NEW PRODUCT DEVELOPMENT

COMPANY / INDUSTRY

- Tropicool e-novations & cooling system

ADDRESS

- MIDC BHOSRI,PUNE

DATE

- 31st oct 2015

PURPOSE OF VISIT-:
To find the problem in existing scenario and its
alternative solution.

BACKGROUNG OF PRODUCT-:
Tropicool e-novations & cooling system and its range of
products have always been synonymous with high quality and performance. The company
offers a wide range of industrial refrigerating and air- conditioning equipment. The range of
products includes Engine Oil Conditioning Unit, Panel Cooler, Vertical Cooler, Water
Chilling Plant, Industrial Oil Cooler and Swimming Pool Water Heater. The products are
designed in conformation to the international norms and standard. The company has earned a
lot of acclaim for being a trusted Panel Air Conditioner Manufacturer and providing the best
functioning range of Heat Pump in India.
These products are made to do heavy duty in their area
of performance. They are made of high quality raw materials available in the market. These
equipments are high on demand in the industries like Automobile, Engineering,
Pharmaceuticals, Agriculture, and Plastic Injection and so on. Besides, the company is
identified as one of the reliable CNC Panel Cooler Manufacturers in India.

AREA OF WORK-:
Change in screw compression and Making modern machine tools and
automated inspection equipment are making it possible to hold tighter tolerances in day to
day manufacturing environments. This improves compressor performance and consistency
from one compressor to the next.

PROBLEM STATEMENT-:
It is the purpose of thoughtful troubleshooting to pinpoint
the cause of problems without expensive component replacement or teardowns of the wrong
components. Also discharge temperature higher or lower than predicted at operating
conditions should be investigated, as it may be indicating a potential problem .To determine
why the discharge temperature might be out of line.

RESEARCH AND DEVELOPMENT-:

Greater use of electronics to save energy, simplify
maintenance, and anticipate problems before they occur will reduce energy consumption,
operating costs, and maintenance costs. We see the regulatory requirements and concern over
leakage driving compressor designs to new levels. New shaft seal designs, elimination of pipe
threads, smaller charge requirements, and more welded construction are all areas that are here
now or coming fast.
Lower noise requirements in engine rooms are becoming increasingly
important. Quieter compressor and motor designs are being specified in an increasing number
of applications. It is certain that change will occur in our industry. The screw compressor has
proven to be a strong central component in many of our systems because of its inherent
efficiency, safety, and flexibility. It is certain that continuing innovation in screw compressor
design will be key in improving our system designs for the future.

CHARACTERISTIC OF PRODUCTCapacity

900 Kcal/hr To 6000 Kcal/hr, Special Design on Request of Customer

Model

Plate type Heat Exchanger, Shell & Tube Chiller, Immersed Coil

Operating Conditions

Wide range of Ambient Temp. 20 C to 42 C Oil Temperature range is 24 C to 30 C

Safety Control

Safety Controls Like Digital Temp. Hp/Lp Cutout, Antifreeze Thermostat to protec
system parts severe damage

Air-Cooled Condenser

Specially designed for high ambient temperature in imported high quality inner gro
copper tube

Temperature Controller

Digital Temperature controller with High & Low Temperature Alarm with tamper
keypad lock

Capacity

900Kcal/hr 1200Kcal/hr

3000Kcal/hr

4500Kcal/hr

6000Kcal/hr

Compressor

Hermatic

Hermatic

Hermatic/Rotary

Hermatic/Rotary

Hermatic/Ro

Condensor

Al
Finse/Cu
Tube

Al Finse/Cu
Tube

Al Finse/Cu Tube

Al Finse/Cu
Tube

Al Finse/Cu
Shell & Tub

Evaporator

PHE/
Emmessed
Coil

PHE/
Emmessed
Coil

PHE/ Emmessed
Coil

Shell &
Tube/PHE

Shell & Tub

Power (Watts)

900 w

1200 w

2200 w

2750 w

3600w

Dimensions

510 x 510
x 600

510 x 510 x
600

750 x 750 x 1000

750 x 750 x
1000

750 x 750 x

COMMERCIALIZATIONThis improves compressor performance and consistency

from one compressor to the next should be adapted and implemented in all
manufacturing of chiller products. Greater use of electronics to save energy, simplify
maintenance, and anticipate problems before they occur will reduce energy
consumption, operating costs, and maintenance costs.Low discharge temperature
should provided in all system.

PRECAUTION-:

Accuracy in feed & speed resulting product within tolerance limit should be
considered.
Less chances of change in physical & chemical properties of oil should be
done.
Normal temp of oil reduces failure of Oil Seals & Bushes resulting trouble free
working of hydraulic system.

BUSINESS RESULTOriginal price of the oil chiller

=1,15000 Rs/-

Maintenance cost per year

=20000 Rs/-

After resolving this problems,

Reduction in cost per year

=8000 Rs/-

%Saving per chiller in per year

=(20000 - 12000)*100/20000
=40%

DIAGRAM-: