
Rivet
209
Roll Buckle
222
Roller Set
219
Roll Loop
224
Roll Rivet Buckle
222
Rosette Screw
216
Round Container
68
Rubber Adhesive
177
Rubber Bumper Cord
194
Rubber Capsule
263
Rubber Cork
159
Rubber Padding
150
Rubber roll
200, 202
Rubber Stop Clamp
219

S
Sanding Belt
Sanding Belt Blank
Sanding Cones
Sanding Drum
Sanding Paste
Sanding Sleeve
Saucer Head Screw
Seating Tape

199
199
201
200, 202, 203
198
198, 200, 202, 203
211
193

Setting Nut
Sewing Machine Oil
Shrinkable Tubing
Silesian Bandage
Silesian Bracket
Silicon-Trennmittel
Silicone Gel
Silicone Grease
Silicone Oil
Silicone Parting Agent
Silicone Primer
Silicone Remover
Siliconfett
Silkafax Adhesive Tape
Silthix
Silver Solder
Sintering Powder
Skin Protection
Skin Protection Cream Silicoderm
Sleeve Protection Pad
Socket Decor
Socket Interior Varnish
Softgrip
Solvent
SpaceTex
Special Adhesive
Special Adhesive for Bandages
Special Lubricant
Special Varnish
Splint Joint Protection
Sportolon
Spray booth
Spray Varnish
Stabilizer
Steel Sheet
Stockinette Holder
Strap Guide Loop
Straps
Stucco Plaster
Superform
Superglue
SuperSkin
Support Belt
Support Cane
Suspension Loops
Synthetic Adhesive
Synthetic Bandage
Synthetic Plaster

217, 218
206
195
240, 241
220
127
54
205
61, 206
55, 205
60
60
127
81
61
207
195
259
259
244
108, 109, 110
169
260
168, 171
153
174, 179
173
204
168
245
154
187
169, 170
55
190
37
223, 225
193
33
146, 147
180
184
240
262
226
173
241
33

T
T-Nut
Tacks
Talcum Powder
Technical information
Technogel Sheet
Technogel Socket Kit
Technogel Soft Pads
Teflon Spray
Temperature-Resistant Glove

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

217
210
74
2, 4
156
157
157
205
273

287

Index

Protective Goggles
PS Velour
PTFE Teflon Cloth Cutting
PTFE Teflon Foil
PTFE Teflon Welding Tape
PU (Polyurethane) Adhesive
PUR Foam Adhesive
PushValve
PVA Bags
PVA Sheeting
PVC Adhesive Tape
PVC Bags
PVC Sheeting
PVC Suction Hose

List of key words/index

List of key words


Two Hole Joint Nut
Two Hole Pin Wrench

UHU hard
UHU Plus
Underarm Supports
Underarm Supports for Children
Unilateral System Splints
Universal Adhesive

176
177
261
260
191
171

V
Valve Kit
Valves
Vaseline
Vegetable-Tanned Calf Leather
Velvetone
Versamide
Verschluss-Baugruppe
Vulkollan Elastic Band

237
235, 236
38
160
163
72
221
80

W
Washer
Water Transfer Printing
Water transfer printing and socket design
Welding Electrode
Welding Wire
Wet Sanding Paper
White Corundum Sanding Paper
Wooden Spatula
Wood Spring
Woolen Residual Limb Sock

