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GE Fanuc Automation

Computer Numerical Control Products

Series 0i-Model A
Connection Manual (Hardware)
GFZ-63503EN/02

June 2002

GFL-001

Warnings, Cautions, and Notes


as Used in this Publication
Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.

Caution
Caution notices are used where equipment might be damaged if care is not taken.

Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.

This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.

Copyright 2002 GE Fanuc Automation North America, Inc.


All Rights Reserved.

DEFINITION OF WARNING, CAUTION, AND NOTE

B63503EN/02

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.

WARNING
Applied when there is a danger of the user being injured or when there is a damage of both the user
being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.

NOTE
The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

s1

PREFACE

B63503EN/02

PREFACE

This manual describes the electrical and structural specifications required


for connecting the FANUC Series 0i CNC control unit to a machine tool.
The manual outlines the components commonly used for FANUC CNC
control units, as shown in the configuration diagram in Chapter 2, and
supplies additional information on using these components with the
Series 0i. Refer to individual manuals for the detailed specifications of
each model.

Applicable models

The models covered by this manual, and their abbreviations are:


Product name

Abbreviation

FANUC Series 0iTA

0iTA

FANUC Series 0iMA

0iMA

Series 0i

p1

PREFACE

B63503EN/02

Configuration of the
manual

This manual consists of Chapters 1 to 15 and Appendixes.

Chapter title

Description

Chapter 1
CONFIGURATION

Outlines connections for the Series 0i and guides the reader concerning additional details.

Chapter 2
TOTAL CONNECTION DIAGRAM

This chapter shows the total connection diagram.

Chapter 3
INSTALLATION

This chapter describes the installation conditions for the Series 0i.
1) Required power supply
2) Heat generated
3) Connector arrangement on the control unit
4) Noise prevention

Chapter 4
CONNECTING THE POWER SUPPLY

This chapter describes how to connect the power supply.

Chapter 5
CONNECTING PERIPHERAL UNITS

This chapter describes how to connect the following peripheral devices:


1) Display devices (CRT and LCD display)
2) MDI units
3) I/O devices (via RS232C)
4) Manual pulse generators

Chapter 6
CONNECTING THE SPINDLE UNIT

This chapter describes how to connect the spindle servo unit, the spindle motor.

Chapter 7
SERVO INTERFACE

This chapter describes how to connect the servo unit and the servo unit.

Chapter 8
CONNECTING THE MACHINE INTERFACE I/O

This chapter describes the addresses and connector pins for signals transferred between the Series 0i and the machine.
Describes the builtin I/O board.

Chapter 9
CONNECTION TO FANUC I/O Link

This chapter describes the use of FANUC I/O Link to expand the machine
interface I/O.

Chapter 10
EMERGENCY STOP SIGNAL

This chapter describes the handling of emergency stop signals. The user
must read this chapter before attempting to operate the CNC.

Chapter 11
HIGHSPEED SERIAL BUS (HSSB)

This chapter describes the highspeed serial bus (HSSB) supported by the
Series 0i.

Appendix

A
B
C
D
E
F

External dimensions of units


20pin interface connectors and cables
Connection cables
Optical fiber cable
Attaching a CRT protecting cover
Machine operators panel

p2

PREFACE

B63503EN/02

Related manuals

The table below lists manuals related to the Series 0i. In the table, this
manual is marked with an asterisk (*).
Manuals Related to the Series 0i
Manual name

Manuals related to
control motor a series

Specification
number

DESCRIPTIONS

B62502EN

CONNECTION MANUAL (Hardware)

B62503EN

CONNECTION MANUAL (Function)

B62503EN1

OPERATORS MANUAL (For Lathe)

B63504EN

OPERATORS MANUAL (For Machining Center)

B62514EN

MAINTENANCE MANUAL

B62505EN

PARAMETER MANUAL

B62510EN

PROGRAMMING MANUAL
(Macro Compiler / Macro Executer)

B61803E1

FAPT MACRO COMPILER PROGRAMMING MANUAL

B66102E

Manuals related to control motor a series


Manual name

Specification
number

FANUC AC SERVO MOTOR a series DESCRIPTIONS

B65142E

FANUC AC SERVO MOTOR a series PARAMETER


MANUAL

B65150E

FANUC AC SPINDLE MOTOR a series DESCRIPTIONS

B65152E

FANUC AC SPINDLE MOTOR a series PARAMETER


MANUAL

B65160E

FANUC SERVO AMPLIFIER a series DESCRIPTIONS

B65162E

FANUC SERVO MOTOR a series MAINTENANCE


MANUAL

B65165E

p3

Table of Contents

B63503EN/02

DEFINITION OF WARNING, CAUTION, AND NOTE . . . . . . . . . . . . . . . . . . . . . . . . . . s1


PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p1
1. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1

NAME OF EACH PART OF CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2

GENERAL OF HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. TOTAL CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1

ENVIRONMENT FOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


3.1.1
3.1.2

3.2

POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1

3.3
3.4

7
7

8
8

THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Temperature Rise Within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heat Loss of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


3.5.1
3.5.2
3.5.3
3.5.4
3.5.5

3.6

Power Supply for CNC Control Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL


MAGNETIC CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1
3.4.2
3.4.3

3.5

Environmental Requirements Outside the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Installation Requirements of CNC and Servo Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the Signal Ground (SG) of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1

Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11
11
12

13
13
15
16
19
20

23
23

3.7

CABLE LEADIN DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

3.8

CONNECTOR LAYOUT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

4. POWER SUPPLY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

4.1
4.2

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

TURNING ON AND OFF THE POWER TO THE CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . .

31

4.2.1
4.2.2
4.2.3
4.2.4

4.3
4.4

Power Supply for the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


+24V Input Power Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for Turning On the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Procedure for Turning Off the Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31
33
37
38

CABLE FOR POWER SUPPLY TO CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39

BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

4.4.1
4.4.2

Battery for Memory Backup (3VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Battery for Separate Absolute Pulse Coders (6VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40
42

5. CONNECTION TO CNC PERIPHERALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

5.1

CONNECTION TO THE DISPLAY UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


5.1.1
5.1.2
5.1.3

Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to Display Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 CRT Display Unit Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c1

44
44
45
46

Table of Contents

5.1.4
5.1.5
5.1.6
5.1.7

5.2

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to the MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to the Standard MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Varied MDI Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING I/O DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


5.3.1
5.3.2
5.3.3
5.3.4
5.3.5

5.4

Various LCD Units Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Adjusting the 8.4 Color LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the 7.2 Monochrome LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the 10.4 Color LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTION OF MDI UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


5.2.1
5.2.2
5.2.3
5.2.4

5.3

B63503EN/02

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting I/O Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232C Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS232C Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FANUC Handy File Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING THE MANUAL PULSE GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


5.4.1
5.4.2
5.4.3

47
48
49
50

51
51
51
52
53

57
57
58
59
60
68

69

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to Manual Pulse Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Length When Only One Manual Pulse Generator is Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69
70
71

6. SPINDLE CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

6.1

SERIAL SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

6.2

ANALOG SPINDLE INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

74

6.3

POSITION CODER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

7. SERVO INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

76

7.1

OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1
7.1.2
7.1.3

77

Interface to the Servo Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Separate Type Detector Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of Battery for Separate Type Absolute Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77
79
80

8. CONNECTING MACHINE INTERFACE I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

87

8.1
8.2

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

88

CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

89

8.2.1
8.2.2

8.3

BUILTIN I/O CARD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


8.3.1
8.3.2
8.3.3

8.4

DI Signals and Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


DO Signals and Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Pin Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting DI/DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Signal Requirements and External Power Supply for DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTION TO THE HIGHSPEED SKIP (HDI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

89
89

90
91
92
102

106

9. CONNECTION TO FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108


9.1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

9.2

CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

9.2.1

Connection of FANUC I/O Link by Electric Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

112

9.3

UNITS THAT CAN BE CONNECTED USING FANUC I/O Link . . . . . . . . . . . . . . . . . . . . . . . . . .

113

9.4

CONNECTION TO MACHINE OPERATORS PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

9.4.1
9.4.2

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c2

114
115

Table of Contents

B63503EN/02

9.4.3

Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.3.1 Pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116
116

9.4.3.2

Power supply connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

9.4.3.3

I/O link connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

9.4.3.4

Emergency stop signal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

9.4.3.5

Power ON/OFF control signal connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

9.4.3.6

DI (input signal) connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

9.4.3.7

DO (output signal) connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

122

9.4.4

9.4.3.8 Connector (on the cable side) specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


DI/DO Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.4.1 Keyboard of main panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123
124
124

9.4.5
9.4.6
9.4.7

9.4.4.2 Override signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


DI/DO Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Locations of Main Panel B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.7.1 Environmental requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125
126
126
127
127

9.4.8

9.4.9

9.5

127

Main panel A/B specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

9.4.7.4

Sub panel A, B1 specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

9.4.7.5

Power supply specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

9.4.7.6

Generalpurpose DI signal definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129

9.4.7.7 Generalpurpose DO signal definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Key Symbol Indication on Machine Operators Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4.8.1 Meaning of key symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129
130
130

9.4.8.2 Detachable key top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132
133

Overall Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DI/DO Connector Pin Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DI (Generalpurpose Input Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DI (Matrix Input Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DO (Output Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTION TO THE OPERATORS PANEL I/O MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . .


9.6.1
9.6.2
9.6.3
9.6.4
9.6.5
9.6.6
9.6.7
9.6.8

9.7

Order specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.4.7.3

CONNECTION OF OPERATORS PANEL I/O MODULE (FOR MATRIX INPUT) . . . . . . . . . . .


9.5.1
9.5.2
9.5.3
9.5.4
9.5.5
9.5.6
9.5.7
9.5.8
9.5.9

9.6

9.4.7.2

Overall Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DI/DO Connector Pin Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DI (Generalpurpose Input Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DO (Output Signal) Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTING THE FANUC SERVO UNIT SERIES WITH I/O Link . . . . . . . . . . . . . . . . . . . .


9.7.1
9.7.2
9.7.3
9.7.4

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum Number of Units that can be Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address Assignment by Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c3

136
136
137
138
139
141
142
146
147
149

153
153
154
155
156
160
162
163
165

169
169
170
171
171

Table of Contents

B63503EN/02

10.EMERGENCY STOP SIGNAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172


11.HIGHSPEED SERIAL BUS (HSSB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
11.1

OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

175

11.2

CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

176

11.3

CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

177

11.4

PERSONAL COMPUTER SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178

11.5

INSTALLATION ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179

11.6

HANDLING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179

11.7

PROCEDURE FOR INSTALLING PERSONAL COMPUTER INTERFACE BOARDS . . . . . . . .

180

11.8

RECOMMENDED CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

184

APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
B. 20PIN INTERFACE CONNECTORS AND CABLES . . . . . . . . . . . . . . . . . . . . . . . 228
B.1

OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

229

B.2

BOARDMOUNTED CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

229

B.3

CABLE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

230

B.4

RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES . . . . . . . . . . . .

232

C. CONNECTION CABLE (SUPPLIED FROM US) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243


D. OPTICAL FIBER CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
E. ATTACHING A CRT PROTECTIVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

c4

1. CONFIGURATION

B63503EN/02

CONFIGURATION

1. CONFIGURATION

B63503EN/02

1.1
NAME OF EACH PART
OF CONTROL UNIT

Memory card
slot

The following figure shows the configuration of FANUC Series 0i control


unit.
This manual describes how to connect the units illustrated in this diagram.
The numbers in parentheses shown in the diagram are section references
for this manual.

LED for display


of status/alarm

Fuse

II/O device I/F


connector

(5.3)
Power supply
pilot lamp

Memory back
up battery

(4.4)
Power supply
connector

(4.3)
I/O Link
connecter

Machine I/F
connector

(9)

(8.3)
Display unit
connector

Serial spindle or
position coder
connector

(6.1,6.3)

(5.1)

Serial spindle or
analog spindle
connector

MDI connector

(6.2)

(5.2)
Manual pulse
generator
connector

Servo amp
connector

(7.1.1)

(5.4)
Machine I/F
connector

Separate type
detector
I/F connector

(8.3)

(7.1.2)
Separate type ABS
pulse coder battery
connector

Mini slot
Highspeed serial
bus (*)

(7.1.3)

(11)

Series 0i control unit (2slot)

1. CONFIGURATION

B63503EN/02

1.2
GENERAL OF
HARDWARE
Main board
S Main CPU
S Memory
System software,
Macro program,
Ladder program,
Parameter, and etc.
S PMC control
S I/O Link control
S Servo control
S Spindle control
S Memory card I/F
S LED display

Main

I/O board
S Power PCB (builtin)
DCDC converter
S DI/DO
S Reader/puncher I/F
S MDI control
S Display control
S Manual pulse generator
control

I/O
Mini slot
S HSSB board

2slot

2. TOTAL CONNECTION DIAGRAM

2
C
o
n
t
r
o
l

B63503EN/02

TOTAL CONNECTION DIAGRAM

Main board

Power
supply
24VDC
Units that can be
connected with the
I/O Link

u
n
i
t
Position coder
Analog
spindle
amplifier
Serial
spindle
amplifier

Analog
spindle
Position coder
Serial
spindle

Servo
amplifier
Laxis
servo motor
Maxis servo motor
Naxis servo motor
4th axis servo motor

Laxis scale
Maxis scale
Naxis scale
4th axis scale

ABS BATTERY for scale

NOTE
Either an analog or serial spindle can be used. For details of spindle and servo motor
connection, refer to the relevant manuals.

2. TOTAL CONNECTION DIAGRAM

B63503EN/02

I/O Board D
C
o
n
t
r
o
l
u
n
i
t

I/O Board

Power supply unit

Power supply
24VDC
Display unit

DCIN (CP1A)
DCOUT(CP1B)

(CN2)DCIN
(CN1)CRT
(JA1)LCD

CRT(JA1)

MDI unit
MDI(JA2)

(CK1)MDI

R232C1(JD5A)

RS232C I/O device (channel 1)

R232C2(JD5B)

RS232C I/O device (channel 2)

MPG(JA3)
MPG

MPG

MPG

(Two units for 0iTA)

DIDO1(CB104)
DIDO2(CB105)
DIDO3(CB106)
DIDO4(CB107)

Machine side DI/DO

When the highspeed serial bus (HSSB) is used


C
o
n
t
r
o
l
u
n
i
t

Highspeed serial
bus interface board
(installed in a mini
slot)

Personal computer
Highspeed
serial bus interface board

COP7

COP7

3. INSTALLATION

B63503EN/02

INSTALLATION

3. INSTALLATION

B63503EN/02

3.1
ENVIRONMENT FOR
INSTALLATION
3.1.1
Environmental
Requirements Outside
the Cabinet

The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In
this manual cabinet refers to the following:
(1) Cabinet manufactured by the machine tool builder for housing the
control unit or peripheral units;
(2) Cabinet for housing the flexible turnkey system provided by FANUC ;
(3) Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operators panel.
(4) Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
In operation

0C to 45C

Room temperature
In storage or transportation

20C to 60C

Change in
temperature

1.1C /minute max.

Relative humidity

Normal

75% or less

Temporary(within 1 month)

95% or less

Vibration

In operation:

0.5G or less

Environment

Normal machine shop environment


(The environment must be considered if the cabinets
are in a location where the density of dust, coolant, and/
or organic solvent is relatively high.)

3.1.2
Installation
Requirements of CNC
and Servo Unit

Room temperature

In operation
In storage or transportation

0C to +55C
20C to +60C

Relative humidity

95% RH or less (no condensation)

Vibration

0.5 G or less

Environment

The unit shall not be exposed direct to cutting oil, lubricant or cutting chips.

3. INSTALLATION

B63503EN/02

3.2
POWER SUPPLY
3.2.1
Power Supply for CNC
Control Units

The following units related to the CNC control unit require input power
of 24 VDC 10%.
Table 3.2.1 Power supply
Unit
0i control unit
9 CRT/MDI unit
8.4 TFT color LCD unit

Power supply
voltage
24 VDC 10%

10%
includes
momentary
surges and ripples.

Power supply
3.5A (only control unit)
0.8A
0.8A

7.2 STN monochrome LCD unit

0.8A

10.4 TFT color LCD unit

0.8A

3. INSTALLATION

B63503EN/02

3.3
DESIGN AND
INSTALLATION
CONDITIONS OF THE
MACHINE TOOL
MAGNETIC CABINET

When a cabinet is designed, it must satisfy the environmental conditions


described in Sec. 3.1. In addition, the magnetic interference on the CRT
screen, noise resistance, and maintenance requirements must be
considered. The cabinet design must meet the following conditions :
(1) The cabinet must be fully closed.
The cabinet must be designed to prevent the entry of airborne
dust,coolant,and organic solvent.
Cabinets that let in air may be desined for the servo amplifier and servo
transformer provided that they :
D Use an air filter on the air inlet ;
D Place the ventilating fan so that it does not blow air directly toward
the unit;
D Control the air flow so that no dust or coolant enters the air outlet
(2) The cabinet must be designed to maintain a difference in temperature
of 10C or less between the air in the cabinet and the outside air when
the temperature in the cabinet increases.
See Sec. 3.4 for the details on thermal design of the cabinet.
(3) A closed cabinet must be equipped with a fan to circulate the air
within.
The fan must be adjusted so that the air moves at 0.5 m/sec along the
surface of each installed unit.
CAUTION
If the air blows directly from the fan to the unit, dust easily
abheres to the unit. This may cause the unit to fail.

(4) For the air to move easily, a clearance of 100 mm is required between
each unit and the wall of the cabinet.
(5) Packing materials must be used for the cable port and the door in
oreder to seal the cabinet.
Because the CRT unit uses a voltage of approximatery 11 kV, airborne
dust gathers easily. If the cabinet is insufficiently sealed, dust passes
through the gap and abheres to the unit. This may cause the insulation
of the unit to deteriorate.
(6) The display unit and other display units must be installed in a location
where coolant cannot be poured directly on it. The unit does have a
dustproof front panel.
(7) Noise must be minimized.
As the machine and the CNC unit are reduced in size, the parts that
generate noise may be placed near noisesensitive parts in the
magnetics cabinet.
The CNC unit is built to protect it from external noise. Cabinet design
to minimize noise generation and to prevent it from being transmitted
to the CNC unit is necessary. See Sec. 3.5 for details of noise
elimination/management.
(8) The units must be installed or arranged in the cabinet so that they are
easy to inspect and maintain.
9

3. INSTALLATION

B63503EN/02

(9) The CRT screen can be distorted by magnetic interference.


Arranging magnetic sources must be done with care.
If magnetic sources (such as transformers, fan motors,
electromagnetic contactors, solenoids, and relays) are located near the
CRT display, they frequently distort the display screen. To prevent
this, the CRT display and the magnetic sources generatlly must be kept
300 mm apart. If the CRT display and the magnetic sources are not
300 mm apart, the screen distortion may be suppressed by changing
the direction in which the magnetic sources are installed.
The magnetic intensity is not constant, and it is often increased by
magnetic interference from multiple magnetic sources interacting
with each other. As a result, simply keeping the CRT and the magnetic
sources 300 mm apart may not be enough to prevent the distortion.
If they cannot be kept apart, or if the CRT screen remains distorted
despite the distance, cover the screen with a magnetic shield.

10

3. INSTALLATION

B63503EN/02

3.4
THERMAL DESIGN OF
THE CABINET

3.4.1
Temperature Rise
Within the Cabinet

The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10C
or less when the temperature in the cabinet increases.
The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.

The cooling capacity of a cabinet made of sheet metal is generally 6 W/C


per 1m2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 m2, the temperature of the air in the
cabinet rises by 1C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constant.
The following expression must then be satisfied to limit the difference in
temperature between the air in the cabinet and the outside air to 10C or
less when the temperature in the cabinet rises:
Internal heat loss P [W] x 6 [W/m2 S @ C ] surface area S [m2]
10 [C] of rise in temperature
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/C. To limit the internal temperature increase to 10C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 320W, however, the temperature in the cabinet rises by 13C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.

3.4.2
Cooling by Heat
Exchanger

If the temperature rise cannot be limited to 10C by the cooling capacity


of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area.

11

3. INSTALLATION

B63503EN/02

3.4.3
Heat Loss of Each Unit

Name

Heat loss

Control unit

Series 0i

60W

Display unit

9CRT unit

14W

8.4LCD color unit

20W

7.2LCD unit

10W

10.4LCD unit

20W

Multitap transformer for control unit

Heat from the MDI unit is negligible.

12

51W

3. INSTALLATION

B63503EN/02

3.5
ACTION AGAINST
NOISE

The CNC has been steadily reduced in size using surfacemount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.

3.5.1
Separating Signal
Lines

The cables used for the CNC machine tool are classified as listed in the
following table:
Process the cables in each group as described in the action column.
Group

Signal line
Primary AC power line
Secondary AC power line

AC/DC power lines (containing the


power lines for the servo and
spindle motors)

Action
Bind the cables in group A separately (Note 1) from groups B
and C, or cover group A with an
electromagnetic shield (Note 2).
See Subsec. 3.5.4 and connect
spark killers or diodes with the
solenoid and relay.

AC/DC solenoid
AC/DC relay

DC solenoid (24VDC)

Connect diodes with DC solenoid and relay.

DC relay (24VDC)

Bind the cables in group B separately from group A, or cover


group B with an electromagnetic
shield.

DI/DO cable between the CNC


and power magnetics cabinet
DI/DO cable between the CNC
and machine

13

Separate group B as far from


Group C as possible.
It is more desirable to cover
group B with the shield.

3. INSTALLATION

B63503EN/02

Group

Signal line

Action

Cable between the CNC and servo Bind the cables in group C separately from group A, or cover
amplifier
group C with an electromagnetCable for position and velocity
ic shield.
feedback
Separate group C as far from
Group B as possible.
Cable between the CNC and
Be sure to perfrom shield prospindle amplifier
cessing in Subsec. 3.5.5.
Cable for the position coder
C

Cable for the manual pulse generator


Cable between the CNC and the
CRT/MDI
RS232C and RS422 interface
cable
Cable for the battery
Other cables to be covered with the
shield

NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.

Cabinet

Spindle
amp.

Servo
amp.

Control
unit
Cable of group B, C
Duct

Section

Cable of group A
Group A

Group B, C
Cover

14

To operators
panel,
motor, etc.

3. INSTALLATION

B63503EN/02

3.5.2

The following ground systems are provided for the CNC machine tool:

Ground

(1) Signal ground system (SG)


The signal ground (SG) supplies the reference voltage (0 V) of the
electrical signal system.
(2) Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.
(3) System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.

Power
magnetics
unit

Servo
amplifier

CNC
control
unit

Signal ground system


Frame ground sysytem
System ground system
Operators
panel

Machine
tool

Power
magnetics
cabinet

Distribution board

Notes on connecting the


ground systems

D Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.
D The grounding resistance of the system ground shall be 100 ohms or
less (class 3 grounding).
D The system ground cable must have enough crosssectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the crosssectional area of the AC power cable
or more.)
D Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.

15

3. INSTALLATION

B63503EN/02

3.5.3
Connecting the Signal
Ground (SG) of the
Control Unit
Control unit

I/O
PSU

MAIN

STATUS
ALARM

1 2 3 4
CPS
MPG
JA3B

FUSE75A
PIL
BATTERY
MEMORY
CARD
CNMC

CP1A CP1B
DCIN DCOUT
24V 24V
5A 1A

RSW1

R
L

IOL INK
JD 1A

SPDL1
JA 7A

CRT
JA1

AOUT
JA 8A

MDI
JA2

SERVO1
JS1A

R2321
JD5A

SERVO2
JS2A

R2322
JD5B

SERVO3
JS3A
SERVO4
JS4A

R
L

SCALE1
JF21

M3 terminal for
signal ground (SG)

SCALE2
JF22
SCALE3
JF23
SCALE4
JF24

Ground plate

MINI
SLOT

SCABS
JF25

FANUC

FANUC

FANUC

M3
Ground cable
(upper 2mm2)
Ground cable

Frame
ground
(FG)

= Ground plate of
the cabinet

System ground

Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located below the main board of the control unit.
16

3. INSTALLATION

B63503EN/02

CRT

Approx. 15mm

MDI

M4 stud

Approx. 20 mm (for 9 CRT/MDI unit)


Approx. 150 mm (for 8.4 LCD/MDI unit)

9 CRT/MDI unit
8.4 LCD/MDI unit

LCD

MDI

Approx. 151mm

7.2 LCD/MDI unit

LCD

M4 stud
Approx. 20mm

Approx. 17mm

M4 stud

10.4 LCD unit

17

Approx. 50mm

3. INSTALLATION

Approx. 17mm

B63503EN/02

Approx. 60mm

M3 screw hole
8.4 LCD unit

Approx. 17mm

M4 stud

Standalone type MDI unit (small)

Approx. 30mm

Approx. 32mm

M4 stud

Standalone type MDI unit (Fullkey for 10.4 LCD)


Approx. 25mm

18

3. INSTALLATION

B63503EN/02

3.5.4
Noise Suppressor

Notes on selecting the


spark killer

The AC/DC solenoid and relay are used in the power magnetics cabinet.
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
D Use a spark killer consisting of a resistor and capacitor in series. This
type of spark killer is called a CR spark killer.(Use it under AC)
(A varistor is useful in clamping the peak voltage of the pulse voltage,
but cannot suppress the sudden rise of the pulse voltage. FANUC
therefore recommends a CR spark killer.)
D The reference capacitance and resistance of the spark killer shall
conform to the following based on the current (I (A)) and DC
resistance of the stationary coil:
1) Resistance (R) : Equivalent DC resistance of the coil
2) Capacitance (C) :

I2
10

I2
to

(F)

20

I : Current at stationary state of the coil


R

Equivalent circuit of the spark killer


Spark killer

AC
relay

Motor
Spark killer

Mount the noise eliminator near a motor or a relay coil.

NOTE
Use a CRtype noise eliminator. Varistortype noise
eliminators clamp the peak pulse voltage but cannot
suppress a sharp rising edge.

Diode (used for directcurrent circuits)


Diode
DC relay

19

Use a diode which can withstand a


voltage up to two times the applied
voltage and a current up to two times
the applied current.

3. INSTALLATION

Cable Clamp and


Shield Processing

The CNC cables that require shielding should be clamped by the method
shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate

Cable
Metal fittings
for clamp

40mm 80mm

3.5.5

B63503EN/02

Fig.3.5.5(a) Cable clamp (1)

20

3. INSTALLATION

B63503EN/02

Control unit

Metal fittings
for clamp

Machine side
installation
board

Ground plate

Shield cover

Fig.3.5.5(b) Cable clamp (2)

Prepare ground plate like the following figure.

Ground terminal
(grounded)

Hole for securing metal fitting clamp


Mount screw hole
Fig.3.5.5(c) Ground plate

For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.

21

3. INSTALLATION

B63503EN/02

Ground
plate

8mm

12mm

20mm

Fig.3.5.5(d) Ground plate holes

(Reference) Outer drawings of metal fittings for clamp.


Max. 55mm

28mm

6mm

17mm

Fig.3.5.5(e) Outer drawings of metal fittings for clamp

Ordering specification for metal fittings for clamp


A02B0124K001 (8 pieces)

22

3. INSTALLATION

B63503EN/02

3.6
CONTROL UNIT
3.6.1
Installation of the
Control Unit

The rack consists of a plastic box, fan motors and a backplane PCB. The
air comes into the rack from the bottom and goes out through the fan
motor, which is located on the top of the rack. Space as shown in Fig.
3.6.1 must be reserved not to disturb the air flow ((A), (B))
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack. It has another connector
which appears at the left side panel of the rack. This connector is used for
testing the controller, connecting other purposes. The space for this shall
be reserved as shown in (C) of Fig. 3.6.1.

AIR FLOW

AIR FLOW

Reserved

(A)

(A)

50

Reserved
(C)

250

(B)

50

(B)
30

172
Reserved
Unit : mm

Fig.3.6.1

23

3. INSTALLATION

64

58

173

129

74

36

25

39

60

50

38

23

52

86

25

CABLE LEADIN
DIAGRAM

Fig. 3.7 (a) shows the grid of connector location.


Control board may not have all connectors as shown in Fig. 3.7 (a).
For actual connector layout of each board, please see the connector layout
diagrams in Fig. 3.8 (a) or later.

45

3.7

B63503EN/02

35
Main board

52
I/O board

Fig.3.7 (a)

24

14
9

3. INSTALLATION

B63503EN/02

Memory
card

(80)

172

Unit : mm

Fig.3.7 (b)

25

3. INSTALLATION

B63503EN/02

3.8
CONNECTOR
LAYOUT DIAGRAM

LED display
Function

Connector name and comment


Upper
Lower

LED

STATUS/ALARM

Battery for memory

CPB

Battery

BATTERY

Memory card

MEMORY/CARD

Rotary switch
for maintenance

CNMC
RSW1

Serial I/O Link

IOLINK

JD1A

Serial spindle

SPDL1

JA7A

Analog output

AOUT1

JA8A

Servo amp.1

SERVO1

JS1A

Servo amp.2

SERVO2

JS2A

Servo amp.3

SERVO3

JS3A

Servo amp.4

SERVO4

JS4A

Linear scale1

SCALE1

JF21

Linear scale2

SCALE2

JF22

Linear scale3

SCALE3

JF23

Linear scale4

SCALE4

JF24

APC battery for


linear scale

SCABS

JF25

Fig.3.8 (a) Main board

26

3. INSTALLATION

B63503EN/02

Connector name and comment


Function

Position 1

Upper

Lower

Serial port

R2321

Fuse

FUSE

Pilot lamp

PIL

24VDC output (R side)

DC OUT

CP1B

24VDC input (L side)

DC IN

CP1A

Operators panel I/O (R side)

DI/DO1

CB104

Machine side I/O (L side)

DI/DO2

CB105

10

CRTdisplay

CRT

JA1

11

MDI

MDI

JA2

12

Serial port

R2322

JD5B

13

Manual pulse generator

MPG

JA3

Machine side I/O (R side)

DI/DO3

CB106

Machine side I/O (L side)

DI/DO4

CB107

JD5A

7
8

R
L

14
R

15
16

17
18
19
20
21

Fig.3.8 (b) I/O board

27

3. INSTALLATION

B63503EN/02

Function

Comment

Mode switch

SW

LED display

ST 4 3 2 1
AL
1 2

Highspeed serial
bus interface

COP7

Fig.3.8 (c) Highspeed serial bus interface board

28

4. POWER SUPPLY CONNECTION

B63503EN/02

POWER SUPPLY CONNECTION

29

4. POWER SUPPLY CONNECTION

4.1
GENERAL

B63503EN/02

This section explains the connection of power supply for Series 0i control
unit.

30

4. POWER SUPPLY CONNECTION

B63503EN/02

4.2
TURNING ON AND
OFF THE POWER TO
THE CONTROL UNIT
4.2.1

Supply power (24VDC) to the control uint of Series 0i from an external


sources.
Provide ON/OFF circuit A for turning the AC power on and off or
ON/OFF circuit B for turning 24 VDC on and off outside the unit as
shown in Fig. 4.2.1 (a). It is recommended that the AC power be turned
on and off (ON/OFF circuit A).

Power Supply for the


Control Unit

Main circuit
breaker

200 V AC

Magnetic
contractor

AC line
filter

Servo converter

Servo inverter

CNC control unit

3phase 200 V
AC for power
line
Singlephase
200 V AC for
control line

24 V DC
input

External 24 V
DC power

ON/OFF circuit

ON OFF COM
Fig. 4.2.1 (a)

31

I/O units, etc.

4. POWER SUPPLY CONNECTION

B63503EN/02

ON/OFF circuit (example)

For example, ON/OFF circuit is as follows : (Fig. 4.2.1 (b) )


Select the circuit devices, in consideration of its capacity.

+24V

+24V

ry1
RY1
DC INPUT
24 V

OUTPUT 24 VDC
The power rating is the
sum of power requirements
on the load side.

0V

0V
ry1
OFF

COM

DIODE

ON

B
CONTACT

POWER ON/OFF SWITCH

Fig. 4.2.1 (b)

32

RELAY
COIL

A CONTACT

RELAY CONTACT

4. POWER SUPPLY CONNECTION

B63503EN/02

4.2.2

Specifications of recommended external 24 VDC power supply


(regulated power supply): (The power supply must satisfy UL1950.)
Output voltage: +24 V (10% (21.6 V to 26.4 V)
(including ripple voltage and noise. See the figure
below.)
Output current: The continuous load current must be larger than the
current consumption of the CNC.
(At the maximum temperature inside the power
magnetics cabinet in which the power supply is
located)
Load fluctuations (including rush current):
The output voltage must not go out of the above range
due to load fluctuations by external DO and other
factors.
Instantaneous input interruption retention time: 10 mS (for 100%)
20 mS (for 50%)

+24V Input Power


Specifications

Instantaneous
interruption
(100%)
AC input voltage

10mS

Instantaneous
interruption
(50%)
20mS

26.4V
Output voltage
Abrupt
load
change

21.6V

Output current
0A
Fig. Example of ripple voltage and noise due to switching power supply
26.4V
Noise
Ripple
voltage

Allowable range

Noise
21.6V

Fig 4.2.2 (a) Timing chart

33

4. POWER SUPPLY CONNECTION

B63503EN/02

S Notes to take when the


vertical axis exists

When the vertical axis exists, select the DC power supply that has a long voltage
hold time to decrease the amount of vertical axis falling during poweroff
(including a power failure).
If the operating voltage drops to less than or equal to 21.6V, the CNC releases
servo activation. Therefore, when the hold time for 24 VDC during AC
poweroff is too short, servo activation is released before the breaks are applied
because some peripheral circuit detects poweroff. This may increase the
amount of vertical axis falling.
Generally, a power supply with sufficient power capacity tends to increase the
hold time during poweroff.

S Circuit configurations

The following circuit configurations are not recommended.

Forbidden

1 Circuit examples that cannot retain the output voltage at an


instantaneous interruption (the voltage reduces to 21.6 V or below)
Example 1

AC input

Rectifier
circuit

CNC unit

Rectifier
circuit

CNC unit

Example 2

AC input

NOTE
The rectifier circuit means a circuit using diodes for
fullwave rectification.
2 Circuit examples that exceed the output voltage specifications (21.6
V to 26.4 V) due to an abrupt load change
Example 1

Regulated
power
supply

AC input

CNC unit

Device with
remarkable
load fluctuations

34

4. POWER SUPPLY CONNECTION

B63503EN/02

Example 2

Regulated
power
supply

AC input

CNC unit

Device with
large rush
current

For a circuit configuration in 2, connect another regulated power supply


to be specifically used for the device with remarkable load fluctuations
so that the CNC and other units are not affected.

Recommended

If you find instructions to turn the power on simultaneously when or


before turning the power to the CNC on for a unit such as a 24 VDC
power supply, turn the power to the unit simultaneously when turning on
the power to the CNC on from now on. To turn the power to such a unit
simultaneously when turning the power to the CNC on, connecting the
unit on the same line as for the CNC as shown in Fig. 4.2.2 (b) is
recommended.
Turning the power to units on simultaneously when turning the power to
the CNC:
When the following poweron timing condition is satisfied, the power to
units is assumed to be turned on simultaneously when the power to the
CNC is turned on.

On
Power to the CNC
Off
t1
Power to units
(including the
Power Mate)

t2

On
Off

t1 : 200 ms

Means that the power to units (including the Power


Mate) is turned on within 200 ms before the power to
the CNC is turned on.

t2 : 500 ms

Means that the power to units (including the Power


Mate) is turned on within 500 ms after the power to the
CNC is turned on.

For instructions to turn the power off simultaneously when or after


turning the power to the CNC off for a unit such as a 24 VDC power
supply, the poweroff sequence is not changed unlike the above
poweron sequence. (Turning the power off simultaneously when
turning the power to the CNC on means that the power may be turned off
within 500 ms before the power to the CNC is turned off.)
35

4. POWER SUPPLY CONNECTION

B63503EN/02

The following circuit configuration is recommended.


The power to the CNC and other units (A unit with I/O Link, FANUC
Servo Unit (Series with an I/O link ( amplifier with an I/O link), and so
on in the sample configuration below)) is assumed to be turned on at the
same time. (The power to any unit is not assumed to be turned on during
operation or before the power to the CNC is turned on. No unit is assumed
to be connected between the 24 VDC output of the regulated power supply
and input of on/off circuit B.)
Either on/off circuit is
connected.

AC input

On/off
circuit A

Regulated
power
supply

On/off
circuit B

When on/off circuit B is connected, the


power must not be supplied to units between the 24 VDC output of the regulated power supply and input of on/off
circuit B. (This is because the condition
that the power to the units is turned on
within 200 ms before the power to the
CNC is turned on.)

CNC

Unit with I/O Link


Units

amplifier
with an I/O link

Fig 4.2.2 (b)

36

4. POWER SUPPLY CONNECTION

B63503EN/02

4.2.3
Procedure for Turning
On the Power

Turn on the power to each unit in the following order or all at the same
time.
1. Power to the overall machine (200 VAC)
2. Servo amplifier control power supply (200 VAC)
3. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
power to the CNC control unit (24 VDC),
and power to the separate detector (scale)
Turning on the power to all the units at the same time means completing
the poweron operations in 1 and 2 above within 500 ms of performing
poweron in 3.
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 4.4.1 for how to replace the batteries for memory backup.
CAUTION
The maintenance rotary switch must be always set to 0 (set
to 0 at shipping from factory).
Changing this setting may cause the contents of memory to
be lost.

37

4. POWER SUPPLY CONNECTION

4.2.4
Procedure for Turning
Off the Power

B63503EN/02

Turn off the power to each unit in the following order or all at the same
time.
1. Power to the slave I/O units connected via the I/O link,
power to the display unit (24VDC),
and power to the CNC control unit (24 VDC),
2. Servo amplifier control power supply (200 VAC)
and power to the separate detector (scale)
3. Power to the overall machine (200 VAC)
Turning off the power to all units at the same time means completing
the poweroff operations in 2 and 3 above within 500 ms before the
poweroff operation described in 1 above. If the power to the units
indicated in 2 or 3 is turned off other than within 500 ms of the power in
1 being turned off, alarm information is left in the NC.
Motors cannot be controlled when the power is turned off or momentarily
interrupted. Take appropriate action on the machine side when necessary.
For example, when the tool is moved along a gravity axis, apply brakes
to prevent the axis from falling. Apply a brake that clamps the motor
when the servo is not operating or the motor is not rotating. Release the
clamp only when the motor is rotating. When the servo axis cannot be
controlled when the power is turned off or momentarily interrupted,
clamp the servo motor. In this case, the axis may fall before the relay for
clamping starts operating. The designer should make sure if the distance
results in trouble.

38

4. POWER SUPPLY CONNECTION

B63503EN/02

4.3
CABLE FOR
POWER SUPPLY
TO CONTROL UNIT

Supply power to the control unit from external resouce.


Series 0i control unit

External power

CP1A
1
2
3

+24V
0V

24VDC stabilized
power
24VDC "10%

Cable

CP1A
AMP Japan
11782883 (housing)
11752185 (Contact)
+24V (1)
0v (2)

External power
Select a source that
meets the external
power terminal.

Recommended cable : A02B0124K830 (5m)


(Crimp terminal of size M3 is available on the external power side)

39

4. POWER SUPPLY CONNECTION

B63503EN/02

4.4
BATTERY
4.4.1
Battery for Memory
Backup (3VDC)

Part programs, offset data, and system parameters are stored in CMOS
memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message BAT
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within two or three
weeks, however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.The power to the control unit must be turned on when the
battery is replaced. If the battery is disconnected when the power is turned
off, the contents of memory are lost.
Observe the following precautions for lithium batteries:
WARNING
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
(A02B0177K106.)
Dispose of batteries used in accordance with the applicable laws of your
country or the applicable laws or regulations of your local selfgoverning
body. Before disposal, insulate the terminals with tape or something
similar to prevent them from being shortcircuited.

Replacing the battery

1 Use a litium battery (ordering drawing number :


A02B0177K106)
2 Turn on the Series 0i.
3 Remove the battery case from the front panel of the power supply unit.
The case can be removed easily by holding the top and bottom of it and
pulling.

40

4. POWER SUPPLY CONNECTION

B63503EN/02

Front panel of control


unit main board

MAIN
1

STATUS
ALARM
CP8

Battery connector
Battery case

BATTERY

MEMORY
CARD
CNMC

Battery (Ordering drawing


number A02B0177K106)

RSW1

Fig.4.4.1(a) Replacing the battery(1)

4 Remove the connector from the battery.

Front panel of control


unit main board
Battery connector
CP8

BATTERY

MEMORY
CARD
CNMC

Fig.4.4.1(b) Replacing the battery(2)

5 Replace the battery and reconnect the connector.


6 Install the battery case.
7 Turn off the Series 0i.
41

Battery

4. POWER SUPPLY CONNECTION

4.4.2
Battery for Separate
Absolute Pulse Coders
(6VDC)

B63503EN/02

One battery unit can maintain current position data for six absolute pulse
coders for a year.
When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:
axis number) are displayed on the CRT display. When APC alarm 3n7
is displayed, replace the battery as soon as possible. In general, the battery
should be replaced within two or three weeks, however, this depends on
the number of pulse coders used.
If the voltage of the battery becomes any lower, the current positions for
the pulse coders can no longer be maintained. Turning on the power to
the control unit in this state causes APC alarm 3n0 (reference position
return request alarm) to occur. Return the tool to the reference position
after replacing the battery.See Subsec. 7.1.3 for connecting the battery for
separate absolute pulse coders.

42

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

CONNECTION TO CNC PERIPHERALS

43

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.1
CONNECTION TO
THE DISPLAY
UNIT
5.1.1
Outline

The display unit is used for displaying the programs, parameters etc, and
supporting the machine operation.
The Series 0i supports the following display units:
D
D
D
D

9 monochrome CRT unit


7.2 monochrome LCD unit
8.4 color LCD unit
10.4 color LCD unit

44

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.1.2
Connection to Display
Unit
Connection to Series 0i
Control unit

CP1B
DC OUT
Power supply cable

CRT
JA1

Video cable

CN2 (CRT)
CP5 (LCD)

CN1 (CTR)
JA1 (LCD)

CRT/MDI, LCD/MDI unit

45

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.1.3
9 CRT Display Unit
Interface
Series 0i

CRT unit

JA1
(PCREV20MDT)
01
02
03
04
05
06
07
08
09
10

VDR
0V
VDG
0V
VDB
0V

11
12
13
14
15
16
17
18
19
20

1
2
3

CP1B
Cable side
JAPAN AMP
21782883 (Housing)
11752185 (contact)

CN1
(MR20RM)
1
2
3
4
5
6
7

VSYNC
0V
0V

VDR
HSYNC
VSYNC
VDG
VDB

8
9
10
11
12
13

0V
0V
0V
0V
0V

14
15
16
17 (0V)
18 (0V)
19
20

HSYNC

1
2
3 (0V)
4 0V
5 +24V
6 (+24V)

+24V
0V

CN2
Cable side
JAPAN FCI
SMS6PN5 (Housing)
RC16M23TB or RC16M
(contact)

Connection of
VIDEO Signal Cable
JA1
HIROSE FI40A20SCV5 (Connector)

CN1
HONDA

VDR (01)
0V (02)
VDG (03)
0V (04)
VDB (05)
0V (06)
HSYNC (18)
0V (16)
VSYNC (12)
0V (14)

MR20pins/female

(01) VDR
(08) 0V
(04) VDG
(11) 0V
(05) VDB
(12) 0V
(02) HSYNC
(09) 0V
(03) VSYNC
(10) 0V

RECOMMENDED CABLE MATERIAL


A66L00010371 COAXIAL CABLE (MAX : 50m)
RECOMMENDED CABLE MATERIAL
A02B0120K819 CRT VIDEO SIGNAL CABLE (5m)

46

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.1.4
Various LCD Units
Interface
Series 0i

LCD unit

JA1
(PCRHV20MDT)
11
01 VDR
02 0V
12 VSYNC
03 VDG
13
04 0V
14 0V
05 VDB
15
06 0V
16 0V
17
07
08
18 HSYNC
19
09
20
10

CP1B

1
2
3

JA1
(PCRHV20MDT)
11
01 VDR
02 0V
12 VSYNC
03 VDG
13
04 0V
14 0V
05 VDB
15
06 0V
16 0V
17
07
18 HSYNC
08
19
09
20
10

(+24V)
(0V)

1 (+24V)
2 (0V)
3

Cable side
Housing : JAPAN AMP 21782883
Contact : JAPAN AMP 11752185

CP5
Cable side
Housing : JAPAN AMP 21782883
Contact : JAPAN AMP 11732185

Connection of
VIDEO Signal Cable
JA1
HIROSE FI40A20SCV5
(Connector)

JA1
HIROSE FI40A20SCV5 (Connector)
VDR (01)
0V (02)
VDG (03)
0V (04)
VDB (05)
0V (06)
HSYNC (18)
0V (14)
VSYNC (12)
0V (16)

(01) VDR
(02) 0V
(03) VDG
(04) 0V
(05) VDB
(06) 0V
(18) HSYNC
(16) 0V
(12) VSYNC
(14) 0V

RECOMMENDED CABLE MATERIAL


A66L00010371 COAXIAL CABLE (MAX : 50m)
RECOMMENDED CABLE MATERIAL
A02B0120K818 LCD/VIDEO SIGNAL CABLE (5m)

47

5. CONNECTION TO CNC PERIPHERALS

5.1.5

B63503EN/02

(1) Applied unit

Adjusting the 8.4


Color LCD

Name

Specification number

8.4 color LCD/MDI unit

A02B0279C081#TA, #TAS
A02B0279C081#MA, #MAS

8.4 color LCD unit

A02B0279C050

(2) Adjustment point (as viewed from the rear of the display unit

TM1
SW1

(3) Adjustment method


(a) Display horizontal setting
D The horizontal position of the display is set as described below,
using SW1. Rotating SW1 one notch in the positive (+)
direction shifts the display one dot to the right. Rotating SW1
one notch in the negative () direction shifts the display one dot
to the left.
D Set SW1 such that the entire display is visible. There is only one
optimum setting position.
(b) Flickering adjustment
Flickering is eliminated by setting jumper pin TM1. One side of
TM1 is marked A, while the other side is marked B. TM1 is
factoryset to the B position. If the screen flickers, set TM1 to the
A position.

48

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.1.6
Adjusting the 7.2
Monochrome LCD

(1) Applied unit


Name

Specification number

7.2 STN monochrome LCD/MDI unit

A02B0279C071#MA, MAS, TA, TAS

(2) Adjustment point (as viewed from the rear of the display unit)

VRP1
SW1

(3) Adjustment method


(a) Display mode and horizontal setting
The mode and horizontal position of the display can be set as listed
below, using SW1. When inverted, text is displayed in black
against a white background.
The standard setting is 9.
Mode

Shifted one
dot to the right
Standard
Horizontal
Shifted one
position
dot to the left
Shifted two
dots to the left

8level
gray
scale

4level
gray
scale

Inverted
8level
gray scale

Inverted
4level
gray scale

(b) Contrast control


The contrast of the display is adjusted using VRP1.

49

5. CONNECTION TO CNC PERIPHERALS

5.1.7
Adjusting the 10.4
Color LCD

B63503EN/02

(1) Applied unit


Name

Specification number

10.4 TFT color LCD unit

A02B0279C060

(2) Tuning locations


Color Liquid Crystal Display(Rear Part)

TM1
SW1

(3) Adjustment method


(a) Tuning flicker (TM1)
If the display flickers, set TM1 to another position. Doing so
usually eliminates the flicker.
(b) Setting display position in horizontal direction
<1> Screen display can be moved by dot unit in horizontal
direction.
<2> Adjust SW1 to the location where whole object is displayed,
There is only one location, that fits a screen.
Usually it is not required to tune this setting, because the most
suitable position has been set before shipment.
(c) Others
Do not change setting or the volume, etc. except above
descriptions.

50

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.2
CONNECTION OF MDI
UNIT
5.2.1

Manual data input devices for the Series 0i are called MDI units. MDI
units are keyboards used to enter data such as CNC programs and
parameters into the CNC.

General

5.2.2
Connection to the MDI
Unit
Control unit

MDI
JA2

MDI CABLE

CK1

CRT/MDI unit
LCD/MDI unit
Connection to the MDI

51

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.2.3
Connection to the
Standard MDI Unit

Series 0i control unit


JA2
01 :KEY00 11
02 :KEY02 12
03 :KEY04 13
04 :KEY06 14
05 :COM00 15
06 :COM02 16
07 :COM04 17
08 :COM06 18
09 :COM08 19
10 :COM10 20

MDI unit
CK1
01 :KEY00
02 :KEY02
03 :KEY04
04 :KEY06
05 :COM00
06 :COM02
07 :COM04
08 :COM06
09 :COM08
10 :COM10

:KEY01
:KEY03
:KEY05
:KEY07
:COM01
:COM03
:COM05
:COM07
:COM09
:COM11

11 :KEY01
12 :KEY03
13 :KEY05
14 :KEY07
15 :COM01
16 :COM03
17 :COM05
18 :COM07
19 :COM09
20 :COM11

Cable
JA2
Honda PCR connector

CK1
Honda PCR connector

:KEY00 (01)
:KEY02 (02)
:KEY04 (03)
:KEY06 (04)
:COM00 (05)
:COM02 (06)
:COM04 (07)
:COM06 (08)
:COM08 (09)
:COM10 (10)
:KEY01 (11)
:KEY03 (12)
:KEY05 (13)
:KEY07 (14)
:COM01 (15)
:COM03 (16)
:COM05 (17)
:COM07 (18)
:COM09 (19)
:COM11 (20)

(01) :KEY00
(02) :KEY02
(03) :KEY04
(04) :KEY06
(05) :COM00
(06) :COM02
(07) :COM04
(08) :COM06
(09) :COM08
(10) :COM10
(11) :KEY01
(12) :KEY03
(13) :KEY05
(14) :KEY07
(15) :COM01
(16) :COM03
(17) :COM05
(18) :COM07
(19) :COM09
(20) :COM11
SHIELD
GROUND
PLATE

RECOMMENDED CABLE SPECIFICATION


RECOMMENDED CABLE MATERIAL

: A02B0120K810 (5m)
: A66L00010284#10P (#28AWG 10pair)

52

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.2.4
Varied MDI Key Switch
D 9CRT/MDI unit
(T series)
D 7.2LCD/MDI unit
(T series)
D 8.4LCD/MDI unit
(T series)
D Standalone type small
MDI unit (T series)
English display

Symbol display

53

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

D 9CRT/MDI unit
(M series)
D 7.2LCD/MDI unit
(M series)
D 8.4LCD/MDI unit
(M series)
D Standalone type small
MDI unit (M series)
English display

Symbol display

54

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

D Standalone type
fullkey MDI unit
(T series)
English display

Symbol display

55

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

D Standalone type
fullkey MDI unit
(M series)
English display

Symbol display

56

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.3
CONNECTING I/O
DEVICES
5.3.1
General

I/O devices are used for inputting various data such as CNC programs and
parameters from external devices to the CNC or outputting data from the
CNC to external devices.
The Handy File is one of the I/O devices for the Series 0i. The interface
for I/O devices complies with RS232C. The Series 0i can therefore be
connected to devices which have an RS232C interface.

57

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.3.2
Connecting I/O Devices
Control unit

Punch panel
R2321
JD5A

R2322
JD5B

Handy File

58

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.3.3
RS232C Serial Port
CNC
RELAYING CONNECTOR
(DBM25S)

JD5A, JD5B
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10

RD
0V
DR
0V
CS
0V
CD
0V
+24V

1
2
3
4
5
6
7
8
9
10
11
12
13

SD
0V
ER
0V
RS
0V

11
12
13
14
15
16
17
18
19
20

+24V

FG
SD
RD
RS
CS
DR
SG
CD

14
15
16
17
18
19
20 ER
21
22
23
24
25 +24V

CABLE WIRING
RD
0V
DR
0V
CS
0V
CD
0V
+24V
SD
0V
ER
0V
RS
0V

+24V

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

3
6
5
8

2
20

RD
DR
CS
CD

SD
ER

4
RS
7
SG
25
+24V
1
SHIELD

GND

GROUND PLATE
RECOMMENDED CABLE MATERIAL
A66L00010284#10P(#28AWG
10pair)
RECOMMENDED CABLE SPECIFICATION (PUNCH PANEL)
<Narrow width type>
A02B0120C191 (1m)
A02B0120C192 (2m)
A02B0120C193 (5m)
<Wide width type>
A02B0120C181 (1m)
A02B0120C182 (2m)
A02B0120C183 (5m)

59

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.3.4
RS232C Interface
Specification
RS232C Interface
signals

Generally signals as follows are used in RS232C interface.

CNC
Output

SD (Send data)

Input
RD (Recieve data)
RS (Request to Send)

When CS is not used


short CS and RS.

CS (Enable to send)
ER (Ready)

When DR is not
used short DR
and ER.

DR (Data set ready)


CD (Check data)
SG (Signal ground)
FG (Frame ground)

Fig.5.3.4 RS232C interface

60

Always short
ER and CD.

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

Signal description of
RS232C interface

Signal
name

RS232C

circuit
number

I/O

Description

SD

103

Output

Sending
data

RD

104

Input

Receiving
data

ON
OFF

This signal is set to on when NC starts


sending data and is turned off when
transmission ends.

Start bit

Stop bit

1 2 3 4 5 6 7 8
(When ISO code 0 is sent)

RS

105

Input

Sending
request

CS

106

Input

Sending When both this signal and the DR sigpermitted nal are set, the NC can send data. If external device processing is delayed by
a punching operation, etc., NC data
sending can be stopped by turning off
this signal after sending two characters, including the data being sent currently. If this signal will not be used,
make sure to strap this signal circuit to
the RS signal circuit.

DR

107

Input

Data set
ready

ER

108.2

Output

NC
This signal is set when the NC is ready
ready to to operate. External device should reoperation gard the SD signal as being significant
when the ER signal is set.

CD

109

Input

Signal
quality
signal

SG

102

Signal
grounding

FG

101

Frame
grounding

When external device is ready to operate, this signal is set. This signal
should usually be connected to the
signal indicating external device power supply being on. (ER signal of external device). See Note below.
The NC transfers data when this signal
is set. If the signals turned off during
data transfer, alarm 086 is issued. If
the DR signal will not be used, make
sure to strap this signal circuit to the ER
signal circuit.

Since this signal is not used in connections with external device, the signal
circuit must be strapped, inside the
connecting cable, to the ER signal circuit.

NOTE
Signal on/off state is defined as follows;
3V or lower

+3V or higher

Function

OFF

ON

Signal Condition

Marking

Spacing

61

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

Transmission Method of
RS232C interface
Startstop

Generally, two transmission methods are available at the serial interface.


Series 0i use the startstop method. With this method, start and stop
signals are output before and after each data bit.
One character in startstop

b1
Start
bit

Codes

b2

b3

b4

b5

b6

b7

b8

Data bit
(8 bit including one parity bit)

Stop bits
(2 bits)

Transmission codes are as follows:


(i)

EIA code and Control codes DC1 to DC4.

(ii)

ISO code and Control codes DC1 to DC4 (Optional ISO code input
is necessary.)
The connected external device must be able to recognize the following
control codes, sent from NC.
Control code

DC1

Tape reader start

DC2

Tape punch designation

DC3

Tape reader stop

DC4

Tape punch release

1
f

NOTE
The listed control codes are used for both EIA and ISO.
In this interface, control codes DC1 to DC4 are used.
(a)

NC can control external device by issuing codes DC1 to DC4.

(b)

When external processing falls behind the pace of the NC signals


(When NC issues data)
(i) External device can temporarily stop NC data output by using
the NCs CS signal. Data output stops within two characters
including a currently transmitting character when CS OFF
signal is input to NC. When CS signal is turned on again, data
transmission start.
(ii) If control code DC3 is input to NC, NC stops data output within
ten characters. When control code DC1 is input to NC, NC
starts sending data again.

(c)

When the external device is equipped with an ISO/EIA converter,


the external device must satisfy the specification shown in Table
5.3.4 (a).
62

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

Table 5.3.4(a)
ISO code
Character

EIA code
4

3
4

Character

K
L

DEL

NUL
f

LF or NL

CR

SP

f
f

f
f
f
f

.
f

$
f

f
f

>

Address A

Address D

Address I

Address J

Address H

f
f

Address N

Not used at significant data zone in ISO


code.
Assumed as address 0 at EIA code.
Address P
Address Q

Tab

Address R
Address S

Address T
Address U

Address V
Address W

Address X
Address Y

f
f

Address Z
:

Delete (cancel erroneous hole)

:
f

No holes. Not used at significant data


zone is EIA code.
Back space

Tabulator

BS

Address L

Address K
f

Address M

Del

Address G

Address F
f

End of block

ER
f

( 247 )

Address E

Address C

Address B
f
f

Carriage return

Space

Absolute rewind stop


Control out (start of comment)
Control in (end of comment)

Plus sign

Minus sign
Assumed as program number in ISO code.

f
f

&

f
f

f
f
f

63

Optional block skip

Numeral 9

Numeral 8

Numeral 7

( 245 )

<

Numeral 6
f

CR or EOB

Numeral 5

SP

&

Numeral 3

Blank

f
f

f
f

(
)

HT

BS

f
f

f
f

Numeral 2
f

B
D

Numeral 1

Numeral 4

Numeral 0

Meaning

1
f

4
f

3
F

7
9

0
f

Decimal point
:

Sharp

Dollar symbol

Ampersand

Apostrophe

Asterisk

Comma

Semicolon

Left angle bracket

Equal mark

Right angle bracket

Question mark

Commerical at mark

Quotation mark

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

NOTE
1 When the external device is equipped with an ISO/EIA
converter, the following items must be noted in Table
5.3.4(a).

Control out (Comment field start)


Control in (Comment field end)
EIA code (.......................)

Condition1

o ....................

CR

Condition1 Condition2 Condition3

ISO code (.......................)

: ....................

LF

Condition1
Left parenthesis (of the ISO code punches holes at bits 2, 4, and 5
when used in the EIA code.
Right parenthesis )of the ISO code punches holes at bits 2, 4, and 7
when used in the EIA code.
Condition2
EIA code CR is LF in ISO code.
Condition3
EIA code O is : in ISO code.

NOTE
2 Control codes DC1 to DC4 are transmission codes output
from the NC. So they need not to be punched on the NC
tape.

(iii) Transmission rate (Baud rate)


The transmission rate (Baud rate) is the number of bits transferred
per second.
The following baud rates are available depending on the system
parameter.
50, 100, 110, 150, 200, 300, 600, 1200, 2400, 4800, 9600.
(Example)
Baud rate : 110
When using one start bit and two stop bits
per character):
Transmission characters/second=

110
11

(Max.)
64

(totalling 11 bits

=10 characters/second

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

(iv) Cable length


The cable length depends on the external device type. Consult with
the device manufacturers for actual connecting cable lengths.
When cable A (A66L00010041) is used, cable length is as
follows by the specification of NC.

Time chart when the NC


receives data
(Read into memory)

(1)
(2)

for RS232C 100m or less ... 4800 bauds or less


60m or less ... 9600 bauds or less
NC outputs DC1.
The external device starts sending data upon receiving DC1.

(3)

NC sends DC3 when NC processing is delayed.

(4)

The external device stops sending data to NC after receiving DC3.


The device may send up to 10 characters after receiving DC3. If it
sends more than 10 characters, alarm 087 will occur.

(5)

NC reissues DC1 upon completing delayed processing.

(6)
(7)

The external device restarts data output upon receiving the DC1
code (the data must be the next data to the preceding.)
NC sends DC3 upon completing data read.

(8)

The external device stops sending data.

