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ABSTRACT
Industrial market in India is demanding as well as complex. The requirement of steel structures having larger
spans along with heavy loads are gaining priorities, to which the physical properties of Indian rolled steel sections are
becoming deficient in terms of stiffness. British universal beam (UB) and universal coulmn (UC) sections are highly
suitable for such structures. UC and UB sections are stiffer than ISMB (Indian Standard Medium Beam) or ISMC
(Indian Standard Medium Channel) at web, which provides more stiffness in shear and buckling resistance. This study
focuses on the compatibility of UC and UB sections with respect to available Indian standard sections in industrial
structures, gantry girders, commercial structures and stackers for Indian industries. It is observed that UC and UB
sections are superior to Indian sections along with reduction in section weight by nearly 10%.
Received: Sep 02, 2016; Accepted: Sep 26, 2016; Published: Sep 28, 2016; Paper Id.: IJCSEIERDOCT20163
INTRODUCTION
Steel industry is considered as the backbone of countrys economy, there by revealing its development
Original Article
KEYWORDS: Universal Beams, Universal Columns, Indian Standard Rolled Sections, Compatibility
and performance. A major shift from concrete based to steel based construction of structures have proven to be
efficient with fast pace in construction and taking almost half the completion time. Steel sections are the primary
elements for industrial construction and has evolved with time and demand of the market. The per capita
consumption of total steel in India has reached about 60 kg in 2014-15. Looking to the present requirement of steel
structures, with large spans and high loadings, Indian rolled steel sections are deficient when compared to British
universal sections. There is a wide industrial and commercial need to offer solutions for sustaining higher
loadings and large member spans with permissible deflection criteria.
The aim of this study is to compare Indian rolled steel sections to British universal sections for Indian scenario
including industrial structures, gantry girders, commercial structures and stackers. Initial comparison states that
UB sections are wider in flange, UC sections are wider at web as compared to Indian sections, thus imparting
higher stiffness. At the same time the sections might be costlier for smaller spans and loadings.
Physical Properties of Steel Sections
The availability of the Indian rolled steel sections with different sizes is very limited. In order to check
the compatibility of the physical attributes of UC and UB sections with Indian standard steel sections, physical
properties of the sections are directly compared by their shape and size. Moment of inertia and section modulus of
the sections can directly be compared for the similar depth of the section. If we take a look on Indian steel tables
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(SP6-(1), 1964), most frequently used section is ISMB (Indian Standard Medium Beam), of which only 14 types of
sections are available whereas 81 types of sections are available with UC UB steel table (Steel Construction Institute,
2007), (Red Book) along with different flange width and web/flange thickness for the same depth. The physical properties
of ISMB sections and UB sections in terms of section modulus and moment of inertia are listed in Table 1 and Table 2.
Comparison of Indian sections and UB sections in terms of section modulus is shown in Table 3.
Table 1: Physical Properties of ISMB
INDIAN SECTIONS
ISMB200
ISMB250
ISMB300
ISMB350
ISMB400
ISMB450
ISMB500
ISMB550
ISMB600
Izz
cm4
2235
5132
8604
13630
20458
30391
45218
64894
91813
Iyy
cm4
150
335
454
538
622
834
1370
1834
2651
Zxx
cm3
250
458
641
877
1161
1534
2048
2678
3465
Zyy
cm3
55
100
125
144
164
205
291
364
479
Izz
cm4
2340
5537
9899
14140
21600
33320
45730
66820
98610
Iyy
cm4
308
571
896
968
1203
1671
2347
2943
3932
Zxx
cm3
258
483
720
896
1199
1653
2232
2828
3676
Zyy
cm3
71
119
166
174
209
272
379
436
535
Ub
Sections
UB203X133X25
UB254X146X37
UB305X165X46
UB356X171X51
UB406X178X60
UB457X191X74
UB457X191X98
UB533X210X109
UB610X229X125
% Variation
In Zxx
3.10
5.18
10.97
2.12
3.17
7.20
8.24
5.30
5.74
% Variation
In Zyy
22.54
15.97
24.70
17.24
21.53
24.63
23.22
16.51
10.47
Table 3 clearly shows the superiority of UB sections against Indian sections. This is mainly due to increase in
flange size and thickness of UB sections. The vaiation along stronger axis i.e. Zxx value is about 5% whereas the variation
along weaker axis i.e. Zyy value is in the range of 15 25%. Hence, UB sections have stronger minor axis as compared to
Indian sections. This attribute might help in design of structural elements which cannot be restrained in the weaker
direction due to lack of connection space availability or aesthetic aspect of the structure. Weaker minor axis will lead to
buckling which will affect and highly distort the serviceability of the structure.
