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SPECIAL Steel Book

>

Introduction:>
Fletcher Easysteel is a division of Fletcher Building Limited. The company prides itself on its
position as a leading steel distributor in New Zealand providing a comprehensive range of
products and services to meet the needs of this market.
The Special Steel Book is a directory of products and services available from Fletcher Easysteel and is
provided as a guide to assist customers when determining their requirements.
It is by no means an exhaustive list of the companys service portfolio. For in this dynamic environment,
operating within a more prevalent global economy, the range of products and services that Fletcher
Easysteel offers is ever changing.

The Special Steel Book is an indication of the companys commitment to informing customers of what is
available from your steel supplier. Supplementary product catalogues are;


Structural Steel Properties and Design Charts Catalogue


Pipe and Pipe Fittings Catalogue
The Steel Book

Every care has been taken by staff in producing this catalogue. Fletcher Easysteel has endeavoured to
ensure accuracy of the information contained herein, however Fletcher Easysteel cannot and does not
accept responsibility for any loss or damage sustained by any party through use of this information.

Fletcher Easysteel Page 2

Introduction:>
Quality
Fletcher Easysteel continues to maintain a strong commitment to the principles which have become total quality management.
This results in minimum waste, improved efficiencies and a service promise which meets customer requirements. Fletcher
Easysteel has a philosophy of continuous improvement in all areas of its business.

Technical Advice
Fletcher Easysteel provides technical expertise on all products and services it markets. Specialist advice is available on product
properties, product selection and specific end use application. Any advice given should subsequently be authorised by a
qualified engineer.

Information Systems
Fletcher Easysteel operates an ERP system across its business. This includes handling front-line customer enquiries and
orders, to back-office automatic stock replenishment in line with customer forecasts.
Supporting this is a forecasting system which captures historic sales information, combining it with future market intelligence
to provide the best possible forecast. This enables us to have the right product on hand at the right time to meet customer
requirements and to ensure excellent service for our customers.
Fletcher Easysteel is continually researching the new opportunities information technology offers in making business easier
with customers and suppliers alike.

Suppliers
Fletcher Easysteel has a centrally based supply chain which leverages its strong relationship with suppliers to provide highly
competitive offers to its customers. These offers are sourced globally from quality steel mills and suppliers which enables its
customers to compete in both domestic and export markets.

Health & Safety


At Fletcher Easysteel, our safety goal is zero harm. Health and Safety is our highest priority, not only for all employees, but
also for our customers, suppliers, contractors and visitors. We take a pro-active approach in regards to Health & Safety and
Environment, and we are continually developing and implementing systems to ensure our workplace is a safe one. At Fletcher
Easysteel, everyone is responsible for ensuring that we are working in a safe manner -

Because we want to . . . not because we have to!

Fletcher Easysteel Page 3

Contents:>
Introduction

Brand Equivalents Chart

Mild Steel
Mild Steel Engineering Rounds
Bright Commercial Quality Bar AISI 1018/1020
Bright Commercial Quality Flats AISI 1018/1020

8
9
10
11

Bright Free Cutting


Bright Fee Cutting Bar AISI 1214/1215
Bright Leaded Bar AISI 12L14/12L15

12
13
14

Engineering Steels
15
Medium Tensile Steel 1040/45
16
High Tensile Steel AISI 4140
18
High Tensile Steel AISI 4340
20
High Tensile Steel AISI P20
22
High Tensile Steel (2767)
23
Carburising Steel En36A, EN39B
24
Phosphor Bronze LG2
26
Grades and stocked size summery 27
Forms of Supply and Machining Allowances
28
Cast Iron & Hollow Bar
Cast Iron 4E
Cast iron 3D
Hollow Bar

29
30
31
32

Hydraulic Steels
Hard Chrome Bar
Hydraulic Cylinder Tube

34
35
36

Cold Work Tool Steels


D2 (2379)
A2 (2363)

37
40
42

Hot Work Steels


H13 (2344)

45
46

Fletcher Easysteel Page 4

Contents:>
Plastic Mould Steels
48
Aluminium Tooling Plate
53
P20 (2311)
54
2767 56
Gauge Plate
Gauge Plate
Key Steel
Silver Steel

59
60
62
63

Plate 64
Boiler Quality Plate
65
Wear Resistant Plate Grade
66
High Strength Plate
67
Structural Steel Plate Comparisons
68
Boiler Quality Plate Comparisons
69

Welding Products
71
General Purpose Electrodes
72
Consumables 75
Cutting and Grinding Discs
76
Service Centres, Metal Processing
Service Centres
Plate Processing
Metal Processing

81
82
83
84

Appendix 85
Size Tolerances to ASTM A29
86
Straightness Tolerances to ASTM A29
89
ISO Tolerances
90
Machining Allowances
91
Useful Tables Weights - Kg/Metre
92
Approx. Comparison of Tensile Strength
93
Approx. Equivalent of Hardness and Tensile
94
Conversion Calculations
95
Indent 96

Fletcher Easysteel Page 5

Brand Equivalents Chart:>


Tool & Alloy Steels

Mild Steel

Medium
/High
Tensile

Case
Hardening
Cold
Work

EasySteel
Shortname

AISI

BS 970
En

BS 970
New

Japan JIS-G

BCQ 1018/1020
BFC 1214/1215
BLB 12L14/12L15

1018/1020
1214/1215
12L14/12L15

EN3B
EN1A
EN1A Pb

070M20
230M07
230M07Pb

4051-S20C
4804-Sum23/25
4804-Sum23L

MT x 1040/45
HT x 4140
HT x 4340
HT x En25
MHTF x 2767

1040/45
4140
4340

En8
En19
En24
En25
En30B

080M40
708M40
817M40
823M30
835M30

4051-S40C
4105-SCM440
4103-SNCM439
4103-SNCM628

6580
Thyrodur 2767

CASE x En36A
CASE x En39B

3310

En36A
En39B

665M13
835M15

4102-SNC815
4103-SNCM815

6587
Thyroplast 2764

SuperImpacto

D2
A2
01

D2
A2
01

BS4659
BD2
BA2
BO1

4404-SKD11
4404-SKD12
4404-SKS3

Thyrodur 2379
Thyrodur 2363
Thyrodur 2510

FNS
Cromoly
Keewatin

835M30

4103-SNCM628

Thyrodur 2767

AHT28

420S45
835M30

SUS42 J1
4103-SNCM628

Thyroplast 2311
Thyroplast 2738
Thyroplast 2312
Thyroplast 2083
Thyrodur 2767

Ultimo 200
420PQ
AHT28

MLDH/MHTF x 2767

Plastic
Mould

Hot
Work

MLDF x PDS5
MOLD/MLDF x 2311
MOLD/MLDF 2738
MLDF x 2312
PQ x 2083
MLDH/MHTF x 2767

P20
P20+Ni
P20+S
420

En31
En30B

En30B

Thyssen

7225

Atlas

CM
SPS
Ultimo 200/4
AHT28

HOT
HOTF

H13

BS4659
BH13

4404-SKD61

Thyrotherm 2344

Crovan

Shock
Resisting

S1

S1

BS4659
BS1

4404-SKS41

Thyrotherm 2550

Falcon 6

High
Speed

M2

M2

BS4659
BM2

4404-SKH9

Thyrapid 3343

SIXIX

Fletcher Easysteel Page 6

Brand Equivalents Chart:>

Balfour
Rochling

Hitachi

VEW

Bohler

Assab

Comsteel

1040/45
SD19
SD50/Monix15

V320
V155

V945
VCL140
VCN150

SD12/RABW

V110

Plasmould

05
R16
R4
R2

SD51

E200
E204

ES Special
PPA

Q5
R10

K105
K305
K460

Special KNL
Special K5
Amutut S

K600

NWM

M210

Starmould

M310
V110

WKW4
Plasmould

SC25/RCC Supra
RSD13/RKCM
TOH/RUS3

SLD
SCD
SGT

SD12/RABW
MPM2
PMS/Moulrex A
SD12/RABW

XW-41
XW-10
DF2

Aidi-150

718

CSM2

Holdax
Stavax

ADIC/RD2V

DAC

W302

US Ultra 2

8407

SCX15/00/RTWK

YSR

K450

My Extra

M4

Giantm5/Capital562

YXMI

S600

SREMo

ASP41

Ketos
M5
R2

420MFQ
R2

Werkstoff

Kurz-Name

1.0402
1.0715
1.0718

c22
9 SMn 28
9 SMn 28 Pb

1.1186
1.7225
1.6565
1.6743
1.6747

CK40
42 CrMo4
40 CrNiMo6
32 NiCrMo10 4
30 NiCrMo16 6

1.6723

15 NiCrMo16 5

1.3505
1.6747

155 CrVMo 12 1
100 CrMoV 5 1 1
100MnCrW 4
100 Cr 6
30 NiCrMo 16 6

1.6747

40 CrMnMo 7
40 CrMnNiMo 8 6 4
40 CrMnMoS 8 6
42 Cr 13
30 NiCrMo 16 6

Nu-Die V

40 CrMoV 5 1
40 CrMoV 5 1
60 WCrv 7
60 WCrv 7
1.1003

Dmo 5

Fletcher Easysteel Page 7

Mild Steels:>

Fletcher Easysteel Page 8

Mild Steels:>
Mild Steel
Engineering Rounds
Product Shortname: PB30, PB50, ER
Specifications: NZ/Australia AS 3679-300




UK
Japan/Korea


Size Designations: Mass per Metre


By diameter
Metres per Tonne

AS/NZS 4671-300
AS/NZS 4671-500
BS 4360-43A
JIS G3101-SS400
JIS G4051-S20
JIS G4051-S25C

= (Diameter D (mm))2 x 0.006165


= 1000
kg/m

= kg/m
= metres

Size Range Available:


Size
(mm)

Mass per
Metre (kg/m)

Size
(mm)

Mass per
Metre (kg/m)

Size
(mm)

Mass per
Metre (kg/m)

24
25
28
32

3.551
3.853
4.834
6.313

65
70
75
80

26.050
30.210
34.680
39.460

150
160
200

138.700
157.800
246.600

Available on indent
Standard stock length is 6 metres.
Engineering rounds can be cut to length on request.
Straightness Tolerance
The standards have a straightness tolerance of 3mm per metre.
A large range is stocked in grade 1045

Fletcher Easysteel Page 9

Mild Steels:>
Bright Commercial Quality Rounds
Product Shortname: BCQI, BCQM
Specifications: AISI 1018/1020


BS970 070M20
EN 3B
JIS G 4051 S20C

Tolerances: H10
Typical UTS Yield: UTS = 490 Yield= 370
Typical Analysis:

C
0.15/0.23%

Mn
0.3/0.9%

S & P
0.05% max.

Colour Code: Green


Characteristics: In comparison to normal hot rolled bars, a cold finished product gives tighter sectional tolerances,

improved straightness, and a clean scale free surface. Advantages to the user being that material can be brought closer
to the finished machine size and thus reduce machining costs. It minimises costly straightening operations and is more
easily machined. Another benefit derived from the cold rolling/drawing operation is a marked increase in physical
strength over a hot rolled bar of the same section.

Applications: Easily fabricated and welded. Used for all engineering parts, machine building and furniture.
Suitable for coated applications.
Size Range:
Rounds - Imperial (inches)
3/16

1 4

5 16

3 8

7 16

1 2

9 16

5 8

3 4

7 8

11/8

1 1/4

1 3/8

1 1/2

13/4

2 1/4

2 1/2

3 1/2

Rounds - Metric (mm)

10

12

16

20

24

25

30

35

40

45

50

55

60

65

70

75

80

90

100

110

120

130

140

150

In rounds, under 1/2 dia (except 10 & 12mm) available in 3.5 metre lengths. All others available in 5.75 metre lengths
or customer specific lengths. Fletcher Easysteel offers a cut to length service operation.

Fletcher Easysteel Page 10

Mild Steels:>
Bright Commercial Quality Flats
Product Shortname: BFI, BFM
Specifications: AISI 1018/1020

BS970 070M20
EN 3B
JIS G 4051 S20C

Tolerances: To ASTM A29-03 (A108-99)

Straightness 1:600 over total bar length

Typical UTS Yield: UTS = 490 Yield= 370


Typical Analysis:

C
0.15/0.23%

Mn
0.3/0.9%

S & P
0.05% max.

Colour Code: Green


Characteristics: In comparison to normal hot rolled bars, this cold finished product gives tighter sectional tolerances,
improved straightness, and a clean scale free surface. Advantages to the user being that the material can be brought
closer to the finished machine size and thus reduce machining costs. It minimises costly straightening operations and is
more easily machined. Another benefit derived from the cold rolling/drawing operation is a marked increase in physical
strength over a hot rolled bar of the same section.

Applications: Easily fabricated and welded. Used for all engineering parts, machine building and furniture.
Suitable for coated applications.
Size Range:
Flats - Imperial (inches)
1/2

x 1/8

3/4

1 3/4 x 5/8

x 3/8

1 x 1/2

1 1/4 x 3/16

1 1/4 x 1/4

1 1/2 x 5/16

2 x 1/2

2 x 3/4

2x1

3x2

8x1

11/2 x 1/2

Squares - Imperial (inches)


/2

/4

1 1/8

11/4

1 1/2

2 1/2

Flats - Metric (mm)


12 x 6

16 x 3

16 x 5

20 x 3

20 x 5

20 x 6

20 x 7

20 x 10

25 x 3

25 x 5

25 x 6

25 x 10

30 x 10

32 x 5

32 x 6

40 x 5

40 x 7

40 x 10

40 x 25

40 x 30

50 x 3

50 x 5

50 x 10

50 x 12

50 x 16

50 x 20

50 x 25

60 x 10

75 x 6

75 x 7

75 x 10

75 x 12

75 x 20

75 x 25

100 x 10

100 x 12

100 x 25

130 x 20

150 x 12

150 x 20

150 x 25

200 x 20
Squares - Metric (mm)

10
25
40


Fletcher Easysteel Page 11
Standard length for flats is 3.5 metres. Fletcher Easysteel offers a cut to length service operation.

Bright Free Cutting:>

Fletcher Easysteel Page 12

Bright Free Cutting:>


Bright Free Cutting Bar
Product Shortname: BFCI, BFCM, BFCF, BFCH (Flat/Sq)
Specifications: AISI 1214/1215

BS 970 230MO7

Tolerances: Supplied Cold Drawn to H10


Typical Analysis: C
AISI 1214
AISI 1215

0.15% max.
0.09% max.

Mn

0.8/1.2%
0.75/1.05%

0.04/0.09%
0.04/0.09%

0.25/0.35%
0.26/0.35%

Typical UTS Yield: UTS = 430 Yield= 340


Colour Code: Orange - Metric

Red - Imperial

Characteristics: Bright free cutting bar is available in round, square and hexagonal sections and gives the same

benefits as bright commercial quality in terms of good sectional tolerance, straightness and increased physical
properties. The major benefit is from the combination of manganese and sulphur in the steel. These elements form
manganese sulphide inclusions which effectively act as chip breakers during machining and allow this grade to be
machined at much higher speeds with no adverse effect on tool life. Can be welded using specialised procedures and
electrodes.

Applications: Manufacturing applications where extensive machining is involved, i.e., nuts, bolts, studs, etc. or any
other application involving high speed automatic machining operations.

Size Range:
Rounds - Imperial (inches)
/4

/8

1 /4
1

/2

/8

2 /4

2 /2

1 /2
1

/4

/8

1 1/8

3 /2

Rounds - Metric (mm)


6

10

12

16

20

25

30

40

45

50

60

65

80

90

100

35

Flats, squares and rounds also available on an indent basis.


*Leaded (12L14) bars also available on an indent basis.

Fletcher Easysteel Page 13

Mild Steels:>
Bright Leaded Bar
Product Shortname: BLBI, BLBM, BLBH (Flat/Sq)
Specifications: AISI 12L14/12L15

BS 970 230MO7Pb

Tolerances: H11 (hex)

Typical Analysis:
C

0.15% max.

Mn
P
S
Si
Pb
0.8/1.2%
0.04/0.09%
0.25/0.35%
0.10%max 0.15/0.35%

Typical UTS Yield: UTS = 430 Yield= 340


Colour Code: Brown - Metric

Blue - Imperial

Characteristics: A premium grade of free cutting bar, similar to 1214/1215, with the addition of lead, it is widely
used in repetitive manufacturing. The added lead enables excellent machinability but also makes it more difficult to
weld.

Applications: Brake components, gear box components, hydraulic fittings.


Size Range:
Hex - Imperial (inches)
/16

/8

/8

5
7

/16

1 /8

1 /4

/2

/16

1 /8
3

/8

/4

1 /2
1

Hex - Metric (mm)


16

17

Flats, squares and rounds also available on an indent basis.

