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Service Handbook
Custom
Track
Service
Handbook
17th Edition
PEKP9400-08
17th Edition
3/23/2015 12:00:50 PM
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Section
Page
Introduction
Edition Seventeen is a comprehensive update to the CTS Handbook in conjunction with the release
of CTSi 1.0. The smaller handbook size is a result of dealer feedback and now fits easily inside the
UWI tool kit. Updates were made to the General Information and the Management and Merchandising sections. The Introduction sections of each product type were also updated.
Some of the changes you will notice include:
Undercarriage Codes are no longer utilized with the new CTSi computer program. Instead, the individual Wear Chart number applicable to the models undercarriage component is located beneath each chart. UC codes are no longer listed at the front of each product types introduction
section of the handbook.
The machine models and applicable wear charts are up-to-date.
Classic undercarriage wear charts are now incorporated into the various product type sections.
The 200 series and E series Excavators have been removed from the CTS Handbook. A separate
e-book in PDF format, Media No. PEKP9414, is available for download via the Cat Media Information Center (CMIC). These models will still reside in the CTSi computer program.
Information regarding the new CTS Reports formats that can now be generated in CTSi, including
Simple and Detailed formats (Percent Worn report also includes a Graph format).
General Information
6V-9413 CTS Tool Kit
Part Number
Description
Use
6V-9413
6V-7784
CTS Pouch
Carrying Tools
8H-8580
Scraper
5P-3920
4S-9404
12 in. Caliper
Bushing O.D.
8T-7790
6 in. Caliper
4S-9405
12 in. Caliper
Roller Diameter
5P-3277
12 ft. tape
6V-9410 (1)
Depth Gauge
Measurement Tools
423-0478 Ultrasonic Wear Indicator IV Group
Part Number
Description
423-0478
415-4055
Ultrasonic Wear Indicator IV Group with case and other CTS tools, includes:
8H-8580
Scraper
5P-3920
4S-9405
12 Steel Ruler
12 Caliper
5P-3277
10 Tape Measure
423-0483
Depth Gauge
9U-7981
415-4055
415-4051
415-4052
415-4053
415-4054
267-6532
6V-7145
415-4051
425-6888
370-8059
NEHS1164
Measurement Tools
Former Ultrasonic Wear Indicator III Group
Part Number
Description
Ultrasonic Wear Indicator III Group
415-4052
9U-7981
4C-5490
Couplant Holder
6V-7145
4C-4772
4C-3024
Foam Insert
Battery Charger (120 or 230 volts 50/60 Hertz)
267-6532
1U-7445
9U-6175
1U-9533
4C-5488
4C-5489
370-8059
Adapter Kit USB to Serial Port (for computers with no serial port)
NEHS0730
NOTE
A 12-volt automotive power supply adapter (6 volts DC) and an earphone are available
through many electronic supply retailers.
Memory
Language capability
Earphone connector
Backlight feature
Controllable Variables
Variables That Affect Undercarriage Life
The variables that determine undercarriage system life and wear balance between components
can be divided into three major groupings. The first are those that are controllable. Controllable variables would include track tension, shoe width, machine balance, and alignment of components.
The second major group, non-controllable variables, are 100 percent determined by the underfoot
conditions. They include impact, abrasiveness, packing, moisture, terrain and even machine application (what the machine is doing).
The third major group is partially controllable variables. These mainly involve machine operator
controllable events or habits, including working the load always on one side of the machine.
A thorough knowledge of each of the elements of all these three major groups is essential if the
CTS expert is going to be able to not only explain what has happened, but also what could be
expected to happen, especially as any of these variables were to change. Awareness of the relative interplay between these variables on the final wear or structural life of specific components,
and even on the system is so important that their discussion has been placed at the front of this
book. To use the rest of the book before understanding these would be counterproductive.
Controllable Variables
Controllable variables that affect undercarriage life can have a major economic effect on the operation of undercarriage systems. The three significant controllable variables include track adjustment
(tension/sag), track shoe width, and alignment.
Shoe width can cause a wide range of problems, including track seal and lubricant integrity; link
cracking, roller flange wear, and bushing wear. Shoe width is controllable because the user, with
your advice, chooses which shoe to order
Alignment, the third and least critical controllable variable is discussed here because, particularly
on low sprocket machines, it is wrongly blamed as a cause for many symptoms. It is beneficial to
know how misalignment does and does not affect wear patterns so you can better identify the real
cause, controllable or not. A short discussion on track-excited vibration is also placed in this area
even though it is only controllable at a machine design time.
Track Adjustment
Tight track can drastically affect bushing life (increasing wear rate as much as three times) and is
listed frequently as a cause or accelerator under the wear and structural problems section for
many components. Reference the separate machine sections for instructions on how to measure
and adjust track sag.
10
11
Bending Stress
% Increase
100
80
60
40
20
0
20
22
24
26
28
30
32
34
Shoe Width
12
The D9R (SN 7TL1212-up and 8BL1422-up). D10R (SN 3KR1331-up) and D11R (SN 9TR202up and 9XR154-up) have unique Track Roller Frame alignment to increase link and roller
life. This is detailed in Service Magazine SEPD0469.
Roller Frame
(including diagonal brace)
Toe-In and/or Toe-Out
When viewed from the top, the roller frame is not parallel to the center
line of the tractor.
Cause: temporarily (during load only) or permanently bent diagonal
brace or roller frame.
Effect: unbalanced wear when comparing inboard versus outboard roller and idler flanges and rail sides rollers worsen from rear to front
Remedy: straighten diagonal braces and repair mounting bearings.
Tilt
When viewed from front or rear the roller frame tilts toward or away
from tractor.
Cause: bent diagonal brace, broken mountings or bearings
Effect: unbalanced wear when comparing inboard versus outboard roller, idler, link treads and flanges unbalance from front to rear on
rollers.
REMEDY: straighten diagonal brace and/or repair mountings
Bow
Similar to toe-in and toe-out, but roller frame is bent and curves in or
out with respect to tractor.
Cause: bent roller frame
Effect: similar to toe-in and toe-out except rear rollers are not affected
REMEDY: straighten roller frame
13
Idler Mounting
Toe-in or Toe-out
When viewed from top, idler is not parallel to center line of roller frame
Cause: bent idler support box sections or bent idler yoke
Effect: wears inner rail sides and idler flanges most may affect wear
on front roller flanges
Remedy: straighten idler support box sections or yoke
Idler Height
Idler height is the distance between the bottom tread surface of the idler and the bottom tread surface of the adjacent track roller. The idler should always be higher than the track roller.
Cause: insufficient or excessive idler height, due to incorrect original adjustment, track roller wear,
or deterioration or loss of bogie pads
Effect: if idler height is too low, excessive machine vibration. If idler height is too high, poor dozing
control, particularly during finish dozing operations
Remedy: use shims to set the correct idler height
Lateral Displacement
When viewed from top, idler is parallel to, but moved toward or away
with respect to the tractor and roller frame.
Cause: improper shimming
Effect: wears idler flanges, inner rail sides, and adjacent track roller(s)
Remedy: correct shimming
Twist Tilt
When viewed from front, idler tilts out of vertical plane.
Cause: bent idler support box frame
Effect: same as toe-in or toe-out
Remedy: same as toe-in or toe-out
14
2.
3.
4.
5.
6.
7.
8.
9.
The larger and heavier the machine and the more severe the impact, the greater likelihood of
alignment problems.
Alignment problems of roller frame, idler, and sprocket will affect all links the same.
Alignment problems of roller frame, idler, and sprocket will affect track rollers unequally (front
to rear rollers, inner to outer flanges, and inner and outer treads).
Horizontal straightness of roller frame will not affect links but will affect front and/or rear roller
treads compared to center.
Snaky track will not cause near the degree of damage as caused by misalignment.
Carrier roller wear can be used as a visual indicator of roller frame alignment.
Some alignment problems are temporary (caused by working loads). If both sides of a machine
have the same misalignment type wear patterns, the cause may be flexing of the track roller
frames due to working loads.
If misalignment is suspected, it is important to completely correct it before installing new undercarriage components.
Tight track increases the effect of all types of alignment problems because it increases the loads
between the interfering components.
15
Vibration
Track-Excited Vibration
Track-excited vibration is the most widely encountered vibration on track-type machines. As the
machines moves, each link, as a part of an endless rail, makes contact with two curved surfaces,
idlers and track rollers.
Contact between the idlers and the links causes wear in the center of the link. Contact between the
track rollers and the links causes wear on the ends of the links where they overlap with the adjacent link. As a result of this wear, a scallop pattern is formed on the surface of each track link. See,
page 25
This type of link wear can be accelerated by abrasiveness and moisture content of the soil, machine weight, travel speed, and underfoot conditions. It is sometimes possible that track-excited vibration will go unnoticed on rough terrain, yet be apparent when the machine is working on a
smooth surface.
The depth of scallop and the scallop-roller spacing determine how smoothly the machine travels. If
the spacing of the track roller and scallops are uneven, so that some of the rollers are on the high
points of the link while others are over the low points, the machine will move across the scallops
more smoothly. However, if the spacing is the same, the rollers will rise and fall in unison with each
scallop as they pass over the links, thus creating vibration.
The relationship between machine speed and the depth of the scallops also affects the vibration.
The speed of the machine determines the frequency of the vibration while the depth of the scallops
controls the amplitude of the vibration. In addition, natural frequencies, which occur in all structures, can respond to the vibration. Because of this response, it is possible for certain parts of a
machine, such as the roll-over protection structure, sheet metal components, or, sometimes, the
whole machine, to respond to the initial frequency and begin vibrating.
The vibration can be reduced by replacing deteriorated isolation mounts where necessary, replacing any broken or missing fasteners and by generally keeping the machine in good repair. A change
in operating speed or technique, or a change of counterweights or attachments may reduce the
effect.
16
17
2.
3.
18
Trapezoidal Openings in shoes. Caterpillar recommends that track shoes with trapezoidal openings be used in the presence of extrudable material. These shoes are available for most machines. These shoes are not standard because, in the absence of packing, they allow
underfoot material to enter the system and reduce wear life.
Full length track roller guards. These should not be used in packing materials except when rocks
could enter between the rollers and cause crushing damage. Roller guards are harmful because
they tend to keep the packing material in the system.
Mud and snow sprockets and segments. These should only be used in the constant presence of
soft extrudable packing materials. In any other material they will result in much accelerated external bushing wear due to reduced contact area in the sprocket root.
19
Working Downhill
Shifts weight balance forward causing relatively high wear on front track
rollers and idlers and on the reverse drive side of the sprocket and bushing.
Working Uphill
Shifts weight balance to the rear causing relatively higher wear on rear
track rollers and idlers and on the forward drive side of the sprocket and
bushing.
Working on a Crown
The side of components that is nearer the center of the machine carries
heavier loads. This results in increased wear on the inside wear surface of
links, rollers, idler treads and grouser ends. In extreme cases, the inner
bushing-to-sprocket contact surfaces also may experience greater wear.
Working in a Depression
Causes loads to be carried by the side of components that is on the outside
of the machine. This increases wear on the outside wear surface of links,
rollers, idler treads, and grouser ends. In extreme cases the outer bushingsprocket contact surfaces also may experience greater wear.
20
21
22
Component Discussions
Components
Each component has individual measurement techniques, wear limits, wear charts, rebuildability
criteria, wear patterns and structural problems. The general information for each component is covered in the following section. Specific additions and exceptions are covered in the individual product sections.
Competitive undercarriage inspection, wear life and maintenance/rebuild projection cannot be determined from information contained in the handbook because of a lack of information about design, expected wear rates and service limits even when some important
dimensions are similar.
23
Links
Link Rail Wear
Measurement Technique
Track links may be measured by the depth gauge or by the Ultrasonic Wear Indicator.
The depth gauge measures link height from the rail surface
to the track shoe. The correct location for track link measurement is outside of the links at the end of the track pin.
Position the depth gauge as close to the end of the pin as
possible, making sure links and shoe surface are clean. Ensure the gauge is flat against the link rails and perpendicular to the shoe surface. Measurement should be made to
the closest 0.01 in. or 0.25 mm.
The Ultrasonic Wear Indicator measures the distance from
the rail surface to the bushing bore. Place the probe on the
link above the centerline of the bushing and slide the probe
along the tread surface to get the smallest reading.
Wear Limits
Link wear limits are determined by setting the allowable wear equal to some fraction of the clearance between the link and the roller. On some machines this clearance is between the link pin boss
and the roller flange. On other machines the clearance is between the bushing and the inner
flanges of a double flange roller.
On a 100 percent worn link matched together with a 100 percent worn roller, the roller flanges are
in contact with either the link pin bosses or the bushing. As wear proceeds past 100 percent, wear
on the link pin boss reduces pin retention, wear on the bushings may cause cracking.
If the link is worn past 100 percent, structural damage may result in the form of cracking, breaking
and pin and bushing loosening.
24
Links
Link Wear Patterns
Rail (Top) Wear
(Normal expected wear position)
Causes: Rolling and sliding contact with roller and idler treads.
Accelerators: Horsepower, weight, speed, impact, abrasiveness, shoe
width, and tight track.
Remedies: Eliminate or reduce controllable accelerators listed above.
25
Links
Link Wear Patterns (Cont'd.)
Elongation of Counterbore (Sealed Track)
Causes: Contact with the bushing end in Sealed Track (see Sealed Track
bushing counterbore wear).
Effect: Reduces sealability of counterbore even with new seals in Sealed
Track.
Remedies: Turn pins and bushings in Sealed Track at bushing service
limit.
26
Links
Link Structural Problems
Rail Spalling
Causes: Repeated high impact contact with roller treads and / or
flanges.
Accelerators: Impact, machine speed, horsepower, weight, wide shoes ,
and tight track.
Effect: May reduce wear life if over 30 percent of rail surface is affected;
otherwise only a cosmetic effect.
Remedies: Reduce or eliminate controllable accelerators, particularly
wide shoes that leverage loads on uneven terrain.
Link Cracking
Causes: Repeated twisting of link.
Accelerators: Same as Rail Spalling plus rail material worn away. The
biggest accelerator is wide shoes.
Effect: Short link assembly life and track separation.
Remedies: Reduce or eliminate controllable accelerators particularly
wide shoes and tight track.
27
Links
Split Master Link
Measuring and interpreting master link rail and other wear patterns is the same for the split master
link as for regular link.
Split master link structural problems are usually related to improper assembly and bolt tightening.
Split master links are even more susceptible to detrimental effects of wide shoes.
28
Links
Assembling and Tightening Procedure
See the following Undercarriage Reconditioning Bulletins for detailed Installation and Removal instructions for Master Links:
REHS2220 Installation and Removal of SystemOne Clamp Masters
SEBF8620 Reusability Guidelines for Single Tooth Master Links
SEBF8621 Shop Disassembly and Assembly of Single Tooth Master Links
SEBF8622 Field Removal and Installation of Single Tooth Master Links
The importance of proper assembly sequence and torquing cannot be overstressed. Follow these
steps for both new and used split master links.
To ensure proper master link life and bolted joint integrity, the specified torque plus turn procedure
must be properly followed. Note that Five Tooth and Single Tooth torque turn angle values are different as the bolts have different threads.
1.
2.
3.
4.
5.
Before installing the track, the point of connection for the master link must be clean and not
have damage. Remove all paint from points of connection.
Apply anti-seize compound to bolt threads, body, washer face, and bolt contact areas on the
shoe during assembly.
Put master links together and check alignment of holes for master bolts. Install one master bolt
in each link. Bolts must turn easily in the threads when turned by hand.
Remove the bolts. Install the master track shoe and all four master bolts. Turn the master bolts
by hand.
Tighten the master bolts to initial torque, plus turn. The actual Torque specifications can be
found in the Management section of each machine type.
Torque sequence for standard track and center strut clamp master
29
STEP 2
Amount Worn
Allowable Wear X 100
= Percent Worn
Model
D2
Track Pitch
Link Part
Number
Allowable Wear
Service
5B-3129 & 30
D3
6S-3143 & 44
.26 in (7 mm)
D4
5K-9423 & 24
5K-9457 & 58
4K-6647 & 48
4K-7039 & 40
6B-4645 & 46
D5
5S-683 & 84
D6
9M-5627 & 28
2S-5959 & 60
D7
D8
D9
30
7M-8863 & 64
2S-1749 & 50
4.75 in (120.7)
1M-9001 & 02
1S-6433 & 34
7M-8085 & 86
1S-1863 & 64
1S-6433 & 34
7M-6763 & 64
2M-7265 & 66
1S-4033 & 34
2M-8813 & 14
2M-8813 & 14
9M-3843 & 44
1S-8839 & 40
4.97 in (126.2 mm
4.88 in (124.0)
9S-1927 & 28
7S-3925 & 26
1S-6323 & 24
8M-6901 & 02
2M-5649 & 50
2M-1623 & 24
2F-5879 & 80
2. Caliper Method
This method measures the bushing diameter. With careful cleaning and proper technique it can be accurate, but is susceptible to error if not properly
measured. The most common errors using the caliper method are:
(A) Calipers Squeezed Too Tight Calipers that are over-tightened can be
spread like a spring, providing a measurement that is too small.
(B) Calipers at Wrong Angle to Bushing Axis Calipers that are set at an
angle to the bushing will give an oversize measurement.
(C) Calipers Not Slid Back and Forth Across Position to be Measured Calipers that are not passed back and forth over the diameter of the bushing position being measured will give an undersize reading.
(D) Bushing not Cleaned Well Before Measurement If the bushing surface
is not clean the measurement taken will be oversized.
(E) Calipers Not Placed at Most Worn Portion of Bushing If the caliper is located inboard or outboard of the minimum diameter along its length the
measurement will be undersized.
31
32
The amount of internal wear that contributed to the external wear on the Sealed Track bushing.
2.
3.
4.
33
Vertical Position (0 to 30 from vertical is normal expected wear pattern on low sprocket
machines).
Causes: Sliding contact with root of sprocket tooth during forward to reverse direction changes
and due to pitch mismatch from minor packing and advanced sprocket wear.
Accelerators: Horsepower, weight, speed, impact, abrasiveness, tight track, packing, and wide
shoes.
Effect: Cracking will occur when 100% wear is exceeded using the lesser allowable wear column.
Remedies: Eliminate or reduce controllable accelerators.
Reverse Drive Side (30 to 60 from vertical is the normal wear pattern on elevated sprocket
machines)
Causes: Sliding contact with the sprocket.
Accelerators: Excessive reverse operation, tight track, packing and reverse operation up-hill.
Effect: Short wear life of bushings.
Remedies: Eliminate tight track and minimize reverse operation.
Forward Drive Side (30 to 60 from vertical)
Causes: Contact with the sprocket under load.
Accelerators: Packing and worn bushings & sprockets.
34
Reverse and/or Forward Drive Side Pocket Wear (60 to 90 from vertical)
Causes: (1) Sliding contact with the sprocket due to: (1) Severe packing. (2) On low sprocket machines track is too loose, causing back jamming at the bottom of the sprocket in reverse
operation.
Accelerators: Packing, uphill reverse loading of machine with loose track.
Effect: (1) Short wear life of bushings. (2) Track may jump over sprocket teeth if sprocket tooth tip
height is worn excessively.
Remedies: Eliminate or reduce controllable accelerators.
Causes: Track Rollers inner flanges and/or carrier roller flanges contacting bushing due to one or
more of (a) links (b) carrier rollers or (c) track rollers being well past 100 percent worn.
Effect: Causes bushing to be prematurely fail.
Remedies: Replace carrier rollers or track rollers.
35
Causes: Bore material broached out during bushing turn; material stretched during movement of
flexing pins and bushings.
Accelerators: (1) Severe repeated impact loads (biggest accelerator is wide shoes). (2) Improper
track press alignment or damaged track press tooling.
Effect: (1) Loss of press-fit into link bores. (2) Loss of lubricant. (3) Pin, Bushing and Links not
reusable.
Remedies: (1) Reduce or eliminate controllable variables which accelerate impact. (2) Control
track press alignment capability and use acceptable tooling.
36
2.
3.
Identifying warm joints using an infrared temperature gun or hand feeling the pin ends after the
machine has been operating.
Measuring or seeing pitch extended (internal wear) over single sections of track.
Finding bushings significantly more worn than others in the same track.
Refer to the individual product sections for the single joint wear limits.
Pin Galling
Causes: Metal-to-metal contact (without lubrication) between the pin and bushing.
Accelerators: Impact underfoot conditions, tight track , severe packing, wide shoes and lack of
lubrication.
Effect: Score marks on pin surface. Pin may be reusable at bushing turn time. This is only a cosmetic problem and does not result in track pitch extension like internal wear.
Remedies: Eliminate or reduce accelerators (especially tight track and wide shoes).
37
Causes: Flexing pin causes cracks to begin in the oil reservoir hole and spread out to the surface at
a slow fatigue rate.
Accelerators: Same as Pin Galling.
Effect: Chip or flake of material may become loose from pin surface. Pin should not be reused at
bushing turn time.
Remedies: Eliminate or reduce accelerators (especially tight track and wide shoes).
Pin Breakage
Causes: Crack starts on outer surface and spreads through entire pin at a fast rate. This is not
nearly as common as with Sealed Track Pins.
Accelerators: High impact underfoot conditions, tight track, severe packing, wide shoes.
Effect: Track separation with little or no warning.
Remedies: Eliminate or reduce controllable accelerators, particularly wide shoes and entry of nonextrudable packing materials (rocks, etc.) into the sprocket bushing contact area.
Causes: Sliding contact with track guiding guards, track roller guards and/or rocks.
Accelerators: Uneven terrain, side-hill operation, wide shoes, and misalignment.
Effect: Turning pins & bushings may be more expensive.
Remedies: Eliminate or reduce controllable accelerators.
38
Measurement Technique
The Ultrasonic Wear Indicator or small caliper must be used to measure wear at the vertical, forward and reverse drive locations to identify the minimum wall thickness. This is because the Sealed
Track bushings must have sufficient strength to resist cracking after the turn.
For a discussion on errors that can be made using the caliper to measure bushings, see the section
entitled Sealed and Lubricated Track Bushing Wear Measurement Technique Caliper Method.
Wear Limits
As mentioned above, wear limits for Sealed Track bushings are determined on the basis of remaining strength before and after the turn. The allowable wear for Sealed Track external bushings is
considerably less than for the Sealed and Lubricated Track bushings. The lesser allowable wear to
the service point is 0.12 in. (3.1 mm). The greater allowable wear to the service point is 0.19 in. (4.8
mm). Wear limits should always be chosen on the basis of degree of expected impact, not on the
basis of abrasiveness or desired life.
Wear charts for Sealed Track bushings have the built-in effect of (a)approximately twice as fast expected wear rate after the bushing case depth is worn through and (b) a faster yet expected wear
rate (approximately three times) after a significant amount of internal wear would have further accelerated wear due to greater interference loads and relative motion between the bushing and the
sprocket.
39
40
41
Measurement Technique
Sealed Track internal wear is measured by determining the pitch extended length over four adjacent sections with a tape measure calibrated in 0.02 in. (0.5 mm) increments.
Except on 5230, measure only 3 adjacent sections.
The track and tape must be stretched tight and straight to obtain an accurate measurement. The
reading should be made from one side of a pin to the same side of the fourth pin away (to include 4
track sections).
The hook on the 0 in. (0 mm) end of the tape should not be used (see diagram above). This measurement should be taken at least 3 sections away from one-piece type master link joints and should be
repeated at least twice over different sections of the track on both sides of the machine. This measurement can be used directly to find percent worn in the charts.
Wear Limit and Percent Worn Chart
The wear limits and wear charts for internal wear include only the 0.12 in. (3.1 mm) per joint lesser
allowable wear.
42
Pin Loosening
Causes: Loss of press fit retention in link pin bore.
Accelerators: (1) Severe repeated impact yields or cracks link bore. (2) Uneven terrain and too-wide
shoes increase flexing of pin in bores. (3) Link bore broached by improper track press alignment at
reassembly time. (4) Loose track shoes.
Effect: Loss of pin and separation of track; loss of parts reusability and rebuildability.
Remedies: (1) Eliminate or reduce controllable variables which increase impact loads and flexing of
joint such as too-wide shoes. (2)Control track press alignment capability and re-chamfer worn pin
ends to reduce bore broaching.
Also reference Wear and Structural Problems on Sealed and Lubricated Track Pins.
If a pin and bushing replacement is required following the turn of a previous set of pins and
bushings, it should be done on or before either the internal wear exceeds the service point
(100 percent worn) or the external bushing surface is run to destruction (120 percent worn).
3.
When in doubt, turn early for best after turn or replacement wear and structural life
performance.
43
Shoes
Grouser Wear
Measurement Technique
Grouser wear is the only measurable wear position on the shoe for which limits and percent worn
charts are provided. Plate thickness can be measured and compared with new dimension to determine wear. Track shoes may be measured with the Ultrasonic Wear Indicator or the depth gauge.
The Ultrasonic Wear Indicator measures the distance from the tip of the grouser to the bottom of
the plate. This measurement should be taken 1/3 of the way in from the outer edge of the shoe and
the probe can be placed either on the top or bottom. On double grouser and triple grouser shoes,
do not measure the rear grouser bar due to interference with the shoe trailing edge. On regrousered shoes, if the weld does not completely penetrate, the instrument may read only the thickness
of the grouser bar. In this case, a depth gauge will be required to determine percent worn.
Grouser height wear is measured with the depth gauge, setting the base across two adjacent
grousers and measuring down to the plate. The position of the depth gauge should be 1/3 of the
way in from the outer edge of the shoe. When measuring single grousers, two shoes must be
spanned and the track should be straight between these two sections. Measurements should be
made to the closest 0.02 in. or 0.5 mm.
Wear Limits
Wear limits for all shoes are based on three criteria, in the following order:
1.
2.
3.
44
Shoes
How to Interpret Shoe Wear Patterns
Grouser Wear
Causes: Sliding contact with underfoot material.
Accelerators: Weight, speed, impact, abrasiveness, and operating practices that cause non-productive slippage, turning or sliding.
Effects: Loss of traction, bending strength and regrouserability.
Remedies: (1) Reduce or eliminate controllable accelerators. (2) Use extreme service or super extreme service shoes if moderate service shoe life
is too short to match link or bushing life.
Plate Wear and Leading/Trailing Edge Wear
Causes: Same as grouser wear.
Leading Edge
Trailing Edge
Plate
Bent Plate
Causes: Bending load on shoe exceeds shoe beam strength due to loss of
grouser and plate wear material and/or shoe too wide for underfoot
conditions.
Accelerators: Same as Shoe Grouser Wear, particularly shoe width.
Effect: Loss of unused shoe wear life. Loss of regrouserability.
Remedies: Use heavier extreme service or super extreme service shoes
and/or narrower shoes.
45
Shoes
Shoe Structural Problems (Cont'd.)
Bolt Hole Wallowing Out (With loose hardware)
Causes: Loss of clamping between shoe and link or loose bolts.
Accelerators: (1) Same as Shoe Bending Cracking and Breaking particularly wide shoes, plus having too much turning resistance resulting from
high grouser. (2) Incorrectly tightened hardware.
Effects: Loss of unused shoe wear life; loss of shoe regrouserability; damage to link bolt holes and resulting loss of wear life.
Remedies (1) Use narrowest shoe that will give adequate flotation. Clip
ends of grouser to reduce turning resistance of wide shoes. (2) Use multigrouser shoes to reduce turning resistance. (3) Use extreme service shoe if
single grouser shoe is bent.
Tighten (and retighten) hardware if necessary according to proper torque
procedure and specifications.
46
First identify the machine productivity factors that are most important to the user.
Note the other productivity effects of the shoe that were identified.
Look straight across to find what wear and structural life effects may be expected.
Shoes
Modify Shoes for Special Conditions
Caterpillar offers a wide range of shoe types and sizes to meet most needs, however, dealers or
users may wish to modify them to balance machine productivity and undercarriage life. Following is
a brief description of some modifications.
Shortening or Offsetting
Shoes may be cut off at one or both ends to reduce width on inner
and/or outer sides as required.
Extreme Clipping
Shoes may have the grouser corners cut off to reduce turning resistance and bending force without loss of flotation and with little loss of
overall wear life.
Center Holes
Shoes may have a hole cut between the bolts to provide a place to relieve extrudable type packing material. (See discussion on Extrudable
and Non-extrudable Material under Soil and Underfoot Conditions
Packing). Should not be done in rocky conditions due to possible entry
of rocks into track system.
Remove all rust and paint from mating surfaces of links and shoes.
Lubricate the bolt threads and bolt washer faces.
Tighten the bolts to the specified torque.
Give each bolt an additional 1/3 turn.
Initial torque draws the parts together tightly. An additional 1/3 turn gives the bolt proper stretch for
good retention. Stretching stresses the bolt until some permanent deformation occurs in the bolt.
The deformation insures that the bolts maximum clamping force is used.
NOTE
See Individual Model Family Sections for Shoe Bolt Torque Specifications.
47
Shoes
Self-Locking Track Nuts
Self-Locking Track Nuts are installed with the rounded corners against the link and the chamfered
edges away from the link.
48
Idlers
Idler Wear Conventional Idlers
Measurement Technique
Tread and center flange wear are the measurable wear positions on idlers.
Tread wear is determined by measuring with the depth gauge from the idler center flange to the
tread surface. Take a reading on both sides of the center tread and average the measurements.
The greatest error in measuring idler tread wear arises from wear on the center flange which alters
the reference point. If this wear is suspected, some attempt to compensate for it should be made in
the reading taken. Remember idler tread wear measurements increase as tread wear occurs and
decreases as center flange wear occurs.
Center flange wear is measurable with the Ultrasonic Wear Indicator on fabricated and sound reduction idlers only. It measures the thickness of the center flange and should be taken directly in
the center of the flange. Use the conventional depth gauge to measure wear on the tread surface,
then add the center flange wear to the depth gauge measurement before determining percent
worn.
Wear Limits
Idler tread wear limits are based on two basic criteria: Rebuildability of the tread surface plus center flange to track bushing clearance. If the idler is worn beyond 110 percent the tread will become
too thin to successfully rebuild.
Wear Charts
Wear charts for idlers are direct reading from the measurement taken. They have a built-in factor
allowing for faster wear rate after the hardened case depth is worn away. The wear rate is about
three times as fast in the unhardened material below the case depth.
Rebuildability
Idler tread and flange can be successfully rebuilt (welded) several times if they are not worn beyond service limits and if center flange wear is considered into this service point.
Welded idlers generally provide wear life equal to original tread wear life to respective limits if
welded to original dimensions.
49
Idlers
Swapping Idlers
Idlers can be swapped from side to side or front to rear (on elevated sprocket machines) to balance
wear. Consider swapping whenever the ratio of most worn to least worn is greater than 1.5 to 1 and
the average percent worn is 45 to 55 percent.
Elevated sprocket machines where idlers cannot be swapped front to rear due to the idlers being a
different diameter are listed below.
Machine Model:
D4H (std), D4H XL
D5N/M XL
D6H LGP (with large front idler)
D8N/R/T
50
Idlers
Idler Position
Some machines have two-position idlers that can be adjusted to provide either high or low idler
position. With idlers in the high position, there is less track-to-ground contact area, but the machine is more maneuverable. With idlers in the low position there is more track-to-ground contact
area and greater stability, but the machine is less maneuverable, vibration is greater, and wear life
is reduced. Idlers should be adjusted to the high position except where the low position is necessary for machine stability. (1)
Idler Wear Center Tread Idlers and Relieved Center Tread Idlers
Measurement Technique
Center Tread Idler tread wear is measured with the Ultrasonic Wear Indicator, Depth Gauge, or with
the small caliper.
Relieved Center Tread Idler wear is measured with the Depth Gauge or with the small caliper. These
cannot be measured with the Ultrasonic Wear Indicator.
Both Relieved Tread and Center Tread Idlers must be measured on the side of the idler with the part
number.
To provide a measurement location, the side of the idler with the part number is either machined
around the entire inside diameter or notched. Only the early version idlers were notched.
Relieved Tread and Center Tread Idlers must be measured on the machined or notched surface as
indicated below. This is very close to the outside edge of the tread surface. Care must be exercised
to not measure onto the radius.
