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Vission 20/20 control panel

Features and specifications

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Increased functionality, greater flexibility, superior


reliability, robust security, intuitive usability
The Vission 20/20 control panel is a high quality embedded industrial controller for screw compressors. The control panel
is a complete factory assembled, wired and tested assembly mounted on the screw compressor unit. The Vission 20/20 is
designed to control and protect the compressor unit.

Hardware
Industrial embedded CPU control unit
Field wiring terminal strip
Oil heater relay
Emergency Stop button

Solid state input and output circuits


DC power supply
Circuit breakers
AC line filter for EMC suppression

Transducers & Sensors


Vission 20/20 accepts most sensor types, which can be easily set-up in the control panel configuration screen.
Standard pressure sensors are high quality refrigeration-rated devices with 4-20 mA output signal.
Standard temperature sensors are RTDs.
Motor current sensors can be CTs or 4-20 mA transmitters.
No refrigerant piping in the control panel.
Display & Data Entry
The Vission 20/20 screen layout is unique in the refrigeration industry in that the most important parameters and controls
remain visible regardless of what screen the operator is on. Most importantly, the compressor stop button is always visible
and is not hidden when navigating to other screens.
Operating Controls
Pressure/Temperature control set-points
(2) Suction pressure controllers
(2) Process temperature controllers

Auto-cycle control points


VFD control set-points
Pump-down control set-points
Pull-down control set-points

Historical Data
A historical data trending screen is provided to graph selected parameters that are monitored by the Vission 20/20. Short
term data is stored in the Vission 20/20 memory and long term data is stored to a USB thumb drive.
System Safeties (Alarms and Trips)
Low suction pressure set-points
High process temperature set-points
Low suction temperature set-points
Low oil separator start temperature set-points
Low oil injection temperature set-points
Pre-lube oil pressure set-points
High start filter differential pressure set-points
High motor amperage set-points

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High discharge pressure set-points


Low process temperature set-points
High discharge temperature set-points
Low oil separator run temperature set-points
High oil injection temperature set-points
Run oil pressure set-points
High run filter differential pressure set-points

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Technical Specifications
Dimensions and Weights
Overall size

27 H x 22 W x 9 D (686 mm H x 559 mm W x 229 mm D)

Weight

70 lbs

Design

NEMA 4 (NEMA 4X stainless optional)

Material

Powder coated steel (stainless optional)

Finish

Vilter blue

22.00

8.00
WARNING

OPEN ALL REMOTE DISCONNECTS BEFORE


SERVICING

Hardware

E RGE N

CY

EM

27.00

S T OP
aaim

LEFT VIEW

FRONT VIEW

Panel Display
Size

15 diagonal (304.13 mm x 228.1 mm)

Dot format

1024 x 768 pixels

Type

Color XGA LCD with durable 8-wire touch screen interface

Brightness

350 cd/m

Backlight

Dual lamp CCFL

Overlay

Polycarbonate

Touchscreen

An 8-wire industrial rated touch screen is incorporated for greater reliability than the
commercial rated 5-wire touch screens used by many manufacturers.

Certifications
UL 508A

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cUL

CE

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Environmental Operating Ranges


Operating temperature

32F to 140F (0C - 60C) with optional panel heating and cooling.
Panel heating option required for low temperature operation.

Storage temperature

32F to 176F (0C - 80C)

Humidity (non condensing)

0% to 90%

Vibration

2.0 gs (19.61 m/s)

Shock

100 gs (980 m/s)

RFI immunity

15 v/m (15 Hz to 1.5 gHz)

EMI immunity

Complies with CE EMC directive

Input/DC Output Power


Input power

88 - 125 VAC, 47 - 63 Hz (standard)


185 - 264 VAC, 47 - 63 Hz (optional)

DC output power

5 VDC and 12 VDC @ 4 amps (32 watts maximum)


24 VDC @ 2.2 amps (52.8 watts maximum)

CPU
Type

ETX-AT

Clock

1600 MHz

I/O

8-wire touch
CCFL control
TFT display
(2) USB ports
(2) RS-485 ports
Mouse port

5-wire touch
LVDS display
CF card slot
Ethernet port
Keyboard port

Analog Outputs
Type

4 - 20 mA

Analog Inputs
Type

0 - 5 VDC
0 - 10 VDC
ICTD

1 - 5 VDC
4 - 20 mA
RTD

Digital Output Modules


Type

Triac, zero-crossing solid state relay

Isolation

3 KV

Operating current

3 amps maximum

Peak 1-cycle surge current

30 amps maximum

Voltage

400 VAC maximum

Fusing

6 amps

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Digital Input Modules


Type

Opto-isolated

Isolation

5 KV

Voltage

264 VAC maximum

Temperature Sensor
Type

100 RTD

Pressure Sensor
Material

100% stainless steel welded parts

Over pressure

2X range

Burst pressure

5X range

Technology

Signal-conditioned silicon strain gauge

Range

0 - 200 psia and 0 - 414.5 psia

Output

4 - 20 mA

Accuracy

+/- 1% of span

Excitation voltage

9 - 30 VDC

Temperature range

-67F to 221F (-55C to 105C)