10ms or longer

100ms or longer

ER(Output)
RS(Output)
DC1

CD3

DC1

SD(Output)

DC3
ER code

RD(Input)
DR(Input)
CS(Input)
Up to 10 characters
1ms or longer

65

5. CONNECTION TO CNC PERIPHERALS

Time chart when the NC


send data (Punch out)

(1)
(2)
(3)
(a)

(b)

(4)
(5)

B63503EN/02

NC output DC2.
NC outputs punch data in succession.
When data processing is delayed at the external device.
Data output stops within two characters including a currently
transmitting character when CS signal is turned off.
When CS signal is turned on again, data transmission starts. (See
Fig.A)
If control code DC3 is input to NC, NC stops data output within ten
characters. When control code DC1 is input to NC, NC starts sending
data again. (See Fig.B)
The NC starts sending the next data if the CS signal is turned on after
the external device completes data processing.
The NC issues DC4 upon completing data output.

10ms or longer

100ms or longer

ER(Output)
RS(Output)
DC2

DC4

SD(Output)
RD(Input)
CS(Input)

Within 2 characters

1ms or longer

Fig.A
100ms or longer

10ms or longer

ER(Output)
RS(Output)
DC2

DC4

SD(Output)
DC3

DC1

RD(Input)
Within 10 characters
DR(Input)
CS(Input)
1ms or longer
Fig.B

66

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

Connection between
RS232C interface and
I/O devices
CNC

I/O device side

67

SD

SD

RD

RD

RS

RS

CS

CS

ER

ER

DR

DR

CD

CD

SG

SG

FG

FG

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.3.5
FANUC Handy File
Connection
Cable side connector
Connector: DBM25P (Japan Aviation Electronic Inc., Ltd.)

CNC

Cover: DBC2J9 (Japan Aviation Electronic


Inc., Ltd.)

JD5A, JD5B
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10

RD
0V
DR
0V
CS
0V
CD
0V
+24V

11
12
13
14
15
16
17
18
19
20

SD
0V
ER
0V
RS
0V

Relaying
cable

FANUC
Handy File

FG

Accessory for
Handy File

+24V

Relaying connector
Connector: DBM25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418J9 (Japan Aviation
Electronic Inc., Ltd.)

RELAYING CONNECTOR
SIGNAL LAYOUT

1
2
3
4
5
6
7
8
9 10 11 12 13
FG SD RD RS CS DR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
ER
+24

NOTE
1 Machine tool builder shall furnish relay connector and relay
cable.
2 Use a totally shielded cable for the signal cable.
Recommended cable specification:
A66L00010284#10P
3 Open all terminals other than illustrated.
4 Set suitable parameters on reader/puncher interface for
FANUC Handy File. The baud rate is 4800 baud in
standard.
5 Connect the FANUC Handy File to either JD5A or JD5B. Do
not use both pins; the power capacity may exceed that of
+24V and blow the fuse.

68

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.4
CONNECTING THE
MANUAL PULSE
GENERATOR
5.4.1

Manual pulse generators are used to manually move an axis in the handle
feed mode.
Up to two manual pulse generators can be connected with the 0iTA.

General

Up to three manual pulse generators can be connected with the 0iMA.

Control unit

Manual Pulse Generator (No.1)

MPG
JA3B

Manual Pulse Generator (No.2)

Manual Pulse Generator (No.3)

69

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.4.2
Connection to Manual
Pulse Generators

CNC

Manual Pulse Generator

I/O PCB
JA3B (PCREV20MDT)

Manual Pulse Generator unit #1


(M3 screw terminal)
3
4
5
6
+5V
0V
HA1
HB1
Manual Pulse Generator unit #2
(M3 screw terminal)
3
4
5
6
+5V
0V
HA2
HB2
Manual Pulse Generator unit #3
(M3 screw terminal)
3
4
5
6
+5V
0V
HA3
HB3

1
2
3
4
5
6
7
8
9
10

HA1
HB1
HA2
HB2
HA3
HB3

+5V
+5V

11
12
13
14
15
16
17
18
19
20

0V
0V
0V
0V
0V
0V
+5V
+5V
+5V
+5V

Cable connection
Manual Pulse
Generator
#1
5
HA1
6
HB1
3
+5V
4
0V
#2
5
HA2
6
HB2
3
+5V
4
0V
#3
5
HA3
6
HB3
3
+5V
4
0V

T.B.
1
HA1 2
HB1
9
+5V
12
0V

7 RD
7 WH
5 RD
2 BK

HA1
HB1
+5V
0V

3
HA2 4
HB2
18
+5V
14
0V

8 RD
8 BK
4 RD
3 BK

HA2
HB2
+5V
0V

5
HA3 6
HB3
20
+5V 16
0V

9 BK
9 WH
6 RD
1 BK

HA3
HB3
+5V
0V

shield
Ground Plate
Cable

Wires

Recommended Cable Material (See Appendix B for details of cable material.)


A66L00010286 (#20AWG 6+#24AWG 3) . . . . . . Max.20m
A66L00010402 (#18AWG 6+#24AWG 3) . . . . . . Max.30m
A66L00010403 (#16AWG 6+#24AWG 3) . . . . . . Max.50m
Recommended Cable (except for part of wires)
A02B0120K841 (7m) . . . . . . With three manual pulse generators
A02B0120K847 (7m) . . . . . . With two manual pulse generators
A02B0120K848 (7m) . . . . . . With one manual pulse generators

NOTE
Up to two manual pulse generators can be connected to the
0iTA. In such a case, signals HA3 and HB3 are not used.

70

5. CONNECTION TO CNC PERIPHERALS

B63503EN/02

5.4.3
Cable Length When
Only One Manual Pulse
Generator is Used

Manual pulse generators are supplied with 5 VDC power the same as
pulse coders. The drop in voltage due to cable resistance must not exceed
0.2V (on 0V and 5V lines in total).
0.2y

0.1 R 2L
m

Therefore,
Lx

where 0.1 :Power supply current for the


manual pulse generator = 0.1 A
R : Wire resistance per unit length [/m]
m : Number of 0V wires
(= number of 5V wires)
L : Cable length [m]

m
R

Example: When cable A66L00010286 is used


This cable consists of three pairs of signal lines and six power wires
(20/0.18, 0.0394 /m).
When these three cables are used for 0V and 5V lines, the cable length is:
Lx

=76.75[m]

0.0394

The maximum distance is, however, 50 m for the transmission of a pulse


signal from the manual pulse generator. The cable length is, therefore, up
to 50 m.
The maximum cable length is 38.37 m when using the two manual pulse
generators, or 25.58 m when using the three generators.

71

6. SPINDLE CONNECTION

B63503EN/02

SPINDLE CONNECTION

The following two configurations of the spindle interface are available in


Series 0i.

Serial spindle

P/C
Serial
SPDL1(JA7A)

JA7B
JA7A

spindle
amplifier

Spindle

Motor

Main board

Analog spindle

Position coder return signal (A/B/Z phase)

SPDL1(JA7A)

P/C
Analog signal

AOUT1(JA8A)

Analog
spindle
amplifier

Motor

Main board

The position coder return signal is connected to connector


JA7A used for connection of the serial spindle.

72

Spindle

6. SPINDLE CONNECTION

B63503EN/02

6.1
SERIAL SPINDLE
INTERFACE
Spindle amplifier module

CNC
JA7A (Main board)
(PCREV20MDT)
11
12
13
14
15
16
17
18
19
20

1 SIN
2 :SIN
3 SOUT
4 :SOUT
5
6
7
8
9
10

0V
0V
0V
0V
0V
0V

JA7B
(PCRE20MDT)
1 SIN
2 :SIN
3 SOUT
4 :SOUT
5
6
7
8
9
10

11
12
13
14
15
16
17
18
19
20

0V
0V
0V
0V
0V
0V

Cable connection

Connector JA7B

Connector JA7A
SOUT
:

SOUT

CNC
SIN
:

SIN

11,12,13
14,15,16

Connector used
connector
Housing

(HONDA)
PCRE20FA Grounding plate
PCRV20LA

SIN
:

SOUT
:

Spindle
amplifier
module

SOUT

11,12,13
14,15,16

Grounding plate

Connector used
connector
Housing

Cable specification : 0.09mm2 Twisted pair unified cable

73

SIN

(HONDA)
PCRE20FA
PCRV20LA

6. SPINDLE CONNECTION

B63503EN/02

6.2
ANALOG SPINDLE
INTERFACE

CNC
JA8A (Main board)
(PCREV20MDT)

1
2
3
4
5
6
7
8
9
10

0V
CLKX0
0V
FSX0
ES
DX0
SVC
ENB1
ENB2
+15V

11
12
13
14
15
16
17
18
19
20

Signal name

Description

SVC, ES

Spindle command voltage


and common line

ENB1, ENB2

Spindle enable signal


(Note 1)

CLKX0, CLKX1,
FSX0, FSX1,
DX0, DX1,
"15V, +5V, 0V

Feed axis check signal


(Note 2)

0V
CLKX1
0V
FSX1
0V
DX1
15V
+5V
+15V
+5V

CABLE WIRING
FANUC SPINDLE
SERVO UNIT

7
SVC
5
ES
ENB1 8
ENB2 9

DA2
E
SHIELD
GROUND PLATE

NOTE
1 ENB1 and 2 turn on when a spindle command voltage is
effective. These signals are not used when the FANUC
Spindle Servo Unit is used.
2 Feed axis check signal is used when a feed axis is checked
or service work is done. This signal is not used for spindle
control.

74

6. SPINDLE CONNECTION

B63503EN/02

6.3
POSITION CODER
INTERFACE

CNC

Name

JA7A(Main board)
(PCREV20MDT)

1
2
3
4
5
6
7
8
9
10

11
12
:SC
13
SOUT
:SOUT 14
PA
15
16
:PA
PB
17
18
:PB
+5V
19
20

Description

SC, :SC

Position coder Cphase


signal

0V

PA, :PA

Positon coder Aphase


signal

0V

PB, :PB

Position coder Bphase


signal

0V

SOUT,
:SOUT

Signals for serial spindle


(Note)

SC

+5V
+5V

POSITION CODER

CNC
PA
:PA
PB
:PB
SC
:SC
+5V
0V
SOUT
:SOUT

5
6
7
8
1
2
9,18,20
12,14,16
3
SHIELD
4
EARTH PLATE

A(PA)
N(:PA)
C(PB)
R(:PB)
B(PZ)
P(:PZ)
H
K

RECOMMENDED CABLE
A66L00010286 (#20AWG+6 #24AWG 3) MAX LENGTH 20m.

NOTE
Signals SOUT and :SOUT are for a serial spindle. These
signals are not used for an analog spindle.
This means that if the position coder feedback function is
employed in the analog spindle, no serial spindle can be
connected.

75

7. SERVO INTERFACE

B63503EN/02

SERVO INTERFACE

76

7. SERVO INTERFACE

B63503EN/02

7.1

This chapter describes how to connect the servo unit to the Series 0i.

OUTLINE

For connection on control motor amplifier series or series, refer to the


Descriptions manual.

7.1.1
Interface to the Servo
Amplifier

Series 0i

Servo Amplifier Module

JSnA
(PCREV20MDT)

JSnB
(PCREV20MDT)

01 IRn
02 GDRn
03 :PWMAn
04 0V
05 :PWMCn
06 0V
07 :PWMEn
08 0V
09 :DRDYn
10 :MCONn

11
12
13
14
15
16
17
18
19
20

01 IRn
02 GDRn
03 :PWMAn
04 0V
05 :PWMCn
06 0V
07 :PWMEn
08 0V
09 :DRDYn
10 :MCONn

ISn
GDSn
:ENBLn
0V
PDn
:PDn
PREQn
:PREQn
0V
0V

11
12
13
14
15
16
17
18
19
20

ISn
GDSn
:ENBLn
0V
PDn
:PDn
PREQn
:PREQn
0V
0V

n:Axis number (1 to 4)

CABLE WIRING
IRn
GDRn
:PWMAn
0V
:PWMCn
0V
:PWMEn
0V
:DRDYn
:MCONn
ISn
GDSn
:ENBLn
0V
PDn
:PDn
PREQn
:PREQn
0V
0V

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Shield
Ground plate
RECOMMENDED CABLE MATERIAL
A66L00010284#10P(#28WAG 10 pair)
RECOMMENDED CABLE SPECIFICATION
A02B0120K800(5m)

77

IRN
GDRN
:PWMAN
0V
:PWMCN
0V
:PWMEN
0V
:DRDYN
:MCONN
ISN
GDSN
:ENBLN
0V
PDN
:PDN
PREQN
:PREQN
0V
0V

7. SERVO INTERFACE

B63503EN/02

NOTE
1 The total length of the cable between the CNC and amplifier
and that between the amplifier and motor shall not exceed
50m.
2 As the current feedback lines (IRn and ISn), use the middle
twisted pair of the recommended cable. If any other pair is
used, abnormal noise or oscillation may occur.
3 The servo interface of the Series 0i is type B. Use a servo
unit which supports the typeB interface. When using a
servo unit which supports both the typeA and typeB
interfaces, select the typeB interface. For details, refer to
the manual supplied with the servo unit. If the interface
setting is incorrect, a servo alarm (AL401 V READY OFF)
will be issued.

78

7. SERVO INTERFACE

B63503EN/02

7.1.2
Separate Type Detector
Interface
Control unit

Linear scale

SCALE1
JF21
SCALE2
JF22
SCALE3
JF23
SCALE4
JF24

79

7. SERVO INTERFACE

B63503EN/02

7.1.3
Connection of Battery
for Separate Type
Absolute Detector
Control unit
+

Battery case for separate type


absolute detector.

SCABS
JF25

80

7. SERVO INTERFACE

B63503EN/02

CNC

Battery case

JF25
(PCREV20MDT)
11
12 0V
13
14
15
16
17
18
19
20

01
02
03
04
05
06
07 +6V
08
09
10

(M3 terminal)
+
+6V

0V

Cable connection
JF25

+6V
0V

7
12

Battery case

+ +6V
0V

Recommended Cable Material


y0.2mm2(7/0.18)
Recommended Cable Specification
A02B0177K809

NOTE
This battery is necessary only when a separatetype
absolute detector is used. When the absolute pulse coder
contained in the motor is used, the battery contained in the
amplifier is used; the battery for a separatetype absolute
detector is not necessary.

81

7. SERVO INTERFACE

B63503EN/02

Linear scale interface


CNC
Linear scale

JF21 to JF24
(PCR-EV20MDT)

PCA

11

*PCA

12

PCB

13

*PCB

14

PCZ

15

*PCZ

16

(+6V)

17

(REQ)

18

+5V

19

10

20

0V
0V
0V

+6V and REQ are for separate


absolute pulse coders.

+5V
+5V

Cable wiring

PCA
*PCA
PCB
*PCB

PCA

*PCA

PCB

*PCB

PCZ

PCZ
*PCZ
+5V
+5V
+5V
0V
0V
0V

*PCZ

+5V

18

+5V

20

+5V

12

0V

14

0V

16

0V
Shield
Grounding plate

Recommended cable material


A66L-0001-0286 (#20AWG 6 + #24AWG 3pair)

82

7. SERVO INTERFACE

B63503EN/02

Separate type pulse


coder interface
D For absolute detector
CNC
JF21 to JF24
(PCREV20MDT)
1

PCA

11

*PCA

12

PCB

13

*PCB

14

PCZ

15

*PCZ

16

+6V

17

REQ

18

+5V

19

10

20

Separate type detector


Pulse coder
0V

(MS3102A2214P)
A

PCA

*PCA C

PCB D

0V

PCZ

*PCZ G

+5V M

0V

SHLD P

+6VA U

0VA

+5V
+5V

MS3106B2214S

Cable wiring

PCA
*PCA
PCB
*PCB
PCZ
*PCZ
+6V
REQ
+5V
+5V
+5V
0V

PCA
*PCA
PCB
*PCB
PCZ
*PCZ
+6VA
REQ

18
20

12

+5V
0V

14

0V
0V

16

U
N
Grounding plate

Shield

Recommended cable material


A66L-0001-0286 (#20AWG 6 + #24AWG 3pair)

83

0VA
SHLD
(Shield)

*PCB
0V
REQ

7. SERVO INTERFACE

B63503EN/02

D For incremental detector


CNC

Separate type detector

JF21 to JF24
(PCR-EV20MDT)
1

PCA

11

*PCA

12

PCB

13

*PCB

14

PCZ

15

*PCZ

16

+6V

17

REQ

18

+5V

19

10

20

Pulse coder
(MS3102A2029P)
0V
A

PCA

PCB

+5V

*PCA

0V

*PCB

PCZ

*PCZ

SHLD

+5V

+5V

0V

0V

0V

0V

+5V
+5V

MS3106B2029SW
REQ is not used.

Cable wiring

PCA
*PCA
PCB
*PCB

18

20

12

14

16

PCZ
*PCZ

+5V
+5V
+5V
0V
0V
0V

PCA
*PCA
PCB
*PCB
PCZ
*PCZ
+5V
+5V
+5V

Shield
Grounding plate

Recommended cable material


A66L-0001-0286 (#20AWG 6 + #24AWG 3pair)

84

0V
0V
0V
SHLD
(Shield)

7. SERVO INTERFACE

B63503EN/02

Input signal
requirements

The standard of the feedback signal from the additional detector is as


shown below.
(1) A and B phase signal input
This is a method to input position information by the mutual 90 degree
phase slip of A and B phase signals.
Detection of the position is performed with the state in which the B phase
is leading taken as a shift in the plus direction, and the state in which the
A phase is leading as a shift in the minus direction.
A phase signal
Shift in plus direction
B phase signal

A phase signal
Shift in minus direction
B phase signal

(2) Phase difference and minimum repeat frequency


A
PCA/*PCA
0.5V
*PCA/PCA
B
PCB/*PCB
0.5V
*PCB/PCB
Td

Td

Td

Td

Tp

(3) Z phase signal input


For the Z phase signal (1 rotation signal), a signal width of more than 1/4
frequency of the A phase or B phase signals is necessary.

Z phase signal
Tw
Twy 1/4 frequency of A phase or B phase

85

7. SERVO INTERFACE

Time requirements

B63503EN/02

Requirements for the signals at the input pins of input connectors JF21
to JF24
TD y 0.15 sec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and *PCA exceeds 0.5V, to point B,
when the potential difference between PCB and *PCB becomes lower
than 0.5V. The minimum value of TD is 0.15 s. The period and pulse
width of the signals must be long enough to satisfy the above
requirements.

Receiver circuit
TEXAS INSTRUMENTS, INC.: SN75115
PCA
Aphase
signal

110
*PCA
560

The same circuit is used


for Bphase signals
(PCB and *PCB) and
onerotation signals
(PCZ and *PCZ).

5V

Relationship between
the direction of rotation
of the servo motor and
that of the separate
pulse coder

If the separate pulse coder rotates in the opposite direction to that of the
servo motor, reconnect the interface cable of the separate pulse coder as
described below.
(1) Exchange signal PCA with signal PCB.
(2) Exchange signal *PCA with signal *PCB.

86

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

CONNECTING MACHINE INTERFACE I/O

87

8. CONNECTING MACHINE INTERFACE I/O

8.1
GENERAL

B63503EN/02

The Series 0i has a builtin I/O board for machine interface I/O. Number
of DI/DO points for builtin I/O card are 96/64 points. If the number of
DI/DO points is not sufficient, external I/O units such as the dispersed I/O
can be added using the FANUC I/O Link.
MIL ribbon cable connectors are used as the internal connectors for the
builtin I/O board to simplify connection with the connector panel.

88

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

8.2
CAUTIONS
8.2.1
DI Signals and
Receivers

8.2.2
DO Signals and Drivers

The following cautions must be observed when using I/O signal receivers
and drivers for the machine interface.

DI signals are basically of the sink type (a type that drains energy). Some
DI signals, however, can be set to either sink type or source type (a type
that supplies energy). See the description of the I/O board in the following
section for details.
A common signal is provided for selectable receivers. Whether the
common signal is connected to 0 V or 24 V determines whether a DI
signal is of sink or source type.
A source type DI signal is undesirable from the viewpoint of safety,
however, because if the input signal line is grounded, it will be latched in
the same state as that existing when the contact is closed. It is
recommended that all DI signals be set to sink type.
Always connect the common signal to either 0 or 24 V; do not leave it
open.

The driver of DO signals is source type (a type that supplies energy).


If a system alarm occurs in a control unit of the Series 0i, all I/O board
drivers are turned off. Keep this in mind when setting up a machine
sequence.
The same situation can occur if the power to the control unit is turned off
independently.

89

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

8.3
BUILTIN I/O CARD
CONNECTION

Control unit

Machine Operators panel

Magnetic cabinet circuit

90

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

8.3.1
Connector Pin
Arrangement

01

CB104

CB105

CB106

CB107

HIROSE 50PIN

HIROSE 50PIN

HIROSE 50PIN

HIROSE 50PIN

0V

+24V

01

0V

+24V

01

0V

+24V

01

0V

+24V

02 X1000.0 X1000.1

02 X1003.0 X1003.1

02 X1004.0 X1004.1

02 X1007.0 X1007.1

03 X1000.2 X1000.3

03 X1003.2 X1003.3

03 X1004.2 X1004.3

03 X1007.2 X1007.3

04 X1000.4 X1000.5

04 X1003.4 X1003.5

04 X1004.4 X1004.5

04 X1007.4 X1007.5

05 X1000.6

X1000.7

05 X1003.6 X1003.7

05 X1004.6 X1004.7

05 X1007.6 X1007.7

06 X1001.0

X1001.1

06 X1008.0 X1008.1

06 X1005.0 X1005.1

06 X1010.0 X1010.1

07 X1001.2

X1001.3

07 X1008.2 X1008.3

07 X1005.2 X1005.3

07 X1010.2 X1010.3

08 X1001.4

X1001.5

08 X1008.4 X1008.5

08 X1005.4 X1005.5

08 X1010.4 X1010.5

09 X1001.6

X1001.7

09 X1008.6 X1008.7

09 X1005.6 X1005.7

09 X1010.6 X1010.7

10 X1002.0
11 X1002.2

X1002.1

10 X1009.0 X1009.1
11 X1009.2 X1009.3

10 X1006.0 X1006.1
11 X1006.2 X1006.3

10 X1011.0
11 X1011.2

X1011.1

12 X1002.4
13 X1002.6

X1002.5

12 X1009.4 X1009.5
13 X1009.6 X1009.7

12 X1006.4 X1006.5
13 X1006.6 X1006.7

12 X1011.4
13 X1011.6

X1011.5

14

14

14

COM4

15

15

15

HDI0

16 Y1002.0 Y1002.1
17 Y1002.2 Y1002.3

16 Y1004.0 Y1004.1
17 Y1004.2 Y1004.3

16 Y1006.0 Y1006.1
17 Y1006.2 Y1006.3

18 Y1002.4 Y1002.5
19 Y1002.6 Y1002.7

18 Y1004.4 Y1004.5
19 Y1004.6 Y1004.7

18 Y1006.4 Y1006.5
19 Y1006.6 Y1006.7

X1002.3
X1002.7

X1011.3
X1011.7

14
HDI1

15

HDI2

HDI3

16 Y1000.0
17 Y1000.2

Y1000.1

18 Y1000.4
19 Y1000.6

Y1000.5

20 Y1001.0
21 Y1001.2

Y1001.1
Y1001.3

20 Y1003.0 Y1003.1
21 Y1003.2 Y1003.3

20 Y1005.0 Y1005.1
21 Y1005.2 Y1005.3

20 Y1007.0 Y1007.1
21 Y1007.2 Y1007.3

22 Y1001.4

Y1001.5

22 Y1003.4 Y1003.5

22 Y1005.4 Y1005.5

22 Y1007.4 Y1007.5

23 Y1001.6

Y1001.7

23 Y1003.6 Y1003.7

23 Y1005.6 Y1005.7

23 Y1007.6 Y1007.7

Y1000.3
Y1000.7

24 DOCOM DOCOM

24

DOCOM DOCOM

24

DOCOM DOCOM

24

DOCOM DOCOM

25 DOCOM DOCOM

25

DOCOM DOCOM

25

DOCOM DOCOM

25

DOCOM DOCOM

91

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

8.3.2
Connecting DI/DO
For example, connecting
DI
Address No.
+24V
Bit No.
X1000.0
X1000.1
X1000.2
X1000.3
X1000.4
X1000.5
X1000.6
X1000.7

X1001.0
X1001.1
X1001.2
X1001.3
X1001.4
X1001.5
X1001.6
X1001.7

92

RV
RV
RV
RV
RV
RV
RV
RV

RV
RV
RV
RV
RV
RV
RV
RV

Terminal No.
CB104(B01)
CB104(A02)
CB104(B02)
CB104(A03)
CB104(B03)
CB104(A04)
CB104(B04)
CB104(A05)
CB104(B05)

CB104(A06)
CB104(B06)
CB104(A07)
CB104(B07)
CB104(A08)
CB104(B08)
CB104(A09)
CB104(B09)

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Address No.
+24V
Bit No.
X1002.0
X1002.1
X1002.2
X1002.3
X1002.4
X1002.5
X1002.6
X1002.7

X1003.0
X1003.1
X1003.2
X1003.3
X1003.4
X1003.5
X1003.6
X1003.7

93

RV
RV
RV
RV
RV
RV
RV
RV

RV
RV
RV
RV
RV
RV
RV
RV

Terminal No.
CB104(B01),CB105(B01)
CB104(A10)
CB104(B10)
CB104(A11)
CB104(B11)
CB104(A12)
CB104(B12)
CB104(A13)
CB104(B13)

CB105(A02)
CB105(B02)
CB105(A03)
CB105(B03)
CB105(A04)
CB105(B04)
CB105(A05)
CB105(B05)

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Terminal No.

Address No.
+24V
Bit No.
X1004.0
X1004.1
X1004.2
X1004.3
X1004.4
X1004.5
X1004.6
X1004.7

CB106(B01)
CB106(A02)

RV

CB106(B02)

RV

CB106(A03)

RV

CB106(B03)

RV

CB106(A04)

RV

CB106(B04)

RV

CB106(A05)

RV

CB106(B05)

RV
COM4

CB106(A14)

CB106(A01)

X1005.0
X1005.1
X1005.2
X1005.3
X1005.4
X1005.5
X1005.6
X1005.7

RV
RV
RV
RV
RV
RV
RV
RV

CB106(A06)
CB106(B06)
CB106(A07)
CB106(B07)
CB106(A08)
CB106(B08)
CB106(A09)
CB106(B09)

For address X1004, either a source or sink type (with a 0 or 24V


common voltage) can be selected. COM4 must be connected to either 24
or 0 V; never leave it open. From the viewpoint of safety standards, it is
recommended that a sink type signal be used. The above diagram shows
an example in which the signal is of sink type (with a 24V common
voltage).

94

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Address No.
+24V
Bit No.
X1006.0
X1006.1
X1006.2
X1006.3
X1006.4
X1006.5
X1006.6
X1006.7

X1007.0
X1007.1
X1007.2
X1007.3
X1007.4
X1007.5
X1007.6
X1007.7

95

RV
RV
RV
RV
RV
RV
RV
RV

RV
RV
RV
RV
RV
RV
RV
RV

Terminal No.
CB106(B01),CB107(B01)
CB106(A10)
CB106(B10)
CB106(A11)
CB106(B11)
CB106(A12)
CB106(B12)
CB106(A13)
CB106(B13)

CB107(A02)
CB107(B02)
CB107(A03)
CB107(B03)
CB107(A04)
CB107(B04)
CB107(A05)
CB107(B05)

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Address No.
+24V
Bit No.
X1008.0
X1008.1
X1008.2
X1008.3
X1008.4
X1008.5
X1008.6
X1008.7

X1009.0
X1009.1
X1009.2
X1009.3
X1009.4
X1009.5
X1009.6
X1009.7

96

RV
RV
RV
RV
RV
RV
RV
RV

RV
RV
RV
RV
RV
RV
RV
RV

Terminal No.
CB105(B01)
CB105(A06)
CB105(B06)
CB105(A07)
CB105(B07)
CB105(A08)
CB105(B08)
CB105(A09)
CB105(B09)

CB105(A10)
CB105(B10)
CB105(A11)
CB105(B11)
CB105(A12)
CB105(B12)
CB105(A13)
CB105(B13)

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Address No.
+24V
Bit No.
X1010.0
X1010.1
X1010.2
X1010.3
X1010.4
X1010.5
X1010.6
X1010.7

X1011.0
X1011.1
X1011.2
X1011.3
X1011.4
X1011.5
X1011.6
X1011.7

97

RV
RV
RV
RV
RV
RV
RV
RV

RV
RV
RV
RV
RV
RV
RV
RV

Terminal No.
CB107(B01)
CB107(A06)
CB107(B06)
CB107(A07)
CB107(B07)
CB107(A08)
CB107(B08)
CB107(A09)
CB107(B09)

CB107(A10)
CB107(B10)
CB107(A11)
CB107(B11)
CB107(A12)
CB107(B12)
CB107(A13)
CB107(B13)

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

For example, connecting


DO
Terminal No.
Address No.
Bit No.

CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)

+24V
0V
+24V stabilized
power supply
DV
Y1000.0
CB104(A16)
Y1000.1
Y1000.2
Y1000.3
Y1000.4
Y1000.5
Y1000.6
Y1000.7
Y1001.0
Y1001.1
Y1001.2
Y1001.3
Y1001.4
Y1001.5
Y1001.6
Y1001.7

DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV

CB104(B16)
CB104(A17)
CB104(B17)
CB104(A18)
CB104(B18)
CB104(A19)
CB104(B19)
CB104(A20)
CB104(B20)
CB104(A21)
CB104(B21)
CB104(A22)
CB104(B22)
CB104(A23)
CB104(B23)
CB104(A01)

98

Relay

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Terminal No.
Address No.
Bit No.

CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
CB107(A24,B24,A25,B25)

+24V
0V
+24V stabilized
power supply
DV
Y1002.0
CB105(A16)
Y1002.1
Y1002.2
Y1002.3
Y1002.4
Y1002.5
Y1002.6
Y1002.7
Y1003.0
Y1003.1
Y1003.2
Y1003.3
Y1003.4
Y1003.5
Y1003.6
Y1003.7

DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV

CB105(B16)
CB105(A17)
CB105(B17)
CB105(A18)
CB105(B18)
CB105(A19)
CB105(B19)
CB105(A20)
CB105(B20)
CB105(A21)
CB105(B21)
CB105(A22)
CB105(B22)
CB105(A23)
CB105(B23)
CB105(A01)

99

Relay

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Terminal No.
Address No.
Bit No.

CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
CB107(A24,B24,A25,B25)

+24V
0V
+24V stabilized
power supply
DV
Y1004.0
CB106(A16)
Y1004.1
Y1004.2
Y1004.3
Y1004.4
Y1004.5
Y1004.6
Y1004.7
Y1005.0
Y1005.1
Y1005.2
Y1005.3
Y1005.4
Y1005.5
Y1005.6
Y1005.7

DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV

CB106(B16)
CB106(A17)
CB106(B17)
CB106(A18)
CB106(B18)
CB106(A19)
CB106(B19)
CB106(A20)
CB106(B20)
CB106(A21)
CB106(B21)
CB106(A22)
CB106(B22)
CB106(A23)
CB106(B23)
CB106(A01)

100

Relay

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Terminal No.
Address No.
Bit No.

CB104(A24,B24,A25,B25)
CB105(A24,B24,A25,B25)
CB106(A24,B24,A25,B25)
DOCOM CB107(A24,B24,A25,B25)

+24V
0V
+24V stabilized
power supply
DV
Y1006.0
CB107(A16)
Y1006.1
Y1006.2
Y1006.3
Y1006.4
Y1006.5
Y1006.6
Y1006.7
Y1007.0
Y1007.1
Y1007.2
Y1007.3
Y1007.4
Y1007.5
Y1007.6
Y1007.7

DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV
DV

CB107(B16)
CB107(A17)
CB107(B17)
CB107(A18)
CB107(B18)
CB107(A19)
CB107(B19)
CB107(A20)
CB107(B20)
CB107(A21)
CB107(B21)
CB107(A22)
CB107(B22)
CB107(A23)
CB107(B23)
CB107(A01)

101

Relay

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

8.3.3
I/O Signal
Requirements and
External Power Supply
for DO

Requirements
for DI signals

Contact capacity :
30 VDC 16 mA or more
Leakage current between contact points for an open circuit :
1 mA or less (at 26.4 V)
Voltage drop between contact points for a closed circuit :
2 V or less (including the voltage drop in the cables)

Ratings for the


DO output driver

Maximum load current when turned on :


200 mA or less, including momentary surges (Themaximum current for one DOCOM (power supply)
pin must be 0.7 A or less.)
Saturation voltage when turned on :
1.0 V max when the load current is 200 mA
Dielectric strength :
24 V +20% or less, including momentary surges
Leakage current when turned off :
100 A or less

External power
supply for DO

Power supply voltage :


24 V +10%
Power supply current :
(Sum of maximum load current including momentary
surges + 100 mA) or more
Poweron sequence :
Turn on the external power supply at the same time
or before turning on the control unit.
Poweroff sequence :
Turn off the external power supply at the same time
or after turning off the control unit.

CAUTION
1 Never use the following DO parallel connection.

DOCOM

+24V
DV
Relay
DV

102

0V

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

CAUTION
2 When using a dark lighting resistor as shown in the following
figure, use a leakageproof diode.

DOCOM

+24V

0V

Dark lighting
resister
DV

Lamp

Leakageproof diode

103

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

NOTE
Output signal driver
Each of the output signal driver devices used on this I/O
board outputs eight signals.
A driver device monitors the current of each output signal.
If it detects an overcurrent on an output, it turns off the
output. Once an overcurrent causes an output to turn off,
the overcurrent is no longer present. Then, the output is
turned on again. In groundfault or overload conditions,
outputs may turn on and off alternately. This phenomenon
also occurs when a load with a high surge current is
connected.
Each driver device contains an overheat detector circuit. If
an overcurrent is observed on an output continuously
because of a groundfault or similar reason and the
temperature in the device rises, the overheat detector circuit
turns off all eight outputs.
The outputoff state is
maintained. This state can be released by logically turning
off then on again the outputs after the internal temperature
of the device drops to a specified level. This state can also
be released by turning off the system power supply.
The output signals of the driver devices are assigned the
following addresses:
Device #0: Y1000.0 to Y1000.7
Device #1: Y1001.0 to Y1001.7
Device #2: Y1002.0 to Y1002.7
Device #3: Y1003.0 to Y1003.7
Device #4: Y1004.0 to Y1004.7
Device #5: Y1005.0 to Y1005.7
Device #6: Y1006.0 to Y1006.7
Device #7: Y1007.0 to Y1007.7
If NC diagnosis shows that an output is on but the output is
actually not turned on, an overload on that output or another
output in the same device may have turned off the eight
outputs of that device. In such a case, turn off the system
power supply and remove the cause of the overload.

104

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

DOCOM
OHD

IN#0

CONTROL
LOGIC

OUT#0

OCD

IN#1

CONTROL
LOGIC

OUT#1

OCD

IN#7

CONTROL
LOGIC

OUT#7

OCD

HD : Over heat detector circuit OCD : Overcurrent detector circuit

105

8. CONNECTING MACHINE INTERFACE I/O

8.4
CONNECTION TO THE
HIGHSPEED SKIP
(HDI)

B63503EN/02

Up to four highspeed skip signals (HDI0 to HDI3) can be input to Series


0i machines.
See Subsec. 8.3.1 for the connector pin arrangement.

Circuit configuration
CNC
liL/liH FILTER

DRIVER

RECEIVER

VH/VL
SHIELD

Absolute maximum rating


Input voltage range Vin: 3.6 to +13.6 V
Input characteristics
Unit

Symbol

Specification

Unit

High level input voltage

VH

3.6 to 11.6

Low level input voltage

VL

0 to 1.0

High level input current

liH

2 (max)

mA

Vin=5 V

11 (max)

mA

Vin = 10V

8.0 max

mA

Vin = 0V

20 min

ms

Low level input current


Input signal pulse duration

liL

Remark

NOTE
The plus (+) sign of IiH/IiL represents the direction of flow
into the receiver. The minus () sign of IiH/IiL represents the
direction of flow out of the receiver.

106

8. CONNECTING MACHINE INTERFACE I/O

B63503EN/02

Cable connections
Example) When the HDI0 is used
I/O card
CB106
HDI0
0V

A15
A01
Shield

Ground plate

The connector CB106 also contains generalpurpose DI/DO pins. Use


caution so that their signals do not adversely affect the HDI signal.

107

9. CONNECTION TO FANUC I/O Link

B63503EN/02

CONNECTION TO FANUC I/O Link

108

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.1
GENERAL

The FANUC I/O Link is a serial interface which connects the CNC, cell
controller, dispersed I/O, machine operators panel, or Power Mate and
transfers I/O signals (bit data) at high speeds between each device. The
FANUC I/O Link regards one device as the master and other devices as
slaves when more than one device is connected. Input signals from the
slaves are sent to the master at specified intervals. Output signals from
the master are also sent to the slaves at specified intervals.

109

9. CONNECTION TO FANUC I/O Link

9.2
CONNECTION

B63503EN/02

On Series 0i, the interface connector JD1A for I/O Link is provided on the
main board.
In the I/O Link there are the master station and its slave stations. As the
Series 0i control unit, the master is connected to slaves such as a
distributed I/O slave. The slaves are divided into groups, and up to 16
groups can be connected to one I/O Link.
The I/O Link is connected in different ways depending on the types of
units actually used and the I/O points. To connect the I/O Link, the
assignment and addresses of the I/O signals have been made
programmable with the PMC program. The maximum number of I/O
points is 1024.
The two connectors of the I/O Link are named JD1A and JD1B, and are
common to all units (that have I/O Link function). A cable is always
connected from JD1A of a unit to JD1B of the next unit. Although JD1A
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on Subsec. 9.2.1. Use the figures
when connecting the I/O Link irrespective of the type of unit.
Main
board
JD1A

I/O256/256 or less per group


FANUC I/O Link
I/O1024/1024 or less in total I/O Link

Control unit
Slave unit
JD1B
JD1A

Max.
16 group

JD1B
JD1A

JD1B
JD1A

Fig.9.2 I/O Link connection diagram

110

Magnetic
circuit

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Control unit
+

I/O Link cable


KX1

JD1B
I/O module for machine
operators panel

KX2

Other units that have an I/O


Link interface
+

24VDC

111

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.2.1
Connection of FANUC
I/O Link by Electric
Cable
Control unit or preceding slave unit
JD1A
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10

11
SIN
:SIN 12
SOUT 13
:SOUT 14
15
16
17
18
19
(+5V)
20

0V
0V
0V
0V

JD1B
(PCRE20LMD)
JD1B

1
2
3
4
5
6
7
8
9
10

(+5V)
(+5V)

11
SIN
:SIN 12
SOUT 13
:SOUT 14
15
16
17
18
19
(+5V)
20

JD1A
(PCRE20LMD)
0V
0V
0V
0V

Next slave
unit

(+5V)
(+5V)

+5 V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wirinr
SIN
:SIN
SOUT
:SOUT
0V
0V
0V
0V

3
4
1
2
11
12
13
14

1
2
3
4
11
12
13
14
Shield

Ground Plate
Recommended Cable Material
A66L00010284#10P(#28AWG 10pair)

112

SOUT
:SOUT
SIN
:SIN
0V
0V
0V
0V

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.3
UNITS THAT CAN BE
CONNECTED USING
FANUC I/O Link

Basically, the Series 0i can be connected to any unit that has a FANUC
I/O Link slave interface. The following table lists general units that can
be connected to the Series 0i. Detailed descriptions of each unit are given
later in this section. For details of other units, refer to the documentation
provided with the unit.
General units that can be connected to the Series 0i
Unit

Reference

Machine operators panel unit

Sec. 9.4

Dispersed I/O module

Sec. 9.4

113

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4
CONNECTION TO
MACHINE
OPERATORS PANEL
9.4.1
Overview

This machine operators panel is connected with CNC by I/O Link, which
is composed with the following 2 operators panels.

Sub panel B1

114

Main panel B

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.2
Total Connection
Diagram
Machine operators panel
Main panel B
CM68

CNC

JD1B

I/OLink (JD1A)

CM69

Generalpurpose
DI/DO

JD1A

Next I/O unit


+24V Power

CA64(IN)

+24V Power

CA64(OUT)
CM65

CM66

Power magnetic cabinet

CA65

115

CM67

Sub panel B1

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3
Connections
9.4.3.1
Pin assignment
CA64 (Power source)

CA65 (Power magnetic cabinet)

0V

+24V

A01

EON

B01

0V

+24V

A02

COM1

B02

COM2

A03

*ESP

B03

ESPCM1

A04

TR1

B04

TR2

A05

TR3

B05

TR4

A06

TR5

B06

TR6

A07

TR7

B07

TR8

Recommended connector for cable:


Housing: AMP 11782883 (3 pins type)
Contact: AMP 11752185
CM67 (ON/OFF, Program protect, ESP)
A01

EON

B01

EOFF

A02

COM1

B02

COM2

A03

Xm+1.4

B03

KEYCOM

A04

*ESP

B04

ESPCM1

A05

TR1

B05

TR2

B01

A02

B02

Xm+0.5

B03

Xm+0.3

A03

Xm+0.1

A04

+24V

B04

Xm+0.4

A05

Xm+0.2

B05

Xm+0.0

B08

A09

B08

A10

B10

Recommended connector for cable:


Hirose electric: HIF3BA20D2.54R

Recommended connector for cable:


Housing: AMP 1782895
Contact: AMP 11752185
CM65 (Generalpurpose DI)
A01

A08

EOFF

CM66 (Generalpurpose DI)


A01

B01

A02

B02

Xm+1.3

A03

Xm+0.7

B03

Xm+1.1

A04

+24V

B04

Xm+1.2

A05

Xm+1.0

B05

Xm+0.6

Recommended connector for cable:


Hirose electric: HIF3BA10D2.54R

Recommended connector for cable:


Hirose electric: HIF3BA10D2.54R
CM68 (Generalpurpose DI/DO)

CM69 (Generalpurpose DI/DO)

A01

+24V

B01

Xm+1.5

A01

+24V

B01

Xm+2.6

A02

Xm+1.6

B02

Xm+1.7

A02

Xm+2.7

B02

Xm+3.0

A03

Xm+2.0

B03

Xm+2.1

A03

Xm+3.1

B03

Xm+3.2

A04

Xm+2.2

B04

Xm+2.3

A04

Xm+3.3

B04

Xm+3.4

A05

Xm+2.4

B05

Xm+2.5

A05

Xm+3.5

B05

Xm+3.6

A06

TR3

B06

TR4

A06

Xm+3.7

B06

DICOM

A07

TR5

B07

TR6

A07

TR7

B07

TR8

A08

Yn+5.3

B08

Yn+5.7

A08

Yn+7.3

B08

Yn+7.4

A09

Yn+6.3

B08

Yn+6.7

A09

Yn+7.5

B08

Yn+7.6

A10

DOCOM

B10

0V

A10

DOCOM

B10

0V

Recommended connector for cable:


Housing: AMP 11782898
Contact: AMP 11752185

Recommended connector for cable:


Housing: AMP 1782898
Contact: AMP 11752185

NOTE
1 Input/output Pins shaded by
are in pairs. Only one in each pair is usable.
2 Pins shaded by
are those for forwarding signals. Pins with the same name are connected
directly to one another.

116

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3.2
Power supply
connection

To the connector CA64 (IN), shown in the figure below, supply the power
necessary for this operators panel to operate and the power necessary for
generalpurpose DI. To facilitate power branching, the powers supplied
to CA64 (IN) are output directly to CA64 (OUT). If power branching is
required, use CA64 (OUT).

CA64 (IN)
24VDC power

01

+24V

02

0V

03

CA64 (OUT)
24VDC power

01

+24V

02

0V

03

NOTE
1 Both connectors CA64 (IN) and CA64 (OUT) are same
specification. And there is not indication of (IN) and (OUT)
on the PCB.
2 Power supply for the operators panel must not turn off at
operation. If +24V is turned off at operation, CNC happen
to get system alarm (Communication alarm between CNC
and operators panel). +24V for operators panel must be
supplied before or same time CNC power on.

117

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3.3
I/O link connection
Control unit preceding slave unit

Main panel B

JD1A
(PCRE20MDKSLA)

JD1B
(PCRE20MDKSLA)

1
SIN 11
2 :SIN 12
3 SOUT 13
4 :SOUT 14
5
15
6
16
7
17
18
8
9 (+5V) 19
10
20

0V
0V
0V
0V

JD1B

1
SIN 11
2 :SIN 12
3 SOUT 13
4 :SOUT 14
15
5
6
16
7
17
18
8
9 (+5V) 19
10
20

(+5V)
(+5V)

JD1A
0V
0V
0V
0V

Next slave
unit

(+5V)
(+5V)

Recommended connector for cable of JD1A and JD1B on Main panel B


When the depth of the operators panel is 60mm min.
Recommended connector for cable:
Hirose electric FI40B2015S (Connector)
FI20CV (Case)
When the depth of the operators panel is 80mm min.
Recommended connector for cable:
Honda:
PCRE20FA (Connector)
PCRV20LA (Case)
Hirose electric: FI3020S (Connector)
FI20CV2 (Case)
Fujitsu: FCN247J020G/E (Connector)
FCN240C020Y/S (Case)
Molex: 526222011 (Connector)
526242015 (Case)

+5V terminals are for an optical I/O Link adapter. They are not necessary
when connecting with a metal cable.
If not using the optical I/O link adapter, do not connect the +5 V pin.
JD1B

JD1A
SIN
:SIN
SOUT
:SOUT
0V
0V
0V
0V

3
4
1
2
11
12
13
14

1
2
3
4
11
12
13
14
Shield
Ground Plate

Recommended wire material:


A66L00010284#10P (AWG28 10 pairs)

118

SOUT
:SOUT
SIN
:SIN
0V
0V
0V
0V

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3.4
Emergency stop signal
connection

A signal generated by the emergency stop switch on the machine


operators panel can be sent to the power magnetic cabinet. (This signal
cannot be sent to the FANUC I/O Link.)
When MTB uses the Sub panel B1, wiring to the emergency stop switch
is contained in the Sub panel A/B/C.

Machine operatorspanel
Sub panel B1
Emergency stop
Switch (SB1)

Main panel B
P.C.B.
CM67
CA65
*ESP

9.4.3.5
Power ON/OFF control
signal connection

Power magnetic cabinet

A04

A03

ESPCM1 B04

B03

*ESP

ESPC

*ESP

+24V

Signal generated by the power ON/OFF control switches on the machine


operators panel can be sent to the power magnetic cabinet. (This signal
cannot be sent to the FANUC I/O Link.)
Sub panel B1 is not included Emergency stop button.

Machine operators panel

Power magnetic cabnet


Main panel B
P.C.B.
CM67
CA65

ON switch
EON

COM1

A01

A01

EON

A02

A02

COM

B01

B01

EOFF

B02

B02

OFF switch
EOFF

COM2

119

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3.6
DI (input signal)
connection

Pin number
+24V
Address number

CM68(A1),CM69(A1),
JA58(10),JA58(19)

Bit

Sub panel B1
CM65(A04)
Xm+0.0
Xm+0.1
Xm+0.2
Xm+0.3
Xm+0.4
Xm+0.5

Xm+0.6
Xm+0.7

Xm+1.0
Xm+1.1
Xm+1.2
Xm+1.3

CM65(B05)

D Rotary switch
A
(SA1)

CM65(A03)

CM65(A05)

CM65(B03)

CM65(B04)

CM65(B02)

CM66(A04)
CM66(B05)

D Rotary switch
(SA2)
A

CM66(A03)

CM66(A05)

CM66(B03)

CM66(B04)

CM66(B02)

RV
RV
RV
RV
RV
RV

RV
RV

RV
RV
RV
RV

CM67(B03)
Xm+1.4

CM67(A03)

Memory protect

RV
(SA3)
JA58(11)

Xm+1.5

RV

CM68(B01)
JA58(13)

Xm+1.6

RV

CM68(A02)
JA58(15)

Xm+1.7

RV

CM68(B02)
+24V

120

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number

Address number
Bit
Xm+2.0
Xm+2.1
Xm+2.2
Xm+2.3
Xm+2.4
Xm+2.5
Xm+2.6
Xm+2.7

Xm+3.0
Xm+3.1
Xm+3.2
Xm+3.3

JA58(17)
CM68(A03)

RV

JA58(8)
CM68(B03)

RV

JA58(3)
CM68(A04)

RV

RV

JA58(4)
CM68(B04)
JA58(5)
CM68(A05)

RV

JA58(6)
CM68(B05)

RV

CM69(B01)

RV

CM69(A02)

RV

CM69(B02)

RV
RV

CM69(A03)

RV

CM69(B03)

RV

CM69(A04)

Xm+3.4

CM69(B04)

RV
Xm+3.5

CM69(A05)

RV
Xm+3.6

CM69(B05)

RV
Xm+3.7

+24V

CM69(A06)

RV

CM69(B06)

DICOM

0V

NOTE
1 Xm+3.0 to 3.7 have a common line that is possible to select the source/sink type. If DICOM
(CM69B06pin) is connected to +24V, the DI signal logic is negative. But in this connection,
if the DI signal wires happen to drop the ground level, the status of the DI signal is same as the
DI signal is ON. From the safety viewpoint, DICOM should be connected 0V.
2 Xm+0.0 to 0.7, Xm+1.0 to 1.7 and Xm+2.0 to 0.7 common lines are fixed. So, if these DI pins
in this address open, the status of these one stay 0. And in case of Xm+3.0 to 3.7 which have
a selectable common line, if the DICOM(CM69B06pin) is connected to 0V and these DI pins
open, the status of these one stay 0. And if the DICOM are connected to +24V and these DI
pins open, the status of these one stay 1. And if the DICOM is not connected to 0V or +24V
and these DI pins open, the status of these one dont care.

121

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3.7
DO (output signal)
connection
Pin number
DOCOM
CM68(A10),CM69(A10)

Address No.
Bit

+24V

0V

+24V Power
JA58(7)
CM68(A08)

Yn+5.3

Relay

DV
Yn+5.7
Yn+6.3
Yn+6.7
Yn+7.3
Yn+7.4
Yn+7.5
Yn+7.6

DV

CM68(B08)

DV

CM68(A09)

DV

CM68(B09)

DV

CM69(A08)

DV

CM69(B08)

DV

CM69(A09)

DV

CM69(B09)
CM68(B10),CM69(B10)

122

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.3.8
Connector (on the cable
side) specifications
Connector

Maker Specification

Order specification

JD1A, JD1B
(Operators panel
depth=60mm min.)

Stand wire press


mount type

Hirose
FI3020S (Connector)
FI20CV7 (Case)

A02B0236K302

JD1A, JD1B
(Operators panel
depth=80mm min.)

Soldering type

Honda
PCRE20FS (Connector)
PCRV20LA (Case)

A02B0120K301

Hirose
FI40B20S (Connector)
FI20CV2 (Case)
Stand wire press
mount type

Honda
PCRE20FA (Connector)
PCRV20LA (Case)

A02B0120K302

Hirose
FI3020S (Connector)
FI20CV2 (Case)
CA64 (IN), CA64 (OUT)

AMP
11782883 (Housing)
11752185 (Contact)

A02B0120K324

CM67

AMP
1782895 (Housing)
11752185 (Contact)

A02B0236K312

CM68, CM69

AMP
1782898 (Housing)
11752185 (Contact)

A02B0236K313

CM65, CM66

Hirose
HIF3BA10D2.54R

A02B0236K314

CA65

Hirose
HIF3BA20D2.54R

A02B0120K343

123

9. CONNECTION TO FANUC I/O Link

9.4.4

B63503EN/02

DI/DO address of Keyswitches and LED on the keyboard of Main panel


A/B are as follows.

DI/DO Address

9.4.4.1
Keyboard of main panel
BIT

Xm+4/Yn+0

B4

B3

B2

B1

A4

A3

A2

A1

Xm+5/Yn+1

D4

D3

D2

D1

D4

C3

C2

C1

Xm+6/Yn+2

A8

A7

A6

A5

E4

E3

E2

E1

Xm+7/Yn+3

C8

C7

C6

C5

B8

B7

B6

B5

Xm+8/Yn+4

E8

E7

E6

E5

D8

D7

D6

D5

Xm+9/Yn+5

B11

B10

B9

A11

A10

A9

Xm+10/Yn+6

D11

D10

D9

C11

C10

C9

E11

E10

E9

Key/LED

Xm+11/Yn+7

Keyswitches/LED position

E
Address

124

10

11

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Table of gray code output is as follows when the Sub panel A/B/C is used

9.4.4.2
Override signals

Rotary switch (SA1)


%

10

15

20

30

40

50

60

70

80

90

95

100 105 110 120

Xm+0.0

Xm+0.1

Xm+0.2

Xm+0.3

Xm+0.4

Xm+0.5

NOTE
Xm+0.5 is a parity bit.

Rotary switch (SA2)


%

50

60

70

80

90

Xm+0.6

Xm+0.7

Xm+1.0

Xm+1.1

Xm+1.2

Xm+1.3

NOTE
Xm+1.3 is a parity bit.

125

100 110 120

9. CONNECTION TO FANUC I/O Link

9.4.5

B63503EN/02

I/O address map is as follows.

DI/DO Mapping

DO map

DI map
Xm+0
Xm+1
Xm+2
Xm+3
Xm+4
Xm+5
Xm+6
Xm+7
Xm+8
Xm+9
Xm+10
Xm+11

Yn+0
Yn+1
Yn+2
Yn+3
Yn+4
Yn+5
Yn+6
Yn+7

General
purpose
DI/DO

Keyboard of
Main panel
(keyswitches)

Keyboard
(LED)
Include
general
Purpose DO

9.4.6
Connector Locations
of Main Panel B

Earth stud
(M4)

Unit=mm

Fuse(1A)

View from rear side

126

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.7
Specifications
9.4.7.1
Environmental
requirement
Temperature
Around a unit

At operation
Storing or transporting

0C to 58C
20C to 60C

Temperature variance

Max.

Humidity

Normally
Short time (Within one month)

Vibration

Operating

Atmosphere

Normal FA atmosphere(Consult us when using the system under environments with higher
degree of dust, coolant, or organic solution.)

1.1C/min
75% or less (Relative humidity)
95% or less (Relative humidity)

0.5G or less

9.4.7.2
Order specification
Name

Specification

Note

Machine operators panel Main panel B

A02B0236C231

Machine operators panel Main panel A

A02B0236C231

Machine operators panel Sub panel B1

A02B0236C235

Set of transparent key tops

A02B0236K170

55 transparent key tops

Set of blank key tops

A02B0236K171

55 key tops with no symbols printed

Set of symbolic key tops

A02B0236K172

34 symbol key tops + 21 blank key tops

Fuse(Spare part)

A03B0815K001

1A

127

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.7.3
Main panel A/B
specification
Item

Specification

Note

Generalpurpose DI points

32 points

24VDC type input

Generalpurpose DO points

8 points

24VDC type output

Keyswitches of Machine operators panel

55 keys

Matrix DI

LED

Color : Green

Attached to all keyswitches, Matrix DO

MPG interface

Max. 3 units

Only available for 0i.

Interface to CNC

FANUC I/O Link connection

Max. 16 modules or total points max.


1024/1024 will be available.

9.4.7.4
Sub panel A, B1
specification
Sub panel specification
Item

Note
A

Override rotary switch

5 bit Gray code output (with a parity bit)

Emergency stop switch

Number of Contact : 4 (Contact a


Contact b
2) M3.5 Screw

Program protect key

ON/OFF

ON/OFF switch

9.4.7.5
Power supply
specification
Voltage
24VDC"10% (from Power connector
CA64, including momentary values)

Capacity
0.4A

128

Note
Including all DI consumption

2,

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.7.6
Generalpurpose DI
signal definition
Capacity

30VDC, 16mA or more

Interconnect leakage current in closed circuit

1mA or less (at 26.4V)

Interconnect voltage drop in closed circuit

2V or less (including the voltage drop in the cables)

Delay time

Receiver delay : Max. 2ms


Need to consider about the serial communication (I/O Link) delay
between CNC and operators panel 2ms (MAX) + Scan cycle of
ladder (Scan cycle is different each CNCs).

9.4.7.7
Generalpurpose DO
signal definition
Maximum load current in ON state

200mA or less

Saturation voltage in ON state

Max. 1V (When load current is 200mA)

Withstand voltage

24V"20% or less (including momentary values)

Leakage current in OFF state

20A or less

Delay time

Driver delay : Max. 50s


Need to consider about the serial communication (I/O Link) delay
between CNC and operators panel 2ms (MAX)+Scan cycle of ladder (Scan cycle is different each CNCs).

129

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.8
Key Symbol Indication
on Machine Operators
Panel
9.4.8.1
Meaning of key symbols
Symbol
indication

Meaning of key

AUTO mode selection signal; Sets automatic operation


mode.
EDIT mode selection signal; Sets program edit operation mode.
MDI mode selection; Sets MDI mode.

DNC operation mode; Sets DNC operation mode.

Reference position return mode selection; Sets reference position return mode.

JOG feed mode selection; Sets jog feed mode.

Step feed mode selection; Sets step feed mode.

Manual handle feed mode selection; Sets manual handle feed mode.
Teachin jog (reachin handle) mode selection signal;
Sets teachin jog (teachin handle) mode.
Single block signal; Executes program one by one. This
key is used to check a program.
Block delete (optional block skip); Skips the execution
of the blocks starting with the first block prefixed with /
and ending with the end of block (;) when this button is
pressed during automatic operation.
Program stop(output only); Turns on the LED on the
button when automatic operation is stopped by M00
specified in the program.
Optional stop; Stops automatic operation after execution of the block of a program where M01 is specified in
the program.

130

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Symbol
indication

Meaning of key

Program restart; A program may be restart at a block by


specifying the sequence number of the block, after automatic operation is stopped because of a broken tool
or for holidays.
Dryrun; Sets the axis feedrate to the jog feedrate
instead of a programmed feedrate when automatic operation is performed by setting this button to on. This
function is used to check only the movement of the tool
when no workpiece is mounted.
Machine lock; Updates only position display on the
screen without making any axis movement, when automatic operation is performed by setting this button to on.
This function is used to check a program.
Cycle start; Start automatic operation.

Cycle stop; Stops automatic operation.

Manual handle feed magnification:

Magnification for manual handle feed.


Magnified by 1, 10, 100, 1000.

Manual feed axis selection; Axes are selected, when


these buttons are set to on in the jog feed mode or step
feed mode.
Manual feed operation; Performs movement along selected axes when these buttons are set on in the jog
feed mode or step feed mode.
Traverse; Performs jog feed at rapid traverse rate when
this button is set to on.
Positive spindle rotation direction; Rotates the spindle
motor in the positive direction.

Negative spindle rotation direction; Rotates the spindle


motor in the negative direction.

Spindle stop; Stops the spindle motor rotation.

131

9. CONNECTION TO FANUC I/O Link

9.4.8.2
Detachable key top

B63503EN/02

Keyboard of machine operators panel has 55 keys. All key tops are
detachable. MTB can customize keys and make his original key layout
easily. And using transparent key top (optional), a film sheet with marking
is inserted into the key.

Symbolic key top


or Blank key top

Transparent key top


Film sheet*
(12.5mm 12.5mm, t=0.1mm Max.)

NOTE
* Use the oilproof sheet in the environment which oil is used
for.

132

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.4.9

The keyboard of this operators panel is a matrix composition. When three


or more keys are pushed, the bypass current cause unrelated key to be
available. This malfunction can be prevented with ladder program. One
example is shown as follows.

Others

(Elimination rule of malfunction)


When three keyinputs or more is input, all the keyinput since the third is
made invalid.
However, when the number of all keyinput becomes two or less because
keyinput was lost, all keyinputs are made effective.
(Operation of ladder program)
The example of the operation of ladder program is shown about matrix
DI composed of 8bits x 8commons as follows.

