ASME TEST FORM

SUMMARY SHEET

FOR ABBREVIATED EFFICIENCY TEST

OWNER OF PLANT
TEST CONDUCTED BY
BOILER MAKE & TYPE
STOKER TYPE & SIZE
PULVERIZER, TYPE & SIZE
FUEL USED
MINE
PRESSURE & TEMPERATURES
1 STEAM PRESSURE IN BOILER DRUM
2 STEAM PRESSURE AT S.H. OUTLET
3 STEAM PRESSURE AT R.H.INLET

4
5
6
7

RATED CAPACITY
BURNER, TYPE & SIZE
COUNTY
FUEL DATA
psia
psia
psia

STEAM PRESSURE AT R.H OUTLET

STEAM TEMPERATURE AT S.H. OUTLET
STEAM TEMPERATURE AT R.H. INLET
STEAM TEMPERATURE AT R.H. OUTLET

F
F
F
F
F
F

44 HYDROGEN
45 OXYGEN
46 NITROGEN

18 ENTHALPY OF REHEATED STEAM R.H. INLET

Btu/lb

19 ENTHALPY OF REHEATED STEAM R.H. OUTLET

Btu/lb

20 HEAT ABS/LB R.H.STEAM (ITEM 16 - ITEM 17)

Btu/lb

21 HEAT ABS/LB R.H.STEAM (ITEM 19 - ITEM 18)

Btu/lb

23 Btu PER LB IN REFUSE (WEIGHTED AVERAGE)

24 CARBON BURNED PER LB AS FIRED FUEL
25 DRY GAS PER LB AS FIRED FUEL BURNED
HOURLY QUANTITIES
26 ACTUAL WATER EVAPORATED
27 REHEAT STEAM FLOW
28 RATE OF FUEL FIRING (AS FIRED wt)
TOTAL HEAT INPUT (Item 28 x Item 41)
29
1000
30 HEAT OUTPUT IN BLOW-DOWN WATER
TOTAL
31 HEAT (Item 26 x Item 20) + (Item 27 x Item 21) + Item 30
OUTPUT
1000
FLUE GAS ANAL.(BOILER)(ECON)(AIR HTR) OUTLET
32 CO2
33 O2

COAL AS FIRED
PROX.ANALYSIS
37 MOISTURE
38 VOL MATTER

39 FIXED CARBON
40 ASH
TOTAL
41 Btu per lb AS FIRED
ASH SOFT TEMP. ASTM
42 METHOD
COAL OR OIL AS FIRED ULTIMATE ANALYSIS
43 CARBON

Btu/lb
Btu/lb
Btu/lb

22 DRY REFUSE (ASH PIT+FLY ASH) PER LB AS FIRED FUEL

STATE

psia
F
F
F

8 WATER TEMP.ENTERING (ECON.)(BOILER)

9 STEAM QUALITY % MOISTURE OR P.P.M.
10 AIR TEMP.ARROUND BOILER (AMBIENT)
TEMP AIR FOR COMBUSTION
(This is Reference
11 Temperature) **
12 TEMPERATURE OF FUEL
13 GAS TEMP.LEAVING (Boiler)(Econ.)(Air Htr.)
GAS TEMP.ENTERING AH (If conditions to be corrected to guarantee)
14
U N IT QUAN T IT IE S
15 ENTHALPY OF SAT.LIQUID (TOTAL HEAT)
16 ENTHALPY OF (SATURATED) (SUPERHEATED) STM.
17 ENTHALPY OF SAT.FEED TO (BOILER) (ECON.)

34 CO
35 N2 (BY DIFFERENCE)
36 EXCESS AIR

PTC 4.1-a(1964)

TEST NO
LOCATION
OBJECTIVE TEST

47 SULPHUR
40 ASH
37 MOISTURE
TOTAL
COAL PULVERIZATION
GRINDABILITY INDEX *
48
FINESS % THRU 50 M*
49
FINESS % THRU 200 M*
0 50
INPUT-OUTPUT
ITEM 31 X 100
64
0
EFFICIENCY OF UNIT %
ITEM 29

lb/lb
Btu/lb
lb/lb
lb/lb

0
#DIV/0!