Fletcher Easysteel Page 14

38

Engineering Steels:>

Fletcher Easysteel Page 15

Medium Tensile Steel:>


Medium Tensile Steel 1040/45
Product Shortname: MTI, MTM
Specifications: JIS G4051 S40C

JIS G4051 S45C


BS EN8

Tolerances: CD Bar: H10


Typical Analysis:

C Mn Si S&P
0.40%
0.6/0.9%
0.35% max.
0.050 max.

Mechanical Properties:

Colour Code:

UTS approx 600MPa


Yield approx 450MPa

Yellow

Characteristics:

AISI 1040/45 is a medium carbon medium tensile steel with improved strength over mild steel. Supplied
in black or cold drawn condition it is easily machineable and is generally used in the as supplied condition. It can be readily
flame or induction hardened to approximately 58 Rockwell C.

Applications: All general engineering applications requiring a higher strength than mild steel such as shafts, axles, bolts, etc.
Size Range:
Rounds (cold drawn)
Imperial (inches)

Rounds (cold drawn)


Metric (mm)

Rounds (Black)
Metric (mm)

5/16

3/8

7/16

10

12

16

40

45

50

60

65

1/2

9/16

5/8

20

25

30

70

75

80

90

100

3/4

7/8

35

40

45

105

110

120

130

140

1 1/4

1 3/8

1 1/2

50

55

60

150

160

170

180

190

1 3/4

2 1/4

65

70

75

200

210

220

230

240

2 1/2

3 1/2

80

90

100

250

260

280

290

300

110

115

120

310

320

340

370

400

130

420

Before ordering black material, note comments on machining allowances (Refer to page 28).

Fletcher Easysteel Page 16

Medium Tensile Steel:>


Medium Tensile Steel AISI 1040/45
Heat Treatment Procedures: AISI 1040 is available in either cold drawn or hot rolled condition. The cold finishing
process of drawing does slightly improve the mechanical properties over those of a hot rolled bar. However, thermal
treatments must be employed if higher mechanical properties are required. AISI 1040 is suitable for surface hardening by
flame or induction methods. Hardness and tensile strength may also be further increased by conventional quenching and
tempering though the results are somewhat sensitive to the materials section size (see tempering diagrams).

Tempering 200-650OC
Flame/Induction 870-900OC

Cool slowly in furnace at not more than 65OC/hr.


Air cool.
Holding time in furnace should be 10mins/cm of ruling section followed by oil or
water quenching.
Temperature depends on required hardness (see tempering diagrams).
Tempering should be carried out immediately after quenching.
The tempering time being at least 1 hour per 25mm of section.
Heating should be rapid in order to localise the heating effect to the surface of the
bar.
Quench immediately into oil or water.
Temper immediately at 150-200OC for maximum surface hardness.
Surface hardness obtainable 56-60 HRC.

Tempering Diagram:
TS1 N/mm2

Tempering Diagram:
TS1 N/mm2

160

90 1400

140

78 1200

120

65 1000

100

500

kp/mm2

103 1600

Hardness, Brinell

Test specimen 14mm O quenched in oil from 860OC

50

Test specimen 50mm O quenched in oil from 860OC

103 1600

160

90 1400

140

78 1200

120
100

500

65 1000

kp/mm2

Annealing 830-860OC
Normalising 830-860OC
Hardening 830-860OC

Remarks:

Hardness, Brinell

Thermal
Temperature
Process: Range:

50

52 800 80

80 400 40

52 800 80

80 400 40

39 600 660

60 300 30

39 600 660

60 300 30

26 400 40

40 200 20

26 400 40

40 200 20

13 200 20

20 100 10

13 200 20

20 100 10

0 0 0

0 0

0 0 0
100
700

200 300 400 500 600


Tempering Temperature in OC

0 0

Fletcher Easysteel Page 17

High Tensile Steel:>


High Tensile Steel AISI 4140
Product Shortname: HTI, HTM, HTHX, HTGI, HTGM
Rounds Supplied Black, Cold Drawn or Ground
Specifications: AISI 4140


JIS G 4105 SCM440
EN19

42CrMo 4

Tolerances: CD Bar: H10

CG Bar: All sizes to H8

Typical Analysis:

C Mn Cr Mo

0.40%
0.8%
0.95%
0.25%

Mechanical Properties: UTS approx 850 - 1000MPa

Yield approx 700 - 900MPa
Colour Code: White

Characteristics:

AISI 4140 quality is supplied in the heat treated condition with an ultimate tensile strength in the range
850-1000MPa, although with further heat treatment tensile strengths of 1150MPa can be obtained on sections up to 100mm
(4). In the as supplied, heat treated condition this grade is used for a wide range of shafting and high tensile applications, it
possesses excellent toughness and is readily machineable. 4140 grade can also be nitrided to approximately 60 Rockwell C
surface hardness or alternatively flame or induction hardened to approximately 58HRC surface hardness.

Applications:

Medium to heavy duty shafts, gears, axles, rods, spindles, crow bars, nuts, etc.

Size Range:
Rounds (cold drawn) Metric (mm)
10

12

16

20

25

30

35

60

65

70

75

80

90

100

40

45

50

55

20

24

30

40

45

50

60

65

70

75

80

Rounds (black) Metric (mm)


90

100

105

110

120

130

140

150

160

170

180

190

200

210

220

240

250

260

270

280

300

320

340

360

400

420

20

25

30

35

55

60

65

70

75

80

90

100

Ground Metric (mm)


40

See over page for Hexagon and imperial sizes and ranges.

Fletcher Easysteel Page 18

45

50

High Tensile Steel:>


High Tensile Steel AISI 4140
Hexagon (cold drawn & HT) Imperial (inches)
5/8 AF

3/4 AF

7/8 AF

1 AF

1 1/8 AF

1 1/4 AF

1 1/2 AF

1 3/4 AF

2 AF

1 1/8

1 1/4

1 1/2

1 3/4

2 1/4

Rounds (cold drawn) Imperial (inches)


3/8

1/2

5/8

3/4

7/8

1 3/4

2 1/4

2 1/2

5/8

1/8

1/4

2 1/2

3 1/2

Ground Imperial (inches)


1

1 3/8

1 1/2

Heat Treatment Procedures: Although AISI 4140 is supplied in the already heat treated condition at a tensile
strength of 850-1000MPa, there will inevitably be certain applications where a higher strength is required or where a higher
surface hardness is needed to withstand abrasion. The following recommendations are intended as a guide to further thermal
treatments. Note: Before any further through hardening treatments are carried out the material should first be annealed.
Annealing 850-880OC
Normalising 850-880OC
Hardening 850-880OC
Tempering 200-650OC
Flame/Induction 870-900OC
Hardening

Remarks:
Cool slowly in furnace at not more than 65OC/hr.
Air cool.
Holding time in furnace should be 10mins/cm of ruling section followed by oil or
water quenching.
Temperature depends on required hardness (see tempering diagrams).
Tempering should be carried out immediately after quenching.
The tempering time being at least 1 hour per 25mm of section.
Heating should be rapid in order to localise the heating effect to the surface of the
bar. Quench immediately into oil or water. Temper immediately at 150-200OC
for maximum surface hardness obtainable 54-60 HRC.

Tempering Diagram:
TS1 N/mm2
130 2000

Tempering Diagram:

Test specimen 35mm O quenched in oil from 860OC


200

TS1 N/mm2
130 2000

Test specimen 100mm O quenched in oil from 860OC


200

180

115 1800

180

103 1600

160

103 1600

160

90 1400

140

90 1400

140

78 1200

120

65 1000

kp/mm2

115 1800

100

78 1200
100

65 1000

kp/mm2

Thermal
Temperature
Process: Range:

120
100

100

52 800 80

80 80

52 800 80

80 80

39 600 60

60 60

39 600 60

60 60

26 400 40

40 40

26 400 40

40 40

13 200 20

20 20

13 200 20

0 0

0 0 0
100
700

0 0 0
100
700

200 300 400 500 600


Tempering Temperature in OC

20 20
200 300 400 500 600
Tempering Temperature in OC

0 0

Fletcher Easysteel Page 19

High Tensile Steel:>


High Tensile Steel AISI 4340
Product Shortname: HTI, HTM, HTGI, HTGM
Rounds Supplied Black and Centreless Ground
Specifications: AISI 4340

JIS G 4103 SNCM439
EN24
40CrNiMo6

Tolerances: CG Bar: All sizes to H8


Typical Analysis:

C Mn Ni Cr Mo
0.4% 0.7% 1.85%
0.8% 0.25%

Mechanical Properties: UTS approx 950 - 1100MPa Yield approx 680 - 750MPa

Colour Code:

Black

Characteristics:

AISI 4340 is supplied in the heat treated condition with a tensile strength in the range 950-1100MPa.
This grade has a high hardenability enabling it to be used for high tensile applications in large sections. AISI 4340 can be flame
or induction hardened to produce a surface hardness of approximately 58 HRC.

Applications: High strength machine parts, collets, spindles, high tensile bolts and studs, gears, pinions, axle
shafts, tappets, crankshafts, connecting rods, arbors, etc. Centreless Ground can be used where tight tolerances, e.g. bearing
fits, are required whilst at the same time having the high tensile strength.
Size Range:
Rounds (black) Metric (mm)
25

30

35

40

45

50

55

60

65

70

75

80

90

100

105

110

120

130

140

150

160

180

200

210

220

250

280

300

320

340

380

400

420

Rounds (centreless ground) Metric (mm)


20

25

30

35

40

45

50

60

65

70

75

80

90

100

Rounds (centreless ground) Imperial (inches)


2

2 1/4

2 1/2

Before ordering black material please note comments on machining allowances. (Refer page 28.)

Fletcher Easysteel Page 20

High Tensile Steel:>


High Tensile Steel AISI 4340
Heat Treatment Procedures: As with AISI 4140, AISI 4340 is also supplied in the heat treated condition but to
the higher strength level of 950-1100MPa. If higher tensile strengths are required, or if a higher level of surface hardness
is desirable, this can be achieved by the thermal treatments outlined below. Note: Before any further through hardening
treatments are carried out, the material should first be annealed.

Annealing 820-860 C
Normalising 820-860OC
Hardening 820-860OC
O

Tempering 200-650OC
Flame/Induction 850-880OC

Remarks:
Cool slowly in furnace at not more than 65OC/hr.
Air cool.
Holding time in furnace should be 10mins/cm of ruling section followed by oil
quenching.
Temperature depends on required hardness (see tempering diagrams). Tempering
should be carried out immediately after quenching. The tempering time being at
least 1 hour per 25mm of section.
Heating should be rapid in order to localise the heating effect to the surface of the
bar. Quench immediately into oil. Temper immediately at 150-200OC. Surface
hardness obtainable 56-60 HRC.

Tempering Diagram:

Tempering Diagram:

Test specimen 35mm O quenched in oil from 860OC


200

TS1 N/mm2
130 2000

115 1800

180

115 1800

180

103 1600

160

103 1600

160

90 1400

140

90 1400

140

78 1200

120

kp/mm2

TS1 N/mm2
130 2000

78 1200

120

65 1000

100

100

65 1000

Test specimen 100mm O quenched in oil from 860OC


200

kp/mm2

Thermal
Temperature
Process: Range:

100

100

52 800 80

80 80

52 800 80

80 80

39 600 60

60 60

39 600 60

60 60

26 400 40

40 40

26 400 40

40 40

13 200 20

20 20

13 200 20

20 20

0 0

0 0 0
100
700

0 0 0
100
700

200 300 400 500 600


Tempering Temperature in OC

200 300 400 500 600


Tempering Temperature in OC

0 0

Fletcher Easysteel Page 21

High Tensile Steel:>


High Tensile Steel AISI P20
Product Shortname: MOLD, MLDF (Flat)
Supplied Hardened, Tempered and Stress Relieved
Supplied Black or Premachined
Flats, Squares and Rounds
Specifications: AISI P20

DIN 1.2311/1.2738

Typical Analysis:
C
Mn
Cr
Mo
Ni (2738)
0.40% 1.5% 1.9% 0.2% 1.0%
Mechanical Properties: UTS approx 950-1100MPa

Colour Code:

2311 Red
2312 Red/White
2738 Red/Yellow

Characteristics:

Although predominantly used in tooling applications in the plastic mould industry, these steels are also
suited for use in applications where a high tensile strength is the prime requirement. These steels are supplied in the hardened
and tempered condition with a tensile strength of 950-1100MPa. Further heat-treatment can produce tensile strength of
1400MPa in sections up to 100mm (4) and 1200MPa in sections as large as 200mm (8). In the as-supplied heat-treated
condition this grade possesses excellent toughness and endurance strength and is therefore also ideally suited for high tensile
applications such as heavy duty shafts, gears, axles, etc. It may be nitrided to produce a surface hardness of 60 Rockwell C
and flame or induction hardened to 58 Rockwell C.

Applications:
Size Range:

High tensile applications such as heavy duty shafts, gears, axles, etc.

Rounds - Metric (mm)


25

35

45

50

65

80

90

100

110

Flats (mm)
25

35

Metric - Flats (mm)

45

50

We can cross cut to your specific requirements.

Fletcher Easysteel Page 22

70

75

80

100

130

150

200

High Tensile Steel:>


High Tensile Steel DIN 1.2767
Product Shortname: MLDH, MHTF (Flat)
Rounds and Flats supplied Annealed
Specifications: En30B types
Mechanical Properties: UTS approx 770-930MPa
Typical Analysis:

Colour Code:

C
Cr
Mo
Ni
0.45% 1.4% 0.3% 4.0%

Grey/Purple

Characteristics:

DIN 2767 is supplied in the annealed condition, but is capable of being hardened to a tensile strength
in excess of 1500MPa and is therefore ideal for applications where ultra high tensile strengths are required. The chemical
make-up of this steel enables it to be air hardened or vacuum hardened with a minimum of distortion. DIN 2767 also displays
excellent polishability and high toughness and can be successfully carburised.

Applications: After heat treatment this grade is used for applications involving high tensile strengths in conjunction with
extremely good toughness used where the strength of 4340 is not sufficient, such as shafts, axles, gears, etc. Can also be
used for gears requiring shock resistance.
Size Range:
Rounds - Metric (mm)
16

20.5

25

30

35.8

40

50

96

111.5

Heat Treatment Procedures:


Hot Forming:
Hot forming OC Cooling
1050-850

slow, e.g. in furnace

Heat Treatment:
Soft annealing OC

Cooling

Hardness HB

610-650

furnace

max. 260

Hardening
from OC
in

Hardness after
quenching HRC

840-870
oil, air or hot bath 56
180-220OC
Tempering OC
100 200 300 400 500 600
HRC
56 54 50 46
42 38

Fletcher Easysteel Page 23

Case Hardening Steel:>


Carburising Steel En36A, En39B
Product Shortname: CASE
Products supplied Annealed
Specifications: En36A - AISI 3310
En39B - AISI 9310

- BS665 A12
- BS835 M15

- JIS 94102 SNCM220
- JIS 94102 SNCM815

Typical Analysis:
C Mn Si Ni Cr
En36A 0.15% 0.5% 0.2% 3.25%, 0.85%

C Mn Si Ni Cr Mo
En39B 0.15% 0.5% 0.2% 4.2% 0.85% 0.2%

Colour Code: En36A - Yellow/Brown

En39B - Orange/Brown
Characteristics:

Case hardening steels with high core strengths. En39B has the higher core strength and toughness after
heat treatment. In addition to case hardening both grades are also used in the through hardened condition for high tensile
applications. Supplied in the annealed state, approx 269 HB.

Applications: Components requiring good wear resistance and a tough core, i.e. carburised splined shafts, piston pins,
camshafts, guide pins.
Size Range:
En36A Rounds - Metric (mm)
22

25

33

40

50

55

60

70

75

80

90

100

105

120

140

150

170

180

200

210

220

260

310

25

33

40

45

50

55

60

70

75

80

90

100

105

120

130

140

150

160

180

185

200

210

220

240

260

300

310

320

350

En39B Rounds - Metric (mm)

Fletcher Easysteel Service Centres have the ability to cut to your specific requirements.

Fletcher Easysteel Page 24

Case Hardening Steel:>


Carburising Steel En36A, En39B
Thermal Temperature
Process: Range:

Remarks:

Annealing 820-860C
Carburising 880-930C

For 1 hour per 25mm of section, slow furnace cool at no more than 65OC/hour.