Motor Current Sensor


Technology

Current transformer or 4-20 mA transmitter

Output

X00:5

Accuracy

+/- 2%

Temperature range

-76F to 212F (60C to 100C)

External Communication Ports

Serial port #1

High speed port #1

Type

RS-485

Protocol

MODBUS RTU

Baud rate

9.6K to 115K

Type

Ethernet

Protocol

MODBUS TCP
Ethernet I/P

Data rate

10 MB/s

USB #1

USB 2.0 compliant

USB #2

USB 2.0 compliant

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NOTICE

WIRING DRAWING NO. _______________

120
VOLTS:
PHASE 1
10 AMP HERTZ 60
AMPS:
SHORT CIRCUIT RATING: 3 KA

WIRED BY__________________________
CHECKED BY___________ DATE _______

COMPRESSOR CONTROL PANEL


08-CCP-020-XXXX

RELEASED BY__________ DATE _______

UL

LISTED C

UL

ENCLOSED INDUSTRIAL CONTROL PANEL


No. ________

54321

X3

ANALOG INPUT BOARD #6


X4

OPEN

OPEN

1 2 3 4

1 2 3 4

S1

X2

VILTER MANUFACTURING
CUDAHY, WI
UL FILE No. E240200

PANEL DRAWING NO. ________________

DIGITAL OUTPUTS:
WICKMANN TR5 SUB MINATURE FUSE
FAST ACTING 370 SERIES
6.3 AMP, 250 VOLT

CAUTION: ONLY REPLACE FUSE WITH SAME


SERIES, AMP AND VOLTAGE RATING!

J9
1
2
3
4
5

DIGITAL OUTPUT BOARD #1

CONTROL PANEL CHECK OUT


SALES ORDER NO. __________________

BEFORE DRILLING INTO PANEL, PROTECT ALL


DEVICES INSIDE THE PANEL FROM METAL
FILINGS AND WIRE CLIPPINGS. BEFORE
ENERGIZING, CLEAN OUT ALL METAL FILINGS
AND WIRE CLIPPINGS.

X2

J9

FUSE REPLACEMENT

CHECK ALL TERMINALS FOR TIGHTNESS


PRIOR TO ENERGIZING.