HEAT LOSS EFFICIE

65 HEAT LOSS DUE TO DRY GAS
66 HEAT LOSS DUE TO MOISTURE IN FUEL
67 HEAT LOSS DUE TO H2O FROM COMB.OF H2
68 HEAT LOSS DUE TO COMBUST.IN REFUSE
69 HEAT LOSS DUE TO RADIATION
70 UNMEASURED LOSSES
71 TOTAL

lb/hr
lb/hr
lb/hr

0
0
0

kB/hr

0 72

kB/hr

kB/hr

% VOL
% VOL
% VOL
% VOL
%

#DIV/0!

EFFICIENCY = (100 - Item 71)

PTC 4.1-a(1964)
BOILER NO

DATE
DURATION

RATED CAPACITY

ER, TYPE & SIZE

SIZE AS FIRED
% wt

OIL
51 FLASH POINT F*
52 Sp.Gravity Deg.API*
VISCOSITY AT SSU*
53
SSF*
44 TOTAL HYDROGEN % wt
41 Btu per lb

data inputan
perhitungan
nilai dari tabel

GAS

S FIRED ULTIMATE ANALYSIS

% VOL

not clear

54 CO
55 CH4 METHANE
56 C2H2 ACETYLENE
57 C2H4 ETHYLENE
58 C2H6 ETHANE
59 H2S
60 CO2
61 H2 HYDROGEN

0.000

AL PULVERIZATION

UT
OF UNIT %

BURNER

TOTAL
TOTAL HYDROGEN
DENSITY 68 F
62
ATM.PRESS.

0.000
#DIV/0!

% wt
'

63 Btu PER CU FT
41

Btu PER LB

ITEM 31 X 100
ITEM 29

HEAT LOSS EFFICIENCY

DUE TO DRY GAS
DUE TO MOISTURE IN FUEL
DUE TO H2O FROM COMB.OF H2
DUE TO COMBUST.IN REFUSE
DUE TO RADIATION
ED LOSSES

CY = (100 - Item 71)

#DIV/0!
Btu/lb
FUEL

A.F. % of A.F.
FUEL
#DIV/0!
#DIV/0!
0.000
#DIV/0!
0.000
#DIV/0!
0.000
#DIV/0!
#DIV/0!
#DIV/0!
0.000
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

ASME TEST FORM

FOR ABBREVIATED EFFICIENCY

CALCULATION SHEET
TEST NO
30

HEAT OUTPUT IN BOILER BLOW-DOWN WATER = LB OF WATER BLOW-DOWN PER HR x

If impractical to weight refuse, this
item can be estimated as follows
DRY REFUSE PER LB OF AS FIRED FUEL=

% ASH IN AS FIRED COAL

100 - % COMB.IN REFUSE SAMPLE

24
CARBON BURNED
PER LB AS FIRED =
FUEL

ITEM 43
0

ITEM 22
0.00

100

DRY GAS PER LB

AS FIRED FUEL
BURNED

14,500

11CO2 + 8O2 + 7(N2 + CO)

3 (CO2 + CO )

x (LB CARBON BURNED PER LB AS FIRED FUEL +

ITEM 32

25
= 11 x

+8x

ITEM 33
+

ITEM 32

36

EXESS
AIR 1

O2
100 x

CO
2
O2

.2682N2 -

=
-

CO
2

H EAT LO S S

65

66

67

HEAT LOSS DUE

TO DRY GAS

LB DRY GAS
PER LB AS
FIRED FUEL

HEAT LOSS DUE

MOISTURE IN FUEL=

CP

EFF ICIENCY

x (tjvg - t air) =
Unit

LB H2O PER LB
AS FIRED FUEL
x [(ENTHALPY OF VAPOR AT 1 PSIA & T GAS LVG)
- (ENTHALPY OF LIQUID AT T AIR)] = ITEM 37/100 x [(ENTHAPLY OF VAPOR
AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT T ITEM 11)] =

HEAT LOSS DUE TO H2O FROM COMB.OF H2 = 9H2 x [(ENTHALPY OF VAPOR AT 1 PSIA & T GAS
0
LVG) - (ENTHALPY OF LIQUID AT T AIR)]
= 9 x ITEM 44 x [(ENTHALPY OF VAPOR AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT
100
T ITEM 11)] =

68

HEAT LOSS DUE TO

COMBUSTIBLE IN REFUSE

69

HEAT LOSS DUE TO

RADIATION *
=

70

UNMEASURED LOSSES **

71

TOTAL

72

EFFICIENCY

ITEM 22
=

= ( 100 - ITEM 71)