The following table indicates approximate case depths achievable:


Time in hours at the stated carburising temperature to produce the given case-depth

Case Depth

880OC

900OC

925OC

(inches)

Solid

Gas

Solid

Salt

Gas

Solid

Gas

0.01

1.5

0.65

1.2

0.6

0.45

0.8

0.35

0.02

2.4

2.0

2.1

1.8

1.5

1.7

1.0

0.03

6.0

4.5

4.4

4.0

3.2

2.7

2.25

0.04

10.7

8.0

7.8

7.2

5.25

4.8

4.0

0.06

24.0

18.0

17.6

16.0

12.0

10.8

9.0

0.08

43.0

32.0

31.2

21.0

19.2

16.0

0.10

67.0

50.0

52.0

33.0

30.0

25.0

Post Carburising Treatments:


Treatment A

(Direct oil quench)

Treatment B

(For maximum dimensional stability)

Oil quench direct from


Air cool direct from carburising
carburising temperature and
temperature and temper at 200OC
temper at 200OC for 1 hour
for 1 hour per 25mm of section.
per 25mm of section.

Treatment C
(Single refine)

Air cool from carburising temperature.


Reheat to 850-880OC and oil quench.
Temper at 200OC for 1 hour per 25mm
of section.

Note: For most applications treatment C would be the recommended procedure.


Typical Results:

Case hardness up to 64 HRC.


Core strength up to 1300MPa tensile.

Fletcher Easysteel Page 25

Phosphor Bronze:>
Phosphor Bronze LG2
Product Shortname: BZHB, BZR
Specifications: BS 1400 LG2

Typical Analysis:

SAE 40
JIS H5111-BC6
DIN 1705-RG5
AS 1565 83600
ASTM A505 & B271-83600
ISO 1338-CuPb5Sn52n5

Cu Sn Zn Pb P
85% 5% 5% 5.0% 0.05%

Characteristics:

Phosphor bronze LG2 (leaded gunmetal) is the common general purpose bearing grade particularly for
general resistance to pick up or sticking with ferrous material in slow or medium friction applications. Its excellent machineability, and freedom from gas and porosity enable complicated parts to be made. E xcellent resistance to general corrosion.

Applications: Bushes and bearings in equipment, irrigation, bearing rings, hydraulic control equipment,
hydraulic ram components, crank gears, valve seats, wear rings.
Size Range: All standard sizes in round (solids) from 25.5mm - 101mm
All standard sizes in cored hollow bar from 1 x 1/2 to 4 x 3.5

(Other sizes on application)
Typical Mechanical Properties
UTS

Yield

Elongation

Hardness

Centrifugally Cast

270Mpa

120Mpa

20%

75BHN

Continuous Cast

300Mpa

120Mpa

20%

75BHN

Welding: Suitable for being joined by soldering and brazing.

Fletcher Easysteel Page 26

Oxyacetylene welding not recommended.

Engineering Steels
Dia.
INCHES

1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1 1/8
1 1/4
1 3/8
1 1/2
1 3/4
2
2 1/4
2 1/2
3
3 1/2
4
METRIC
10
12
16
20
24
25
30
33
35
40
45
50
55
60
65
70
75
80
90
100
105
110
115
120
130
140
150
160
170
180
185
190
200
210
220
230
240
250
260
270
280
290
300
310
320
340
350
360
370
380
400
420

MEDIUM TENSILE
1040 BLK
1040 CD
BLK

4140
CD
CG

BLK

4340
CASE
CG EN36A EN39B

Engineering Steels:>
Forms of Supply & Machining Allowances
Our suppliers endeavour to meet the requirements of the market at all times. Apart from the black condition they can offer
tool steels in the premachined condition, which presents economic advantage in many cases. The production programmes are
subdivided into the following product groups:
black condition
premachined tool steels
precision-machined tool steels

Current market analysis guarantees the consumer optimum stock in all common steel grades and sizes, annealed or heattreated with the necessary working strength or hardness.
The machined bars offer the customer the following advantages:
no loading and soiling of the machines by rough machining
flexible and improved time schedule
ready-made for further processing, consequently shortening of tool production time
significant reduction of the manufacturing costs
indirect extension of capacity without further investment
allocation of preliminary work to the tool steel supplier, thus freeing the toolmakers for other skilled work

Black condition

Material is produced under consideration of the common machining allowances indicated in DIN 17350, part 10 (draft 6/83).
When manufacturing tools sufficient allowance must be made for machining to remove scale which originated during forging,
rolling and annealing as well as decarburization and sometimes surface imperfections.

Premachined Tool Steels

Premachined tool steels offer to the user a smooth surface with machining allowances already strongly narrowed down. The
advantages of a premachined surface can be seen from the diagram shown on page 91. Depending on size 7 to 10% of the
weight can be saved.

Basic sizes and pertinent largest finished sizes for rolled or forged round, square, hexagonal
and octagonal bars.
Largest
Finished Size
Thickness DR*

Basic Size
Thickness
DR*

Largest
Finished Size
Thickness DR*

Basic Size
Thickness
DR*

Largest
Finished Size
Thickness DR*

Basic Size
Thickness
DR*

Largest
Finished Size
Thickness DR*

10

45

41.5

120

113

240

228

12

10

50

46

130

123

250

237

14

12

55

51

140

132

260

247

15

12.5

60

55.5

150

142

300

285

16

13.5

65

60.5

160

151

350

333

18

15.5

70

65

170

161

400

380

20

17.5

75

70

180

170

450

428

22

19.5

80

75

190

180

500

476

25

22.5

85

80

200

189

600

571

30

27

90

84

210

199

35

32

100

94

220

209

40

36.5

110

103

230

218

Basic Size
Thickness
DR*

Cast Iron & Hollow Bar:>

Fletcher Easysteel Page 29

Cast Iron:>
Cast Iron-Grey Iron 4E
Product Shortname: CI
Specifications: ASTM A.48



BS 1452
AS 1830
DIN 1691
JIS FC

Classes 35-40
Grade 17
T 250
GG35
25

Mechanical Properties: UTS approx 220-260MPa


Colour Code:

Gold

Characteristics:

A continuously cast bar with a uniform partial pearlitic structure from surface to core. Ideally suited to
high speed machining and provides significantly longer tool life.

Applications:

Pistons, bearings, manifolds, brushings, gears, pulleys etc

Size Range:
Grey Iron - Metric (mm)
35

45

50

55

60

65

70

75

80

90

95

100

105

110

120

130

140

150

160

180

185

200

220

250

285

310

360

420
*Other sizes, grades, squares, flats, hollow bar and profiles also available on indent

Fletcher Easysteel Page 30

Cast Iron:>
Cast Iron-SG Iron 3D
Product Shortname: CI
Specifications: ASTM A.536



BS 2789
AS 1831
DIN 1693
JIS Fc

65-45-12
SNG 27/12
400-250-12
GGG 40
D45

Mechanical Properties: UTS approx 415MPa


Colour Code:

Gold/White

Characteristics:

A higher strength cast bar due to the spheroidal or nodular nature of the graphite (as opposed to the flake
structure of Grey Iron). A ductile and easily machined material.

Applications: Products requiring corrosion resistant and shock resistance. Pump bodies, glass moulds, sprockets, heavy
duty gears and motors, etc.
Size Range:
SG Iron - Metric (mm)
55

60

65

70

80

90

95

100

105

110

120

130

140

150

155

160

180

190

200

220

240

260
285
310
360

*Other sizes, grades, squares, flats, hollow bar and profiles also available on indent

Fletcher Easysteel Page 31

Hollow Bar:>
Hollow Bar Mecaplus 470
Product Shortname: HB
Proprietary Material - Condition as rolled
Typical Analysis:

C
Si
Mn
P
S
Al
0.16-0.22 0.10-0.50 1.30-1.70 0.030 0.015-0.050 0.010

Colour Code:

Nb
V
Ti
0.07 0.08-0.15 -

147M - Orange / 470M - Purple

Mecaplus 470 is a seamless hot finished hollow bar. EN 10294-1 now for the first time includes a machinability minimum,
which Mecaplus 470 not only meets but exceeds, giving longer tool life, increased cutting speed and better swarf
fragmentation.
Description: It is produced to EN10294-1, which prescribes that the descibed size is a gauranteed cleaned turn size (CTS).
This is a change from the traditional method of desciption being the physical size. We have included both dimensions for your
reference.

Mechanical Properties (At room temperature) Minimum guarantees


WT

<16mm

<25mm

<40mm

<50mm

<65mm

Elongation A%

Yield Rp 0.2 (MPa)

470

460

430

430

400

17 (15)2

UTS Rm (MPa)

650

620

600

550

550

15 (13)2

Elongation A% Long. 17 (15) Trans. 15 (13)

Heat Treatment
Normalising

Hardening
C

C
900 to 960

Quenching & Tempering

Cooling in
still air

900 to 960

Quenching
in water

Stress Relieving

Tempering
C
580 to 700

Cooling in
still air

C
530 to 580

The workpieces must be evenly heated to the specified temperature over their entire cross section.
No further soaking is required in normalizing and hardening.
For stress relieving and tempering a minimum soaking time of 30 minutes is required.

Note: The steel grade MecaVal 470M is a medium tensile and in accordance with specification EN 10294-1.
The above specification is an extract of the technical data sheet MOS 051R which is available to you upon request.

Fletcher Easysteel Page 32

Cooling in
still air

Hollow Bar:>
Size Range: Sizes listed are clean turned sizes as per EN 10294-1.
Guaranteed CTS Based on OD Chucking
Delivered Size


OD
(mm)

ID
(mm)

30
35

40

50



55



65


70


75



80


85


90


95


100


105



115


120

125


130



140


150



160

180

190
200

220
230
250

WT
(mm)

15
20
20
25
26
30
35
30
35
40
35
45
40
45
50
55
60
40
55
45
55
65
70
50
70
45
65
60
70
80
65
80
90
90
100
75
95
100
85
105
85
100
120
95
115
105
150
160
125
150
155
180
170
190

OD
(mm)

WT
(mm)

weight per
metre (kg/m)

G
uaranteed CTS Based
on ID Chucking
OD
(mm)

ID
(mm)

7.5 31.8 9.8 5.317 29.5 14.2


7.5
36.5
9.7
6.411
34.2
19.2
10 41.3 12.3 8.796 38.8 19.0
7.5
9.6 7.505 39.0 24.2
12
51.3
14.4
12.100
48.6
25
10 51.3 12.3 11.829 48.8 29.0
7.5
6.9 7.555 49.3 39.4
12.5 57.1 15.5 15.901 54.2 28.6
10 57.1 12.7 13.905 54.5 34.0
7.5 57.1 10.0 11.615 54.8 39.2
15 66.5 17.8 21.377 63.4 33.6
10 12.4 16.543 63.9 44.0
15 71.3 17.8 22.484 68.2 38.4
12.5 15.1 20.927 68.5 43.6
12.5 15.1 22.789 73.5 48.6
10 12.3 19.412 73.8 54.0
7.5 76.3
9.6 15.790 74.0 59.2
20 81.5 22.3 32.555 77.8 40.1
12.5 14.5 23.957 78.5 54.9
20 86.5 22.3 35.305 82.8 41.5
15 17.2 29.394 83.3 45.8
12.5 14.5 27.533 38.5 64.9
10 11.9 23.359 88.8 70.0
22.5 24.9 43.965 92.5 50.0
12.5 14.5 29.321 93.5 69.9
27.5 101.6 30.2 53.174 97.0 44.9
17.5 19.7 39.787 98.0 65.2
22.5 24.9 50.167
102.5 60.1
17.5 19.7 42.216
103.0 70.2
12.5 14.5 32.932
103.5 80.0
25 116.6 27.6 60.575
112.2 65.0
17.5 19.9 47.454
113.0 79.8
15 17.3 44.539
118.3 90.0
17.5 19.7 51.981
123.0 90.3
12.5 14.6 40.360 123.5 100.1
27.5 131.7 30.3 75.766
126.9 75.1
17.5 19.9 54.864
128.0 94.9
15 17.3 54.805 128.3 100.0
27.5 30.3 83.313
136.9 85.1
17.5 19.8 59.569 138.0 105.4
32.5 151.8 35.6
102.012
146.4 85.1
25 27.7 84.770 147.2 100.2
15 17.3 57.380 148.2 120.1
32.5 35.6
110.878
156.4 95.1
22.5 25.1 84.675 157.5 115.3
37.5
40.9
152.212
174.9
105.1
15 17.4 70.584 178.2 150.2
15
17.7
76.253
188.2
160.7
37.5
41.2
163.880
195.8
125.7
25 28.1 120.850 197.2 150.9
32.5
39.1
177.028
214.4
148.8
25
32.0
160.112
227.6
174.9
40
47.6
240.984
243.2
162.4
30 36.5 194.779 244.8 184.2

Hydraulic Steels:>

Fletcher Easysteel Page 34

Hard Chrome Bar:>


Hard Chrome Bar
Product Shortname: HCBI, HCBM
Specifications: ASI 1442 - K1045

CK45

Typical Analysis:

C Mn Si S P
0.43% 0.10% 0.10% 0.05% 0.05%

Colour Code:

Red

Characteristics:

Supplied in 1045 grade as a medium strength bar with a thin layer of chrome plating (25 microns*). Has
wear resistance and tight tolerance (f7) on surface finish.

Applications:

Used primarily for hydraulic ram applications.

Size Range:
Imperial (inches)
1/2

5/8

3/4

1 1/8

1 1/4

1 3/8

1 1/2

1 3/4

2 1/4

2 1/2

2 3/4

3 1/2

4 1/2

12

16

Metric (mm)
20

22

25

30

32

35

40

45

50

80

90

100

105

110

115

55

60

65

70

75

120

125

130

140

150

Tolerances:

Straightness: 0.5:1000mm
Surface Roughness: Ra>0.2m, Rt>0.3m
Finish: f7
Diameter
(mm)

f7 (mm)

Diameter
(mm)

f7 (mm)

Diameter
(mm)

f7 (mm)

Over 3

-0.010 min

Over 18

-0.020 min

Over 80

-0.036 min

Up to 6

-0.022 max

Up to 30

-0.041 max

Up to 120

-0.071 max

Over 6

-0.013 min

Over 30

-0.024 min

Over 120

-0.043 min

Up to 10

-0.028 max

Up to 50

-0.050 max

Up to 180

-0.083 max

Over 10

-0.016 min

Over 50

-0.030 min

Over 180

-0.050 min

Up to 18

-0.034 max

Up to 80

-0.060 max

Up to 250

-0.096 max

4140, 4140 induction hardened and 1045 induction hardened also available on an indent basis. *MICRON: One millionth of a
metre and another term for micrometre. An easy conversion scheme is to remember that 25.4 microns=0.0254mm=0.001=1
mil=1,000microninches.
Fletcher Easysteel Page 35

Cylinder Tube:>
Hydraulic Cylinder Tube
Product Shortname: HCTI, HCTM
Specifications: S T 52, Stress relieved
Typical Analysis: C Mn Si

22%

1.5%

S P
0.02-0.04% 0.03% - max

0.50%

Mechanical Properties: UTS >600, Yield >520


Characteristics: Seamless cold drawn or ERW DOM welded tubes, with inside diameter
to H8. Designed for hydraulic cylinder applications.

Size Range:
Inside Diameter x Wall Thickness - Imperial (inches)
1

1/2

1/4

3 1/2 x 5/16
4

1/2

1/4

6 x 1/2

2x

1/4

3 1/2 x 3/8
4

1/2

5/16

2 1/4 x 1/4

2 1/2 x 1/4

3 x 1/4

3 x 5/16

3 x 3/8

3 1/2 x 1/4

3 1/2 x 1/2

4 x 1/4

4 x 5/16

4 x 3/8

4 x 1/2

4 1/4 x 1/4

5/16

3/8

1/2

3/8

1/2

1/2

5x

5x

1/2

3/8

6 x 3/8

8 x 1/2

Inside Diameter x Wall Thickness - Metric (mm)


63 x 6

80 x 7.5

80 x 10

90 x 7.5

90 x 10

110 x 10

110 x 12.5

120 x 10

120 x 12.5

130 x 10

100 x 10

100 x 12.5


Tolerances:
Straightness: 0.5:1000mm
Surface Roughness: Ra>0.2m, Rt>0.3m
Finish: Inside diameter to h8
*Other finishes and sizes also available on an indent basis.
*Pre cut and pre machined, also available on an indent basis.
Note: Skiving and Roller burnishing and honing are two different preocesses to the same end result - H8 ID tubes and therefore
should be interchangeable.

