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SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Review Procedure - Internal Cleaning for Plant Systems,


Plant Equipment and Pipelines
PROJECT TITLE

SAIC-L-2001
WBS / BI / JO NUMBER

EQUIPMENT ID NUMBER(S)

EQUIPMENT DESCRIPTION

LAYOUT DRAWING NUMBER

REV. NO.

SCHEDULED INSPECTION DATE & TIME

ACTUAL INSPECTION DATE & TIME

30-Jun-08
DATE APPROVED

22-Jan-14

QR NUMBER

PIPE-

CONTRACTOR / SUBCONTRACTOR

EQPT CODE

SYSTEM ID.

PURCHASE ORDER NUMBER

PLANT NO.

EC / PMCC / MCC NO.


QUANTITY INSP.

MH's SPENT

TRAVEL TIME

COMPANY USE ONLY


SAUDI ARAMCO TIP NUMBER

SAUDI ARAMCO ACTIVITY NUMBER

SAUDI ARAMCO INSPECTION LEVEL

CONTRACTOR INSPECTION LEVEL

ITEM
No.

ACCEPTANCE CRITERIA

WORK PERMIT REQUIRED?

REFERENCE

General Requirements (See also Section F for Pipelines)

A1

The procedure is identified and traceable to the project's updated list of


quality documents.

A2

During project proposal and detailed design, detailed procedures for


cleaning and flushing of the piping spools and systems shall be
established identifying acceptable methods that will be applicable for
every individual system category. These procedures shall be agreed on
by PMT, Proponent and Inspections Agency.

SAES-L-350
Para. 15.1/ SPM-G000-31600801 Sec. 11

A3

All sensitive equipments to damage during cleaning and flushing of the


piping system shall not be installed and shall be removed if installed
prior to commencing the cleaning process. The list of these equipments
shall be established during early stages of execution of the project.
Example of sensitive equipment are: rotating machinery, orifices, control
valves, flow elements, soft-seated valves, globe valves, etc. Complete
this list based on workscope.

SAES-L-350
Para. 14.1/ SPM-G000-15200007 Para. 8.1.4

A4

Inspection strategies and plans shall be prepared and agreed on


prior to commencing of fabrication and erection.

SAES-L-350
Para. 17.2/ SPM-G000-31600801 Sec. 10

Requirements Prior to Installation (Before Pipe goes on rack or supports)

B1

Prior to Installation (Cleaning Requirements) for Procedure:


As a minimum & prior to installation and/or erection of pipe spools on
pipe racks & pipe supports the following shall be conducted:
A) All pipes shall be internally cleaned by air blowing. Also, large
diameter pipe is rag cleaned (brushed, swept) as practical to do so.
B) All prefabricated pipe spools shall be visually inspected for
cleanliness, & shall have foreign material removed from the inside.
C) Piping ends shall be covered after inspection to prevent the
unauthorized removal of end covers prior to making the joint to the
succeeding section of piping.
D) Method of covering pipe ends shall be part of the procedure.

SAES-L-350
Para. 15.2/ SPM-G000-15200007 Para. 8.1.2

B2

Contractor procedure requires "All piping systems and components to be


inspected and verifed to be internally clean and free from foreign
objects/materials BEFORE piping goes on racks or supports"
Methods to accomplish this shall be stated in procedure.

SAES-L-350
Para. 14.2/ SPM-G000-31600801 Para. 8.2

Requirements During Installation (During Assembly and Erection)

C1

During Assy & Erection (Cleaning Reqmts) for Procedure:


During assembly & erection, the construction agency shall ensure
that no foreign materials (such as welding consumables, lumbers,
gloves, etc.) are left inside the piping system.

Page 1 of 7

Sch. Q,
Att IV

SAES-L-350
Para. 15.3.1/ SPM-G000-31600801 Para. 8.2

PASS

FAIL

N/A

RE-INSP DATE

Contractor procedure requires "All piping systems and components to be


inspected and verified internally clean and free from foreign objects and
materials "DURING ASSY & ERECTION PROCESS".
C2
Methods to accomplish this shall be
stated in procedure.

Page 2 of 7

SAES-L-350
Para. 14.2/ SPM-G000-31600801 Para. 8.2

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Review Procedure - Internal Cleaning for Plant Systems,
Plant Equipment and Pipelines
PROJECT TITLE

ITEM
No.