210
104
102
207
207
197
196
48, 75
220
248

Z
Zahngurt

Bandages
Protective
equipment
Index

288

212
234

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

Plaster/forming
techniques

Technical
information

Tensioning Clip
221
Terry Cloth Padding Fabric
152
Terry Cloth Residual Limb Sock
249
ThermoLyn
20
ThermoLyn clear
7, 23, 124
ThermoLyn Europlex
7, 21, 125
ThermoLyn EVA/LDPE SilverShield
137
ThermoLyn flexible
7, 17, 125
ThermoLyn PE 200
11
ThermoLyn Pedilon
7, 22, 129
ThermoLyn PETG
7
ThermoLyn PETG clear
24, 122
ThermoLyn Polyethylene 200
7, 11, 118
ThermoLyn Polypropylene
7
ThermoLyn Polypropylene Copolymer
10, 116
ThermoLyn Polypropylene Homopolymer
9, 117
ThermoLyn PP Copolymer
7
ThermoLyn RCH
120
ThermoLyn RCH 1000
7, 14
ThermoLyn RCH 500
7, 12, 119
ThermoLyn rigid
7, 16, 124
ThermoLyn SilverShield
7, 20
ThermoLyn soft
7, 18, 126
ThermoLyn suprasoft
7, 18, 126
ThermoLyn Trolene
7, 15, 42, 48, 50, 118
Thermopaper
130, 131, 132
Thermoplaste mit antibakterieller Wirkung
134
Thermoplastics and accessories
114
Thermoprepregs
121
Thigh Support Bandage
242
Thinner
34, 68, 168, 171, 172, 173, 174, 175, 176, 178
Thinner for Orthocryl Resins
67
Threaded Valve Kit
234
Three-Prong Buckle
222
Top Bolt
213
Traction Bandage
240
Transpad
127
Trial Sheeting
128
Trochanter Plate
216
Trouser Protection Pad
244, 245
Truss Head Screw
211
Tubercle Seat
258
Tube Sock
37
Turning Steel
192
Two-Component High-Performance Adhesive
179

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

221

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

289

Index

List of key words/index

List of key words/index

Technical
information

Article number

Plaster/forming
techniques

Index

2Z1
4H1
4H34
4H7
4R136
4R138
4R140
5Y2
5Y3
5Y4
5Y5
5Y6
5Y7
5Z1
5Z3
5Z4
6T2

Article number

Lamination
technique

Silicones

Pedilen
foams

1-9

PU Resin Kit
Polytol
Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

10Y4
10Y5
15Y1
17LS1
17Z1
17Z2
17Z4
17Z5
17Z9
17Z10
170D17
170D20
170D21
170Z4

290

Page

Article number

Page

20-39
213
219
219
219
237
237
237
244
244
245
245
244
258
96
7, 17, 125
96
140

10-19

Protective
equipment
Index

Page

80
80
244
191
193
193
193
193
193
193
225
225
231
231

21B2
21B16
21B21
21B22
21B33
21B34
21B37
21B42
21B43
21B44
21Y1
21Y5
21Y6
21Y10
21Y11
21Y12
21Y14
21Y15
21Y17
21Y24
21Y27
21Y31
21Y35
21Y38
21Y41
21Y45
21Y56
21Y58
21Y60
21Y62
21Y77
21Y78
21Y81
21Y92
21Y94
21Y95
21Y96
21Y97
21Y105
21Y122
21Y123
21Y140
21Y204
22K2
22K4
22K5
22K7
22K10
22S2
22S3
22S4
23K1
23K2
23K6
23K11
23K12
23K77
23K78
29A54
29C3
29C4
29C5

240
241
240
240
241
37
242
221
221
221
219
216
216
219
220
234
234
234
217
220
216
217
216
241
236
236
243
243
243
243
236
232
235
224
235
236
235
235
235
230
235
235
234
261
261
260
261
260
262
262
262
263
263
263
263
263
261
260
223
218
218
218

29C6
29R127
29R317
29Y27
33R11

217
222
221
213
221

80-89
82A1
82A2
83A2
83A4
83L1
83N1
83N2
83T4
84A1
84A2
84A3
84A4
84P1
84P2
84P3
84P4
84V1
85F1
85F3
85F4
85H9
85H11
85H31
85H71
85L1
85P11
85P21
85P31
85T1
85V1
85Z1
85Z2
85Z3
85Z4
85Z5
85Z6
85Z7
85Z8
86T1
86T3
87A1
87A5
87G1
87G2
87Z1
87Z2
87Z3
87Z4
87Z5
87Z6
87Z7
88M10
89M2

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

226
226
60
60
60
62
61
127
69
69
70
73
69
69
70
73
38
127
73
43
61
57
58
57
62
58
58
58
61
57
59
59
59
59
59
59
59
59
43
43
38
40
33
34
59
59
59
59
59
59
59
242
57

List of key words/index

Index
Page

Article number

99
99B1
99B3
99B5
99B6
99B13
99B17
99B18
99B23
99B25
99B26
99B71
99B81

Page

Article number

400-499
245
245
246
258
236
246
56
258
37, 127
258
77
76

451F2
451F3
451F4
451F6
451F10
451F11
451F12
451F13
451F21
451F30
451U1
451U9
453A2
453A3
453D2
453D4
453D5
453D7
453H12
453H30

Page

500-599
249
249
250
250
256
256
256
256
249
248
248
248
254
254
253
252
253
252
257
257