Center Tread
Relieved Tread
For complete details on Relieved Tread idler wear and re-use guidelines, reference Special Instruction REHS7608.
Wear Limits
Center Tread Idler allowable wear and resulting wear limits are based on the rebuildability of the
idler.
If the idler is worn past 100 percent, the tread will become too thin to successfully rebuild. Note that
Relieved Tread idlers are not rebuildable.
Wear Charts
Relieved Tread and Center Tread Idlers wear at a slower rate than conventional idlers, and the wear
rate will not increase as rapidly after the hardened case depth is worn away.
Ref., page 14
51
Idlers
Idler Wear Center Tread Idlers and Relieved Center Tread Idlers
(Cont'd.)
Rebuildability
Rebuildability of Center Tread Idlers is comparable to conventional idlers. The Relieved Center
Tread Idlers are not rebuildable.
Installation
Note that only the part number side of the idler is machined or notched and that the part number
side should be installed to face the outside of the machine.
NOTE
For information regarding the D6K Sprocketed Center Tread Idlers, reference the Low
Sprocket Machines Introduction section on, page 288.
52
Carrier Rollers
Carrier Roller Tread Wear
Measurement Technique
Carrier roller tread wear may be measured with the large caliper or with the Ultrasonic Wear
Indicator.
Position the caliper so the tips are touching the tread in its most worn position. Measurements
should be made to the closest 0.01 inches (0.25 mm).
The Ultrasonic Wear Indicator measurement technique depends on the type of carrier roller being
measured. On carrier rollers with press-on rims, as shown below, the thickness of the rim is measured, so find the location with the smallest reading.
On carrier rollers with one-piece rims, the ultrasonic measurement is from the tread surface to the
inside diameter of the roller. It is important to place the probe on the outer half of the tread surface
on the side of the roller opposite the shaft as shown in the following illustration. Take caution because, due to the use of tapered roller bearings, more than one thickness can be found along each
tread surface.
The Ultrasonic Wear Indicator may not accurately measure cast iron, so the carrier rollers on some
machines may need to be measured with the caliper.
On SystemOne carrier rollers, the ultrasonic measurement is from the tread surface to the inside
diameter of the roller. It is important to place the probe on the inner half of the tread surface on the
side of the roller opposite the shaft as shown in the following illustration. Take caution because,
due to the use of tapered roller bearings, more than one thickness can be found along each tread
surface.
53
Carrier Rollers
Carrier Roller Tread Wear (Cont'd.)
Wear Limits
Carrier roller wear limits are based on preventing flange interference with the track bushing.
Wear Charts
Wear charts for carrier rollers are a direct reading from the measurement. They have a built-in factor for higher wear rate after the hardened case is worn through. For some model sizes the hardened case covers the entire allowable wear so the expected wear rate is uniform.
Swapping Carrier Rollers
Carrier rollers can be swapped from front to rear and left to right to help balance their wear life in
cases where conditions have caused unequal wear rates. Criteria are: greater than 1.5:1 ratio and
the average percent worn is 50 to 60 percent.
54
Carrier Rollers
Carrier Roller Wear Patterns
There are three principle wear patterns found on carrier rollers. In each case the effect on the links
may be more critical, considering total undercarriage life, than on the carrier rollers themselves.
55
Track Rollers
Roller Tread Wear
Track roller wear is the most difficult of all to measure and interpret. In some cases not all measurements will be possible due to guards.
Tread Measurement Technique
Track roller tread wear can be determined by three methods, measuring tread diameter with a large
caliper, flange height with a depth gauge, and rim thickness with an Ultrasonic Wear Indicator.
Caliper Measurement
1.
Position the caliper so the tips of the caliper are touching the tread in its most worn position on
the diameter.
2.
Pass the caliper back and forth to find the true minimum diameter.
Correct
Incorrect
Correct
Incorrect
Failure to clean surfaces before measurement will understate the amount of wear.
2.
Failing to pass the calipers back and forth across the tread surface to find the true minimum
diameter.
3.
Failure to measure both outer and inner treads. This may tend to understate the effect of wear
if the inner tread is more worn.
4.
Over tightening calipers will result in an overstatement of wear due to the spring-back effect
when calipers are removed from compression contact with the treads.
All these errors are similar to errors and results made when measuring track bushings.
56
Track Rollers
Roller Tread Wear (Cont'd.)
Depth Gauge Measurement
1.
Set the farthest probe on the measurement tool as a reference hook on the outside of one
flange. Then set the probes in the numbered holes for the model being measured.
2.
On machines with elevated sprockets, the probes should be resting in the wear cusps on the
roller tread. For all other machines the probes should be adjusted to the most worn surface.
3.
Push the bar down flush with the flanges, then measure the exposed length of all tread probes
and use the largest measurement (most worn position) to determine percent worn.
57
Track Rollers
Roller Tread Wear (Cont'd.)
Wear Limits
Track roller wear limits are determined by setting the allowable wear equal to some fraction of the
clearance between the link and the roller. On some machines this clearance is between the link pin
boss and the roller flange. On other machines the clearance is between the bushing and the inner
flanges of a double flange roller.
On a 100 percent worn link matched together with a 100 percent worn roller, the roller flanges are
in contact with either the link pin bosses or the bushing.
Wear Charts
Track roller wear charts have a built-in factor to account for expected faster wear rate after the
hardened case depth is worn away.
Different wear charts are provided for different link-roller combinations where applicable and are
identified by the link part number and roller description.
58
Track Rollers
Roller Welding, Swapping, or Replacement Guidelines
Roller Swapping
Due to the unbalanced wear rate among track rollers, its often desirable to swap rollers midway
through their average wear lives. The result will be to increase the life of the track roller system,
with most rollers reaching end of life at about the same time. To avoid downtime, roller swapping is
frequently scheduled when pins and bushings are being turned.
The cost of roller swapping must be compared with the additional life to be achieved. Swapping
should be considered when the percent worn of the most worn rollers exceeds the percent worn of
the least worn rollers by a ratio of 1.3. To calculate this ratio, divide the percent worn of the least
worn roller with the percent worn of the most worn roller.
Example of situation where roller swapping at bushing turn time should be considered:
TYPE
D.F.
D.F.
S.F.
D.F.
S.F.
D.F.
S.F.
The ratio of the two rollers that are being swapped is 1.66 (50/30).If the link projected life to 100% is
5,000 hours, then the roller projected life is 4,000 hours. Swapping the rollers will increase the life
by 1,000 hours, reducing the cost per hour substantially.
If not swapped, front and rear rollers will be 100% worn when links are only 80% worn and pin boss
to roller flange interference will occur when the links are 90% worn. If the rollers are swapped, both
links and rollers will reach 100% worn at the same time.
Swapping Rules
1.
2.
3.
4.
Swap rollers if the percent worn of the most worn exceeds the percent worn of the least worn
by more than 1.3:1 ratio.
Swap rollers when the average percent worn is between 50% and 60%.
First swap the most worn with the least worn of same flange type; swap the second most worn
with the second least worn of same flange type, etc.
Take advantage of swaps from left to right side of the machine.
NOTE
See other references to roller swapping guidelines specific to overall undercarriage management alternatives in the Management/Merchandising and Elevated Sprocket Tractor
Section.
59
Sprockets
Sprocket Wear
It is recommended to replace sprocket segments at bushing turn time or link assembly
replacement.
On elevated sprocket machines, sprocket wear is determined by measuring the distance across the
tips of three sprocket teeth. Measure the distance between the drive side of one tooth tip and the
opposite drive side of a sprocket tooth tip located three teeth away as shown in the illustration
above. It is important to note that the distance measured should be between teeth on the same segment. Avoid measuring between teeth on different segments. Measurements for sprockets with less
than 30% wear are unreliable and should be avoided.
Root Wear
(0 to 30 from vertical) is the normal wear pattern of Sealed and Lubricated Track on low sprocket
machines.
Causes: Sliding contact with the bushing during forward to reverse direction changes and due to
pitch mismatch from minor packing and advanced bushing wear.
Accelerators: Horsepower, weight, speed, impact, abrasiveness, tight track, packing and wide
shoes.
Effect: None on sprocket itself.
Remedies: Eliminate or reduce controllable accelerators.
60
Sprockets
Sprocket Wear Patterns (Cont'd.)
61
Sprockets
Sprocket Wear Patterns (Cont'd.)
62
Sprockets
Sprocket Wear Patterns (Cont'd.)
Mud & snow sprockets, rims and segments have the same tooth profile as standard segments.
Through a slot cut into the tooth root, they provide an avenue to relieve extrudable packing
material.
They should be recommended only where packing material is extrudable (see discussion on Packing in section entitled Underfoot Conditions) and is always present.
In the absence of constant, extrudable packing material, the smaller contact area in the root of the
tooth will reduce bushing wear life.
63
Guards
Guiding Guard Wear
End and center guiding guards have no measurement technique, service limits or wear charts.
They should, however, be a part of every undercarriage inspection and their condition should be
described.
Guiding guard wear on pin ends is a good indicator of guiding guard condition but should not be assumed to be the only indicator since wear strips might have been replaced since the track was first
installed.
Guiding guard replaceable wear strips should be replaced before any wear or damage is done to
the guard itself. The most convenient times to check and maintain guard wear strips is at pin and
bushing maintenance and track replacement time.
Although roller guards (full or partial type) provide some track guiding, their purpose is to prevent
structural damage caused by rocks, tree limbs, and other large material entering the roller areas.
Roller guards should be avoided in underfoot material that flows into the system. This is because
roller guards tend to trap abrasives in the undercarriage system, significantly reducing undercarriage life.
Remember, roller guards should only be used to keep foreign objects out, not for track guiding.
The Disadvantages of using Roller Guards in the wrong conditions or for the wrong reasons
include:
1.
2.
3.
64
Wear Limits
The wear charts always display the wear measurements to 100% and 120%. The 100% point is considered the service/maintenance point. As shown on the table below, only a few components require maintenance.
The 120% wear point is frequently described as the destruction point. As a general guideline, the
undercarriage may begin to fail or destruct near this 120 percent wear point. However, the undercarriage (except for bushings) may operate well beyond 120 percent worn before destruction actually occurs. This depends on several factors including application, underfoot conditions, past
experience, and customer resistance to downtime.
When running to destruction, it is important to leave the parts on the machine as long as possible
to minimize the cost per hour. Use the following guidelines when performing an undercarriage inspection near 120 percent worn to determine if the parts should continue to operate or be replaced.
Maintenance
Link
Pins & Bushings
Rollers
Carrier Rollers
Idler
None
None
Rebuild (weld)
Sprocket
None
Shoe
Regrouser
Destruction
Component
Links
Failure Mode
Cracking, pin and bushing loosening, pin boss damage
Bushings
Cracking
Shoes
Idlers
65
Track Management
Wear Limits (Cont'd.)
Destruction (Cont'd.)
Component
Carrier Rollers
Failure Mode
Cracking, damage to track bushings
Track Rollers
Cracking, damage to track bushings, link pin bosses, and/or roller flanges
Actions to be Taken
Sealed Link Assembly
Approximately 1.5:1
Turn bushings because pin and bushing life is less after turn.
Approximately 2:1
Turn bushings at the pin/bushing serv- Turn at the bushing service point.
ice point.
Turn bushings at the pin/bushing service point and consider replacing pins
& bushings at the service point of the
second side of the bushing. Use CTS
to determine the cost per hour with
and without pin & bushing
replacement.
See Above.
66
Track Management
Track Seal Replacement Recommendations
Good track seal maintenance practices assure maximum life for tracks. Use the following guidelines for determining when to replace track seals.
Rigid Track Seals
All track-type machines with Sealed & Lubricated Track currently use Rigid Track Seals. This type
of seal has excellent sealability, but its life is limited, eventually allowing oil to leak and joints to become dry. To maximize undercarriage life, replace these seals according to the intervals in the following chart.
Post Turn Seals
This type of seal, introduced first on the D11, was designed for use during a pin & bushing turn or
track reseal. Post Turn Seals are smaller in diameter than standard seals so that they seal against
an unused bushing surface away from the original seal groove.
Use Post Turn Seals when bushing end grooving does not exceed the limit of the 4C-8613 (formerly
8T-9291) end grooving gauge. If bushing end grooving exceeds the limit of this gauge, replace the
bushing using a new standard seal.
Crescent Track Seals (noncurrent)
This type of seal provides adequate sealability. Reuse crescent seals because of established wear
patterns between the seal and the end of the bushing.
Always reuse crescent track seals at bushing turn time.
Elevated sprocket machines: D4H - D7R
Low sprocket machines: D3 - D7G, 943 - 973 and 933 - 977
Projected Bushing Life to 100% Worn
0 to 2,000 SMU
1
2
EXCEPTION: When a bushing is replaced, always replace the seals used with that bushing.
The decision whether or not to turn bushings (versus reseal only) before 100% wear should
depend on projected link life. For example, if projected link life for a D8T is less than 8,000
SMU, achieve full link life with a bushing turn at 4,000 SMU even if the bushings are only
50% worn. If projected link life is over 8,000 SMU, a cost per hour analysis should determine
whether to turn bushings or to reseal at 4,000 SMU.
67
Track Management
Track Seal Replacement Recommendations (Cont'd.)
Elevated sprocket machines: D8L - D11T (Except Sleeve Bearing Track)
Low sprocket machines: D8 - D9H
Projected Bushing Life to 100% Worn
0 to 4,000 SMU
0 to 6,000 SMU
NOTE
Average track seal life is about 4,000 SMU, but life varies considerably depending on application and underfoot conditions. Actual seal life ranges from as low as 2,000 SMU to
over 5,000 SMU. Generally, seal life will be shorter on machines working in severe conditions. To maximize pin & bushing life, around 3,500 SMU begin checking on a regular basis
for dry joints. Resealing should be considered if joints become dry.
3
4
68
EXCEPTION: When a bushing is replaced, always replace the seals used with that bushing.
The decision whether or not to turn bushings (versus reseal only) before 100% wear should
depend on projected link life. For example, if projected link life for a D8T is less than 8,000
SMU, achieve full link life with a bushing turn at 4,000 SMU even if the bushings are only
50% worn. If projected link life is over 8,000 SMU, a cost per hour analysis should determine
whether to turn bushings or to reseal at 4,000 SMU.
Track Management
CTS Inspection Report
The Custom Track Service Inspection Report (PEEP7212, PFEP7212, PGEP7212, PSEP7212, PPEP7212)
provides a convenient format for recording information and computed values that are important to
report undercarriage condition to the user. It also acts as a history record of past conditions and
recommendations. On the back of the form is a Recommendation Checklist and space for drawing
two maintenance options.
How to Fill-Out CTS Inspection Report (5)
1.
2.
3.
4.
Record the measurement of each component to the closest 0.01 in.(0.1 mm) for the left and right
side of the machine.
Calculated Data Hours on Wear Surface is very important data and may be calculated by
subtracting the hours installed from the current hour meter reading.
Percent Worn is obtained by using the measurement and the appropriate impact or allowable
wear ratings from the wear chart portion of this handbook.
Total Potential Hours to 100% Worn are calculated by dividing the hours on wear surface by the
percent worn. This will give the potential to the service limit assuming similar conditions. It may
not be reliable using percent worn values less than 30 percent.
Total Potential Hours to 120% Worn are calculated by multiplying the total potential hours to
100% Worn by 1.2.
A line is provided to show the calculated average of track roller data. This line is used to determine track roller swapping considerations.
69
Track Management
CTS Inspection Report (Cont'd.)
70
Calculations
The objective of CTS calculations is to project time remaining on components to their 100 percent
worn (maintenance point) and/or 120 percent worn (destruction). Simply determining percent worn
is only the first step. Projecting service points allows you to schedule downtime to increase machine availability and reduce the customers cost per hour.
The sequence of steps to project service points is as follows:
1.
2.
3.
4.
5.
6.
Example:
2400 500 = 1900 SMU
(remaining until 120% worn)
Note the part with the lowest total potential or fewest hours left. Calculate the time in weeks or
months until reinspection, maintenance, or replacement is needed.
71
72
73
74
The CTS Percent Worn report, shown above in Simple, Detailed, and Graph format options, is
the most commonly used report. This is an excellent report to share with customers to give them a
status report on a machines undercarriage. This report is not intended to be the single source of information when attempting to manage undercarriage.
Problems with using this report to manage undercarriage include:
If components are replaced at different times, the percent worn values cannot be compared. On
this report, for example, the link assemblies were replaced more recently than the other
components.
Some components need maintenance at 100% worn (turn bushings) while others need to be replaced at 120% worn (carrier rollers). This makes it difficult to compare the percent worn values
for different components.
These problems commonly cause PSSRs to measure undercarriage more often than necessary
to check on the status of the undercarriage.
75
The CTS Hour Meter Reading report shown above in Detailed format, from the CTS computer program, is probably the most valuable report for managing undercarriage. On the right side of the
page the hour meter reading is projected for each component to 100% and 120%. Reference the
120% projection for components that will be replaced (links, rollers, sprockets) and 100% for components to be serviced (bushings, shoes, idlers).
Find the first component requiring service or replacement. For this machine that component is the
right side bushing at an hour meter reading of 9,055. Next determine if other components should be
serviced at the same time. Perhaps the carrier rollers should be replaced, idlers should be welded.
If the customer wants to avoid additional downtime, the track rollers could be replaced.
Estimate the date of the service by subtracting the projected hour meter reading of the bushing
from the current hour meter reading then dividing the result by the hours per week. For this
76
The CTS Remaining Life report shown above in Detailed format, from the CTS computer program,
is another valuable report for managing undercarriage. On the right side of the page the remaining
life is projected for each component to 100% and 120%. Reference the 120% projection for
77
78
The CTS Projected Life report shown above in Simple format, from the CTS computer program, is
another useful report for managing undercarriage. On the right side of the page the projected life is
displayed for each component to 100% and 120%. This report is valuable in estimating the life advantage of alternate maintenance options. Some analyses include:
How many additional hours will the link assembly get if bushings are turned?
How many additional hours will the undercarriage run if track rollers are swapped?
How many additional hours will the undercarriage run if idlers are swapped?
To estimate the additional hours from turning bushings, add the bushing life to 120% (2,413) to the
life to 100% (2,011) and compare that to the link life to 120% (5,307). Both sides of the bushing will
79
80
81
Measure
A. Pitch
B. Bushing O.D.
Result
These two dimensions determine if change to Cat sprocket is required.
82
Measure
C. Inside Rail Spread
D. Outside Rail Spread
Result
These two dimensions determine if change to Cat rolling components is required.
Pitch may vary by 0.03 in. (0.8 mm) and the Cat bushing O.D. may be smaller by 0.12 in. (3 mm). Rail
spreads must fit within outside roller flanges and clear inside flange if double flange rollers are
used.
Sprocket Convertibility
If change to Cat sprocket is necessary or desirable, a weld-on rim or adapter is required. Overall
tip diameter and weld surface diameter available should be measured.
Measure
E. Tip Diameter
Result
This dimension determines appropriate Cat adapter or rim.
F. Weld Surface
Overall diameter of Cat sprocket (E) must clear competitive machine roller frame, guards, etc.
Weld surface diameter (F) must allow for cutting competitive machine hub to appropriate Cat rim
or adapter weld dimension. Care should be taken to assure sprocket remains in line with rollers
when converting to Cat segments or rims.
83
84
PEEP0210
Undercarriage Identification
The easiest way to identify track is to read the part number forged into the link. The following list
cross references link part numbers to the wear chart pages.
Model
D4H
D5M, D5N
561H, 561M, 561N
Pitch
6.75 in. (171.5 mm)
D5H, D5R
D6M, D6N
517
D7H, D7R
572R
D8N, D8R
D8T
D8L, D8N
D8R, D8T
235-2501
229-6909 & 10
106-1625 & 26
6Y-9267 & 68
417-3595 & 96
234-9699
228-2735 & 36
195-6515 & 16
8E-7405 & 06
8E-2355 & 56
378-8241 & 42
418-2091 & 92
225-4789 & 90
6I-9239 & 40
9G-2417 & 18
289-3083 & 84
422-2659 & 60
304-5680
260-0300
8E-4505 & 06
8E-4513 & 14
85
Introduction
Link Part Number
391-3943 & 44
7T-2275 & 26
9W-2743 & 44
D9L
589
7T-7629 & 30
7T-4137 & 38
D10N, D10R
D10T
D10
7T-0715 & 16
9W-5265 & 66
9W-5933 & 34
320-3053 & 54
9W-5723 & 24
9W-5933 & 34
Model
578,
583R, 583T, 587T,
PL83, PL87
Pitch
D9N, D9R
D9T
86
200-6325 & 26
6T-8049 & 50
320-3541 & 42
Components
Variables That Affect Wear Life
See the following pages for details on the effects of:
Page
Controllable Variables
See, page 10
Track Adjustment
See, page 10
Shoe Width
See, page 11
Alignment
See, page 13
Non-Controllable Variables
See, page 17
See, page 17
Environmental Variables
See, page 19
See, page 22
On low sprocket track-type tractors with Sealed Track, internal pin and bushing wear occurs in one
position. The elevated sprocket design has three positions where internal pin and bushing wear
would occur if it used Sealed Track. Sealed and Lubricated Track reduces internal pin and bushing
wear as a maintenance consideration. The only time internal pin and bushing wear can occur is
when a track joint loses its lubricant. If a track joint goes dry on a machine with elevated sprockets,
internal pin and bushing wear may soon become critical. Therefore, on the elevated sprocket tractors, we recommend that operators inspect the track weekly for dry joints. See, page 90 for the
proper procedure.
87
Components
Links
See, page 24 through, page 30 for detailed link information.
Measurement Measure the track link over the centerline of the pin and bushing bores. See,
page 24 for details.
Link Allowable Wear Two-level allowable wear percent worn charts are provided for the D8
through D11. The Greater Allowable Wear column should be used for nearly all applications except
when link cracking due to structural fatigue has been experienced or suspected. If link cracking
has been experienced then use the Lesser Allowable Wear column located in the rear of the elevated sprocket machine wear chart section.
Wear Patterns The undercarriage design of elevated sprocket machines and the absence of
snakiness in Sealed and Lubricated Track allow it to track very straight. This straight tracking
causes the roller to wear with a slight ridge running down the center of the tread. This ridge results
from less wear occurring on the center of the roller tread as it passes over the links in their overlap
area. The ridge on the roller may in turn wear a groove down the center of the link rail. This wear
pattern is normal for these machines. It may occur less often on machines with non-suspended
undercarriage. D9T, D10T, and D11T machines with improved alignment undercarriage also minimize
or eliminate this wear pattern.
As elevated sprocket undercarriage wears, a larger scallop develops over the link strut than on oval
undercarriage machines. This is because the track link goes around two idlers instead of one. This
wear is not considered critical. Evaluate link wear based on wear directly over the pin area.
Split Master Links Use the assembly procedures for Split Master Link, page 28. For bolt torque
specifications, refer to, page 90.
88
Components
Pins and Bushings
Elevated Sprocket Machines use Sealed and Lubricated Track. See, page 31 through, page 38 for
details. The following points are specifically for elevated sprocket machines:
Measurement
Use the caliper or the Ultrasonic Wear Indicator to measure all three bushing contact sides: forward, reverse, and vertical. Use the most worn position to make projections. This practice is necessary because wear can occur in all three positions, depending on the degree of packing. The depth
gauge should not be used before a bushing turn because it only measures vertical bushing wear.
After a bushing turn, the depth gauge can be used to approximate wear based on the vertical
dimension.
Bushing Allowable Wear
Bushing allowable wear is based on the remaining strength to resist cracks. For low sprocket machines, the choice between two allowable wears is based on high or low impact conditions because the sprocket is close to the ground and subject to impact.
For elevated sprocket machines in most conditions, use the greater allowable wear scale. For
underfoot conditions in which the bushing experiences high shock loads such as breaking rock
when ripping or dozing, use the lesser wear scale. (Track jumping may cause high loads on the
bushing.) The lesser wear scale may also be used for specific underfoot conditions and applications in which the bushing cracked when the greater wear scale was applied.
Dry Joints
Link assemblies should be checked weekly for dry joints. This should be done by lightly touching
the pin end or bushing after a machine has been working. A dry pin or bushing will be relatively
warmer from metal-to-metal friction.
CAUTION the pin and bushing of a dry joint may be hot enough to burn fingers.
Warm, squeaking and kinking joints are only indicators of potential dry joints. The only positive
means of determining whether a dry track joint has developed is when pitch extension occurs. The
decision to remove the track from the machine should be based on pitch extension only. Measure
the next pin away from the dry joint in both directions to be sure you have recorded the pitch extension correctly. The single joint pitch extension should not exceed the wear limits shown in the following chart.
89
Components
Pins and Bushings (Cont'd.)
Dry Joint Wear Limit
Model
D4H
D5M, D5N
561M, 561N
D5H
D6M, D6N
517
D6H, D6R, D6T
527
D7H, D7R
D8L, D8N, D8R
572R
578
583R
D8T
D9L, 589
D9N, D9R, D9T
D10
D10N, D10R, D10T
D11N, D11R, D11T
Model
D4H
D5H, D5M, D5N
561M, 561N
Bolt
Size
5/8 in.
Torque (1)
125 30 ft. lb.
170 40 Nm
Additional Turn
Regular
Master Link
Shoe
Master Shoe
+ 1/3 turn
+ 1/2 turn
D5H
D6M, D6N
D6H, D6R, D6T
D7H
572R
517
527
D7H, D7R
3/4 in.
+ 1/3 turn
+ 1/3 turn
7/8 in.
+ 1/3 turn
+ 1/2 turn
7/8 in.
+ 1/3 turn
+ 1/3 turn
+ 1/3 turn
+ 1/3 turn
90
1 in.
See, page 29 and, page 47 for assembling and torque tightening procedures.
Components
Pins and Bushings (Cont'd.)
Shoe & Master Link Bolt Torque/Turn Specifications (Cont'd.)
Bolt
Size
1-1/8 in.
Model
D10
D10N, D10R, D10T
5-tooth Masters
D10N, D10R, D10T
Single Tooth
Masters
D11N, D11R, D11T
5-tooth Masters
D11N, D11R, D11T
Single Tooth
Masters
1-1/8 in.
1-1/8 in.
1-1/8 in.
1-3/8 in.
1-3/8 in.
M36
Additional Turn
Regular
Master Link
Shoe
Master Shoe
+ 1/3 turn
+ 1/3 turn
Torque (1)
650 70 ft. lb.
870 90 Nm
650 70 ft. lb.
870 90 Nm
650 70 ft. lb.
870 90 Nm
516 52 ft. lb.
700 70 Nm
1105 110 ft. lb.
1500 150 Nm
1105 110 ft. lb.
1500 150 Nm
1105 110 ft. lb.
1500 150 Nm
+ 1/3 turn
+ 1/3 turn
+ 1/3 turn
+ 1/4 turn
+ 1/3 turn
+ 1/2 turn
+ 1/3 turn
+ 1/4 turn
Bolt
Model Size
D4H 16 mm
D5M,
D5N
D6N, 20 mm
D6M
D6H, 22 mm
D6R,
D6T
Clamp Master
(Open Window)
184 18 ft-lb
250 25 Nm
295 18 ft-lb
400 25 Nm
369 18 ft-lb
500 25 Nm
221 18 ft-lb
300 25 Nm
295 18 ft-lb
400 25 Nm
1/3 Turn
1/3 Turn
Pre Torque
Additional
Turn
4 x 1/4 turn (2)
4 x 1/4 turn (2)
4 x 1/4 turn (2)
Additional
Turn
295 18 ft-lb
400 25 Nm
369 18 ft-lb
500 25 Nm
1/2 turn
1/2 turn
Split Master
D8N,
D8R
D8T
7/8 in
480 50 ft-lb
650 70 Nm
1/3 Turn
480 50 ft-lb
650 70 Nm
1/3 Turn
* For detailed Installation and Removal of SystemOne Clamp Masters, see Undercarriage Reconditioning
Bulletin, REHS2220.
** Use the Assembling and Tightening Procedure, page 29.
1
2
See, page 29 and, page 47 for assembling and torque tightening procedures.
Turn each bolt 90 degrees (1/4) at a time for four (4) turns so deflection is uniform.
These turns are to be completed in a clockwise pattern.
91
Components
Shoes
See, page 44 through, page 47 for detailed shoe information.
Measurement Use the depth gauge or the Ultrasonic Wear Indicator to measure shoes.
Shoe Width Wide track shoes are a major cause of undercarriage component failures and dry
joints. See Shoes, page 44 for a detailed discussion of the effects of wide track shoes.
Idlers
Idler Wear Center Tread Idlers and Relieved Center Tread Idlers
Measurement Technique
Center Tread Idler tread wear is measured with the Ultrasonic Wear Indicator, Depth Gauge, or with
the small caliper.
Relieved Center Tread Idler wear is measured with the Depth Gauge or with the small caliper. These
cannot be measured with the Ultrasonic Wear Indicator.
Both Relieved Tread and Center Tread Idlers must be measured on the side of the idler with the part
number.
To provide a measurement location, the side of the idler with the part number is either machined
around the entire inside diameter or notched. Only the early version idlers were notched.
Relieved Tread and Center Tread Idlers must be measured on the machined or notched surface as
indicated below. This is very close to the outside edge of the tread surface. Care must be exercised
to not measure onto the radius.
92
Components
Idlers (Cont'd.)
Center Tread
Relieved Tread
For complete details on Relieved Tread idler wear and re-use guidelines, reference Special Instruction REHS7608.
Wear Limits
Center Tread Idler allowable wear and resulting wear limits are based on the rebuildability of the
idler.
If the idler is worn past 100 percent, the tread will become too thin to successfully rebuild. Note that
Relieved Tread idlers are not rebuildable.
Wear Charts
Relieved Tread and Center Tread Idlers wear at a slower rate than conventional idlers, and the wear
rate will not increase as rapidly after the hardened case depth is worn away.
Rebuildability
Rebuildability of Center Tread Idlers is comparable to conventional idlers. The Relieved Center
Tread Idlers are not rebuildable.
Installation
Note that only the part number side of the idler is machined or notched and that the part number
side should be installed to face the outside of the machine.
Idler Guard Wear Packages for D8T, D9T, D10T, D11T
Increase link, roller and idler wear life by up to 40% by installing flexible rubber idler guards. These
guards are for use in moderate to high abrasive and low impact underfoot conditions. They work by
preventing abrasive material from entering the undercarriage system. For details, reference IRM
UC01-06 (PELM1002).
Testing and Adjusting Front Idler Position and Machine Balance (D4H to D7R)
Operator complaints of uncomfortable ride are generally caused by an idler that is lower than the
track rollers, a machine that is not balanced, or scalloped track links.
Special Instruction entitled Adjustment of the Position of the Front Idlers and the Balance of the
Machine for Improved Ride or Improved Fine Dozing, REHS0862-02, dated June 01, 2001, covers
the following topics:
Correct Track Installation
Measuring Grouser Rise Height
Verify the Installation of the Correct Idlers
Measuring the Depth of the Link Scallop
Shim Charts for Idlers
Measuring the Height of the Front Idler Tread
Checking the Balance of the Machine
93
Components
Idlers (Cont'd.)
Adjusting the Height of Center Tread Idlers
D8L
D8N
D8R
D8T
D9L
D9N
D9R
D9T
D10
D10N
D10R
D10T
D11N
D11R
D11T
All
All
All
All
All
All
All
All
All
All
All
All
All
All
All
As track rollers wear and bogie pads deteriorate or are lost, excessive machine vibration may result. This vibration is the result of insufficient idler height. Idler height is the distance that the tread
of the track idler is above the tread of the adjacent track roller. See Illustration 1 for the area to be
measured.
94
Components
Idlers (Cont'd.)
To measure idler height, use the following procedure.
1 Move the machine to a hard, level surface. Inspect to make sure all bogie pads are in place.
If any pads are missing or deteriorated, they should be replaced.
2 To check front idler height, carefully move the machine in REVERSE until a track shoe grouser is directly below the center of the idler shaft. See Illustration 2.
3 Measure the distance (dimension X),between the bottom of the track shoe grouser in full
4
5
contact with the surface and the bottom of the track shoe grouser directly below the idler
shaft.