TOTAL BTU RADIATION LOSS PER HR

LB AS FIRED FUEL - ITEM 28

PTC 4.1-a(1964)

ASME TEST FORM

OR ABBREVIATED EFFICIENCY

Revised September, 1965

BOILER NO
Item 15
0

= LB OF WATER BLOW-DOWN PER HR x

DATE
Item 17
0

1000

NOTE : IF FLUE DUST & ASH PIT REFUSE DIFFER MATERIALLY IN

COMBUSTIBLE CONTENT, THEY SHOULD BE ESTIMATED SEPARATELY.

ITEM 23
0

0.000

14,500

SEE SECTION 7, COMPUTATIONS.

D PER LB AS FIRED FUEL + 3 5 )

EAT LO S S

8
ITEM 35
7

ITEM 34
+

ITEM 24
0

+ ITEM 47
0
267

ITEM 34
+

ITEM 33 ITEM34/2
0
0
.2682 (ITEM 35) 0
0

100 x

=
ITEM 33 -ITEM 34/2
-

Btu/lb
AS FIRED
FUEL

EFF ICIENCY

ITEM 25 x

((ITEM 13) -

(ITEM 11))

0.24
#DIV/0!

=
0

#DIV/0!

OR AT 1 PSIA & T GAS LVG)

0.000

LIQUID AT T AIR)]

0.000

ITEM 23
0

0.000

#DIV/0!
-

#DIV/0!

lb of water blowdown per hr =

0
kB/hr
0

DIFFER MATERIALLY IN

BE ESTIMATED SEPARATELY.

#DIV/0!

#DIV/0!

1 psi = 0,069 bar

LOSS x
HHV
100

LOSS
%

65 X 100
41

#DIV/0!

66 X 100
41

#DIV/0!

67 X 100
41

#DIV/0!

68 X 100
41

#DIV/0!

69 X 100
41

#DIV/0!

70 X 100
41

#DIV/0!

#DIV/0!

#DIV/0!

Inputan untuk Boiler Test eficiency berdasar PTC 4,1

No Data yang harus diinput
Pressure & Temperature
1 Steam Pressure In Boiler Drum
2 Steam Pressure at S.H. Outlet
3 Steam Pressure at R.H. inlet
4 Steam Pressure at R.H. outlet
5 Steam Temperature at S.H. outlet
6 Steam Temperature at R.H. inlet
7 Steam Temperature at R.H. outlet
8 Water Temp. Entering (Econ.)(Boiler)
9 Steam Quality % moisture or p.p.m
10 Air Temp. Arround Boiler (ambient)
Temp air for Combustion
11 (This is Reference Temperature) **
12 Temperature of fuel
13 Gas Temp. Leaving (Boiler)(Econ.)(Air Htr.)
Gas Temp. Entering AH (If conditions to be corrected to
14 guarantee)
Coal as fired
15 Moisture
16 Vol Matter
17 Fixed Carbon
18 Ash
19 Btu per lb AS FIRED
20 Ash Soft Temp. ASTM Method
Coal or Oil as fired ultimate Analysis
21 Carbon
22 Hydrogen
23 Oxygen
24 Nitrogen
25 Sulphur
26 Ash
27 Moisture
Oil
28 Flash Point
29 Sp.Gravity Deg.
30 Viscosity at SSU*
Burner
at SSF*
31 Total Hydrogen
32 Btu per lb
Gas
33 CO
34 CH4 Methane

Nilai

satuan
1000
222
3333
111

psia
psia
psia
psia
F
F
F
F
F
F
F
F
F
F
%
%
%
%
%
%

wt
wt
wt
wt
wt
wt

%
%
%
%
%
%
%

wt
wt
wt
wt
wt
wt
wt

F
API

% wt

% vol
% vol

35 C2H2 Acetylene
36 C2H4 Ethylene

% vol

37 C2H6 Ethane
38 H2S

% vol

39 CO2
40 H2 Hydrogen

% vol

Coal Pulverization
41 Grindability Index *
42 Fineness % Thru 50 M*
43 Fineness % Thru 200 M*
44
45 Density 68 F atm.Press.
46 Btu Per cu ft
47 Btu Per lb
Flue Gas Analysis (Boiler)(Econ)(Air Heater) Outlet
48 CO2
49 O2
50 CO
51 N2 (by Difference)
52 Excess Air