501S3
501S16
501S27
501S33
501T19
502E1
502R1
503F3
503L1
504F1
504F2
504F3
504F6
504H1
504H3
505G1
506A1
507S15
507U3
512A1
514A1
514A2
514C3
514R1
514R2
514U1
514U2
514X3
515A1
515A2
515B1
515H2
515S1
516N3
516N4
516N8
516S1
516S2
516S3
516S4
516S5
516S7
519L5

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

216
211
211
211
212
217
212
211
213
208
208
208
209
209
209
212
209
210
210
220
222
222
222
222
223
223
223
241
224
224
224
224
225
215
215
215
214
214
214
214
215
215
55, 127, 205

291

Index

Article number

List of key words/index

Technical
information

Article number

Plaster/forming
techniques

Index

603A1
603F1
605P8
605R2
605T1
608T1

Article number

Pedilen
foams

600-609

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

616B1
616B2
616B17
616F1
616F4
616F7
616F8
616F10
616G2
616G3
616G4
616G6
616G7
616G12
616G13
616G14
616G15
616G18
616R2
616R5
616S2
616S8
616S111
616S116
616S124
616T3
616T6
616T7
616T16
616T19
616T20
616T22
616T25
616T39
616T43
616T44
616T52
616T53
616T58
616T59
616T60
616T61
616T62
616T69
616T70
616T73
616T83
616T92
616T93
616T95
616T97
616T120
616T183

292

Page

Article number

Page

600-609
192
192
191
192
190
190

610-619

Protective
equipment
Index

Page

96
95
95
77
75
77
78
78
92
91
94
94
152
94
91
91
92
94
38
194
76
156
157
156
157
7, 15, 42, 48, 50, 118
128
128
7, 14, 120
7, 11, 118
7, 9, 117
7, 13, 119
152
7, 17, 125
7, 12, 119
7, 12, 119
7, 16, 124
7, 18, 19, 126
7, 11, 118
7, 18, 19, 126
7, 11, 118
7, 11, 118
7
7, 18, 19, 126
7, 21, 125
7, 22, 129
7, 23, 124
151
151
7, 11, 118
7
7, 10, 116
7, 23, 24, 122, 123

616T200
616U2
616Z9
617B1
617D50
617D51
617F3
617F6
617F8
617H4
617H11
617H12
617H17
617H19
617H21
617H32
617H35
617H37
617H41
617H42
617H43
617H44
617H45
617H46
617H47
617H48
617H51
617H55
617H61
617P3
617P14
617P15
617P21
617P32
617P37
617R11
617S3
617S7
617S8
617S9
617S10
617S12
617S13
617S14
617S15
617S16
617S17
617S18
617S19
617S20
617S21
617S25
617S26
617S27
617S28
617S29
617S30
617S36
617S67
617S68
617S70

7, 20, 137
194
195
80
50
50
68
34
42
71
46
46
67
66
66
46
49
41
47
49
54
54
54
55
55
47
67
66
47
71
167, 179
71
41, 47
49
68
121
140
141
141
142
154
142
142
142
154
141
141
141
154
154
141
142
143
143
143
144
144
144
148
148
145

617S71
617S80
617S81
617S82
617S83
617S84
617S85
617S86
617S90
617S91
617S92
617S93
617S94
617S102
617S119
617S120
617S130
617S131
617S132
617S203
617S206
617W1
617Z2
617Z3
617Z4
617Z5
617Z6
617Z7
617Z8
617Z9
618T40
618T60
619G3
619M2
619M3
619M4
619M5
619M9

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

145
147
147
147
147
147
147
147
147
147
146
147
147
148
149
149
146
146
146
136
136
72
74
74
74
74
74
74
75
74
195
195
194
150
150
150
149
151

List of key words/index

Index
Article number

Page

Article number

Page

Article number

Page

620-629
158
158
159
158
112
155
155
160
160
160
161
160
161
161
163
163
159
162
153
227
227
228
227
228
228
228
163
163
152
152
232
130
130
130
130
131
131
131
131
132
132
132
132
110
108
111
110
109
109
109
108
111
111
111
110
110
109
110
109
162
88

623T4
623T5
623T8
623T9
623T10
623T11
623T13
623T16
623Z1
623Z2
623Z3
623Z4
623Z5
623Z6
623Z7
623Z8
623Z12
623Z35
623Z37
623Z40
627B1
627B2
627B4
627B5
627B6
627B7
627B40
628N1
628N5

88
89
89
90
89
90
90
162
229
229
232
153, 232
229
230
230
230
229
231
231
231
80
81
78
81
81
81
78
210
210