Repeat the procedure of aligning the track shoe grouser directly below the center of the idler shaft on the rear idler by carefully moving the machine forward. Measure dimension X
for the rear idler.
Idler height varies from model to model and between front and rear idlers. Compare dimension X with the recommended nominal and minimum values for the front and rear idlers that
correspond to your model as shown in Chart A.
6 Carefully move the machine in REVERSE until a track shoe grouser is directly below the center of the idler shaft.
7 Stretch a length of string along the top edge of the track shoes. Dimension X is measured
from the string to the point where the center line of the idler shaft intersects the top of the
track shoe which is directly below it. See Illustration 3 for the location of dimension X.
95
Components
Idlers (Cont'd.)
Chart A
Model
D8L
D8N, D8R, D8T
D9L
D9N, D9R, D9T
Front Idler
Nominal
29 mm (1.142 in.)
Front Idler
Minimum
17 mm (.670 in.)
Rear Idler
Nominal
34 mm (1.339 in.)
Rear Idler
Minimum
10 mm (.394 in.)
15 mm (.591 in.)
10 mm (.394 in.)
16 mm (.630 in.)
10 mm (.394 in.)
23 mm (.906 in.)
11 mm (.433 in.)
27 mm (1.063 in.)
11 mm (.433 in.)
24 mm (.945 in.)
11 mm (.433 in.)
21 mm (.827 in.)
11 mm (.433 in.)
D10
D10N, D10R, D10T
25 mm (.984 in.)
14 mm (.551 in.)
32 mm (1.260 in.)
12 mm (.472 in.)
26 mm (1.024 in.)
14 mm (.551 in.)
23 mm (.906 in.)
12 mm (.472 in.)
32 mm (1.260 in.)
14 mm (.551 in.)
23 mm (.906 in.)
12 mm (.472 in.)
Chart B
Model
D8N, D8R, D8T
Plate Thickness
5 mm (.196 in.)
321-7862
5 mm (.196 in.)
9P-2704
5 mm (.196 in.)
8P-8884
5 mm (.196 in.)
Prior to adding plates under the bogie pads, raise the machine until the bogies are hanging free.
Carefully support the machine. See the disassembly and assembly module in your machines Service Manual for the correct procedure.
If dimension X is less than the minimum shown in Chart A, plates should be added between the lower bogie pad and the top of the major bogie assemblies at point Y. The appropriate plates and their part number are listed in Chart B. See Illustration 4 for the
correct location to add plates.
The addition of one plate installed under a front or rear bogie pad increases idler height
by approximately 7.50 mm (.295 in.). In order to maintain uniform roller loading, equal number of plates must be installed under the intermediate bogie pads. Take care not to install
more plates than are necessary to achieve the proper idler height dimension. Excessive idler height results in poor dozer control, particularly while performing finish dozing
operations.
96
Components
Track Rollers
See, page 56 through, page 59 for detailed track roller information. The following points are specifically for elevated sprocket tractors.
Measurement For D8 through 11 tractors, measurement of track rollers must be done using the
depth gauge or the Ultrasonic Wear Indicator. Calipers are not feasible due to close roller spacing.
The depth gauge, calipers or the Ultrasonic Wear Indicator may be used on D4 through D7 tractors.
For D8 through D11 track rollers, set the farthest probe on the measurement tool as a reference
hook. Set the probes in the appropriate holes for the model being measured. Position the bar across
the roller so the reference hook is against the outside of the outer flange and the probes are resting
on the grooves of the roller. These rollers develop wear grooves as explained on, page 56. Push the
bar down flush with the flanges. Then measure the exposed length of all four probes and use the
average measurement to determine percent worn. For D4 through D7 tractors, position the bar so
that one probe is over the center of each tread. Use the largest measurement to determine percent
worn.
Wear Charts For undercarriage systems where links and track rollers are wearing at the same
rate, you should continue to use the 100% to 120% destruction guidelines. This is due to link pin
boss contact with external roller flanges or, for large machines, bushing contact with internal roller
flanges.
On elevated sprocket machines, track roller wear charts extend past 120% worn to allow you to
better estimate destruction point. For these machines, roller wear charts extend to the point where
tread wear meets the retainer bolts. For track rollers with end collars, and therefore no retainer
bolts, wear charts extend to the same diameter as rollers with retainers. This is useful for machines
where links are less worn than track rollers. Keep in mind that rollers, depending on application,
may fail due to structure before they reach this point.
Roller Swapping Depending on the situation, the front and/or rear rollers wear faster than the
middle rollers. A swap may be necessary to extend roller life to the link service or destruction point.
To determine whether a swap is necessary, follow the guidelines on, page 59. The larger machines,
D8 and above, have large diameter (extended wear life) single flange rollers. For these machines,
keep in mind these single flange rollers can only be swapped into positions where other single
flange rollers are located.
Idler
Idler
F
From the chart which follows, you will note that the rear roller (the roller nearest the rear idler) is a
single flange roller. If a double flange roller were used as the rear roller, interference could occur
between the inner flange and the rear idler. Therefore, a double flange roller should NOT usually be
placed in the rear position.
97
Components
Track Rollers (Cont'd.)
Roller Flange Sequence (Cont'd.)
Wear Chart Design On elevated sprocket machines, track roller wear charts extend past 120%
worn to allow you to better estimate destruction point. For these machines, the wear charts extend
to the point where tread wear meets the retainer bolts. This is to help you better estimate when the
rollers might destruct if link wear is very low or if the roller flanges have been trimmed.
For machines like the D6N, where some rollers have retainers and some have end collars, the wear
charts for both types of rollers continue to the same point, even though there are no retainer bolts
on the end collar rollers.
For undercarriage systems where links and track rollers are wearing at the same rate, you should
continue to use the 100% to 120% destruction guidelines. This is due to link pin boss contact with
external roller flanges or, for large machines, bushing contact with internal roller flanges.
Model
D4H (3), D4H XL (3),
Roller Position
Rollers
Per Side
F
2
3
Track-Type Tractors
6
7
S
S
D
D
S
S
S
D
D
S
S
D
S
S
D
D
D
D
S
D
98
Machines with SystemOne track rollers have single flange track rollers in all positions.
Components
Track Rollers (Cont'd.)
Rollers
Per Side
F
2
3
Track-Type Tractors
Model
Roller Position
4
5
6
10
Model
Rollers
Per Side
Roller Position
F
2
3
4
Pipelayers
572R
578 (4)
583R (4)
589 (4)
7
8
7
10
S
S
D
D
D
S
D
Model
Rollers
Per Side
517, 527
517, 527
7
8
S
S
D
S
D
D
D
D
S
D
Roller Position
F
2
3
Track Skidders
S
D
S
S
D
S
S
S
D
D
D
D
D
D
S
S
S
S
D
S
D
D
D
S
D
D
S
S
D
Machines where single flange rollers are larger than double flange rollers.
99
Components
Sprockets
Measurement To determine the sprocket segment percent worn, measure the minimum distance
between a drive side on the original tooth and the opposite drive side of a sprocket tooth located
three teeth away. It is important to note that the distance measured should be between teeth on
the same segment. Avoid measuring between teeth on different segments as this may yield an incorrect measurement.
Wear Patterns The sprockets on these machines are elevated, reducing the effects of abrasives,
packing and virtually eliminates impact. Wear patterns exhibited on these sprockets are similar, but
not identical, to those seen on low sprocket machines. Segment replacement is recommended at
bushing turn time to reduce back-side bushing wear rate.
During early hour operation of elevated sprocket tractors, contact (scrubbing) between the track
link and the side of the sprocket segment can occur. Experience has shown that this scrubbing is
common and usually subsides after about 200 hours of operation. Extensive investigation indicates
that the stack up of tolerances in the components of the roller frame and the final drive result in the
tendency for the track to favor one side or the other of the sprocket.
Sprocket scrubbing has been observed on many machines operating in a variety of applications.
Custom Track Services (CTS) data showed no detrimental effect on the wear life of the undercarriage caused by sprocket scrubbing. A similar type of contact (scrubbing) may also be observed on
the track guides.
Sprocket Bolt Torques Use the torque-turn tightening method on, page 63.
100
Components
Sprockets (Cont'd.)
Sprocket Bolt Torque Specifications
Model
D4H
D5M, D5N
Bolt Size
5/8 in.
Torque
130 30 ft. lb.
175 40 Nm
Additional Turn
+ 1/3 turn
D5H
D6M, D6N
D6R, D6T
561M, 561N
527
D7H, D7R
3/4 in.
+ 1/3 turn
300 50 Nm
7/8 in.
7/8 in.
+ 1/3 turn
1 in.
650 70 Nm
650 50 ft. lb.
+ 1/3 turn
D10R, D10T,
D11N, D11R, D11T
D11N, D11R, D11T
+ 1/3 turn
870 70 Nm
1 1/8 in.
+ 1/3 turn
870 70 Nm
Guides
Inspection D8 through D11 machines do not use front and rear guiding or roller (rock) guards because of the oscillating suspension system. Instead, L -shaped guides are used to aid track
guiding. These guides attach in pairs to major bogies with two bolts. No measurable service limits
have been developed for guides. They should be inspected for wear and hardware retention. D4
through D7 machines use conventional front and rear guiding guards. Wear strips should be inspected regularly and replaced as required.
101
Track Adjustments
Track Adjustment
Incorrectly adjusted track can cost you money both in accelerated undercarriage wear and downtime. If the track is too tight, damaging non-productive loads are placed on the undercarriage and
its manual components.
Tight track accelerates track wear and reduces tractor drawbar horsepower. Adjustment procedures take only a few minutes and require only one person.
When adjusting your track on any Caterpillar machine:
1.
2.
Do not try to squeeze any packing material from in between the track.
3.
Never loosen the relief valve more than one turn. Grease and oil are under extreme pressure
and can penetrate the body, causing serious injury.
Move the tractor forward and let it coast to a stop without applying the brakes. Make sure
slack is between the sprocket and front idler. Then park the machine and turn off the
engine.
Place a tight line over the grouser tips from the sprocket to the front idler.
For machines without carrier rollers, measure the distance A from the line to the grouser tip at the lowest point of sag. Refer to Chart 1 to determine the correct sag for each
model.
For machines with carrier rollers, measure the distance from the line to the grouser tips in
two places: at the lowest point of sag A between the front idler and carrier roller and
between the carrier roller and sprocket. Then average the two measurements.
Refer to Chart 2 to determine the correct sag for each model.
102
Track Adjustments
Elevated Sprocket Tractors (Cont'd.)
If your track requires adjustment, locate the hydraulic fill and relief valve in the rear roller
frame, and remove the inspection cover.
Using a manual grease gun, add grease at the adjustment mechanism to tighten the track.
To loosen the track, open the relief valve and allow grease to escape. Then close the relief
valve.
Operate the machine in forward and reverse, then re-measure track tension.
To avoid damage to internal roller frame components, do not allow the length of the exposed tube B to exceed the dimensions listed in Chart 3.
103
Track Adjustments
Chart 1
Proper Track Sag
Machines Without Carrier Rollers
Model
Minimum
Target
Maximum
D4H, D5H
561H, 561M, 561N
527
D7H, D7R
D8L
D9L, 589,
D10, D10N, D10R, D10T
Model
Minimum
Target
Maximum
Chart 2
Proper Track Sag
Machines With Carrier Rollers
104
Track Adjustments
Model
Minimum
Target
Maximum
D9L, 589,
D10, D10N, D10R, D10T
Chart 3
Track Roller Frame Extension Specifications
Maximum Length of Exposed Tube
Model
D4H
D5M LGP, D5N LGP
D5M XL, D5N XL
561H, 561M, 561N
D5H
D6M XL, D6N XL
D6M LGP, D6N LGP
517
D6H XL
D6H LGP
D6H, D6H XR
D6R XW
D6R XL
D6R XL
D6R LGP
D6R LGP
D6R XR
D6R XR
D6R
D6R
D6T XL, D6T XW
D6T LGP
Serial Numbers
Inches
3.9
3.5
3.6
3.9
4.4
4.0
4.3
4.4
6.0
6.2
6.4
Millimeters
(100)
(88.5)
(91.7)
(100)
(112)
(102.4)
(108.2)
(112)
(153.5)
(156.8)
(161.8)
5.7
(144.2)
5.7
(144.2)
6.0
(153.5)
5.6
(142.5)
6.0
(151.8)
5.8
(147.5)
6.2
(156.8)
5.8
(147.5)
6.2
(156.8)
5.7
5.6
(144.2)
(142.5)
105
Track Adjustments
Maximum Length of Exposed Tube
Model
D6T
527
D7H, D7H XR, D7H LGP
D7R XR, D7R LGP,
D7R XR II, D7R LGP II
D7R
572R
572R II
D8L
D8N
D8R
D8R
D8T
578
583R, 583T
587R, 587T
589
D9L
589
D9N
D9R
D9R
D9R
D9T
D10
D10L
D10N
D10R
D10T
D11N
D11R
D11T
106
Serial Numbers
(9EM) (AKA)
(7XM05094 & UP) (6YZ)
(7XM00001-7XM05093)
(31Z)
(8HB)
(8BL01422-UP)
(7TL01212-UP)
(8BL00001-8BL01421)
(7TL000017TL01211)
(JJB) (ACL) (ABK) (WDM)
(RJS)
(84W) (76X)
(2YD00001 - DYD00515)
(2YD00516-UP) (3SK)
Inches
5.8
6.2
5.0
5.4
Millimeters
(147.5)
(156.8)
(127)
(136.5)
5.4
5.0
5.6
6.5
5.6
6.0
(136)
(127)
(142)
(165)
(142)
(152)
5.6
6.0
5.6
6.0
6.0
6.0
6.3
6.3
5.9
7.4
(142)
(152)
(142)
(152)
(152)
(152)
(160)
(160)
(150)
(189)
5.9
(150)
7.4
7.4
5.8
5.8
6.8
7.6
7.6
7.0
7.8
7.8
(189)
(189)
(148)
(148)
(173)
(194)
(194)
(178)
(198)
(198)
Depth Gauge
Inches
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
Ultrasonic
(mm)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
(mm)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
Wear Chart: 41
107
Depth Gauge
108
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
1.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
Wear Chart: 50
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Track Links (1)
6Y-9261 & 62
9G-8581 & 82
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
Wear Chart: 48
109
Caliper
110
Inches
(mm)
% Worn
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
Depth Gauge
Inches
(mm)
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Bushings (1)
Heavy Duty Track
Caliper
Inches
2.39
(mm)
(60.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
Ultrasonic
(mm)
Inches
(11.7)
0.46
Depth Gauge
(mm)
(75.2)
Inches
2.96
2.37
(60.2)
12
10
0.44
(11.2)
2.94
(74.7)
2.35
(59.7)
24
20
0.42
(10.7)
2.92
(74.2)
2.33
(59.2)
36
30
0.40
(10.2)
2.90
(73.7)
2.31
(58.7)
48
40
0.38
(9.7)
2.88
(73.2)
2.29
(58.2)
58
50
0.36
(9.1)
2.86
(72.6)
2.27
(57.7)
64
56
0.34
(8.6)
2.84
(72.1)
2.25
(57.2)
70
60
0.32
(8.1)
2.82
(71.6)
2.23
(56.6)
76
64
0.30
(7.6)
2.80
(71.1)
2.21
(56.1)
82
68
0.28
(7.1)
2.78
(70.6)
2.19
(55.6)
88
72
0.26
(6.6)
2.76
(70.1)
2.17
(55.1)
94
76
0.24
(6.1)
2.74
(69.6)
2.15
(54.6)
100
80
0.22
(5.6)
2.72
(69.1)
2.13
(54.1)
106
84
0.20
(5.1)
2.70
(68.6)
2.11
(53.6)
112
88
0.18
(4.6)
2.68
(68.1)
2.09
(53.1)
118
92
0.16
(4.1)
2.66
(67.6)
2.07
(52.6)
124
2.05
(52.1)
96
0.14
(3.6)
2.64
(67.1)
100
0.12
(3.0)
2.62
(66.5)
2.03
(51.6)
104
0.10
(2.5)
2.60
(66.0)
2.01
(51.1)
108
0.08
(2.0)
2.58
(65.5)
1.99
(50.5)
112
0.06
(1.5)
2.56
(65.0)
1.97
(50.0)
116
0.04
(1.0)
2.54
(64.5)
1.95
(49.5)
(0.5)
120
0.02
2.52
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
(64.0)
111
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Bushings (1)
Rotating Bushing Track
Caliper
Inches
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
112
(mm)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
% Worn
0
8
16
24
32
40
48
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
(mm)
Inches
(75.2)
2.96
(74.7)
2.94
(74.2)
2.92
(73.7)
2.90
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Bushings (1)
Sealed & Lubricated Track
Large Stepped Bushing
Allowable Wear
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(60.7)
(13.0)
(73.2)
2.39
0
0
0.51
2.88
(60.2)
(12.4)
(72.6)
2.37
10
8
0.49
2.86
(59.7)
(11.9)
(72.1)
2.35
20
16
0.47
2.84
(59.2)
(11.4)
(71.6)
2.33
30
24
0.45
2.82
(58.7)
(10.9)
(71.1)
2.31
40
32
0.43
2.80
(58.2)
(10.4)
(70.6)
2.29
50
40
0.41
2.78
(57.7)
(9.9)
(70.1)
60
44
0.39
2.76
2.27
(57.2)
(9.4)
(69.6)
2.25
68
48
0.37
2.74
(56.6)
(8.9)
(69.1)
2.23
72
52
0.35
2.72
(56.1)
(8.4)
(68.6)
76
56
0.33
2.70
2.21
(55.6)
(7.9)
(68.1)
2.19
80
60
0.31
2.68
(55.1)
(7.4)
(67.6)
84
64
0.29
2.66
2.17
(54.6)
(6.9)
(67.1)
2.15
88
68
0.27
2.64
(54.1)
(6.3)
(66.5)
2.13
92
72
0.25
2.62
(53.6)
(5.8)
(66.0)
96
76
0.23
2.60
2.12
(53.1)
(5.3)
(65.5)
2.09
100
80
0.21
2.58
(52.6)
(4.8)
(65.0)
2.07
104
84
0.19
2.56
(52.1)
(4.3)
(64.5)
2.05
108
88
0.17
2.54
(51.6)
(3.8)
(64.0)
2.03
2.52
112
92
0.15
(51.1)
(3.3)
(63.5)
2.01
116
96
0.13
2.50
(50.5)
(2.8)
(63.0)
1.99
120
100
0.11
2.48
(50.0)
(2.3)
(62.5)
1.97
104
0.09
2.46
(49.5)
(1.8)
(62.0)
1.95
108
0.07
2.44
(49.0)
(1.3)
(61.5)
1.93
112
0.05
2.42
(48.5)
(0.8)
(61.0)
1.91
116
0.03
2.40
(48.0)
(0.3)
(60.5)
1.89
120
0.01
2.38
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
113
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Bushings (1)
Sealed & Lubricated Track
Small Stepped Bushing
Allowable Wear
Caliper
Inches
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
114
Depth Gauge
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
Inches
Inches
(56.6)
(10.9)
(71.1)
0
0.43
2.80
(56.1)
(10.4)
(70.6)
2.78
10
0.41
(55.6)
(9.9)
(70.1)
2.76
20
0.39
(55.1)
(9.4)
(69.6)
30
0.37
2.74
(54.6)
(8.9)
(69.1)
40
0.35
2.72
(54.1)
(8.4)
(68.6)
50
0.33
2.70
(53.6)
(7.9)
(68.1)
60
0.31
2.68
(53.1)
(7.4)
(67.6)
64
0.29
2.66
(52.6)
(6.9)
(67.1)
68
0.27
2.64
(52.1)
(6.4)
(66.5)
72
0.25
2.62
(51.6)
(5.8)
(66.0)
76
0.23
2.60
(51.1)
(5.3)
(65.5)
80
0.21
2.58
(50.5)
(4.8)
(65.0)
84
0.19
2.56
(50.0)
(4.3)
(64.5)
2.54
88
0.17
(49.5)
(3.8)
(64.0)
92
0.15
2.52
(49.0)
(3.3)
(63.5)
2.50
96
0.13
(48.5)
(2.8)
(63.0)
100
0.11
2.48
(48.0)
(2.3)
(62.5)
104
0.09
2.46
(47.5)
(1.8)
(62.0)
108
0.07
2.44
(47.0)
(1.3)
(61.5)
112
0.05
2.42
(46.5)
(0.8)
(61.0)
116
0.03
2.40
(46.0)
(0.3)
(60.5)
120
0.01
2.38
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Lesser
% Worn
0
12
24
36
48
60
70
76
82
88
94
100
106
112
118
124
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
1
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
115
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Track Shoes (1)
Moderate Service
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
116
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Track Shoes (1)
Self Cleaning
Depth Gauge
Inches
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
(mm)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
117
1
2
3
118
(mm)
(28.0)
(27.5)
(27.0)
(26.5)
(26.0)
(25.5)
(25.0)
(24.5)
(24.0)
(23.5)
(23.0)
(22.5)
(22.0)
(21.5)
(21.0)
(20.5)
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
% Worn
0
5
10
15
20
25
30
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Idlers (1) (2) (3) (4)
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1
2
3
4
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
119
Caliper
All
Inches
6.64
6.58
6.52
6.46
6.40
6.34
6.28
6.22
6.16
6.10
6.04
5.98
5.92
5.86
5.80
5.74
5.68
5.62
5.56
5.50
5.44
5.38
5.32
5.26
5.20
5.14
5.08
5.02
4.96
4.90
4.84
120
(mm)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(158.0)
(156.5)
(155.0)
(153.5)
(152.0)
(150.5)
(149.0)
(147.5)
(146.0)
(144.5)
(142.5)
(141.0)
(139.5)
(138.0)
(136.5)
(135.0)
(133.5)
(132.0)
(130.5)
(129.0)
(127.5)
(126.0)
(124.5)
(123.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
One-piece rim
(mm)
Inches
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
(27.9)
1.10
(27.2)
1.07
(26.4)
1.04
(25.7)
1.01
(24.9)
0.98
(24.1)
0.95
(23.4)
0.92
(22.6)
0.89
(21.8)
0.86
(21.1)
0.83
(20.3)
0.80
(19.6)
0.77
(18.8)
0.74
(18.0)
0.71
(17.3)
0.68
(16.5)
0.65
(15.7)
0.62
(15.0)
0.59
(14.2)
0.56
(13.5)
0.53
(12.7)
0.50
(11.9)
0.47
(11.2)
0.44
(10.4)
0.41
(9.7)
0.38
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
4.94
4.88
4.82
4.76
4.70
4.64
4.58
4.52
4.46
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
(125.5)
(124.0)
(122.5)
(121.0)
(119.5)
(118.0)
(116.5)
(115.0)
(113.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
0.94
0.91
0.88
0.85
0.82
0.79
0.76
0.73
(mm)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
(24.6)
(23.9)
(23.1)
(22.4)
(21.6)
(20.8)
(20.1)
(19.3)
(18.5)
121
D4H, D5M, D5N, 561H, 561M, 561N 6.75 in. (171.5 mm)
Carrier Rollers (1)
Use with 6Y Sealed and Lubricated Track
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
122
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(mm)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
Caliper
Inches
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
1
2
(mm)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
(17.0)
0.67
(17.5)
0.69
(18.0)
0.71
(18.5)
0.73
(19.0)
0.75
(19.5)
0.77
(20.0)
0.79
(20.5)
0.81
(21.0)
0.83
(21.5)
0.85
(22.0)
0.87
(22.5)
0.89
(23.0)
0.91
(23.5)
0.93
(24.0)
0.95
(24.5)
0.97
(25.0)
0.99
(25.5)
1.01
(26.0)
1.03
(26.5)
1.05
(27.0)
1.07
(27.5)
1.09
(28.0)
1.11
(28.5)
1.13
(29.0)
1.15
(29.5)
1.17
(30.0)
1.19
(30.5)
1.21
(31.0)
1.23
(32.0)
1.25
(32.5)
1.27
(33.0)
1.29
(33.5)
1.31
(34.0)
1.33
(34.5)
1.35
(35.0)
1.37
(35.5)
1.39
(36.0)
1.41
Ultrasonic
Inches
(mm)
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
(19.8)
0.78
(19.3)
0.76
123
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Track Rollers with End Collars (1) (2)
Use with Heavy Duty or Rotating Bushing Track
108-0947 & 48 Links
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
1
2
124
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
(12.0)
0.47
(12.5)
0.49
(13.0)
0.51
(13.5)
0.53
(14.0)
0.55
(14.5)
0.57
(15.0)
0.59
(15.5)
0.61
(16.0)
0.63
(16.5)
0.65
(17.0)
0.67
(17.5)
0.69
(18.0)
0.71
(18.5)
0.73
(19.0)
0.75
(19.5)
0.77
(20.0)
0.79
(20.5)
0.81
(21.0)
0.83
(21.5)
0.85
(22.0)
0.87
(22.5)
0.89
(23.0)
0.91
(23.5)
0.93
(24.0)
0.95
(24.5)
0.97
(25.0)
0.99
(25.5)
1.01
(26.0)
1.03
(26.5)
1.05
(27.0)
1.07
(27.5)
1.09
(28.0)
1.11
(28.5)
1.13
(29.0)
1.15
(29.5)
1.17
(30.0)
1.19
(30.5)
1.21
Ultrasonic
Inches
(mm)
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
(19.8)
0.78
(19.3)
0.76
(18.8)
0.74
(18.3)
0.72
(17.8)
0.70
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Track Rollers with End Collars (1) (2)
Use with Sealed & Lubricated Track
6Y-9261 & 62 Links
Caliper
1
2
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
125
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Tall Flange Track Rollers with End Collars (1) (2)
Tall Flange Double Flange Rollers
Use with Heavy Duty or Rotating Bushing Track
108-0947 & 48 Links
Caliper
1
2
126
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Track Rollers with Retainers (1) (2)
Use with Heavy Duty or Rotating Bushing Track
108-0947 & 48 Links
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
1
2
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
(12.0)
0.47
(12.5)
0.49
(13.0)
0.51
(13.5)
0.53
(14.0)
0.55
(14.5)
0.57
(15.0)
0.59
(15.5)
0.61
(16.0)
0.63
(16.5)
0.65
(17.0)
0.67
(17.5)
0.69
(18.0)
0.71
(18.5)
0.73
(19.0)
0.75
(19.5)
0.77
(20.0)
0.79
(20.5)
0.81
(21.0)
0.83
(21.5)
0.85
(22.0)
0.87
(22.5)
0.89
(23.0)
0.91
(23.5)
0.93
(24.0)
0.95
(24.5)
0.97
(25.0)
0.99
(25.5)
1.01
(26.0)
1.03
(26.5)
1.05
(27.0)
1.07
(27.5)
1.09
(28.0)
1.11
(28.5)
1.13
(29.0)
1.15
(29.5)
1.17
(30.0)
1.19
(30.5)
1.21
Ultrasonic
Inches
(mm)
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
(32.3)
1.27
(31.8)
1.25
(31.2)
1.23
(30.7)
1.21
(30.2)
1.19
(29.7)
1.17
(29.2)
1.15
(28.7)
1.13
(28.2)
1.11
(27.7)
1.09
(27.2)
1.07
(26.7)
1.05
(26.2)
1.03
(25.7)
1.01
(25.1)
0.99
(24.6)
0.97
(24.1)
0.95
(23.6)
0.93
(23.1)
0.91
(22.6)
0.89
(22.1)
0.87
(21.6)
0.85
(21.1)
0.83
(20.6)
0.81
127
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Track Rollers with Retainers (1) (2)
Use with Sealed & Lubricated Track
6Y-9261 & 62 Links
Caliper
1
2
128
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Sprockets (1)
Use with:
SystemOne Track
Heavy Duty Track
Rotating Bushing Track
Sealed and Lubricated Track with Large Bushings
Tape Measure
Inches
(mm)
% Worn
7.50
7.45
7.40
7.35
7.30
7.25
7.20
7.15
7.10
7.05
7.00
6.95
6.90
6.85
6.80
6.75
6.70
6.65
6.60
6.55
(190.5)
(189.0)
(188.0)
(186.5)
(185.5)
(184.0)
(183.0)
(181.5)
(180.5)
(179.0)
(178.0)
(176.5)
(175.5)
(174.0)
(172.5)
(171.5)
(171.5)
(169.0)
(167.5)
(166.5)
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
NOTE
129
D4H, D5M, D5N, 561H, 561M, 561N - 6.75 in. (171.5 mm)
Sprockets (1)
Use with: Sealed and Lubricated Track with Small Bushings
Tape Measure
Inches
(mm)
% Worn
7.60
7.55
7.50
7.45
7.40
7.35
7.30
7.25
7.20
7.15
7.10
7.05
7.00
6.95
6.90
6.85
6.80
6.75
6.70
6.65
6.60
6.55
(193.0)
(192.0)
(190.5)
(189.0)
(188.0)
(186.5)
(185.5)
(184.0)
(183.0)
(181.5)
(180.5)
(179.0)
(178.0)
(176.5)
(175.5)
(174.0)
(172.5)
(171.5)
(170.0)
(169.0)
(167.5)
(166.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
NOTE
130
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
Wear Chart: 87
131
Depth Gauge
132
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
Wear Chart: 85
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
0
6
12
18
24
30
36
42
48
54
60
65
68
72
75
79
82
86
89
93
96
100
103
107
110
114
117
121
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
Wear Chart: 89
133
Depth Gauge
134
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
Wear Chart: 86
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.33
4.31
4.29
4.27
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
Wear Chart: 83
135
Caliper
136
Inches
(mm)
% Worn
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
Depth Gauge
Inches
(mm)
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
Allowable Wear
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
Inches
% Worn
% Worn
Inches
Inches
(65.0)
(13.0)
(81.0)
2.56
0
0
0.51
3.19
(64.5)
(12.4)
(80.5)
2.54
10
8
0.49
3.17
(64.0)
(11.9)
(80.0)
2.52
20
16
0.47
3.15
(63.5)
(11.4)
(79.5)
2.50
30
24
0.45
3.13
(63.0)
(10.9)
(79.0)
2.48
40
32
0.43
3.11
(62.5)
(10.4)
(78.5)
2.46
50
40
0.41
3.09
(62.0)
(9.9)
(78.0)
60
48
0.39
3.07
2.44
(61.5)
(9.4)
(77.5)
70
52
0.37
3.05
2.42
(61.0)
(8.9)
(77.0)
2.40
76
56
0.35
3.03
(60.5)
(8.4)
(76.5)
2.38
80
60
0.33
3.01
(59.9)
(7.9)
(75.9)
2.36
84
64
0.31
2.99
(59.4)
(7.4)
(75.4)
2.34
88
68
0.29
2.97
(58.9)
(6.9)
(74.9)
2.32
92
72
0.27
2.95
(58.4)
(6.3)
(74.4)
2.30
96
76
0.25
2.93
(57.9)
(5.8)
(73.9)
2.28
100
80
0.23
2.91
(57.4)
(5.3)
(73.4)
2.26
104
84
0.21
2.89
(56.9)
(4.8)
(72.9)
108
88
0.19
2.87
2.24
(56.4)
(4.3)
(72.4)
2.85
2.22
112
92
0.17
(55.9)
(3.8)
(71.9)
2.20
116
96
0.15
2.83
(55.4)
(3.3)
(71.4)
2.18
120
100
0.13
2.81
(54.9)
(2.8)
(70.9)
2.16
104
0.11
2.79
(54.4)
(2.3)
(70.4)
108
0.09
2.14
2.77
(53.8)
(1.8)
(69.9)
2.75
2.12
112
0.07
(53.3)
(1.3)
(69.3)
2.10
116
0.05
2.73
(52.8)
(0.8)
(68.8)
2.08
120
0.03
2.71
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
137
Caliper
Inches
2.56
2.52
2.48
2.44
2.40
2.36
2.32
2.28
2.24
2.20
2.16
2.12
2.08
2.04
2.00
1.96
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
138
(mm)
(65.0)
(64.0)
(63.0)
(62.0)
(61.0)
(59.9)
(58.9)
(57.9)
(56.9)
(55.9)
(54.9)
(53.8)
(52.8)
(51.8)
(50.8)
(49.8)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Depth Gauge
(mm)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
Inches
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
Caliper
Inches
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
(mm)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
% Worn
0
10
20
30
40
50
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
Inches
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
(mm)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
139
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(64.3)
(13.2)
(79.0)
0
0
0.52
3.11
(63.8)
(12.7)
(78.5)
10
8
0.50
3.09
(63.2)
(12.2)
(78.0)
20
16
0.48
3.07
(62.7)
(11.7)
(77.5)
30
24
0.46
3.05
(62.2)
(11.2)
(77.0)
40
32
0.44
3.03
(61.7)
(10.7)
(76.5)
50
40
0.42
3.01
(61.2)
(10.2)
(75.9)
60
44
0.40
2.99
(60.7)
(9.7)
(75.4)
68
48
0.38
2.97
(60.2)
(9.1)
(74.9)
2.95
72
52
0.36
(59.7)
(8.6)
(74.4)
76
56
0.34
2.93
(59.2)
(8.1)
(73.9)
80
60
0.32
2.91
(58.7)
(7.6)
(73.4)
84
64
0.30
2.89
(58.2)
(7.1)
(72.9)
88
68
0.28
2.87
(57.7)
(6.6)
(72.4)
92
72
0.26
2.85
(57.2)
(6.1)
(71.9)
96
76
0.24
2.83
(56.6)
(5.6)
(71.4)
100
80
0.22
2.81
(56.1)
(5.1)
(70.9)
104
84
0.20
2.79
(55.6)
(4.6)
(70.4)
108
88
0.18
2.77
(55.1)
(4.1)
(69.9)
2.75
112
92
0.16
(54.6)
(3.6)
(69.3)
116
96
0.14
2.73
(54.1)
(3.0)
(68.8)
120
100
0.12
2.71
(53.6)
(2.5)
(68.3)
104
0.10
2.69
(53.1)
(2.0)
(67.8)
108
0.08
2.67
(52.6)
(1.5)
(67.3)
2.65
112
0.06
(52.1)
(1.0)
(66.8)
116
0.04
2.63
(51.6)
(0.5)
(66.3)
120
0.02
2.61
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
140
Depth Gauge
Inches
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
Ultrasonic
(mm)
65.0
62.0
59.5
57.0
54.5
52.0
49.5
47.0
44.5
42.0
39.5
37.0
34.5
32.0
29.0
26.5
24.0
21.5
19.0
16.5
14.0
11.5
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
(mm)
80.0
77.5
74.9
72.4
69.9
67.3
64.8
62.2
59.7
57.2
54.6
52.1
49.5
47.0
44.5
41.9
39.4
36.8
34.3
31.8
29.2
26.7
141
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
142
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(mm)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
Depth Gauge
Inches
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
(mm)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
143
Inches
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1
2
3
144
(mm)
(28.0)
(27.5)
(27.0)
(26.5)
(26.0)
(25.5)
(25.0)
(24.5)
(24.0)
(23.5)
(23.0)
(22.5)
(22.0)
(21.5)
(21.0)
(20.5)
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
New tread diameter: RTI is 23.50 in. (597 mm); CTI is 24.45 in. (621 mm)
For measuring instructions, reference General Information topic Idler Wear Center Tread
Idlers and Relieved Center Tread Idlers on, page 51.
