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RA 10 030/02.

95

Gear Pump Model G2 (Series 4X)


For Flange Mounting with SAE threaded Ports
Sizes 4 to 22

... 3600 PSI


(250 bar)

RA
10 030/2.95

... 1.37 in3/rev.


(22.4 cm3/rev.)

Replaces: 2.92

New principle of sealing the pump body, increases


service life
Long seal life, even at maximum temperatures
Sleeve bearings for long life
Single block bearings
Heavy duty construction
Innovative principle of hydrostatic compensation

R 85/103

1 PF 2 G2-4X/...RR 12 MR

Functional description
Hydraulic pumps, model G2, are self-priming, external gear
pumps. Applicable to 3600 PSI (250 bar), these fixed
displacement pumps provide flow to operate hydraulic circuits.
Consisting of housing (1), mounting flange (2), drive shaft (3),
bearing blocks (4), sleeve bearings (5), and hydrostatic
compensation plates (6). G2 series gear pumps are designed to
handle the rigors of industrial use.

Rotation of the gears creates a void at the suction inlet (7). Fluid
trapped in the gear roots is transported to the pressure port (8).
This merging of fluid creates flow, which reflects a pressure signal
as a result of load forces. As evident by the cross-section, any void
created at the suction inlet will immediately be replaced by
reservoir fluid. To enhance smooth performance, a small volume
of load-pressurized-fluid is needed to aid in internal lubrication.

7 Suction side
8 Pressure side
9 Driving gear
(clockwise)
10 Driven gear

9
7
5

10

Symbols
Single pump

Tandem pump

RA 10 030/02.95

Ordering code
1 PF 2 G2 - 4X

R R 12 M

Further details to be
written in clear text

Series 40 to 49
= 4X
(40 to 49, externally interchangeable)
Displacement
0.24 in3/rev (4.0 cm3/rev)
0.34 in3/rev (5.5 cm3/rev)
0.50 in3/rev (8.2 cm3/rev)
0.67 in3/rev (11.0 cm3/rev)
0.86 in3/rev (14.1 cm3/rev)
0.99 in3/rev (16.2 cm3/rev)
1.16 in3/rev (19.0 cm3/rev)
1.37 in3/rev (22.4 cm3/rev)

Size
4
5
8
11
14
16
19
22

* R=
B=
P=
M=
A=
D=

= R*
=L

Splined shaft SAE-A 5/8", 9 teeth


Tapered shaft 1:5 17 mm
Tongued shaft with coupling for single pump,
center or rear pump
Tapered shaft 1:5 20 mm for use with
additional front bearing
Keyed shaft, 18 mm 3
1

* no desig =
Single pump
K=
Front pump of combination
L=
Rear pump of combination
N=
Center pump of combination

= 004
= 005
= 008
= 011
= 0141
= 016
= 019
= 022

Clockwise
Counter-clockwise

H=

= R*
=C
* M=
K=

=N
=S
=A

Ordering code for combination pump G2/008 + G2/004


Sample order code for multiple pumps
1 PF 2 G2-4X/008 RR 12 MRK
1 PF 2 G2-4X/004 LN 12 MDL

Buna-N seals up to 176 F (80 C)


FPM Shaft Seal, other seals in Buna-N
(for connection to diesel engine)

* 122 =

SAE Straight threaded ports


(only available with SAE splined shaft and mounting)
20 =
Square metric flange B design
01 =
BSP thread port3

Size 14 - special order, only on request

Sample order codes for single pumps


1 PF 2 G2-4X/005 RR 12 MR
(front pump only)
1 PF 2 G2-4X/016 RR 12 MRK
(rear pump only)
1 PF 2 G2-4X/008 LN 12 MDL

SAE-A, 2-bolt 3.25" (82.5 mm) pilot


rectangular flange 80 mm pilot
2-bolt mounting 50 mm pilot
2-bolt mounting 52 mm pilot
front bearing assembly 80 mm pilot
Combination flange for G2 + G2
(Rear and Center pumps only)
combination flange when mounting
G2 to larger pumps G3, G4, R4
(Rear and Center Pumps only)

For splined coupling, see PU-A 33-18


For pump mounting brackets, see RA 45 525
For metric flanges, see RA 45 520
* Typical Stock: 1 PF 2 G2-4X/RR 12 MR
2

See chart below for fluid port dimensions

Shaft type A only with 01 ports

Multiple pumps are delivered completely assembled. The components allowing for this assembly are, however, to be shown as separate
items within the order (see sample order).
It is possible to order combination parts singularly. For details, see the sample order for multiple pumps.
The kit consists of: two tie rods, two washers and two nuts. The coupling is included with the rear or center pump.
Ordering code for combination pump G2/022 + G2/011 + G2/005
1 PF 2 G2-4X/022 RR 12 MRK +
1 PF 2 G2-4X/011 LN 12 MDN +
1 PF 2 G2-4X/005 LN 12 MDL

