Case Construction

621 State Street

NACustomerRelations@casece.comRacine, Wisconsin 53404
866-542-2736 x1
(586E) - CASE CONSTRUCTION KING FORKLIFT (1/86-) > (8-02) - FORKLIFT HYDRAULIC CIRCUIT, RESERVOIR TO CONTROL
VALVE

Case Construction
621 State Street
NACustomerRelations@casece.comRacine, Wisconsin 53404
866-542-2736 x1
(586E) - CASE CONSTRUCTION KING FORKLIFT (1/86-) > (8-02) - FORKLIFT HYDRAULIC CIRCUIT, RESERVOIR TO CONTROL
VALVE
Diag #

Part #

Name

Description

Qty

NSS

NOT SERVICED
SEPARATELY

HOSE - suction tube to suction tube, 102 5

mm (4 inch) long, cut from S118465X bulk
hose, see below

214-1424

HOSE CLAMP,#24, 1.06" - CLAMP, HOSE, , Adjustable #24, 1.06/2.00 10

2", Type F Worm
Type F Worm

D65659

TUBE

- suction, left-hand

D65670

TUBE

- suction, right-hand

D147672

TUBE

- manifold, suction, used with D73079 pump 1

assembly only

116710A1

TUBE

- manifold suction, used with 102480A1

pump assembly only

217-178

FITTING,1-1/4" Hose Barb

x 1-5/8" - 12 Male ORB

ADAPTER - straight, 1-1/4 stem end x

1-5/8-12 inch O-ring boss, used with
D73079 pump assembly only

217-355

FITTING,90 Elbow, 1-1/4" ELBOW, 90, 1 1/4" Hose x 1 5/8"-12 ORB 1

Hose Barb x 1-5/8" - 12
Beaded, Adjustable, Used with 102480A1
Male ORB
pump assembly only, Includes Ref. 7

237-6020

O-RING,0.118" Thk x 1.475" 20-1, 90 Duro, 1.475" ID x .118" Thk

ID, -920, Cl 6, 90 Duro

D73079

PUMP

ASSEMBLY - hydraulic equipment, parts

list Figure 8-24, no longer available, for
service order pump 102480A1 pump,
116710A1 tube and 217-355 elbow, Ref.
53 - 55 on Figure 8-4

413-824

BOLT,Hex, 1/2" - 13 x
1-1/2", Gr 5

BOLT,Hex, 1/2" - 13 x 1-1/2", Gr 5

10

80679

LOCK WASHER,1/20.507
CST ZND

WASHER, LOCK, 1/2"

11

D90883

SPLINED COUPLING

COUPLING - flexible, no longer used, order 1

D140524 coupling, Ref. 11A

11A

D140524

FLEXIBLE COUPLING,13T COUPLING - flexible, Includes: Ref. 12 13

12

A45216

BUSHING

- coupling, used with D90883 coupling, no 4

longer available, order bushing D142330
below

12A

D142330

BUSHING

- coupling, used with D140524 coupling

13

86636814

LUBE NIPPLE,1/4"-28 x .52" FITTING - grease, straight, 1/4-28 special 1

lg
threads x 1/2 inch, used with D90883 or
D140524 coupling

14

413-724

BOLT,Hex, 7/16" - 14 x
1-1/2", Gr 5

- hex, 7/16 NC x 1-1/2 inch

15

492-11044

LOCK WASHER,7/16"

WASHER, LOCK, 7/16"

Diag #

Part #

Name

Description

16

A30013

WASHER,11.51mm ID x
- special, hardened
19.05mm OD x 1.59mm Thk

17

218-5069

HYD CONNECTOR,1-5/16" Adapter - straight, 1-5/16-12 inch flare x

- 12 Male JIC x 1-5/16" - 12 O-ring boss, Incl. Ref. 18
Male ORB

18

237-6016

O-RING,0.116" Thk x 1.171" - 1-11/64 ID x 7/64 inch wide

ID, -916, Cl 6, 90 Duro

19

D68547

HOSE,19.05mm ID x
200mm L, SAE 100R2

- 508 mm (20 inch) long

20

D134277

TUBE ASSY.