Wear Chart: 4080
Depth Gauge
(mm)
Inches
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
(31.5)
1.24
(32.0)
1.26
(32.5)
1.28
(33.0)
1.30
(33.5)
1.32
(34.0)
1.34
(34.5)
1.36
(35.0)
1.38
(35.5)
1.40
(36.0)
1.42
(36.5)
1.44
(37.0)
1.46
(37.5)
1.48
(38.0)
1.50
(38.5)
1.52
(39.0)
1.54
(39.5)
1.56
(40.0)
1.58
(40.5)
1.60
(41.0)
1.62
(41.5)
1.64
(42.0)
1.66
(42.5)
1.68
(43.0)
1.70
(43.5)
1.72
(44.0)
1.74
(44.5)
1.76
1
2
3
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only.
145
Caliper
Ultrasonic
One-piece rim
All
Inches
7.16
7.10
7.04
6.98
6.92
6.86
6.80
6.74
6.68
6.62
6.56
6.50
6.44
6.38
6.32
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
146
(mm)
182.0
180.5
179.0
177.5
176.0
174.0
172.5
171.0
169.5
168.0
166.5
165.0
163.5
162.0
160.5
159.0
157.5
156.0
154.5
153.0
151.5
150.0
148.5
147.0
145.5
144.0
142.0
140.5
139.0
137.5
136.0
134.5
133.0
131.5
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.96
1.93
1.90
1.87
1.84
1.81
1.78
1.75
1.72
1.69
1.66
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
(mm)
49.8
49.0
48.3
47.5
46.7
46.0
45.2
44.5
43.7
42.9
42.2
41.4
40.6
39.9
39.1
38.4
37.6
36.8
36.1
35.3
34.5
33.8
33.0
32.3
31.5
30.7
30.0
29.2
28.4
27.7
26.9
26.2
25.4
24.6
Caliper
Inches
6.75
6.67
6.59
6.51
6.43
6.35
6.27
6.19
6.11
6.03
5.95
5.87
5.79
5.71
5.63
5.55
5.47
5.39
5.31
5.23
5.15
5.07
4.99
4.91
4.83
Ultrasonic
(mm)
(171.5)
(169.5)
(167.5)
(165.5)
(163.5)
(161.5)
(159.5)
(157.0)
(155.0)
(153.0)
(151.0)
(149.0)
(147.0)
(145.0)
(143.0)
(141.0)
(139.0)
(137.0)
(135.0)
(133.0)
(131.0)
(129.0)
(126.5)
(124.5)
(122.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.55
1.51
1.47
1.43
1.39
1.35
1.31
1.27
1.23
1.19
1.15
1.11
1.07
1.03
0.99
0.95
0.91
0.87
0.83
0.79
0.75
0.71
0.67
0.63
0.59
(mm)
(39.4)
(38.4)
(37.3)
(36.3)
(35.3)
(34.3)
(33.3)
(32.3)
(31.2)
(30.2)
(29.2)
(28.2)
(27.2)
(26.2)
(25.1)
(24.1)
(23.1)
(22.1)
(21.1)
(20.1)
(19.1)
(18.0)
(17.0)
(16.0)
(15.0)
147
Caliper
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
148
Ultrasonic
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(mm)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
Caliper
Inches
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
1
2
Depth Gauge
(mm)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
1.52
1.55
1.58
1.61
1.64
1.67
(mm)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
(37.0)
(38.0)
(38.5)
(39.5)
(40.0)
(41.0)
(41.5)
(42.5)
Ultrasonic
(mm)
Inches
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
(27.9)
1.10
(27.2)
1.07
(26.4)
1.04
(25.7)
1.01
(24.9)
0.98
(24.1)
0.95
(23.4)
0.92
149
Caliper
1
2
150
Inches
(mm)
% Worn
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.59
0.62
0.65
0.68
0.71
0.74
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
(15.0)
(15.5)
(16.5)
(17.5)
(18.0)
(19.0)
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
Ultrasonic
Inches
(mm)
1.76
1.73
1.70
1.67
1.64
1.61
1.58
1.55
1.52
1.49
1.46
1.43
1.40
1.37
1.34
1.31
1.28
1.25
1.22
1.19
1.16
1.13
1.10
1.07
1.04
1.01
0.98
0.95
0.92
(44.7)
(43.9)
(43.2)
(42.4)
(41.7)
(40.9)
(40.1)
(39.4)
(38.6)
(37.8)
(37.1)
(36.3)
(35.6)
(34.8)
(34.0)
(33.3)
(32.5)
(31.8)
(31.0)
(30.2)
(29.5)
(28.7)
(27.9)
(27.2)
(26.4)
(25.7)
(24.9)
(24.1)
(23.4)
Caliper
1
2
Inches
(mm)
% Worn
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
6.03
5.97
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.59
0.62
0.65
0.68
0.71
0.74
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
(15.0)
(15.5)
(16.5)
(17.5)
(18.0)
(19.0)
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
(37.0)
(38.0)
Ultrasonic
Inches
(mm)
1.76
1.73
1.70
1.67
1.64
1.61
1.58
1.55
1.52
1.49
1.46
1.43
1.40
1.37
1.34
1.31
1.28
1.25
1.22
1.19
1.16
1.13
1.10
1.07
1.04
1.01
0.98
0.95
0.92
0.89
0.86
(44.7)
(43.9)
(43.2)
(42.4)
(41.7)
(40.9)
(40.1)
(39.4)
(38.6)
(37.8)
(37.1)
(36.3)
(35.6)
(34.8)
(34.0)
(33.3)
(32.5)
(31.8)
(31.0)
(30.2)
(29.5)
(28.7)
(27.9)
(27.2)
(26.4)
(25.7)
(24.9)
(24.1)
(23.4)
(22.6)
(21.8)
151
Caliper
1
2
152
Inches
(mm)
% Worn
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
6.93
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
Ultrasonic
Inches
(mm)
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
Caliper
1
2
Inches
(mm)
% Worn
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.58
0.61
0.64
0.67
0.70
0.73
0.76
0.79
0.82
0.85
0.88
0.91
0.94
0.97
1.00
1.03
1.06
1.09
1.12
1.15
1.18
1.21
1.24
1.27
1.30
1.33
1.36
1.39
1.42
(14.5)
(15.5)
(16.5)
(17.0)
(18.0)
(18.5)
(19.5)
(20.0)
(21.0)
(21.5)
(22.5)
(23.0)
(24.0)
(24.5)
(25.5)
(26.0)
(27.0)
(27.5)
(28.5)
(29.0)
(30.0)
(30.5)
(31.5)
(32.5)
(33.0)
(34.0)
(34.5)
(35.5)
(36.0)
Ultrasonic
Inches
(mm)
1.87
1.84
1.81
1.78
1.75
1.72
1.69
1.66
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
(47.5)
(46.7)
(46.0)
(45.2)
(44.5)
(43.7)
(42.9)
(42.2)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
153
Tape Measure
Inches
(mm)
% Worn
8.45
8.40
8.35
8.30
8.25
8.20
8.15
8.10
8.05
8.00
7.95
7.90
7.85
7.80
7.75
7.70
7.65
7.60
7.55
7.50
7.45
7.40
7.35
7.30
(214.5)
(213.5)
(212.0)
(211.0)
(209.5)
(208.5)
(207.0)
(205.5)
(204.5)
(203.0)
(202.0)
(200.5)
(199.5)
(198.0)
(197.0)
(195.5)
(194.5)
(193.0)
(192.0)
(190.5)
(189.0)
(188.0)
(186.5)
(185.5)
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
NOTE
154
Depth Gauge
Inches
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
Ultrasonic
(mm)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
% Worn
Inches
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.07
0.99
0.97
0.95
(mm)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
155
Depth Gauge
Inches
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
156
Ultrasonic
(mm)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(mm)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
Depth Gauge
Inches
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
Ultrasonic
(mm)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(mm)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
157
Depth Gauge
158
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
159
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
% Worn
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
Depth Gauge
(mm)
Inches
(92.2)
3.63
(91.9)
3.62
(91.7)
3.61
(91.4)
3.60
(91.2)
3.59
(90.9)
3.58
(90.7)
3.57
(90.4)
3.56
(90.2)
3.55
(89.9)
3.54
(89.7)
3.53
(89.4)
3.52
(89.2)
3.51
(88.9)
3.50
(88.6)
3.49
(88.4)
3.48
(88.1)
3.47
(87.9)
3.46
(87.6)
3.45
(87.4)
3.44
(87.1)
3.43
(86.9)
3.42
(86.6)
3.41
(86.4)
3.40
(86.1)
3.39
(85.9)
3.38
(85.6)
3.37
(85.3)
3.36
(85.1)
3.35
(84.8)
3.34
(84.6)
3.33
(84.3)
3.32
(84.1)
3.31
(83.8)
3.30
NOTE
Due to SystemOne cartridge product improvement in 2010 to add strength and resist
cracking, Ultrasonic measurement New/0% Worn increased from .50 in. (12.7 mm) to .55
in. (14 mm)
160
Allowable Wear
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(72.6)
(13.5)
(89.4)
2.86
0
0
0.53
3.52
(72.1)
(13.0)
(88.9)
2.84
10
8
0.51
3.50
(71.6)
(12.4)
(88.4)
2.82
20
16
0.49
3.48
(71.1)
(11.9)
(87.9)
2.80
30
24
0.47
3.46
(70.6)
(11.4)
(87.4)
2.78
40
32
0.45
3.44
(70.1)
(10.9)
(86.9)
2.76
50
40
0.43
3.42
(69.6)
(10.4)
(86.4)
60
48
0.41
3.40
2.74
(69.1)
(9.9)
(85.9)
70
52
0.39
3.38
2.72
(68.6)
(9.4)
(85.3)
2.70
76
56
0.37
3.36
(68.1)
(8.9)
(84.8)
2.68
80
60
0.35
3.34
(67.6)
(8.4)
(84.3)
2.66
84
64
0.33
3.32
(67.1)
(7.9)
(83.8)
2.64
88
68
0.31
3.30
(66.5)
(7.4)
(83.3)
2.62
92
72
0.29
3.28
(66.0)
(6.9)
(82.8)
2.60
96
76
0.27
3.26
(65.5)
(6.3)
(82.3)
2.58
100
80
0.25
3.24
(65.0)
(5.8)
(81.8)
2.56
104
84
0.23
3.22
(64.5)
(5.3)
(81.3)
2.54
108
88
0.21
3.20
(64.0)
(4.8)
(80.8)
2.52
3.18
112
92
0.19
(63.5)
(4.3)
(80.3)
2.50
116
96
0.17
3.16
(63.0)
(3.8)
(79.8)
2.48
120
100
0.15
3.14
(62.5)
(3.3)
(79.2)
2.46
104
0.13
3.12
(62.0)
(2.8)
(78.7)
108
0.11
3.10
2.44
(61.5)
(2.3)
(78.2)
3.08
2.42
112
0.09
(61.0)
(1.8)
(77.7)
2.40
116
0.07
3.06
(60.5)
(1.3)
(77.2)
2.38
120
0.05
3.04
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
161
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(80.0)
(17.3)
(94.0)
0
0
0.68
3.70
(79.5)
(16.8)
(93.5)
6
5
0.66
3.68
(79.0)
(16.3)
(93.0)
3.66
12
10
0.64
(78.5)
(15.7)
(92.5)
18
15
0.62
3.64
(78.0)
(15.2)
(91.9)
3.62
24
20
0.60
(77.5)
(14.7)
(91.4)
30
25
0.58
3.60
(77.0)
(14.2)
(90.9)
36
30
0.56
3.58
(76.5)
(13.7)
(90.4)
40
35
0.54
3.56
(75.9)
(13.2)
(89.9)
3.54
44
40
0.52
(75.4)
(12.7)
(89.4)
48
45
0.50
3.52
(74.9)
(12.2)
(88.9)
52
49
0.48
3.50
(74.4)
(11.7)
(88.4)
56
52
0.46
3.48
(73.9)
(11.2)
(87.9)
60
55
0.44
3.46
(73.4)
(10.7)
(87.4)
64
58
0.42
3.44
(72.9)
(10.2)
(86.9)
68
61
0.40
3.42
(72.4)
(9.7)
(86.4)
3.40
72
64
0.38
(71.9)
(9.1)
(85.9)
76
67
0.36
3.38
(71.4)
(8.6)
(85.3)
80
70
0.34
3.36
(70.9)
(8.1)
(84.8)
84
73
0.32
3.34
(70.4)
(7.6)
(84.3)
88
76
0.30
3.32
(69.9)
(7.1)
(83.8)
92
79
0.28
3.30
(69.3)
(6.6)
(83.3)
96
82
0.26
3.28
(68.8)
(6.1)
(82.8)
100
85
0.24
3.26
(68.3)
(5.6)
(82.3)
104
88
0.22
3.24
(67.8)
(5.1)
(81.8)
108
91
0.20
3.22
(67.3)
(4.6)
(81.3)
3.20
112
94
0.18
(66.8)
(4.1)
(80.8)
116
97
0.16
3.18
(66.3)
(3.6)
(80.3)
120
100
0.14
3.16
(65.8)
(3.0)
(79.8)
103
0.12
3.14
(65.3)
(2.5)
(79.2)
106
0.10
3.12
(64.8)
(2.0)
(78.7)
109
0.08
3.10
(64.3)
(1.5)
(78.2)
3.08
112
0.06
(63.8)
(1.0)
(77.7)
115
0.04
3.06
(63.2)
(0.5)
(77.2)
118
0.02
3.04
(62.7)
(0.0)
(76.7)
3.02
121
0.00
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
162
Caliper
Inches
2.86
2.82
2.78
2.74
2.70
2.66
2.62
2.58
2.54
2.50
2.46
2.42
2.38
2.34
2.30
2.26
2.22
2.18
2.14
2.10
2.06
2.02
1.98
1.94
1.90
1.86
(mm)
(72.6)
(71.6)
(70.6)
(69.6)
(68.6)
(67.6)
(66.5)
(65.5)
(64.5)
(63.5)
(62.5)
(61.5)
(60.5)
(59.4)
(58.4)
(57.4)
(56.4)
(55.4)
(54.4)
(53.3)
(52.3)
(51.3)
(50.3)
(49.3)
(48.3)
(47.2)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(14.0)
0.55
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
Depth Gauge
(mm)
Inches
(90.4)
3.56
(89.9)
3.54
(89.4)
3.52
(88.9)
3.50
(88.4)
3.48
(87.9)
3.46
(87.4)
3.44
(86.9)
3.42
(86.4)
3.40
(85.9)
3.38
(85.3)
3.36
(84.8)
3.34
(84.3)
3.32
(83.8)
3.30
(83.3)
3.28
(82.8)
3.26
(82.3)
3.24
(81.8)
3.22
(81.3)
3.20
(80.8)
3.18
(80.3)
3.16
(79.8)
3.14
(79.2)
3.12
(78.7)
3.10
(78.2)
3.08
(77.7)
3.06
163
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
164
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
% Worn
0
10
20
30
40
50
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
Inches
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
(mm)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
(84.8)
(84.3)
(83.8)
(83.3)
(82.8)
(82.3)
(81.8)
(81.3)
(80.8)
(80.3)
(79.8)
(79.2)
(78.7)
(78.2)
(77.7)
(77.2)
(76.7)
(76.2)
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(72.6)
(13.5)
(88.6)
2.86
0
0
0.53
3.49
(72.1)
(13.0)
(88.1)
2.84
10
8
0.51
3.47
(71.6)
(12.4)
(87.6)
2.82
20
16
0.49
3.45
(71.1)
(11.9)
(87.1)
2.80
30
24
0.47
3.43
(70.6)
(11.4)
(86.6)
2.78
40
32
0.45
3.41
(70.1)
(10.9)
(86.1)
2.76
50
40
0.43
3.39
(69.6)
(10.4)
(85.6)
60
48
0.41
3.37
2.74
(69.1)
(9.9)
(85.1)
70
52
0.39
3.35
2.72
(68.6)
(9.4)
(84.6)
2.70
76
56
0.37
3.33
(68.1)
(8.9)
(84.1)
2.68
80
60
0.35
3.31
(67.6)
(8.4)
(83.6)
2.66
84
64
0.33
3.29
(67.1)
(7.9)
(83.1)
2.64
88
68
0.31
3.27
(66.5)
(7.4)
(82.6)
2.62
92
72
0.29
3.25
(66.0)
(6.9)
(82.0)
2.60
96
76
0.27
3.23
(65.5)
(6.3)
(81.5)
2.58
100
80
0.25
3.21
(65.0)
(5.8)
(81.0)
2.56
104
84
0.23
3.19
(64.5)
(5.3)
(80.5)
2.54
108
88
0.21
3.17
(64.0)
(4.8)
(80.0)
2.52
3.15
112
92
0.19
(63.5)
(4.3)
(79.5)
2.50
116
96
0.17
3.13
(63.0)
(3.8)
(79.0)
2.48
120
100
0.15
3.11
(62.5)
(3.3)
(78.5)
2.46
104
0.13
3.09
(62.0)
(2.8)
(78.0)
108
0.11
3.07
2.44
(61.5)
(2.3)
(77.5)
3.05
2.42
112
0.09
(61.0)
(1.8)
(77.0)
2.40
116
0.07
3.03
(60.5)
(1.3)
(76.5)
2.38
120
0.05
3.01
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
165
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(72.6)
(13.5)
(89.4)
2.86
0
0
0.53
3.52
(72.1)
(13.0)
(88.9)
2.84
10
8
0.51
3.50
(71.6)
(12.4)
(88.4)
2.82
20
16
0.49
3.48
(71.1)
(11.9)
(87.9)
2.80
30
24
0.47
3.46
(70.6)
(11.4)
(87.4)
2.78
40
32
0.45
3.44
(70.1)
(10.9)
(86.9)
2.76
50
40
0.43
3.42
(69.6)
(10.4)
(86.4)
60
48
0.41
3.40
2.74
(69.1)
(9.9)
(85.9)
70
52
0.39
3.38
2.72
(68.6)
(9.4)
(85.3)
2.70
76
56
0.37
3.36
(68.1)
(8.9)
(84.8)
2.68
80
60
0.35
3.34
(67.6)
(8.4)
(84.3)
2.66
84
64
0.33
3.32
(67.1)
(7.9)
(83.8)
2.64
88
68
0.31
3.30
(66.5)
(7.4)
(83.3)
2.62
92
72
0.29
3.28
(66.0)
(6.9)
(82.8)
2.60
96
76
0.27
3.26
(65.5)
(6.3)
(82.3)
2.58
100
80
0.25
3.24
(65.0)
(5.8)
(81.8)
2.56
104
84
0.23
3.22
(64.5)
(5.3)
(81.3)
2.54
108
88
0.21
3.20
(64.0)
(4.8)
(80.8)
2.52
3.18
112
92
0.19
(63.5)
(4.3)
(80.3)
2.50
116
96
0.17
3.16
(63.0)
(3.8)
(79.8)
2.48
120
100
0.15
3.14
(62.5)
(3.3)
(79.2)
2.46
104
0.13
3.12
(62.0)
(2.8)
(78.7)
108
0.11
3.10
2.44
(61.5)
(2.3)
(78.2)
3.08
2.42
112
0.09
(61.0)
(1.8)
(77.7)
2.40
116
0.07
3.06
(60.5)
(1.3)
(77.2)
2.38
120
0.05
3.04
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
166
Depth Gauge
(mm)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
Inches
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
High Impact
% Worn
0
8
16
24
32
40
48
52
58
64
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
6
12
18
24
30
36
39
45
51
57
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
167
Depth Gauge
(mm)
Inches
(65.0)
2.55
(63.5)
2.50
(62.0)
2.45
(61.0)
2.40
(59.5)
2.35
(58.5)
2.30
(57.0)
2.25
(56.0)
2.20
(54.5)
2.15
(53.5)
2.10
(52.0)
2.05
(51.0)
2.00
(49.5)
1.95
(48.5)
1.90
(47.0)
1.85
(45.5)
1.80
(44.5)
1.75
(43.0)
1.70
(42.0)
1.65
(40.5)
1.60
(39.5)
1.55
(38.0)
1.50
(37.0)
1.45
(35.5)
1.40
(34.5)
1.35
(33.0)
1.30
(32.0)
1.25
(30.5)
1.20
(29.0)
1.15
(28.0)
1.10
(26.5)
1.05
(25.5)
1.00
(24.0)
0.95
(23.0)
0.90
(21.5)
0.85
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
168
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(77.5)
3.05
(76.2)
3.00
(74.9)
2.95
(73.7)
2.90
(72.4)
2.85
(71.1)
2.80
(69.9)
2.75
(68.6)
2.70
(67.3)
2.65
(66.0)
2.60
(64.8)
2.55
(63.5)
2.50
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
Depth Gauge
(mm)
Inches
(42.0)
1.65
(40.5)
1.60
(39.5)
1.55
(38.0)
1.50
(37.0)
1.45
(35.5)
1.40
(34.5)
1.35
(33.0)
1.30
(32.0)
1.25
(30.5)
1.20
(29.0)
1.15
(28.0)
1.10
(26.5)
1.05
(25.5)
1.00
(24.0)
0.95
(23.0)
0.90
(21.5)
0.85
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
(15.0)
0.60
(14.0)
0.55
(12.5)
0.50
(11.5)
0.45
(10.0)
0.40
(9.0)
0.35
(7.5)
0.30
(6.5)
0.25
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
(24.1)
0.95
(22.9)
0.90
(21.6)
0.85
(20.3)
0.80
169
Depth Gauge
Inches
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
3.23
3.21
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
170
(mm)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1
2
3
(mm)
(28.0)
(27.5)
(27.0)
(26.5)
(26.0)
(25.5)
(25.0)
(24.5)
(24.0)
(23.5)
(23.0)
(22.5)
(22.0)
(21.5)
(21.0)
(20.5)
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
171
(mm)
(24.0)
(23.5)
(23.0)
(22.5)
(22.0)
(21.5)
(21.0)
(20.5)
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
% Worn
0
5
10
15
20
25
30
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1
2
172
For measuring instructions, reference General Information topic Idler Wear Center Tread
Idlers on, page 51.
Wear Chart: 4102
Depth Gauge
Inches
(mm)
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1.70
1.74
1.78
1.82
1.86
1.90
1
2
3
4
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
(47.0)
(48.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.49
0.45
0.41
0.37
0.33
0.29
0.25
0.21
0.17
0.13
0.09
0.05
0.01
(12.4)
(11.4)
(10.4)
(9.4)
(8.4)
(7.4)
(6.4)
(5.3)
(4.3)
(3.3)
(2.3)
(1.3)
(0.3)
(0.0)
(1.0)
(2.0)
(3.0)
(4.0)
(5.0)
(6.0)
(7.0)
(8.0)
(9.0)
(10.0)
(11.0)
(12.0)
NOTE
Ultrasonic measurement is to determine
flange wear only.