Fletcher Easysteel Page 36

Cold Work Tool Steels:>

Fletcher Easysteel Page 37

Cold Work Tool Steels:>


The Blanking Clearance:

To prevent the piece to be manufactured


being upset, and to keep the friction low
during the cutting operation, the opening of
the cutting plate has to be somewhat larger
than the cross-section of the cutting punch.
The distance between the cutting edges of
the plate and the punch is designated as
blanking clearance. Its size is dependent
on the properties and the thickness of the
sheet to be cut as well as on the blanking
procedure. The narrower the blanking
clearance, the smoother is the cut surface.
With the blanking clearance being too small,
the power required largely rises because
of the increased friction and the upsetting
of the material to be processed. This may
lead to premature blunt edges or to chipping
of the cutting edges. A blanking clearance
that is too large is disadvantageous as well,
since the material to be cut may be pressed
into the gaps resulting in heavy explosive
stresses which may cause a premature
rupture of the cutting plates. In the diagram
reference data for the blanking clearance
as a function of the sheet thickness are
indicated for conventional and precision
blankings. When blanking soft materials
the blanking clearance should range at the
lower limit of the respective scattering zone,
whereas it should be at the upper limit when
blanking materials with a higher strength.
Recommended blanking clearance as a
function of sheet thickness
1.6
1.4

blanking clearance in mm

1.2
1.0
0.8
0.6
0.4
0.2
0.0
0.015
0.010
0.005
0 2 4 6 8 10 12 14
16
sheet thickness in mm
A = standard blanking B = precision blanking

Fletcher Easysteel Page 38

Recommended Steels for Blanking Dies and Punches:


Material to be cut
Thickness DIN Spec
Working

in mm
Hardness
HRC
steel sheets and strips up to 6
aluminium and Al-alloys
copper and Cu-alloys up to 12

over 12
transformer and
up to 6
dynamo sheets
and strips
austenitic steels
up to 4


up to 6


up to 12

over 12
precision blanking
up to 4
dies for sheets and
strips from
up to 6
metallic materials

up to 10

plastics, wood,
rubber, leather,
textiles, paper

1.2379
1.2842
1.2550
1.2767
1.2379

56-60
56-60
54-58
48-52
58-62

1.2379
1.3343
1.2379
1.3343
1.2550
1.2767
1.2379
1.3343
1.2379
1.3343
1.2379
1.3343
1.2379
1.2550
1.2842

60-63
60-64
58-62
58-62
54-58
50-54
60-63
60-64
58-62
58-62
56-60
56-60
58-63
54-58
58-63

Accessory Tooling:
Tool
DIN Spec



pressure part, pressure 1.2842
pad intermediate plate
stripper
1.2842
stripper plate
1.2399S
spring bolt
1.2842
guide bolt
1.2162
guide column
ejector pin
1.2210
ejector plate
1.2842
punch holder
1.2399S
base plate
hold down fixture
1.2379

1.2842

Working Hardness
in HRC resp.
Working Strength
in N/mm2
56-60 HRC
58-60 HRC
approx. 900 N/mm2
58-62 HRC
58-60 HRC
56-60 HRC
56-60 HRC
approx. 900 N/mm2
58-62 HRC
58-62 HRC

Cold Work Tool Steels:>


Blanking Dies:

Blanking dies cut the material by a


shearing effect. Cutting edges of a definite
shape move along side by side separating
the material.
The design of a blanking die is mainly
dependent on the required accuracy and
number of the pieces to be cut as well as
on its type and grade.
For illustrating the tool design a guide
blanking die column type is represented in
the diagram.
In the blanking procedure only about one
third of the sheet thickness is cut, whereas
the residual thickness breaks away
due to the tensile stresses. Dependent
on the sheet thickness, steel grade
and strength as well as the size of the
blanking clearance a more or less harp
burr generates which usually requires a
remachining of the cut edge.

pressure part
spring bolt
pressure pad
guide pin
pressure pad
punch holder plate
cutting die
hold down fixture
piercing punch
forming punch
ejector
stripper plate
cutting punch
guide column
base plate

Standard blanking die in comparison with precision blanking die


standard blanking die

Essentially more precise edges may be


attained with precision blanking dies.
They require, of course, precise tool guides
very firmly built, since the clearance
between the cutting punch and the die
must be kept very low. Precision blanking
dies necessitate a hold-down fixture or a
pressing plate fitted with annular teeth,
particularly in the case of greater sheet
thicknesses. Moreover, a counterpressure
punch simultaneously performing
the function of the ejector pin will be
necessary. Tensile stresses in the blanking
clearance are avoided by this tool design
and the sheet is sheared throughout the
entire thickness. Precision blanking die
components have right-angled smooth
cutting edges and are distinguished by an
excellent planeness.

piercing punch
piece
piercing die

precision blanking die

piercing punch
guide or pressing plate
fitted with annular teeth
annular tooth
piece
piercing die *)
counter-punch and
ejector pin
*) From 4mm of material
thickness annular teeth
shall be fitted on the
pressing and cutting plate.
Fletcher Easysteel Page 39

Cold Work Tool Steels:>


AISI D2 (DIN 1.2379)
Product Shortname: D2, D2F
Rounds/Flats Annealed
DIN-Material Number: 1.2379.
Specifications:

Typical Analysis:

Colour Code:

X 155 CrVMo 12 1.
AISI: D2,
BS: BD2,
JIS: SKD 2.

Cu Cr Mo V
1.55% 12.0% 0.7% 1.0%

Red/Green

Steel Properties: Ledeburitic-high-carbon high-chromium steel. Highest wear resistance, good toughness. In comparison
with DIN 1.2601 improved edge-holding quality and retention to tempering; the steel can be nitrided after a special heat
treatment.
Characteristics:

1.2379 (AISI D2) is a high carbon, high chromium cold work steel which is extremely stable in heat treatment, and develops high toughness and edge holding qualities in the h ardened and tempered condition. 1.2379 exhibits deep
hardening characteristics making it suitable for either air or vacuum hardening on most sizes.

Applications: Thread rolling dies, cold extrusion tools, blanking and stamping tools for sheet thicknesses up to 6mm.
Deep drawing tools, circular shear blades, etc.
Size Range:
Rounds D2 - Metric (mm)
16

22

25

30

35

40

45

50

55

65

70

75

81

91

100

105

111

120

125

130

140

150

160

170

180

190

200

210

220

232

240

260

270

290

300

310

320

330

360

380

400

Flats - Metric (mm)


16

25

30

40

50

Note: We will be pleased to cross-cut your requirements from stock sizes of flats.

Fletcher Easysteel Page 40

75

80

110

Cold Work Tool Steels:>


AISI D2
Physical Properties:

106 x m
20-100
20-200 20-300
20-400OC
m x OC 10.5 11.5
11.9 12.2
20 350 700OC
Thermal Conductivity J
cm x s x OC 0.167 0.205 0.242
Thermal expansion

Hot Forming:

Hot forming OC Cooling


1050-850

slow, e.g. in furnace

Heat Treatment:

Soft annealing OC

Cooling

830-860

Hardness HB

furnace

max. 250

Hardening

from OC in

1000-1050
oil, air or hot bath
500-550OC

Hardness after quenching


HRC
63

O
Tempering
C 100 200 300 400 500 525 550 600


HRC 63 61 58 58 58 60 56 50

Special Heat Treatment: Hardening


from OC in

1050-1080
oil, air or hot bath
500-550OC

Tempering

(three times)

61

O
C 100 200 300 400 500 525 550 600
HRC 61 60 58 59 62 62 57 50

Time Temperature Transformation Diagram


1200

Hardness after quenching


HRC

Tempering Diagram

special heat treatment -

austenitizing temperature: 1030OC

---

1100
1000

70

900

66

800

Hardness in HRC

62

Temperature in OC

700

58

600

54

500

50

400
300

46

200

42

100
0

38
1 10 102 103 104 105 106
Seconds
1
10
100
1000
10 000
Time
Minutes

34

0 100 200 300 400 500 600 700 800


Tempering Temperature in OC

30
Fletcher Easysteel Page 41

Cold Work Tool Steels:>


AISI A2 (DIN 1.2363)
Product Shortname: A2, A2F
Supplied Annealed - Rounds, Flats & Squares
DIN-Material Number: 1.2363.
Specifications: X 155 CrVMo 5 1.

Typical Analysis:

AISI: A2.

Cu Cr Mo V
1.0% 5.3% 1.1% 0.2%

Colour Code: Light Blue


Steel Properties: Low change in size upon heat treatment. High wear-resistance and toughness.
Characteristics: 2363 Fills the gap between 2510 and 2379, providing an ideal combination of wear resistance,

toughness, stability in hardening and machinability, for all press tooling applications. It is ideal for applications requiring an
improvement over oil hardening tool steels, especially in wear resistance, stability and risk of cracking in hardening without
the extra costs associated with high carbon chrome steels. 2363 exhibits deep hardening characteristics making it suitable for
either air or vacuum hardening in most sizes.

Applications:
Size Range:

Blanking dies, rolls, shear blades, cold pilger mandrels, cold coining dies. Moulds for the processing of plastics.

Rounds A2 - Metric (mm)


20.5

28.8

30.8

35.8

151.5

182

212

282.5

Fletcher Easysteel Page 42

40.8

55.8

81

91

100

102.5

Cold Work Tool Steels:>


AISI A2
Physical Properties:

Thermal Conductivity

J
20 350 700OC
cm x s x OC
0.158 0.267 0.291

Hot Forming:

Hot forming OC Cooling


1050-850

slow, e.g. in air

Heat Treatment:

Soft annealing OC

Cooling

830-840

Hardness HB

furnace

max. 231

Hardening

from OC in

930-970
oil, air or hot bath
500-550OC

Hardness after quenching


HRC
63

O
Tempering
C 100 100 200 400 500 600


HRC 61 62 60 57 59 52

Time Temperature Transformation Diagram

Tempering Diagram

1200

70

1100

66

1000

62

800
700
600
500
400

58
Hardness in HRC

Temperature in OC

900

50
46
42

300

38

200

34

100
0

54

30
1 10 102 103 104 105 106
Seconds
Time
1
10
100
1000
10 000
Minutes

0 100 200 300 400 500 600 700 800


Tempering Temperature in OC

Fletcher Easysteel Page 43

Notes:>

Fletcher Easysteel Page 44

Hot Work Steels:>

Fletcher Easysteel Page 45

Hot Work Steels:>


AISI H13 (DIN 1.2344) EFS

(Extra Fine Structure)

Product Shortname: HOT, HOTF


Supplied Annealed - Rounds & Flats

DIN-Material Number:

1.2344.

Specifications: X40 CrMoV 5 1.



AISI: H 13,

Typical Analysis:

BS: BH 13,
JIS: SKD 61.

C Si Cr Mo V
0.4% 1.0% 5.3% 1.4% 1.0%

Colour Code: Orange, Green


Steel Properties: High hot tensile strength, hot wear-resistance and toughness. Good thermal conductivity and

insensitiveness to hot cracking. Suitable for limited water-cooling.

Characteristics:

DIN 1.2344 EFS is of the H13 type and as such is the most widely used of all the hot die steels. This
grade offers a good resistance to softening, up to 600OC, combined with good s tability in hardening and high toughness,
making it suitable not only for hot die applications b ut also plastic moulds. The EFS grade of material offers a more uniform,
finer structure with an i mproved degree of cleanliness, and improved concentration of alloying elements.

Applications: Plastic moulds, extrusion and die casting tooling, hot shear blades, parts requiring high tensile strength and
high nitrided hardness. Universally applicable hot work steel. Pressure casting and metal extrusion tools for the processing of
light metals, forging dies, moulds, worms, and cylinders for the processing of plastics, nitrided ejectors, hot shear blades.
Size Range:
Rounds HOT - Metric (mm)
45

50

55

110

131.5

155.5

202

232

250

380

With the increasing need to provide the ultimate in hot work properties for the die casting and related industries, 2344 EFS
Supra is now also available.

Fletcher Easysteel Page 46

Hot Work Steels:>


AISI H13 (DIN 1.2344) EFS (Extra Fine Structure)
Physical Properties:

Thermal Expansion

20-100
20-200
20-300
106 x m

m x OC 10.9 11.9 12.3

20-400 20-500 20-600 20-700OC

12.7 13.0 13.3 13.5

J
20
350
700OC
Thermal Conductivity cm x s x OC
0.245 0.268 0.288

Hot Forming: Hot forming OC Cooling


1100-900

Heat Treatment:

Soft annealing C Cooling Hardness HB

slow, e.g. in furnace

750-800

Hardening

from OC


1000-1050


furnace max. 230

Hardness or tensile strength after quenching


in
HRC N/mm2

air, oil or 54 1910


hot bath
500-550OC

Tempering OC 100 200 300 400 450 500 550 600 650 700


HRC 53
52 52 54 56 56 54 50 47 32

N/mm2 1850 1790 1790 1910 2050 2050 1910 1670 1330 1020

Time Temperature Transformation Diagram

70

1100

66

1000

62

800
700
600
500
400

Hardness in HRC

Temperature in OC

900

300
200
100
0 1 10 102 103 104 105 106
Seconds
1 10 102 103 104
Time
Minutes

Tempering Diagram

58

620

54

550

50

485

46

435

42

390

38

355

34

320

30

Hardness in HRC

1200

290

0 100 200 300 400 500 600 700 800


Tempering Temperature in OC

Fletcher Easysteel Page 47

Plastic Mould Steels:>

Fletcher Easysteel Page 48

Plastic Mould Steels:>


Increasing demands with regard to the tools in plastic moulding ask for the specific development of tool steels having certain
service properties for different ranges of application.

Tools for the processing of plastics are mainly stressed with regard to pressure and wear. According to the type of plastics,
there may in addition exist a stressing by corrosion. The various types of plastics and different processing methods set
requirements on the tool steel, as for instance:
Economic machinability or cold-hobbing ability
Smallest change in size upon heat treatment
Good polishability
Great compressive strength
High wear resistance
Sufficient corrosion-resisting quality

The selection of a steel for a given tool is governed by these requirements. The current tool steels for plastic moulding are
indicated in the list below. These steels meet nearly all requirements.

Steel Selection:

Case hardening steels: Apart from a proper design and a heat treatment adapted to the respective steel grade the selection of
a suitable steel is decisive for the efficiency of a tool. The case hardening steels offer excellent polishability and machinability.
Therefore injection moulds as well as compression moulds are chiefly made from polishable case-hardening steels possessing
high wear-resistance in the carburized case combined with good toughness in the core.

DIN Spec

Aust. Stand.

AISI/SAE

Case-hardening steels
1.2764

P 100 A

~P2

Chemical Composition (Typical Analysis in %)


C

Si

Mn

Cr

Mo

Ni

Co

Ti

Al

0.18

0.2

0.4

1.2

0.2

4.0

Heat-treated steels
1.2311

P 20 A

P 20

0.40

1.5

1.9

0.2

1.2312

P 20 A + S

P 20 + S

0.40

1.5

0.05

1.9

0.2

0.40

1.5

0.05

1.9

1.2

1.0

420

0.42

13.0

0.40

1.0

5.3

1.4

1.0

1.2738
Corrosion-resistant steels
1.2083

420

Through-hardening steels
1.2344 EFS

H 13 A

H 13

1.2379

D2A

D2

1.55

12.0

0.7

1.0

1.2767

P6A

0.45

1.4

0.3

4.0

1.2510

01

01

0.95

1.1

0.6

0.35

1.7

0.2

1.0

1.0

18 MAR
300

<0.03

5.0

18.0

10.0

1.0

Nitriding steels
1.8550
Maraging steels
1.2709

Fletcher Easysteel Page 49

Plastic Mould Steels:>


Heat-treated steels:

Even with large sizes, sufficient core hardness can still be achieved. With the plastic parts becoming larger and larger, the
use of case-hardening steels makes the heat treatment of the moulds a difficult problem because of the dimensional changes
involved. Moreover, the number of articles to be made being frequently small, the production capacity of such moulds is not
fully utilized. Hence, one proceeded to cut the impression into a previously heat-treated block by a machining operation. Even
smaller sized moulds are now made by this method. A working strength of about 1100 N/mm2 has been found to give the best
results. As heat-treated steels and grades 2311, 2312 and 2711 have been developed. 2311 and 2711 are preferably used in
cases of high demand for polishability and for moulds with textured surfaces. 2312 is produced with increased S-content thus
offering an excellent machinability combined with good polishability.

Schematic plan of a
compression moulding
tool for plastics

Schematic plan of an
injection moulding

clamping plate
cavity plate
lead pin
pressure pad
blank
cavity plate
ejector pin
ejector plate
ejector base plate
clamping plate

centering flange
sprue bushing
clamping plate
cavity plate
lead pin
finish-moulded article
cavity plate
ejector pin
ejector plate
ejector base plate
clamping plate

Fletcher Easysteel Page 50

Plastic Mould Steels:>


Nitriding steels:

Nitriding steels are successfully used for screws and cylinders, since they have a tough core and a hard wear-resistant
surface. The aluminium-alloyed-nitriding steel 1.8850 presents a very high surface hardness.