Impact Factor (JCC): 6.3724
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Problem Formulation
Present study includes analysis of four different practical structures in context to Indian scenario and comparing
the results for different spans and loadings for well defined seismic and wind loading condition (Subramanian, 2008).
The structures in consideration are :
Gantry girders
Industrial structures
Stackers
Commercial buildings
Gantry Girders
The usage of crane gantry girders have significantly increased with the evolution of the port development and
shipping industries. The import-export business has tremendous demand of continuous and effective usage of the crane
gantry girders. These industries demand higher efficiency in terms of spans and loadings along with serviceability.
A typical plan and elevation of gantry girder is shown in Figure 1. Following span and loading condition have been
assumed for the girders
5 Ton capacity with span as 5m, 7.5m, 10m, 12.5 and 15m
10 Ton capacity with span as 5m, 7.5m, 10m, 12.5 and 15m
15 Ton capacity with span as 5m, 7.5m, 10m, 12.5 and 15m
20 Ton capacity with span as 5m, 7.5m, 10m, 12.5 and 15m
25 Ton capacity with span as 5m, 7.5m, 10m, 12.5 and 15m
30 Ton capacity with span as 5m, 7.5m, 10m, 12.5 and 15m
The design of gantry girders have been done as per IS800 (IS800, 2007). The girders are designed for the loading
specified in IS875 part 1,2, 3 and 5 (IS875 part-1, 1987), (IS875 part-2, 1987), (IS875 part-3, 1987),
(IS875 part-5, 1987). Main loading constitutes vertical load from selfweight and impact wheel load, horizontal thrust and
longitudinal surge. Combination of loadings are taken into consideration for design. Table 4 shows typical comparison of
sections for 7.5m span of gantry girder. Maximum permissible deflection for 7.5m span is L/750 where L is the span of the
girder (IS800, 2007). Hence, permissible deflection is 10mm.
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Section
Indian
British
Indian
British
Indian
British
Indian
British
Indian
British
Section Provided
ISLB500
UB457X191X82
ISMB500
UB533X210X82
ISWB500
UB610X229X101
ISMB550
UB686X254X125
ISWB600
UB762X267X134
ISLC250
CH200X75X23
ISMC225
CH230X75X26
ISMC300
CH260X75X28
ISLC400
CH230X75X26
ISMC400
CH305X102
Deflection
Mm
9.10
9.96
9.84
9.25
9.62
6.95
8.45
5.36
6.82
4.73
Ratio
0.675
0.71
0.87
0.97
0.97
0.97
0.99
0.99
0.98
0.99
Weight Of
Section, Ton
0.78
0.78
0.85
0.81
0.99
0.966
1.12
1.12
1.37
1.35
%
Variation
0
3.56
2.2
0
2
Terrain Category: 2
Width of Building: 15 m
Height At Eaves: 10 m
Topography: < 30
Rise: 2m
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The loads acting on the portal consists of weight of sheeting, purlins, bracing, self-weight of the portal frame and
if any suspended load from the frame (SP40, 1987). AC sheet is assumed as per IS875 part-1. Live load is considered as
per IS875 part-2 and wind load as per IS875 part-3. The analysis is done in STAAD software (STAAD. Pro) along with
load combinations. Table 5 shows typical comparison of sections for 12.5m span of portal frame.