173
Caliper
Ultrasonic
One-piece rim
All
Inches
7.84
7.76
7.68
7.60
7.52
7.44
7.36
7.28
7.20
7.12
7.04
6.96
6.88
6.80
6.72
6.64
6.56
6.48
6.40
6.32
6.24
6.16
6.08
6.00
5.92
5.84
174
(mm)
(199.0)
(197.0)
(195.0)
(193.0)
(191.0)
(189.0)
(187.0)
(185.0)
(183.0)
(181.0)
(179.0)
(177.0)
(175.0)
(172.5)
(170.5)
(168.5)
(166.5)
(164.5)
(162.5)
(160.5)
(158.5)
(156.5)
(154.5)
(152.5)
(150.5)
(148.5)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
1.43
1.39
1.35
1.31
(mm)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
(36.3)
(35.3)
(34.3)
(33.3)
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
6.18
6.10
6.02
5.94
5.86
5.78
5.70
5.62
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
(157.0)
(155.0)
(153.0)
(151.0)
(149.0)
(147.0)
(145.0)
142.5
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.86
1.82
1.78
1.74
1.70
1.66
1.62
1.58
1.54
1.50
1.46
1.42
1.38
1.34
1.30
1.26
1.22
1.18
1.14
1.10
1.06
1.02
0.98
(47.2)
(46.2)
(45.2)
(44.2)
(43.2)
(42.2)
(41.1)
(40.1)
(39.1)
(38.1)
(37.1)
(36.1)
(35.1)
(34.0)
(33.0)
(32.0)
(31.0)
(30.0)
(29.0)
(27.9)
(26.9)
(25.9)
(24.9)
175
Caliper
176
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
Caliper
Inches
(mm)
% Worn
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1.70
1.74
1.78
1.82
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
Ultrasonic
Inches
(mm)
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
0.92
0.88
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
(23.4)
(22.4)
177
Caliper
1
2
178
Inches
(mm)
% Worn
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.59
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
(15.0)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
Ultrasonic
Inches
(mm)
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
0.92
0.88
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
(23.4)
(22.4)
Caliper
1
2
Inches
(mm)
% Worn
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
6.18
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
(157.0)
0
7
14
21
28
35
42
49
56
62
65
69
72
76
79
83
86
90
93
97
100
104
107
111
114
118
121
Depth Gauge
Inches
(mm)
0.59
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
(15.0)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
Ultrasonic
Inches
(mm)
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
0.92
0.88
0.84
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
(23.4)
(22.4)
(21.3)
179
Caliper
1
2
180
Inches
(mm)
% Worn
8.26
8.20
8.14
8.08
8.02
7.96
7.90
7.84
7.78
7.72
7.66
7.60
7.54
7.48
7.42
7.36
7.30
7.24
7.18
7.12
7.06
7.00
6.94
6.88
6.82
6.76
(210.0)
(208.5)
(207.0)
(205.0)
(203.5)
(202.0)
(200.5)
(199.0)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(190.0)
(188.5)
(187.0)
(185.5)
(184.0)
(182.5)
(181.0)
(179.5)
(178.0)
(176.5)
(175.0)
(173.0)
(171.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
1.52
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
(37.0)
(38.0)
(38.5)
Ultrasonic
Inches
(mm)
1.88
1.85
1.82
1.79
1.76
1.73
1.70
1.67
1.64
1.61
1.58
1.55
1.52
1.49
1.46
1.43
1.40
1.37
1.34
1.31
1.28
1.25
1.22
1.19
1.16
1.13
(47.8)
(47.0)
(46.2)
(45.5)
(44.7)
(43.9)
(43.2)
(42.4)
(41.7)
(40.9)
(40.1)
(39.4)
(38.6)
(37.8)
(37.1)
(36.3)
(35.6)
(34.8)
(34.0)
(33.3)
(32.5)
(31.8)
(31.0)
(30.2)
(29.5)
(28.7)
Tape Measure
Inches
(mm)
% Worn
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
8.25
8.20
8.15
8.10
8.05
8.00
7.95
7.90
7.85
7.80
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
(209.5)
(208.5)
(207.0)
(205.5)
(204.5)
(203.0)
(202.0)
(200.5)
(199.5)
(198.0)
0
7
14
21
28
35
42
49
55
60
65
70
75
80
85
90
95
100
105
110
115
120
NOTE
181
Tape Measure
Inches
(mm)
% Worn
8.55
8.50
8.45
8.40
8.35
8.30
8.25
8.20
8.15
8.10
8.05
8.00
7.95
7.90
7.85
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
(209.5)
(208.5)
(207.0)
(205.5)
(204.5)
(203.0)
(202.0)
(200.5)
(199.5)
0
10
20
30
40
50
60
68
76
84
92
100
108
116
124
NOTE
182
Notes
183
Depth Gauge
184
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
Depth Gauge
In
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
Ultrasonic
(mm)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
In
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
(mm)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
185
Depth Gauge
186
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
187
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(79.0)
(15.2)
(98.0)
0
0
0.60
3.86
(78.5)
(14.7)
(97.5)
10
8
0.58
3.84
(78.0)
(14.2)
(97.0)
20
16
0.56
3.82
(77.5)
(13.7)
(96.5)
30
24
0.54
3.80
(77.0)
(13.2)
(96.0)
40
32
0.52
3.78
(76.5)
(12.7)
(95.5)
50
40
0.50
3.76
(75.9)
(12.2)
(95.0)
60
44
0.48
3.74
(75.4)
(11.7)
(94.5)
68
48
0.46
3.72
(74.9)
(11.2)
(94.0)
3.70
72
52
0.44
(74.4)
(10.7)
(93.5)
76
56
0.42
3.68
(73.9)
(10.2)
(93.0)
80
60
0.40
3.66
(73.4)
(9.7)
(92.5)
84
64
0.38
3.64
(72.9)
(9.1)
(91.9)
88
68
0.36
3.62
(72.4)
(8.6)
(91.4)
92
72
0.34
3.60
(71.9)
(8.1)
(90.9)
96
76
0.32
3.58
(71.4)
(7.6)
(90.4)
100
80
0.30
3.56
(70.9)
(7.1)
(89.9)
104
84
0.28
3.54
(70.4)
(6.6)
(89.4)
108
88
0.26
3.52
(69.9)
(6.1)
(88.9)
3.50
112
92
0.24
(69.3)
(5.6)
(88.4)
116
96
0.22
3.48
(68.8)
(5.1)
(87.9)
120
100
0.20
3.46
(68.3)
(4.6)
(87.4)
104
0.18
3.44
(67.8)
(4.1)
(86.9)
108
0.16
3.42
(67.3)
(3.6)
(86.4)
3.40
112
0.14
(66.8)
(3.0)
(85.9)
116
0.12
3.38
(66.3)
(2.5)
(85.3)
120
0.10
3.36
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
188
Caliper
Inches
3.11
3.07
3.03
2.99
2.95
2.91
2.87
2.83
2.79
2.75
2.71
2.67
2.63
2.59
2.55
2.51
2.47
2.43
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
(mm)
(79.0)
(78.0)
(77.0)
(75.9)
(74.9)
(73.9)
(72.9)
(71.9)
(70.9)
(69.9)
(68.8)
(67.8)
(66.8)
(65.8)
(64.8)
(63.8)
(62.7)
(61.7)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(15.5)
0.61
(15.0)
0.59
(14.5)
0.57
(14.0)
0.55
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
Depth Gauge
(mm)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(91.9)
(91.4)
(90.9)
(90.4)
(89.9)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
Inches
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
189
Caliper
Inches
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
190
(mm)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
% Worn
0
10
20
30
40
50
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(15.2)
0.60
(14.7)
0.58
(14.2)
0.56
(13.7)
0.54
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
Depth Gauge
Inches
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
(mm)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(91.9)
(91.4)
(90.9)
(90.4)
(89.9)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
(84.8)
(84.3)
Allowable Wear
Ultrasonic
Depth Gauge
Caliper
Lesser
Greater
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(79.0)
(15.2)
(96.0)
3.11
0
0
0.60
3.78
(78.5)
(14.7)
(95.5)
3.09
3.76
12
10
0.58
(78.0)
(14.2)
(95.0)
3.07
3.74
22
20
0.56
(77.5)
(13.7)
(94.5)
3.05
28
30
0.54
3.72
(77.0)
(13.2)
(94.0)
3.03
34
36
0.52
3.70
(76.5)
(12.7)
(93.5)
3.01
40
40
0.50
3.68
(75.9)
(12.2)
(93.0)
2.99
46
44
0.48
3.66
(75.4)
(11.7)
(92.5)
2.97
52
48
0.46
3.64
(74.9)
(11.2)
(91.9)
2.95
58
52
0.44
3.62
(74.4)
(10.7)
(91.4)
2.93
64
56
0.42
3.60
(73.9)
(10.2)
(90.9)
2.91
70
60
0.40
3.58
(73.4)
(9.7)
(90.4)
2.89
76
64
0.38
3.56
(72.9)
(9.1)
(89.9)
2.87
82
68
0.36
3.54
(72.4)
(8.6)
(89.4)
2.85
88
72
0.34
3.52
(71.9)
(8.1)
(88.9)
2.83
94
76
0.32
3.50
(71.4)
(7.6)
(88.4)
2.81
100
80
0.30
3.48
(70.9)
(7.1)
(87.9)
2.79
106
84
0.28
3.46
(70.4)
(6.6)
(87.4)
3.44
2.77
112
88
0.26
(69.9)
(6.1)
(86.9)
2.75
118
92
0.24
3.42
(69.3)
(5.6)
(86.4)
2.73
3.40
124
96
0.22
(68.8)
(5.1)
(85.9)
100
0.20
3.38
2.71
(68.3)
(4.6)
(85.3)
2.69
104
0.18
3.36
(67.8)
(4.1)
(84.8)
2.67
108
0.16
3.34
(67.3)
(3.6)
(84.3)
2.65
3.32
112
0.14
(66.8)
(3.0)
(83.8)
2.63
116
0.12
3.30
(66.3)
(2.5)
(83.3)
2.61
120
0.10
3.28
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
191
Allowable Wear
Ultrasonic
Depth Gauge
Caliper
Lesser
Greater
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(79.0)
(15.2)
(96.5)
3.11
0
0
0.60
3.80
(78.5)
(14.7)
(96.0)
3.09
10
8
0.58
3.78
(78.0)
(14.2)
(95.5)
3.07
20
16
0.56
3.76
(77.5)
(13.7)
(95.0)
3.05
30
24
0.54
3.74
(77.0)
(13.2)
(94.5)
3.03
40
32
0.52
3.72
(76.5)
(12.7)
(94.0)
3.01
50
40
0.50
3.70
(75.9)
(12.2)
(93.5)
2.99
60
44
0.48
3.68
(75.4)
(11.7)
(93.0)
2.97
68
48
0.46
3.66
(74.9)
(11.2)
(92.5)
2.95
3.64
72
52
0.44
(74.4)
(10.7)
(91.9)
2.93
76
56
0.42
3.62
(73.9)
(10.2)
(91.4)
2.91
80
60
0.40
3.60
(73.4)
(9.7)
(90.9)
2.89
84
64
0.38
3.58
(72.9)
(9.1)
(90.4)
2.87
88
68
0.36
3.56
(72.4)
(8.6)
(89.9)
2.85
92
72
0.34
3.54
(71.9)
(8.1)
(89.4)
2.83
96
76
0.32
3.52
(71.4)
(7.6)
(88.9)
2.81
100
80
0.30
3.50
(70.9)
(7.1)
(88.4)
2.79
104
84
0.28
3.48
(70.4)
(6.6)
(87.9)
108
88
0.26
3.46
2.77
(69.9)
(6.1)
(87.4)
2.75
3.44
112
92
0.24
(69.3)
(5.6)
(86.9)
2.73
116
96
0.22
3.42
(68.8)
(5.1)
(86.4)
120
100
0.20
3.40
2.71
(68.3)
(4.6)
(85.9)
2.69
104
0.18
3.38
(67.8)
(4.1)
(85.3)
2.67
108
0.16
3.36
(67.3)
(3.6)
(84.8)
2.65
3.34
112
0.14
(66.8)
(3.0)
(84.3)
2.63
116
0.12
3.32
(66.3)
(2.5)
(83.8)
2.61
120
0.10
3.30
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
192
Depth Gauge
(mm)
Inches
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
193
Depth Gauge
(mm)
Inches
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
194
High Impact
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Low/Moderate
Impact % Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
Depth Gauge
(mm)
Inches
(49.5)
1.95
(48.5)
1.90
(47.0)
1.85
(45.5)
1.80
(44.5)
1.75
(43.0)
1.70
(42.0)
1.65
(40.5)
1.60
(39.5)
1.55
(38.0)
1.50
(37.0)
1.45
(35.5)
1.40
(34.5)
1.35
(33.0)
1.30
(32.0)
1.25
(30.5)
1.20
(29.0)
1.15
(28.0)
1.10
(26.5)
1.05
(25.5)
1.00
(24.0)
0.95
(23.0)
0.90
(21.5)
0.85
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
(15.0)
0.60
(14.0)
0.55
(12.5)
0.50
(11.5)
0.45
(10.0)
0.40
(9.0)
0.35
(7.5)
0.30
(6.5)
0.25
(5.0)
0.20
(4.0)
0.15
High Impact
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(64.8)
2.55
(63.5)
2.50
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
(24.1)
0.95
(22.9)
0.90
(21.6)
0.85
(20.3)
0.80
(19.1)
0.75
195
Depth Gauge
Inches
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
196
(mm)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
Ultrasonic
(mm)
(80.0)
(77.5)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.0
0.95
0.85
(mm)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
(24.1)
(21.6)
197
Inches
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
1
2
3
198
% Worn
0
4
8
12
16
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1
2
3
% Worn
0
12
24
36
48
60
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.2)
0.44
(10.2)
0.40
(9.1)
0.36
(8.1)
0.32
(7.1)
0.28
(6.1)
0.24
(5.1)
0.20
(4.1)
0.16
(3.0)
0.12
(2.0)
0.08
(1.0)
0.04
Inches
0.00
0.04
0.08
0.12
0.16
0.20
0.24
0.28
0.32
0.36
0.40
0.44
NOTE
Ultrasonic measurement is to determine
flange wear only. Use ultrasonic only on
fabricated idlers.
199
Caliper
Inches
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
6.54
6.46
6.38
6.30
6.22
6.14
6.06
5.98
5.90
5.82
5.74
5.66
5.58
200
Ultrasonic
(mm)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
(166.0)
(164.0)
(162.0)
(160.0)
(158.0)
(156.0)
(154.0)
(152.0)
(150.0)
(148.0)
(146.0)
(144.0)
(141.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.13
2.09
2.05
2.01
1.97
1.93
1.89
1.85
1.81
1.77
1.73
1.69
1.65
1.61
1.57
1.53
1.49
1.45
1.41
1.37
1.33
1.29
1.25
1.21
1.17
(mm)
(54.1)
(53.1)
(52.1)
(51.1)
(50.0)
(49.0)
(48.0)
(47.0)
(46.0)
(45.0)
(43.9)
(42.9)
(41.9)
(40.9)
(39.9)
(38.9)
(37.8)
(36.8)
(35.8)
(34.8)
(33.8)
(32.8)
(31.8)
(30.7)
(29.7)
Caliper
Inches
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
6.54
6.46
6.38
6.30
6.22
6.14
6.06
5.98
5.90
5.82
5.74
5.66
5.58
Ultrasonic
(mm)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
(166.0)
(164.0)
(162.0)
(160.0)
(158.0)
(156.0)
(154.0)
(152.0)
(150.0)
(148.0)
(146.0)
(144.0)
(141.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
(mm)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
201
Caliper
Inches
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
202
Ultrasonic
(mm)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
(mm)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
7.16
7.08
7.00
6.92
6.84
6.76
1
2
Depth Gauge
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
(182.0)
(180.0)
(178.0)
(176.0)
(173.5)
(171.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
(mm)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
(32.0)
1.26
(31.0)
1.22
(30.0)
1.18
(29.0)
1.14
(27.9)
1.10
(26.9)
1.06
203
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
7.16
7.08
7.00
6.92
6.84
6.76
6.68
1
2
204
Depth Gauge
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
(182.0)
(180.0)
(178.0)
(176.0)
(173.5)
(171.5)
(169.5)
% Worn
0
7
14
21
28
35
42
49
56
62
65
69
72
76
79
83
86
90
93
97
100
104
107
111
114
118
121
Inches
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
1.67
(mm)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
(42.5)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
(32.0)
1.26
(31.0)
1.22
(30.0)
1.18
(29.0)
1.14
(27.9)
1.10
(26.9)
1.06
(25.9)
1.02
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
1
2
Depth Gauge
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Inches
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
(mm)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
205
Caliper
Inches
8.74
8.66
8.58
8.50
8.42
8.34
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
1
2
206
(mm)
(222.0)
(220.0)
(218.0)
(216.0)
(214.0)
(212.0)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(16.5)
(17.5)
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
Inches
0.65
0.69
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
Ultrasonic
(mm)
Inches
(50.5)
1.99
(49.5)
1.95
(48.5)
1.91
(47.5)
1.87
(46.5)
1.83
(45.5)
1.79
(44.5)
1.75
(43.4)
1.71
(42.4)
1.67
(41.4)
1.63
(40.4)
1.59
(39.4)
1.55
(38.4)
1.51
(37.3)
1.47
(36.3)
1.43
(35.3)
1.39
(34.3)
1.35
(33.3)
1.31
(32.3)
1.27
(31.2)
1.23
(30.2)
1.19
(29.2)
1.15
(28.2)
1.11
(27.2)
1.07
(26.2)
1.03
(25.1)
0.99
Tape Measure
Inches
9.40
9.35
9.30
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
(mm)
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
NOTE
207
Notes
208
Depth Gauge
(mm)
Inches
(152.0)
5.98
(151.5)
5.96
(151.0)
5.94
(150.5)
5.92
(150.0)
5.90
(149.5)
5.88
(149.0)
5.86
(148.5)
5.84
(148.0)
5.82
(147.5)
5.80
(147.0)
5.78
(146.5)
5.76
(146.0)
5.74
(145.5)
5.72
(145.0)
5.70
(144.5)
5.68
(144.0)
5.66
(143.5)
5.64
(142.5)
5.62
(142.0)
5.60
(141.5)
5.58
(141.0)
5.56
(140.5)
5.54
(140.0)
5.52
(139.5)
5.50
(139.0)
5.48
(138.5)
5.46
(138.0)
5.44
(137.5)
5.42
(137.0)
5.40
(136.5)
5.38
(136.0)
5.36
(135.5)
5.34
(135.0)
5.32
(134.5)
5.30
(134.0)
5.28
(133.5)
5.26
(133.0)
5.24
(132.5)
5.22
(132.0)
5.20
(131.5)
5.18
1
2
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(mm)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
209
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Track Links (1)
8E-4505 & 06
8E-4513 & 14
Depth Gauge
(mm)
Inches
(150.0)
5.90
(149.5)
5.88
(149.0)
5.86
(148.5)
5.84
(148.0)
5.82
(147.5)
5.80
(147.0)
5.78
(146.5)
5.76
(146.0)
5.74
(145.5)
5.72
(145.0)
5.70
(144.5)
5.68
(144.0)
5.66
(143.5)
5.64
(142.5)
5.62
(142.0)
5.60
(141.5)
5.58
(141.0)
5.56
(140.5)
5.54
(140.0)
5.52
(139.5)
5.50
(139.0)
5.48
(138.5)
5.46
(138.0)
5.44
(137.5)
5.42
(137.0)
5.40
(136.5)
5.38
(136.0)
5.36
(135.5)
5.34
(135.0)
5.32
(134.5)
5.30
(134.0)
5.28
(133.5)
5.26
(133.0)
5.24
(132.5)
5.22
(132.0)
5.20
(131.5)
5.18
(131.0)
5.16
(130.5)
5.14
(130.0)
5.12
(129.5)
5.10
1
2
210
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
(mm)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
Depth Gauge
Inches
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.32
5.28
5.26
5.22
5.18
5.14
5.10
5.06
Ultrasonic
(mm)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.0)
(134.0)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
94
98
100
104
108
112
116
120
Inches
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.30
1.26
1.24
1.20
1.16
1.12
1.08
1.04
(mm)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.0)
(32.0)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
211
Caliper
Inches
3.29
3.27
3.25
3.23
3.21
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
212
(mm)
(83.6)
(83.1)
(82.6)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(15.7)
0.62
(15.5)
0.61
(15.2)
0.60
(15.0)
0.59
(14.7)
0.58
(14.5)
0.57
(14.2)
0.56
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
Depth Gauge
Inches
4.28
4.27
4.26
4.25
4.24
4.23
4.22
4.21
4.20
4.19
4.18
4.17
4.16
4.15
4.14
4.13
4.12
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
4.03
4.02
4.01
4.00
3.99
3.98
3.97
3.96
3.95
3.94
3.93
3.92
3.91
3.90
3.89
(mm)
(108.7)
(108.5)
(108.2)
(108.0)
(107.7)
(107.4)
(107.2)
(106.9)
(106.7)
(106.4)
(106.2)
(105.9)
(105.7)
(105.4)
(105.2)
(104.9)
(104.6)
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)
(102.4)
(102.1)
(101.9)
(101.6)
(101.3)
(101.1)
(100.8)
(100.6)
(100.3)
(100.1)
(99.8)
(99.6)
(99.3)
(99.1)
(98.8)
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Bushings (1)
Sealed & Lubricated Track
Genuine and General Duty
Allowable Wear
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(79.0)
(15.2)
(104.4)
3.11
0
0
0.60
4.11
(78.5)
(14.7)
(103.9)
3.09
10
8
0.58
4.09
(78.0)
(14.2)
(103.4)
3.07
20
16
0.56
4.07
(77.5)
(13.7)
(102.9)
3.05
30
24
0.54
4.05
(77.0)
(13.2)
(102.4)
3.03
40
32
0.52
4.03
(76.5)
(12.7)
(101.9)
3.01
50
40
0.50
4.01
(75.9)
(12.2)
(101.3)
2.99
60
44
0.48
3.99
(75.4)
(11.7)
(100.8)
2.97
68
48
0.46
3.97
(74.9)
(11.2)
(100.3)
2.95
3.95
72
52
0.44
(74.4)
(10.7)
(99.8)
2.93
76
56
0.42
3.93
(73.9)
(10.2)
(99.3)
2.91
80
60
0.40
3.91
(73.4)
(9.7)
(98.8)
2.89
84
64
0.38
3.89
(72.9)
(9.1)
(98.3)
2.87
88
68
0.36
3.87
(72.4)
(8.6)
(97.8)
2.85
92
72
0.34
3.85
(71.9)
(8.1)
(97.3)
2.83
96
76
0.32
3.83
(71.4)
(7.6)
(96.8)
2.81
100
80
0.30
3.81
(70.9)
(7.1)
(96.3)
2.79
104
84
0.28
3.79
(70.4)
(6.6)
(95.8)
108
88
0.26
3.77
2.77
(69.9)
(6.1)
(95.3)
2.75
3.75
112
92
0.24
(69.3)
(5.6)
(94.7)
2.73
116
96
0.22
3.73
(68.8)
(5.1)
(94.2)
120
100
0.20
3.71
2.71
(68.3)
(4.6)
(93.7)
2.69
104
0.18
3.69
(67.8)
(4.1)
(93.2)
2.67
108
0.16
3.67
(67.3)
(3.6)
(92.7)
2.65
3.65
112
0.14
(66.8)
(3.0)
(92.2)
2.63
116
0.12
3.63
(66.3)
(2.5)
(91.7)
2.61
120
0.10
3.61
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
213
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Track Shoes (1)
Super Extreme Service
Depth Gauge
(mm)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
Inches
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
214
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Track Shoes (1)
Extreme Service
Genuine and General Duty
Depth Gauge
Inches
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(mm)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(102.9)
4.05
(100.3)
3.95
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.1)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.4)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.7)
1.25
215
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T - 8.50 in. (215.9 mm)
Track Shoes (1)
Moderate Service
Depth Gauge
(mm)
Inches
216
High Impact
% Worn
Low/Moderate
Impact % Worn
Ultrasonic
(mm)
Inches
3.10
(78.5)
3.75
(95.3)
3.00
(76.0)
3.65
(92.7)
2.90
(73.5)
14
10
3.55
(90.2)
2.80
(71.0)
21
15
3.45
(87.6)
2.70
(68.5)
28
20
3.35
(85.1)
2.60
(66.0)
34
25
3.25
(82.6)
2.50
(63.5)
40
30
3.15
(80.0)
2.40
(61.0)
46
35
3.05
(77.5)
2.30
(58.5)
52
40
2.95
(74.9)
2.20
(56.0)
58
45
2.85
(72.4)
2.10
(53.5)
64
50
2.75
(69.9)
2.00
(51.0)
70
55
2.65
(67.3)
1.90
(48.5)
76
60
2.55
(64.8)
1.80
(45.5)
82
65
2.45
(62.2)
1.70
(43.0)
88
70
2.35
(59.7)
1.60
(40.5)
94
75
2.25
(57.2)
1.50
(38.0)
100
80
2.15
(54.6)
1.40
(35.5)
106
84
2.05
(52.1)
1.30
(33.0)
112
88
1.95
(49.5)
1.20
(30.5)
118
92
1.85
(47.0)
1.10
(28.0)
124
96
1.75
(44.5)
1.00
(25.5)
100
1.65
(41.9)
0.90
(23.0)
104
1.55
(39.4)
0.80
(20.5)
108
1.45
(36.8)
0.70
(18.0)
112
1.35
(34.3)
0.60
(15.0)
116
1.25
(31.7)
0.50
(12.5)
120
1.15
(29.2)
Depth Gauge
Inches
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
Ultrasonic
(mm)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
(mm)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
217
1
2
3
4
218
(mm)
(62.5)
(61.5)
(60.5)
(59.5)
(58.5)
(57.5)
(56.5)
(55.5)
(54.5)
(53.5)
(52.5)
(51.5)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.5)
(42.5)
(41.5)
(40.5)
(39.5)
(38.5)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
New tread diameter, front large diameter idler is 30.94 in. (786 mm)
New tread diameter, rear small diameter idler is 28.35 in. (720 mm)
For measuring instructions, reference General Information topic Idler Wear Center Tread
Idlers and Relieved Center Tread Idlers on, page 51.
Wear Chart: 4431
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Idlers (1) (2) (3) (4)
Genuine and General Duty
Depth Gauge
(mm)
Inches
(20.0)
0.78
(21.0)
0.82
(22.0)
0.86
(23.0)
0.90
(24.0)
0.94
(25.0)
0.98
(26.0)
1.02
(27.0)
1.06
(28.0)
1.10
(29.0)
1.14
(30.0)
1.18
(31.0)
1.22
(32.0)
1.26
(33.0)
1.30
(34.0)
1.34
(35.0)
1.38
(36.0)
1.42
(37.0)
1.46
(38.0)
1.50
(39.0)
1.54
(40.0)
1.58
(41.0)
1.62
1
2
3
4
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(14.2)
0.56
(13.2)
0.52
(12.2)
0.48
(11.2)
0.44
(10.2)
0.40
(9.1)
0.36
(8.1)
0.32
(7.1)
0.28
(6.1)
0.24
(5.1)
0.20
(4.1)
0.16
(3.0)
0.12
(2.0)
0.08
(1.0)
0.04
(0.0)
0.00
NOTE
Ultrasonic measurement is to determine
flange wear only. Use ultrasonic only on
fabricated idlers.
219
Caliper
Inches
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
6.54
6.46
6.38
6.30
6.22
6.14
6.06
5.98
5.90
5.82
5.74
5.66
5.58
220
Ultrasonic
(mm)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
(166.0)
(164.0)
(162.0)
(160.0)
(158.0)
(156.0)
(154.0)
(152.0)
(150.0)
(148.0)
(146.0)
(144.0)
(141.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
(mm)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Track Rollers (1) (2)
Single Flange
Caliper
Inches
9.72
9.62
9.52
9.42
9.32
9.22
9.12
9.02
8.92
8.82
8.72
8.62
8.52
8.42
8.32
8.22
8.12
8.02
7.92
7.82
7.72
7.62
7.52
7.42
7.32
7.22
7.12
7.02
1
2
(mm)
247.0
244.5
242.0
239.5
236.5
234.0
231.5
229.0
226.5
224.0
221.5
219.0
216.5
214.0
211.5
209.0
206.0
203.5
201.0
198.5
196.0
193.5
191.0
188.5
186.0
183.5
181.0
178.5
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
14.0
15.0
16.5
18.0
19.0
20.5
21.5
23.0
24.0
25.5
26.5
28.0
29.0
30.5
32.0
33.0
34.5
35.5
37.0
38.0
39.5
40.5
42.0
43.0
44.5
45.5
47.0
48.5
Inches
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.65
1.70
1.75
1.80
1.85
1.90
Ultrasonic
(mm)
Inches
2.48
63.0
2.43
61.7
2.38
60.5
2.33
59.2
2.28
57.9
2.23
56.6
2.18
55.4
2.13
54.1
2.08
52.8
2.03
51.6
1.98
50.3
1.93
49.0
1.88
47.8
1.83
46.5
1.78
45.2
1.73
43.9
1.68
42.7
1.63
41.4
1.58
40.1
1.53
38.9
1.48
37.6
1.43
36.3
1.38
35.1
1.33
33.8
1.28
32.5
1.23
31.2
1.18
30.0
1.13
28.7
221
Caliper
Inches
9.72
9.62
9.52
9.42
9.32
9.22
9.12
9.02
8.92
8.82
8.72
8.62
8.52
8.42
8.32
8.22
8.12
8.02
7.92
7.82
7.72
7.62
7.52
7.42
7.32
7.22
7.12
7.02
6.92
1
2
222
Depth Gauge
(mm)
(247.0)
(244.5)
(242.0)
(239.5)
(236.5)
(234.0)
(231.5)
(229.0)
(226.5)
(224.0)
(221.5)
(219.0)
(216.5)
(214.0)
(211.5)
(209.0)
(206.0)
(203.5)
(201.0)
(198.5)
(196.0)
(193.5)
(191.0)
(188.5)
(186.0)
(183.5)
(181.0)
(178.5)
(176.0)
% Worn
0
6
12
18
24
30
36
42
48
54
58
61
65
68
72
75
79
82
86
89
93
96
100
104
107
111
114
118
121
Inches
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.65
1.70
1.75
1.80
1.85
1.90
1.95
(mm)
(14.0)
(15.0)
(16.5)
(18.0)
(19.0)
(20.5)
(21.5)
(23.0)
(24.0)
(25.5)
(26.5)
(28.0)
(29.0)
(30.5)
(32.0)
(33.0)
(34.5)
(35.5)
(37.0)
(38.0)
(39.5)
(40.5)
(42.0)
(43.0)
(44.5)
(45.5)
(47.0)
(48.5)
(49.5)
Ultrasonic
(mm)
Inches
(63.0)
2.48
(61.7)
2.43
(60.5)
2.38
(59.2)
2.33
(57.9)
2.28
(56.6)
2.23
(55.4)
2.18
(54.1)
2.13
(52.8)
2.08
(51.6)
2.03
(50.3)
1.98
(49.0)
1.93
(47.8)
1.88
(46.5)
1.83
(45.2)
1.78
(43.9)
1.73
(42.7)
1.68
(41.4)
1.63
(40.1)
1.58
(38.9)
1.53
(37.6)
1.48
(36.3)
1.43
(35.1)
1.38
(33.8)
1.33
(32.5)
1.28
(31.2)
1.23
(30.0)
1.18
(28.7)
1.13
(27.4)
1.08
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Track Rollers (1) (2)
Double Flange
Caliper
Inches
9.49
9.39
9.29
9.19
9.09
8.99
8.89
8.79
8.69
8.59
8.49
8.39
8.29
8.19
8.09
7.99
7.89
7.79
7.69
7.59
7.49
7.39
7.29
7.19
7.09
6.99
6.89
6.79
1
2
(mm)
(241.0)
(238.5)
(236.0)
(233.5)
(231.0)
(228.5)
(226.0)
(223.5)
(220.5)
(218.0)
(215.5)
(213.0)
(210.5)