Size
004
005
008
011
014
016
019
022

Fluid port dimensions for Port Code 12


Dimensions
in inches (mm)
P
S
A
B
3.58 (91) 1.75 (44.5) SAE-10; 7/8-14 SAE-10; 7/8-14
3.58 (91) 1.75 (44.5) SAE-10; 7/8-14 SAE-10; 7/8-14
3.68 (93.5) 1.80 (45.75) SAE-10; 7/8-14 SAE-12; 11/16-12
3.86 (98)
1.89 (48)
SAE-10; 7/8-14 SAE-12; 11/16-12
4.02 (102) 1.97 (50)
SAE-10; 7/8-14 SAE-12; 11/16-12
4.13 (105) 2.03 (51.5) SAE-10; 7/8-14 SAE-12; 11/16-12
4.29 (109) 2.11 (53.5) SAE-10; 7/8-14 SAE-12; 11/16-12
4.65 (118) 2.28 (58)
SAE-10; 7/8-14 SAE-12; 11/16-12

Weight
lbs (kg)
7.7 (3.5)
7.9 (3.6)
7.9 (3.6)
8.3 (3.8)
8.3 (3.8)
8.8 (4.0)
8.8 (4.0)
9.6 (4.4)

RA 10 030/02.95

Technical data (for application outside these parameters, please consult us!)
Viscosity range: 60 to 1400 SUS (10 to 300 mm2/s (recommended)
4640 SUS (1000 mm2/s) maximum start viscosity
Drive connection: Flexible coupling,
for other types of drive, please consult us
Installation position: Optional
Direction of rotaton: Either*
*Pumps may only rotate in the direction specified by model code
Weights: see table for individual pump weights

Hydraulic fluid: Petroleum oils to data sheet RA 07 075


Maximum degree of fluid contamination:
Class 19/16, according to ISO 4406. Therefore, we recommend a
filter with a minimum retention rate of 20 100.
(For longer life, we recommend class 18/15, achievable with a filter
10 100.
Fluid temperature range: 5 to 176 F ( 15 to 80 C)
Ambient temperature range: 5 to 140 F ( 15 to 60 C)
Size
Displacement
in3/rev. (cm3/rev.)
Inlet pressure range (absolute)
Max. continuous pressure P1
Peak pressure
Max. speed at cont. pressure P1
Min. speed at p = 2610 PSI (180 bar)
Min. speed at P1
* size 14 - special order, only on request

PSI
(bar)
PSI
(bar)
rpm
rpm
rpm

4
5
8
11
14*
16
19
22
0.24 (4.0) 0.34 (5.5) 0.50 (8.2) 0.67 (11.0) 0.86 (14.1) 0.99 (16.2) 1.16 (19.0) 1.37 (22.4)
pabs min 10.3 PSIA (0.7 bar) ... pabs max 43.5 PSIA (3.0 bar)
3625
(250)
3990
(275)
5000
1000
1200

3625
(250)
3990
(275)
4000
1000
1200

3625
(250)
3990
(275)
4000
700
1000

3625
(250)
4350
(300)
4000
500
700

3625
(250)
4350
(300)
3500
500
700

1625
(250)
4350
(300)
3000
500
700

3480
(240)
3990
(275)
3000
500
700

3045
(210)
3625
(250)
2500
500
700

Operating curves, measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
(60)

p = 290 PSI ( 20 bar)


p = 3000 PSI (210 bar)

Flow relative to drive speed


Size 22

15.0

Size 19

Size 16

(40)

Size 14*

* Size 14-special order, only on request

10.0
Size 11

(30)

7.5
Size 8

(20)

(10)

(90)

Size 5

5.0

Size 4

2.5

Torque lb-ft (Nm)

Flow GPM (L/min)

12.5

Splined shaft SAE-A 5/8"


Tapered shaft 1: 5 17 mm
Tongue end shaft with coupling
Tapered shaft 1: 5 20 mm
with additional front bearing

60

(70)

50

(60)

Size 19
Size 22
Size 16
Size 14*

40

Size 11

(40)

30

Size 8

(30)

20

Size 5

10

Size 4

(50)

1000

2000
Speed (rpm)

3000

0
0

4000

500 1000 1500 2000 2500 3000 3500

(0)

Drive power requirements

(6)
(4)

Size 4

10

2900 (200)

2175 (150)

1450 (100)

4
(2)

725 ( 50)

2
0
1000

p
PSI (bar)
3625 (250)

2000
3000
1750
Speed (rpm)

4000

(10)
(8)

(50)

(100)
(150)
(200)
Pressure PSI (bar)

Drive power requirements


12

Input power HP (kW)

Input power HP (kW)

(8)

81 lb-ft (110 Nm)


110 lb-ft (150 Nm)
51 lb-ft (70 Nm)
51 lb-ft (70 Nm)

(20)

0
0

12

=
=
=
=

Torque produced relative to load

(80)

(10)

(10)

T
T
T
T

R
C
N
S

(50)

=
=
=
=

Pemissible torque on drive shaft

Size 5

(250)

3625 (250)
p
PSI (bar)
2900 (200)

10
2175 (150)

(6)
(4)

8
6

1450 (100)

4
(2)

725 ( 50)

2
0
1000

2000
3000
1750
Speed (rpm)

4000

RA 10 030/02.95

Operating curves, measured at = 190 SUS (41 mm2/s) and t = 122 F (50 C)
Charts define torque produced as a result of load pressure
and drive speed.