630-639
633D5
633F7
633F11
633F14
633F16
633F17
633G6
633S2
633T2
633X13
633X35
634A1
634A3
634A6
634A20
634A23
634A28
634A31
634A58
634A59
634A67
634A71
634A80
635C1
635C2A
635C2B
635C3
635C5
635L12
635L13

82
204
127, 205
204
204
206
204
259
205
206
206
34, 68, 168, 171
170
172
173
174
67
168
170
175
176
178
186
184
185
185
186
174
34, 169
169

635L14
635L15
635L16
635L2
635L8
636D3
636K3
636K6
636K7
636K8
636K9
636K11
636K12
636K13
636K14
636K17
636K18
636M2
636N10
636N9
636S1
636W1
636W9
636W17
636W18
636W19
636W22
636W23
636W25
636W26
636W34
636W45
636W46
636W58
636W60
636W65
636W71
636W72
637D1
637E1
637F1
637L7
637L8
639A1

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

169
170
170
168
169
82
167
82
166
80
166
56, 180
181
180
180
166
178
179
173
172
151
171
171
173
179
179
176
177
174
174
177
175
181
175, 186
181
176
177
178
207
207
207
207
207
74

293

Index

620P1
620P2
620P3
620P4
620P5
620P15
620P16
621J2
621R1
621R3
621R4
621R5
621S4
621W2
621X2
621X3
622B1
622P4
623F62
623G1
623G3
623H14
623H2
623K1
623K4
623K5
623M7
623M8
623P2
623P3
623P5
623P17
623P21
623P30
623P31
623P32
623P33
623P34
623P35
623P36
623P39
623P40
623P43
623S5
623S7
623S20
623S22
623S24
623S26
623S27
623S28
623S30
623S31
623S32
623S36
623S38
623S39
623S40
623S41
623T1
623T3

List of key words/index

Technical
information

Article number

Plaster/forming
techniques

Index

640F18
640Z1
640Z5
640Z10
640Z18
641H3
641H9
641H12
641H13
641H14
641H15
641H16
641H17
641H18
641S1
641T2
641T3
642B2
642B13
642K13
642V15
645C1
645C2
646M13
646M18
649G1
649G4
649G8
649G19
649G22
649P7
649Z1
649Z2
649Z4
649Z7
651B1
651P4
651T1
699B1
699B2
699C6
699G1
699G2
699G2=25
699G3
699G4
699G4=25
699G9
699G30
699S1
699Y1
699Y2
699Y3

Page

Article number

Article number

700-799
257
259
32
37
259
273
275
275
273
273
273
274
274
274
275
36
36
48, 75
68
68
39
35
35
184, 187
184
196
196
197
199
35, 197
196
197
197
198
198
192
191
190
91
95
33
32
33
33
32
33
33
32
36
42
79
79
48, 75

719G1
746B20
749Y7
749Y8
749Y9
749Y15
749Y16
749Y22
749Y25
749Y26
749Y45
749Y48
749Y49
749Z6
749Z8
749Z9
749Z16
749Z17
749Z18
754T3
756Y6
756Y15
756Y16
756Y22
756Y80
756Z1
756Z4
756Z5
758X5
758X11
758Y100
758Z60
759Y22
759Y27

38
187
199
198
202
202
198
200
200
201
203
203
203
202
200
201
203
203
203
277
275
276
276
276
277
275
277
277
278
278
278
187
79, 100
79

Index

Protective
equipment

Bandages

Valves

Metal parts,
small parts

SuperSkin

Adhesives

Thermopl. with
antibacterial
effectiveness

Thermoplastics

Water transfer
printing

PU Resin Kit
Polytol

Lamination
technique

Silicones

Pedilen
foams

640-699

Page

294

Otto Bock HealthCare GmbH | Materials | www.ottobock.com

Page

Notes

Notes

Otto Bock worldwide

Europe
Otto Bock HealthCare Deutschland GmbH
Max-Nder-Str. 15 D37115 Duderstadt
Tel. +49 5527 848-3411 Fax +49 5527 848-1414
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Otto Bock Benelux B.V.


Ekkersrijt 1412 NL5692 AK-Son en Breugel
Tel. +31 499 474585 Fax +31 499 4762 50
e-mail: info.benelux@ottobock.com www.ottobock.nl

Otto Bock Healthcare Products GmbH


Kaiserstrae 39 A1070 Wien
Tel. +43 1 5269548 Fax +43 1 5267985
e-mail: vertrieb.austria@ottobock.com www.ottobock.at

Industria Ortopdica Otto Bock Unip. Lda.