(208.0)
(205.5)
(203.0)
(200.5)
(198.0)
(195.5)
(193.0)
(190.0)
(187.5)
(185.0)
(182.5)
(180.0)
(177.5)
(175.0)
(172.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(17.0)
(18.5)
(19.5)
(21.0)
(22.0)
(23.5)
(24.5)
(26.0)
(27.0)
(28.5)
(29.5)
(31.0)
(32.5)
(33.5)
(35.0)
(36.0)
(37.5)
(38.5)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
Inches
0.67
0.72
0.77
0.82
0.87
0.92
0.97
1.02
1.07
1.12
1.17
1.22
1.27
1.32
1.37
1.42
1.47
1.52
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
Ultrasonic
(mm)
Inches
(60.2)
2.37
(58.9)
2.32
(57.7)
2.27
(56.4)
2.22
(55.1)
2.17
(53.8)
2.12
(52.6)
2.07
(51.3)
2.02
(50.0)
1.97
(48.8)
1.92
(47.5)
1.87
(46.2)
1.82
(45.0)
1.77
(43.7)
1.72
(42.4)
1.67
(41.1)
1.62
(39.9)
1.57
(38.6)
1.52
(37.3)
1.47
(36.1)
1.42
(34.8)
1.37
(33.5)
1.32
(32.3)
1.27
(31.0)
1.22
(29.7)
1.17
(28.4)
1.12
(27.2)
1.07
(25.9)
1.02
223
Tape Measure
Inches
9.33
9.28
9.23
9.18
9.13
9.08
9.03
8.98
8.93
8.88
8.83
8.78
8.73
8.68
8.63
8.58
8.53
8.48
8.43
8.38
NOTE
224
(mm)
(237.0)
(235.5)
(234.5)
(233.0)
(232.0)
(230.5)
(229.5)
(228.0)
(227.0)
(225.5)
(224.5)
(223.0)
(221.5)
(220.5)
(219.0)
(218.0)
(216.5)
(215.5)
(214.0)
(213.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
90
95
100
105
110
115
120
D8N, D8R, D8T, 578, 583R, 583T, 587R, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Sprockets (1)
Do not use with D8L
Tape Measure
Inches
9.40
9.35
9.30
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
(mm)
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
NOTE
225
Tape Measure
Inches
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
NOTE
226
(mm)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Depth Gauge
(mm)
Inches
(166.0)
6.53
(165.5)
6.51
(165.0)
6.49
(164.5)
6.47
(164.0)
6.45
(163.5)
6.43
(163.0)
6.41
(162.5)
6.39
(162.0)
6.37
(161.5)
6.35
(161.0)
6.33
(160.5)
6.31
(160.0)
6.29
(159.5)
6.27
(159.0)
6.25
(158.0)
6.23
(157.5)
6.21
(157.0)
6.19
(156.5)
6.17
(156.0)
6.15
(155.5)
6.13
(155.0)
6.11
(154.5)
6.09
(154.0)
6.07
(153.5)
6.05
(153.0)
6.03
(152.5)
6.01
(152.0)
5.99
(151.5)
5.97
(151.0)
5.95
(150.5)
5.93
(150.0)
5.91
(149.5)
5.89
(149.0)
5.87
(148.5)
5.85
(148.0)
5.83
(147.5)
5.81
(147.0)
5.79
(146.5)
5.77
(146.0)
5.75
(145.5)
5.73
1
2
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
(mm)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
227
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(84.8)
(16.5)
(110.5)
0
0
0.65
4.35
(84.3)
(16.0)
(110.0)
10
8
0.63
4.33
(83.8)
(15.5)
(109.5)
20
16
0.61
4.31
(83.3)
(15.0)
(109.0)
30
24
0.59
4.29
(82.8)
(14.5)
(108.5)
40
32
0.57
4.27
(82.3)
(14.0)
(108.0)
50
40
0.55
4.25
(81.8)
(13.5)
(107.4)
60
44
0.53
4.23
(81.3)
(13.0)
(106.9)
68
48
0.51
4.21
(80.8)
(12.4)
(106.4)
4.19
72
52
0.49
(80.3)
(11.9)
(105.9)
76
56
0.47
4.17
(79.8)
(11.4)
(105.4)
80
60
0.45
4.15
(79.2)
(10.9)
(104.9)
84
64
0.43
4.13
(78.7)
(10.4)
(104.4)
88
68
0.41
4.11
(78.2)
(9.9)
(103.9)
92
72
0.39
4.09
(77.7)
(9.4)
(103.4)
96
76
0.37
4.07
(77.2)
(8.9)
(102.9)
100
80
0.35
4.05
(76.7)
(8.4)
(102.4)
104
84
0.33
4.03
(76.2)
(7.9)
(101.9)
108
88
0.31
4.01
(75.7)
(7.4)
(101.3)
3.99
112
92
0.29
(75.2)
(6.9)
(100.8)
116
96
0.27
3.97
(74.7)
(6.3)
(100.3)
120
100
0.25
3.95
(74.2)
(5.8)
(99.8)
104
0.23
3.93
(73.7)
(5.3)
(99.3)
108
0.21
3.91
(73.2)
(4.8)
(98.8)
3.89
112
0.19
(72.6)
(4.3)
(98.3)
116
0.17
3.87
(72.1)
(3.8)
(97.8)
120
0.15
3.85
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
228
Depth Gauge
(mm)
Inches
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(89.9)
3.50
(86.4)
3.40
(93.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
229
Depth Gauge
(mm)
Inches
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
230
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(102.9)
4.05
(100.3)
3.95
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.1)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.4)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.7)
1.25
Depth Gauge
(mm)
Inches
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
High Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.7)
1.25
(29.2)
1.15
231
Depth Gauge
Inches
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
232
Ultrasonic
(mm)
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
4.49
4.39
4.29
4.19
4.09
3.99
3.89
3.79
3.69
3.59
3.49
3.39
3.29
3.19
3.09
2.99
2.89
2.79
2.69
2.59
2.49
2.39
2.29
2.19
2.09
1.99
1.89
1.79
1.69
1.59
1.49
1.39
1.29
1.19
1.09
0.99
0.89
(mm)
(114.0)
(111.5)
(108.9)
(106.4)
(103.8)
(101.3)
(98.8)
(96.2)
(93.7)
(91.1)
(88.6)
(86.1)
(83.5)
(81.0)
(78.4)
(75.9)
(73.4)
(70.8)
(68.3)
(65.7)
(63.2)
(60.7)
(58.1)
(55.6)
(53.0)
(50.5)
(48.0)
(45.4)
(42.9)
(40.3)
(37.8)
(35.3)
(32.7)
(30.2)
(27.6)
(25.1)
(22.6)
Depth Gauge
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1
2
3
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
233
Caliper
Inches
10.23
10.13
10.03
9.93
9.83
9.73
9.63
9.53
9.43
9.33
9.23
9.13
9.03
8.93
8.83
8.73
8.63
8.53
8.43
8.33
8.23
8.13
8.03
7.93
7.83
7.73
7.63
7.53
7.43
7.33
7.23
7.13
7.03
6.93
6.83
6.73
6.63
6.53
6.43
1
2
234
(mm)
(260.0)
(257.5)
(255.0)
(252.0)
(249.5)
(247.0)
(244.5)
(242.0)
(239.5)
(237.0)
(234.5)
(232.0)
(229.5)
(227.0)
(224.5)
(221.5)
(219.0)
(216.5)
(214.0)
(211.5)
(209.0)
(206.5)
(204.0)
(201.5)
(199.0)
(196.5)
(194.0)
(191.5)
(188.5)
(186.0)
(183.5)
(181.0)
(178.5)
(176.0)
(173.5)
(171.0)
(168.5)
(166.0)
(163.5)
% Worn
0
5
10
15
20
25
30
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
Depth Gauge
(mm)
(15.0)
(16.5)
(17.5)
(19.0)
(20.0)
(21.5)
(22.5)
(24.0)
(25.0)
(26.5)
(27.5)
(29.0)
(30.0)
(31.5)
(33.0)
(34.0)
(35.5)
(36.5)
(38.0)
(39.0)
(40.5)
(41.5)
(43.0)
(44.0)
(45.5)
(46.5)
(48.0)
(49.5)
(50.5)
(52.0)
(53.0)
(54.5)
(55.5)
(57.0)
(58.0)
(59.5)
(60.5)
(62.0)
(63.0)
Inches
0.59
0.64
0.69
0.74
0.79
0.84
0.89
0.94
0.99
1.04
1.09
1.14
1.19
1.24
1.29
1.34
1.39
1.44
1.49
1.54
1.59
1.64
1.69
1.74
1.79
1.84
1.89
1.94
1.99
2.04
2.09
2.14
2.19
2.24
2.29
2.34
2.39
2.44
2.49
Ultrasonic
(mm)
Inches
(69.6)
2.74
(68.3)
2.69
(67.1)
2.64
(65.8)
2.59
(64.5)
2.54
(63.2)
2.49
(62.0)
2.44
(60.7)
2.39
(59.4)
2.34
(58.2)
2.29
(56.9)
2.24
(55.6)
2.19
(54.4)
2.14
(53.1)
2.09
(51.8)
2.04
(50.5)
1.99
(49.3)
1.94
(48.0)
1.89
(46.7)
1.84
(45.5)
1.79
(44.2)
1.74
(42.9)
1.69
(41.7)
1.64
(40.4)
1.59
(39.1)
1.54
(37.8)
1.49
(36.6)
1.44
(35.3)
1.39
(34.0)
1.34
(32.8)
1.29
(31.5)
1.24
(30.2)
1.19
(29.0)
1.14
(27.7)
1.09
(26.4)
1.04
(25.1)
0.99
(23.9)
0.94
(22.6)
0.89
(21.3)
0.84
Caliper
Inches
9.84
9.74
9.64
9.54
9.44
9.34
9.24
9.14
9.04
8.94
8.84
8.74
8.64
8.54
8.44
8.34
8.24
8.14
8.04
7.94
7.84
7.74
7.64
7.54
7.44
7.34
7.24
7.14
7.04
6.94
6.84
6.74
6.64
6.54
6.44
1
2
(mm)
(250.0)
(247.5)
(245.0)
(242.5)
(240.0)
(237.0)
(234.5)
(232.0)
(229.5)
(227.0)
(224.5)
(222.0)
(219.5)
(217.0)
(214.5)
(212.0)
(209.5)
(207.0)
(204.0)
(201.5)
(199.0)
(196.5)
(194.0)
(191.5)
(189.0)
(186.5)
(184.0)
(181.5)
(179.0)
(176.5)
(173.5)
(171.0)
(168.5)
(166.0)
(163.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
Depth Gauge
(mm)
(20.0)
(21.0)
(22.5)
(23.5)
(25.0)
(26.0)
(27.5)
(28.5)
(30.0)
(31.0)
(32.5)
(34.0)
(35.0)
(36.5)
(37.5)
(39.0)
(40.0)
(41.5)
(42.5)
(44.0)
(45.0)
(46.5)
(48.0)
(49.0)
(50.5)
(51.5)
(53.0)
(54.0)
(55.5)
(56.5)
(58.0)
(59.0)
(60.5)
(61.5)
(63.0)
Inches
0.78
0.83
0.88
0.93
0.98
1.03
1.08
1.13
1.18
1.23
1.28
1.33
1.38
1.43
1.48
1.53
1.58
1.63
1.68
1.73
1.78
1.83
1.88
1.93
1.98
2.03
2.08
2.13
2.18
2.23
2.28
2.33
2.38
2.43
2.48
Ultrasonic
(mm)
Inches
(64.5)
2.54
(63.2)
2.49
(62.0)
2.44
(60.7)
2.39
(59.4)
2.34
(58.2)
2.29
(56.9)
2.24
(55.6)
2.19
(54.4)
2.14
(53.1)
2.09
(51.8)
2.04
(50.5)
1.99
(49.3)
1.94
(48.0)
1.89
(46.7)
1.84
(45.5)
1.79
(44.2)
1.74
(42.9)
1.69
(41.7)
1.64
(40.4)
1.59
(39.1)
1.54
(37.8)
1.49
(36.6)
1.44
(35.3)
1.39
(34.0)
1.34
(32.8)
1.29
(31.5)
1.24
(30.2)
1.19
(29.0)
1.14
(27.7)
1.09
(26.4)
1.04
(25.1)
0.99
(23.9)
0.94
(22.6)
0.89
(21.3)
0.84
235
Tape Measure
Inches
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
10.00
9.95
9.90
9.85
9.80
9.75
9.70
9.65
9.60
9.55
9.50
9.45
9.40
9.35
9.30
9.25
9.20
NOTE
236
(mm)
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
(254.0)
(252.5)
(251.5)
(250.0)
(249.0)
(247.5)
(246.5)
(245.0)
(244.0)
(242.5)
(241.5)
(240.0)
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
Inches
(161.0)
6.34
(160.5)
6.32
(160.0)
6.30
(159.5)
6.28
(159.0)
6.26
(158.5)
6.24
(158.0)
6.22
(157.5)
6.20
(157.0)
6.18
(156.5)
6.16
(156.0)
6.14
(155.5)
6.12
(155.0)
6.10
(154.5)
6.08
(154.0)
6.06
(153.5)
6.04
(153.0)
6.02
(152.5)
6.00
(152.0)
5.98
(151.5)
5.96
(151.0)
5.94
(150.5)
5.92
(150.0)
5.90
(149.5)
5.88
(149.0)
5.86
(148.5)
5.84
(148.0)
5.82
(147.5)
5.80
(147.0)
5.78
(146.5)
5.76
(146.0)
5.74
(145.5)
5.72
(145.0)
5.70
(144.5)
5.68
(144.0)
5.66
(143.5)
5.64
(142.5)
5.62
(142.0)
5.60
(141.5)
5.58
(141.0)
5.56
(140.5)
5.54
1
2
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
(mm)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
237
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(84.8)
(16.5)
(115.3)
4.54
0
0
0.65
(84.3)
(16.0)
(114.8)
10
8
0.63
4.52
(83.8)
(15.5)
(114.3)
20
16
0.61
4.50
(83.3)
(15.0)
(113.8)
30
24
0.59
4.48
(82.8)
(14.5)
(113.3)
40
32
0.57
4.46
(82.3)
(14.0)
(112.8)
50
40
0.55
4.44
(81.8)
(13.5)
(112.3)
60
44
0.53
4.42
(81.3)
(13.0)
(111.8)
68
48
0.51
4.40
(80.8)
(12.4)
(111.3)
4.38
72
52
0.49
(80.3)
(11.9)
(110.7)
76
56
0.47
4.36
(79.8)
(11.4)
(110.2)
80
60
0.45
4.34
(79.2)
(10.9)
(109.7)
84
64
0.43
4.32
(78.7)
(10.4)
(109.2)
88
68
0.41
4.30
(78.2)
(9.9)
(108.7)
92
72
0.39
4.28
(77.7)
(9.4)
(108.2)
96
76
0.37
4.26
(77.2)
(8.9)
(107.7)
100
80
0.35
4.24
(76.7)
(8.4)
(107.2)
104
84
0.33
4.22
(76.2)
(7.9)
(106.7)
108
88
0.31
4.20
(75.7)
(7.4)
(106.2)
4.18
112
92
0.29
(75.2)
(6.9)
(105.7)
116
96
0.27
4.16
(74.7)
(6.3)
(105.2)
120
100
0.25
4.14
(74.2)
(5.8)
(104.6)
104
0.23
4.12
(73.7)
(5.3)
(104.1)
108
0.21
4.10
(73.2)
(4.8)
(103.6)
4.08
112
0.19
(72.6)
(4.3)
(103.1)
116
0.17
4.06
(72.1)
(3.8)
(102.6)
120
0.15
4.04
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
238
Depth Gauge
(mm)
Inches
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
239
Depth Gauge
(mm)
Inches
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
240
High Impact
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.7)
1.25
Depth Gauge
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1
2
3
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
% Worn
0
10
20
30
40
50
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
241
Caliper
Inches
10.71
10.63
10.55
10.47
10.39
10.31
10.23
10.15
10.07
9.99
9.91
9.83
9.75
9.67
9.59
9.51
9.43
9.35
9.27
9.19
9.11
9.03
8.95
8.87
8.79
8.71
8.63
8.55
8.47
8.39
8.31
8.23
8.15
8.07
1
2
242
(mm)
(272.0)
(270.0)
(268.0)
(266.0)
(264.0)
(262.0)
(260.0)
(258.0)
(256.0)
(253.5)
(251.5)
(249.5)
(247.5)
(245.5)
(243.5)
(241.5)
(239.5)
(237.5)
(235.5)
(233.5)
(231.5)
(229.5)
(227.5)
(225.5)
(223.5)
(221.0)
(219.0)
(217.0)
(215.0)
(213.0)
(211.0)
(209.0)
(207.0)
(205.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(14.0)
(15.0)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
(42.5)
(43.5)
(44.5)
(45.5)
(46.5)
(47.5)
Inches
0.55
0.59
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
1.67
1.71
1.75
1.79
1.83
1.87
Ultrasonic
(mm)
Inches
(69.3)
2.73
(68.3)
2.69
(67.3)
2.65
(66.3)
2.61
(65.3)
2.57
(64.3)
2.53
(63.2)
2.49
(62.2)
2.45
(61.2)
2.41
(60.2)
2.37
(59.2)
2.33
(58.2)
2.29
(57.2)
2.25
(56.1)
2.21
(55.1)
2.17
(54.1)
2.13
(53.1)
2.09
(52.1)
2.05
(51.1)
2.01
(50.0)
1.97
(49.0)
1.93
(48.0)
1.89
(47.0)
1.85
(46.0)
1.81
(45.0)
1.77
(43.9)
1.73
(42.9)
1.69
(41.9)
1.65
(40.9)
1.61
(39.9)
1.57
(38.9)
1.53
(37.8)
1.49
(36.8)
1.45
(35.8)
1.41
Caliper
Inches
10.23
10.15
10.07
9.99
9.91
9.83
9.75
9.67
9.59
9.51
9.43
9.35
9.27
9.19
9.11
9.03
8.95
8.87
8.79
8.71
8.63
8.55
8.47
8.39
8.31
8.23
8.15
1
2
(mm)
(260.0)
(258.0)
(256.0)
(253.5)
(251.5)
(249.5)
(247.5)
(245.5)
(243.5)
(241.5)
(239.5)
(237.5)
(235.5)
(233.5)
(231.5)
(229.5)
(227.5)
(225.5)
(223.5)
(221.0)
(219.0)
(217.0)
(215.0)
(213.0)
(211.0)
(209.0)
(207.0)
% Worn
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1.70
1.74
1.78
1.82
Ultrasonic
(mm)
Inches
(63.2)
2.49
(62.2)
2.45
(61.2)
2.41
(60.2)
2.37
(59.2)
2.33
(58.2)
2.29
(57.2)
2.25
(56.1)
2.21
(55.1)
2.17
(54.1)
2.13
(53.1)
2.09
(52.1)
2.05
(51.1)
2.01
(50.0)
1.97
(49.0)
1.93
(48.0)
1.89
(47.0)
1.85
(46.0)
1.81
(45.0)
1.77
(43.9)
1.73
(42.9)
1.69
(41.9)
1.65
(40.9)
1.61
(39.9)
1.57
(38.9)
1.53
(37.8)
1.49
(36.8)
1.45
243
Tape Measure
Inches
9.85
9.80
9.75
9.70
9.65
9.60
9.55
9.50
9.45
9.40
9.35
9.30
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
NOTE
244
(mm)
(250.0)
(249.0)
(247.5)
(246.5)
(245.0)
(244.0)
(242.5)
(241.5)
(240.0)
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
% Worn
0
7
14
21
28
35
42
49
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Depth Gauge
(mm)
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
Inches
7.12
7.10
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
1
2
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
(mm)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
245
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(95.0)
(18.3)
(123.5)
0
0
0.72
4.86
(94.5)
(17.8)
(123.0)
10
8
0.70
4.84
(94.0)
(17.3)
(122.5)
20
16
0.68
4.82
(93.5)
(16.8)
(122.0)
30
24
0.66
4.80
(93.0)
(16.3)
(121.5)
40
32
0.64
4.78
(92.5)
(15.7)
(121.0)
50
40
0.62
4.76
(91.9)
(15.2)
(120.5)
60
48
0.60
4.74
(91.4)
(14.7)
(119.9)
70
52
0.58
4.72
(90.9)
(14.2)
(119.4)
76
56
0.56
4.70
(90.4)
(13.7)
(118.9)
80
60
0.54
4.68
(89.9)
(13.2)
(118.4)
84
64
0.52
4.66
(89.4)
(12.7)
(117.9)
88
68
0.50
4.64
(88.9)
(12.2)
(117.4)
92
72
0.48
4.62
(88.4)
(11.7)
(116.9)
96
76
0.46
4.60
(87.9)
(11.2)
(116.4)
100
80
0.44
4.58
(87.4)
(10.7)
(115.9)
104
84
0.42
4.56
(86.9)
(10.2)
(115.4)
4.54
108
88
0.40
(86.4)
(9.7)
(114.9)
4.52
112
92
0.38
(85.9)
(9.1)
(114.4)
116
96
0.36
4.50
(85.3)
(8.6)
(113.8)
120
100
0.34
4.48
(84.8)
(8.1)
(113.3)
104
0.32
4.46
(84.3)
(7.6)
(112.8)
108
0.30
4.44
(83.8)
(7.1)
(112.3)
112
0.28
4.42
(83.3)
(6.6)
(111.8)
116
0.26
4.40
(82.8)
(6.1)
(111.3)
120
0.24
4.38
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
246
Depth Gauge
(mm)
Inches
(101.5)
4.00
(99.0)
3.90
(96.5)
3.80
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(123.2)
4.85
(120.7)
4.75
(118.1)
4.65
(115.6)
4.55
(113.0)
4.45
(110.5)
4.35
(108.0)
4.25
(105.4)
4.15
(102.9)
4.05
(100.3)
3.95
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
247
Depth Gauge
(mm)
Inches
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
248
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
Depth Gauge
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1
2
3
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
249
Depth Gauge
(mm)
Inches
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
(31.5)
1.24
(32.0)
1.26
(32.5)
1.28
(33.0)
1.30
(33.5)
1.32
(34.0)
1.34
(34.5)
1.36
(35.0)
1.38
(35.5)
1.40
(36.0)
1.42
(36.5)
1.44
(37.0)
1.46
(37.5)
1.48
(38.0)
1.50
(38.5)
1.52
(39.0)
1.54
(39.5)
1.56
(40.0)
1.58
(40.5)
1.60
(41.0)
1.62
(41.5)
1.64
(42.0)
1.66
(42.5)
1.68
(43.0)
1.70
(43.5)
1.72
(44.0)
1.74
(44.5)
1.76
(45.0)
1.78
(45.5)
1.80
(46.0)
1.82
(46.5)
1.84
1
2
3
250
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
Ultrasonic
(mm)
Inches
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
10.94
10.84
10.74
10.64
10.54
10.44
10.34
10.24
10.14
10.04
9.94
9.84
9.74
9.64
9.54
9.44
9.34
9.24
9.14
9.04
8.94
8.84
8.74
8.64
8.54
8.44
8.34
8.24
8.14
8.04
7.94
7.84
7.74
7.64
7.54
7.44
1
2
(mm)
(278.0)
(275.5)
(273.0)
(270.5)
(267.5)
(265.0)
(262.5)
(260.0)
(257.5)
(255.0)
(252.5)
(250.0)
(247.5)
(245.0)
(242.5)
(240.0)
(237.0)
(234.5)
(232.0)
(229.5)
(227.0)
(224.5)
(222.0)
(219.5)
(217.0)
(214.5)
(212.0)
(209.5)
(207.0)
(204.0)
(201.5)
(199.0)
(196.5)
(194.0)
(191.5)
(189.0)
% Worn
0
5
10
15
20
25
30
35
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
Inches
(17.0)
0.67
(18.5)
0.72
(19.5)
0.77
(21.0)
0.82
(22.0)
0.87
(23.5)
0.92
(24.5)
0.97
(26.0)
1.02
(27.0)
1.07
(28.5)
1.12
(29.5)
1.17
(31.0)
1.22
(32.5)
1.27
(33.5)
1.32
(35.0)
1.37
(36.0)
1.42
(37.5)
1.47
(38.5)
1.52
(40.0)
1.57
(41.0)
1.62
(42.5)
1.67
(43.5)
1.72
(45.0)
1.77
(46.0)
1.82
(47.5)
1.87
(49.0)
1.92
(50.0)
1.97
(51.5)
2.02
(52.5)
2.07
(54.0)
2.12
(55.0)
2.17
(56.5)
2.22
(57.5)
2.27
(59.0)
2.32
(60.0)
2.37
2.42
(61.5)
Ultrasonic
(mm)
Inches
(72.4)
2.85
(71.1)
2.80
(69.9)
2.75
(68.6)
2.70
(67.3)
2.65
(66.0)
2.60
(64.8)
2.55
(63.5)
2.50
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
1.10
(27.9)
251
Caliper
Inches
10.55
10.45
10.35
10.25
10.15
10.05
9.95
9.85
9.75
9.65
9.55
9.45
9.35
9.25
9.15
9.05
8.95
8.85
8.75
8.65
8.55
8.45
8.35
8.25
8.15
8.05
7.95
7.85
7.75
7.65
7.55
7.45
1
2
252
(mm)
(268.0)
(265.5)
(263.0)
(260.5)
(258.0)
(255.5)
(252.5)
(250.0)
(247.5)
(245.0)
(242.5)
(240.0)
(237.5)
(235.0)
(232.5)
(230.0)
(227.5)
(225.0)
(222.5)
(219.5)
(217.0)
(214.5)
(212.0)
(209.5)
(207.0)
(204.5)
(202.0)
(199.5)
(197.0)
(194.5)
(192.0)
(189.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(22.0)
(23.0)
(24.5)
(25.5)
(27.0)
(28.0)
(29.5)
(30.5)
(32.0)
(33.5)
(34.5)
(36.0)
(37.0)
(38.5)
(39.5)
(41.0)
(42.0)
(43.5)
(44.5)
(46.0)
(47.0)
(48.5)
(50.0)
(51.0)
(52.5)
(53.5)
(55.0)
(56.0)
(57.5)
(58.5)
(60.0)
(61.0)
Inches
0.86
0.91
0.96
1.01
1.06
1.11
1.16
1.21
1.26
1.31
1.36
1.41
1.46
1.51
1.56
1.61
1.66
1.71
1.76
1.81
1.86
1.91
1.96
2.01
2.06
2.11
2.16
2.21
2.26
2.31
2.36
2.41
Ultrasonic
(mm)
Inches
(67.3)
2.65
(66.0)
2.60
(64.8)
2.55
(63.5)
2.55
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
Tape Measure
Inches
11.30
11.25
11.20
11.15
11.10
11.05
11.00
10.95
10.90
10.85
10.80
10.75
10.70
10.65
10.60
10.55
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
10.00
(mm)
(287.0)
(286.0)
(284.5)
(283.0)
(282.0)
(280.5)
(279.5)
(278.0)
(277.0)
(275.5)
(274.5)
(273.0)
(272.0)
(270.5)
(269.0)
(268.0)
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
(254.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
NOTE
253
Tape Measure
Inches
11.15
11.10
11.05
11.00
10.95
10.90
10.85
10.80
10.75
10.70
10.65
10.60
10.55
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
254
(mm)
(283.0)
(282.0)
(280.5)
(279.5)
(278.0)
(277.0)
(275.5)
(274.5)
(273.0)
(272.0)
(270.5)
(269.0)
(268.0)
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Depth Gauge
(mm)
Inches
(181.0)
7.12
(180.5)
7.10
(180.0)
7.08
(179.5)
7.06
(179.0)
7.04
(178.5)
7.02
(178.0)
7.00
(177.5)
6.98
(177.0)
6.96
(176.5)
6.94
(176.0)
6.92
(175.5)
6.90
(175.0)
6.88
(174.0)
6.86
(173.5)
6.84
(173.0)
6.82
(172.5)
6.80
(172.0)
6.78
(171.5)
6.76
(171.0)
6.74
(170.5)
6.72
(170.0)
6.70
(169.5)
6.68
(169.0)
6.66
(168.5)
6.64
(168.0)
6.62
(167.5)
6.60
(167.0)
6.58
(166.5)
6.56
(166.0)
6.54
(165.5)
6.52
(165.0)
6.50
(164.5)
6.48
(164.0)
6.46
(163.5)
6.44
(163.0)
6.42
(162.5)
6.40
(162.0)
6.38
(161.5)
6.36
(161.0)
6.34
(160.5)
6.32
1
2
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
(mm)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
255
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(96.8)
(19.3)
(132.4)
0
0
0.76
5.21
(96.3)
(18.8)
(131.9)
10
8
0.74
5.19
(95.8)
(18.3)
(131.4)
5.17
20
16
0.72
(95.3)
(17.8)
(130.9)
5.15
30
24
0.70
(94.7)
(17.3)
(130.3)
40
32
0.68
5.13
(94.2)
(16.8)
(129.8)
5.11
50
40
0.66
(93.7)
(16.3)
(129.3)
60
44
0.64
5.09
(93.2)
(15.7)
(128.8)
68
48
0.62
5.07
(92.7)
(15.2)
(128.3)
5.05
72
52
0.60
(92.2)
(14.7)
(127.8)
76
56
0.58
5.03
(91.7)
(14.2)
(127.3)
80
60
0.56
5.01
(91.2)
(13.7)
(126.8)
84
64
0.54
4.99
(90.7)
(13.2)
(126.3)
88
68
0.52
4.97
(90.2)
(12.7)
(125.8)
92
72
0.50
4.95
(89.7)
(12.2)
(125.3)
96
76
0.48
4.93
(89.2)
(11.7)
(124.8)
100
80
0.46
4.91
(88.6)
(11.2)
(124.2)
104
84
0.44
4.89
(88.1)
(10.7)
(123.7)
108
88
0.42
4.87
(87.6)
(10.2)
(123.2)
4.85
112
92
0.40
(87.1)
(9.7)
(122.7)
116
96
0.38
4.83
(86.6)
(9.1)
(122.2)
120
100
0.36
4.81
(86.1)
(8.6)
(121.7)
104
0.34
4.79
(85.6)
(8.1)
(121.2)
108
0.32
4.77
(85.1)
(7.6)
(120.7)
4.75
112
0.30
(84.6)
(7.1)
(120.2)
116
0.28
4.73
(84.1)
(6.6)
(119.7)
120
0.26
4.71
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
256
Depth Gauge
(mm)
Inches
(101.5)
4.00
(99.0)
3.90
(96.5)
3.80
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(123.2)
4.85
(120.7)
4.75
(118.1)
4.65
(115.6)
4.55
(113.0)
4.45
(110.5)
4.35
(108.0)
4.25
(105.4)
4.15
(102.9)
4.05
(100.3)
3.95
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
257
Depth Gauge
(mm)
Inches
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
258
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
Depth Gauge
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1
2
3
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
% Worn
0
10
20
30
40
50
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
259
Caliper
Inches
11.30
11.22
11.14
11.06
10.98
10.90
10.82
10.74
10.66
10.58
10.50
10.42
10.34
10.26
10.18
10.10
10.02
9.94
9.86
9.78
9.70
9.62
9.54
9.46
9.38
9.30
9.22
9.14
9.06
8.98
8.90
8.82
8.74
8.66
1
2
260
(mm)
(287.0)
(285.0)
(283.0)
(281.0)
(279.0)
(277.0)
(275.0)
(273.0)
(271.0)
(268.5)
(266.5)
(264.5)
(262.5)
(260.5)
(258.5)
(256.5)
(254.5)
(252.5)
(250.5)
(248.5)
(246.5)
(244.5)
(242.5)
(240.5)
(238.5)
(236.0)
(234.0)
(232.0)
(232.0)
(228.0)
(226.0)
(224.0)
(222.0)
(222.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(13.5)
(14.5)
(15.5)
(16.5)
(17.5)
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
(47.0)
Inches
0.53
0.57
0.61
0.65
0.69
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
1.69
1.73
1.77
1.81
1.85
Ultrasonic
(mm)
Inches
(71.9)
2.83
(70.9)
2.79
(69.9)
2.75
(68.8)
2.71
(67.8)
2.67
(66.8)
2.63
(65.8)
2.59
(64.8)
2.55
(63.8)
2.51
(62.7)
2.47
(61.7)
2.43
(60.7)
2.39
(59.7)
2.35
(58.7)
2.31
(57.7)
2.27
(56.6)
2.23
(55.6)
2.19
(54.6)
2.15
(53.6)
2.11
(52.6)
2.07
(51.6)
2.03
(50.5)
1.99
(49.5)
1.95
(48.5)
1.91
(47.5)
1.87
(46.5)
1.83
(45.5)
1.79
(44.4)
1.75
(43.4)
1.71
(42.4)
1.67
(41.4)
1.63
(40.4)
1.59
(39.4)
1.55
(38.4)
1.51
Caliper
Inches
10.90
10.82
10.74
10.66
10.58
10.50
10.42
10.34
10.26
10.18
10.10
10.02
9.94
9.86
9.78
9.70
9.62
9.54
9.46
9.38
9.30
9.22
9.14
9.06
8.98
8.90
8.82
1
2
(mm)
(277.0)
(275.0)
(273.0)
(271.0)
(268.5)
(266.5)
(264.5)
(262.5)
(260.5)
(258.5)
(256.5)
(254.5)
(252.5)
(250.5)
(248.5)
(246.5)
(244.5)
(242.5)
(240.5)
(238.5)
(236.0)
(234.0)
(232.0)
(230.0)
(228.0)
(226.0)
(224.0)
% Worn
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
Inches
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
1.69
1.73
1.77
Ultrasonic
(mm)
Inches
(67.1)
2.64
(66.0)
2.60
(65.0)
2.56
(64.0)
2.52
(63.0)
2.48
(62.0)
2.44
(61.0)
2.40
(59.9)
2.36
(58.9)
2.32
(57.9)
2.28
(56.9)
2.24
(55.9)
2.20
(54.9)
2.16
(53.8)
2.12
(52.8)
2.08
(51.8)
2.04
(50.8)
2.00
(49.8)
1.96
(48.8)
1.92
(47.8)
1.88
(46.7)
1.84
(45.7)
1.80
(44.7)
1.76
(43.7)
1.72
(42.7)
1.68
(41.7)
1.64
(40.6)
1.60
261
Tape Measure
Inches
11.05
11.00
10.95
10.90
10.85
10.80
10.75
10.70
10.65
10.60
10.55
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
NOTE
262
(mm)
(280.5)
(279.5)
(278.0)
(277.0)
(275.5)
(274.5)
(273.0)
(272.0)
(270.5)
(269.0)
(268.0)
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Depth Gauge
Inches
8.07
8.03
7.99
7.95
7.91
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
Ultrasonic
(mm)
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.51
2.47
2.43
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
1.43
(mm)
(63.8)
(62.7)
(61.7)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
(36.3)
263
Depth Gauge
Inches
7.79
7.77
7.75
7.73
7.71
7.69
7.67
7.65
7.63
7.61
7.59
7.57
7.55
7.53
7.51
7.49
7.47
7.45
7.43
7.41
7.39
7.37
7.35
7.33
7.31
7.29
7.27
7.25
7.23
7.21
7.19
7.17
7.15
7.13
7.11
7.09
7.07
7.05
7.03
7.01
6.99
1
2
264
(mm)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
(183.5)
(183.0)
(182.5)
(182.0)
(181.5)
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
Allowable Wear
Greater % (2) Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
57
60
62
65
67
70
72
75
77
80
82
85
87
90
92
95
97
100
102
105
107
110
112
115
117
120
Ultrasonic
Inches
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
(mm)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(109.7)
(20.8)
(142.7)
0
0
0.82
5.62
(109.2)
(20.3)
(142.2)
8
6
0.80
5.60
(108.7)
(19.8)
(141.7)
16
12
0.78
5.58
(108.2)
(19.3)
(141.2)
5.56
24
18
0.76
(107.7)
(18.8)
(140.7)
5.54
32
24
0.74
(107.2)
(18.3)
(140.2)
40
30
0.72
5.52
(106.7)
(17.8)
(139.7)
46
36
0.70
5.50
(106.2)
(17.3)
(139.2)
52
42
0.68
5.48
(105.7)
(16.8)
(138.7)
58
48
0.66
5.46
(105.2)
(16.3)
(138.2)
5.44
64
54
0.64
(104.6)
(15.7)
(137.7)
70
60