X1

X1

S1

X5

P1

P15

P2

X1

X2

BATT

X1

P3
J9

J9

54321

1
2
3
4
5

DIGITAL OUTPUT BOARD #2

X3

ANALOG INPUT BOARD #7


P16

OPEN

OPEN

1 2 3 4

Board and Wiring Layout

1 2 3 4

X2

ETX CONTROLLER

P17
1

X4

S1

Since 1867

P14

S1

P4
X5

CUSTOMER ANALOG WIRING

CUSTOMER DIGITAL WIRING

P13

X2
X1

J9

J9
1
2
3
4
5

DIGITAL INPUT BOARD #3

54321

X3

ANALOG INPUT BOARD #8


X4

OPEN

OPEN

1 2 3 4

S1

X2

1 2 3 4

DIGITAL WIRING

X1

S1

X5

P5

P12

P11

P8

P9

P10

P7

P6

HEATER

X1

X2
X1

J9

J9

54321

1
2
3
4
5

DIGITAL INPUT/OUTPUT BOARD #4

X3

ANALOG INPUT BOARD #9

OPEN

OPEN

1 2 3 4

1 2 3 4

X2

RD-35A

X4

S1

RS-50-24
5V COM 12V GND N

S1

24V

COM GND

X5

X1

X1

J9

J9

54321

1
2
3
4
5

DIGITAL INPUT/OUTPUT BOARD #5

ANALOG OUTPUT BOARD #10


FILTER

X2

OPEN

OPEN

1 2 3 4

1 2 3 4

S1

X2

S1

FRONT VIEW DOOR OPEN


X1

X2
X1

J9

J9

ANALOG INPUT
BOARD #6

DIGITAL OUTPUT
BOARD #1
S1

X3

X4

S1
X2

X5

X1

X2
X1

J9

J9

ANALOG INPUT
BOARD #7

DIGITAL OUTPUT
BOARD #2
S1

X3

X4

S1
X2

CUSTOMER ANALOG WIRING

DIGITAL WIRING

CUSTOMER DIGITAL WIRING

X5

X1

X2
X1

J9

DIGITAL INPUT
BOARD #3

J9

ANALOG INPUT
BOARD #8
S1

X3

X4

S1
X2

X5

X1

X2
X1

J9

DIGITAL I/O
BOARD #4

J9

ANALOG INPUT
BOARD #9
S1

X3

X4

S1
X2

X5

X1

X1

J9

J9

DIGITAL I/O
BOARD #5

ANALOG OUTPUT
BOARD #10

X2

S1
S1
X2

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NOTICE

WIRING DRAWING NO. _______________

120
VOLTS:
PHASE 1
10 AMP HERTZ 60
AMPS:
SHORT CIRCUIT RATING: 3 KA

WIRED BY__________________________
CHECKED BY___________ DATE _______

COMPRESSOR CONTROL PANEL


08-CCP-020-XXXX

RELEASED BY__________ DATE _______

UL

LISTED C

UL

ENCLOSED INDUSTRIAL CONTROL PANEL


No. ________

54321

X3

ANALOG INPUT BOARD #6


X4

OPEN

OPEN

1 2 3 4

1 2 3 4

S1

X2

VILTER MANUFACTURING
CUDAHY, WI
UL FILE No. E240200

PANEL DRAWING NO. ________________

DIGITAL OUTPUTS:
WICKMANN TR5 SUB MINATURE FUSE
FAST ACTING 370 SERIES
6.3 AMP, 250 VOLT

CAUTION: ONLY REPLACE FUSE WITH SAME


SERIES, AMP AND VOLTAGE RATING!

J9
1
2
3
4
5

DIGITAL OUTPUT BOARD #1

CONTROL PANEL CHECK OUT


SALES ORDER NO. __________________

BEFORE DRILLING INTO PANEL, PROTECT ALL


DEVICES INSIDE THE PANEL FROM METAL
FILINGS AND WIRE CLIPPINGS. BEFORE
ENERGIZING, CLEAN OUT ALL METAL FILINGS
AND WIRE CLIPPINGS.

X2

J9

FUSE REPLACEMENT

CHECK ALL TERMINALS FOR TIGHTNESS


PRIOR TO ENERGIZING.

X1

X1

S1

X5

P1

P15

P2

X1

X2

BATT

X1

P3
J9

J9

54321

1
2
3
4
5

DIGITAL OUTPUT BOARD #2

X3

ANALOG INPUT BOARD #7


P16

Interior Door Layout

OPEN

OPEN

1 2 3 4

1 2 3 4

ETX CONTROLLER

P17
1

X4

S1

X2

Since 1867

P14

S1

P4
X5

CUSTOMER ANALOG WIRING

X2
X1

J9

J9
1
2
3
4
5

DIGITAL INPUT BOARD #3

X3

ANALOG INPUT BOARD #8


X4

OPEN

OPEN

X2

1 2 3 4

S1
1 2 3 4

DIGITAL WIRING

X1

54321

CUSTOMER DIGITAL WIRING

P13

S1

X5

P5

P12

P11

P8

P9

P10

P7

P6

HEATER

X1

X2
X1

J9

J9

54321

1
2
3
4
5

DIGITAL INPUT/OUTPUT BOARD #4

X3

ANALOG INPUT BOARD #9


RD-35A

X4

OPEN

OPEN

1 2 3 4

1 2 3 4

S1

X2

RS-50-24
5V COM 12V GND N

S1

24V

COM GND

X5

X1

X1

J9

J9

54321

1
2
3
4
5

DIGITAL INPUT/OUTPUT BOARD #5

ANALOG OUTPUT BOARD #10

OPEN

OPEN

1 2 3 4

1 2 3 4

S1

FILTER

X2

S1

X2

FRONT VIEW DOOR OPEN


Battery

Backlight Control

Video

8-Wire
Touch
5-Wire
Touch

P1

P15

P2

BATT

Backlight
Inverter

P3

P16

Compact
Flash

ETX CONTROLLER

P17
1

Since 1867

P14

P4

USB

P13

P5

P12

P11

P8

P9

P10

P7

HEATER

P6

Ferrite
Core

I/O Communications Power Supply Input


and Power

Ethernet

5 VDC and 12 VDC


Power Supply

Keyboard

Mouse

24 VDC Power Supply

RD-35A

RS-50-24
5V COM 12V GND N

24V

COM GND

EMI Filter

FILTER

Ferrite
Core

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2014VM-34 (4/19) Emerson and Vilter are trademarks of Emerson Electric Co. or one of its affiliated companies. 2014 Emerson Climate Technologies, Inc. All rights reserved.

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