(15)

Size 8

20
2900 (200)
15

(10)

2175 (150)
10
1450 (100)

(5)
5

Input power HP (kW)

25
(15)

73 (
2000
3000
1750
Speed (rpm)

(15)

Size 14*

20

2175 (150)

15

1450 (100)

10
(5)

725 ( 50)

73 (

2900 (200)

15

2175 (150)
1450 (100)

(5)

725 ( 50)
5
0
1000

p
PSI (bar)
3625 (250)

(10)

20

10

5)

2900 (200)

Size 11

(10)

4000

*Special order, only on request

(20)

25

725 ( 50)

0
1000

p
PSI (bar)
3625 (250)

(20)

73 (

25
(15)

3625 (250) p
PSI (bar)
2900 (200)

Size 16

20
2175 (150)
15

(10)

1450 (100)
10
725 ( 50)

(5)
5

73 (

5)

0
1000

2000
1750
Speed (rpm)

3000

p
PSI (bar)
3480 (240)

(25)

Size 19

1000

2000
1750
Speed (rpm)

(25)
30

2900 (200)
(20)
25
2175 (150)
20
15

1450 (100)

(10)
10

725 ( 50)

(5)
5

Input power HP (kW)

Input power HP (kW)

(20)

25
(15)

3000

p
PSI (bar)
3045 (210)
2900 (200)

Size 22

30

20

2175 (150)

15

1450 (100)

(10)
10

725 ( 50)

(5)
5

0
0

5)

0
0

(15)

5)

2000
3000
4000
1750
3500
Speed (rpm)

(20)

Input power HP (kW)

Input power HP (kW)

25

p
PSI (bar)
3625 (250)

Input power HP (kW)

(20)

1000

2000
1750
Speed (rpm)

3000

1000

2000
3000
1750 2500
Speed (rpm)

RA 10 030/02.95

Noise level, measured at n = 1450 rpm, = 190 SUS (41 mm /s) and t = 122 F (50 C)
2

Size

PSI ( bar)
72 (5)

11

(14)*

16

19

Note:
Noise level is dependant on pump
speed

22

57

59

59

59

62

62

62.5

62

725 (50)

58.5

60

60

60

64

66.5

67

66

1450 (100)

59

61

61

62

65.5

68

69.5

67

2175 (150)

60

62

62

64.5

66.5

69

70.5

68.5

2900 (200)

61

63

63.5

66

68

69.5

70

69

3625 (250)

61.5

64.5

65

68

69.5

70.5

71

measured in an anechoic chamber


to DIN 45635,
distance of microphone to pump =
3.28 ft (1m)

*Size 14 special order, only on request

Shaft ends: dimensions in inches (millimeters)

R*

Tapered shaft 1: 5, 0.669 (17 mm)

5/8" SAE-A splined shaft, 9T 16/32 DP and tooth thickness


+0
t = 0.0982-0.0012
(2.357 -0.030)

0.071 (1.8)
1.220 (31)

0.118+0
-0.001 (3-0.025)

0.945
(24)

M12 x
1.5 mm

1:5

0.512
(13)

0.669
(17)

0.630
(16)

0.689
(17.5)

0.609
(15.456)

0.669
(17)

1 This dimension is
dependent upon
the flange, (see
page 6)

* Typical Stock

Tapered shaft 1: 5, 0.787 (20 mm) for extra front bearing

Tongued shaft with coupling for center and rear pumps

0.4330.004
(110.1)

M14 x
1.5 mm

1:5
0.610
(15.5)

0.787
(20)

-0.0016

1.142
(29)

0.787
(20)

0.315 -0.0030
(8d9)
1.260 (32)
0.701
(17.8)

(4h7)

1.870-0.0039 (47.5-0.1)

+0.0005
0

-0.0012 (52 )
2.047-0.0024
f7

0.157

0.283 (7.2)

0.126+0.004 (3.2+0.1)
0.079 (2)

0.075
(1.9)

"X"

0.374 (9.5)
1.772 (45)

2
2 O-Ring and
coupling included
in supply

0.1180.008 (30.2)

0.256+0.008
(6.5+0.2)

RA 10 030/02.95

Shaft: dimensions in inches (millimeters)

A
Cylindric shaft ISO 18 mm
0.87
(22)
0.24
(6 0.030)
0.12
(3)

0.001

0.81 0.71 0.0003


(20.5) (18 0.009)

1.10
(28)

1.42
(36)

Shaft end: dimensions in inches (millimeters)


R
1 PF 2 G2-4X/... L A 01 MB

Size

Size (see table)


Direction of rotation:
Clockwise
=R
Counter-clockwise = L

004
005
008
011
016
022

Keyed shaft
18 mm

Dimensions
in inches (mm)
L
B
3.46 (88) 1.66 (42.25)
3.66 (93) 1.63 (41.50)
3.90 (99) 1.78 (45.25)
3.86 (98) 1.86 (47.25)
4.25 (108) 1.93 (49.00)
4.65 (118) 2.19 (55.50)

Ordering code
counterclockwise clockwise
530 566
530 567
530 568
530 569
530 570
530 571
530 572
530 573
530 574
530 575
530 576
530 577

Weight
lbs (kg)
5.9 (2.7)
5.9 (2.7)
6.3 (2.8)
6.6 (3.0)
6.6 (3.0)
7.7 (3.5)

L
3.54
(90)
2.83
(72)

B
0.51
(13)

0.29
(7.2)

1.71
(43.5)

3.15 0.003
( 80 0.060)
4.04
(102.5)

3.94
(100)

Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft.
For clockwise rotation (model "R") the pressure and suction ports are opposite!