Corrosion-resistant steels:
1.2083, a corrosion-resistant 13% chromium steel, is used for processing chemically active plastic materials.
Through-hardening steels:

Through-hardening steels are distinguished by high hardenability and compressive strength. Moreover, they are characterized
by a superior close tolerance upon heat treatment. Due to their high compressive strength they are best suited for plastic
moulds being subjected to high compressive forces. A significant advantage for these steels is given by the possibility of
carrying out greater machining operations after the heat treatment. Contrary to the case hardening steels in this case there
is no risk of wearing out a carburized surface zone resulting in a new heat treatment. The tool steel 1.2767 offers high
toughness and is used for adequately stressed moulds. Moreover this steel offers a good polishability, ability for photo etching
and eroding. Especially during heat treatment in vacuum furnaces it is distinguished by lowest size changes. 1.2344 EFS is
especially suitable for moulds and screws as it can be nitrided and still have a high core strength after nitriding. Due to its high
hot tensile strength also moulds and screws being subjected to a higher thermal load are successfully manufactured from this
steel. The grades 1.2379 and 1.2842 listed among the group of through-hardening steels are predominantly used for pressure
pads and smaller-sized plastic moulds when processing duroplastics of an abrasive nature.

2767 EFS Supra:


Where there is an extremely high requirement of polishability, ability for photo-etching and eroding, remelted tool steel is
recommended. Therefore, the grade. 1.2767 EFS SUPRA has been developed for mirror-polished plastic moulds, for finest
photo design and for texture-eroded surfaces. The dimensional stability during heat treatment was further improved compared
with the standard grade.
Recommended Steel for Compression and Injection Moulds
Material

Working strength or hardness (approx. values)

1.2162

surface hardness 60 HRC, core strength 1100 N/mm2

1.2311

1000 N/mm2

1.2312

1100 N/mm2

1.2083

56 HRC

1.2767

52 HRC

1.2344 EFS

50 HRC

1.2379

60 HRC

1.2842

60 HRC

1.2709

56 HRC (precipitation hardened)

Fletcher Easysteel Page 51

Plastic Mould Steels:>


Recommended Steels for accessories
Tool

Material

Working strength or hardness (approx. values)

Remarks

screw

1.8550

1000 N/mm2

nitrided

1.2344 EFS

1300 N/mm2

nitrided

1.2379

58 HRC

1.2344 EFS

1000 N/mm2

nitrided

1300 N/mm2

nitrided

cylinder

spruce bushing

1.2379

60 HRC

1.2842

60 HRC

centering flange, ejector plate


clamping plate, mould frame

1.2312

1200 N/mm2

pressure pad

1.2379

60 HRC

1.2842

60 HRC

ejector pin

1.2344 EFS

1450 N/mm2

lead pin

1.2842

60 HRC

Fletcher Easysteel Page 52

nitrided

Plastic Mould Steels:>


Alumec 89/Alumec 79

Product Shortname: ATOL


Colour Code: Alumec 89 - Yellow, Alumec 79 - Blue


Steel Properties:

(see chart below).

Alumec 89 has higher strength and wear properties than Alumec 79

Characteristics:

Alumec is a high strength aluminium alloy having uniform through


thickness properties. This high strength coupled with low density and enhanced machinability
makes Alumec ideally suited for many tooling applications. High metal removal rates are achieved by standard machining
methods along with EDM and in addition, Alumec can be further surface hardened or plated.

Applications: Used in areas where high strength/weight ratios are required and where heavy machining is to be carried
out, such as; injection moulding, blow moulding, rubber moulding, prototype tooling, jigs and fixtures, hydraulic manifold
systems.
Size Range:
Stocked in 2000mm x 1000mm sheets/plates - Metric (mm)
12.7

16

20

25

40

50

75

100

150

200

Mechanical Properties:
Thickness
Range (mm)

Tensile Strength
(MPa)

0.2% Proof Stress


(MPa)

Elongation
(%)

Brinell

Hardness
Rockwell B

Alumec79

Alumec89

Alumec79

Alumec89

Alumec79

Alumec89

Alumec79

Alumec89

Alumec79

Alumec89

> 6.35 - 25

545

600

485

555

10

11.5

167

180

86

90

> 25 - 50

520

580

455

530

9.5

9.5

159

174

84

89

> 75 - 100

500

570

430

520

152

174

82

89

> 100-125

480

560

400

515

8.5

149

174

81

89

> 125 - 167

465

550

375

500

4.5

143

174

79

89

> 167 - 205

435

510

340

450

7.5

131

159

74

84

> 205 - 305

410

460

310

400

7.5

123

146

70

80

* Alumec 99 also available on indent.


Fletcher Easysteel Page 53

Plastic Mould Steels:>


AISI P20 (DIN 1.2311)

Product Shortname: MOLD, MLDF

AISI P20 Supplied Heat Treated 950-1100MPa


DIN-Material Number: 1.2311

Specifications: 40 CrMnMo 7.

AISI: P20.

Typical Analysis:

Colour Code: Red


Steel Properties:

C Mn Cr Mo
0.4% 1.5% 1.9% 0.2%

Quenched and tempered plastic mould steel. Hardness in condition as supplied 280-325 HB. Good
machinability, better polishability compared with 1.2312. Capable for texturing.

Characteristics:

1.2311 is supplied in the heat treated condition to a tensile strength of 950-1100MPa and by further heat
treatment a hardness level of approximately 50 HRC can be achieved. I mproved wear resistance can be achieved by flame/
induction hardening to give a surface hardness of up to 54 HRC or by nitriding, to give a surface hardness of approximately 60
HRC w
hilst maintaining the high, as supplied core strength of 950-1100MPa. This grade offers excellent polishability and good
surface finish when subjected to electrical discharge machining (EDM) or texturing.

Applications:

Plastic mould, zinc die-casting tooling. High tensile application heavy duty shafts, gears, axles, crusher rolls, bolts, etc. Plastic
moulds, mould frames for plastic moulds and pressure casting dies, sleeves of recipients.

Size Range:
Rounds MOLD - Metric (mm)
25
35
45

50

65

80

90

100

110

Flats - Metric (mm)


25

35

45

50

70

Note: We will be pleased to cross-cut your requirements.

Fletcher Easysteel Page 54

75

80

100

130

150

200

Plastic Mould Steels:>


AISI P20
Physical Properties:

106 x m
20-100
20-200
20-300

m x OC 11.1 12.9 13.4
Thermal Expansion

20-400 20-500 20-600 20-700OC

13.8 14.2 14.6 14.9
J
20
350
700OC
Thermal Conductivity cm x s x OC
0.357 0.334 0.320

Hot Forming: Hot forming OC Cooling


1050-850

Heat Treatment:

Soft annealing C Cooling Hardness HB

slow, e.g. in furnace

710-740

Hardening

from OC


840-870


furnace max. 235

Hardness after quenching


in
HRC N/mm2

oil or
51 1730
hot bath
O
180-220 C

Tempering OC 100 200 300 400 500 600 700




HRC 51
50 48 46 42 36 28

N/mm2 1730 1670 1570 1480 1330 1140 920

Tempering Diagram
70
66
62
58
Hardness in HRC

Temperature in OC

Time Temperature Transformation Diagram


1200
1100
1000
900
800
700
600
500
400
300
200
100
0 1 10 102 103 104 105
Seconds
Time
1
10
100
1000
10 000

54
50
46
42
38
34
30

0 100 200 300 400 500 600 700 800


Tempering Temperature in OC

Fletcher Easysteel Page 55

Plastic Mould Steels:>


DIN 1.2767
Product Shortname: MLDH, MHTF
Supplied Annealed
DIN-Material Number: 1.2767.
Specifications:

Typical Analysis:

X 45 NiCrMo 4.
BS:EN30B

C Cr Mo Ni
0.45% 1.4% 0.3% 4.0%

Colour Code: Grey/Purple


Steel Properties: Steel for air- and oil-hardening, high hardenability, highest toughness. Good Polishability.
Characteristics: 1.2767 is supplied in the annealed condition but by further heat treatment can be hardened up to around

54 HRC. The chemical make-up of 1.2767 enables it to be air h ardened or vacuum hardened with minimum distortion. 1.2767
displays e xcellent polishability and toughness in the hardened condition making it suited to high pressure plastic moulding
applications. It also possesses good thermal properties for plastic moulding applications.

Applications: Compression/injection moulds, cutlery dies, blanking dies, high tensile applications such as shafts, rollers,
axles, etc. Cutlery dies, blanking dies for large sizes, billet shears, drawing jaws, m
assive embossing and bending tools, plastic
moulds, reinforcements.
Size Range:

Rounds MLDH - Metric (mm)


16

20.5

25

30

35.8

40

50

96

Note: Can also be used for Cold Work and Shock Resisting applications.
Also used as a Cold Work Steel 1.2767 can be heat treated to strengths in excess of 1500 MPa lending itself to
applications where extremely high stresses are involved.

Fletcher Easysteel Page 56

111.5

Plastic Mould Steels:>


DIN 1.2767
Physical Properties:

106 x m
20-100
20-200
20-300
Thermal Expansion
m x OC 11.8 12.5 12.8

20-400 20-500 20-600 20-700OC

13.1 13.4 13.8 13.6
J
20
350
700OC
Thermal Conductivity cm x s x OC
0.300 0.305 0.320

Hot Forming: Hot forming OC Cooling


Heat Treatment:

1050-850

slow, e.g. in furnace

Soft annealing OC Cooling Hardness HB

610-650

furnace max. 260

Hardening in oil, air or


from OC
hot bath

Hardness after quenching


HRC


840-870 180-220 C 56


Tempering OC 100 200 300 400 500 600

HRC 56
54 50 46 42 38
O

Time Temperature Transformation Diagram

Tempering Diagram
70

900

Temperature in OC

800
700
600
500
400
300
200
100

Tempering Temperature in OCHardness in HRC

1000

0 1 10 102 103 104 105 106


Seconds
Time
1
10
100
1000
10 000

66
62
58
54
50
46
42
38
34
30

0 100 200 300 400 500 600 700 800

Fletcher Easysteel Page 57

Notes:>

Fletcher Easysteel Page 58

Gauge Plate, Key & Silver Steel:>

Fletcher Easysteel Page 59

Gauge Plate:>
Gauge Plate
Product Shortname: GPI, GPM
AISI 01/DIN 1.2510 Supplied Annealed to HB 229 max.
Typical Analysis: C Mn Cr W V

0.95% 1.2% 0.5% 0.5% 0.25%

Applications: Gauges, punchs, dies, jigs, templates, cams, machine parts etc.

Tolerances:

Imperial sizes:
Metric sizes:

Width -0.000/+0.00
Width -.0000mm./+0.127mm

Heat Treatment:

Thickness +/-0.0001
Thickness -0.000mm./+0.050mm

Soft annealing OC Hardness HB

760-780 max. 229

Hardening
in
Hardness after quenching
from OC oil
HRC


780-820 150-300OC 62


Tempering OC
150
200 250 300

HRC 62 60-61 58-59 56-58

Size Range Imperial:


Flats - Imperial (inches)
/ x

1 8

1
1

1/2

/ x

3 16

1 4

5 16

/ x

3 8

1 2

5 8

3 4

/ x

1x

6x

1/2

1/2

1/2

3/16

1/2

1/2

/ x

/ x

1/2

1/2

Other sizes available on request

/ x

Fletcher Easysteel Page 60

/ x

Gauge Plate:>

Gauge Plate
Size Range Metric:
Flats - Metric (mm)
2x

3x

5x

6x

8x

10 x

12 x

15 x

20 x

25 x

50 x

50

20

20

20

25

10

20

25

20

25

50

25

25

25

40

20

25

50

25

50

125

40

30

40

50

25

40

60

40

70

150

50

40

50

100

40

50

100

50

75

80

50

60

150

50

70

125

60

80

100

60

70

60

80

70

100

125

70

75

70

100

100

120

150

75

80

80

150

150

150

200

80

100

100

100

150

125

150

200

150

200

250
Other sizes available on request

Fletcher Easysteel Page 61

Gauge Plate:>
Key Steel
Product Shortname: KEYI, KEYM
Bright Drawn Steel Bars
Specifications:

BS46: Part 1 1958 (Imperial)


BS4235: Part 1 1972 (Metric)

Typical Analysis:

C Mn C Mn
0.45%
0.6-1.0% 0.42/0.5% max 0.50-0.80%

Size Range:
Squares - Imperial (inches)
/

1 8

3 16

7/8

1 4

5 16

1/4

3 8

7 16

1 2

9 16

5 8

3 4

1/2

Squares - Metric (mm)


3

10

12

14

16

18

20

22

Flats - Metric (mm)


10 x 8

12 x 8

12 x 10

16 x 10

20 x 12

Other sizes also available on request

Tolerances:

Squares - Imperial (Inches) -.000


Up to and incl. 7/8
Over 7/8 up to and incl. 1 1/4
Over 1 1/4

Flats - Imperial (inches)

Up to and incl. 3/4 x 1/2


7/8 x 5/8
Over 7/8 x 5/8 up to and incl. 1 1/4 x 7/8
1 1/2 x 1

Flats - Metric (mm)

8 x 7 up to and incl. 10 x 8
Over 10 x 8 up to and incl. 16 x 10
18 x 11
Over 18 x 11 up to and incl. 28 x 16mm
32 x 18
Over 32 x 18 up to and incl. 50 x 28

Fletcher Easysteel Page 62

Squares - Metric (mm) +.000mm

+.002
+.003
+.004

4mm up to and incl. 6


Over 6 up to and incl.12
16

Width (-.000)

+.002
+.002
+.003
+.004

Width (+.000)

-.036
-.043
-.043
-.052
-.062
-.062

Thickness (-.000)

+.003
+.004
+.004
+.006

Thickness (+.000)

-.090
-.090
-.110
-.110
-.110
-.130

-.030
-.036
-.043

24

Key Steel:>
Silver Steel
Product Shortname: SSRI, SSRM
(AISI W1) Supplied Annealed centreless ground

Typical Analysis:

C Mn Si Cr
1.1/1.2% 0.15-0.45% 0.40% 0.35-0.50%

Applications: Punches, dowels, spindles, shafts, pinions, gauges, centres, engraving tools etc
Size Range: (sizes below 1/8 are bright drawn).
Imperial (inches)
1/8

3/16

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

10

11

12

13

14

Metric (mm)
3

15

16

18

20

25

Other sizes also available on request.

Tolerances:

Rounds - Imperial (Inches)


Below 1 dia.
1 dia and over

+/-0.00025
+/-0.0005

Rounds - Metric (mm)


25 dia. and under
Over 25 dia.

+0.000/-0.010
+0.000/-0.020

Heat Treatment:

Hardening in Hardness after quenching


from OC bath
HRC


770-790 150-300OC 66

Sizes up to 5/16 (8mm) dia. may ne oil hardened from 800-810OC


Tempering OC
120
150 200 250 300
350
400

HRC
65-66
64-66 62-64 58-60 54-56
52-54
48-50

Fletcher Easysteel Page 63

Plate:>

Fletcher Easysteel Page 64

Boiler Quality Plate:>


Boiler Quality Plate
Product Shortname: PLBO
Specifications: Australia AS 1548 PT 460NR

Size Designation:
Boiler Plate - Metric (mm) - 6000 x 2400
6

10

12

16

20

25

32

50


* Note: Not all thicknesses are available in all widths and lengths.

Fletcher Easysteel Page 65

Wear Resistant Plate:>


Wear Resistant Plate
Grade 400, Grade 500
Product Shortname: PLWE
Description:

Abrasion resistant steel plate which has a longer life expectancy than mild steel. Abrasion
resistant plate offers high resistance to both wear and impact applications. This can be a
cost effective choice for equipment subjected to high levels of impact wear.

Supplied Conditions:
GRADE 400

Bisalloy 400

JFE EH400

Sumihard K400

Tensile

1320

1316

1325

Elongation

14%

19.8%

25%

Hardness (HB)

360 - 430

401 min

360 -440

GRADE 500

Bisalloy 500

JFE EH500

Sumihard K500

Tensile

1640

1449

1552

Elongation

10%

17.7%

21%

Hardness (HB)

477 - 534

477 min

450 - 550

Size Designation:

Length (m) x Width (mm) x Thickness (mm)

Size Range Available:




Thickness:
6mm to 80mm
Widths:
1500mm to 2500mm
Length: 6000mm

Weight Calculation: kilograms per square metre = plate thickness (mm) x 7.85
Note: When fabricating high strength and wear resistant plate special procedures must be followed. Please contact your local
Fletcher Easysteel branch for further information.
* Refer to page 83 for Easycut Profiling Service.