Av. Miguel Bombarda, 21 - 2 Esq. P1050-161 Lisboa
Tel. +351 21 3535587 Fax +351 21 3535590
e-mail: ottobockportugal@mail.telepac.pt

Otto Bock Adria Sarajevo D.O.O.


Omladinskih radnih brigada 5 BIH71000 Sarajevo
Tel. +387 33 766200 Fax +387 33 766201
e-mail: obadria@bih.net.ba www.ottobockadria.com.ba

Otto Bock Polska Sp. z o. o.


Ulica Koralowa 3 PL61-029 Pozna
Tel. +48 61 6538250 Fax +48 61 6538031
e-mail: ottobock@ottobock.pl www.ottobock.pl

Otto Bock Suisse AG


Pilatusstrasse 2, Postfach 87 CH6036 Dierikon
Tel. +41 41 4556171 Fax +41 41 4556170
e-mail: suisse@ottobock.com

Otto Bock Romania srl


os de Centura Chitila-Mogooia Nr. 3
ROChitila 077405, Jud. Ilfov
Tel. +40 21 4363110 Fax +40 21 4363023
e-mail: Ionut.savescu@ottobock.ro www.ottobock.ro

Otto Bock HealthCare Andina Ltda.


Clnica Universitria Teletn, Autopista Norte km 21,
La Caro, Chia, Cundinamarca
Bogot / Colombia
Tel. +57 1 8619988 Fax +57 1 8619977
e-mail: ottobock@telesat.com.co

Otto Bock de Mexico S.A. de C.V.


Av. Avila Camacho 2246 Jardines del Country
MEXGuadalajara, Jal. 44210
Tel. +52 33 38246787 Fax +52 33 38531935
e-mail: info@ottobock.com.mx www.ottobock.com.mx

Otto Bock HealthCare LP


Two Carlson Parkway North, Suite 100
U.S.A.Minneapolis, Minnesota 55447
Tel. +1 800 328 4058 Fax +1 800 962 2549
e-mail: usa.customerservice@ottobock.com
www.ottobockus.com

Asia/Pacic
DiskArt 1988

DiskArt 1988

Otto Bock R s.r.o.


Protetick 460 CZ33008 Zru-Senec
Tel. +420 37 7825044 Fax +420 37 7825036
e-mail: email@ottobock.cz www.ottobock.cz

Otto Bock Algrie E.U.R.L.


32, rue Ahcne outalab - Cooprative les Mimosas
Mackle-Ben Aknoun - Alger DZAlgrie
Tel. + 213 21 913863 Fax + 213 21 913863
e-mail: information@ottobock.fr www.ottobock.fr

Otto Bock Iberica S.A.


C/Majada, 1 E28760 Tres Cantos (Madrid)
Tel. +34 91 8063000 Fax +34 91 8060415
e-mail: info@ottobock.es www.ottobock.es

Otto Bock Orthopedic Services S.A.E.


115 El - Alameen St. Mohandessein Giza
Tel. +20 23 3024390 Fax +20 23 3024380
e-mail: info@ottobock.com.eg www.ottobock.com

Otto Bock France SNC


4 Rue de la Runion B.P. 11 F91941 Les Ulis Cedex
Tel. +33 1 69188830 Fax +33 1 69071802
e-mail: information@ottobock.fr www.ottobock.fr
DiskArt 1988

Otto Bock Healthcare plc


32, Parsonage Road Englefield Green
GBEgham, Surrey TW20 0LD
Tel. +44 1784 744900 Fax +44 1784 744901
e-mail: bockuk@ottobock.com www.ottobock.co.uk

Otto Bock Hungria Kft.


Tatai t 74. H1135 Budapest
Tel. +36 1 4 5110 20 Fax +36 1 4 5110 21
e-mail: info@ottobock.hu www.ottobock.hu

Otto Bock Russia


5. Donskoj projezd 15, strojenie 16 RUS119334 Moscow
Tel. +7 495 564-8360 Fax +7 495 564-8363
e-mail: info@ottobock.ru www.ottobock.ru

Otto Bock Scandinavia AB


Koppargatan 3 Box 623 S60114 Norrkping
Tel. +46 11 280600 Fax +46 11 312005
e-mail: info@ottobock.se www.ottobock.se

Otto Bock Slovakia s.r.o.


ajkova 25 SK-81105 Bratislava 1
Slovensk Republika
Tel./Fax +421 2 52 44 21 88
e-mail: info@ottobock.sk www.ottobock.sk

Otto Bock Sava d.o.o.