0.35 0.004
(9 0.11)

13.6
(34.5)

4.65
(118)

3.31 0.006
(84 0.15)

3 Suction side
4 Pressure side

5 Keyed shaft
18 mm

RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


R
1 PF 2 G2-4X/... L C 20 MB
Size (see table)
Direction of rotation:
Clockwise
=R
Counter-clockwise = L

004
005
008
011
016
019
022

Tapered shaft
1: 5; 17 mm

A
B

2.835 (72)

0.51 (13)

0.3540.0043
(90.11)

0.020 (0.5)x45
90
45

1.358
(34.5)

1.496
(38)
1.575
(40)

4xM6; 13

90

0.64 (16.2)

4.6
(118)

0.787
(20)*

3.3070.006
(840.15)

A
4xM6; 13
0.51
(14.5)

0.020 (0.5)x45
90
45

3.310.006
(840.15)
2.3620.0039
(600.1)

3 Suction side
4 Pressure side

Weight
lbs (kg)
5.9 (2.7)
5.9 (2.7)
6.1 (2.8)
6.6 (3.0)
6.6 (3.0)
7.0 (3.2)
7.7 (3.5)

5 Taper 1: 5; 17 mm
(see page 5)
90
45

1.34 (34)
4.0 2.3620.0039
0.1
(102.5) (60 )

0.64 (16.2)

5
1.594
(40.5

5 Taper 1 : 5; 17 mm
(see page 5)

Dimensions
in inches (mm)
A
B
3.35 (85) 1.52 (38.5)
3.35 (85) 1.52 (38.5)
3.48 (88.5) 1.60 (40.75)
3.74 (95)
1.77 (45)
3.90 (99) 1.75 (44.5)
4.09 (104) 1.87 (47.5)
4.45 (113)
2.09 (53)

004
005
008
011
016
019
022

Tapered shaft
1: 5; 17 mm

1.97 -0.0010
-0.0020
(50 -0.025
-0.050 )

3 Suction side
4 Pressure side

Size

Size (see table)

0.283 (7.2)

1.378
(35)

R
1 PF 2 G2-4X/... L C 20 KP

Direction of rotation:
Clockwise
=R
Counter-clockwise = L

0.591
(15)

4xM6; 13

* (15) dia. in sizes 4 and 5


Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft.
For clockwise rotation (model "R") the pressure and suction ports are opposite!

+0.012

5.3 (2.4)
5.5 (2.5)
5.7 (2.6)
5.9 (2.7)
6.4 (2.9)
6.8 (3.1)
7.3 (3.3)

(7.7 +0.55
+0.90 )

0.413 -0.016
+0.3
(10.5 -0.4 )

45

1.71
(43.5)

4.0 3.937
(102.5) (100)

0.303 +0.0217
+0.0354

Weight
lbs (kg)

3.54 (90)

0.283 (7.2)

3.150 -0.0024
-0.0042
( 80 -0.060
-0.106 )

Dimensions
in inches (mm)
A
B
3.43 (87) 1.59 (40.5)
3.43 (87) 1.59 (40.5)
3.58 (91) 1.70 (43.25)
3.84 (97.5) 1.87 (47.5)
3.98 (101) 1.87 (47.5)
4.09 (105) 1.94 (49.5)
(115)
2.19 (55.5)

Size

1.575
(40)

0.787
(20)*

* (15) dia. in sizes 4 and 5


Direction of rotation: counter-clockwise (model "L")
viewed from end of drive shaft. For clockwise rotation
(model "R") the pressure and suction ports are opposite!

0.433-0.0039
( 11-0.1)

4
1.181
(30)

4xM6; 13

1.378
(35)

0.591
(15)

(M10 10.9) MA = 44 lb-ft (60 Nm)

MA = Mounting Bolt Torque in lb-ft (Nm)

RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


R
1 PF 2 G2-4X/... L R 20 MR1

004
005
008
011
016
019
022

For SAE threaded


ports see page 2.

Size (see table)


Direction of rotation:
Clockwise
=R
Counter-clockwise = L

Splined shaft
5/8" SAE-A
9 teeth
A

5.1 (130)

B
4xM6; 13
0.354
(9)

0.24 (6)
0.04 (1)x30

( 82.55h8)

3 Suction side
4 Pressure side

4.193 (106.5)
0.453
(11.5)

90
45

+0.002
3.25 -0.0

0.64
(16.2)

1.870
(47.5)

0.787 (20)*

Weight
lbs (kg)
5.7 (2.6)
5.7 (2.6)
6.1 (2.8)
6.4 (2.9)
6.8 (3.1)
7.0 (3.2)
7.3 (3.3)

5 Splined shaft
(see page 5)
90

45

4.57
(116)

4.0
(102.5)

Dimensions
in inches (mm)
A
B
3.58 (91) 1.75 (44.5)
3.58 (91) 1.75 (44.5)
3.68 (93.5) 1.80 (45.75)
3.86 (98)
1.89 (48)
4.13 (105) 2.03 (51.5)
4.29 (109) 2.11 (53.5)
4.65 (118) 2.28 (58)

Size

1.575
(40)

3.3070.005
(840.15)

4xM6; 13

1.378
(35)

0.591
(15)

* (15) dia. in sizes 4 and 5


Envelope dimensions for this model pump correspond to 1PF2G2-4X/ RR12MR, however, with port code 12 (See page 2)
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft. For clockwise rotation (model "R") the pressure
and suction ports are opposite!