Sections Provided
ISMB500
ISLB450
UC254X254X73
UB457X152X60
Length, m
15
12.85
15
12.85
Total weight of
sections, Tons
%
variation
2.1
13
1.82
Stackers
The racker and stackers have been a vital component for transferring shipping containers. The unloading process
of the ship is such that the container is directly placed on the stacker and the whole container can be unfolded for the
further services. There are single/ double storeyed stackers available as shown in Figure 3. Here both types are considered.
Standard 40 feet container has been assumed. The container size is 12000 x 2400x 2400 mm (Hapag - Llyod).
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Sections Provided
ISMB200
ISMB250
ISMB350
UB178X102X19
UB254X102X22
UC203X203X52
Length, M
96
70
56
96
70
56
Total Weight of
Sections, Tons
%
Variation
7.10
13.3
6.15
4 x 4m
5 x 5m
6 x 6m
7 x 7m
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A typical figure of commercial building is shown in Figure 4. The structure is modelled in STAAD software with
base condition as hinged. Structure below plinth is assumed as RCC structure. The loads considered are as per IS875 for
commercial structures. The flooring consists of RCC slab supported by the steel channel sections. The floor to floor height
is taken as 3 m. Table 7 shows comparison of commercial building for 6 x 6m grid floor using Indian and British universal
sections.
TB
ST
FR
LD
ST
Indian Section
Profile
ISMB600
ISMB450
ISMC200
ISA100X75X6
ISMB500
TOTAL =
UC-UB SECTION
PROFILE
ST
UC356X368X129
ST
UC356X368X177
ST
UB457X152X52
TB
UB457X191X74
FR
CH200X90X30
LD
UA100X75X8
TOTAL
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Length
M
96
750
810
509.12
144
Length
m
228
12
507
240
810
509.12
Weight
Tons
35.12
53.18
35.11
7.93
12.25
-------------143.58
Weight
Tons
28.72
2.08
25.94
17.44
47.17
10.56
---------------131.91
% Variation
8.13
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sections are compared for all loadings and spans of the gantry girder as shown in Figure 5.
sections are compared for all spans of the portal frame as shown in Figure 6.
compared.
Universal sections are compared for all different grid floors of commercial building as shown in Figure 7.
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% Weight Variation
1.5 7.5
4.5 12.5
13
5 - 10
CONCLUSIONS
British universal sections are superior to Indian steel sections in terms of strength and reduction in weight.
The nature of superiorty varies with the application of horizontal forces in form of earthquake and wind forces.
REFERENCES
1.
2.
3.
IS800. (2007). General construction in steel- code of practice. New Delhi: Bureau of Indian Standard.
4.
IS875 part-1. (1987). Code of Practice for Design Loads (Other than Earthquake) for Buildings and Structures, Dead Loads.
New Delhi: Bureau of Indian Standards.
5.
IS875 part-2. (1987). Code of Practice for Design Loads (Other than Earthquake) for Buildings and Structures, Imposed
Loads . New Delhi: Bureau of Indian Standards.
6.
IS875 part-3. (1987). Code of Practice for Design Loads (Other than Earthquake) for Buildings and Structures, Wind Loads.
New Delhi: Bureau of Indian Standards.
7.
IS875 part-5. (1987). Code of Practice for Design Loads (Other than Earthquake) for Buildings and Structures, Special loads
and combinations. New Delhi: Bureau of Indian Standards.
8.
Red Book. (acessed 2013). Jindal Steel Design Guidelines. Jindal Steel and Power Limited, http://www.steelinsdag.org/SteelSubsections/PDF/JSPL/range-hbeams.pdf.
9.
SP40. (1987). Handbook on structures with steel portal frames (without cranes). New Delhi: Bureau of Indian Standards.
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