DETAIL - WEEKLY PROGRESS REPORT for Electrical Equipment Pre-Commissioning at KHASAB Grid station

Date : Monday, July 25, 2016

Last Week Process

1.1 Main Switchgear Main Substation

Description

Equipment No. or Items

Q'ty

Up to
Previous
Day

PROGRESS
Today
(Daliy base)
Up to
Day
Plan
Actual
[ea]
[ea]

Cumul. %

Testing Tech/Engr Name

Plan

Actual
54%
100%
100%
100%
100%
100%
100%
100%
85%
85%
100%
0%
0%
0%
0%
0%
0%
0%
0%
0%
67%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
17%
100%
100%
100%
0%
0%
0%

Remark

Total Panels
Detail Test Items

132kV GIS
Busbar contact resistance test
Circuit breaker timing check
DS AND ES timing check
CT testing
Local Interlock check
Annunciator alarm check
CB Functional check
Gas quality check
Gas density meter alarm operation check
Multi function meter check
High voltage withstand test
VT testing
Heater and Lighting CKT (current/voltage)check.
Remote Interlock verification.
Remote DS/ES/CB Functional check
Local/Remote Signal check (SCADA)
Primary Injection.
Busbar Stability

8 Feeders
8
8
8
8
8
8
8
47
47
9
8
7

0
2
3
4
0
0
0
20
20
0
0
0

8
6
5
4
8
8
8
27
27
9
0
0

8
8
8
8
8
8
8
20
20
9
0
0

8
8
8
8
8
8
8
40
40
9
0
0

Total Panels
Detail Test Items

33kV GIS
Busbar contact resistance test
Gas quality check
Gas leakage check
CT testing
Circuit breaker timing check
Circuit breaker coil resistance check
Multi function meter check
Local Interlock check
Indication check
High voltage withstand test
VT testing
Core Balance Current transformer
Heater and Lighting CKT (current/voltage)check.
Remote Interlock verification.
Remote DS/ES/CB Functional check
Local/Remote Signal check (SCADA)
Primary Injection.
BusBar Stability

34 Feeders
34
10
34
34
34
34
34
34
34
34
96
18

17
0
0
15
20
0
14
0
0
0
40
0

17
10
34
19
14
34
20
34
34
34
56
18

17
10
34
19
14
34
34
34
34
34
56
18

34
10
34
34
34
34
34
34
34
34
96
18

33kV Control & Relay panel

Trip relay test
DC Supply supervision relay test
Trip circuit supervision relay test
Main Relay 7SD522 test
Backup protection 67/67N test
Under frequency relay
CT secondary injection test for all Busbar protection core
(GIS-A)
CT secondary injection test for O/G feeder (GIS-A)
CB/DS/ES Remote operation for O/G feeder (GIS-A)
CB/DS/ES Remote Interlock for O/G feeder (GIS-A)
CT secondary injection test for TXR feeder (GIS-A)
CB/DS/ES Remote operation for TXR feeder (GIS-A)
CB/DS/ES Remote Interlock for TXR feeder (GIS-A)
CT secondary injection test for all Busbar protection core
(GIS-B)
CT secondary injection test for O/G feeder (GIS-B)
CB/DS/ES Remote operation for O/G feeder (GIS-B)
CB/DS/ES Remote Interlock for O/G feeder (GIS-B)
CT secondary injection test for TXR feeder (GIS-B)
CB/DS/ES Remote operation for TXR feeder (GIS-B)
CB/DS/ES Remote Interlock for TXR feeder (GIS-B)
Under frequency relay final configuration & test
BCU final configuration and test
Generator Protection test
Transformer Protection test
Control Panel Functional test
IO Signal check (SCADA)
Trip Logic Verification
End to End test

34 Feeders
144
68
68
16
16
2

70
0
0
0
0
0

74
68
68
0
0
0

74
68
68
0
0
0

144
68
68
0
0
0

56%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
0%
0%
67%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
17%
100%
100%
100%
0%
0%
0%

17

17

17

17

100%

14
14
14

0
0
0

4
4
4

4
4
4

4
4
4

29%
29%
29%
0%
0%
0%
0%

0%

Control cables are not available.

0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%

0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%
0%

Control cables are not available.

Control cables are not available.
Control cables are not available.
Control cables are not available.
Control cables are not available.
Control cables are not available.
Setting files are not available.
Control cables are not available.
Setting files are not available.
Setting files are not available.
Setting files are not available.
Control cables are not available.

Total Panels

33kV Busbar protection panel

29%

29%

Detail Test Items

Trip relay test

DC Supply supervision relay test
BBP Main relay 7SR23 final configuration and test
Control Panel Functional test

34
2

100%
100%
0%
0%

100%
100%
0%
0%

Total Panels
Detail Test Items

0
0

34
2

1 of 2

34
2

34
2

Murugesan/Park
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Park
Murugesan/Park
Murugesan/Park
Murugesan/Park
Murugesan/Sudharsan

Completed
Completed
Completed
Completed
Completed
Completed
Completed
VT compartment balance
VT compartment balance
Completed
Earthing cable not available at site
VT not installed

SIEMENS erection engr

SIEMENS erection engr
SIEMENS erection engr
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
SIEMENS/SNCC
Murugesan/Sudharsan
Murugesan/Sudharsan

Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Completed
Control cables are not available.
Control cables are not available.
Control cables are not available.
Control cables are not available.

Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan

Completed
Completed
Completed
Setting files are not available.
Setting files are not available.
Setting files are not available.

100%

Murugesan/Sudharsan

Completed

29%
29%
29%
0%
0%
0%

Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan

Completed
Completed
Completed
Control cables are not available.
Control cables are not available.
Control cables are not available.

Murugesan/Sudharsan
Murugesan/Sudharsan

Completed
Completed
Setting files are not available.

Description

Equipment No. or Items

Q'ty

Up to
Previous
Day

PROGRESS
Today
(Daliy base)
Up to
Day
Plan
Actual
[ea]
[ea]

Cumul. %

Testing Tech/Engr Name

Remark

Plan

Actual

0%
0%
0%
0%

0%
0%
0%
0%

38%

38%

100%
0%
0%
100%
100%

100%
0%
0%
100%
100%

Murugesan/Sudharsan

Completed

Murugesan/Sudharsan
Murugesan/Sudharsan

Completed
Completed

100%
0%

100%
0%

Murugesan/Sudharsan

Completed
Setting files are not available.

0%
100%
100%

0%
100%
100%

Heater and Lighting CKT (current/voltage)check.

Remote Interlock verification.

0%
0%

0%
0%

Remote DS/ES/CB Functional check

Local/Remote Signal check (SCADA)
Primary Injection.

0%
0%
0%

0%
0%
0%

BusBar Stability

0%
0%
0%
13%

0%
0%
0%
13%

100%
0%
0%
0%
0%
0%
0%
0%

100%
0%
0%
0%
0%
0%
0%
0%

56%

56%

Blocking and Trip Logic Verification

BBP protection Logic and Trip Test (Secondary Injection)
IO Signal check (SCADA)

Total Panels

11kV AIS

Detail Test Items

CT testing
Core Balance Current transformer
VT testing
Circuit breaker testing
Auxiliary relay testing
Meter checking
Protection Relay Testing
Busbar contact resistance test
Local Interlock check
Indication check

Total Panels

11kV Busbar Protection panel

Detail Test Items

Auxiliary relay testing

DC Supply supervision relay test
BBP Main relay final configuration and test
Control Panel Functional test (Local)
Blocking and Trip Logic Verification
BBP protection Logic and Trip Test (Secondary Injection)
IO Signal check (SCADA)
BCU final configuration and test

15

15

15

15

15
90
20

0
40

15
50

15
90

15
90

20

20

20

15
15

0
0

15
15

15
15

15
15

16

16

16

16

Control cables are not available.

Murugesan/Sudharsan
Murugesan/Sudharsan

Control cables are not available.

Control cables are not available.
Control cables are not available.

Murugesan/Sudharsan

Completed
Setting files are not available.

Control cables are not available.

Control cables are not available.

Total XFMRs

20MVA Transformer

Detail Test Items

OIL FILTRATION

100%

100%

Voltamp

INSULATION RESISTANCE (PI)

WINDING RESISTANCE
TRANSFORMER TURNS RATIO
EXCITATION CURRENT (OPEN CKT) HV Side
VECTOR GROUP
% OF IMPEDANCE TEST (SHORT CKT)
MAGNETIC BALANCE TEST.
NEUTRAL CT TEST
FUNCTIONAL TEST / TESTING OF FANs (LOCAL)
CAPACITANCE AND P.F. TEST
TEMPERATURE GAUGE TEST
FUNCTIONAL TEST / TESTING OF FANs (REMOTE)
OLTC OPERATION (RTCC PANEL)
MECHANICAL PROTECTION TEST.
OIL BDV TEST
OIL DGA TEST
STABILITY TEST (DIFF / REF / SBEF)

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

2
2
2
2
2
2
2
2
2
0
0
0
0
0
0
0
0

1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0

2
2
2
2
2
2
2
2
2
0
0
0
0
0
0
0
0

100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
0%

100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
0%

Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan

58%

58%

2 Cycles of Oil Filtration to

be done before
commissioning.

Control cables are not available.

Control cables are not available.
Control cables are not available.

Total XFMRs

125MVA Transformer

Detail Test Items

OIL FILTRATION

100%

100%

Voltamp

INSULATION RESISTANCE (PI)

WINDING RESISTANCE
TRANSFORMER TURNS RATIO
EXCITATION CURRENT (OPEN CKT)
VECTOR GROUP
% OF IMPEDANCE TEST (SHORT CKT)
Zero Sequence Test
MAGNETIC BALANCE TEST.
NEUTRAL CT TEST
FUNCTIONAL TEST / TESTING OF FANs (LOCAL)
CAPACITANCE AND P.F. TEST
TEMPERATURE GAUGE TEST
FUNCTIONAL TEST / TESTING OF FANs (REMOTE)
OLTC OPERATION (RTCC PANEL)
MECHANICAL PROTECTION TEST.
OIL BDV TEST
OIL DGA TEST
STABILITY TEST (DIFF / REF / SBEF)

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

2
2
2
2
2
2
2
2
2
2
0
0
0
0
0
0
0
0

1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0

2
2
2
2
2
2
2
2
2
2
0
0
0
0
0
0
0
0

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
0%

100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
0%
0%
0%
0%
0%
0%
0%
0%

Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan
Murugesan/Sudharsan

2 of 2

Bus-Bar Missing
Completed
Completed

2 Cycles of Oil Filtration to

be done before
commissioning.

Control cables are not available.

Control cables are not available.
Control cables are not available.