SAIC NUMBER

SAIC-L-2001
WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

REFERENCE

30-Jun-08
DATE APPROVED

22-Jan-14

QR NUMBER

PIPE-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

REQUIREMENTS AFTER ASSEMBLY & INSTALLATION (PRE-PRESSURE TEST) INCLUDING SAFEGUARDS BEFORE TESTING

D1

Contractor procedure lists all sensitive equipment susceptible to damage


SAES-L-350
during all types of cleaning and flushing of piping systems, such as
Para. 14.1/ Srotating machinery, control valves, soft-seated valves, globe valves,
PM-G000-1520relief valves, orifice plates, flow-elements,etc.
0007 Para. 8.1.3
& 8.1.4

D2

Contractor procedure contains a safeguard statement to protect all


SAES-L-350
sensitive equipment by requiring removal from system prior to cleaning
Para. 14.1/ Sand flushing if equipment has already been installed before cleaning and
PM-G000-1520flushing. The procedure must also cover methods for protection of
0007 Para. 8.1
flange face finish during cleaning to prevent damages.

D3

After assembly and installation, assembled piping shall be cleaned by


one or more of the methods outlined in Appendix A or by a pre-agreed
upon procedure to be approved by Company.
See Attachment 1 (Cleaning & Flushing of Plant Piping)
Follow above listed Safeguards Prior to cleaning activities

SAES-L-350
Para. 15.3.2/ SPM-G000-31600801 Sec. 11

D4

After assembly & installation, piping shall have cleanliness verified


visually and/or by video inspection techniques.
1) Mirror & Natural Light are
best/cheapest methods to use.
2) Certain applications
require use of borescope or use of RT, such as header piping & U-bends
in Boilers, critical headers in certain services (Hydrogen, etc) & Fired
Process Heater. RT is effective in the identification of foreign objects &
obstructions such as welding electrodes & other foreign objects that can
cause tube failures.
3) For critical applications, RT SHALL BE PERFORMED per the
requirements of S-PM-G000-1520-0011, Par. 19.2. (SEE NOTES
BELOW).This is cheap insurance to assure critical system integrity.

SAES-L-350
Section 15/ SPM-G000-31600801 Sec. 11

SPECIAL CLEANING REQUIREMENTS (Chemical, Vapor Phase or Foam Cleaning)

E1

Procedure shall come from qualified & approved chemical cleaning


contractors with Company approval. Procedures shall describe in detail
the steps for degreasing, descaling, neutralization, and passivation.

SAES-L-350
Para. 15.4.2/ SPM-G000-31600801 Para. 11.3

E2

Lines to be chemically cleaned shall be identified on P&ID's & Line


Index. Systems to be cleaned shall have high & low point vents and
drains installed.

SAES-L-350
Para. 15.4.3/ SPM-G000-31600801 Para. 11.3

E3

The procedure shall state the purpose and sequence of Chemical, Vapor
SAES-L-350
Phase or Foam cleaning of the interior of the piping. Piping shall be
Para. 15.4.1/ Scleaned after hydrostatic pressure testing to remove oil, grease,
PM-G000-3160preservatives, rust and mill scale per approved procedures
0801 Para. 11.3

E4

Procedure shall list the following services that require specialty cleaning
and show the type of required cleaning involved for each along with
references to Company requirements:
a) Boiler feed water and steam condensate.
b) Lube oil and seal oil.
c) Seal gas supply piping.
d) Steam supply line to turbines.
e) DGA, TEG, and Refrigerant systems.
f) Where and If necessary to meet service fluid quality.

Page 3 of 7

SAES-L-350
Para. 15.4.1/ SPM-G000-31600801 Para. 11.3

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Review Procedure - Internal Cleaning for Plant Systems,
Plant Equipment and Pipelines
PROJECT TITLE

ITEM
No.

SAIC NUMBER

30-Jun-08
DATE APPROVED

SAIC-L-2001

22-Jan-14

WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

REFERENCE

E5

The procedure for specialty cleaning of systems listed in the above item
#27 lists references to Company requirements 01-SAMSS-017, SAESG-116, and SAEP-1024 as applicable

SAES-L-350
Para. 15.4.1/ SPM-G000-31600801 Para. 11.3

E6

Procedure references & addresses SAES-G-116, Cleanliness Standard


for Lube/Seal Oil & Fluid Power Systems:
A) Cleaning/flushing per applicable procedures in SAEP-1028.
B) Clean new lube/seal oil or fluid power system per SAES-G-116.
C)
Cleaning is accomplished by a combination of:
Mechanical cleaning Flushing Steam cleaning Hot alkaline
treatment Acid/EDTA cleaning Neutralization and passivation

SAES-L-350
Para. 15.4.1/ SPM-G000-31600801 Para. 11.3

E7

Procedure references and addresses SAEP-1024, Chemical Cleaning of


New Boilers and associated piping and tubing and specific cleaning
requirements as follows:
The procedure defines the minimum requirements for cleaning all newly
installed boilers to remove internal construction debris, including oil,
grease and mill scale, prior to operation.

SAES-L-350
Para. 15.4.1/ SPM-G000-31600801 Para. 11.3

E8

Procedures for cleaning details disposal of hazardous chemicals and


flushing water is in accordance with appropriate environmental
concerns, Company approved methods and restrictions

SAEP-327
Section 3

E9

Procedures for specialty cleaning with chemicals require gasket


replacement and treatment of used gasket as hazardous waste.
Mandatory replacement & accounting for gaskets (by
insp) is required when Chem Cleaning is done. Detail method to
assure all new gaskets are installed in lines (not reused)

SAEP-1028,
Section 8

Requirements AFTER ASSEMBLY & INSTALLATION (PRE-PRESSURE TEST)

F1

The pipeline shall be cleaned per a detailed procedure that will


account for end service. (Note Safeguards in D1, D2).
For example, flowline in crude
service may not require an extensive cleaning procedure while a sales
gas pipeline connecting to master gas system requires more extensive
cleaning procedures.
Noteworthy is the new requirement for 400 Series trim (13 CR) Stainless
Steel Valves in SAES-A-007. Cleaning and flushing through these valves
should not be permitted, unless the valve will be removed, cleaned,
inspected and preserved per SAES-A-007.

QR NUMBER

PIPE-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

SAES-L-450
Para. 18.1, 2

REMARKS:
NOTES: Often, Borescope inspection is impractical for applications. Contractor has approval to use Radiography here. In no case, shall this
critical application remote visual inspection (Verification of Cleanliness) be neglected. Contractor Quality Manager has the responsibility to
assure this requirement is not overlooked.
Attachments: 1 - SAES-L-350, Appendix A Cleaning and Flushing of Plant Piping Systems
REFERENCE DOCUMENTS:
1. SAES-L-350, Construction of Plant Piping, (30 September, 2003)
2. SAES-L-450, Construction of On-Land and Near-Shore Pipelines, (30 September, 2003)
3. SAES- A-004, General Requirements for Pressure Testing, (30 March, 2005)
4. SAEP-1028, Chemical Cleaning and Flushing of Lube/Seal Oil and Fluid Power Systems, (3 July 2007)
5. SAES-G-116, Cleanliness Standard for Lube/Seal Oil and Fluid Power Systems, (30 July, 2003)

Page 4 of 7

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST

SAIC NUMBER

Review Procedure - Internal Cleaning for Plant Systems,


Plant Equipment and Pipelines
PROJECT TITLE

ITEM
No.

SAIC-L-2001
WBS / BI / JO NUMBER

ACCEPTANCE CRITERIA

30-Jun-08
DATE APPROVED

REFERENCE

22-Jan-14

QR NUMBER

PIPE-

CONTRACTOR / SUBCONTRACTOR

PASS

FAIL

N/A

RE-INSP DATE

6. 01-SAMSS-017, Auxiliary Piping For Mechanical Equipment, (29 June 2005)


7. SAEP-327, Disposal of Wastewater from Cleaning, Flushing, and Dewatering Pipelines and Vessels (15 April 2007)
8. SAEP-1024, Chemical Cleaning of New Steam Generating Equipment (3 July 2007)
9. S-PM-G000-1520-0007, General Requirements for Pressure Testing
10. S-PM-G000-3160-0801, Construction Requirement for Piping Work

Contractor / Third-Party

Company

Construction Representative*

Company PMT

Work is Complete and Ready for Inspection:


Name, Initials and Date:

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

T&I Witnessed

QC Record Reviewed

Work Verified

Name, Initials and Date:

QC Inspector

Company Inspector
Performed Inspection

Work / Rework May Proceed

Name, Initials and Date:

Name, Initials and Date:

QC Supervisor

Proponent and Others


Quality Record Approved:

Name, Sign and Date:

Name, Organization,
Initials and Date:

*Person Responsible for Completion of Quality Work / Test

Y = YES

Page 5 of 7

N = NO F = FAILED

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Review Procedure - Internal Cleaning for Plant Systems,
Plant Equipment and Pipelines
PROJECT TITLE

SAIC NUMBER

SAIC-L-2001
WBS / BI / JO NUMBER

30-Jun-08
DATE APPROVED

22-Jan-14

QR NUMBER

PIPE-

CONTRACTOR / SUBCONTRACTOR

Attachment 1 - SAES-L-350, Appendix A Cleaning and Flushing of Plant Piping Systems

Page 6 of 7

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)

Rev 3

SAUDI ARAMCO INSPECTION CHECKLIST


Review Procedure - Internal Cleaning for Plant Systems,
Plant Equipment and Pipelines

Page 7 of 7

SAIC NUMBER

SAIC-L-2001

30-Jun-08
DATE APPROVED

22-Jan-14

QR NUMBER

PIPE-

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