% vol
% vol
% vol

% vol
% vol
% vol
% vol
% vol

Table 13 B
Combustion Calculations - Btu Method (with Sorbent)
INPUT CONDITIONS - BY TEST OR SPECIFICATION
1 Exess air at burner/leaving boiler/econ. % by weight
2 Entering air temperature, F
3 Reference temperature, F
4 Fuel temperature, F
5 Air temperature leaving air heater, F
6 Flue gas temperature leaving (excluding leakage).F
7 Moisture in air. Lb/lb dry air
8 Additional moisture. Lb/100 lb fuel
9 Residue leaving boiler/economizer. % Total
10 Output. 1.000.000 Btu/h
Corrections for sorbent (from table 14 if used)
11 Additional theoritical air. Lb/10.000 Btu Table 14, item [21]
Table 14, Item [19]
12 CO2 from sorbent. Lb/10.000 Btu
Table 14, Item [20]
13 H2O from sorbent, lb/10.000 Btu
14 Spent sorbent. Lb/10.000 Btu

Table 14, Item [24]

22 Theoritical air (corected). Lb/10.000 Btu

23 Residue from fuel. Lb/10.000 Btu
24 Total residue. Lb/10.000 Btu
25 Excess air. % by weight
26 Dry air. Lb/10.000 Btu
27 H2O from air. Lb/10.000 Btu
28 Additional moisture. Lb/100 lb Btu
29 H2O from fuel. Lb/10.000 Btu
30 Wet gas from fuel. Lb/10.000 Btu
31 CO2 from sorbent. Lb/10.000 Btu
32 H2O from sorbent. Lb/10.000 Btu
33 Total wet gas. from Lb/10.000 Btu
34 Water in wet gas. Lb/10.000 Btu
35 Dry gas.
Lb/10.000 Btu
36 H2O in gas. % by weight
37 Residue. % by weight

INPUT - B
20
30
200
30
24
233

15

Ultimate Analysis
Constituent

A
B
C
D
E
F
G
H

C
S
H2
H2 O
N2
O2

18
19
20
21

Higher heating value (HHV). Btu/lb fuel

Unburned carbon.loss % fuel input
Theoretica air. Lb/10.000 Btu
Unburned carbon. % of fuel

Ash
Total

[20] - [21] x 1151 / [18] + [11]

([15G] + [21]) x 100 / [18]
[23] + [14]
A
At burners
(1 + [25] / 100) x [22]
[26] x [7]
[8] x 100 / [18]
[17H] X 100 / [18]
(100 - [15G] - [21]) x 100 / [18]
[12]
[13]
Summation [26] thrugh [32]
Summation [27] + [28] + [29] + [32]
[33] - [34]
[100] x [34] / [33]
[9] x [24] / [33]

EFFICIENCY CALCULATION. % Input from fuel

38 Dry gas. %
39 Water from
Enthalpy of steam at 1 psi. T= [6]
40 fuel as-fired
Enthalpy of water at 1
T= [3]
41
%
42 Moisture in air. %
43 Unburned carbon. %
44 Radiation and convection. %
45 Unaccounted for and manufactures margin. %
46 Sorbent net losses. % if sorbent is used
47 Summation of losses. %
Credits
48 Heat in dry air. %
49 Heat in moisture in air. %
50 Sensible heat in fuel. %
51 Others. %
52 Summation of credits. %
53 Efficiency. %
KEY PERFORMANCE PARAMETERS

Losses
0.0024 x [35D] x ([6] - [3])
H1 = (3.958E-5 x T + 0.4329) x T + 1062.2
H2 = [3] - 32
[29]x([39] - [40]) / 100
0.0045 x [27D] x ([6] - [3])
[19] or [21] x 14.500 / [18]
ABMA curve. Chapter 22
From Table 14 Item [41]
Summation [38] through [46]
0.0024 x [26D] x ([2] - [3])
0.0045 x [27D] x ([6] - [3])
(H at T[4] - H at T [3]) x 100 / [18]
Summation [48] through [51]
100 - [47] + [52]