R
1 PF 2 G2-4X/... L N 20 MM

Size

Size (see table)


Direction of rotation:
Clockwise
=R
Counter-clockwise = L

Tapered shaft
1: 5; 17 mm

A
0.28 (7.2)

-0.0012

2.05 -0.0024
( 52f7)

4xM6; 13

0.51
(14.5)

90
45

3.3070.0069
(840.15)
1.181
(30)

004
005
008
011
016
019
022

Dimensions
in inches (mm)
A
B
3.31 (84) 1.48 (37.5)
3.35 (85) 1.52 (38.5)
3.48 (88.5) 1.60 (40.75)
3.74 (95)
1.77 (45)
3.90 (99) 1.79 (45.5)
4.06 (103) 1.83 (46.5)
4.45 (113)
2.09 (53)

Weight
lbs (kg)
5.7 (2.6)
5.7 (2.6)
5.9 (2.7)
6.6 (3.0)
6.6 (3.0)
6.6 (3.0)
7.7 (3.5)

90

1.34
(34)

45

2.3620.0039
(600.1)

0.64 (16.2)

4.0
(102.5)

3
5, 6
0.787 (20)*

0.433-0.0039
4xM6; 13
( 11-0.1)

2.3620.0039
1.575
(600.1)
(40)
(M10
10.9) MA = 44 lb-ft (60 Nm)
* (15) dia. in sizes 4 and 5
Direction of rotation: counter-clockwise (model "L")
viewed from end of drive shaft
For clockwise rotation (model "R") the pressure and suction ports are opposite!
Warning: In sizes 19 and 22, the pressure is reduced due to torque limitation (see page 3).
MA = Mounting Bolt Torque in lb.ft (Nm)

1.378
(35)

0.591
(15)

3 Suction side
4 Pressure side
5 Tongued shaft with
coupling (see page 5)
6 Pump without shaft seal

RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


R
1 PF 2 G2-4X/... L S 20 MA

Size
004
005
008
011
016
019
022

Size (see table)


Direction of rotation:
Clockwise
=R
Counter-clockwise = L

Tapered shaft
1: 5; 17 mm

Pump with additional front bearing to support


radial and axial forces (see below)

Dimensions
in inches (mm)
A
B
4.57 (116) 2.74 (69.5)
4.61 (117) 2.77 (70.5)
4.74 (120.5) 2.86 (72.75)
5.00 (127)
3.03 (77)
5.16 (131) 3.05 (77.5)
5.32 (135) 3.09 (78.5)
5.71 (145)
3.35 (85)

Weight
lbs (kg)
7.4 (3.4)
7.4 (3.4)
7.7 (3.5)
8.3 (3.8)
8.3 (3.8)
8.3 (3.8)
9.4 (4.3)

A
B
0.315+0.0039 (8+0.1)

3.5 (90)
2.835 (72)

0.531
(13.5)

0.02 (0.5)x45

90

4.0
(102.5)
3.937
0.64
(100)
(16.2)

5
4xM6; 13

45

4.6
(118)

0.787
(20)*

1.575
(40)

90

1.713
(43.5)

1.358
(34.5)

45

3.150 -0.0024
-0.0042
( 80-0.060
-0.106 )

0.3740.020
(9.50.5)

4.8820.0059
(840.15)

* (15) dia. in sizes 4 and 5


Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft
For clockwise rotation (model "R") the pressure and suction ports are opposite!
Warning: In sizes 19 and 22, the pressure is reduced due to torque limitation (see page 3).

4xM6; 13

1.378
(35)

0.591
(15)

3 Suction side
4 Pressure side
5 Taper 1: 5; 20 mm
(see page 5)

Extra front bearing, life calculations


7
b

b = 1.77 in (45 mm)

b = 1.46 in (37 mm)

Fa = 0
b = 1.18 in (30 mm)
5

b = 0.94 in (24 mm)

Pdyn (kN)

b = 0.79 in (20 mm)


4

n
Lh
F 'dyn
Cdyn

106
Lh =
n 60

Cdyn
F'dyn

= Speed in rpm
= Theoretical bearing life in hours
= Equivalent dynamic radial load
= Dynamic load factor, 21.2 kN

0.2

0.4 0.6 0.8 1.0


Radial force F (kN)

1.2

1.4

RA 10 030/02.95

Tandem Gear Pump Model G2 + G2, Series 4X


Pump I

Pump II

Example: 1 PF 2 G2-4X/008 RC 20 MRK + 1 PF 2 G2-4X/004 LN 20 MDL

Technical data (for operation outside these parameters, please consult us!)
The data for single pumps is also applicable to tandem pumps
(see page 3)
For tandem pumps, please note the following:
Pump size 4 may not be a front pump
Pump I should consume greater power (pressure x volume)
than pump 2
Individual pumps are separated by a shaft seal and may draw
from separate tanks
The torque transmitted by the drive shafts and the coupling is
limited as below
When designing multiple pump assemblies, the sum of the
permissible torques must not be exceeded