133

F: Keyswitch ON (1)

Dataline(bit3)

Dataline(bit2)

Dataline(bit1)

Dataline(bit0)

Dataline(bit2)

Dataline(bit1)

Dataline(bit0)

Dataline(bit4)
Dataline(bit4)

Dataline(bit0)

Dataline(bit1)

Com.line8(Xm+11)
Dataline(bit2)

Com.line8(Xm+11)
Dataline(bit3)

Com.line7(Xm+10)

Com.line8(Xm+11)

Dataline(bit4)

Com.line7(Xm+10)

Dataline(bit5)

Com.line6(Xm+9)

Com.line7(Xm+10)

Dataline(bit6)

Com.line6(Xm+9)

Dataline(bit7)

Com.line5(Xm+8)

Com.line6(Xm+9)

Dataline(bit0)

Com.line5(Xm+8)

Dataline(bit1)

Com.line4(Xm+7)

Com.line5(Xm+8)

Dataline(bit2)

Com.line4(Xm+7)

Dataline(bit3)

Com.line3(Xm+6)

Com.line4(Xm+7)

Dataline(bit4)

Com.line3(Xm+6)

Dataline(bit5)

Com.line2(Xm+5)

Com.line3(Xm+6)

Dataline(bit6)

Com.line1(Xm+4)

Com.line2(Xm+5)

Dataline(bit7)

Com.line1(Xm+4)

Com.line2(Xm+5)

Dataline(bit5)

State (f)

Com.line1(Xm+4)

f: Keyswitch OFF (0)

Dataline(bit3)

Dataline(bit7)

State (e)

Dataline(bit6)

State (d)

Dataline(bit0)

Com.line8(Xm+11)
Dataline(bit1)

Com.line8(Xm+11)
Dataline(bit2)

Com.line7(Xm+10)

Com.line8(Xm+11)

Dataline(bit3)

Com.line7(Xm+10)

Dataline(bit4)

Com.line6(Xm+9)

Com.line7(Xm+10)

Dataline(bit5)

Com.line6(Xm+9)

Dataline(bit6)

Com.line5(Xm+8)

Com.line6(Xm+9)

Dataline(bit7)

Com.line5(Xm+8)

Dataline(bit0)

Com.line4(Xm+7)

Com.line5(Xm+8)

Dataline(bit1)

Com.line4(Xm+7)

Dataline(bit2)

Com.line3(Xm+6)

Com.line4(Xm+7)

Dataline(bit3)

Com.line3(Xm+6)

Dataline(bit4)

Com.line2(Xm+5)

Com.line3(Xm+6)

Dataline(bit5)

Com.line1(Xm+4)

Com.line2(Xm+5)

Dataline(bit6)

Com.line1(Xm+4)

Com.line2(Xm+5)

Dataline(bit7)

Com.line1(Xm+4)

Dataline(bit5)

State (c)

Dataline(bit6)

State (b)

Dataline(bit7)

State (a)

9. CONNECTION TO FANUC I/O Link

B63503EN/02

[1] The number of datalines where the keyinput exists is examined.


Logical add R1 of the data of all addresses is calculated. The number
of bits which are 1 in the 8bits data of R1 corresponds to the number
of datalines where the keyinput exists.
(1) When the data of R1 is corresponding to 00h, there is no bit which
is 1 in the data of R1.
Ex. State (a): R1 + (00000000)
There is no dataline where input exists.
(2) when the data of R1 is corresponding to the data in undermentioned
datatable 1., the number of bits which are 1 in the data of R1 is
one. Similarly, when the data of R1 is corresponding to the data in
datatable 2., the number of bits which are 1 in the data of R1 is
two.
Ex. State (b) or (c): R1 + (00000100)
There is one dataline where input exists.
Ex. State (d) or (e): R1 + (00010100)
There are two datalines where input exists.
(3) If the data of R1 is not corresponding to 00h and the both datatables,
the number of bits which are 1 in the data of R1 is three or more.
Ex. State (f): R1 + (00110100)
There are three datalines where input exists.

Data table 2.

Data table 1.
00000001 00000010

00000011 00000110 00001100 00011000

00000100 00001000

00110000 01100000 11000000 10000001

00010000 00100000

00000101 00001010 00010100 00101000

01000000 10000000

01010000 10100000 01000001 10000010


00001001 00010010 00100100 01001000
10010000 00100001 01000010 10000100

[2] Judgment 1
(1) If there is no dataline where the keyinput exists.
Any key switch is not pushed.:
Ex. State (a)
(2) When the keyinput exists in two datalines or less.
To [3]
(3) When the keyinput exists in three data lines or more.
There are three keyinputs or more.
It is invalid keyinput.:
Ex. State (f)
[3] When the keyinput exists in two datalines or less, it is examined
whether two or more keyinput exists on the same dataline.
The data of all addresses is subtracted from logical add R1 and
subtraction result R2 is obtained. There are no two or more keyinput
on the same dataline if it is R2 + 00h.
134

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Ex. When there is one dataline where input exists.


State (b) : R2 + FCh
State (c) : R2 + F8h
When there are two datalines where input exists.
State (d) : R2 + 00h
State (e) : R2 + FCh
[4] Judgment 2
(1) In case of R2 + 00h There are two or less datalines where
input exists, and there are no two or more
keyinputs on the same dataline. In this
case, the numbers of all keyinputs are
one or two. It is effective keyinput.:
Ex. State (d)
(2) In case of R2 0 00h There are two or less datalines where
input exists, and two or more keyinputs
exists on the same dataline.
To [5].
[5] Judgment 3
When there is one dataline where input exists
To [6].
When there are two datalines where input exists
There are three keyinputs or more.
It is invalid keyinput.:
Ex. State (e)
[6] Subtraction result R2 is added to logical add R1. If this addition result
is 00h, the number of all keyinputs is two.
Ex. State (b) : R1 + R2 + 04h + FCh + 00h
State (c) : R1 + R2 + 04h + F8h + FCh
[7] Judgment 4
In case of R1 + R2 + 00h There is one dataline where input
exists, and there are two keyinputs on
this dataline. That is, because the
numbers of all input are two keys, it is
effective input.: Ex. State (b)
In case of R1+R2 0 00h There are three keyinputs or more on
the same dataline. It is invalid
keyinput.:
Ex. State (c)
[8] Only when the keyinput becomes effective because of judgment 14,
all DI data (Xm+4Xm+11) is used by the ladder program.

135

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.5
CONNECTION OF
OPERATORS PANEL
I/O MODULE
(FOR MATRIX INPUT)
9.5.1
Overall Connection
Diagram
CNC

I/O UNIT
JD1B
I/O Link
JD1A

JD1A

JD1B

CE53

CE54
+24 V power supply

CPD1(IN)

+24 V power supply

CPD1(OUT)

Machine operators panel

JA3

NOTE
For Series 0i machines, MPG cannot be connected to the I/O module for this operators panel.
Connect MPG directly to the main unit.

136

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Connectors that cannot be used on the cable side


Specification

9.5.2
Power Connection

Manufacturer

Connector

FI20CV7

Hirose Electric Co., Ltd.

Connector case and


connector

FI3020SCV7

Hirose Electric Co., Ltd.

Provide the CPD1 (IN) connector, shown below, with the power
necessary for printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).

CPD1(IN)
24 V power
supply

01

+24V

02

0V

03

CPD1(OUT)
24 V power
supply

01

+24V

02

0V

03

Recommended cableside connector:


A02B0120K324
(including the following connector housing and case)
(Housing: Japan AMP 11782883)
(Contacts: Japan AMP 11752185)

NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the
+24 V supply to the connector during operation. Turning off
the +24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.

137

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.5.3
DI/DO Connector Pin
Arrangement

CE53
01

CE54

0V

0V

01

0V

0V

02

N.C.

+24V

02

COM1

+24V

03

Xm+0.0

Xm+0.1

03

Xm+1.0

Xm+1.1

04

Xm+0.2

Xm+0.3

04

Xm+1.2

Xm+1.3

05

Xm+0.4

Xm+0.5

05

Xm+1.4

Xm+1.5

06

Xm+0.6

Xm+0.7

06

Xm+1.6

Xm+1.7

07

Yn+0.0

Yn+0.1

07

Yn+3.0

Yn+3.1

08

Yn+0.2

Yn+0.3

08

Yn+3.2

Yn+3.3

09

Yn+0.4

Yn+0.5

09

Yn+3.4

Yn+3.5

10

Yn+0.6

Yn+0.7

10

Yn+3.6

Yn+3.7

11

Yn+1.0

Yn+1.1

11

Yn+4.0

Yn+4.1

12

Yn+1.2

Yn+1.3

12

Yn+4.2

Yn+4.3

13

Yn+1.4

Yn+1.5

13

Yn+4.4

Yn+4.5

14

Yn+1.6

Yn+1.7

14

Yn+4.6

Yn+4.7

15

Yn+2.0

Yn+2.1

15

Yn+5.0

Yn+5.1

16

Yn+2.2

Yn+2.3

16

Yn+5.2

Yn+5.3

17

Yn+2.4

Yn+2.5

17

Yn+5.4

Yn+5.5

18

Yn+2.6

Yn+2.7

18

Yn+5.6

Yn+5.7

19

KYD0

KYD1

19

Yn+6.0

Yn+6.1

20

KYD2

KYD3

20

Yn+6.2

Yn+6.3

21

KYD4

KYD5

21

Yn+6.4

Yn+6.5

22

KYD6

KYD7

22

Yn+6.6

Yn+6.7

23

KCM1

KCM2

23

KCM5

KCM6

24

KCM3

KCM4

24

KCM7

DOCOM

25

DOCOM

DOCOM

25

DOCOM

DOCOM

Flat cableside connector specification:


A02B0120K342
(HIFBB50D2.54R (Hirose Electric Co., Ltd.))
50 contacts
Cable material specification:
A02B0120K886
(61meter, 50pin cable
(Hitachi Cable, Ltd. or Oki Electric Cable Co., Ltd.))

138

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.5.4
DI (Generalpurpose
Input Signal)
Connection

Pin number
Address number
+24V
Bit number
Xm+0.0

RV

Xm+0.1

RV

Xm+0.2

RV

Xm+0.3

RV

Xm+0.4

RV

Xm+0.5

RV

Xm+0.6

RV

Xm+0.7

RV

Xm+1.0

RV

Xm+1.1

RV

Xm+1.2

RV

Xm+1.3

RV

Xm+1.4

RV

Xm+1.5

RV

Xm+1.6

RV

Xm+1.7

RV
COM1

CE53(B02)
CE54(B02)
CE53(A03)
CE53(B03)
CE53(A04)
CE53(B04)
CE53(A05)
CE53(B05)
CE53(A06)
CE53(B06)

CE54(A03)
CE54(B03)
CE54(A04)
CE54(B04)
CE54(A05)
CE54(B05)
CE54(A06)
CE54(B06)
CE54(A02)

CE53(A01),(B01),
CE54(A01),(B01)

139

9. CONNECTION TO FANUC I/O Link

B63503EN/02

NOTE
Xm+1.0 through Xm+1.7 are DI pins for which a common
voltage can be selected. That is, by connecting the COM1
CE54(A02) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the COM1 CE54(A02) pin to the 0 V power
supply is recommended whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed, ranging from Xm+0.0 to
Xm+0.7. See Address allocation in Section 9.5.9 for
details of how to allocate the emergency stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed (from Xm+1.0 to Xm+1.7), the logic
is fixed to 0. For unused pins allocated to Xm+1.0 to
Xm+1.7 for which the common voltage can be selected, the
logic is fixed to 0 when the COM1 CE54(A02) pin is
connected to the 0 V power supply. When the COM1
CE54(A02) pin is connected to the +24 V power supply, the
logic is fixed to 1. The logic of the unused pins allocated
to Xm+1.0 to Xm+1.7 is variable when the contact of the
COM1 CE54(A02) pin is open.

140

9. CONNECTION TO FANUC I/O Link

B63503EN/02

d A maximum of 56 points are provided.

9.5.5
DI (Matrix Input Signal)
Connection

*KCM1
*KCM2
*KCM3
*KCM4
*KCM5
*KCM6
*KCM7
*KYD0
*KYD1
*KYD2
*KYD3
*KYD4
*KYD5
*KYD6
*KYD7

CE53(A23)

Xn+4.0

Xn+4.1

Xn+4.2

Xn+4.3

Xn+4.4

Xn+4.5

Xn+4.6

Xn+4.7

CE53(B23)

Xn+5.0

Xn+5.1

Xn+5.2

Xn+5.3

Xn+5.4

Xn+5.5

Xn+5.6

Xn+5.7

CE53(A24)

Xn+6.0

Xn+6.1

Xn+6.2

Xn+6.3

Xn+6.4

Xn+6.5

Xn+6.6

Xn+6.7

CE53(B24)

Xn+7.0

Xn+7.1

Xn+7.2

Xn+7.3

Xn+7.4

Xn+7.5

Xn+7.6

Xn+7.7

CE54(A23)

Xn+8.0

Xn+8.1

Xn+8.2

Xn+8.3

Xn+8.4

Xn+8.5

Xn+8.6

Xn+8.7

CE54(B23)

Xn+9.0

Xn+9.1

Xn+9.2

Xn+9.3

Xn+9.4

Xn+9.5

Xn+9.6

Xn+9.7

CE54(A24)

Xn+10.0

Xn+10.1

Xn+10.2

Xn+10.3

Xn+10.4

Xn+10.5

Xn+10.6

Xn+10.7

CE53(A19)
CE53(B19)
CE53(A20)
CE53(B20)
CE53(A21)
CE53(B21)
CE53(A22)
CE53(B22)

NOTE
Detour prevention diodes must be incorporated for matrix
signal input, as shown in the following figure. Otherwise,
only two signals can be input at the same time. Inputting
three or more signals simultaneously without using detour
prevention diodes may result in data input errors.

*KCMn

*KYDn

141

9. CONNECTION TO FANUC I/O Link

B63503EN/02

d A maximum of 56 points are provided.

9.5.6
DO (Output Signal)
Connection

Pin number
DOCOM

CE53(A25,B25)
CE54(A25,B24,B25)

Address number
Bit number

+24V

0V

+24 V stabilized power supply

CE53(A07)

Yn+0.0
DV
Yn+0.1
Yn+0.2
Yn+0.3
Yn+0.4
Yn+0.5
Yn+0.6
Yn+0.7

Yn+1.0
Yn+1.1
Yn+1.2
Yn+1.3
Yn+1.4
Yn+1.5
Yn+1.6
Yn+1.7

CE53(B07)

DV

CE53(A08)

DV

CE53(B08)

DV

CE53(A09)

DV

CE53(B09)

DV

CE53(A10)

DV

CE53(B10)

DV

CE53(A11)

DV

CE53(B11)

DV

CE53(A12)

DV

CE53(B12)

DV

CE53(A13)

DV

CE53(B13)

DV

CE53(A14)

DV

CE53(B14)

DV

CE53(A01,B01)
CE54(A01,B01)

142

Relay

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number
DOCOM

CE53(A25,B25)
CE54(A25,B24,B25)

Address number

Bit number
+24V

0V

+24 V stabilized power supply

CE53(A15)

Yn+2.0
DV
Yn+2.1
Yn+2.2
Yn+2.3
Yn+2.4
Yn+2.5
Yn+2.6
Yn+2.7

Yn+3.0
Yn+3.1
Yn+3.2
Yn+3.3
Yn+3.4
Yn+3.5
Yn+3.6
Yn+3.7

CE53(B15)

DV

CE53(A16)

DV

CE53(B16)

DV

CE53(A17)

DV

CE53(B17)

DV

CE53(A18)

DV

CE53(B18)

DV

CE54(A07)

DV

CE54(B07)

DV

CE54(A08)

DV

CE54(B08)

DV

CE54(A09)

DV

CE54(B09)

DV

CE54(A10)

DV

CE54(B10)

DV

CE53(A01,B01)
CE54(A01,B01)

143

Relay

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number
DOCOM

CE53(A25,B25)
CE54(A25,B24,B25)

Address number
Bit number
+24V

0V

+24 V stabilized power supply

Yn+4.0

CE54(A11)
DV

Yn+4.1
Yn+4.2
Yn+4.3
Yn+4.4
Yn+4.5
Yn+4.6
Yn+4.7

Yn+5.0
Yn+5.1
Yn+5.2
Yn+5.3
Yn+5.4
Yn+5.5
Yn+5.6
Yn+5.7

CE54(B11)

DV

CE54(A12)

DV

CE54(B12)

DV

CE54(A13)

DV

CE54(B13)

DV

CE54(A14)

DV

CE54(B14)

DV

CE54(A15)

DV

CE54(B15)

DV

CE54(A16)

DV

CE54(B16)

DV

CE54(A17)

DV

CE54(B17)

DV

CE54(A18)

DV

CE54(B18)

DV

CE53(A01,B01)
CE54(A01,B01)

144

Relay

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number
DOCOM

CE53(A25,B25)
CE54(A25,B24,B25)

Address number
Bit number
+24V

0V

+24 V stabilized power supply

CE54(A19)

Yn+6.0
DV
Yn+6.1
Yn+6.2
Yn+6.3
Yn+6.4
Yn+6.5
Yn+6.6
Yn+6.7

CE54(B19)

DV

CE54(A20)

DV

CE54(B20)

DV

CE54(A21)

DV

CE54(B21)

DV

CE54(A22)

DV

CE54(B22)

DV

CE53(A01,B01)
CE54(A01,B01)

145

Relay

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.5.7
External View

5f3.2

95

95

65

24 V power supply connection


I/O Link signal connection
Machine operators panel DI/DO interface

Note

Note) Lead wires and other components are mounted on the rear
face of the printed circuit board. Ensure that printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.

: Polarity guide
: A1 pin mark

Rear mounting area


(Perspective drawing
viewed from the front)

146

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.5.8
Specifications

Installation specifications
Ambient temperature

During operation
0C to 58C
During storage and transportation 20C to 60C

Temperature change

Max. 1.1C/min.

Relative humidity

Normal
:
Short term (1 month or less) :

Vibration

During operation :

Environment

Ordinary machining factory environment


(Special consideration is required when installing the
module in a dusty location or where highly concentrated cutting lubricant or organic solvent is used.)

Other requirements

(1) Install the I/O module in a fully enclosed cabinet.

75% or less
95% or less

0.5 G or less

Ordering specifications
Item

Specification

Remarks

Operators panel I/O


module

A20B20020470

Generalpurpose DI: 16 points


Matrix DI: 56 points
DO: 56 points

Fuse
(replacement part)

A03B0815K001

1A

Module specifications
Item

Specification

Remarks

Generalpurpose DI

16 points

24V input

Matrix DI

56 points (8 7)

5V input

DO points

56 points

24 V source type output

CNC interface

FANUC I/O Link Up to 16 modules can be


connection
connected as CNC slaves. Or, a
maximum of 1024 points can be
supported on both the input and
output sides.

Power supply rating


Module

Supply voltage

Current rating

Operators panel 24 VDC "10% supplied 0.35A


I/O module
from the power supply
connector CPD1. The
allowance of "10%
should include instantaneous voltage and ripple
voltage.

147

Remarks
The total power
consumption of
DI points is included.
(When all generalpurpose DI
points are on)
The power consumption of DO
points is not included.

9. CONNECTION TO FANUC I/O Link

B63503EN/02

DI (input signal) specifications


(Generalpurpose input signal)
Contact rating

30 VDC, 16 mA or more

Open circuit intercontact


leakage current

1 mA or less (at 26.4 V)

Closed circuit intercontact


voltage drop

2 V or less
(including cable voltage drop)

Delay

Receiver delay: Max. 2 ms


The time required for I/O Link transmission
between the CNC and I/O module (max. 2 ms +
CNC ladder scan cycle) must also be taken into
account.

(Matrix input signal)


Contact rating

6 VDC, 2 mA or more

Open circuit intercontact


leakage current

0.2 mA or less (at 6 V)

Closed circuit intercontact


voltage drop

0.9 V or less (with a current of 1 mA)

Delay

The maximum matrix period of 16 ms, the


maximum time of I/O Link transfer between CNC
and I/O module of 2 ms, and the ladder scanning
period (by CNC) must be considered.

NOTE
When detour prevention diodes are used, the voltage drop
across closed contacts indicated above must be
maintained, including the diode voltage drop.

DO (output signal) specifications


Maximum load current in ON state 200 mA or less
(including momentary current)
Saturation voltage in ON state

Max. 1 V (when load current is 200 mA)

Withstand voltage

24 V +20% or less
(including momentary values)

Leakage current in OFF state

20 mA or less

Delay

Driver delay: Max. 50 ms


The time required for I/O Link transmission
between the CNC and I/O module (max. 2
ms + CNC ladder scan cycle) must also be
taken into account.

NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.

148

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.5.9
Other Notes
DO signal reaction to a
system alarm

If a system alarm occurs in the CNC using the operators panel I/O
module, or if I/O Link communication between the CNC and operators
panel I/O module fails, all the DO signals of the I/O module are turned
off. Therefore, sufficient care is necessary when setting up the machine
sequence. Also, the same phenomenon occurs if the power to the CNC
or the I/O module is turned off.

Address allocation

For the operators panel I/O module, I/O addresses are mapped as follows.

DO space map

DI space map
Xm
Xm+1
Xm+2
Xm+3
Xm+4
Xm+5
Xm+6
Xm+7
Xm+8
Xm+9
Xm+10
Xm+11
Xm+12
Xm+13
Xm+14
Xm+15 (DO alarm
detection)

Generalpurpose
input signal
Reserved

Matrix input
signal

Yn
Yn+1
Yn+2
Yn+3
Yn+4
Yn+5
Yn+6
Yn+7

Output signal

Reserved

Reserved

Reserved
DO alarm
detection

NOTE
Reserved addresses can not used.

The operators panel I/O module is allocated a group of DI addresses (16


bytes) and a group of DO addresses (8 bytes). This address allocation is
explained below.
DI address Xm+15 is used for detecting overcurrent and overheating
alarms that may occur in the IC used in the DO driver. [For details, see
the section describing the detection of DO (output signal) alarms.] This
address is fixed, and must be allocated as a work area before it can be used.
Therefore, when using this area, allocate DI addresses in units of 16 bytes.
Basically, I/O addresses can be allocated to the operators panel I/O
module freely.
149

9. CONNECTION TO FANUC I/O Link

B63503EN/02

When DI addresses are allocated in units of


16 bytes, starting at X0008
X0008
X0009
X0010
X0011
X0012
X0013
X0014
X0015
X0016
X0017
X0018
X0019
X0020
X0021
X0022
X0023(DO alarm
detection)

Generalpurpose
input signal
Reserved

Matrix input
signal

Reserved

Reserved
DO alarm
detection

NOTE
Reserved addresses can not used.

Turning the DO (output


signal) power on and off
(DOCOM)

All the DO signals can be turned off simultaneously by turning off


(opening) the DO (output signal) power supply pin DOCOM. Doing
so causes the DO signal status to change as shown below.

ON
DOCOM OFF
When DO is ON in
the sequence
When DO is OFF
in the sequence

150

ON
OFF
ON
OFF

9. CONNECTION TO FANUC I/O Link

B63503EN/02

NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as indicated by the dotted lines in the above
figure. Do not turn off the +24 V supply, provided by the
CPD1 to the I/O module, during the operation. Turning off
the +24 V supply would cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.

Parallel DO (output
signal) connection

The DO load current can be doubled by connecting two DO points in


parallel and turning them on and off simultaneously in sequence, as
shown in the figure below. The maximum load current per DI point is 200
mA. Connecting two DO points in parallel and turning them on at the
same time produces a current of 400 mA. Note that, however, when two
DO points are connected in parallel, the leakage current also doubles
while they are off (max. 40 mA).

DOCOM

CE53(A25), (B25)
CE54(B24), (A25), (B25)

+24V

0V

+24 stabilized power supply

Relay
DV

DV

151

9. CONNECTION TO FANUC I/O Link

DO (output signal) alarm


detection

B63503EN/02

The DO driver of the I/O module is capable of detecting an overcurrent


and measuring its own temperature. If an accident, such as connecting the
cable to ground, causes an abnormal increase in the load current or in the
driver temperature, a protection circuit, which is provided for each DO
driver (1 byte), is activated which keeps the DO signal for the relevant 1
byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and the I/O module continue operating. The DI
address (Xm+15) identifies which DO driver has detected an alarm. The
following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value 1 indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing the alarm processing for the area in advance by using Ladder.
This helps alarm detection and recovery.
Alarm detection address
and bit

DO address

Xm+15.0

Yn+0

Xm+15.1

Yn+1

Xm+15.2

Yn+2

Xm+15.3

Yn+3

Xm+15.4

Yn+4

Xm+15.5

Yn+5

Xm+15.6

Yn+6

Xm+15.7

Yn+7

152

Remarks

Reserved

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6
CONNECTION TO
THE OPERATORS
PANEL I/O MODULE
9.6.1
Overall Connection
Diagram
CNC
I/O UNIT

JD1B
I/O Link
JD1A

JD1A

JD1B

CE56

Machine operators panel

JA3

CE57
+24V

Power
supply

CPD1(IN)

+24V

Power
supply

CPD1(OUT)

Connectors that cannot be used on the cable side


Specification

Manufacturer

Connector

FI20CV7

Hirose Electric Co., Ltd.

Connector case and connector

FI3020SCV7

Hirose Electric Co., Ltd.

153

9. CONNECTION TO FANUC I/O Link

9.6.2
Power Connection

B63503EN/02

Provide the CPD1 (IN) connector, shown below, with the power
necessary for the printed circuit board operation and that for DI operation.
To facilitate power division, the power is output to CPD1 (OUT) exactly
as it is input from CPD1 (IN). When power division is required, use
CPD1 (OUT).

CPD1(IN)
01 +24V
02 0V
03

24 V power
supply

CPD1(OUT)
01
02
03

24 V power
supply

+24V
0V

Recommended cableside connector: A02B0120K324


(including the following connector housing and case)
(Housing: Japan AMP 11782883)
(Contacts: Japan AMP 11752185)

NOTE
The specification of the power supply connector CPD1 (IN)
is the same as that for CPD1 (OUT). There are no
indications on the printed circuit board to distinguish
between the IN and OUT connectors. Do not turn off the +24
V supply to the connector during operation. Turning off the
+24 V supply will cause a CNC communication alarm.
When turning on the power, the +24 V supply to the I/O
module must be turned on before or at the same time as the
power supply to the CNC. When turning off the power, the
+24 V supply to the I/O module must be turned off after or
at the same time as the power supply to the CNC.

154

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6.3
DI/DO Connector Pin
Arrangement

CE56
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

A
0V
Xm+0.0
Xm+0.2
Xm+0.4
Xm+0.6
Xm+1.0
Xm+1.2
Xm+1.4
Xm+1.6
Xm+2.0
Xm+2.2
Xm+2.4
Xm+2.6

CE57
B
+24V
Xm+0.1
Xm+0.3
Xm+0.5
Xm+0.7
Xm+1.1
Xm+1.3
Xm+1.5
Xm+1.7
Xm+2.1
Xm+2.3
Xm+2.5
Xm+2.7

01
02
03
04
05
06
07
08
09
10
11
12
13

Yn+0.1
Yn+0.3
Yn+0.5
Yn+0.7
Yn+1.1
Yn+1.3
Yn+1.5
Yn+1.7
DOCOM
DOCOM

14
15
16
17
18
19
20
21
22
23
24
25

DICOM0
Yn+0.0
Yn+0.2
Yn+0.4
Yn+0.6
Yn+1.0
Yn+1.2
Yn+1.4
Yn+1.6
DOCOM
DOCOM

A
0V
Xm+3.0
Xm+3.2
Xm+3.4
Xm+3.6
Xm+4.0
Xm+4.2
Xm+4.4
Xm+4.6
Xm+5.0
Xm+5.2
Xm+5.4
Xm+5.6

B
+24V
Xm+3.1
Xm+3.3
Xm+3.5
Xm+3.7
Xm+4.1
Xm+4.3
Xm+4.5
Xm+4.7
Xm+5.1
Xm+5.3
Xm+5.5
Xm+5.7
DICOM5

Yn+2.0
Yn+2.2
Yn+2.4
Yn+2.6
Yn+3.0
Yn+3.2
Yn+3.4
Yn+3.6
DOCOM
DOCOM

Yn+2.1
Yn+2.3
Yn+2.5
Yn+2.7
Yn+3.1
Yn+3.3
Yn+3.5
Yn+3.7
DOCOM
DOCOM

Flat cableside connector specification:


A02B0120K342
(HIF3BB50D2.54R (Hirose Electric Co., Ltd.))
50 contacts
Cable material specification:
A02B0120K886
(61meter, 50pin cable
(Hitachi Cable, Ltd. or Oki Electric Cable Co., Ltd.))