TUBE - pressure, to priority valve

21

218-5069

HYD CONNECTOR,1-5/16" Adapter - straight, 1-5/16-12 inch flare x

- 12 Male JIC x 1-5/16" - 12 O-ring boss, Incl. Ref. 22
Male ORB

22

237-6016

O-RING,0.116" Thk x 1.171" - 1-11/64 ID x 7/64 inch wide

ID, -916, Cl 6, 90 Duro

23

D132476

VALVE

ASSEMBLY - flow control, parts list Figure 1

8-26

24

D134282

ANGLE

BRACKET - mounting, valve

25

413-516

BOLT,Hex, 5/16" - 18 x 1",

Gr 5

- hex, 5/16 NC x 1 inch

26

413-552

BOLT,Hex, 5/16" - 18 x
3-1/4", Gr 5

- hex, 5/16 NC x 3-1/4 inch

27

492-11031

LOCK WASHER,5/16"

WASHER, LOCK, 5/16"

28

425-106

NUT,3/8"-16, Cl 5

NUT,3/8"-16, Cl 5

29

D135127

TUBE ASSY.

TUBE - pressure, flow control valve to

control valve

30

218-745

HYD CONNECTOR,1
5/16"-12, 37 x 1 1/16"-12,
37

ADAPTER - straight, 1-5/16-12 flare x

1-1/16-12 inch flare

31

D75064

HYD TUBE,0.75" OD x 3.95, TUBE - pressure, at control valve

9.25" L

32

R30729

FITTING

33

237-6012

O-RING,0.116" Thk x 0.924" 12-1, 90 Duro, .924 ID x .116" Thk

ID, -912, Cl 6, 90 Duro

34

217-430

PLUG,Hex Soc, 1/8" - 27

NPTF

- hex socket headless, 1/8 inch PT

35

D124427

VALVE, CHECK

VALVE ASSEMBLY - control, forklift, parts 1

list Figure 8-28 and 8-30

S118465X

LARGE HOSE

HOSE - bulk, 32 (1-1/4) x 45 (1-3/4) x 4572 1

mm (180 inch) long

36

D67298

INSULATOR

- rubber, suction tubes

37

D68845

MOUNTING CLIP

CLAMP - suction tube

38

D67297

BLOCK

INSULATOR - rubber, pressure tubes

39

D143410

CLAMP,36.58mm ID,
- pressure tube, (Replaces clamp D68846) 1
10.31mm Bolt Hole, J Type

40

413-616

BOLT,Hex, 3/8" - 16 x 1", Gr - hex, 3/8 NC x 1 inch, plated

5

ELBOW - 90 degree, adjustable, special,

Includes: Ref. 33

Qty

Diag #

Part #

Name

Description

Qty

41

92-11038

LOCK WASHER,3/8"

WASHER, LOCK, 3/8"

42

425-106

NUT,3/8"-16, Cl 5

NUT,3/8"-16, Cl 5

43

221-130

PIPE,Nipple, 1/4" NPT x

7/8"

NIPPLE - straight, 1/4 PT x 7/8 inch

44

221-88

REDUCER,Hex, 1/2" x 1/4" - pipe, 1/2 male x 1/4 inch female

NPT

45

221-441

TEE,1/2" NPT x 3/4 NPT Br - pipe, 1/2 x 1/2 x 3/4 inch, left-hand side

46

D63543

BREATHER

- dipstick tube

47

D63506

ADAPTER

- special

48

R15538

VALVE

- inlet

49

220-502

COUPLING, BREAK AWAY ADAPTER - straight, 1/4 inch barb end x

PT

50

REF

INSTRUCTION

51

221-430

TEE,1/4" NPT x 1/4 NPT Br - pipe, 1/4 x 1/4 x 1/8 inch

52

D94060

VALVE

- relief, air outlet

53

102480A1

PUMP

ASSEMBLY - hydraulic equipment, parts

list Figure 8-25A

53

102480A1R

REMAN-HYD PUMP

584E, 585E, 586E, All (5/90-)

53

102480A1C

CORE-HYDRAULIC PUMP Return Number

54

116710A1

TUBE

55

217-355

FITTING,90 Elbow, 1-1/4" ELBOW, 90, 1 1/4" Hose x 1 5/8"-12 ORB 1

Hose Barb x 1-5/8" - 12
Beaded, Adjustable, Includes Ref. 56
Male ORB

56

237-6020

O-RING,0.118" Thk x 1.475" 20-1, 90 Duro, 1.475" ID x .118" Thk

ID, -920, Cl 6, 90 Duro

C18274

HOSE

HOSE - 6 (1/4) ID x 432 mm (17 inch) long, 1

cut from C18274 hose, see below

- manifold, suction

- bulk, 6 (1/4) ID x 1624 mm (60 inch) long, 1

no longer used