(90)

(70)
Torque lb-ft (Nm)

Size 22
Size 19

60

(80)

Size 16
Size 14*

50

(60)

40

(50)

Permissible torque on the drive shaft:


R = Splined shaft SAE-A 5/8"

T = 81 lb-ft (110 Nm)

C = Tapered shaft 1: 5 17 mm

T = 110 lb-ft (150 Nm)

Coupling between pump 1 and 2

T = 51 lb-ft (70 Nm)

Size 11
30

(40)
(30)

Size 8

20

Size 5
Size 4

(20)
10

(10)
0

500

1000 1500 2000 2500 3000 3500


3625

0
(50)

10

Weights: see table for individual pumps.


The parts to complete the combination
weigh 0.9 lbs (+ 0.4 kg)

(100)
(150)
Pressure PSI (bar)

(200)

(250)

* Size 14 - special order, only on request

RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


R
C 20 MBK
L
L
1 PF 2 G2-4X/... N 20 MDL
R

1 PF 2 G2-4X/...

Size (see table)


Direction of rotation:
Clockwise
=R
Counter-clockwise = L
Pumps I & II must be
opposite rotation.
0.28 (7.2)

3.5 (90)

II

90

3.150 -0.0024
-0.0042
( 80 -0.060
-0.106 )

1.358
(34.5)

2.835 (72)

0.3540.004
(90.110)
1.713
(43.5)

90

45

45

Weight in lbs (kg)


MBK
MDL
6.8 (3.1) 5.7 (2.6)
7 (3.2) 5.7 (2.6)
7.2 (3.3) 5.9 (2.7)
7.7 (3.5) 6.6 (3.0)
7.9 (3.6) 6.6 (3.0)
7.9 (3.6) 6.6 (3.0)
8.8 (4.0) 7.7 (3.5)

max. 0.24 (6)

C
D

B
0.51 I
(13)

0.02 (0.5)x45

Dimension
A
B
C
D

3.48 (88.5)
1.65 (42)
3.29 (83.5) 1.59 (40.5) 3.48 (88.5)
1.65 (42)
3.45 (87.5) 1.70 (43.25) 3.58 (91)
1.70 (43.25)
3.70 (94)
1.87 (47.5) 3.76 (95.5) 1.79 (45.5)
3.84 (97.5) 1.87 (47.5) 4.03 (102.5)
1.93 (49)
4.0 (101.5) 1.95 (49.5) 4.19 (106.5)
2.01 (51)
4.49 (114) 2.19 (55.5) 4.55 (115.5) 2.19 (55.5)

Size
004
005
008
011
016
019
022

3.937
(100)

90
45

0.64 (16.2)

0.64
(16.2)

4.0
(102.5)

+0.022
+0.035
+0.55
+0.90)

0.591
(15)

0.303

(7.7

3
4xM6; 13

1.50
(38)

0.787
(20)*

1.575

0.787
(20)*

1.575

3.3070.006
(840.15)

* (15) dia. in sizes 4 and 5 (40)


(40)
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft
For clockwise rotation (model "R") the pressure and suction ports are opposite!
Warning: In sizes 19 and 20, the pressure is reduced due to torque limitation (see page 3).
R
C 20 MPK
L
L
1 PF 2 G2-4X/... N 20 MDL
R

1 PF 2 G2-4X/...

A
004

005 3.21 (81.5)


008
3.35 (85)
011 3.60 (91.5)
016 3.72 (94.5)
019 3.92 (99.5)
022 4.39 (111.5)

Direction of rotation:
Clockwise
=R
Counter-clockwise = L
Pumps I & II must be
opposite rotation.

A
D

0.02 (0.5)x45
90

0.571
(14.5)

90

45

0.001
1.968-0.002
0.025
(50 -0.050
)

II

3 Suction side
4 Pressure side (the same for both
pumps when assembled)
5 Taper 1: 5; 17 (see page 5)
Weight in lbs (kg)

C
D
3.48 (88.5)
1.65 (42)
3.48 (88.5)
1.65 (42)
3.58 (91)
1.70 (43.25)
3.87 (95.5) 1.79 (45.5)
4.03 (102.5)
1.93 (49)
4.19 (106.5)
2.01 (51)
4.55 (115.5) 2.19 (55.5)

MBK
5.9 (2.7)
5.9 (2.7)
6.1 (2.8)
6.6 (3.0)
6.6 (3.0)
7.0 (3.2)
7.7 (3.5)

MDL
5.7 (2.6)
5.7 (2.6)
5.9 (2.7)
6.6 (3.0)
6.6 (3.0)
6.6 (3.0)
7.7 (3.5)

max. 0.24 (6)

0.28 (7.2)

1.52 (38.5)
1.60 (40.75)
1.77 (45)
1.75 (44.5)
1.87 (47.5)
2.09 (53)

4xM6; 13

4.6 (118)

Dimension

Size

Size (see table)

1.181
(30)

1.339
(34)