Fletcher Easysteel Page 66

High Strength Plate:>


High Strength Plate Grade 80
Product Shortname: PLHI

Description:

A high strength quenched and tempered plate, Grade 80 is approximately three times
stronger than mild steel.

Supplied Conditions:
Hi-Strength

Domex 650

Bisalloy 80

JFE HI780S

Sumiten 780S

Yield Strength

630-650

690

685

686

Tensile Strength

700-880

790 - 930

780 - 930

785 - 932

Elongation (16mm)

14%

18%

24%

24%

Size Designation:

Length (m) x Width (mm) x Thickness (mm)

Size Range Available:


Thicknesses 5mm to 100mm
Widths

1500mm to 2500mm

Length

6000mm

Weight Calculation: kilograms per square metre = plate thickness (mm) x 7.85
Note: When fabricating high strength and wear resistant plate special procedures must be followed.
Please contact your local Fletcher Easysteel branch for further information.
* Refer to page 83 for Easycut Profiling Service.

Fletcher Easysteel Page 67

Plate:>

Steel Plate:>

Structural Steel Plate INTERNATIONAL STANDARDS COMPARISON

AUSTRALIAN
AS 3678

EUROPEAN*
EN10025

BRITISH*
BS 4360

GERMAN*
DIN
17100

JAPANESE
JIS

AMERICAN
ASTM

INTERNATIONAL
ISO 630

Tensile
Strength
(MPa)
290

200

St33

300
A283A

Fe310-0

G3101-SS330

S235JR

40A,B
C,D

St37-2
St37-3

330

A2383B

Fe360
A, B, C, D

A283C
G3101-SS400
G3106-SM400
A, B, C
250
250L15

300, 300L15

St44-2

S275JR
S275JO
S275J2G3
S275J254
Fe430B, C, D1, D2

43A, B, C, D

400

A36
A573-400

A633A

350

410

Fe430A, B, C, D

350L15

A573-485
50A, B, C, D
S355JR
S355JO
S355J2G3
S355J2G4

St52-3

430
450

A573-450
A572-345

400, 400L15

360
380

A283D
A284C
A529
A572-290

St44-3

310

480

G3101-SS490

490

G3106-SM490
A, B, C

Fe510
B, C, D

G3106-SM490
YA, YB

450
450L15

G3106-SM520 B,C
G3101-SS540

1. This table indicates the approximate relationship between Australian grades and their international
counterparts.
2. Grades are shown in their increasing tensile strength order. In the case of American ASTM
Standards some grades are also shown in the increasing yield strength (YS) order, as their
position in the hierarchy is different when based on the yield strength compare to tensile
strength (TS).
* EN10025 has replaced BS4360 and DIN17100 Standards.

Fletcher Easysteel Page 68

A572-415

Fe510
B,C,D

520
540

3. For grades with BOLD suffix letters C, D on British, European and International Standards, B,
C on Japanese Standards and suffix numbers 2 and 3 on German Standards, the appropriate
Australian alternative is the nearest L15 grade of the equivalent strength level (ie High or

Medium).
4. Grades readily available are highlighted in black.
5. The grade/s within the same colour band show generally acceptable alternatives, provided
relevant design factors are considered. Refer to your Fletcher EasySteel representative.

Fletcher Easysteel Page 68

Plate:>
Boiler Quality Plate INTERNATIONAL STANDARDS COMPARISON

Tensile
Strength
(MPa)

AUSTRALIAN
AS 1548

JAPANESE
JIS

310
340
360

EUROPEAN
EN 10028

2-P235GH

3-P275N

400

G3115-SPV235
G3126-SLA235

410

G3103-SB410

A662-A
2P265GH
G3118-SGV410

P265
A515-60
A516-60

415
7-430

440

G3126-SLA325

450

G3108-SB450
G3118-SGC450
7-460

A515-65
A516-65
2-P295GH

A662-B

P290

3-P355N

A515-70
A516-70
A662-C
A537-C11
A737-B
A841

P315

G3103-SB480
G3118-SGV480

480
7-490

G3115-SPV315
G3126-SLA360

490
5-490
510
520

P235
A285-C
A516-55

390

460

INTERNATIONAL
ISO 9328.2

A285-A
A285-B

380

430

AMERICAN
ASTM

2-P355GH
G3115-SPV355

1. This table indicates the approximate relationship between Australian grades and their
international counterparts. More detailed comparisons of these Standards/grades can
be obtained by contacting your Fletcher Steel representative.
2. Grades are shown in their increasing tensile strength order. AS1548-5-490 and
equivalent grades have a higher minimum yield strength requirement than the
corresponding AS1548-7-490 and equivalent grades.
3. Grade equivalence shown is based on room temperature tensile properties only.
4. Grades readily available are highlighted in black.

A299
A738-A

5. It may be possible to substitute readily available grades for international grades


outside the designated strength band shown, provided relevant design factors
are considered. Refer to your Fletcher Easy Steel representative for further
information.

Fletcher Easysteel Page 69

Notes:>

Fletcher Easysteel Page 70

Welding Products:>

Fletcher Easysteel Page 71

FES 28
General
Purpose
Electrodes
for welding
mild steel

FES48A
General
Purpose
Electrodes
for welding
mild steel

FES68
General
Purpose
Electrodes
for welding
mild steel

The FES 28 has a medium heavy


rutile coating and yields a fairly
rapidly solidifying slag. It is used in
all mild steel general construction
industries including pipe work and
is an easy to use electrode with
good weld appearance. A short arc
length can be used without the
electrode freezing to the weld pool,
of particular benefit for vertical and
overhead welding.

F
H
V
OH

2.5
3.2
4.0

70-100
85-135
130-170

Current
Condition

Current Range
(amps)

Diameter (mm)

Applications &
Characteristics

Product

Welding
Positions

Welding Products:>

AC50v
DC -

F
H
V down
OH

2.5
3.2
4.0

70-100
90-135
130-180

AC45v
DC -

F
H
V down
OH

2.5
3.2
4.0

60-95
70-125
130-170

AC50v
DC -

FES7024
High
Efficiency
Iron Powder
Electrode
for welding
mild steel

Approvals: LRS, ABS Classifications:


AS/NZS 1553.1 E4824-0 AWS A5.1 E7024

Fletcher Easysteel Page 72

F
H

2.5
3.2
4.0

90-140
130-160
180-210

Physical Properties
of Weld Metal
Tensile strength 480-500 MPa
Yield Value 430-480 MPa
Elongation (1 = 5d) 22-26%
Impact Value
Charpy V-Notch at 20C 55-88 J
Typical Chemical Analysis
C 0.70 - 0.11%
Mn 0.35 - 0.55%
Si 0.30 - 0.60%

Approvals: LRS, ABS Classifications: AS/


NZS 1553.1 E4112A AWS A5.1 E6013

The FES 7024 is a heavy coated rutile


contact electrode developed for high
speed welding of mild
steel in the down hand and horizontal
positions using AC or DC current. The
high iron powder content
in the flux gives high efficiency
combined with excellent mechanical
properties and weldability. Ideal
for use in ship building, pressure vessels, heavy machinery frames, roof
trusses, tanks, and structural
beams, as well as general engineering.

Physical Properties
of Weld Metal
Tensile strength 480-510 MPa
Yield Value 430-480 MPa
Elongation (1 = 5d) 25-29%
Impact Value
Charpy V-Notch at 0C 51-83 J
Typical Chemical Analysis
C 0.01%
Mn 0.61%
Si 0.54%

Approvals: LRS, ABS Classifications:


AS/NZS 1553.1 E4112-0 AWS A5.1
E6013

The FES 68 is a medium heavy


coated rutile electrode which produces very rapidly solidifying slag.
It is an outstanding electrode for
welding in all positions and at places
difficult to reach. An important
feature is that it can be used for
welding in any position at the same
current. It has excellent gap
bridging ability and is particularly
good for vertical down position and for
welding galvanised and dirty steels

Physical Properties
of Weld Metal
Tensile strength 470-530 MPa
Yield Value 430-470 MPa
Elongation (1 = 5d) 25-30%
Impact Value
Charpy V-Notch at 0C 47-78 J
Typical Chemical Analysis
C 0.06 - 0.11%
Mn 0.35 - 0.50%
Si 0.30 - 0.50%

Approvals: LRS, ABS


Classifications: AS/NZS 1553.1 E4112-0
AWS A5.1 E6013

The FES 48A is a rutile electrode


for general purpose welding of mild
steels. The slag has quicker
freezing properties than many similar rods, making it suitable for out of
position welding. It has good
gap bridging ability and has good
weld appearance, slag removal and
mechanical properties.

Specifications

AC50v
DC -

Physical Properties
of Weld Metal
Tensile strength 512 MPa
Yield Value 474 MPa
Elongation (1 = 5d) 26%
Reduction of Area 59%
Impact Value
Charpy V-Notch at 0C 68 J
Typical Chemical Analysis
C 0.07 - 0.08%
Mn 0.50 - 0.70%
Si 0.29 - 0.31%

FES56S
Low Hydrogen
Electrode
For welding
mild and
medium
tensile steel

FES77
Low Hydrogen
Electrode
for welding
mild and
medium
tensile steel

The FES 56s is a basic coated, low


hydrogen electrode with a very thin
coating to improve joint access
and make the electrodes ideal for
root pass welding. The electrode is
ideally suited for pipe welding
using the vertical up technique. The
main related industries are offshore,
petrochemical, and power
engineering.

F
H
V
OH

2.5
3.2
4.0

60-100
85-140
100-180

Current
Condition

Current
Range
(amps)

Applications &
Characteristics

Diameter
(mm)

Product

Welding
Positions

Welding Products:>

AC70v
DC +/-

F
H
V
OH

2.5
3.2
4.0

60-105
90-145
140-200

AC70v
DC +/-

FESC6H
Low Hydrogen
Electrode
for welding
mild and
medium
tensile steel

Approvals: LRS, ABS Classifications:


AS/NZS 1553.1 E4828 H5 AWS A5.1
E7028 H4

Physical Properties
of Weld Metal
Tensile strength 510-580 MPa
Yield Value 430-480 MPa
Elongation (1 = 5d) Min. 30%
Impact Value
Charpy V-Notch at -40C Average 150 J
Typical Chemical Analysis
C 0.06 - 0.10%
Mn 0.80 - 1.20%
Si 0.40 - 0.80%

Approvals: LRS, ABS Classifications:


AS/NZS 1553.1 E4818-5H5 AWS A5.1
E7018-IH8

The FES C6H has a very high


deposition rate because of the large
amounts of iron powder in the zircon
based coating. The efficiency of the
electrode is 195%, and the weld
appearance is very smooth with
good tie in and very good slag
removal. This rod also has excellent
mechanical and x-ray qualities.
Applications include rapidly filling
bevelled butt joints in thick and very
thick plates, and for making
positioned fillet welds as well.

Physical Properties
of Weld Metal
Tensile strength 510-590 MPa
Yield Value Min. 420 MPa
Elongation (1 = 5d) 26%
Impact Value
Charpy V-Notch at -40C Average 190 J
Typical Chemical Analysis
C 0.04 - 0.09%
Mn 0.80 - 1.20%
Si 0.30 - 0.60%

Approvals: LRS, ABS Classifications:


AS/NZS 1553.1 E4816-4H5 AWS A5.1
E7016-H8

The FES 77 is a low hydrogen iron


powder coated electrode. It is ideal
for welding in all positions
except vertical down. It maintains
excellent mechanical properties and
the weld metal deposits
exceptionally smoothly. Mainly used
for welding un-alloyed, micro alloyed, and low alloyed steels. It
also has excellent x-ray qualities.
Applications include pressure vessel,
ship building, earth moving
machines and general medium
- heavy construction.

Specifications

4.0

200-230

AC70v
DC +

Physical Properties
of Weld Metal
Tensile strength 500-550 MPa
Yield Value 430-490 MPa
Elongation (1 = 5d) 26-30%
Impact Value
Charpy V-Notch at -20C
115-140 J
Typical Chemical Analysis
C 0.06 - 0.10%
Mn 0.80 - 1.20%
Si 0.30 - 0.60%

Fletcher Easysteel Page 73

Copper Coated
Solid Mig Wire
for welding mild
steel

This is a copper coated solid mig


wire with excellent mechanical
properties. CO2, or a mixture of CO2
and Argon is used as the shielding
gas for the wire. During welding,
good looking weld, low spatter,
and relatively high toughness of
the weld can be obtained at low
temperature. Applications include
fabrication of non alloyed and carbon
steels in the general engineering
industries. It has good x-ray
quality and excellent coating
appearance.

0.8
0.9
1.0
1.2

50-120
60-220
70-240
80-350

Current
Condition

Current
Range
(amps)

Diameter
(mm)

Applications &
Characteristics

Product

Welding
Positions

Welding Products:>

DC

Flux Cored
Mig Wire
for welding
mild and
medium
tensile steel

Approvals: ABS/BV/DNV/GL/LRS Classifications: AWS A5.20:E71T-1

Fletcher Easysteel Page 74

1.2
1.6

230
280

Physical Properties
of Weld Metal
Tensile strength 500 MPa
Yield Value 420 MPa
Elongation (1 = 5d) 22-27%
Impact Value
Charpy V-Notch at 0C 47-78 J
Typical Chemical Analysis
C 0.06 - 0.15%
Mn 1.40 - 1.85%
Si 0.80 - 1.15%

Approvals: ABS/CCS Classifications:


AWS ER 705-6

This wire is a metal coated flux


cored mig wire that uses C02 as the
gas which along with the flux
provides a dual shield. Designed for
welding metal constructions in a
single or multi-pass technique,
it has excellent welding properties
in all positions and with high current
gives a very good deposition
rate. Can be used in ship building
and general construction industries
and is very good with the
welding of medium tensile plates.

Specifications

DC

Physical Properties
of Weld Metal
Tensile strength 500 MPa
Yield Value 420 MPa
Elongation (1 = 5d) 24%
Impact Value
Charpy V-Notch at -29C 27 J
Typical Chemical Analysis
C 0.06 - 0.13%
Mn 1.30 - 1.60%
Si 0.70 - 1.00%

Consumables:>

Fletcher Easysteel Page 75

Consumables:>
Cutting and Grinding Discs
Product Shortname: DISO, DISC
Fletcher Easysteel stocks the below range of Cutting and Grinding Discs. Hard wearing, durable and low cost, enquire at your
Fletcher Easysteel sales centre today.
Cut Off Discs

STANDARD METAL GRINDING DISCS

OD

thickness

centre

GA3101

115X6.5X22 A24-30-36R D/C

115

2.0

22.23mm

GA3102

125X6.5X22 A24-30-36R D/C

125

2.0

22.23mm

GA3104

178X7X22 A24-30-36R D/C

180

2.5

22.23mm

GA3105

230X7X22 A24-30-36R D/C

230

2.5

22.23mm

300

3.0

25.4mm

GENERAL PURPOSE

350

3.0

25.4mm

100X2.5X16 A30-36R C/O

400

3.0

25.4mm

115X2.5X22 A30-36R C/O


125X2.5X22 A30-36R C/O

Grinding Discs
OD

thickness

centre

100

5.0

16mm

115

6.0

22.23mm

125

6.0

22.23mm

180

6.0

22.23mm

230

6.0

22.23mm

178X2.5X22 A30-36T C/O


230X2.5X22 A30-36R C/O
300X4X25.4 A24S STAT C/O
400X4.5X25.4 A24S STAT C/O
INOX CUTTING
100x2.5x16 A30-36Q INOX C/O

METAL INOX GRINDING DISCS

115x2.5x22 A30-36Q INOX C/O

100x6x16 INOX A24-30-36Q D/C

125x2.5x22 A30-36Q INOX C/O

115x6.5x22 INOX A24-30-36Q D/C

178x2.5x22 A30-36Q INOX C/O

125x6.5x22 INOX A24-30-36Q D/C

230x2.5x22 A30-36Q INOX C/O

178x7x22 INOX A24-30-36Q D/C

300x4x25.4 A30-36R INOX C/O

230x7x22 INOX A24-30-36Q D/C

350x4x25.4 A30-36R INOX C/O

Fletcher Easysteel Page 76

Consumables:>
Wire Wheels
Spindle Mounted Wire Wheels
Wheel (mm)

Cup (mm)

50 x 6

50 x 6

75 x 6

75 x 6

100 x 6

Wire Brushes
Wire Cup Brushes
Crimped

T/Knot

75 x M10 x 1.5

75 x M10 x 1.5

75 x M10 x 1.25

75 x M10 x 1.25

75 x M14 x 2.0

75 x M14 x 2.0

100 x M14 x 2.0

100 x M14 x 2.0

125 x M14 x 2.0

125 x M14 x 2.0


Wire Brush Wheels

Crimped

T/Knot

75 x 16 x 13

15 x 22

150 x 25 x 25
200 x 25 x 25
250 x 30 x 25
300 x 30 x 25
Twist Knot Wire Brushes
100 x M10 x 1.5
100 x M14 x 2
115 x M14 x 2
125 x M14 x 2