Maksima Gorkog bb 18000 Ni, Republika Srbija
Tel./Fax +381 18 539 191
e-mail: info@ottobock.rs www.ottobock.rs

Otto Bock Ortopedi ve Rehabilitasyon Teknii Ltd. ti.


Ali Dursun Bey Caddesi Lati Lokum Sokak
Meri Sitesi B Block No: 6/1
TR34387 Mecidiyeky-stanbul
Tel. +90 212 3565040 Fax +90 212 3566688
e-mail: info@ottobock.com.tr www.ottobock.com.tr

Americas
Otto Bock Argentina S.A.
Piedras, 1314 - Cdigo Postal:
RA1147 Ciudad Autnoma de Buenos Aires
Tel. +54 11 4300 0076
e-mail: ventas@ottobock.com.ar

Otto Bock Adria D.O.O.


Dr. Franje Tumana 14 HR-10431 Sveta Nedelja
Tel. +385 1 3361544 Fax +385 1 3365986
e-mail: info@ottobock.hr www.ottobock.hr

Otto Bock do Brasil Ltda.


Rua Jovelino Aparecido Miguel, 32
BR13051-030 Campinas-So Paulo
Tel. +55 19 3729 3500 Fax +55 19 3269 6061
e-mail: ottobock@ottobock.com.br www.ottobock.com.br

Otto Bock Italia S.R.L


Via Filippo Turati 5/7 I40054 Budrio (BO)
Tel. +39 051 692-4711 Fax +39 051 692-4720
e-mail: info.italia@ottobock.com www.ottobock.it

Otto Bock Healthcare Canada Ltd.


5045 S. Service Road Burlington Ontario L7L 5Y7
Tel. +1 800 665 3327 Fax +1 800 463 3659
e-mail: info@ottobock.ca www.ottobock.ca

Otto Bock 2008 Printed in Germany


646K1=GB 11.08

Otto Bock Australia Pty. Ltd.


Suite 1.01, Century Corporate Centre
62 Norwest Boulevarde Norwest Business Park
AUSBaulkham Hills NSW 2153
Tel. +61 2 88182800 Fax +61 2 88182898
e-mail: healthcare@ottobock.com.au
www.ottobock.com.au

Beijing Otto Bock Orthopaedic Industries Co. Ltd.


HengXiang Tower No.15 Tuanjiehu South Road
Chaoyang District Beijing 100026 P.R.China
Tel. +86 10 85986880 Fax +86 10 85980040
e-mail: china@ottobock.com.cn www.ottobock.com.cn

Otto Bock Asia Pacic Ltd.


Suite 3218, 32/F., Sun Hung Kai Centre
30 Harbour Road, Wanchai Hong Kong
Tel. +852 2598 9772 Fax +852 2598 7886
e-mail: info@ottobock.com.hk

Otto Bock HealthCare India Pvt. Ltd.


Behind Fairlawn Housing Society Sion Trombay Road
Chembur INDMumbai 400 071
Tel. +91 22 2520 1268 Fax +91 22 2520 1267
e-mail: information@indiaottobock.com
www.ottobockindia.com

Otto Bock Japan K. K.


Oak Minami-Azabu Bldg. 2F 3-19-23, Minami-Azabu
Minato-Ku, JTokyo 106-0047
Tel. +81 3 5447-1511 Fax +81 3 5447-1512
e-mail: ottobock@ottobock.co.jp www.ottobock.co.jp

Otto Bock Korea HealthCare Inc.


Nongsan B/D 1F, 320-4
Yangjae - 2 Dong Seocho-Gu ROK37-897 Seoul
Tel. +82 2 577-3831 Fax +82 2 577-3828
e-mail: ottobock@korea.com www.ottobockkorea.com

Otto Bock Southeast Asia Co. Ltd.


118 PSB Building Vibhavadee-Rangsit Road
Jompol, Jatujark T10900 Bangkok
Tel. +66 2 691-5515 Fax +66 2 691-5516
e-mail: obsea@ottobock.co.th www.ottobock.co.th

Otto Bock HealthCare GmbH


Max-Nder-Strae 15 37115 Duderstadt/Germany Phone +49 5527 848-1424 Fax +49 5527 72330
export@ottobock.de www.ottobock.com

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