4
90

45

45

4.0
(102.5)
0.64 (16.2)

1.378
(35)

0.413 +0.0118
-0.0157
(10.5 +0.3
-0.4 )
1.59
(40.5)
1.575
(40)

4xM6; 13
0.787
(20)*

2.3620.004
(600.1)
0.787
(20)*
1.575
(40)

(M10 10.9)
MA = 44 lb-ft
(60 Nm)

* (15) dia. in sizes 4 and 5


Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft
For clockwise rotation (model "R") the pressure and suction ports are opposite!
MA = Mounting Bolt Torque in lb.ft (Nm)

0.64
(16.2)
0.591 (15)
1.378
0.433-0.004 (35)
4xM6; 13
(11-0.1)

2.3620.004
(600.1)
3.3070.006
(840.15) 3 Suction side

4 Pressure side
(the same for both pumps
when assembled)
5 Taper 1: 5; 17 (see page 5)

11

RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


R
R 20 MRK1
L
L
1 PF 2 G2-4X/... N 20 MDL
R

1 PF 2 G2-4X/...

004
005
008
011
016
019
022

Size (see table)


Direction of rotation:
Clockwise
=R
Counter-clockwise = L
Pumps I & II must be
opposite rotation.

Dimension

Size

3.45 (87.5)
3.54 (90)
3.72 (94.5)
4 (101.5)
4.15 (105.5)
4.59 (116.5)

1.75 (44.5)
1.80 (45.75)
1.88 (48)
2.03 (51.5)
2.11 (53.5)
2.28 (58)

+0.0021

0.453
(11.5)

II

90
45

3.250 0
(82.55h8)

0.64
(16.2)

4.193 (106.5)

0.354 (9)

4
1.870
(47.5)

90
45

4xM6; 13

0.787
(20)*

4.6
(116)

1.575

1.575

3.3070.006
(840.15)

0.787
(20)*

4
(40)
* (15) dia. in sizes 4 and 5 (40)
1
Envelope dimensions for this model pump correspond to those for combination type
1PF2G2-4X/ RR12MRK + 1PF2G2-4X/, however, with port code 12 (see page 7).
Direction of rotation: counter-clockwise (model "L") viewed from end of drive shaft
For clockwise rotation (model "R") the pressure and suction ports are opposite!
1 PF 2 G2-4X/... RC 20 MBK
1 PF 2 G2-4X/... LN 20 MDN
1 PF 2 G2-4X/... LN 20 MDL
Size (see table)
Direction of rotation:
Clockwise
=R
Counter-clockwise = L

004
005
008
011
016
019
022

0.303 +0.022
+0.035
(7.7 +0.55
+0.90 )
1.50
(38)

A
B
0.51
(13) I
90
45

1.378
(35)
4xM6; 13

3 Suction side
4 Pressure side (the same for both
pumps when assembled)
5 Taper 1: 5; 17 (see page 5)

3.29 (83.5)
3.45 (87.5)
3.70 (94)
3.84 (97.5)
4 (101.5)
4.49 (114)

1.59 (40.5)
1.70 (43.25)
1.87 (47.5)
1.87 (47.5)
1.95 (49.5)
2.19 (55.5)

E
F

3.35 (85)

3.62 (92)
3.90 (99)

4.49 (114)

max. 0.24
(6)
1.358
(34.5)

C
D

II
90
45

1.65 (42)

1.79 (45.5)
1.93 (49)

2.19 (55.5)

III

C
D
3.48 (88.5)
1.65 (42)
3.48 (88.5)
1.65 (42)
3.58 (91)
1.70 (43.25)
3.76 (95.5) 1.79 (45.5)
4.04 (102.5)
1.93 (49)
4.19 (106.5)
2.01 (51)
4.55 (115.5) 2.19 (55.5)

3.5 (90)
2.835
(72)

90
45

0.64 (16.2) 3.937


(100)
4.0
(102.5)
4xM6; 13
4xM6; 13
0.591
0.591
1.378 (15)
1.378 (15)
(35)
(35)

* (15) dia. in sizes 4 and 5

12

0.591
(15)

Dimension

Size

Note: Pumps II & III are ordered


opposite rotation as
pump I (porting appears
on the same side of all three pumps when assembled).

3.279-0.0018
(80-0.046)

90
45

0.64 (16.2)

4.0
(102.5)

0.28 (7.2)
0.02
(0.5)x45

MDL
5.7 (2.6)
5.7 (2.6)
5.9 (2.7)
6.6 (3.0)
6.6 (3.0)
6.6 (3.0)
7.7 (3.5)

5.1 (130)

0.24 (6)
0.04 (1)x30

KBK
5.7 (2.6)
5.7 (2.6)
6.1 (2.8)
6.4 (2.9)
6.8 (3.1)
7.0 (3.2)
7.2 (3.3)

max. 0.24 (6)

C
D

Weight in lbs (kg)

C
D
3.48 (88.5)
1.65 (42)
3.48 (88.5)
1.65 (42)
3.58 (91)
1.70 (43.25)
3.76 (95.5) 1.79 (45.5)
4.04 (102.5)
1.93 (49)
4.19 (106.5)
2.01 (51)
4.55 (115.5) 2.19 (55.5)

0.591
1.378 (15)
(35)