155

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6.4
DI (Generalpurpose
Input Signal)
Connection
Pin number
Address number
+24V
Bit number
Xm+0.0

Xm+0.1
Xm+0.2
Xm+0.3
Xm+0.4
Xm+0.5
Xm+0.6
Xm+0.7

CE56(B01)
CE57(B01)
CE56(A02)

RV

CE56(B02)

RV

CE56(A03)

RV

CE56(B03)

RV

CE56(A04)

RV

CE56(B04)

RV

CE56(A05)

RV

CE56(B05)

RV

CE56(A14)

DICOM0

CE56(A01)
CE57(A01)
Xm+1.0
Xm+1.1
Xm+1.2
Xm+1.3
Xm+1.4
Xm+1.5
Xm+1.6
Xm+1.7

CE56(A06)

RV

CE56(B06)

RV

CE56(A07)

RV

CE56(B07)

RV

CE56(A08)

RV

CE56(B08)

RV

CE56(A09)

RV

CE56(B09)

RV

156

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number
Address number
+24V
Bit number
Xm+2.0
Xm+2.1
Xm+2.2
Xm+2.3
Xm+2.4

Xm+2.5
Xm+2.6
Xm+2.7

Xm+3.0
Xm+3.1
Xm+3.2
Xm+3.3
Xm+3.4
Xm+3.5
Xm+3.6
Xm+3.7

CE56(B01)
CE57(B01)
CE56(A10)

RV

CE56(B10)

RV

CE56(A11)

RV

CE56(B11)

RV

CE56(A12)

RV

CE56(B12)

RV

CE56(A13)

RV

CE56(B13)

RV

CE57(A02)

RV

CE57(B02)

RV

CE57(A03)

RV

CE57(B03)

RV

CE57(A04)

RV

CE57(B04)

RV

CE57(A05)

RV

CE57(B05)

RV

157

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number
Address number
+24V
Bit number
Xm+4.0
Xm+4.1
Xm+4.2
Xm+4.3
Xm+4.4
Xm+4.5
Xm+4.6
Xm+4.7

Xm+5.0
Xm+5.1
Xm+5.2
Xm+5.3
Xm+5.4
Xm+5.5
Xm+5.6
Xm+5.7

CE56(B01)
CE57(B01)
CE57(A06)

RV

CE57(B06)

RV

CE57(A07)

RV

CE57(B07)

RV

CE57(A08)

RV

CE57(B08)

RV

CE57(A09)

RV

CE57(B09)

RV

CE57(A10)

RV

CE57(B10)

RV

CE57(A11)

RV

CE57(B11)

RV

CE57(A12)

RV

CE57(B12)

RV

CE57(A13)

RV

CE57(B13)

RV

CE57(B14)

DICOM5

CE56(A01)
CE57(A01)

158

9. CONNECTION TO FANUC I/O Link

B63503EN/02

NOTE
Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are
DI pins for which a common voltage can be selected. That
is, by connecting the DICOM0 CE56(A14) or DICOM5
CE57(B14) pin to the +24 V power supply, a DI signal can
be input with its logical state reversed. If, however, a cable
is connected to ground, it has the same effect as inputting
an ON state DI signal. To prevent this from occurring, the
connection of the DICOM0 CE56(A14) and DICOM5
CE57(B14) pins to the 0 V power supply is recommended
whereever possible.
For safety reasons, the emergency stop signal needs to be
allocated to an appropriate bit of the addresses for which
the common voltage is fixed. See Address allocation in
Section 9.6.8 for details of how to allocate the emergency
stop signal.
For unused DI pins allocated to the addresses for which the
common voltage is fixed, the logic is fixed to 0. For unused
pins allocated to the addresses for which the common
voltage can be selected, the logic is fixed to 0 when the
DICOM0 CE56(A14) or DICOM5 CE57(B14) pin is
connected to the 0 V power supply. When the DICOM0
CE56(A14) or DICOM5 CE57(B14) pin is connected to the
+24 V power supply, the logic is fixed to 1. The logic of the
unused pins is variable when the contacts of the DICOM0
CE56(A14) and DICOM5 CE57(B14) pins are open.

159

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6.5
DO (Output Signal)
Connection

Pin number
DOCOM

CE56(A24,B24,A25,B25)
CE57(A24,B24,A25,B25)

Address number
Bit number
+24V

0V

+24 V stabilized power supply

Yn+0.0

CE56(A16)
DV

Yn+0.1
Yn+0.2
Yn+0.3
Yn+0.4
Yn+0.5
Yn+0.6
Yn+0.7

Yn+1.0
Yn+1.1
Yn+1.2
Yn+1.3
Yn+1.4
Yn+1.5
Yn+1.6
Yn+1.7

CE56(B16)

DV

CE56(A17)

DV

CE56(B17)

DV

CE56(A18)

DV

CE56(B18)

DV

CE56(A19)

DV

CE56(B19)

DV

CE56(A20)

DV

CE56(B20)

DV

CE56(A21)

DV

CE56(B21)

DV

CE56(A22)

DV

CE56(B22)

DV

CE56(A23)

DV

CE56(B23)

DV

CE56(A01)
CE57(A01)

160

Relay

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Pin number
DOCOM

CE56(A24,B24,A25,B25)
CE57(A24,B24,A25,B25)

Address number
Bit number
+24V

0V

+24 V stabilized power supply

CE57(A16)

Yn+2.0
DV
Yn+2.1
Yn+2.2
Yn+2.3
Yn+2.4
Yn+2.5
Yn+2.6
Yn+2.7

Yn+3.0
Yn+3.1
Yn+3.2
Yn+3.3
Yn+3.4
Yn+3.5
Yn+3.6
Yn+3.7

CE57(B16)

DV

CE57(A17)

DV

CE57(B17)

DV

CE57(A18)

DV

CE57(B18)

DV

CE57(A19)

DV

CE57(B19)

DV

CE57(A20)

DV

CE57(B20)

DV

CE57(A21)

DV

CE57(B21)

DV

CE57(A22)

DV

CE57(B22)

DV

CE57(A23)

DV

CE57(B23)

DV

CE56(A01)
CE57(A01)

161

Relay

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6.6
External View

24 V power supply connection


I/O Link signal connection
Machine operators panel DI/DO interface

Note

Note) Lead wires and other components are mounted on the rear
face of the printed circuit board. Ensure that the printed circuit
boards are spaced 5 mm or more from one another to prevent
interference.

: Polarity guide
: A1 pin mark

Rear mounting area


(Perspective drawing
viewed from the front)

162

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6.7
Specifications

Installation specifications
Ambient temperature

During operation 0 to 58C


During storage and transportation 20C to 60C

Temperature change

Max. 1.1C/min.

Relative humidity

Normal: 75% or less


Short term (1 month or less): 95% or less

Vibration

During operation: 0.5 G or less

Environment

Ordinary machining factory environment (Special


consideration is required when installing the module in
a dusty place or where highly concentrated cutting
lubricant or organic solvent is used.)

Other requirements

(1) Install the I/O module in a fully enclosed cabinet.

Ordering specifications
Item

Specification

Remarks

Operators panel
I/O module
(with MPG interface)

A20B20020521

DI: 48 points
DO: 32 points
MPG interface is supported.

Fuse (replacement part)

A03B0815K001

1A

Module specifications
Item

Specification

Remarks

DI points

48 points

24 V input

DO points

32 points

24 V source type output

CNC interface

FANUC I/O Link Up to 16 modules can be


connection
connected as CNC slaves.
Or, a maximum of 1024 points
can be supported on both the
input and output sides.

Power supply rating


Module
Operators
panel I/O
module

Supply voltage

Power supply
rating

24 VDC 10% is 0.3 A+7.3 mADI


supplied from
power supply
connector CPD1.
The tolerance of
10% includes
momentary and
ripple currents.

163

Remarks
DI = number of DI
points in the ON
state

9. CONNECTION TO FANUC I/O Link

B63503EN/02

DI (input signal) specifications


(generalpurpose input signal)
Contact rating

30 VDC, 16 mA or more

Open circuit intercontact leakage


current

1 mA or less (at 26.4 V)

Closed circuit intercontact voltage


drop

2 V or less
(including cable voltage drop)

Delay

Receiver delay: Max. 2 ms


The time required for I/O Link
transmission between the CNC and I/O
module (max. 2 ms + CNC ladder scan
cycle) must also be taken into account.

DO (output signal) specifications


Maximum load current in ON state

200 mA or less
(including momentary current)

Saturation voltage in ON state

Max. 1 V
(when load current is 200 mA)

Withstand voltage

24 V +20% or less
(including momentary values)

Leakage current in OFF state

20 mA or less

Delay

Driver delay: Max. 50 ms


The time for I/O Link transmission
between the CNC and I/O module (max.
2 ms + CNC ladder scan cycle) must
also be taken into account.

NOTE
Ensure that the maximum current per DOCOM pin (DO
power supply pin) does not exceed 0.7 A.

164

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.6.8
Other Notes
DO signal reaction to a
system alarm

If a system alarm occurs in a CNC using this 48/32point I/O module, or


if I/O Link communication between the CNC and operators panel I/O
module fails, all the DO signals of the I/O module are turned off.
Therefore, due care must be taken when setting up the machine sequence.
Also, the same phenomenon occurs if the power of the CNC or the I/O
module is turned off.

Address allocation

For the operators panel I/O module, I/O addresses are mapped as follows.
DI space map

DO space map
Yn

Xm

Yn+1

Xm+1

Yn+2

Xm+2
Xm+3

Input signal

Output signal

Yn+3

Xm+4
Xm+5
Xm+6
Xm+7
Xm+8

Reserved

Xm+9
Xm+10
Xm+11
Xm+12
Xm+13

Reserved

Xm+14

Xm+15 (DO alarm


detection)

DO alarm
detection

NOTE
Reserved addresses can not used.

Basically, this 48/32point I/O module is allocated a group of DI


addresses (16 bytes) and a group of DO addresses (4 bytes). This address
allocation is explained below.
DI address Xm+15 is used for detecting overcurrent and overheating
alarms that occur in the IC used in the DO driver. [For details, see the
section describing the detection of DO (output signal) alarms.] This
address is fixed, and must be allocated as a work area before it can be used.
When using this area, therefore, allocate DI addresses in units of 16 bytes.
Basically, I/O addresses can be allocated to the 48/32point I/O module
freely.

165

9. CONNECTION TO FANUC I/O Link

B63503EN/02

When DI addresses are allocated in units of


16 bytes, starting at X0004
X0004
X0005
X0006
X0007

Input signal

X0008
X0009
X0010
X0011
X0012
X0013

Not used

X0014
X0015
X0016
X0017
X0018
X0019 (DO alarm
detection)

Reserved
DO alarm
detection

NOTE
Reserved addresses can not used.

Turning the DO (output


signal) power on and off
(DOCOM)

All the DO signals can be turned off simultaneously by turning off


(opening) the DO (output signal) power supply pin DOCOM. Doing
so causes the DO signal status to change as shown below.

ON
DOCOM OFF
When DO is ON in
the sequence
When DO is OFF
in the sequence

ON
OFF
ON
OFF

NOTE
When the DO signal is in the ON state in the sequence, the
ON or OFF state of the DOCOM pin determines the state of
the signal, as shown within dotted lines in the above figure.
Do not turn off the +24 V supply provided by the CPD1 to the
I/O module during the operation. Turning off the +24 V
supply causes a CNC communication alarm. When turning
on the power, the +24 V supply to the I/O module must be
turned on before or at the same time as the power supply
to the CNC. When turning off the power, the +24 V supply
to the I/O module must be turned off after or at the same time
as the power supply to the CNC.

166

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Parallel DO (output
signal) connection

The DO load current can be doubled by connecting two DO points in


parallel and turning them on and off simultaneously in sequence, as
shown in the figure below. The maximum load current per DI point is 200
mA. Connecting two DO points in parallel and turning them on at the
same time produces a current of 400 mA. Note that, however, when two
DO points are connected in parallel, the leakage current also doubles
when they are off (max. 40 mA).

DOCOM

CE56(A24, B24, A25, B25)


CE57(A24, B24, A25, B25)

+24V

0V

+24 stabilized
power supply

Relay
DV

DV

DO (output signal) alarm


detection

The DO driver of the I/O module is capable of detecting an overcurrent


and measuring its own temperature. If an accident, such as the connecting
of the cable to ground, causes an abnormal increase in the load current or
in the driver temperature, a protection circuit, which is provided for each
DO driver (1 byte), is activated and keeps the DO signal for the relevant
1 byte in the OFF state until the cause of the problem is eliminated. Even
if this occurs, the CNC and I/O module continue operating. The DI
address (Xm+15) identifies the DO driver which has detected the alarm.
The following table shows the correspondence between the DI address
(Xm+15) bits and the DO addresses. Bit value 1 indicates that the
corresponding DO driver has detected an alarm. The contents of the
Xm+15 area can be checked by using the DGN screen of the CNC or by
performing alarm processing for the area in advance by using Ladder.
This helps alarm detection and recovery.

167

9. CONNECTION TO FANUC I/O Link

B63503EN/02

Alarm detection address


and bit

DO address

Xm+15.0

Yn+0

Xm+15.1

Yn+1

Xm+15.2

Yn+2

Xm+15.3

Yn+3

Xm+15.4

Yn+4

Reserved

Xm+15.5

Yn+5

Reserved

Xm+15.6

Yn+6

Reserved

Xm+15.7

Yn+7

Reserved

168

Remarks

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.7
CONNECTING THE
FANUC SERVO UNIT
SERIES WITH I/O Link
9.7.1
Overview

The FANUC servo unit series with I/O Link (called the amplifier with
I/O Link) is a power motion control servo unit that can be easily connected
to a CNC control unit via the FANUC I/O Link.
The amplifier with I/O Link can be connected to the Series 0i using the
FANUC I/O Link.

169

9. CONNECTION TO FANUC I/O Link

B63503EN/02

The amplifier with I/O Link is connected to the Series 0i using the usual
FANUC I/O Link connection.

9.7.2
Connection
Control unit

FANUC SERVO UNIT series


with I/O Link

IOLINK
JD1A

JD1B
I/O
LINK
I/O Link cable

JD1A
I/O
LINK

I/O Link
cable

JD1B
I/O
LINK

Connection to series amplifier

170

9. CONNECTION TO FANUC I/O Link

B63503EN/02

9.7.3
Maximum Number of
Units that can be
Connected

9.7.4
Address Assignment
by Ladder

The maximum number of amplifiers with I/O Link that can be


connected to a control unit depends on the maximum number of FANUC
I/O Link points provided by that control unit, as well as their assignments.
For the Series 0i, the maximum number of FANUC I/O Link DI and DO
points are 1024 and 1024, respectively. One amplifier with I/O Link
occupies 128 DI/DO points in the FANUC I/O Link. If no units other than
the amplifiers with I/O Link are connected to the control unit, up to eight
amplifiers can be connected.

If the amplifier with I/O Link is used as an I/O Link slave, I/O addresses
are assigned in the PMC in the CNC. Because data output from the slave
is made in 16byte units, the number of input/output points must be set
to 128.
The module names are PM16I (input) and PM16O (output).
The BASE is always 0, and the SLOT is 1.

171

10. EMERGENCY STOP SIGNAL

10
WARNING

B63503EN/02

EMERGENCY STOP SIGNAL

Using the emergency stop signal effectively enables the design of safe
machine tools.
The emergency stop signal is provided to bring a machine tool to an
emergency stop. It is input to the CNC controller, servo amplifier, and
spindle amplifier. An emergency stop signal is usually generated by
closing the B contact of a pushbutton switch.
When the emergency stop signal (*ESP) contact is closed, the CNC
controller enters the emergency stop released state, such that the servo and
spindle motors can be controlled and operated.
When the emergency stop signal (*ESP) contact opens, the CNC
controller is reset and enters the emergency stop state, and the servo and
spindle motors are decelerated to a stop.
Shutting off the servo amplifier power causes a dynamic brake to be
applied to the servo motor. Even when a dynamic brake is applied,
however, a servo motor attached to a vertical axis can move under the
force of gravity. To overcome this problem, use a servo motor with a
brake.
While the spindle motor is running, shutting off the motordriving power
to the spindle amplifier allows the spindle motor to continue running
under its own inertia, which is quite dangerous. When the emergency stop
signal (*ESP) contact opens, it is necessary to confirm that the spindle
motor has been decelerated to a stop, before the spindle motor power is
shut off.
The FANUC control amplifier series products are designed to satisfy
the above requirements. The emergency stop signal should be input to the
power supply module (called the PSM). The PSM outputs a motor power
MCC control signal, which can be used to switch the power applied to the
power supply module on and off.
The CNC controller is designed to detect overtravel by using a software
limit function. Normally, no hardware limit switch is required to detect
overtravel. If the machine goes beyond a software limit because of a servo
feedback failure, however, it is necessary to provide a stroke end limit
switch, connected so that the emergency stop signal can be used to stop
the machine.
Fig. 10 shows an example showing how to use the emergency stop signal
with this CNC controller and series control amplifier.

172

10. EMERGENCY STOP SIGNAL

B63503EN/02

Emergency
stop button

Stroke end limit switch


Relay
power

+X

+Y

+Z

+4

Release switch
Spark killer
SK
EMG
Relay
CNC control unit
emg1

+24
*ESP

series spindle amplifier


(PSM)
emg2

SVM
SPM

+24
*ESP
MCCOFF3
MCCOFF4

External power source


L1 L2

L3

Spark killer
SK
3
200VAC

Coil

L1
L2
L3
Circuit breaker 1

MCC

AC reactor
Fig. 10

WARNING
To use a spindle motor and amplifier produced by a
manufacturer other than FANUC, refer to the corresponding
documentation as well as this manual. Design the
emergency stop sequence such that, if the emergency stop
signal contact opens while the spindle motor is rotating, the
spindle motor is decelerated until it stops.

173

11. HIGHSPEED SERIAL BUS (HSSB)

11

B63503EN/02

HIGHSPEED SERIAL BUS (HSSB)

174

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

11.1
OVERVIEW

The highspeed serial bus (HSSB) enables the highspeed transfer of


large amounts of data between a commercially available IBM PC or
compatible personal computer and a CNC, by connecting them via a
highspeed optical fiber.
On the CNC, the HSSB interface board is installed in a minislot. On the
personal computer, an appropriate interface board is installed.

175

11. HIGHSPEED SERIAL BUS (HSSB)

11.2
CAUTIONS

B63503EN/02

The use of the HSSB requires an IBM PC/AT compatible computer or


FANUC intelligent terminal. The machine tool builder or end user is
required to procure and maintain the personal computer.
To enable the use of the HSSB, Windows 95/Windows NT4.0 must have
been installed on the personal computer.
FANUC owns the copyright for the HSSB device driver.
The software mentioned above and the contents of the related manuals
may not be used or reproduced in part or whole without the prior written
permission of FANUC.
NOTE
1 IBM is a registered trademark of IBM Corp. of the US.
2 Windows is registered trademarks of Microsoft Corp. of the
US.
3 The company and product names mentioned in this manual
are trademarks or registered trademarks of the respective
companies.

176

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

11.3
CONNECTION
DIAGRAM
Control unit

PC/AT compatible personal computer

Highspeed
serial bus

Personal computer interface card

Order specification for each board


Order specification
Interface board for CNC
Interface board for PC

For ISA bus

For PCI bus

A02B0207J203
1ch

A20B80010583

2ch

A20B80010582

1ch

A20B80010961

2ch

A20B80010960

177

PCB drawing No.


A20B20020211

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

11.4
PERSONAL
COMPUTER
SPECIFICATION

CAUTION
1 FANUC requires the customer to buy and maintain the
personal computer itself.
2 FANUC is not responsible for the proper working about the
personal computer itself and any troubles caused by using
the personal computer.

(1) Specification of Personal Computer in Case that the Interface Board


of ISA Type are Used
D This interface board for the personal computer is based on the ISA
specifications and it can be used into IBMPC/AT or full
compatible computer. (CPU of the computer must be more than
486.)
D The HSSB interface board uses 16 bytes of I/O space defined with
rotary switch as mentioned in MAINTENANCE Setting of
Switched. The other ISA extension boards that use the same
resource with HSSB board can not be used.
D Driver installation is required for using HSSB interface board. The
driver for the HSSB interface board is included in Open CNC
Driver Libraries Disk (order specification is A02B0207K730).
D Please examine the connection test including the communication
between the personal computer and CNC controller sufficiently.
D Following shows the required power of the interface board for ISA
type.
1ch version

DC +5V, 1A

2ch version

DC +5V, 1.5A

(2) Specification of Personal Computer in Case that the Interface Board


of PCI Type are Used
D This interface board for the personal computer is based on the PCI
specifications and it can be used into a computer with PCI slot (5V,
ISA slot type).
D Driver installation is required for using HSSB interface board. The
driver for the HSSB interface board is included in Open CNC
Driver Libraries Disk (order specification is A02B0207K730).
The revision of the driver must be Edition 1.6 or later for the board
of PCI type.
D Please examine the connection test including the communication
between the personal computer and CNC controller sufficiently.
D Following shows the required power of the interface board for PCI
type.
1ch version

DC +5V, 0.8A

2ch version

DC +5V, 1.0A

178

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

11.5

(1) Personal computer interface boards

INSTALLATION
ENVIRONMENT

The same environmental conditions as those for the installation of the


personal computer must be satisfied.
(2) CNC interface board
The same environmental conditions as those for the installation of the
CNC must be satisfied.

11.6

(1) Personal computer interface board

HANDLING
PRECAUTIONS

(A) Electrostatic interference


The personal computer interface board is shipped in an antistatic
bag. To store or transport the interface board, always place it in
the antistatic bag. Before removing the interface board from the
antistatic bag, ground your body.
(B) Protection of card edge terminals
When handling the personal computer interface board, do NOT
touch its card edge terminals (the goldplated contacts which
engage with a mating connector). If you accidentally touch any
card edge terminal, wipe it gently with clean or ethyl
alcoholdipped tissue paper or absorbent cotton. Do not use any
organic solvent other than ethyl alcohol.
(2) Optical connector and fiber cable
See Appendix D.

179

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

11.7
PROCEDURE FOR
INSTALLING
PERSONAL
COMPUTER
INTERFACE BOARDS

WARNING
Before starting to mount or remove a personal computer
interface board, switch off the personal computer and its
peripheral devices, and disconnect their power supply
cables. Otherwise, there is a serious danger of electric
shock.
(1) Mounting Method
1. Remove the covering plate of ISA extension slot on the personal
computer.
2. Set the I/O base address of the interface board ( in only case of ISA
type).
Before mounting the interface board of ISA type, set the I/O
address not to conflict with the I/O address areas that are used by
the personal computer and other ISA extension boards. Refer to
MAINTENANCE Setting of Switches. Set the I/O address not
to conflict with each other in case that two or more interface boards
for the personal computer are used (HSSB multiconnection).
The interface board of PCI type is setting free.
3. Insert the interface board for the personal computer to the ISA
connector tightly.
4. Screw the plate of interface board to the computer.
5. Confirm connection (in only case of HSSB multiconnection)
Confirm following items for installing drivers of HSSB interface
board in case of HSSB multiconnection.
D In case of ISA type
I/O port address set to HSSB channel
Correspondence between HSSB channel and CNC
D In case of PCI type
PCI slot number which HSSB board is mounted (slot number
is marked to PCB normally).
Correspondence between HSSB channel and CNC
6. Restore the covering plate.
CAUTION
Do NOT touch the edge terminals (the contacts that engage
with a mating connector) of the interface board.

180

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

Setting the rotary switch


on the interface board in
the personal computer

A20B80010583

Using the rotary switch on the interface board in the personal computer,
set the base address of the I/O space for use by this HSSB board.
1. Setting of I/O Base Address in Case of Interface Board new Type 2 For
Personal computer (A20B80010580, 0581, 0582, 0583)

Interface Board New Type 2


for Personal Computer
(Viewed from parts side)

The I/O base address for the


interface board is
L M N 0 h*
The following is the default setting after
FANUC shipping.
In case of A20B80010581,0583
Channel A (COP7A)
L,M,N = 0,2,8

channel A

In case of A20B80010580,0582
Channel A (COP7A)
L,M,N = 0,2,8
Channel B (COP7B)

A20B80010582

L,M,N = 0,2,9

Channel A

* When each switch is set as LMN0h, LMN0hLMNFh are


occupied by the interface board.

Channel B

Installing Drivers

Refer to README.TXT in Driver/Library disks for details of installing


drivers.
Supplementary Explanations in Case of Windows95
1. Installing Drivers
The way of installing drivers depends on whether the board is ISA
type or PCI type.
D In case of ISA type
Install a Driver at a time per channel manually.
D In case of PCI type
The board is detected automatically and its driver is installed
automatically too.
2. Setting of Correspondence between HSSB Channel and CNC
Define correspondence between HSSB channel and connected
CNC at Control Panel Device Manager after some drivers are
installed .
D In case of ISA type
Input I/O port address set to the channel, CNC type and its name
connected to the channel at Device Manager.

181

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

D In case of PCI type


In case that two or more same PCI type boards are mounted to
PCI slots, some devices of same boards are registered to Device
Manager as HSSB Type 2 PCI 1(2) channel in item of
FANUC Open CNC.
The upper device registered to Device Manage is correspond to
the board which mounted to the slot which slot number is
smaller. Check connections between HSSB channel and CNC,
input CNC type and its name connected to the channel for a
channel at Device Manager.
3. Node Number
Node numbers are allotted as follows.
When some ISA type boards and PCI bus boards are installed,
nodes are allotted to the ISA type board at first. The node is allotted
every time the driver for ISA type board is installed.
Nodes for PCI type board are allotted next to the number of time
which driver is installed allotted to ISA bus board.
Nodes are allotted in order to PCI type board which inserted in
lower PCI slot number.
Confirm correspondence between the node and CNC at status
display by NCBOOT32.EXE.
Supplementary Explanations in Case of WindowsNT
1. Installing Drivers
Install manually the driver which is common to PCI/ISA.
2. Setting of Correspondence between HSSB Channel and CNC
Installing the driver makes 8 nodes automatically. Define node
information at Control Panel HSSB every a HSSB channel exists.
D In case of ISA type
Input I/O port address set to the channel, CNC type and its name
connected to the channel.

182

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

D In case of PCI type


Select Use PCI at I/O port address. Then input CNC type and
its name connected to the channel.
The node which is selected as Use PCI is allotted in order to
PCI type board which inserted in lower PCI slot number, as
follows.

2nd HSSB(1ch)

1st HSSB(2ch)

ISA

PCI

PCI

ISA

PCI

PCI slot 3

ISA

PCI slot 2

PCI slot 1

ISA/PCI

PCI slot 0

Node

1ch
2ch

1ch

6
7

3. Node Number
Node number is allotted manually as stated above.

183

11. HIGHSPEED SERIAL BUS (HSSB)

B63503EN/02

11.8
RECOMMENDED
CABLES

CNC interface card


Optical fiber cable
COP7

Personal computer
interface card

COP7
(COP7A, COP7B)

Usable Optical Fiber Cable (The FSSB optical fiber cable to be used
outside of the cabinet.)
A66L60010026#L1R003 : Cable Length = 1 m
A66L60010026#L3R003 : Cable Length = 3 m
A66L60010026#L5R003 : Cable Length = 5m
A66L60010026#L7R003 : Cable Length = 7m
A66L60010026#L10R03 : Cable Length = 10m
A66L60010026#L15R03 : Cable Length = 15m
A66L60010026#L20R03 : Cable Length = 20m
A66L60010026#L30R03 : Cable Length = 30m
A66L60010026#L50R03 : Cable Length = 50m
A66L60010026#L100R3 : Cable Length = 100 m
NOTE
1 The optical fiber cables for the FANUC I/O Link cannot be
used with the HSSB.
2 Optical fiber cables cannot be cut or connected without
specialized equipment, usually not available to machine
tool builders. Therefore, use only the cables listed above.

184

APPENDIX

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

EXTERNAL DIMENSIONS OF EACH UNIT

Name

Specification

Basic unit (2slot)


English display MDI
Symbol display MDI
English display MDI
Symbol display MDI
English display MDI
Symbol display MDI
English display MDI
Symbol display MDI

9 monochrome CRT/MDI unit (small size)

8.4 TFT color LCD/MDI unit (small size, color)

Interface board for highspeed serial bus (PC side/for ISA bus)
Interface board for highspeed serial bus (PC side/for PCI bus)
position coder
Manual pulse generator

Pendant type manual pulse generator

ABS battery case for separate type detector


Wide width type
Punch panel
Narrow width type
Machine operators panel

Cable length : 1m
Cable length : 2m
Cable length : 5m
Cable length : 1m
Cable length : 2m
Cable length : 5m

Main panel B
Sub panel B1

7.2 monochrome LCD/MDI unit

English display MDI


Symbol display MDI
English display MDI
Symbol display MDI

8.4 TFT color LCD unit


10.4 TFT color LCD unit
Standalone type MDI unit (small size)
(for 9 CRT and 8.4 LCD, horizonatal type)

Standalone type MDI unit (fullkey)


(for 10.4 LCD, vertical type)
Machine operators panel

English display MDI


Symbol display MDI
English display MDI
Symbol display MDI
English display MDI
Symbol display MDI
English display MDI
Symbol display MDI
Sub panel A

187

A02B0279B502
A02B0279C041#TA
A02B0279C041#TAS
A02B0279C041#MA
A02B0279C041#MAS
A02B0279C081#MA
A02B0279C081#MAS
A02B0279C081#TA
A02B0279C081#TAS
A20B80010582
A20B80010583
A20B81000960
A20B81000961
A8600309T302
A8600202T001
A8600202T004
A8600202T005
A8600202T007
A8600202T010
A8600202T012
A8600202T013
A06B6050K060
A02B0120C181
A02B0120C182
A02B0120C183
A02B0120C191
A02B0120C192
A02B0120C193
A02B0236C231
A02B0236C235
A02B0279C071#MA
A02B0279C071#MAS
A02B0279C071#TA
A02B0279C071#TAS
A02B0279C050
A02B0279C060
A02B0279C120#MA
A02B0279C120#MAS
A02B0279C120#TA
A02B0279C120#TAS
A02B0279C122#MA
A02B0279C122#MAS
A02B0279C122#TA
A02B0279C122#TAS
A02B0236C232

Fig.,
No.
Fig. U1
Fig. U2

Fig. U3

Fig. U4
Fig. U5
Fig. U6
Fig. U7

Fig. U8

Fig. U9
Fig. U10

Fig. U11
Fig. U12
Fig. U13
Fig. U14
Fig. U15
Fig. U16
Fig. U17

Fig. U18
Fig. U19

A. EXTERNAL DIMENSIONS OF EACH UNIT

10

172

B63503EN/02

56

S=1/1

112
56

172

Main
board

380
360

I/O board

S=1/1

12

Weight : 3.0kg
Fig.U1

Basic unit (2slot)


Specification No. : A02B0279B502

188

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Panel cut drawing

220 max

Weight : 4.1kg
At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

Fig.U2

9 monochrome CRT/MDI (small size)


Specification No. : A02B0279C041#MA, #TA (English display MDI)
A02B0279C041#MAS, #TAS (Symbol display MDI)

189

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Panel cut drawing

Weight : 2.3kg

At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

Fig.U3

8.4 LCD/MDI (small size, color)


Specification No. : A02B0279C081#MA, #TA (English display MDI)
A02B0279C081#MAS, #TAS (Symbol display MDI)

190

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

0582

0583

Weight : 0.2 kg

Fig.U4

Interface board for highspeed serial bus (PC side/for ISA bus)
Drawing Number : A20B80010582 (2 channel)
A20B80010583 (1 channel)

191

A. EXTERNAL DIMENSIONS OF EACH UNIT

0961

B63503EN/02

0960

Fig.U5

Interface board for highspeed serial bus (PC side/for PCI bus)
Drawing Number : A20B80010960 (2 channel)
A20B80010961 (1 channel)

192

A. EXTERNAL DIMENSIONS OF EACH UNIT

MS connector: MS3102A2029P

B63503EN/02

Fig.U6

position coder
Specification No.: A8600309T302 (10000 min1 maximum)

193

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

8.35

M4X8.0

30.0

50.0

f80.0
f55.0

60.0
On the f72 circumference

11.0

PULSE GENERATOR
FANUC LTD

0V

5V

M3 screw terminal
120.0

Fig.U7

Manual pulse generator


Specification No. : A8600202T001

194

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

(1) A8600202T004 to T009

90

25

38.0

Y Z

X1 X10X100

39.0

100.0

140

M3 screw terminal

M3 screw terminal

(2) A8600202T010 to T015


38.0

25

90

Z 4

X1 X10 X100
M3 screw terminal

39.0

100.0

140

M3 screw terminal

Fig.U8

Pendant type manual pulse generator


Specification No. : A8600202T004 to T015

195

A. EXTERNAL DIMENSIONS OF EACH UNIT

103

B63503EN/02

4M4 counter sinking

Minus polarity indication


Plus polarity indication

Plus terminal with


3M3 screw holes

93

103

Minus terminal with


3M3 screw holes

FANUC

40

4f4.3 Mounting holes

13.2

106.3

92.2

14.1

Arrow view A

78

78

A
Fig.U9

ABS battery case for separate type detector


Specification No. : A06B6050K060

NOTE
Battery is contained in the case.