0.62
5.42
(104.1)
(15.2)
(137.2)
76
64
0.60
5.40
(103.6)
(14.7)
(136.7)
82
68
0.58
5.38
(103.1)
(14.2)
(136.1)
88
72
0.56
5.36
(102.6)
(13.7)
(135.6)
94
76
0.54
5.34
(102.1)
(13.2)
(135.1)
100
80
0.52
5.32
(101.6)
(12.7)
(134.6)
106
84
0.50
5.30
(101.1)
(12.2)
(134.1)
5.28
112
88
0.48
(100.6)
(11.7)
(133.6)
118
92
0.46
5.26
(100.1)
(11.2)
(133.1)
5.24
124
96
0.44
(99.6)
(10.7)
(132.6)
100
0.42
5.22
(99.1)
(10.2)
(132.1)
104
0.40
5.20
(98.6)
(9.7)
(131.6)
108
0.38
5.18
(98.0)
(9.1)
(131.1)
5.16
112
0.36
(97.5)
(8.6)
(130.6)
5.14
116
0.34
(97.0)
(8.1)
(130.0)
120
0.32
5.12
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
265
Depth Gauge
(mm)
Inches
(101.5)
4.00
(99.0)
3.90
(96.5)
3.80
(94.0)
3.70
(91.5)
3.60
(89.0)
3.50
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
(10.0)
0.40
(7.5)
0.30
266
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(125.7)
4.95
(123.2)
4.85
(120.7)
4.75
(118.1)
4.65
(115.6)
4.55
(113.0)
4.45
(110.5)
4.35
(108.0)
4.25
(105.4)
4.15
(102.9)
4.05
(100.3)
3.95
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
Depth Gauge
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1
2
3
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
267
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1
2
3
268
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
Ultrasonic
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
(mm)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(mm)
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
12.16
11.96
11.76
11.56
11.36
11.16
10.96
10.76
10.56
10.36
10.16
9.96
9.76
9.56
9.36
9.16
8.96
8.76
8.56
8.36
8.16
7.96
7.76
7.56
7.36
1
2
(mm)
(309.0)
(304.0)
(298.5)
(293.5)
(288.5)
(283.5)
(278.5)
(273.5)
(268.0)
(263.0)
(258.0)
(253.0)
(248.0)
(243.0)
(237.5)
(232.5)
(227.5)
(222.5)
(217.5)
(212.5)
(207.5)
(202.0)
(197.0)
(192.0)
(187.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
92
96
100
104
108
112
116
120
124
Depth Gauge
(mm)
Inches
(17.0)
0.67
(19.5)
0.77
(22.0)
0.87
(24.5)
0.97
(27.0)
1.07
(29.5)
1.17
(32.5)
1.27
(35.0)
1.37
(37.5)
1.47
(40.0)
1.57
(42.5)
1.67
(45.0)
1.77
(47.5)
1.87
(50.0)
1.97
(52.5)
2.07
(55.0)
2.17
(57.5)
2.27
(60.0)
2.37
(62.5)
2.47
(65.5)
2.57
(68.0)
2.67
(70.5)
2.77
(73.0)
2.87
(75.5)
2.97
(78.0)
3.07
Ultrasonic
(mm)
Inches
(83.1)
3.27
(80.5)
3.17
(78.0)
3.07
(75.4)
2.97
(72.9)
2.87
(70.4)
2.77
(67.8)
2.67
(65.3)
2.57
(62.7)
2.47
(60.2)
2.37
(57.7)
2.27
(55.1)
2.17
(52.6)
2.07
(50.0)
1.97
(47.5)
1.87
(45.0)
1.77
(42.4)
1.67
(39.9)
1.57
(37.3)
1.47
(34.8)
1.37
(32.3)
1.27
(29.7)
1.17
(27.2)
1.07
(24.6)
0.97
(22.1)
0.87
269
Caliper
Inches
11.30
11.20
11.10
11.00
10.90
10.80
10.70
10.60
10.50
10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.10
9.00
8.90
8.80
8.70
8.60
8.50
8.40
8.30
8.20
8.10
8.00
7.90
7.80
7.70
7.60
1
2
270
Depth Gauge
(mm)
(287.0)
(284.5)
(282.0)
(279.5)
(277.0)
(274.5)
(272.0)
(269.0)
(266.5)
(264.0)
(261.5)
(259.0)
(256.5)
(254.0)
(251.5)
(249.0)
(246.5)
(244.0)
(241.5)
(239.0)
(236.0)
(233.5)
(231.0)
(228.5)
(226.0)
(223.5)
(221.0)
(218.5)
(216.0)
(213.5)
(211.0)
(208.5)
(205.5)
(203.0)
(200.5)
(198.0)
(195.5)
(193.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
0.67
0.72
0.77
0.82
0.87
0.92
0.97
1.02
1.07
1.12
1.17
1.22
1.27
1.32
1.37
1.42
1.47
1.52
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
2.22
2.27
2.32
2.37
2.42
2.47
2.52
(mm)
(17.0)
(18.5)
(19.5)
(21.0)
(22.0)
(23.5)
(24.5)
(26.0)
(27.0)
(28.5)
(29.5)
(31.0)
(32.5)
(33.5)
(35.0)
(36.0)
(37.5)
(38.5)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
(56.5)
(57.5)
(59.0)
(60.0)
(61.5)
(62.5)
(64.0)
Ultrasonic
(mm)
Inches
(71.9)
2.83
(70.6)
2.78
(69.3)
2.73
(68.1)
2.68
(66.8)
2.63
(65.5)
2.58
(64.3)
2.53
(63.0)
2.48
(61.7)
2.43
(60.5)
2.38
(59.2)
2.33
(57.9)
2.28
(56.6)
2.23
(55.4)
2.18
(54.1)
2.13
(52.8)
2.08
(51.6)
2.03
(50.3)
1.98
(49.0)
1.93
(47.8)
1.88
(46.5)
1.83
(45.2)
1.78
(43.9)
1.73
(42.7)
1.68
(41.4)
1.63
(40.1)
1.58
(38.9)
1.53
(37.6)
1.48
(36.3)
1.43
(35.1)
1.38
(33.8)
1.33
(32.5)
1.28
(31.2)
1.23
(30.0)
1.18
(28.7)
1.13
(27.4)
1.08
(26.2)
1.03
(24.9)
0.98
Caliper
Inches
10.90
10.80
10.70
10.60
10.50
10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.10
9.00
8.90
8.80
8.70
8.60
8.50
8.40
8.30
8.20
8.10
8.00
7.90
7.80
7.70
1
2
(mm)
(277.0)
(274.5)
(272.0)
(269.0)
(266.5)
(264.0)
(261.5)
(259.0)
(256.5)
(254.0)
(251.5)
(249.0)
(246.5)
(244.0)
(241.5)
(239.0)
(236.0)
(233.5)
(231.0)
(228.5)
(226.0)
(223.5)
(221.0)
(218.5)
(216.0)
(213.5)
(211.0)
(208.5)
(205.5)
(203.0)
(200.5)
(198.0)
(195.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
Depth Gauge
(mm)
(22.0)
(23.0)
(24.5)
(25.5)
(27.0)
(28.0)
(29.5)
(30.5)
(32.0)
(33.5)
(34.5)
(36.0)
(37.0)
(38.5)
(39.5)
(41.0)
(42.0)
(43.5)
(44.5)
(46.0)
(47.0)
(48.5)
(50.0)
(51.0)
(52.5)
(53.5)
(55.0)
(56.0)
(57.5)
(58.5)
(60.0)
(61.0)
(62.5)
Inches
0.86
0.91
0.96
1.01
1.06
1.11
1.16
1.21
1.26
1.31
1.36
1.41
1.46
1.51
1.56
1.61
1.66
1.71
1.76
1.81
1.86
1.91
1.96
2.01
2.06
2.11
2.16
2.21
2.26
2.31
2.36
2.41
2.46
Ultrasonic
(mm)
Inches
(67.1)
2.64
(65.8)
2.59
(64.5)
2.54
(63.2)
2.49
(62.0)
2.44
(60.7)
2.39
(59.4)
2.34
(58.2)
2.29
(56.9)
2.24
(55.6)
2.19
(54.4)
2.14
(53.1)
2.09
(51.8)
2.04
(50.5)
1.99
(49.3)
1.94
(48.0)
1.89
(46.7)
1.84
(45.5)
1.79
(44.2)
1.74
(42.9)
1.69
(41.7)
1.64
(40.4)
1.59
(39.1)
1.54
(37.8)
1.49
(36.6)
1.44
(35.3)
1.39
(34.0)
1.34
(32.8)
1.29
(31.5)
1.24
(30.2)
1.19
(29.0)
1.14
(27.7)
1.09
(26.4)
1.04
271
Tape Measure
Inches
14.05
14.00
13.95
13.90
13.85
13.80
13.75
13.70
13.65
13.60
13.55
13.50
13.45
13.40
13.35
13.30
13.25
13.20
13.15
13.10
13.05
13.00
12.95
12.90
12.85
12.80
12.75
12.70
12.65
12.60
12.55
12.50
12.45
12.40
12.35
12.30
12.25
12.20
12.15
272
(mm)
(357.0)
(355.5)
(354.5)
(353.0)
(352.0)
(350.5)
(349.5)
(348.0)
(346.5)
(345.5)
(344.0)
(343.0)
(341.5)
(340.5)
(339.0)
(338.0)
(336.5)
(335.5)
(334.0)
(332.5)
(331.5)
(330.0)
(329.0)
(327.5)
(326.5)
(325.0)
(324.0)
(322.5)
(321.5)
(320.0)
(319.0)
(317.5)
(316.0)
(315.0)
(313.5)
(312.5)
(311.0)
(310.0)
(308.5)
NOTE: Measure across 3 teeth
% Worn
0
5
10
15
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Tape Measure
Inches
13.80
13.75
13.70
13.65
13.60
13.55
13.50
13.45
13.40
13.35
13.30
13.25
13.20
13.15
13.10
13.05
13.00
12.95
12.90
12.85
12.80
12.75
12.70
12.65
12.60
12.55
12.50
12.45
12.40
12.35
12.30
12.25
12.20
12.15
(mm)
(350.5)
(349.5)
(348.0)
(346.5)
(345.5)
(344.0)
(343.0)
(341.5)
(340.5)
(339.0)
(338.0)
(336.5)
(335.5)
(334.0)
(332.5)
(331.5)
(330.0)
(329.0)
(327.5)
(326.5)
(325.0)
(324.0)
(322.5)
(321.5)
(320.0)
(319.0)
(317.5)
(316.0)
(315.0)
(313.5)
(312.5)
(311.0)
(310.0)
(308.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
273
Depth Gauge
Inches
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
1
2
274
(mm)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
(mm)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
D8L, D8N, D8R, D8T, 578, 583R, 583T, 587T, PL83, PL87 - 8.50 in. (215.9 mm)
Track Links (1)
8E-4505 & 06
8E-4513 & 14
Depth Gauge
(mm)
Inches
(150.0)
5.90
(149.5)
5.88
(149.0)
5.86
(148.5)
5.84
(148.0)
5.82
(147.5)
5.80
(147.0)
5.78
(146.5)
5.76
(146.0)
5.74
(145.5)
5.72
(145.0)
5.70
(144.5)
5.68
(144.0)
5.66
(143.5)
5.64
(142.5)
5.62
(142.0)
5.60
(141.5)
5.58
(141.0)
5.56
(140.5)
5.54
(140.0)
5.52
(139.5)
5.50
(139.0)
5.48
(138.5)
5.46
(138.0)
5.44
(137.5)
5.42
(137.0)
5.40
(136.5)
5.38
(136.0)
5.36
(135.5)
5.34
(135.0)
5.32
(134.5)
5.30
1
2
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
(mm)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
275
Depth Gauge
Inches
6.53
6.51
6.49
6.47
6.45
6.43
6.41
6.39
6.37
6.35
6.33
6.31
6.29
6.27
6.25
6.23
6.21
6.19
6.17
6.15
6.13
6.11
6.09
6.07
6.05
6.03
6.01
5.99
5.97
5.95
5.93
1
2
276
(mm)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
(mm)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
Depth Gauge
Inches
6.34
6.32
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
1
2
(mm)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
(mm)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
277
Depth Gauge
(mm)
Inches
(181.0)
7.12
(180.5)
7.10
(180.0)
7.08
(179.5)
7.06
(179.0)
7.04
(178.5)
7.02
(178.0)
7.00
(177.5)
6.98
(177.0)
6.96
(176.5)
6.94
(176.0)
6.92
(175.5)
6.90
(175.0)
6.88
(174.0)
6.86
(173.5)
6.84
(173.0)
6.82
(172.5)
6.80
(172.0)
6.78
(171.5)
6.76
(171.0)
6.74
(170.5)
6.72
(170.0)
6.70
(169.5)
6.68
(169.0)
6.66
(168.5)
6.64
(168.0)
6.62
(167.5)
6.60
(167.0)
6.58
(166.5)
6.56
(166.0)
6.54
(165.5)
6.52
1
2
278
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
(mm)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
Depth Gauge
Inches
7.12
7.10
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
1
2
(mm)
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
(mm)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
279
Depth Gauge
Inches
7.79
7.77
7.75
7.73
7.71
7.69
7.67
7.65
7.63
7.61
7.59
7.57
7.55
7.53
7.51
7.49
7.47
7.45
7.43
7.41
7.39
7.37
7.35
7.33
7.31
7.29
7.27
7.25
7.23
7.21
7.19
1
2
280
(mm)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
(183.5)
(183.0)
(182.5)
Allowable Wear
Lesser % (2) Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Ultrasonic
Inches
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
(mm)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
Notes
281
Pitch
6.91 in. (175.5 mm)
D3 (AII)
D4B, D4C, D4G, D4K
931, 933, 935
6Y-0935 & 36
6S-8343 & 44
257-7765 & 66
D5K
9K-6628 & 29
7K-1825 & 26
5K-9423 & 24
5K-9457 & 58
235-2529
D5K
6Y-9261 & 62
D5C, D5G,
939
D5, D5B
951, 955, 561
108-0947 & 48
6Y-9261 & 62
235-2514
7T-4539 & 40
257-8012 & 13
3P-7153 & 54
175-8248 & 49
235-2529
8E-7405 & 06
378-8241 & 42
228-2735 & 36
7T-4645 & 46
3P-1112 & 13
175-8256 & 57
6I-9239 & 40
233-0385 & 86
289-3083 & 84
7T-4657 & 58
8S-2589 & 90
188-5251 & 52
7S-9181 & 82
188-5531 & 32
8E-4055 & 56
9S-1927 & 28
D6K, PL61
D6, D6B
D6C, D6D
955
D7E
Electric Drive
To determine percent worn for links not listed here, see Former Link Service Limits , page 30.
283
Components
Variables That Affect Wear Life
See the following pages for details on the effects of:
Page
Controllable Variables
See, page 10
Track Adjustment`
See, page 10
Shoe Width
See, page 11
Alignment
See, page 13
Non-Controllable Variables
See, page 17
See, page 17
Environmental Variables
See, page 19
See, page 22
Components
Links
See, page 24 through, page 28 for detailed link information.
Measurement Measure the track link over the centerline of the pin and bushing bores. See, page
24 for details.
Wear Patterns See, page 25 through, page 26 for a detailed discussion of link wear patterns.
Split Master Links Use the assembly procedures on, page 28 for split master links. Refer to
Shoes on, page 287 for bolt torque specifications.
284
Components
Measurement Use the caliper, depth gauge or Ultrasonic Wear Indicator to measure the vertical
position to the closest 0.01 in. (0.25 mm). The vertical position is expected to be the most worn position for Sealed and Lubricated Track bushings on low sprocket machines. Measurement of other
wear positions can be made, but are not expected to be critical.
Bushing Allowable Wear Bushing allowable wear is based on the remaining strength to resist
cracks. For high impact underfoot conditions use lesser allowable wear. For low impact use greater
allow-able wear.
Dry Joints
See, page 37 for dry joint inspection procedures and recommended service. If a dry joint is found,
measure pitch extension over that one joint. Schedule service if the pitch exceeds these limits:
Model
D3
D4
931
933
935
D4
941
D3
D4
D5
951
955
561
D5
D6
D6
955
D7
977
571
572
D8
983
D9
594
285
Components
Bushing Sealed Track External
Measurement To measure external wear use the caliper or the Ultrasonic Wear Indicator. Measure the minimum diameter regardless of the position (vertical, forward, reverse). See details on
measurement procedures on, page 39.
Bushing Allowable Wear Bushing allowable wear is based on the remaining strength to resist
cracks. For low sprocket machines, the choice between two allowable wears is based on high or
low impact conditions because the sprocket is close to the ground and subject to impact.
Measurement Sealed track internal wear is measured by deter-mining the pitch extended length
over four adjacent sections with a tape measure calibrated in 0.02 in.(0.5 mm) increments. The track
must be tight before measuring. Measure from the side of one pin to the same side of the fifth pin
away (which includes 4 sections). See details on measurement procedure on, page 42.
Shoes
See, page 44 for detailed shoe information.
Measurement Use the depth gauge or the Ultrasonic Wear Indicator to measure shoes.
286
Components
Shoe & Master Link Bolt Torque/Turn Specifications
Model
D3
D4
931
933
935
D3
D4
931
933
935
D4
D5
D6
941
943
951
561
D6
D7
955
977
571
572
D7E
D8
983
D9
594
Bolt
Size
1/2 in.
Torque(1)
130 25 ft. lb.
175 40 Nm
Additional Turn
Master Link
Regular Shoe
Master Shoe
9/16 in.
65 15 ft. lb.
90 20 Nm
+ 1/3 turn
+ 1/2 turn
5/8 in.
+ 1/3 turn
+ 1/2 turn
3/4 in.
+ 1/3 turn
+ 1/2 turn
7/8 in.
+ 1/3 turn
+ 1/2 turn
+ 1/3 turn
+ 1/2 turn
+ 1/3 turn
+ 1/2 turn
7/8 in.
1 in.
287
Components
SystemOne Shoe and Master Link Track Torque/Turn Specifications*
Model
D3G, D3K
D4G, D4K
Bolt
Size
16 mm
Clamp Master
(Open Window)
Pre Torque
Additional
Turn
Clamp Master
(Center Strut)
Pre Torque
166 ft-lb
225 Nm
Additional
Turn
1/3 turn
D5G
16 mm
107 18 ft-lb
145 25 Nm
1/3 turn
184 18 ft-lb
250 25 Nm
4 x 1/4 turn
D5K
18 mm
148 18 ft-lb
200 25 Nm
1/3 turn
184 18 ft-lb
250 25 Nm
4 x 1/4 turn
258 18 ft-lb
350 25 Nm
1/3 turn
D6K
18 mm
148 18 ft-lb
200 25 Nm
1/3 turn
184 18 ft-lb
250 25 Nm
4 x 1/4 turn
258 18 ft-lb
350 25 Nm
1/3 turn
(2)
(2)
(2)
* For detailed Installation and Removal of SystemOne Clamp Masters, see Undercarriage Reconditioning Bulletin, REHS2220.
** Use the Assembling and Tightening Procedure, page 29.
Idlers
See, page 49 through, page 51 for detailed idler information, including Conventional, Center Tread,
and Relieved Center Tread Idlers.
Measurement Use the Depth Gauge, Ultrasonic Wear Indicator, or Caliper to measure idlers.
Sprocketed Center Tread Idlers and Relieved Sprocketed Center Tread Idlers
(for D6K models)
Measurement Technique
Sprocketed Center Tread Idler or Relieved Sprocketed Idler tread wear is measured with the depth
gauge, tape or small caliper. However, measurement with the caliper may not be accurate if there
is no room to use it. Angled caliper measurement would give a greater wear measurement than actual. The sprocketed idlers cannot be measured with the Ultrasonic Wear Indicator.
The measurement location is at the idler root as illustrated on the next page.
288
Turn each bolt 90 degrees (1/4) at a time for four (4) turns so deflection is uniform.
These turns are to be completed in a clockwise pattern.
Components
Rebuildability
Sprocketed Center Tread Idlers are not rebuildable.
Installation
Note that the part number side of the idler also has an oil fill plug. This side of the idler should be installed to face the outside of the machine.
For complete details on the improved D6K Sprocketed Idlers, reference Special Instruction
REHS7603.
Carrier Rollers
Track Rollers
289
Components
Roller Flange Sequence
Idler
Sprocket
F
From the chart which follows, you will note that the rear roller (the roller nearest the sprocket) is
usually a single flange roller. If a double flange roller were used as the rear roller, interference
could occur between the inner flange and the sprocket teeth. Therefore, a double flange roller
should not usually be placed in the rear position.
Roller Position
4
5
S
S
D
D
S
S
D
S
S
Rollers
Per Side
4
7
5
6
6
F
S
D
S
S
S
2
D
D
D
D
S
3
D
S
S
S
S
6
4
5
S
S
S
S
D
D
S
D
S
S
S
D
5
6
6
6
6
6
6
S
S
S
S
S
S
S
D
D
D
D
S
D
S
S
S
S
S
S
S
S
D
S
S
S
S
S
S
S
D
D
D
S
D
S
S
S
S
S
S
S
6
7
6
S
S
S
D
D
D
D
D
S
S
S
S
D
D
D
S
D
S
5
7
7
6
7
6
D
S
S
S
D
S
D
D
S
D
D
D
S
S
S
D
S
D
D
S
S
D
D
D
S
D
S
D
S
D
S
S
S
D
S
D7
D7 LGP
D7D, D7F, D7G
6
7
5
6
7
6
D
S
S
D
D
D
S
S
D
S
D
S
D
S
S
D
S
D
S
S
D
S
D
S
D
S
S
D
S
D
S
D
S
Model
D2
D3
D3
D3 LGP
D3G XL, D3K XL
D3 LGP, D3K LGP
D4NC
D4, D4D, D4E
D4C, D4G
D4C LGP
D4C XL
D4G LGP
D4G LGP, D4K LGP
D4G XL
D4G XL, D4K XL
D5, D5B
D5 LGP
D5C, D5G
D5C, D5G
D5K
D5K
D6
D6 LGP
D6B, D6NC
D6C, D6C
D6K
D7NC (8.00 in.)
290
S
S
S
S
S
D
S
S
Components
Rollers
Per Side
7
6
7
F
D
D
D
2
D
S
D
3
S
D
S
D8H, D8K
D8H, D8K
7
5
5
5
5
5
5
5
6
6
7
7
7
D
S
D
D
D
S
D
D
S
S
S
D
D
D
D
D
S
D
D
S
D
D
D
D
D
D
Model
D8
D8
D8NC (8.00 in.)
931
933C, 933E, 933F
935
941
951B, 951 LGP
951A
955F, 955E, 955C
955H
955K, 955L
977D
977E, 977H, 977K
983
Roller Position
4
5
S
D
S
D
D
S
6
D
S
D
7
S
S
S
S
S
S
S
D
S
D
D
D
S
S
D
D
D
D
D
D
S
D
S
S
D
D
D
S
S
S
S
S
S
D
S
D
D
D
S
S
S
S
D
D
D
S
S
S
Sprockets
See, page 60 through, page 63 for detailed sprocket information.
Measurement Use the appropriate sprocket reuse indicator gauge (D9, D8, D7 5P-8617; D6,
D5, D4 5P-8616) at bushing turn time to determine reusability.
For D7E Electric Drive models, refer to Service Mag SEPD1459 for details on wear measurement
and replacement recommendations.
Sprocket Bolt Torques Use the torque-turn tightening method on, page 63.
291
Components
Sprocket Bolt Torque Specifications
Model
Bolt Size
Torque
Additional Turn
D3
D4
D5
D5C
D6
561
955
935C
1/2 in.
50 8 ft. lb.
70 10 Nm
130 30 ft. lb.
175 40 Nm
+ 1/3 turn
+ 1/3 turn
D7
571
572
977
D8
D9
583
983
D9
594
3/4 in.
75 15 ft. lb.
100 20 Nm
220 40 ft. lb.
300 50 Nm
5/8 in.
M16
+ 1/3 turn
+ 1/3 turn
7/8 in.
+ 1/3 turn
1 in.
+ 1/3 turn
Guards See, page 64 for detailed information on track guiding guards and track roller guards.
292
Track Adjustment
Track Adjustment For Low Sprocket Track-Type Tractors and Loaders (except 943, 953,
963 and 973 Loaders)
For track sag and track adjustment of D7E Electric Drive machines, see, page 296 through, page
297. For complete details, reference D7E Operation and Maintenance Manual SEBU8200.
This track adjustment procedure enables users to achieve longer undercarriage component life.
1
2
At track adjustment mechanism, connect grease gun to fitting. Extend hydraulic track
adjuster until track idler is at maximum forward position. (Relief valve should remain
closed.)
Move the machine forward a distance of twice its length. Allow the machine to come to
a stop without the use of the brakes.
293
Track Adjustment
At this point, track should be almost straight between front carrier roller and idler. Do
not try to squeeze any packing material from between track parts. Do not move the tractor back and forth to tighten the track.
On machines with one carrier roller per side, place a mark on the track roller frame 0.4
inch or 10 millimeters behind the rear edge of the front idler bearing assembly.
On machines with more than one carrier roller per side, mark the track roller frame 0.5
inch or 13 millimeters behind the rear edge of the assembly.
6
7
294
Track Adjustment
Close the hydraulic relief valve. Extend hydraulic track adjuster until the rear edge of the
idler bearing assembly aligns with mark on roller frame.
NOTE: The resulting reference sag should be 1.75 in. to 2.00 in. (45 mm to 55 mm) on
these models. Use for indication of approximate tension only.
295
Move the machine forward for a distance of two times the length of the machine. Slowly reduce the machine to zero speed with the travel control pedal. Shut off the engine.
2.
Stand on the track between the front idler and the track carrier roller in order to produce as
much track sag as possible.
3.
Place a tight string or a straight edge on top of the grousers between the carrier roller and
front idler. Measure distance (A) from the straight edge to the grouser tip at the lowest
point of sag.
b.
Place a tight string or a straight edge on top of the grousers between the two carrier rollers. Measure distance (B) from the straight edge to the grouser tip at the lowest point of
sag.
4.
Total the two measurements. The total correct adjustment of the dimensions is 50 mm (2.0 inch)
to 65 mm (2.60 in).
5.
Table 1
D7E Track Sag (Range)
Location
Front (A)
D7E
35 mm (1.4 inch) to 45 mm (1.8 inch)
D7E LGP
25 mm (1.0 inch) to 30 mm (1.2 inch)
Center (B)
Total (A + B)
If the track appears to be too tight or too loose, proceed to Track Adjustment
296
Track Adjustment
Do not remove any parts until all pressure has been relieved to avoid possible personal injury. Relieve pressure by opening relief valve one turn maximum. See maintenance guide for track adjustment procedure.
1.
Move the machine forward for a distance of two times the length of the machine. Slowly reduce
the machine to zero speed with the travel control pedal. Shut off the engine. Adjust the tracks
while you are in the typical operating conditions of the machine. If packing conditions prevail on
the job, the track should be adjusted with packing material.
Note: Perform Steps 2 through 5 on both sides of the machine.
D7E
Left Track roller frame
D7E LGP
Right track roller frame
2.
Remove the valve cover plate for the track adjusting mechanism.
297
3.
4.
Add grease through track adjustment valve (1) in order to tighten the track. To loosen the track,
rotate relief valve (2) counterclockwise. Then close the relief valve.
Set the front track sag to the dimensions in Table 2.
Table 2
D7E Track Sag (Range)
5.
Location
Front (A) (1)
D7E
35 mm (1.4 inch) to 45 mm (1.8
inch)
D7E LGP
25 mm (1.0 inch) to 30 mm (1.2
inch)
Center (B)
Total (A + B)
Replace the valve cover plate for the track adjusting mechanism.
298
Adjust the front sag on each side of the machine. Add the track sag at the front and the center for the total.
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Links (1)
SystemOne Track
260-6740
Depth Gauge
Inches
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
Ultrasonic
(mm)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
75
80
85
90
95
100
105
110
115
120
Inches
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
(mm)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
Wear Chart: 65
299
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Links (1)
SystemOne Track
233-5188
Depth Gauge
Inches
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
300
Wear Chart: 66
Ultrasonic
(mm)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
75
80
85
90
95
100
105
110
115
120
Inches
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
(mm)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Bushings (1)
External Wear
SystemOne Track
Caliper
Inches
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
(mm)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
Lesser
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
Depth Gauge
(mm)
Inches
(70.9)
2.79
(70.6)
2.78
(70.4)
2.77
(70.1)
2.76
(69.9)
2.75
(69.6)
2.74
(69.3)
2.73
(69.1)
2.72
(68.8)
2.71
(68.6)
2.70
(68.3)
2.69
(68.1)
2.68
(67.8)
2.67
(67.6)
2.66
(67.3)
2.65
(67.1)
2.64
(66.8)
2.63
(66.5)
2.62
(66.3)
2.61
(66.0)
2.60
(65.8)
2.59
(65.5)
2.58
301
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Shoes (1)
Extreme Service
SystemOne Track
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
302
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(mm)
(67.2)
(65.9)
(64.7)
(63.4)
(62.1)
(60.9)
(59.6)
(58.3)
(57.0)
(55.8)
(54.5)
(53.2)
(52.0)
(50.7)
(49.4)
(48.2)
(46.9)
(45.6)
(44.3)
(43.1)
(41.8)
(40.5)
(39.3)
(38.0)
(36.7)
(35.5)
(34.2)
(32.9)
(31.6)
(30.4)
(29.1)
(27.8)
(26.6)
(25.3)
(24.0)
(22.8)
(21.5)
(20.2)
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Shoes (1)
Moderate Service
SystemOne Track
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(mm)
(56.0)
(54.7)
(53.5)
(52.2)
(50.9)
(49.7)
(48.4)
(47.1)
(45.8)
(44.6)
(43.3)
(42.0)
(40.8)
(39.5)
(38.2)
(37.0)
(35.7)
(34.4)
(33.1)
(31.9)
(30.6)
(29.3)
(28.1)
(26.8)
(25.5)
(24.3)
(23.0)
(21.7)
303
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Shoes (1)
Self Cleaning
SystemOne
Depth Gauge
Inches
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
304
(mm)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Idlers (1) (2) (3) (4)
Center Tread Idler
Inches
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
1
2
3
4
% Worn
0
5
10
15
20
25
30
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
New tread diameter (D3C, D3G, D4C, D4G) is 23.50 in. (597 mm)
New tread diameter (D3K, D4K) is 22.62 in. (574.5 mm)
For measuring instructions, reference General Information topic Idler Wear Center Tread
Idlers on, page 51.