Weight in
lbs (kg)
MDN

5.7 (2.6)

6.6 (3.0)
6.6 (3.0)

7.7 (3.5)

0.3540.004 (90.110)
0.64
3
1.713 (16.2) 90
(43.5)
45

4.6
(118)
4xM6/13
3.3070.006
(840.15)

0.787
(20)*

1.575
3 Suction side
4
(40)
4 Pressure side
(the same for both pumps when assembled)
5 Splined shaft (see page 5)

RA 10 030/02.95

Unit dimensions and ordering code: dimensions in inches (millimeters)


Dimension

1 PF 2 G2-4X/... RR 20 MRK Size


1 PF 2 G2-4X/... LN 20 MDN
1 PF 2 G2-4X/... LN 20 MDL
Size (see table)
Direction of rotation:
Clockwise
=R
Counter-clockwise = L

004
005
008
011
016
019
022

A
B

3.45 (87.5) 1.75 (44.5)


3.54 (90)
1.80 (45.75)
3.72 (94.5)
1.88 (48)
4 (101.5)
2.03 (51.5)
4.15 (105.5) 2.11 (53.5)
4.59 (116.5)
2.28 (58)

Note: Pumps II & III are ordered


opposite rotation as
pump I (porting appears
on the same side of all three pumps when assembled).
A
E
B
D
F
0.24 (6)
0.354
0.04
(9) I
II
(1)x30
3.279-0.0018
(80-0.046)

90
45

90
45

1.65 (42)

1.79 (45.5)
1.93 (49)

2.19 (55.5)

max. 0.24
(6)

0.453
(11.5)

III

C
D
3.48 (88.5)
1.65 (42)
3.48 (88.5)
1.65 (42)
3.58 (91)
1.70 (43.25)
3.76 (95.5) 1.79 (45.5)
4.04 (102.5)
1.93 (49)
4.19 (106.5)
2.01 (51)
4.55 (115.5) 2.19 (55.5)

5.1 (130)
4.193 (106.5)
0.64
3
1.870 (16.2) 90
(47.5)

45

90
45

0.64 (16.2)
4.0
(102.5)
4xM6; 13

3.35 (85)

3.62 (92)
3.90 (99)

4.49 (114)

0.591
1.378 (15)
(35)

4xM6; 13
0.591
1.378 (15)
(35)

0.591
1.378 (15)
(35)

Weight in
lbs (kg)
MDN

5.7 (2.6)

6.6 (3.0)
6.6 (3.0)

7.7 (3.5)

4.5
(116)

3.3070.006
(840.15)

4xM6; 13
1.575
(40)

0.787
(20)*

4
3 Suction side
4 Pressure side
(the same for three pumps when
assembled)
5 Splined shaft (see page 5)

* (15) dia. for sizes 4 and 5


Envelope dimensions for this model pump correspond to those for combination type
1PF2G2-4X/ RR12MRK + 1PF2G2-4X/, however, with port code 12 (see page 7).

Seal kits (Buna-N)


Pump type
(all sizes)
1 PF 2 G2-4X/...C 20 MB
1 PF 2 G2-4X/...C 20 KP
1 PF 2 G2-4X/...R 20 MR
1 PF 2 G2-4X/...S 20 MA
1 PF 2 G2-4X/...N 20 MM

Part No.
Seal kit

Pump type
(all sizes)

Part No.
Shaft seal

RR00 309 401


RR00 001 855
RR00 309 402 RR00 013 133 (FPM)
RR00 309 401
RR00 001 855
RR00 309 403
RR00 180 116
RR00 309 401

Part No.
Seal kit

1 PF 2 G2-4X/...C 20 MBK
1 PF 2 G2-4X/...C 20 KPK
1 PF 2 G2-4X/...R 20 MRK
1 PF 2 G2-4X/...N 20 MDL
1 PF 2 G2-4X/...N 20 MDN

Part No.
Shaft seal

RR00 309 401


RR00 001 855
RR00 309 402 RR00 013 133 (FPM)
RR00 309 401
RR00 001 855
RR00 309 401
RR00 001 855
RR00 309 401
RR00 001 855

Flanged fittings for pipe connections, Code 20


Straight flanged fitting

Right angle flanged fitting

Suction side
Pressure side
Pipe dia. Ordering Code Pipe dia. Ordering code
15
18
22
28

321 433
321 434
321 435
321 437

10
12
15
16

321 436
321 437
321 438
321 435

All fittings are


supplied complete
with fixing screws,
O-Ring, cutting ring
and retaining nut

Suction side
Pressure side
Pipe dia. Ordering Code Pipe dia. Ordering code
15
18
22
28

321 433
321 434
321 435
321 437

10
12
15
16

321 436
321 437
321 438
321 435

13

RA 10 030/02.95

Notes:

Mannesmann Rexroth Corporation


Rexroth Hydraulics Div., Industrial, 2315 City Line Road, Bethlehem, PA 18017-2131 Tel. (610) 694-8300 Fax: (610) 694-8467
Rexroth Hydraulics Div., Mobile, 1700 Old Mansfield Road, Wooster, OH 44691-0394 Tel. (330) 263-3400 Fax: (330) 263-3333

14

All rights reserved - Subject to revision


Printed in U.S.A.

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