196

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

80
5

125

13

At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

80

100

115

Dimensions of panel cutting

20

4M3
Fig.U10 Punch panel (wide width type)
Specification No. : A02B0120C181 (Cable length : 1m)
A02B0120C182 (Cable length : 2m)
A02B0120C183 (Cable length : 5m)

197

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

40
13

125

20

At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

100

115

Dimensions of panel cutting

20

2M3

Fig.U11 Punch panel (narrow width type)


Specification No. : A02B0120C191 (Cable length : 1m)
A02B0120C192 (Cable length : 2m)
A02B0120C193 (Cable length : 5m)

198

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

150

Unit = mm

Panel cut drawing

Weight: 1.6kg
Fig.U12 Machine operators panel (Main panel B)
Specification No. : A02B0236C231

199

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Earth stud
(M4)

Unit = mm
Weight: 0.6kg

Panel cut drawing

Fig.U13 Machine operators panel (Sub panel B1)


Specification No. : A02B0236C235

200

A. EXTERNAL DIMENSIONS OF EACH UNIT

At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

Panel cut drawing

Weight : 1.8kg

B63503EN/02

Fig.U14 7.2 monochrome LCD/MDI unit


Specification No. : A02B0279C071#MA, #TA (English display MDI)
A02B0279C071#MAS, #TAS (Symbol display MDI)

201

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Weight : 2.1kg

At the rear of the metal plate of the panel, the area


within 8 mm of the perimeter is left unpainted
Panel cut drawing

Fig.U15 8.4 TFT color LCD unit


Specification No. : A02B0279C050

202

At the rear of the metal plate of the panel, the area


within 8 mm of the perimeter is left unpainted

Weight : 2.4kg
Panel cut drawing

B63503EN/02

A. EXTERNAL DIMENSIONS OF EACH UNIT

Fig.U16 10.4 TFT color LCD unit


Specification No. : A02B0279C060

203

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Weight : 0.6kg

Panel cut drawing

At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

Fig.U17 Standalone type MDI unit (small size)


Specification No. : A02B0279C120#MA, #TA (English display MDI)
A02B0279C120#MAS, #TAS (Symbol display MDI)

204

A. EXTERNAL DIMENSIONS OF EACH UNIT

At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted

Panel cut drawing

Weight : 1.1kg

B63503EN/02

Fig.U18 Standalone type MDI unit (fullkey)


Specification No. : A02B0279C122#MA, #TA (English display MDI)
A02B0279C122#MAS, #TAS (Symbol display MDI)

205

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Earth stud
(M4)

60
5

280
290

70

80
70

64

270

6M3

66

140

70

140

274
Panel cut drawing

Fig. U19 Machine operators panel (Sub panel A)


Specification No. : A02B0236C232

206

Unit : mm
Weight : 0.6kg

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

Connectors
Name

Specification

Fig.Nos.

PCR connector (soldering type)

PCRE20FS

Fig.C1(a)

FI40 connector

FI402015S

Fig.C1(b)

Connector case (Honda Tushin PCR type)

PCRV20LA/PCRV20LB

Fig.C2(a)

Connector case (Hirose Electric PCR type)

FI20CV

Fig.C2(b)

Connector case (Fujitsu FCN type)

FCN240C20Y/S

Fig.C2(c)

AMP connector 1 200VAC input

AMP11781283

Fig.C3(a)

AMP connector 2 ON/OFF of MCC

AMP21781283

Fig.C3(b)

AMP connector 3 +24V input of power supply unit

AMP11782883

Fig.C3(c)

AMP connector 4 +24V output of power supply unit

AMP21782883

Fig.C3(d)

Contact for AMP connector

AMP11752182/5
AMP11751962/5

Fig.C3(e)

Honda connector (case)

Fig.C4(a)

Honda connector (female connector)

Fig.C4(b)

Honda connector (male connector)

Fig.C4(c)

Honda connector (terminal layout)

Fig.C4(d)

Connector made by FCI Japan (3 pins, black)

SMS3PK5

Fig.C5(a)

Connector made by FCI Japan (3 pins, brawn)

SMS3PN5

Fig.C5(b)

Connector made by FCI Japan (6 pins, brawn)

SMS6PN5

Fig.C5(c)

Connector for Hirose flat cable

HIF3BB50D2.54R

Fig.C6

Connector for Yamaich Electric flat cable

NFP10A0122,0124

Fig.C7

Punch panel connector for reader /puncher interface

Fig.C8(a)

Locking plate for reader /puncher interface connector

Fig.C8(b)

207

A. EXTERNAL DIMENSIONS OF EACH UNIT

TYPE

B63503EN/02

: HONDA PCRE20FS(SOLDERING TYPE)

USAGE

: GENERAL

MATING

: HONDA PCSE20LA(METAL)

HOUSING

: HONDA PCSE20L(PLASTIC)

n
2

7.3

1.27

n)1
2

Display

HONDA

15.1

1.27

A
PCRE20FS

21.65

B
11.43

Fig.C1 (a) PCR connector (soldering type)

208

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

TYPE

: HIROSE FI402015S

USAGE

: PULSE CODER INTERFACE


LINEAR SCALE INTERFACE
MPG INTERFACE

MATING/HOUSING

: HIROSE FI20CV
16.25
11.43

15_
1.27

5 4

1.7

9.2

7 6

5.5
2.2

10 9 8

Note
This connector does not
have contacts for positions
11,13,15,17, and 19.

20 19 18 17 16 15 14 13 12 11

13.35
19.2

Tab for
shield
connection

4.3

(4)

8.5

(3)

1.8

(1)

2.4 2.4
A
Section AA

(2)

20

18

16

14

12

10

(Standard 1/10)
See from the back (soldering side)

Fig.C1 (b) FI40 connector

209

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

TYPE

: HONDA PCRV20LA(for 6 dia. cable)

USAGE

: GENERAL

PCRV20LB(for 8 dia. cable)

9.5

21

11.4
(1)

HONDA
37

(2)

30
(3)

(6)
(5)

(4)

(1) (2) Case


(3)
Cable clamp
(4)
Lock bracket
(5)
Lock lever
(6)
Set screw for cable clamp

Fig.C2 (a) Connector case (HONDA PCR type)

210

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

TYPE

: HIROSE FI20CV

USAGE

: PULSE CODER INTERFACE


LINEAR SCALE INTERFACE
MANUAL PULSE GENERATOR INTERFACE

(1) (2) Case


(3)
Lock bracket
(4)
Lock lever
(5)
Cable clamp
(6)
Set screw for cable clamp
210.3
9.50.2
(5)

11.50.3

(6)

17.5"0.3

37"0.5

(4)

(3)

300.3
(2)

Fig.C2 (b) Connector case (HIROSE FI type)

211

(1)

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

TYPE

: FUJITSU FCN240C20Y/S(for 5.8 dia. cable)

USAGE

: GENERAL

9.5
21

11.4
(2)

37

C02002

30
Cable clamp
Screw
Lock lever

Fig.C2 (c) Connector case (FUJITSU FCN type)

212

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

: AMP11781283

Circuit No.

(25.5)
2

3
AMP

16.3

22.8

D3

DIMENSION

1
6.55

4.05

3.1

10.16
5.08

Circuit No.

Fig.C3 (a) AMP connector (1)

213

7.15

0.6

19.24

TYPE

A. EXTERNAL DIMENSIONS OF EACH UNIT

TYPE

B63503EN/02

: AMP21781283
Circuit No.

(29.7)
DIMENSION

AMP

0.6 " 0.3


" 0.3

6.55

4.05

3.1
1

Cricuit No.

Fig.C3 (b) AMP connector (2)

214

" 0.3

3
10.16
5.08

7.15

D3

16.3" 0.3

22.8 " 0.3

(19.24)

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

TYPE

: AMP11782883

USAGE

: POWER SUPPLY UNIT CP1A


+24V INPUT

2
1

0V
+24V

Circuit No.

(22.96)
1

DIMENSION

3
AMP

16.3

22.8

D3

6.55

4.05

3.1

7.62
3.81

Circuit No.

Fig.C3 (c) AMPconnector (3)

215

7.15

0.6

16.7

A. EXTERNAL DIMENSIONS OF EACH UNIT

TYPE

: AMP21782883

USAGE

: POWER SUPPLY UNIT CP1B


+24V OUTPUT

B63503EN/02

3
2
1

0V
+24V

Circuit No.

Circuit No.

Fig.C3 (d) AMP connector (4)

216

7.15

6.55

0.6

DIMENSION

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

SEPARATE

: AMP11752182(Gold coated)
AMP11752185(Tin coated)

REEL

: AMP11751962(Gold coated)
AMP11751965(Tin coated)

WIRE

: AWG 16, 18, 20


(21.8)

2.9 " 0.5

AA
0.4
2.9

In case of reel
3

0.5

BB

17.8
(9.3)

0.4

0.2

" 0.2

5.5

" 0.5

AMP
2.5

" 0.2

3.4

B
A

2.9

(1.7)

4.2

(2.5)

PLATING 1DMARK
A
PRESSER 1DMARK

(f2.6)
B

Fig.C3 (e) Contact for AMP connector

217

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

(2)

(4)
(1)

(3)

(5)

(D)

A
(B)

Symbol
Specification
MR20LMH (Plug)
MR20LFH (Jack)
MR50LMH (Plug)
MR50LFH (Jack)
Symbol
1

(B)

(D)

Number of
terminals

39.3

44.9

39.8

17

20

67.9

73.5

44.8

18

50

Name
Connector cover

Cable clamp

Stopper

Screw for cable clamp

Plug (MR20, 50MH)


Jack (MR20, 50FH)

Fig.C4 (a) HONDA connector (case)

218

Outer diameter of the cable


MR20L dia.10mm max
MR50L dia.16mm max

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

13

2M2

A
B

18.1

2.4

(1)

8.5

(2)

14

15
8

16

17

10

18
11

19
12

20
13

HONDA

(3)

MR20RMH

32.8

27.8

Number of
terminals
20

MR50RHF

61.4

56.4

50

Symbol
1

Name
Cable clamp

Screw 2.6dia.8

Connector (MR20,50MH)

Fig.C4 (b) HONDA connector (male)

219

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

13

2M2

B
A

8.4

(2)
(3)

2
8

14

3
9

15

4
10

16

17

5
11

18

6
12

19

HONDA

10.9

19.9

2.4

(1)

13

20

MR20RMH

32.8

27.8

Number of
terminals
20

MR50RMH

61.4

56.4

50

Symbol
1

Name
Cable clamp

Screw 2.6dia.8

Connector ( MR20, 50FH)

Fig.C4 (c) HONDA connector (female)

220

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

HONDA
19

20

21

22

23

24

25

26

27

28

29

30

31

32

10

11

12

13

14

15

16

17

18

10

11

12

13

14

15

16

17

18

HONDA
19
33

34

20
35

21
36

22
37

23
38

24
39

25
40

26
41

27
42

28
43

29
44

30
45

14

46

15
8

31

16
9

32
47

17
10

48

18
11

49

19
12

20
HONDA
13

7
HONDA

14

9
15

10
16

11
17

12
18

13
19

20

Fig.C4 (d) HONDA connector (terminal layout)

221

MR50FH
(50core, jack)

50

MR50MH
(50core,plug)

MR20MH
(20core,plug)

MR20FH
(20core, jack)

A. EXTERNAL DIMENSIONS OF EACH UNIT

32 max.

19.06" 0.2

5.08

3
1

B63503EN/02

6 0.2
7.7
30

Manufacturer : FCI Japan Corp.


Name
Connector housing for cable

Specification
(Connector maker
number)
SMS3PNS5

(Crimp type)

RC16M23T3

(Solder type)

RC16MSCT3

Contact

Cables :

Cross sectional area

Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.

: 0.75mm2(30/0.18)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

Fig.C5 (a) Connector made by FCI Japan (3 pins,black)

222

A. EXTERNAL DIMENSIONS OF EACH UNIT

32 max.

5.08

19.06" 0.2

B63503EN/02

3
6 0.2
7.7

30

Manufacturer : FCI Japan Corp.


Name
Connector housing for cable

Specification
(Connector maker
number)
SMS3PNS5

(Crimp type)

RC16M23T3

(Solder type)

RC16MSCT3

Contact

Cables :

Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 0.75mm2(30/0.18)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

Fig.C5(b) Connector made by FCI Japan (3 pins,brown)

223

A. EXTERNAL DIMENSIONS OF EACH UNIT

48 max.

38 max.

5.08

B63503EN/02

7 max.

24.9

Manufacturer : FCI Japan Corp.


Specification
(Connector maker
number)

Name
Connector housing for cable

SMS6PN5

(Crimp type)

RC16M23T3

(Solder type)

RC16MSCT3

Contact

Cables :

Remarks
Brown
For details on tools
required for crimp
terminals,contact the
manufacturer.

Cross sectional area

: 1.27mm2(50/0.18)

Insulation diameter

: 2.8mm max

Peeling length

: 7.2mm

Fig.C5 (c) Connector made by FCI Japan (6 pins,brown)

224

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

CONNECTOR FOR FLAT CABLE (HIROSE ELEC. CO.)


HIROSE ELEC. CO.

Specification

HIF3BB50D2. 54R (50contacts)

HIF3BB

1.27

1.27

14.4

15.6

HIF3BA

1.09

1.27

PROTECTOR

MAIN BODY

D
3.6

6.0

6.0

2.54

6.0

CRAMP

A
A

ASSY DIAGRAM

Section BB

Section AA

2.54

1.27

3.81

B
D
3.8 :1

3.5

:2

2.7

5.1
8.5

0.3

0.95

10.5

7.0 3.5

7.0

:3

1.05

2.3

2.3
3.5

C
4.5

Dimensions

Description

No.of
contact

HIF3BB50D2.54R

50

68.07

60.96

62.23

63.6

FLAT CABLE CONNECTOR CONTACT NUMBER (HIROSE)


AOI MARK (SIDE)
POLARITY GUIDANCE

20PINS
ROW A
ROW B
01

03
02

05
04

07
06

09
08

10

OUTVIEW FROM CONNECTOR SIDE.


50PINS
ROW A
ROW B
01

03
02

05
04

07
06

09
08

11
10

13
12

15
14

17
16

19
18

21
20

OUTVIEW FROM CONNECTOR SIDE.


Fig.C6 Connector for HIROSE Flat cable

225

23
22

25
24

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

NFP10A0122

NFP10A0124

C
3.25

6.3

6.3

0.1

2.54

2.54

3.0

0.7

0.5

3.85
1.905

1.27
9.6

3.0

8.3

0.5

4.15
F

1.905

2.7

1.905
1.905

1.905

1.905

2.7

NFP10A0122

Positioning mark

NFP10A0124

17.2
12.9

6.5

4.5
7.4

27.7

3.5

0.5V

1.27

22.4fhole
Additional symbol stamp
position (white)

B
D

5.0

Name
NFP10A01220124

7.7
0.5j
E
22.4fhole

5.065

1.27

0.8f
Through hole

5.0
Drilling positions on PCB

Fig.C7 Connector for Yamaich Electric Flat cable

226

24.28 5.08 11.58 15.08 20.48 40.2

A. EXTERNAL DIMENSIONS OF EACH UNIT

B63503EN/02

H
J
A
B
C

A
C
B

53.0
38.3
47.0

D
E
F

AA cross section

7.8
12.6
41.3

10

D
6.1
10
23.05f

10

10.8

Fig.C8 (a) Punch panel connector for reader/puncher interface

M2.6 P0.45 screw

10.7
1.2
0.8

G
H
J

Small round
head screw

Interlock screw

1.2groove
6.1

1.2
6.2

12.7
Spring washer

Fig.C8 (b) Locking plate plate for reader/puncher interface connector

227

B. 20PIN INTERFACE CONNECTORS AND CABLES

20PIN INTERFACE CONNECTORS AND CABLES

228

B63503EN/02

B63503EN/02

B.1
OVERVIEW

B.2
BOARDMOUNTED
CONNECTORS

B. 20PIN INTERFACE CONNECTORS AND CABLES

This section explains the recommended (FANUCapproved) connectors


for the 20pin interface, used with the following target models, and the
corresponding cables.
Model : PCREV20MDT produced by Honda Tsushin or
526182011 produced by Japan Molex
The boardmounted connector has been specially developed to achieve
the FANUC proprietary high packing density. However, the mating
mechanism of the connector is compatible with that of Honda PCR series
connectors. Therefore, Honda PCR series connectors can be used as cable
connectors. Because cable connectors support this specification
extensively, many connector manufacturers offer customtailored
models.

229

B. 20PIN INTERFACE CONNECTORS AND CABLES

B.3

Cable connectors consist of a connector main body and housing. The


models listed below are available. Those connectors not marked with an
asterisk are currently being massproduced as manufacturers standard
models. Those marked with an asterisk are produced according to custom
specifications by FANUC.

CABLE
CONNECTORS

Use
Cable
connector

General
use
(MDI,
IOLINK,
AMP,
SPDL,
etc.)

B63503EN/02

Type
Strand wire
pressmount
type

Soldering
type

For
Soldering
pulse coder, type
coaxial
cable,
linear scale,
manual pulse
generator,
etc.

Manufacturer

Connector
model

Housing
model

Applicable cable
outside diameter

Honda

PCRE20FA

PCRV20LA*
PCSE20LA

f 6mm (f5.7 to 6.5)


f 6mm (f5.7 to 6.5)

Hirose
Fujitsu

FI20CV2*
FCN240C020
Y/S*
526242015*

f 6.2mm (f5.5 to 6.5)


f 5.8mm (f5.5 to 6.5)

Molex

FI3020S*
FCN247J020
G/E
526222011*

Honda

PCRE20FS

Hirose

FI4020S*
FI40B20S*
(FI40A20S*)
FI40B20S*

PCRV20LA*
PCSE20LA
FI20CV2*
FI20CV5*

f 6mm (f5.7 to 6.5)


f 6mm (f5.7 to 6.5)
f 6.2mm (f5.5 to 6.5)
f 9.2mm (f8.9 to 9.5)

FI20CV6*

f 10.25mm (f9.5 to 11.0)

FI40B2015S*
(FI402015S*)

FI20CV*

f 8.5mm (f8.0 to 9.0)

FI40B20S*
(FI40A20S*)
FI40B20S*

FI20CV5*

f 9.2mm (f8.9 to 9.5)

FI20CV6*

f 10.25mm (f9.5 to 11.0)

PCRE20FS

PCRV20LA*
PCSE20LA

f 6mm (f5.7 to 6.5)


f 6mm (f5.7 to 6.5)

Hirose

Honda

Fig. B.3 Cable connectors

230

f 6.2mmf (5.9 to 6.5)

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

Cable Connectors

Strand wire pressmount connector :


With this connector, #28AWG wires are
pressconnected to each pin at the same time.
The cost of producing a cable/connector
assembly with this connector model is much
lower than with connectors designed for
crimping or soldering.
Soldering type connector : Details of soldering type connectors and their
housings are summarized below.

Table B.3 Details of soldering type connectors and housings

D Connectors
Connector model (manufacturer)

Supplementary description

PCRE20FS (Honda)

Soldering type connector for general signals. This is suitable for producing
cable assemblies in small quantities, as well as onsite.

FI4020S (Hirose)

Equivalent to Honda PCRE20FS

FI40B20S (Hirose)
(formerly, FI40A20S)

Has the same number of pins as the FI4020S, but features a wider soldering
pitch, facilitating soldering and enabling the use of thicker wires. Its reinforced
pins allow wires as thick as #17AWG to be soldered to the FI40B20S (wires no
thicker than #20AWG can be used with the FI40A20S). Note, however, that a
thick wire, such as #17AWG, should be used with a more robust housing like
the FI20CV6.

FI40B2015S (Hirose)
(formerly, FI402015S)

Features a wider soldering pitch, attained by using the space provided by thinning out some pins. Also features tougher pins, compared with its predecessor,
the FI402015S. These pins can be soldered to wires as thick as #17AWG,
provided that the cable diameter does not exceed 8.5 mm.

D Housings
Housing model (manufacturer)

Supplementary description

FI20CV5 (Hirose)

Should be used with the FI40B20S. This is a plastic housing designed for use
with a cable that is 9.2 mm in diameter.

FI20CV6 (Hirose)

Should be used with the FI40B20S. This housing, however, can be used with
a thicker cable (such as 10.25 mm) than is possible with the FI20CV5. Its
components are die cast.

In addition to the combinations shown in Fig. B.4, Hirose solderingtype


connectors can be combined with the housings listed below. Ensure that
the diameter of the cable used with each housing satisfies the
requirements of that housing.
Connector model
D

FI40B2015S
(formerly FI402015S)
FI4020S
FI40B20S
(formerly FI40A20S)

231

Housing model
(applicable cable diameter)
FI20CV (8.5 mm in diameter) only
FI20CV2
(6.2mm in diameter)
FI20CV5
(9.2mm in diameter)
FI20CV6
(10.25mm in diameter)

Those
listed on
the left
can be
used.

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

B.4
RECOMMENDED
CONNECTORS,
APPLICABLE
HOUSINGS, AND
CABLES
Table B.4 Recommended connectors, applicable housings, and cables
Connector name
referenced in the
Connection
Manual
PCRE20FA
Strand
pressmount type

FANUCapproved
connector
(manufacturer)
PCRE20FA
(Honda Tsushin)

FI3020S
(Hirose Electric)

PCRE20FS
Soldering type

FI40B2015S
(formerly
FI402015S)
15pin soldering
type

FANUCapproved
housing
(manufacturer)
PCRV20LA
(Honda Tsushin)

Compatible cable (cable diameter)


FANUC development
FANUC specification number

Remark

Plastic housing

A66L00010284#10P
(6.2 mm in diameter)

PCSE20LA
(Honda Tsushin)

Metal housing

FI20CV2
(Hirose Electric)

Plastic housing

FCN247J020G/E
FCN240C020Y/S
(Fujitsu Takamizawa) (Fujitsu Takamizawa)

Plastic housing

526222011
(Molex)

526242015
(Molex)

Plastic housing

PCRE20FS
(Honda Tsushin)

PCRV20LA
(Honda Tsushin)

Plastic housing

PCSE20LA
(Honda Tsushin)

Metal housing

FI4020S
(Hirose Electric)

FI20CV2
(Hirose Electric)

Plastic housing

FI40B2015S
(formerly
FI402015S)
(Hirose Electric)

FI20CV5
(Hirose Electric)

A66L00010367
A66L00010368
(9.2 mm in diameter)

FI40B20S
(Hirose Electric)

FI20CV6
(Hirose Electric)

A66L00010403
(9.8 mm in diameter)

Plastic housing

(*1)

Metal housing

NOTE
*1 Cable A66L00010286 has been recommended for use as a pulse coder cable. It can be
up to 20 m long. Two cables, A66L00010402 and A66L00010403, have recently been
developed. A66L00010402 and A66L00010403 can be as long as 30 m and 50 m,
respectively. (See Fig. 4 for detailed specifications.)
Both cables have the same level of oil and bending resistance (cable, 100 mm in diameter,
capable of withstanding at least 10 million bending cycles) as conventional cables, and are
UL and CSAcertified.

232

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

Pressmount type
connector assembly
tools and jigs
Connector model
referenced in the
Connection Manual
PCRE20FA

FANUCapproved
connector
(manufacturer)
PCRE20FA
(Honda Tsushin)

Wire forming tool

Pressmounting
tool

PCSK2A

FHPT918A

JGPS0151/120
JGPS014

MFCK1
PCSK1

Remark

Low cost
(Note 1)

FHAT918A
FI3020S
(Hirose Electric)

FCN247J020G/S
(Fujitsu)

FI3020CAT

FI3020/ID

FI3020CAT1

HHP502
FI3020GP

FCN237TT043/H

FCN237TT109/H
FCN247TT066/H

Low cost

FCN237TT044/H
FCN237TT062/H
526222011
(Molex)

578295000

578305000

578235000

578245000

Low cost

NOTE
1 Those tools indicated by shading are available from FANUC (specification number
A02B0120K391).
2 The tools available from each manufacturer are specifically designed for use with the
connectors manufactured by that manufacturer.

233

B. 20PIN INTERFACE CONNECTORS AND CABLES

Materials for cable


assemblies

Material

Use

B63503EN/02

Machine tool builders are required to manufacture or procure the


materials for the cable assemblies to be used with their products. FANUC
recommends the following materials as being suitable for interface
connectors. Individual machine tool builders are encouraged to contact
each cable manufacturer for themselves, as required.

Constitution

FANUC
specification
number

Manufacturer

Remark

10pair cable

General use

0.08mm2
10pair

A66L00010284
#10P

Hitachi Cable, Ltd.


Oki Electric Cable Co., Ltd.

5conductor
coaxial cable

CRT interface
(longdistance)

5conductor
coaxial

A66L00010371

Hitachi Cable, Ltd.

50 m or less

12conductor
composite cable

Pulse coder,
linear scale,
manual pulse
generator

0.5mm2
6conductor
0.18mm2
3pair

A66L00010286

Hitachi Cable, Ltd.


Oki Electric Cable Co., Ltd.

20 m or less

0.75mm2
6conductor
0.18mm2
3pair

A66L00010402

Oki Electric Cable Co., Ltd.

30 m or less
Usable on
movable parts

1.25mm2
6conductor
0.18mm2
3pair

A66L00010403

Oki Electric Cable Co., Ltd.

50 m or less
Usable on
movable parts

234

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

10pair cable

(a) Specifications
Item

Product No.

Unit

Specifications

A66L00010284#10P

Manufacturer

Hitachi Cable,Ltd.
Oki Electric Cable, Co.,Ltd.

Rating
Material

60C
80C

Conductor

Stranded wire of tinned annealed copper (ASTM B286)

Insulator

Crosslinked vinyl

Shield braid

Tinned annealed copper wire

Sheath

Heatresistant oilproof vinyl

Pairs

10

AWG

28

Conductors
/mm

7/0.127

Outside diameter

mm

0.38

Thickness

mm

Outside diameter (approx.)

mm

0.58

Core style (rating)

mm

UL15157(80C, 30V)

Outside diameter (approx.)

mm

1.16

Pitch

mm

20 or less

Number of pairs
Conductor

Size
Structure

Insulator

Twisted pair

30V:UL2789
30V:UL80276

Lay

Lay diameter (approx.)


Drain wire

0.1
Thinnest portion : 0.08 (3.1mm)

Collect the required number of twisted pairs into a cable,


then wrap binding tape around the cable. To make the
cable round, apply a cable separator as required.

mm

3.5

Conductors Hitachi Cable


: Not available
/mm
Oki Electric Cable : Available,10/0.12
mm

0.12

Braid density

85 or more

Color

Black

Thickness

mm

1.0

Outside diameter (approx.)

mm

6.2

Standard length

200

Packing method

Bundle

Electric resistance (at 20C)

/km

233 or less

Insulation resistance (at 20C)

Mkm

10 or more

V/min.

300

Shall pass flame resistance test VW1SC of UL standards.

Shield braid

Sheath

Electrical
performance

Element wire diameter

Dielectricstrength (AC)
Flame resistance

235

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

(b) Cable structure

Wire identification table (Hitachi)


Insulator color

1
10

2
5

3
6
8

Wire No.

First
wire

Twisted
pair wire

Blue

White

Yellow

White

Binding
tape

Green

White

Red

White

Purple

White

Blue

Brown

Yellow

Brown

Green

Brown

Red

Brown

10

Purple

Brown

Shield
braid
Sheath

Second
wire

The numbers assigned to the wires correspond to the numbers in the table at right.

Fig. B.4 (a) Cable made by Hitachi Cable

Wire identification table (Oki)

2
6

3
7
4

8
5

Shield
braid
Sheath

1 Orange

Dot mark
(1 pitch)

10

Twisted
pair
wire
Binding
tape

Insulator color

Pair No.

Drain
wire

Dot mark
color
First
wire

Second
wire

Red

Black

Gray

Red

Black

white

Red

Black

4 Yellow

Red

Black

Pink

Red

Black

Red

Black

Gray

Red

Black

White

6 Orange

Red

Black

9 Yellow

Red

Black

Pink

Red

Black

10

The numbers assigned to the wires correspond to the numbers in the table at right.

Fig. B.4 (b) Cable made by Oki Electric Cable

236

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

Composite 12core
cable

(a) Specifications

Item

Unit

Specifications

Product No.

A66L00010286

Manufacturer

Oki Cable, Ltd.


Hitachi Electric Cable Co., Ltd.