54 Input from fuel. 1.000.000 Btu/h

55 Fuel rate. 1000 lb/h
56 Wet gas weight. 1000 lb/h
57 Air to burner (wet). Lb/10.000 Btu
58 Air to burner (wet). 1000 lb/h
59 Heat available. 1.000.000 Btu/h
H, 66 O Btu/h
60 Heat available/lb wet gas. Btu/lb
61 Adiabatic flame temperature. F

100 x [10] / [53]

1000 x [54] / [18]
[54] x [33] / 10
(1 + [7]) x (1 + [25A] / 100) X [22]
[54] x [57] / 10
[54] x ([18] - 10.30 x [17H]) / [18] - 0.005
x ([44] + [45] + H2 at T[5] x [57] / 10.000
1000 x [59] / [56]
From Fig. 3 at H = [60]. % H2O = [36]

13 B
Btu Method (with Sorbent)
Ultimate Analysis
% by weight

INPUT - Bituminous coal

16
Theo Air lb/100 lb fuel
K1
[15] X K1
0.00
0.00
0.00

-4.32

0.00

Air

0.00

eating value (HHV). Btu/lb fuel

d carbon.loss % fuel input
ca air. Lb/10.000 Btu
d carbon. % of fuel

H2O. Lb/100 lb fuel

17

K2

[15] x K2

0.00
0.00

H 2O

0.00
0.00

[16H] x 100 / [18]

[19] x [18] / 14.500

#DIV/0!
0.00

11]

#DIV/0!
#DIV/0!
#DIV/0!
B Infiltration

Leaving Furnace

Leaving Blr/Econ

#DIV/0!

#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!

[18]

2]
29] + [32]

#DIV/0!
0.00
0.00
#DIV/0!
#DIV/0!

0.000
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

0.000
#DIV/0!

#DIV/0!
0.00
0.00
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!

Losses

29) x T + 1062.2

#DIV/0!
1,165.2
168.0
#DIV/0!
#DIV/0!
#DIV/0!

46]

#DIV/0!
#DIV/0!
#DIV/0!

0 / [18]

51]

#DIV/0!
#DIV/0!
Leaving Furnace

Leaving Blr / Econ

tulisan merah = inputan

tulisan hitam = output

) X [22]

) / [18] - 0.005
[57] / 10.000
H2O = [36]

#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!

#DIV/0!
#DIV/0!
#DIV/0!

san merah = inputan

san hitam = output

Inputan untuk Boiler Test eficiency berdasar PTC 4,1 with sorbent
No Data yang harus diinput

Nilai

Satuan

1 Exess air at burner/leaving boiler/econ.

2 Entering air temperature
3 Reference temperature
4 Fuel temperature
5 Air temperature leaving air heater
6 Flue gas temperature leaving (excluding leakage)
7 Moisture in air
8 Additional moisture.
9 Residue leaving boiler/economizer
10 Output
Ultimate Analysis
11 C
12 S
13 H2

% by weight
F
F
F
F
F
Lb/lb dry air
Lb/100 lb fuel
% Total
per 1.000.000 Btu/h

14 H2O
15 N2

% weight

16 O2
17 Ash
Theoritical Air needed
18 C
19 S
20 H2

% weight
% weight

21 O2
H2O formed

/100 lb fuel

22 H2
23 H2O

/100 lb fuel

% weight
% weight
% weight
% weight

/100 lb fuel
/100 lb fuel
/100 lb fuel

/100 lb fuel

Corrections for sorbent (from table 14 if used)

24 Additional theoritical air
25 CO2 from sorbent

Lb/10.000 Btu

26 H2O from sorbent

27 Spent sorbent

Lb/10.000 Btu
Lb/10.000 Btu

28 Unburned carbon
29 Excess air at burner
30 Excess air at infiltration
31 Excess air leaving furnace
32 Excess air leaving Boiler/Economizer
33 Radiation and convection
34 Unaccounted for and manufactures margin
35 Sorbent net losses

Lb/10.000 Btu

loss % fuel input

% by weight
% by weight
% by weight
% by weight
%
%
%

by weight

b/lb dry air

b/100 lb fuel

er 1.000.000 Btu/h

00 lb fuel
00 lb fuel

00 lb fuel

00 lb fuel

00 lb fuel

00 lb fuel

b/10.000 Btu

b/10.000 Btu

b/10.000 Btu
b/10.000 Btu

ss % fuel input
% by weight
% by weight
% by weight
% by weight