Fletcher Easysteel Page 77

Consumables:>
Cutting and Grinding Discs
Fletcher Easysteel is able to source the following consumables. Please contact your local Fletcher Easysteel Sales Centre
for availability.
STRAIGHT METAL CUTTING

LOW SPEED METAL CUTTING

102x2.5x16

300X2.5X25.4 A30-36S CHOPCUT

115x2.5x22

350X3X25.4 A30-36S CHOPCUT

127x2.5x22

400X3.2X25.4 A30-36S CHOPCUT

178x2.5x22
230x2.5x22

HIGH SPEED METAL CUTTING

300x3.0x25.4

300X4X20 A30-36S ALLCUT

350x3.0x25.4

300X4X25.4 A30-36S ALLCUT

400x3.0x25.4

350X4X20 A30-36S ALLCUT


350X4X25.4 A30-36S ALLCUT

SAFECUT D/C INOX THINS


115x1.3x22 INOX D/C

MASONRY CUTTING

125x1.3x22 INOX D/C

300X4X20 C24-30-36S ALLCUT

180x2x22 INOX D/C

300X4X22 C24-30-36S ALLCUT

230x2x22 INOX D/C

300X4X25.4 C24-30-36S ALLCUT

THIN MEGA INOX

350X4X25.4 C24-30-36S ALLCUT

50x1.3x8 A60SX INOX C/O S/Z

400X4.5X25.4 C30-36S STAT C/O

350X4X20 C24-30-36S ALLCUT

75x1.3x9.5 A60SX INOX C/O S/Z


100x1.3x16 A60SX INOX C/O S/Z

DEPRESSED CENTRE METAL GRINDING

100x1.6x16 A60SX INOX C/O S/Z

100x6x16

115x1x22 A60SX INOX C/O S/Z

115x6x22

115x1.3x22 A60SX INOX C/O S/Z

125x6x22

115x1.6x22 A60SX INOX C/O S/Z

178x6x22

125x1x22 A60SX INOX C/O S/Z

230x6x22

125x1.3x22 A60SX INOX C/O S/Z


125x1.6x22 A60SX INOX C/O S/Z
180x2x22 A60SX INOX C/O S/Z
230x2x22 A60SX INOX C/O S/Z
Fletcher Easysteel Page 78

Consumables:>
FLAP DISCS 100 x 16

ALUMINIUM GRINDING DISCS

FLAP DISC 100X16 F/G CON Z40

100x6.5x16 ALUMINIUM D/C

FLAP DISC 100X16 F/G CON Z60

115x6.5x22 ALUMINIUM D/C

FLAP DISC 100X16 F/G CON Z80

125x6.5x22 ALUMINIUM D/C

FLAP DISC 100X16 F/G CON Z100

178x7x22 ALUMINIUM D/C

FLAP DISC 100X16 F/G CON Z120

230x7x22 ALUMINIUM D/C

FLAP DISCS 115 x 22

ALUMINIUM CUTTING DISCS

FLAP DISC 100X16 F/G CON Z40

100x3.2x16 ALUMINIUM D/C/O

FLAP DISC 100X16 F/G CON Z60

115x3.2x22 ALUMINIUM D/C/O

FLAP DISC 100X16 F/G CON Z80

125x3.2x22 ALUMINIUM D/C/O

FLAP DISC 100X16 F/G CON Z100

178x3.2x22 ALUMINIUM D/C/O

FLAP DISC 100X16 F/G CON Z120

230x3.2x22 ALUMINIUM D/C/O

FLAP DISCS 125 x 22

INOX THIN CUTTING FOR STAINLESS

FLAP DISC 125x22 F/G CON Z40

100x1.2x16

FLAP DISC 125x22 F/G CON Z60

100x1.6x16

FLAP DISC 125x22 F/G CON Z80

115x1.2x22

FLAP DISC 125x22 F/G CON Z100

115x1.2x22

FLAP DISC 125x22 F/G CON Z120

125x1.2x22
125x1.6x22
180x2.0x22
230x2.0x22

Fletcher Easysteel Page 79

Consumables:>
Sanding Sheets
Waterproof Sheets 230 x 280mm
Grit (G)

80

100

120

150

180

220

240

Grit (G)

400

600

800

1000

1200

1500

2000

280

320

Fibre Discs
Disc Size
(mm)

Grit (G)
16

24

36

50

60

80

100

120

100 x 16

115 x 22

127 x 22

178 x 22

240

320

Engineers Rolls
Engineers Rolls 38mm x 50m
Grit (G)

40

60

80

100

Wire Brushes
Code

Description

GM 5000

4 Row Carbon Wire - Plastic Handle

GM 5020

4 Row Carbon Wire - Wood Handle

GM 5010

4 Row Stainless Steel Wire - Plastic Handle

Fletcher Easysteel Page 80

120

150

180

Service Centres:>

Fletcher Easysteel Page 81

Service Centres:>
Service Centres
Company Organisation:
Sales
Centre

Distribution
Centre

Coil
Processing

Plate
Processing

Guillotining

Northern
Region

Whangarei
Auckland

Auckland

Auckland

Auckland

Auckland

Central
Region

Hamilton
Tauranga
Rotorua
New Plymouth
Hawkes Bay
Palmerston
North
Wellington

Auckland

Auckland

Auckland

Auckland
Wellington

Southern
Region

Nelson
Christchurch
Dunedin
Invercargill

Christchurch

Christchurch

Christchurch

Christchurch

Fletcher Easysteel Page 82

Service Centres:>
Plate Processing
Fletcher Easysteels Easycut Profiling operations provide
the largest and most efficient plate cutting facilities in New
Zealand. Whether your requirements are for mild steel, boiler
quality or high strength plate we can cut plate to meet your
requirements. A list of services are offered below:
Numerically controlled profile cutting machines and
guillotines in Auckland and Christchurch give customers a
fast and accurate cutting service.
The Dycon 300 tonne numerically controlled press
brake at our Auckland facility has a computer controlled
automatic backstop and can press up to nine different
folds per plate, all with repetitive folds.
The Mynuc 5000 CNC profile cutting machine has a 24
metre long bed and six oxy fuel cutting heads with an
effective cutting width of 4 metres.
The 200 amp high speed Kinetic plasma cutters in
Auckland and Christchurch can cut plate up to
20mm thick.
Our Punch and Shear machine can cut a range of sections
and punch holes up to 40mm diameter in material up to
20mm thick.

Machining Capabilities
Auckland
Length
Plasma Cutting

Thickness

12m

3mm 20mm

Gas Cutting

18m

10mm 260mm

Guillotining

3.6m

2.5mm 12mm

300T Pressbrake

3.6m

12mm

Punch & Shear

Maximum 40mm dia


through 20mm plate
Maximum Shear Flat
350mm x 20mm

Wellington
Guillotining

3.6m

3.0mm 12mm Thick

Plasma Cutting

12m

3mm 20mm Thick

Gas Cutting

6m

10mm 260mm Thick

Christchurch

An integral part of the plate processing is the latest in


software in our CAD department to quickly and efficiently
nest your designs and shapes at minimal cost and waste.
Drawings can be accepted on disc or via e-mail in DXF
Format. All drawings are held in memory allowing repeat

orders to be recalled immediately.

Fletcher Easysteel Page 83

Service Centres:>
Metal Processing
Sheet and Coil
Processing:

In order to cater for specialist requirements of the New Zealand manufacturing industry
and expand services available, Fletcher Steel offers a Service Centre operation with some of
the latest metal processing technology and equipment available in New Zealand.
With Coil processing equipment in Auckland and Christchurch the facilities are available to
slit, sheet, blank and guillotine, both ferrous and non-ferrous metals to exacting standards.

Machine Capabilities:
Auckland

Christchurch

Maximum Width

1525mm

1350mm

Minimum Width

16mm

25mm

Thickness Range

0.35 - 3.5mm STD

0.4 - 2.3mm

Maximum Width

1828mm

1250mm

Minimum Width

51mm

200mm

Thickness Range

0.5 - 3.2mm M.S.

0.4 - 1.6mm M.S.

0.5 - 2.0mm S.S.

0.5 - 3.2mm A.L.

Slitting

Sheeting & Blanking

Guillotines
Minimum Width

28mm

Maximum Length

2400mm

Thickness Range

0.4 - 3.2mm

Fletcher Easysteel Page 84

Appendix:>

Fletcher Easysteel Page 85

Appendix:>
Size Tolerances (to ASTM A29)
Size Tolerances: for Cold-Finished Alloy Steel Bars, Cold Drawn or Turned and Polished
Tolerances from Specified Size, Under Only, mm
Size - Metric (mm)

Maximum of
Carbon Range 0.28
or Less
BCQ

Maximum of
Carbon Range Over
0.28 to 0.55 incl.
4140

Maximum of
Carbon Range to
0.55% incl. Stress
Relief or Annealed
After Cold Finishing

Maximum of
Carbon Range
Over 0.55% or All
Grades Quenched
and Tempered or
Normalized Before
Cold Finishing

Rounds - Cold Drawn (to 100mm in size) or Turned and Polished


To 25, incl, in coils

0.05

0.08

0.10

0.13

Cut Lengths

0.08

0.10

0.13

0.15

To 40, incl

0.10

0.13

0.15

0.18

Over 40 to 60, incl

0.13

0.15

0.18

0.20

Over 60 to 100, incl

0.15

0.18

0.20

0.23

Over 100 to 150, incl

0.18

0.20

0.23

0.25

Over 150 to 200, incl

0.20

0.23

0.25

0.28

Over 200 to 230, incl

Hexagons - Cold Drawn


Up to 20, incl

0.08

0.10

0.13

0.18

Over 20 to 40, incl

0.10

0.13

0.15

0.20

Over 40 to 60, incl

0.13

0.15

0.18

0.23

Over 60 to 80, incl

0.15

0.18

0.20

0.25

Over 80 to 100, incl

0.15

...

...

...

Fletcher Easysteel Page 86

Appendix:>
Size Tolerances (to ASTM A29)
Size Tolerances: for Cold-Finished Carbon Steel Bars, Cold Drawn or Turned and Polished
Tolerances from Specified Size, Under Only, mm
Size - Metric (mm)

Maximum of Carbon
Range 0.28 or Less
BCQ/BFC

Maximum of Carbon
Range Over 0.28 to
0.55 incl.
1040

Maximum of Carbon
Range to 0.55%
incl. Stress Relief or
Annealed After Cold
Finishing

Maximum of
Carbon Range
Over 0.55% or All
Grades Quenched
and Tempered or
Normalized Before
Cold Finishing

Rounds - Cold Drawn (to 100mm in size) or Turned and Polished


To 40, incl

0.05

0.08

0.10

0.13

Over 40 to 60, incl

0.08

0.10

0.13

0.15

Over 60 to 100, incl

0.10

0.13

0.15

0.18

Over 100 to 150, incl

0.13

0.15

0.18

0.20

Over 150 to 200, incl

0.15

0.18

0.20

0.23

Over 200 to 230, incl

0.18

0.20

0.23

0.25

Hexagons - Cold Drawn


Up to 20, incl

0.05

0.08

0.10

0.15

Over 20 to 40, incl

0.08

0.10

0.13

0.18

Over 40 to 60, incl

0.10

0.13

0.15

0.20

Over 60 to 80, incl

0.13

0.15

0.18

0.23

Over 80 to 100, incl

0.13

0.15

...

Fletcher Easysteel Page 87

Appendix:>
Size Tolerances (to ASTM A29)
Size Tolerances: for Cold-Finished Carbon Steel Bars, Cold Drawn or Turned and Polished
Tolerances from Specified Size, Under Only, mm
Size - Metric (mm)

Maximum of Carbon
Range 0.28 or Less
BCQ/BFC

Maximum of Carbon
Range Over 0.28 to
0.55 incl.
1040

Maximum of Carbon
Range to 0.55%
incl. Stress Relief or
Annealed After Cold
Finishing

Maximum of
Carbon Range
Over 0.55% or All
Grades Quenched
and Tempered or
Normalized Before
Cold Finishing

Squares - Cold Drawn


Up to 20, incl

0.05

0.10

0.13

0.18

Over 20 to 40, incl

0.08

0.13

0.15

0.20

Over 40 to 60, incl

0.10

0.15

0.18

0.23

Over 60 to 100, incl

0.15

0.20

0.23

0.28

Over 100 to 130, incl

0.25

...

...

...

Over 130 to 150, incl

0.36

...

...

...

Flats - Cold Drawn


To 20, incl

0.08

0.10

0.15

0.20

Over 20 to 40, incl

0.10

0.13

0.20

0.25

Over 40 to 80, incl

0.13

0.15

0.25

0.30

Over 80 to 100, incl

0.15

0.20

0.28

0.40

Over 100 to 150, incl

0.20

0.25

0.30

0.50

Over 150

0.33

0.38

...

...

Fletcher Easysteel Page 88

Appendix:>
Straightness Tolerances (to ASTM A29)
Straightness Tolerance for Cold-Finished Bars, A,B
NOTE: All grades quenched and tempered or normalised and tempered to Brinell 302 maximum before cold finishing and
all grades stress relieved or annealed after cold finishing. Straightness tolerances are not applicable to bars having Brinell
hardness exceeding 302.
Straightness Tolerances, mm (Maximum Deviation) from Straightness in any 3000mm Portion of the Bar
Size - Metric (mm)

Length (mm)

Maximum of Carbon Range,


0.28% or less

Maximum of Carbon Range


over 0.28% and all Grades
Thermally Treated

Rounds

Squares,
Hexagon &
Octagons

Rounds

Squares,
Hexagon &
Octagons

Less than 4500

Less than 16

4500 and over

10

16 and over

Less than 4500

16 and over

4500 and over

Less than 16

A) The tolerances above are based on the following method of measuring straightness; departure from straightness is measured by
placing the bar on a level table so that the arc or departure from straightness is horizontal and the depth of the arc is measured with a
feeler gauge and a straightedge.
B) It should be recognised that straightness is a perishable quality and may be altered by mishandling. The preservation of straightness
in cold-finished bars required the utmost care in subsequent handling. Specific straightness tolerances are sometimes required for
carbon and alloy steels in which case the purchaser should inform the manufacturer of the straightness tolerances and the methods to
be used in checking the straightness.
C) For centreless ground bars, the maximum deviation straightness shall be less than 0.30mm over 1 metre.

Straightness Tolerances for Hot-Wrought Bars and Bar Size Sections*


Straightness Tolerances for Hot-Wrought Bars and Bar Size Sections*
Standard Tolerances

6mm in any 1500mm or (length in mm/250)**

Special Tolerances

3mm in any 1500mm or (length in mm/500)**

* Because of warpage, straightness tolerances do not apply to bards if any subsequent heating operation or controlled cooling has been
**

performed.
Round to the nearest whole millimtre.

Fletcher Easysteel Page 89

Appendix:>
ISO Tolerances
Limits, m (microns)

(mm/1000)

Lower

Upper

Lower

Upper

Lower

-6

-10

-14

-25

-40

-60

-100

-8

-12

-18

-30

-48

-75

-120

(6)

10

-9

-15

-22

-36

-58

-90

-150

(10 )

18

-11

-18

-27

-43

-70

-110

-180

(18 )

30

-13

-21

-33

-52

-84

-130

-210

(30 )

50

-16

-25

-39

-62

-100

-160

-250

(50 )

80

-19

-30

-46

-74

-120

-190

-300

(80 )

120

-22

-35

-54

-87

-140

-220

-350

(120 )

180

-25

-40

-63

-100

-160

-250

-400

(180 )

250

-29

-46

-72

-115

-185

-290

-460

(250 )

315

-32

-52

-81

-130

-210

-320

-520

Limits, microinches

(inches/1000)

Upper

Lower

Upper

-.35

-.59

-.87

-1.42

-2.28

-3.54

-5.91

(0.4)

0.7

-.43

-.71

-1.06

-1.69

-2.76

-4.33

-7.09

(0.7)

1.2

-.51

-.83

-1.30

-2.05

-3.31

-5.12

-8.27

(1.2)

2.0

-.63

-.98

-1.54

-2.44

-3.94

-6.30

-9.89

(2.0)

3.2

-.75

-1.18

-1.81

-2.91

-4.72

-7.48

-11.81

(3.2)

4.7

-.87

-1.38

-2.13

-3.43

-5.21

-8.66

-13.78

(4.7)

7.1

-.98

-1.58

-2.48

-3.94

-6.30

-9.84

-15.75

(7.1)

9.8

-1.14

-1.81

-2.84

-4.53

-7.28

-11.42

-18.11

(9.8)

12.4

-1.26

-2.05

-3.19

-5.12

-8.27

-12.60

-20.47

Lower

Lower

0.4

Upper

Upper

(0.2)

Lower

Lower

h12

Upper

h11

Lower

h10

Upper

h9

Lower

h8

Upper

h7

Up to & ncl.

h6

Above

Basic Size Imperial ()

Upper

3
(3)

Above

Upper

h12

Lower

h11

Upper

h10

Lower

h9

Upper

h8

Lower

h7

Upper

h6

Lower

Up to & ncl.