Rating

80C, 30V

Conductor,braidshielded
wire,drain wire

Strand wire of tinned annealed copper (JIS C3152)

Insulator

Heatresistant flameretardant vinyl

Sheath

Oilproof, heatresistant, flameretardant vinyl

Material

Number of wires (wire ons.)

Cores

6 (1 to 6)

6 (three pairs) (7 to 9)

Conductor

mm2

0.5

0.18

Conductors
/mm

20/0.18

7/0.18

Outside diameter

mm

0.94

0.54

Standard thickness (The minimum thickness is at least 80%


of the standard thickness.)

mm

0.25

0.2

Outside diameter

mm

1.50

0.94

Outside diameter

mm

1.88

Left

mm

20 or less

Size
Structure

Insulator

Twisted pair

Direction of lay
Pitch
Lay

Twist the wires at an appropriate pitch so the outermost


layer is righttwisted, and wrap tape around the outermost
layer.
Apply a cable separator as required.

mm

5.7

mm2

0.3

Wires/mm

12/0.18

Outside diameter

mm

0.72

Element wire diameter

mm

0.12

Thickness

mm

0.3

70

mm

6.3

Lay diameter
Drain wire

Size
Structure

Shield braid

Braid density
Outside diameter

237

B. 20PIN INTERFACE CONNECTORS AND CABLES

Item

B63503EN/02

Unit

Specifications

Black

Standard thickness (The minimum thickness is at least 85%


of the standard thickness.)

mm

1.1

Outside diameter

mm

8.5Max. 9.0(1)

Standard length

100

Packing method

Bundle

Sheath

Electrical
performance

Color

Electric resistance (at 20C)


(wire nos.)
Insulation resistance (at 20C)
Dielectric strength (AC)

Flame resistance

/km

39.4(1 to 6)

113(7 to 9)

Mkm

15

V/min.

500

Shall pass flame resistance test VW1SC of UL standards,

NOTE
The maximum outside diameter applies to portions other
than the drain wire.

(b) Cable structure


The cable structure is shown below.

Drain wire
Red
6
Red

7
White
Red

5
Red

8
Black

4
Red

Black

0.18mm2 twisted pair wire


1
Black
2
black
3
black

9
White

The colors in the figure indicate the colors of insulators.

238

0.5mm2 insulated wire


Binding tape
Shield braid
Sheath

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

(c) Specifications
Item
FANUC specification number

Specification
A66L00010402

Manufacturer

Conductor

Pair twisting

Assembling
by twisting

Oki Electric Cable Co., Ltd.


Aconductor

Bconductor

Aconductor

Bconductor

16/0.12
(0.18mm2)

3/22/0.12
(0.75mm2)

16/0.12
(0.18mm2)

7/16/0.12
(1.25mm2)

0.55

1.20

0.55

1.70

White, red, black

Red, black

White, red, black

Red, black

Typical thickness (mm)

0.16

0.23

0.16

0.25

Typical outside diameter


(mm)

0.87

1.66

0.87

2.20

Constitution
Number of conductors/mm
Typical outside diameter
(mm)

Insulation
(polyester)

Color

Constitution

Whitered,
whiteblack, and
blackred

Whitered,
whiteblack, and
blackred

Direction of twisting

Left
Typical pitch:
20 mm

Left
Typical pitch:
20 mm

Number of strands or
conductors

Direction of twisting
Taping

Outside diameter (mm)


Finished
assembly

6.9
0.14
80

A 12/0.18 mm wire is roughly wrapped under braided shielding.

Typical outside diameter


(mm)

Vertical taping

Twisting is wrapped with washi, or


Japanese paper, tape.

5.7

Typical density (mm)

Sheath
Color
(polyurethane)
Typical thickness (mm)

6
Left

Twisting is wrapped with washi, or


Japanese paper, tape.

Typical strand diameter


(mm)

Drain

Left

Typical outside diameter


(mm)
Braided
shielding

A66L00010403

6.4

7.6
Black (matted)

1.05

1.1

Vertically taped with washi under sheathing.


8.5"0.3

Typical length (m)

9.8"0.3
100

Short size

Basically not approved.

239

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

Item

Specification

FANUC specification number

A66L00010402

Manufacturer

Oki Electric Cable Co., Ltd.


Aconductor

Finished
assembly
performance

Bconductor

Rating
Standard

Shall comply with VW1 and FT1.

Conductor resistance
/km (20C)

103 or lower

25.5 or lower

A. C 500

Tensile strength
N/mm2

9.8 or higher

Elongation %

100 or higher

Tensile strength after aging


%

At least 70% of that before aging

Elongation after aging %

At least 65% of that before aging

Aging condition

For 168 hours at 113C

Tensile strength
N/mm2

9.8 or higher

Elongation %

100 or higher

Tensile strength after aging


%

At least 70% of that before aging

Elongation after aging %

At least 65% of that before aging

Aging condition
Cable cross
section

103 or lower

1 or higher

Dielectric strength
Vmin

Sheathing
performance

Bconductor

Shall comply with UL STYLE 20236 and CSA LL43109 AWM I/II A 80C
30V FT1.

Insulation resistance
M/km (20C)

Insulation
performance

Aconductor

80_C 30V

Flame resistance
Electrical
performance

A66L00010403

For 168 hours at 113C


Tape

White

Red

Red

Black

Sheath

240

Red

Black

Black

White

Black

Twisted pair A

Black

Red

Solid wire B

Braided shielding

Red

Drain

15.0 or lower

B. 20PIN INTERFACE CONNECTORS AND CABLES

B63503EN/02

5core coaxial cable

(a) List of specifications

Item

Unit

Description

Specification

A66L00010371

Manufacture

Hitachi Densen

Number of Conductors

Inside Conductor Size

mm2

0.14

Conductors(PCS)/mm

7/0.16

Material

Tincoated Soft Copper Wire

Diamter

mm

0.48

Components

Insulator

Outside Conductor

Material (Color)

Thickness

mm

0.71

Diamter

mm

1.90

Material

Diamter of ComponentWire

Thickness

Tincoated Soft Copper Wire (Rolled)

mm

0.08

95 or more

mm

0.2

Density

Jacket

Polyethylene (White)
Heatresistant 80C

Material

Vinyl

Heartresistant 80C

Color

Black, White, Red, Green, Blue

Thickness

mm

0.15

Diamter

mm

2.6

Twisted Assembly Diameter

mm

7.1

Thickness of Paper Tape

mm

0.05

Shield braiding

mm

Element wire diameter (material)


Density

Sheath

0.12 (tinned soft copper wire)


80 or more (typ. 82%)

Thickness

mm

0.3

Diameter

mm

7.8

Material, Color
Thickness

Finish Diameter
Conductor Resistance (20C)

mm

0.7 (Min. : 0.56)

mm

9.2 " 0.3

/km

143 or less

1000VAC

Mkm

1000 or more

Withstand Voltage (A.C.)


Insulation Resistance (20C)

Oil Tight Vinyl (A) Black


Heatresistant 80C

241

B. 20PIN INTERFACE CONNECTORS AND CABLES

Item

B63503EN/02

Unit

Description

75"5

Standard Capacitance (1MHz)

nF/km

56

Standard Attenation (10MHz)

dB/km

53

Estimated weight

kg/km

105

Standard Length

200

Package form

Bundle

Impedanse (10MHz)

1 Red RD
2 Red RD
INTERPOSITION
9 Black BK
10 Black BK

3 Green GN
4 Green GN

SHEATH

8 White WH
7 White WH

6 Blue BU
5 Blue BU

An example of circuit testing 20pin interface cable

.
.
.

Resistor

Check
every pin

.
.
.

Cable (20pin interface connector)

PCB connector

242

PCRE20LMD (Honda)

C. CONNECTION CABLE (SUPPLIED FROM US)

B63503EN/02

CONNECTION CABLE (SUPPLIED FROM US)

The following connection cables are prepared.


Cables associated with servo
Purpose

Description

Specification

Length

A02B0120K800

5m

A02B0177K809

5m

Servo amplifier
signal cable
Control
unit

Servo amplifier
(SVM)
Separated APC
battery cable
Control
unit

APC battery
case

PCRE20FA

Crimp style terminal T32

FI402015S

243

C. CONNECTION CABLE (SUPPLIED FROM US)

B63503EN/02

Cables associated with CRT/MDI


Purpose

Description

Specification

Length

A02B0120K810

5m

A02B0120K819

5m

A02B0120K820

5m

Specification

Length

A02B0120K818

5m

A02B0120K823

5m

MDI
signal cable
Control unit
(JA2)

MDI unit
(CK1)

PCRE20F

CRT/PDP
video signal
cable
Control unit
(JA1)

CRT/PDP unit
(CN1)

MR20FH
FI4020SCV5 MR20LW

Monochrom
CRT
power cable
Control unit
(CP1B)

CRT unit
(CN2)

AMP2172883

SMS6PN5

Cables associated with LCD/MDI


Purpose

Description

LCD Video
signal cable
Control unit
(JA1)

LCD unit
(CN1)

FI4020SCV5

LCD Power
supply cable
Control unit
(CP1B)

LCD unit
(CP5)

AMP2172883

244

C. CONNECTION CABLE (SUPPLIED FROM US)

B63503EN/02

Others
Purpose

Description

Specification

Length

A02B0120K847

7m

A02B0120K848

7m

A02B0120K841

7m

A02B0120K842

5m

A03B0807K801

5m

A03B0807K802

10m

A02B0124K830

5m

Manual pulse
generator cable
(for one unit)
FI402015S

Control unit
(JA3)

Manual pulse
generator
terminal board

M3 crimp style terminal

Manual pulse
generator cable
(for two units)
Control unit
(JA3)

Manual pulse
generator
terminal board

FI402015S

M3 crimp style terminal

Manual pulse
generator cable
(For 3 MGs)
Control unit
(JA3B)

Manual pulse
generator
terminal board

FI402015S
M3 crimp style terminal

I/O Link
cable
Control unit
(JD1A)

I/O unit
(JD1B)

PCRE20FA

Spindle signal
cable
Control unit
(JA7A)

Spindle
amplifier (JA7B)
Control unit power
supply cable
Voltage regulator
(24VDC)

Control unit
(CP1A)

PCRE20FA

M3 crimp style terminal

AMP11782883

245

D. OPTICAL FIBER CABLE

B63503EN/02

OPTICAL FIBER CABLE

The Series 0i uses optical fiber cables for the following interfaces. This
table lists the usable combinations.
Interface

Recommended
optical cable

Maximum allowable
transmissio
distance

Applicable junction adapter

Serial spindle interface

A66L60010026#L or later

200 m

A63L00200002

I/O Link interface

A66L60010026#L or later

200 m

A63L00200002

Highspeed serial bus A66L60010026#L or later


(HSSB) interface
(Note)
A66L60010029#L or later

100 m

None

55 m

A63L00200002

Remark

For junction only

NOTE
For printedcircuit boards with the following former ordering
information, the maximum allowable transmission distance
with 0026#L~ is lowered to 50 m, and connection with
A63L00200004 is impossible.
A20B80010580 A20B80010581
A20B80010640 A20B81000100

246

D. OPTICAL FIBER CABLE

B63503EN/02

Notes on the
specifications of optical
fiber cable C

(1) Supported optical fiber cables


External type cable: A66L60010026#LjRjjj
A66L60010029#LjRjjj
Cable length: 1 to 200 m
Optical fiber cord diameter: 2.2 mm 2 cords
Diameter of cable with reinforced cover: 7.6 mm
Tensile strength: Cable with reinforced cover 75 kg
Optical fiber cord 7 kg per cord
Between optical fiber cord and connector 2 kg
Minimum bending radius of optical fiber cord: 25 mm
Minimum bending radius of cable with reinforced cover: 50 mm
Bending resistance (cable with reinforced cover):
10 million bending cycles at room temperature
(when the bending radius is 100 mm)
Flame resistance: Equivalent to UL VW1
Operating temperature: 20 to 70C

Unit: mm
8.2
6.7

19 max.

150 typ.

35 typ.

21
Code

Bush

Fig D.1 External dimensions of external cable

247

Reinforced cover

D. OPTICAL FIBER CABLE

B63503EN/02

Table D.1 Standard cable length


External cable (A66L60010026#)
Specification

Length

L1R003

1.0 m

L2R003

2.0 m

L3R003

3.0 m

L5R003

5.0 m

L7R003

7.0 m

L10R03

10.0 m

L15R03

15.0 m

L20R03

20.0 m

L30R03

30.0 m

L50R03

50.0 m

L100R03

100.0 m

L200R03

200.0 m

2. Cable selection
D Always use an external cable (A66L60010026#) when the cable
is to be laid outside the power magnetics cabinet or main unit
cabinet, where it may be pulled, rubbed, or stepped on.
D Use an external cable when part of the cabling is to be subject to
movement. For example, when connecting a portable operation
pendant box to the power magnetics cabinet, the use of an external
cable is desirable because the cable is likely to be bent, pulled, or
twisted repeatedly even though frequent system operation is not
expected. However, the force likely to be applied when the cable
is installed or moved for maintenance purposes does not need to be
taken into consideration.
D Use an external cable in locations where sparks or flame are a
danger.
D Use an external cable when the cable is expected to be pulled with
considerable force during installation (the force applied to the cable
must be within the specified tensile strength limit at all times). For
example, even though installing a cable in a cable duct can be
regarded as internal cabling, a cable of the appropriate type must
be selected according to the tensile force to be applied to the cable
during installation.

248

D. OPTICAL FIBER CABLE

B63503EN/02

3. Procuring the cable


All the optical fiber cables mentioned above are special cable products
with optical connectors, which are designed, produced, and tested to
ensure the required system performance and reliability. It is
technically impossible for users to produce these cables or process (cut
and reconnect) them after purchase. Users are requested to purchase
cables of the necessary length from an appropriate supplier. Cables are
available from either FANUC or any of the FANUCapproved
manufacturers listed in Table D.2.
Table D.2 FANUCapproved cable manufacturers and cable
model numbers (retail)

External Cable A66L60010026#LjRjjj


Manufacturer

Model number

Remarks

Japan AMP, Co., Ltd.

:353199:

Japan Aviation Electronics


Industry, Ltd.

CF2HB208::MF1 :: indicates the


cable length (m).

Hirose Electric Co., Ltd.

H07P22F2NCFA:: :: indicates the


cable length (m).

Oki Electric Cable Co., Ltd.

OPC201HPXF::MB

:: indicates the
cable length (m).

4. Handling precautions
(1) Protection during storage
When the electrical/optical conversion module mounted on the
printed circuit board and the optical fiber cable are not in use, their
mating surfaces must be protected with the lid and caps with which
they are supplied. If left uncovered, the mating surfaces are likely
to become dirty, possibly resulting in a poor cable connection.

Electrical/optical conversion module

Lid

Optical fiber cable


Optical fiber cable caps

Fig. D.2 Protection of electrical/optical conversion module and optical fiber cable (when not in use)

249

D. OPTICAL FIBER CABLE

B63503EN/02

(2) Optical fiber cable


Although the reinforcing cover of the external cable has sufficient
mechanical strength, be careful not to drop heavy objects on the
cable.
Grasp the optical connector firmly when connecting or
disconnecting the cable. Do not pull on the optical fiber cord itself.
(The maximum tensile strength between the fiber cord and
connector is 2 kg. Applying greater force to the cord is likely to
cause the connector to come off, making the cable unusable.)
Once connected, the optical connector is automatically locked by
the lock levers on its top. To remove the connector, release the lock
levers and pull the connector.
Although optical connectors cannot be connected in other than the
correct orientation, always take note of the connectors orientation
before making the connection.
Before installing an external cable, fix either a wire with a hook or
a tension member to the reinforcing cover of the optical connector
and pull the wire or tension member, as shown in Fig. D.3. This
is done to prevent a tensile force from being applied between the
fiber cord and connector. If no tensile force is applied between the
fiber cord and connector when installing the cable, you can hold the
reinforcing cover of the connector directly and pull it.

Optical connector

Reinforcing cover

Reinforcing cover

Optical connector

Wire with a hook


Tension member

Tape

Tape

2 cords combined

Fig. D.3 Prior to installing a cable

D Take care to keep both parts of the optical connector (cable side and
PCB side) clean. If they become dirty, wipe them with tissue paper or
absorbent cotton to remove dirt. The tissue paper or absorbent cotton
may be moistened with ethyl alcohol. Do not use any organic solvent
other than ethyl alcohol.
250

D. OPTICAL FIBER CABLE

B63503EN/02

D Fix the reinforcing cover of the external cable by using a cable


clamp, as shown in Fig. D.4, to prevent the weight of the optical
fiber cable from being applied directly to the connecting part of the
optical connector.
(Recommended cable clamp):
Recommended cable clamps are listed below. Use a clamp
that grasps the optical cable lightly; the clamp should not
apply excessive pressure to the cable.
For an external cable:
CKN13SP (with sponge)(Kitagawa Industry Co., Ltd.)

Optical connector

Reinforcing cover of external


cable or cord binding portion of
internal cord type cable

Optical fiber cord

Bending radius of 25 mm or more


(Make the bending radius as large as
possible.)
Cable clamp

Bending radius of 50 mm or more (for reinforcing cover)


Bending radius of 25 mm or more (for cord binding portion)
(Make the bending radius as large as possible.)

Fig. D.4 Fixing the cable with a clamp

D Any superfluous portion of the cable may be wound into a loops.


Should this prove necessary, make sure the diameter of each loop
is at least 150 mm (for an external cable). Winding the cable into
smaller loops may produce sharp curves that exceed the specified
bending radius limit without the user being aware. Such bending
can result in a greater transmission loss, ultimately leading to a
communication failure.
D When using a nylon band (cable tie) as a cable clamp, follow the
instructions given below. Also, take care not to apply a bending
force to one particular part of the cable when fixing it with a clamp.
Failing to clamp the cable correctly may cut or damage it.
External cable:

Do not clamp the uncovered portion of the cable with a nylon band.
When clamping the cable by the reinforcing cover, the clamping
force is not an important factor to consider. However, ensure that
the clamping force is as small as possible to ensure that the
reinforcing cover is not deformed by the clamping. If possible, the
clamping force should be 5 kg or less.

251

D. OPTICAL FIBER CABLE

B63503EN/02

5. Optical fiber cable relay of FANUC I/O Link


When used for the FANUC I/O Link application, optical fiber cables
can be connected by using an optical fiber adapter, as follows.
(a) External view of an optical fiber adapter
32"0.3
10.16

8.2

6.6

R1.6

21"0.5

18.2"0.5

42"0.5

2.2

3.2

(b) Example of the use of an optical fiber adapter


Optical fiber adapter (A63L00200002)

Optical fiber cable

Optical fiber cable

Mounting board

NOTE
Up to one relay points are permitte.

252

D. OPTICAL FIBER CABLE

B63503EN/02

6. Optical fiber cable relay of FANUC highspeed serial bus


With the FANUC highspeed serial bus, special lowloss optical
cables can be connected by using a special lowloss optical relay
adapter as an optical fiber relay adapter.
(a) External view of the lowloss optical relay adapter
32"0.5
10.16

8.2

6.6

R1.6

21"0.3
3.2

2.2

18.1

42"1.0

(b) Example of use of the optical fiber relay adapter


Lowloss optical relay adapter (A63L00200004)

Lowloss optical fiber cable

Lowloss optical fiber cable

Mounting board

NOTE
Only one relay point is permitted.

253

D. OPTICAL FIBER CABLE

B63503EN/02

7. Precautions for connection with lowloss optical junction adapter


D Features of and handling precautions for lowloss optical junction
adapter (A63L00200004)
When optical connectors for a conventional optical junction
adapter (A63L00200002) are jointed, the facing ferrules(Note 1)
are located about 60 um from each other. This is because the optical
fiber of conventional PCF (plastic clad silica fiber) cables
(A66L60010008, 0009, 0026) may protrude from the tip of
the ferrules (by up to about several um), resulting in the fiber
protrusion being damaged when the ferrules are butted against each
other.
In the lowloss optical junction adapter, the ferrules are butted
against each other, thus greatly reducing the reduction in repeater
loss. Therefore, the two optical cables used with the lowloss
optical junction adapters must be dedicated to the adapters.
If a conventional PCF (plastic clad silica fiber) cable
(A66L60010008, 0009, 0026) is used as even one of the two
optical fiber cables for joining the lowloss optical junction
adapter, both cables may be damaged, resulting in deteriorated
characteristics.
NOTE
Ferrule: Movable metal at the tip of an optical connector; the
fiber is bonded to the ferrule.

Ferrule
Protective cover

Optical cable
Optical connector

D Features of lowloss optical cable (A66L60010029)


A lowloss optical cable is selected from conventional PCF optical
cables (A66L66010026). The selected cable offers low loss, and
its connector section is given special treatment; the fiber ends are
provided with a depression so that the ferrules can be butted against
each other. The two optical cables used with the low-loss optical
junction adapter must be of lowloss type.
D Appearance of the lowloss optical junction adapter and cable
(how to distinguish them from conventional types)
The body of the conventional optical junction adapter is black, but
that of the lowloss optical junction adapter is blue. In addition,
the protective cover(Note 1) of the conventional PCF optical cable
is black, but that of the lowloss optical cable is blue.
254

D. OPTICAL FIBER CABLE

B63503EN/02

8. Installing the optical fiber junction adapter


The optical fiber junction adapter should be installed within a cabinet,
as a rule. If it is impossible to avoid installing it within a cabinet,
protect the adapter and the optical cable portions (such as connectors
and cords) not covered with reinforcement coating from the outside air
by, for example, covering them with packing.
9. Environmental resistance of the optical fiber junction adapter
D The optical fiber junction adapter is not waterproof. Even when
optical cables are attached to both ends of the adapter, there are very
small gaps in the linked portions, so water resistance can not be
expected.
D When optical cables are attached to both ends of the junction
adapter installed in a normal environment (such as within a
cabinet), it is unlikely that dust will penetrate between the adapter
and optical fiber to the degree that it may hamper normal optical
linkage. If one or both ends of the adapter are left open, dust and
dirt may accumulate even when the adapter is in a normal
environment (such as within a cabinet). The dust and dirt on the
adapter ends is likely to hamper normal optical linkage when the
optical cables are attached. In such a case, clean the junction
adapter and the optical connector using the optical fiber junction
adapter cleaning method described below.
D Do not allow cutting fluid to splash over the adapter or those optical
cable portions (such as connectors and cords) that are not covered
with reinforcement coating. If the inside of the adapter and fiber
end surfaces are contaminated with cutting fluid, a malfunction
may occur.
10.Cleaning
If the optical fiber junction adapter, opticaltoelectrical conversion
module, or optical cable are soiled, clean them according to the
following procedures.
D Cleaning the optical fiber junction adapter and optical-to-electrical
conversion module
First, clean the entire housing by wiping it with a cloth moistened
with, or by washing it in, ethyl alcohol or HCFC141B (alternative
CFC; High Shower spray can DS2168, manufactured by Sun
Hayato). Similarly, wash the two sleeves in the adapter or wipe
them with a cotton swab or the like.

255

D. OPTICAL FIBER CABLE

B63503EN/02

D Cleaning optical cables


For the optical cables, it is important to clean the connectors at their
ends. Any soiling on the optical fiber end surfaces will hamper
optical transmission, resulting in a malfunction. Wipe the optical
fiber end surfaces (that is, the ferrule end surfaces) thoroughly with
a soft, clean cloth (like gauze) moistened with ethyl alcohol or
HCFC141B, in the same way as described above. The use of cotton
swabs may prove convenient. The fiber end surfaces of lowloss
optical cables are lower than the ferrules. To remove any soiling
from the fiber end surfaces completely, push the cotton swab or
gauze into the depressions all the way through while rotating the
ferrule. If the ferrules and optical connectors are contaminated
with oily substances, and they may extend over a cleaned fiber end
surface when it is attached to the optical-to-electrical conversion
module, it is a good idea to wash them before wiping the optical
fiber end surfaces, using the procedure stated above.

256

E. ATTACHING A CRT PROTECTIVE COVER

B63503EN/02

ATTACHING A CRT PROTECTIVE COVER

To satisfy the requirements for CE marking (machine directive), it is


necessary to attach a CRT protective cover to the 9 monochrome CRT
display unit.
The CRT display unit is already provided with a protective cover at its top
and rear surfaces. So, additional covers are required on the bottom and
side surfaces.

257

E. ATTACHING A CRT PROTECTIVE COVER

B63503EN/02

Bottom cover
To be inserted under the
metal plate

Attaching a bottom cover (viewed from below)

To be inserted under the


metal plate
Side cover

To be inserted beside the


metal plate

Attaching a side cover (viewed from the side)

CRT protective cover

258

Index

B63503EN/02

[Symbols]

Connection, 110, 170


Connection Cable (Supplied from US), 243
Connection Diagram, 177
Connection of Battery for Separate Type Absolute
Detector, 80
Connection of FANUC I/O Link by Electric Cable,
112
Connection of MDI Unit, 51
Connection of Operators Panel I/O Module (for Matrix Input), 136
Connection to CNC Peripherals, 43
Connection to Display Unit, 45
Connection to FANUC I/O Link, 108
Connection to Machine Operators Panel, 114
Connection to Manual Pulse Generators, 70
Connection to the Display Unit, 44
Connection to the Highspeed Skip (HDI), 106
Connection to the MDI Unit, 51
Connection to the Operators Panel I/O Module, 153
Connection to the Standard MDI Unit, 52
Connections, 116
Connector (on the cable side) specifications, 123
Connector Layout Diagram, 26
Connector Locations of Main Panel B, 126
Connector Pin Arrangement, 91
Control Unit, 23
Cooling by Heat Exchanger, 11

+24V Input Power Specifications, 33

[Numbers]
20pin Interface Connectors and Cables, 228
9 CRT Display Unit Interface, 46

[A]
Action Against Noise, 13
Address Assignment by Ladder, 171
Adjusting the 10.4 Color LCD, 50
Adjusting the 7.2 Monochrome LCD, 49
Adjusting the 8.4 Color LCD, 48
Analog Spindle Interface, 74
Attaching a CRT Protective Cover, 257

[B]
Battery, 40
Battery for Memory Backup (3VDC), 40
Battery for Separate Absolute Pulse Coders (6VDC),
42
Boardmounted Connectors, 229
Builtin I/O Card Connection, 90

[D]
Design and Installation Conditions of the Machine
Tool Magnetic Cabinet, 9
Detachable key top, 132
DI (Generalpurpose Input Signal) Connection, 139,
156
DI (input signal) connection, 120
DI (Matrix Input Signal) Connection, 141
DI Signals and Receivers, 89
DI/DO Address, 124
DI/DO Connector Pin Arrangement, 138, 155
DI/DO Mapping, 126
DO (Output Signal) Connection, 142, 160
DO (output signal) connection, 122
DO Signals and Drivers, 89

[C]
Cable Clamp and Shield Processing, 20
Cable Connectors, 230
Cable for Power Supply to Control Unit, 39
Cable Leadin Diagram, 24
Cable Length When Only One Manual Pulse Generator is Used, 71
Configuration, 1
Connecting DI/DO, 92
Connecting I/O Devices, 57, 58
Connecting Machine Interface I/O, 87
Connecting the FANUC Servo Unit Series with I/O
Link, 169
Connecting the Manual Pulse Generator, 69

[E]

Connecting the signal ground (SG) of the control unit,


16

Emergency Stop Signal, 172


i1

Index

B63503EN/02

[M]

Emergency stop signal connection, 119


Environment for Installation, 7

Main panel A/B specification, 128

Environmental requirement, 127


Environmental Requirements Outside the Cabinet, 7

Maximum Number of Units that can be Connected,


171

External Dimensions of Each Unit, 187

Meaning of key symbols, 130

External View, 162


External view, 146

[N]
Name Of Each Part of Control Unit, 2
Noise Suppressor, 19

[F]
FANUC Handy File Connection, 68

[O]
Optical Fiber Cable, 246

[G]

Order specification, 127

General of Hardware, 3

Overall Connection Diagram, 136, 153

Generalpurpose DI signal definition, 129

Override signals, 125

Generalpurpose DO signal definition, 129


Ground, 15

[P]
Personal Computer Specification, 178

[H]

Pin assignment, 116

Handling Precautions, 179

Position Coder Interface, 75

Heat Loss of Each Unit, 12

Power Connection, 137, 154

Highspeed Serial Bus (HSSB), 174

Power ON/OFF control signal connection, 119


Power Supply, 8
Power Supply Connection, 29

[I]

Power supply connection, 117


Power Supply for CNC Control Units, 8

I/O link connection, 118

Power Supply for the Control Unit, 31

I/O Signal Requirements and External Power Supply


for DO, 102

Power supply specification, 128


Procedure for Installing Personal Computer Interface
Boards, 180

Installation, 6
Installation Environment, 179

Procedure for Turning Off the Power, 38

Installation of the Control Unit, 23

Procedure for turning on the power, 37

Installation Requirements of CNC and Servo Unit, 7


Interface to the Servo Amplifier, 77

[R]
Recommended Cables, 184

[K]

Recommended Connectors, Applicable Housings, and


Cables, 232

Key Symbol Indication on Machine Operators Panel,


130

RS232C Interface Specification, 60

Keyboard of main panel, 124

RS232C Serial Port, 59

i2

Index

B63503EN/02

[S]

Thermal Design of the Cabinet, 11


Total Connection Diagram, 4, 115

Separate Type Detector Interface, 79

Turning On and Off the Power to the Control Unit, 31

Separating Signal Lines, 13


Serial Spindle Interface, 73

[U]

Servo Interface, 76
Specifications, 127, 147, 163

Units that Can be Connected Using FANUC I/O Link,


113

Spindle Connection, 72
Sub panel A, B1 specification, 128

[V]
Varied MDI key switch, 53

[T]

Various LCD Units Interface, 47

Temperature Rise Within the Cabinet, 11

i3

Mar., 2002

May, 2000

Date

02

01

Edition

Correction of errors

D 10.4 color LCD

Contents

D 7.2 monochrome LCD/MDI

Addition of following functions

Edition

Date

FANUCSeries0i CONNECTION MANUAL (HARDWARE) (B63503EN)

Revision Record

Contents

No part of this manual may be


reproduced in any form.
All specifications and designs
are subject to change without
notice.

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