Basic Size Metric (mm)

Appendix:>
Machining Allowances
In order to eliminate safely the scale originated during forging, rolling and annealing, the decarburisation and sometimes fine
cracks, sufficient machining allowances must be adhered to when manufacturing. Basic sizes and pertinent largest finished
sizes for rolled or forged round, square, hexagonal and octagonal bars.

Basic size
thickness
DR*

Largest
finished size
thickness DF*

Basic size
thickness
DR*

Largest
finished size
thickness DF*

Basic size
thickness
DR*

Largest
finished size
thickness DF*

Basic size
thickness
DR*

Largest
finished size
thickness DF*

10

8.0

45

41.5

120

113

240

228

12

10.0

50

46.0

130

123

250

237

14

12.0

55

51.0

140

132

260

247

15

12.5

60

55.5

150

142

300

285

16

13.5

65

60.5

160

151

350

333

18

15.5

70

65.0

170

161

400

380

20

17.5

75

70.0

180

170

450

428

22

19.5

80

75.0

190

180

500

476

25

22.5

85

80.0

200

189

600

571

30

27.0

90

84.0

210

199

35

32.0

100

94

220

209

40

36.5

110

103

230

218

Order Size
Above Up To

Permissible
dimensional
deviation

Material layer to be
removed min.

0 25

+0.4

0.25

25 63

+0.6

0.4

63 100

+0.6

0.5

100 160

+1.0

0.75

160 250

+1.0

1.0

250 315

+1.0

1.25

315 +

+1.6

1.5

30

Diagram acc. to DIN 17350 part 10 (draft 6/83)

25
20
15
10
5
4
3
2
1

15
14
13
12
11
10
9
8
7
6
5

saving of weight in % when using tool steels with


pre-machined compared to non-machined surface

Premachined steels offer the user smooth surface of the bars


with machining allowances already strongly narrowed down. The
advantages of a premachined surface can be seen from the diagram.
Dependent on the size, 7 to 10% of the weight can be saved.

Diameter allowance in mm

Premachined Steels

*As thickness and diameter is valid


in case of round bars, whereas for
square hexagonal and octagonal
bars it is the distance of the parallel
side faces.

0 100 200 300 400 500


Finished size (diameter in mm)

Appendix:>
Useful Tables Weights - Kg/Metre
ROUND BARS:
Metric Size
mm

Imperial
Equivalent
Size inch

kg/m

Metric Size
mm

Imperial
Equivalent
Size inch

kg/m

3
3.175
4
4.762
5
6
6.350
7.937
8
9.525
10
11.112
12
12.700
13
14
14.287
15.875
16
17
17.462
19
19.050
20
20.637
22
22.225

0.1181
1/8
0.1575
3/16
0.1969
0.2362
1/4
5/16
0.3150
3/8
0.3937
7/16
0.4724
1/2
0.5118
0.5512
9/16
5/8
0.6299
0.6693
11/16
0.7480
3/4
0.7874
13/16
0.8661
7/8

0.056
0.062
0.099
0.140
0.154
0.222
0.247
0.388
0.395
0.559
0.617
0.761
0.888
0.994
1.042
1.208
1.259
1.554
1.578
1.782
1.880
2.226
2.237
2.466
2.626
2.984
3.045

23.812
24
25
25.400
28
28.575
30
31.750
32
33
34.925
35
38.100
40
41.275
44.450
45
47.625
50
50.800
53.975
55
57.150
60
60.325
63.500
65

15/16
0.9449
0.9843
1
1.1024
11/8
1.1811
11/4
1.2598
1.2992
13/8
1.3780
11/2
1.5748
15/8
13/4
1.7717
17/8
1.9685
2
21/8
2.1654
21/4
2.3622
23/8
21/2
2.559

0.274
0.428
0.616
0.840
1.096
1.388
1.712

19.05
20.64
20.83
22.22
23.37
25.40
26.99

3/4

Metric Size
mm

Imperial
Equivalent
Size inch

kg/m

3.496
3.551
3.853
3.978
4.834
5.034
5.549
6.215
6.313
6.714
7.520
7.553
8.950
9.865
10.504
12.181
12.485
13.984
15.413
15.911
17.962
18.650
20.137
22.195
22.436
24.861
26.049

69.850
70
75
76.200
80
82.55
88.90
90
100
101.60
105
110
114.30
120
127.0
130
140
150
152.40
160
180
200
210
220
230
250

23/4
2.756
2.953
3
3.149
31/4
31/2
3.543
3.937
4
4.134
4.331
41/2
4.724
5
5.118
5.512
5.905
6
6.299
7.086
7.874
8.267
8.661
9.055
9.842

30.081
30.120
34.680
35.799
39.458
42.013
48.726
49.939
61.654
63.642
67.973
74.601
80.547
88.781
99.441
104.19
120.84
138.72
143.19
157.83
199.75
246.61
271.89
298.40
326.14
385.33

2.466
2.894
2.948
3.358
3.711
4.386
4.946

28.57
31.75
34.92
38.10
47.24
52.07

11/8
11/4
13/8
11/2
1.860
2.050

5.550
6.853
8.292
9.868
15.166
18.379

HEXAGON BARS:
6.35
7.94
9.52
11.11
12.70
14.29
15.87

1/4
5/16
3/8
7/16
1/2
9/16
5/8

Fletcher Easysteel Page 92

13/16

0.820
7 /8
0.920
1
11/16

Appendix:>
Approx. Comparison of Tensile Strength*
tons/in2

p.s.i

kg/mm2

N/mm2
or MPa

16
20
23
26
29
30
32
33
35
36
39
40
42
45
46
49
50
52
55
58
60
62
65
68
70
71
75
78

37,000
45,000
51,500
58,000
65,000
67,000
72,000
74,000
78,500
81,000
87,500
90,000
94,000
101,000
103,000
110,333
112,000
116,500
123,000
130,000
134,500
139,000
146,000
153,000
157,000
159,000
168,000
175,000

25.8
31.6
36.5
40.8
45.7
47.1
50.6
52.0
55.5
57.0
61.8
63.3
66.0
71.0
72.5
77.3
78.75
82.0
86.5
91.4
94.5
97.7
102.6
107.5
110.4
111.8
118.0
123.0

250
309
355
402
448
463
494
510
541
556
602
618
649
695
710
757
772
803
849
896
927
957.5
1004
1050
1081
1097
1158
1205

tons/in2

p.s.i

kg/mm2

N/mm2
or MPa

80
81
84
85
88
90
91
94
95
97
100
104
105
107
110
113
115
117
120
123
125
126
130
133
135
136
140

180,000
182,000
188,000
190,000
197,000
202,000
204,000
210,000
213,000
217,000
224,000
233,000
235,000
240,000
246,500
253,000
257,600
262,000
269,000
275,500
280,000
282,500
291,000
298,000
302,400
304,500
313,600

126.0
128.0
132.2
133.6
138.5
142.0
143.4
148.4
149.7
152.6
157.5
163.8
165.4
168.5
173.2
178.0
181.1
184.3
189.0
194.0
197.0
198.0
205.0
209.0
213.0
214.0
221.0

1236
1251
1297
1313
1359
1390
1405
1452
1467
1498
1544
1606
1622
1653
1699
1745
1776
1807
1853
1900
1931
1946
2000
2054
2085
2010
2162

*A Guide Only

Metric to Gauge
Gauge Number

10

12

14

16

18

20

22

24

26

28

Birmingham Gauge (mm)

3.50

3.00

2.50

2.00

1.60

1.20

1.00

0.80

0.60

0.50

0.40

Galv. Sheet Gauge (B.M.T.)

3.45

2.95

2.45

1.95

1.55

1.15

0.95

0.75

0.55

0.45

0.35

*Note: Mild Steel only

Fletcher Easysteel Page 93

Appendix:>

2392
2261
2158
2058
1962
1893
1817
1738
1665
1586
1513
1461
1391
1330
1271
1220
1175
1133
1097
1062
1029
1001
975
949
923
896
873

Fletcher Easysteel Page 94

Tensile
Strength
in MPa

Tensile
Strength
in MPa

68.0
65.3
63.3
61.7
60.0
58.7
57.3
56.0
54.7
53.5
52.1
51.0
49.6
48.5
47.1
45.7
44.5
43.1
41.8
40.4
39.1
37.9
36.6
35.5
34.3
33.1
32.1
30.9
29.9
28.8
27.6
26.6

Rockwell Hardness
No. C-Scale
150kg Load
Brale Penetrator

Rockwell Hardness
No. C-Scale
150kg Load
Brale Penetrator

(110.0)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.0)
(105.5)
(104.5)
(104.0)
(103.0)

B-Scale 100kg
Load 1/16
dia. Ball

B-Scale 100kg
Load 1/16
dia. Ball

940
840
780
737
697
667
640
615
591
569
547
528
508
491
472
455
440
424
410
396
383
372
360
349
339
328
319
309
301
292
284
276

Diamond Pyramid
Hardness No.

Diamond Pyramid
Hardness No.

682
653
627
601
578
555
534
514
495
477
461
444
429
415
401
388
375
363
352
341
331
321
311
302
293
285
277
269
262
*A Guide Only

Brinell Hardness
No. 10mm ball
3000kg Load

Brinell Hardness
No. 10mm ball
3000kg Load

Approx. Equivalent Hardness Numbers and


Tensile Strength for Brinell Hardness for Steel*

255
248
241
235
229
223
217
212
207
201
197
192
187
183
179
174
170
167
163
159
156
152
149
146
143
140
137
134
131
128
126

269
261
253
247
241
234
228
222
218
212
207
202
196
192
188
182
178
175
171
167
163
159
156
153
150
146
143
140
137
134
132

(102.0)
(101.0)
100.0
99.0
98.2
97.3
96.4
95.5
94.6
93.8
92.9
91.8
90.7
90.0
89.0
87.8
86.8
86.0
85.0
83.8
82.9
81.7
80.8
79.8
78.7
77.6
76.4
75.2
74.0
72.7
72.0

25.4
24.2
22.8
21.7
20.5
(18.8)
(17.5)
(16.0)
(15.2)
(13.8)
(12.7)
(11.5)
(10.0)
(9.0)
(8.0)
(6.4)
(5.4)
(4.4)
(3.3)
(2.1)
(0.9)
-

849
826
803
783
764
742
722
706
691
672
658
642
625
612
599
583
570
560
546
535
526
514
504
495
485
475
464
455
446
437
431

Appendix:>
Conversion Factors:
To calculate the weight of steel bars:
ROUND

- dia. mm2 x 0.006165

= Weight in kilograms per metre

ROUND

- dia. mm x 0.004143

= Weight in lbs per foot

HEXAGON

- Size mm2 x 0.006798

= Weight in kilograms per metre

HEXAGON

- Size mm x 0.00457

= Weight in lbs per foot

SQUARE

- Size mm2 x 0.00785

= Weight in kilograms per metre

SQUARE

- Size mm x 0.00527

= Weight in lbs per foot

FLAT

- Width in mm x Thickness in mm x 0.00785

= Weight in kilograms per metre

FLAT

- Width in mm x Thickness in mm x 0.00527

= Weight in lbs. per foot

TOOL STEEL

- Width in mm x Thickness in mm x 0.00785

= Weight in kilograms per metre

TOOLING PLATE
(Aluminium)

- Width in mm x Thickness in mm x 0.0027

= Weight in kilograms per metre

General:
lbs. per foot x 1.4880

= kilograms per metre

kilograms per metre x 0.6720

= lbs. per foot

Feet x 0.3048

= metres

Metres x 3.2809

= feet

U.K. tons per sq. inch (tons f/in.2) x 15.4443

= Mega Pascals (MPa)

Mega Pascals (MPa) x 0.064749

= u.k. tons f per square inch

Newton per sq. millimeter (N/mm2) x 0.064749

= U.K. tons f per square inch.

Mega Pascals (MPa) x 145.0377

= pounds per square inch (psi)

Units of Stress:

This book has used the megapascal (MPa) as the standard unit of stress. The same values may be seen in other publications
as Newtons per square millimetre (N/mm2). To obtain other units of stress the following conversion factors may be used to get
approximate values.

From

To

MPa

kg/mm

MPa

psi

MPa

Tons/in2

Multiply by

From

To

0.102

kg/mm

MPa

9.8

145

psi

MPa

0.0069

0.065

Tons/in2

MPa

15.4

Multiply by

Fletcher Easysteel Page 95

Services:>
Indent
Indent Sourcing

For the products and quantities outside our stocking policy, Fletcher Easysteel has many years of experience in sourcing a
comprehensive range of steel and related products for our customers for the products and quantities outside our stocked
range. The resulting well established channels, relationships with suppliers, and collective purchasing leverage means
Fletcher Easysteel is well positioned to cater for your indent requirements.

Further, our ability to co-ordinate indent orders in a centralised operation ensures excellent service at all times.
In addition to our normal ex-stock range which can also be sourced through indent, Fletcher Easysteel has indent channels for
an extensive range of products which include the following:
Steel Sheet Piling
7 Wire Strand and Wire
Steel Rails
Spring Steels
Boiler Tubes
Head Plates (Dished Ends)
Tool Steels
Forgings
Titanium
Hollow Bar
Inconel - Nickel Alloys
Elmedur - Copper Alloys
Flat Rolled Steel Products:
Tin Plate and Tin Free Steel
Terne Sheet
Electrical Steels
Electrogalv Steel
Hot Dip Galvanised Steel
Galfan
Zincalume
Cold Rolled Sheet and Coil (all grades)
Prepainted Sheet and Coil
Enamelling Sheet and Coil
Aluminised Sheet and Coil
High Carbon Steel and Coil
Please contact your local Easysteel Sales Centre with your enquiry.

Fletcher Easysteel Page 96

Auckland Invercargill Rotorua


575 Great South Road,
Penrose, Private Bag 92803,
Auckland.
Ph: 09 525 9400
Fax: 09 525 9401

54 Tweed Street,
Tallyho Street,
P.O.Box 957,
P.O.Box 331,
Invercargill. Rotorua.
Ph: 03 211 0696
Ph: 07 348 3039
Fax: 03 218 2318
Fax: 07 347 7353

Hamilton

Hawkes Bay

Tauranga

Ellis Street,
P.O.Box 828,
Hamilton.
Ph: 07 846 2700
Fax: 07 846 2708

Cnr Omahu and Wilson Road,


Private Bag 6005,
Hastings.
Ph: 06 873 9036
Fax: 06 879 6880

99 Aviation Ave,
Mt. Maunganui
P.O.Box 450, Tauranga
Ph: 07 572 9700
Fax: 07 572 9707

Christchurch Nelson

Wellington

Lunns Road, Middleton,


P.O.Box 8372, Riccarton,
Christchurch.
Ph: 03 348 8479
Fax: 03 343 0320

42 Beach Road,
Richmond,
Nelson.
Ph: 03 543 8215
Fax: 0800 432 793

Burnham Street
Private Bag,
Petone.
Ph: 04 570 8472
Fax: 04 570 8473

Dunedin

New Plymouth

Whangarei

Cnr Otaki and Orari Street,


P.O.Box 34,
Dunedin.
Ph: 0800 327 978
Fax: 0800 432 793

Corbett Road, Bell Block,


Private Bag 2003,
New Plymouth.
Ph: 06 755 9039
Fax: 06 755 2099

33 Rewarewa Road,
P.O.Box 292,
Whangarei.
Ph: 09 470 2510
Fax: 09 438 4589

Palmerston North
120 Kaimanawa Street, Kelvin Grove,
Private Bag 11017,
Palmerston North.
Ph: 06 354 2622
Fax: 06 354 2623

As part of Fletcher Easysteels policy of continued product improvement, the company reserves the right, at any time, at their discretion
and without notice to discontinue or change the features, designs, materials, colours and other specifications of their product and to
either permanently or temporarily withdraw any such products from the market without incurring any liability. This publication is issued
as a general guide only and should not be treated as a substitute for detailed technical advice in relation to individual circumstances.
Fletcher Easysteel disclaim any liability for loss or damage suffered from the use of such data. To the best of our knowledge, all
information is correct at the time of printing. A division of Fletcher Building Ltd. Copyright December 2008.

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