Wear Chart: 4061
305
Depth Gauge
Inches
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
1
2
3
306
(mm)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
% Worn
0
12
24
36
48
60
68
76
84
92
100
108
116
124
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Carrier Rollers (1)
SystemOne Track
Caliper
Inches
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
5.18
5.14
5.10
5.06
5.02
4.98
4.94
4.90
4.86
4.82
4.78
4.74
4.70
Ultrasonic
(mm)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
(126.5)
(125.5)
(124.5)
(123.5)
(122.5)
(121.5)
(120.5)
(119.5)
% Worn
0
5
10
15
20
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
(mm)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
307
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Rollers (1) (2)
SystemOne Track Roller
Caliper
Inches
6.48
6.44
6.40
6.36
6.32
6.28
6.24
6.20
6.16
6.12
6.08
6.04
6.00
5.96
5.92
5.88
5.84
5.80
5.76
5.72
5.68
5.64
5.60
5.56
5.52
5.48
5.44
5.40
5.36
5.32
5.28
5.24
5.20
5.16
5.12
5.08
5.04
5.00
1
2
308
(mm)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.5)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
(131.0)
(130.0)
(129.0)
(128.0)
(127.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
Inches
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
Ultrasonic
(mm)
Inches
(42.4)
1.67
(41.9)
1.65
(41.4)
1.63
(40.9)
1.61
(40.4)
1.59
(39.9)
1.57
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
(32.3)
1.27
(31.8)
1.25
(31.2)
1.23
(30.7)
1.21
(30.2)
1.19
(29.7)
1.17
(29.2)
1.15
(28.7)
1.13
(28.2)
1.11
(27.7)
1.09
(27.2)
1.07
(26.7)
1.05
(26.2)
1.03
(25.7)
1.01
(25.1)
0.99
(24.6)
0.97
(24.1)
0.95
(23.6)
0.93
D3C, D3G, D3K, D4C, D4G, D4K - 6.91 in. (175.5 mm)
Track Rollers (1) (2)
SystemOne Track
Conventional Track Roller
Caliper
Inches
6.00
5.97
5.94
5.91
5.88
5.85
5.82
5.79
5.76
5.73
5.70
5.67
5.64
5.61
5.58
5.55
5.52
5.49
5.46
5.43
5.40
5.37
5.34
5.31
5.28
5.25
5.22
5.19
5.16
5.13
5.10
5.07
5.04
5.01
1
2
Depth Gauge
(mm)
(152.5)
(151.5)
(151.0)
(150.0)
(149.5)
(148.5)
(148.0)
(147.0)
(146.5)
(145.5)
(145.0)
(144.0)
(143.5)
(142.5)
(141.5)
(141.0)
(140.0)
(139.5)
(138.5)
(138.0)
(137.0)
(136.5)
(135.5)
(135.0)
(134.0)
(133.5)
(132.5)
(132.0)
(131.0)
(130.5)
(129.5)
(129.0)
(128.0)
(127.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.43
0.45
0.46
0.48
0.49
0.51
0.52
0.54
0.55
0.57
0.58
0.60
0.61
0.63
0.64
0.66
0.67
0.69
0.70
0.72
0.73
0.75
0.76
0.78
0.79
0.81
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
(mm)
(11.0)
(11.5)
(11.5)
(12.0)
(12.5)
(13.0)
(13.0)
(13.5)
(14.0)
(14.5)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.0)
(18.5)
(19.0)
(19.5)
(19.5)
(20.0)
(20.5)
(21.0)
(21.0)
(21.5)
(22.0)
(22.5)
(22.5)
(23.0)
(23.5)
Ultrasonic
(mm)
Inches
(36.3)
1.43
(35.9)
1.42
(35.6)
1.40
(35.2)
1.39
(34.8)
1.37
(34.4)
1.36
(34.0)
1.34
(33.7)
1.33
(33.3)
1.31
(32.9)
1.30
(32.5)
1.28
(32.1)
1.27
(31.8)
1.25
(31.4)
1.24
(31.0)
1.22
(30.6)
1.21
(30.2)
1.19
(29.8)
1.18
(29.5)
1.16
(29.1)
1.15
(28.7)
1.13
(28.3)
1.12
(27.9)
1.10
(27.6)
1.09
(27.2)
1.07
(26.8)
1.06
(26.4)
1.04
(26.0)
1.03
(25.7)
1.01
(25.3)
1.00
(24.9)
0.98
(24.5)
0.97
(24.1)
0.95
(23.7)
0.94
309
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Links (1)
6Y-0935 & 36
Depth Gauge
310
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
Wear Chart: 22
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
0
7
14
21
28
35
42
49
56
63
70
77
84
90
95
100
105
110
115
120
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
Wear Chart: 21
311
D3C, D3G, D4C, D4G, 931, 931B, 931C, 933C, 935B, 935C - 6.125 in. (155.6 mm)
Track Links (1)
Classic
257-7765 & 66
Depth Gauge
312
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
Wear Chart: 24
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Bushings (1)
Genuine and Classic
External Wear
Sealed & Lubricated Track
Large Stepped Bushings
Caliper
(mm)
Inches
2.13
54.1
2.11
53.6
2.09
53.1
2.07
52.6
2.05
52.1
2.03
51.6
2.01
51.1
1.99
50.5
1.97
50.0
1.95
49.5
1.93
49.0
1.91
48.5
1.89
48.0
1.87
47.5
1.85
47.0
1.83
46.5
1.81
46.0
1.79
45.5
1.77
45.0
1.75
44.5
1.73
43.9
1.71
43.4
1.69
42.9
1.67
42.4
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
58
48
64
56
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
0.48
12.2
0.46
11.7
0.44
11.2
0.42
10.7
0.40
10.2
0.38
9.7
0.36
9.1
0.34
8.6
0.32
8.1
0.30
7.6
0.28
7.1
0.26
6.6
0.24
6.1
0.22
5.6
0.20
5.1
0.18
4.6
0.16
4.1
0.14
3.6
0.12
3.0
0.10
2.5
0.08
2.0
0.06
1.5
0.04
1.0
0.02
0.5
Depth Gauge
(mm)
Inches
2.61
66.3
2.59
65.8
2.57
65.3
2.55
64.8
2.53
64.3
2.51
63.8
2.49
63.2
2.47
62.7
2.45
62.2
2.43
61.7
2.41
61.2
2.39
60.7
2.37
60.2
2.35
59.7
2.33
59.2
2.31
58.7
2.29
58.2
2.27
57.7
2.25
57.2
2.23
56.6
2.21
56.1
2.19
55.6
2.17
55.1
2.15
54.6
313
D3, 931, 933, 935, D4B, D4C - 6.125 in. 155.6 mm)
Bushings (1)
External Wear
Sealed & Lubricated Track
Small Stepped Bushings
Caliper
Inches
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1
314
(mm)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9
(40.6)
(40.4)
(40.1)
Allowable Wear
Lesser
Greater
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(mm)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
(mm)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
Allowable Wear
Caliper
(mm)
Inches
(47.0)
1.85
(46.7)
1.84
(46.5)
1.83
(46.2)
1.82
(46.0)
1.81
(45.7)
1.80
(45.5)
1.79
(45.2)
1.78
(45.0)
1.77
(44.7)
1.76
(44.5)
1.75
(44.2)
1.74
(43.9)
1.73
(43.7)
1.72
(43.4)
1.71
(43.2)
1.70
(42.9)
1.69
(42.7)
1.68
(42.4)
1.67
(42.2)
1.66
(41.9)
1.165
(41.7)
.64
(41.4)
1.63
(41.1)
1.62
(40.9)
1.61
(40.6)
1.60
(40.4)
1.59
(40.1)
1.58
(39.9)
1.57
(39.6)
1.56
(39.4)
1.55
(39.1)
1.54
(38.9)
1.53
(38.6)
1.52
Lesser
% Worn
0
8
16
24
32
40
48
56
64
72
80
88
96
100
103
106
109
112
115
118
121
Greater
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
(2.3)
0.09
(2.0)
0.08
(1.8)
0.07
(1.5)
0.06
(1.3)
0.05
(1.0)
0.04
(0.8)
0.03
(0.5)
0.02
(0.3)
0.01
Depth Gauge
(mm)
Inches
(60.7)
2.39
(60.5)
2.38
(60.2)
2.37
(59.9)
2.36
(59.7)
2.35
(59.4)
2.34
(59.2)
2.33
(58.9)
2.32
(58.7)
2.31
(58.4)
2.30
(58.2)
2.29
(57.9)
2.28
(57.7)
2.27
(57.4)
2.26
(57.2)
2.25
(56.9)
2.24
(56.6)
2.23
(56.4)
2.22
(56.1)
2.21
(55.9)
2.20
(55.6)
2.19
(55.4)
2.18
(55.1)
2.17
(54.9)
2.16
(54.6)
2.15
(54.4)
2.14
(54.1)
2.13
(53.8)
2.12
(53.6)
2.11
(53.3)
2.10
(53.1)
2.09
(52.8)
2.08
(52.6)
2.07
(52.3)
2.06
315
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Pins and Bushings (1)
Genuine and Classic
Internal Wear
Sealed Track
Caliper
Inches
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
25.00
25.05
25.10
25.15
25.20
25.25
316
(mm)
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
(635.0)
(636.5)
(637.5)
(639.0)
(640.0)
(641.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Bushings (1)
Genuine and Classic
External Wear
Sealed Track
Stepped Bushings
Caliper
Inches
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
(mm)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
8
6
16
12
24
18
32
24
40
30
48
36
56
42
64
48
72
54
76
60
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
317
Caliper
Inches
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
318
(mm)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
7
20
14
30
21
40
28
50
35
60
42
70
49
80
56
90
63
96
70
100
77
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
Inches
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
Ultrasonic
(mm)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(mm)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
319
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Shoes (1)
Genuine and Classic
Moderate Service
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
320
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(mm)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Shoes (1)
Genuine and Classic
Double Grouser
Depth Gauge
Inches
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
Ultrasonic
(mm)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
(mm)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
321
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Shoes (1)
Genuine and Classic
Triple Grouser
Depth Gauge
Inches
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
322
Ultrasonic
(mm)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
15
30
44
58
72
86
100
114
128
Inches
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(mm)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Shoes (1)
Self Cleaning
Depth Gauge
Inches
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
(mm)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
323
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Idlers (1) (2) (3)
Genuine and Classic
Depth Gauge
Inches
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
(mm)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
% Worn
0
12
24
36
48
60
68
76
84
92
100
108
116
124
NOTE
On earlier, single web idlers the manufacturing process erroneously permitted a crowned
center flange. When measuring earlier, single web idlers with a crown, subtract .10 in.
(2.4 mm) from the actual wear measurement when determining percent worn. Reference:
IRM UC92-23.
1
2
3
324
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Carrier Rollers (1)
Caliper
Inches
5.88
5.84
5.80
5.76
5.72
5.68
5.64
5.60
5.56
5.52
5.48
5.44
5.40
5.36
5.32
5.28
5.24
5.20
5.16
5.12
5.08
5.04
5.00
Ultrasonic
(mm)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
(131.0)
(130.0)
(129.0)
(128.0)
(127.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
100
104
108
112
116
120
Inches
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
(mm)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
325
D3, 931, 933, 935, D4B, D4C, D4G - 6.125 in. (155.6 mm)
Track Rollers (1) (2)
Caliper
Inches
6.00
5.97
5.94
5.91
5.88
5.85
5.82
5.79
5.76
5.73
5.70
5.67
5.64
5.61
5.58
5.55
5.52
5.49
5.46
5.43
5.40
5.37
5.34
5.31
5.28
5.25
5.22
5.19
5.16
5.13
5.10
5.07
5.04
5.01
1
2
326
Depth Gauge
(mm)
(152.5)
(151.5)
(151.0)
(150.0)
(149.5)
(148.5)
(148.0)
(147.0)
(146.5)
(145.5)
(145.0)
(144.0)
(143.5)
(142.5)
(141.5)
(141.0)
(140.0)
(139.5)
(138.5)
(138.0)
(137.0)
(136.5)
(135.5)
(135.0)
(134.0)
(133.5)
(132.5)
(132.0)
(131.0)
(130.5)
(129.5)
(129.0)
(128.0)
(127.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.43
0.45
0.46
0.48
0.49
0.51
0.52
0.54
0.55
0.57
0.58
0.60
0.61
0.63
0.64
0.66
0.67
0.69
0.70
0.72
0.73
0.75
0.76
0.78
0.79
0.81
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
(mm)
(11.0)
(11.5)
(11.5)
(12.0)
(12.5)
(13.0)
(13.0)
(13.5)
(14.0)
(14.5)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.0)
(18.5)
(19.0)
(19.5)
(19.5)
(20.0)
(20.5)
(21.0)
(21.0)
(21.5)
(22.0)
(22.5)
(22.5)
(23.0)
(23.5)
Ultrasonic
(mm)
Inches
(36.3)
1.43
(35.9)
1.42
(35.6)
1.40
(35.2)
1.39
(34.8)
1.37
(34.4)
1.36
(34.0)
1.34
(33.7)
1.33
(33.3)
1.31
(32.9)
1.30
(32.5)
1.28
(32.1)
1.27
(31.8)
1.25
(31.4)
1.24
(31.0)
1.22
(30.6)
1.21
(30.2)
1.19
(29.8)
1.18
(29.5)
1.16
(29.1)
1.15
(28.7)
1.13
(28.3)
1.12
(27.9)
1.10
(27.6)
1.09
(27.2)
1.07
(26.8)
1.06
(26.4)
1.04
(26.0)
1.03
(25.7)
1.01
(25.3)
1.00
(24.9)
0.98
(24.5)
0.97
(24.1)
0.95
(23.7)
0.94
Depth Gauge
Inches
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
Ultrasonic
(mm)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Inches
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(mm)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
Wear Chart: 44
327
Depth Gauge
Inches
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
328
Wear Chart: 42
Ultrasonic
(mm)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
75
80
85
90
95
100
105
110
115
120
Inches
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
(mm)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
Caliper
Inches
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
(mm)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
12
10
24
20
36
30
48
40
60
50
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Depth Gauge
Inches
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
(mm)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
(62.2)
(61.7)
(61.2)
(60.7)
329
330
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
(mm)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
331
Caliper
Inches
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
332
(mm)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
(2.3)
0.09
(2.0)
0.08
(1.8)
0.07
(1.5)
0.06
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
333
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
334
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
Depth Gauge
Inches
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
Ultrasonic
(mm)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(mm)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
335
Depth Gauge
Inches
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
336
Ultrasonic
(mm)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
Depth Gauge
Inches
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
(mm)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
337
Depth Gauge
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
Inches
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1
2
3
338
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
(0.0)
0.00
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(mm)
(40.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
339
Caliper
Inches
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
7.34
7.32
7.30
7.28
7.26
7.24
1
2
340
Depth Gauge
(mm)
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(mm)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
Ultrasonic
Inches
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
(mm)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
Notes
341
Depth Gauge
342
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
Wear Chart: 88
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
Wear Chart: 48
343
Caliper
Inches
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
344
(mm)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
Depth Gauge
Inches
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
(mm)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
Caliper
(mm)
Inches
(60.7)
2.39
(60.2)
2.37
(59.7)
2.35
(59.2)
2.33
(58.7)
2.31
(58.2)
2.29
(57.7)
2.27
(57.2)
2.25
(56.6)
2.23
(56.1)
2.21
(55.6)
2.19
(55.1)
2.17
(54.6)
2.15
(54.1)
2.13
(53.6)
2.11
(53.1)
2.09
(52.6)
2.07
(52.1)
2.05
(51.6)
2.03
(51.1)
2.01
(50.5)
1.99
(50.0)
1.97
(49.5)
1.95
(49.0)
1.93
(48.5)
1.91
(48.0)
1.89
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
44
68
48
72
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
(mm)
Inches
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
(60.5)
2.38
345
D5K - 6.75 in. (171.5 mm) and 7.50 in. (190 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
346
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0))
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
Ultrasonic
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
D5K - 6.75 in. (171.5 mm) and 7.50 in. (190 mm)
Track Shoes (1)
Moderate Service
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
347
Depth Gauge
Inches
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
348
Ultrasonic
(mm)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(mm)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
Inches
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
1
2
3
(mm)
(25.5)
(24.5)
(23.5)
(22.5)
(21.5)
(20.5)
(19.5)
(18.5)
(17.5)
(16.5)
(15.0)
(14.0)
(13.0)
(12.0)
(11.0)
(10.0)
(9.0)
(8.0)
(7.0)
(6.0)
(5.0)
349
Depth Gauge
Inches
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1
2
3
350
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
% Worn
0
8
16
24
32
40
48
56
64
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Caliper
Inches
6.64
6.58
6.52
6.46
6.40
6.34
6.28
6.22
6.16
6.10
6.04
5.98
5.92
5.86
5.80
5.74
5.68
5.62
5.56
5.50
5.44
5.38
5.32
5.26
5.20
5.14
5.08
5.02
4.96
4.90
4.84
Ultrasonic
(mm)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(158.0)
(156.5)
(155.0)
(153.5)
(152.0)
(150.5)
(149.0)
(147.5)
(146.0)
(144.5)
(142.5)
(141.0)
(139.5)
(138.0)
(136.5)
(135.0)
(133.5)
(132.0)
(130.5)
(129.0)
(127.5)
(126.0)
(124.5)
(123.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.84
1.81
1.78
1.75
1.72
1.69
1.66
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
0.94
(mm)
(46.7)
(46.0)
(45.2)
(44.5)
(43.7)
(42.9)
(42.2)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
(24.6)
(23.9)
351
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
352
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(mm)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
Caliper
Inches
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
1
2
Depth Gauge
(mm)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
Ultrasonic
Inches
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
(mm)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
353
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
1
2
354
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
Inches
(12.0)
0.47
(12.5)
0.49
(13.0)
0.51
(13.5)
0.53
(14.0)
0.55
(14.5)
0.57
(15.0)
0.59
(15.5)
0.61
(16.0)
0.63
(16.5)
0.65
(17.0)
0.67
(17.5)
0.69
(18.0)
0.71
(18.5)
0.73
(19.0)
0.75
(19.5)
0.77
(20.0)
0.79
(20.5)
0.81
(21.0)
0.83
(21.5)
0.85
(22.0)
0.87
(22.5)
0.89
(23.0)
0.91
(23.5)
0.93
(24.0)
0.95
(24.5)
0.97
(25.0)
0.99
(25.5)
1.01
(26.0)
1.03
(26.5)
1.05
(27.0)
1.07
(27.5)
1.09
(28.0)
1.11
Ultrasonic
(mm)
Inches
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
1
2
Depth Gauge
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
% Worn
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124
Inches
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
Ultrasonic
(mm)
Inches
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
355
Notes
356
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
Wear Chart: 41
357
Depth Gauge
358
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
Wear Chart: 50
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
Wear Chart: 48
359
Caliper
Inches
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
360
(mm)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
Lesser
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
Depth Gauge
(mm)
Inches
(77.2)
3.04
(77.0)
3.03
(76.7)
3.02
(76.5)
3.01
(76.2)
3.00
(75.9)
2.99
(75.7)
2.98
(75.4)
2.97
(75.2)
2.96
(74.9)
2.95
(74.7)
2.94
(74.4)
2.93
(74.2)
2.92
(73.9)
2.91
(73.7)
2.90
(73.4)
2.89
(73.2)
2.88
(72.9)
2.87
(72.6)
2.86
(72.4)
2.85
(72.1)
2.84
(71.9)
2.83
(71.6)
2.82
(71.4)
2.81
(71.1)
2.80
(70.9)
2.79
(70.6)
2.78
(70.4)
2.77
(70.1)
2.76
(69.9)
2.75
Caliper
Inches
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
(mm)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
% Worn
0
8
16
24
32
40
48
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
(mm)
Inches
(75.2)
2.96
(74.7)
2.94
(74.2)
2.92
(73.7)
2.90
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
361
Caliper
(mm)
Inches
(60.7)
2.39
(60.2)
2.37
(59.7)
2.35
(59.2)
2.33
(58.7)
2.31
(58.2)
2.29
(57.7)
2.27
(57.2)
2.25
(56.6)
2.23
(56.1)
2.21
(55.6)
2.19
(55.1)
2.17
(54.6)
2.15
(54.1)
2.13
(53.6)
2.11
(53.1)
2.09
(52.6)
2.07
(52.1)
2.05
(51.6)
2.03
(51.1)
2.01
(50.5)
1.99
(50.0)
1.97
(49.5)
1.95
(49.0)
1.93
(48.5)
1.91
(48.0)
1.89
362
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
44
68
48
72
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
(mm)
Inches
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
(60.5)
2.38
Caliper
(mm)
Inches
(56.6)
2.23
(56.1)
2.21
(55.6)
2.19
(55.1)
2.17
(54.6)
2.15
(54.1)
2.13
(53.6)
2.11
(53.1)
2.09
(52.6)
2.07
(52.1)
2.05
(51.6)
2.03
(51.1)
2.01
(50.5)
1.99
(50.0)
1.97
(49.5)
1.95
(49.0)
1.93
(48.5)
1.91
(48.0)
1.89
(47.5)
1.87
(47.0)
1.85
(46.5)
1.83
(46.0)
1.81
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
12
10
24
20
36
30
48
40
60
50
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.4)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Depth Gauge
(mm)
Inches
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
(60.5)
2.38
363
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
364
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
365
Depth Gauge
Inches
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
366
Ultrasonic
(mm)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(mm)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
Depth Gauge
Inches
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
(mm)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
367
1
2
3
368
(mm)
(25.0)
(24.5)
(24.0)
(23.5)
(23.0)
(22.5)
(22.0)
(21.5)
(21.0)
(20.5)
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
% Worn
0
5
10
15
20
25
30
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1
2
3
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
% Worn
0
8
16
24
32
40
48
56
64
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
369
Caliper
All
Inches
6.64
6.58
6.52
6.46
6.40
6.34
6.28
6.22
6.16
6.10
6.04
5.98
5.92
5.86
5.80
5.74
5.68
5.62
5.56
5.50
5.44
5.38
5.32
5.26
5.20
5.14
5.08
5.02
4.96
4.90
4.84
370
(mm)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(158.0)
(156.5)
(155.0)
(153.5)
(152.0)
(150.5)
(149.0)
(147.5)
(146.0)
(144.5)
(142.5)
(141.0)
(139.5)
(138.0)
(136.5)
(135.0)
(133.5)
(132.0)
(130.5)
(129.0)
(127.5)
(126.0)
(124.5)
(123.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
One-piece rim
(mm)
Inches
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
(27.9)
1.10
(27.2)
1.07
(26.4)
1.04
(25.7)
1.01
(24.9)
0.98
(24.1)
0.95
(23.4)
0.92
(22.6)
0.89
(21.8)
0.86
(21.1)
0.83
(20.3)
0.80
(19.6)
0.77
(18.8)
0.74
(18.0)
0.71
(17.3)
0.68
(16.5)
0.65
(15.7)
0.62
(15.0)
0.59
(14.2)
0.56
(13.5)
0.53
(12.7)
0.50
(11.9)
0.47
(11.2)
0.44
(10.4)
0.41
(9.7)
0.38
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
4.94
4.88
4.82
4.76
4.70
4.64
4.58
4.52
4.46
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
(125.5)
(124.0)
(122.5)
(121.0)
(119.5)
(118.0)
(116.5)
(115.0)
(113.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
0.94
0.91
0.88
0.85
0.82
0.79
0.76
0.73
(mm)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
(24.6)
(23.9)
(23.1)
(22.4)
(21.6)
(20.8)
(20.1)
(19.3)
(18.5)
371
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
372
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(mm)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
Caliper
Inches
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
1
2
Depth Gauge
(mm)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
Ultrasonic
Inches
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
(mm)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
373
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
1
2
374
Depth Gauge
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
(mm)
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
Ultrasonic
Inches
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
(mm)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
1
2
Depth Gauge
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
(mm)
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
Ultrasonic
(mm)
Inches
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
375
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
1
2
376
Depth Gauge
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
Ultrasonic
(mm)
Inches
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
1
2
Depth Gauge
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Inches
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
(mm)
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
Ultrasonic
(mm)
Inches
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
(32.3)
1.27
(31.8)
1.25
(31.2)
1.23
(30.7)
1.21
(30.2)
1.19
(29.7)
1.17
(29.2)
1.15
(28.7)
1.13
(28.2)
1.11
(27.7)
1.09
(27.2)
1.07
(26.7)
1.05
(26.2)
1.03
(25.7)
1.01
(25.1)
0.99
(24.6)
0.97
(24.1)
0.95
(23.6)
0.93
(23.1)
0.91
377
Depth Gauge
378
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.29
4.27
4.25
4.23
4.27
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
Wear Chart: 63
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
Wear Chart: 61
379
Caliper
(mm)
Inches
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
(60.5)
2.38
(59.9)
2.36
(59.4)
2.34
(58.9)
2.32
(58.4)
2.30
(57.9)
2.28
(57.4)
2.26
(56.9)
2.24
(56.4)
2.22
(55.9)
2.20
(55.4)
2.18
(54.9)
2.16
(54.4)
2.14
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
380
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
56
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
Depth Gauge
(mm
Inches
(73.7)
2.90
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
Caliper
Inches
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
(mm)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
6
5
12
10
18
15
24
20
30
25
36
30
42
35
48
40
54
45
60
50
66
55
72
60
78
65
84
70
88
72
91
74
94
76
97
78
100
80
103
82
106
84
109
86
112
88
115
90
118
92
121
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
(2.3)
0.09
(2.0)
0.08
(1.8)
0.07
(1.5)
0.06
(1.3)
0.05
(1.0)
0.04
(0.8)
0.03
(0.5)
0.02
Depth Gauge
(mm)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
Inches
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
381
Inches
27.65
27.70
27.75
27.80
27.85
27.90
27.95
28.00
28.05
28.10
28.15
28.20
28.25
28.30
28.35
382
(mm)
(702.5)
(703.5)
(705.0)
(706.0)
(707.5)
(708.5)
(710.0)
(711.0)
(712.5)
(713.5)
(715.0)
(716.5)
(717.5)
(719.0)
(720.0)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(mm)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
6
20
12
30
18
40
24
50
30
60
36
70
42
75
48
80
54
85
60
90
66
95
72
100
78
105
82
110
85
115
88
120
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
383
Caliper
Inches
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
384
(mm)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
6
20
12
30
18
40
24
50
30
60
36
70
42
80
48
85
54
90
60
95
66
100
72
105
78
110
84
115
88
120
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
385
Depth Gauge
Inches
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
386
Ultrasonic
(mm)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
Depth Gauge
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
Ultrasonic
(mm)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
0.79
(mm)
(50.5)
(49.2)
(48.0)
(46.7)
(45.4)
(44.2)
(42.9)
(41.6)
(40.3)
(39.1)
(37.8)
(36.5)
(35.3)
(34.0)
(32.7)
(31.5)
(30.2)
(28.9)
(27.6)
(26.4)
(25.1)
(23.8)
(22.6)
(21.3)
(20.0)
387
Depth Gauge
Inches
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
388
Ultrasonic
(mm)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
Depth Gauge
Inches
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
Ultrasonic
(mm)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Inches
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
0.77
0.72
0.67
0.62
0.57
0.52
0.47
(mm)
(36.0)
(34.7)
(33.5)
(32.2)
(30.9)
(29.7)
(28.4)
(27.1)
(25.8)
(24.6)
(23.3)
(22.0)
(20.8)
(19.5)
(18.2)
(17.0)
(15.7)
(14.4)
(13.1)
(11.9)
389
Depth Gauge
Inches
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
390
(mm)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1
2
3
(mm)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
7
14
21
28
35
42
49
56
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
(mm)
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
NOTE
Ultrasonic measurement is to determine
flange wear only.
391
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1
2
3
392
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.8
(1.5)
0.6
(1.0)
0.4
(0.5)
0.2
(mm)
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
NOTE
Ultrasonic measurement is to determine
flange wear only.
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1
2
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
10
20
30
40
50
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
393
Caliper
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
5.35
5.31
5.27
5.23
394
Ultrasonic
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(mm)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
Caliper
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
Ultrasonic
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
(mm)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
395
Caliper
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
396
Ultrasonic
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
100
104
108
112
116
120
Inches
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
(mm)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
Caliper
Inches
8.38
8.30
8.22
8.14
8.06
7.98
7.90
7.82
7.74
7.66
7.58
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
1
2
Depth Gauge
(mm)
(213.0)
(211.0)
(209.0)
(207.0)
(204.5)
(202.5)
(200.5)
(198.5)
(196.5)
(194.5)
(192.5)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.57
0.61
0.65
0.69
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
(mm)
(14.5)
(15.5)
(16.5)
(17.5)
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
Ultrasonic
(mm)
Inches
(52.6)
2.07
(51.6)
2.03
(50.5)
1.99
(49.5)
1.95
(48.5)
1.91
(47.5)
1.87
(46.5)
1.83
(45.5)
1.79
(44.5)
1.75
(43.4)
1.71
(42.4)
1.67
(41.4)
1.63
(40.4)
1.59
(39.4)
1.55
(38.4)
1.51
(37.3)
1.47
(36.3)
1.43
(35.3)
1.39
(34.3)
1.35
(33.3)
1.31
(32.3)
1.27
(31.2)
1.23
(30.2)
1.19
397
Caliper
Inches
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
1
2
398
Depth Gauge
(mm)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
(mm)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
Caliper
Inches
7.99
7.95
7.91
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
1
2
Depth Gauge
(mm)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
(mm)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
399
Depth Gauge
400
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
Wear Chart: 88
Depth Gauge
In
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
Ultrasonic
mm
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
In
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
mm
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
Wear Chart: 90
401
Caliper
Inches
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
402
(mm)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
Depth Gauge
Inches
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
(mm)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
Caliper
(mm)
Inches
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
(60.5)
2.38
(59.9)
2.36
(59.4)
2.34
(58.9)
2.32
(58.4)
2.30
(57.9)
2.28
(57.4)
2.26
(56.9)
2.24
(56.4)
2.22
(55.9)
2.20
(55.4)
2.18
(54.9)
2.16
(54.4)
2.14
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
Depth Gauge
(mm)
Inches
(81.0)
3.19
(80.5)
3.17
(80.0)
3.15
(79.5)
3.13
(79.0)
3.11
(78.5)
3.09
(78.0)
3.07
(77.5)
3.05
(77.0)
3.03
(76.5)
3.01
(75.9)
2.99
(75.4)
2.97
(74.9)
2.95
(74.4)
2.93
(73.9)
2.91
(73.4)
2.89
(72.9)
2.87
(72.4)
2.85
(71.9)
2.83
(71.4)
2.81
(70.9)
2.79
(70.4)
2.77
(69.9)
2.75
(69.3)
2.73
(68.8)
2.71
403
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
404
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0))
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
Ultrasonic
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
405
Depth Gauge
Inches
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
406
Ultrasonic
(mm)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
0.79
(mm)
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
(26.4)
(25.1)
(23.9)
(22.6)
(21.3)
(20.1)
Depth Gauge
Inches
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
(mm)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
407
Sprocketed Idler
Depth Gauge, Caliper, or Tape
1
2
3
408
Inches
(mm)
% Worn
Inches
(mm)
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
(45.0)
(44.5)
(44.0)
(43.5)
(43.0)
(42.5)
(42.0)
(41.5)
(41.0)
(40.5)
(40.0)
(39.5)
(39.0)
(38.5)
(38.0)
(37.5)
(37.0)
(36.5)
(36.0)
(35.5)
(35.0)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
(4.0)
(3.5)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
Depth Gauge
(mm)
Inches
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
(31.5)
1.24
(32.0)
1.26
(32.5)
1.28
(33.0)
1.30
(33.5)
1.32
(34.0)
1.34
(34.5)
1.36
(35.0)
1.38
(35.5)
1.40
(36.0)
1.42
(36.5)
1.44
(37.0)
1.46
(37.5)
1.48
(38.0)
1.50
(38.5)
1.52
(39.0)
1.54
(39.5)
1.56
(40.0)
1.58
(40.5)
1.60
(41.0)
1.62
(41.5)
1.64
(42.0)
1.66
(42.5)
1.68
(43.0)
1.70
(43.5)
1.72
(44.0)
1.74
(44.5)
1.76
1
2
3
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only.
409
Caliper
All
Inches
6.64
6.58
6.52
6.46
6.40
6.34
6.28
6.22
6.16
6.10
6.04
5.98
5.92
5.86
5.80
5.74
5.68
5.62
5.56
5.50
5.44
5.38
5.32
5.26
5.20
5.14
5.08
5.02
4.96
4.90
4.84
410
(mm)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(158.0)
(156.5)
(155.0)
(153.5)
(152.0)
(150.5)
(149.0)
(147.5)
(146.0)
(144.5)
(142.5)
(141.0)
(139.5)
(138.0)
(136.5)
(135.0)
(133.5)
(132.0)
(130.5)
(129.0)
(127.5)
(126.0)
(124.5)
(123.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
One-piece Rim
(mm)
Inches
(46.7)
1.84
(46.0)
1.81
(45.2)
1.78
(44.5)
1.75
(43.7)
1.72
(42.9)
1.69
(42.2)
1.66
(41.4)
1.63
(40.6)
1.60
(39.9)
1.57
(39.1)
1.54
(38.4)
1.51
(37.6)
1.48
(36.8)
1.45
(36.1)
1.42
(35.3)
1.39
(34.5)
1.36
(33.8)
1.33
(33.0)
1.30
(32.3)
1.27
(31.5)
1.24
(30.7)
1.21
(30.0)
1.18
(29.2)
1.15
(28.4)
1.12
(27.7)
1.09
(26.9)
1.06
(26.2)
1.03
(25.4)
1.00
(24.6)
0.97
(23.9)
0.94
Caliper
Inches
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
1
2
Depth Gauge
(mm)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
(mm)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
Ultrasonic
(mm)
Inches
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
(19.8)
0.78
0.76
(19.3)
411
Depth Gauge
Inches
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
412
Ultrasonic
(mm)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(mm)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
413
Depth Gauge
414
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
4.37
4.35
4.33
4.31
4.29
4.27
4.25
4.23
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(111.0)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
415
Depth Gauge
416
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
Depth Gauge
Inches
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
(mm)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
(84.8)
(84.3)
(83.8)
(83.3)
(82.8)
(82.3)
(81.8)
(81.3)
(80.8)
(80.3)
(79.8)
(79.2)
(78.7)
(78.2)
(77.7)
(77.2)
417
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
418
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
Depth Gauge
Inches
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
3.23
3.21
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
(mm)
(88.6)
(88.1)
(87.6)
(87.1)
(86.6)
(86.1)
(85.6)
(85.1)
(84.6)
(84.1)
(83.6)
(83.1)
(82.6)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
Caliper
(mm)
Inches
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
56
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
Depth Gauge
(mm)
Inches
(88.6)
3.49
(88.1)
3.47
(87.6)
3.45
(87.1)
3.43
(86.6)
3.41
(86.1)
3.39
(85.6)
3.37
(85.1)
3.35
(84.6)
3.33
(84.1)
3.31
(83.6)
3.29
(83.1)
3.27
(82.6)
3.25
(82.0)
3.23
(81.5)
3.21
(81.0)
3.19
(80.5)
3.17
(80.0)
3.15
(79.5)
3.13
(79.0)
3.11
(78.5)
3.09
(78.0)
3.07
(77.5)
3.05
419
Caliper
Inches
2.86
2.82
2.78
2.74
2.70
2.66
2.62
2.58
2.54
2.50
2.46
2.42
2.38
2.34
2.30
2.26
2.22
2.18
2.14
2.10
2.06
2.02
1.98
1.94
1.90
1.86
420
(mm)
(72.6)
(71.6)
(70.6)
(69.6)
(68.6)
(67.6)
(66.5)
(65.5)
(64.5)
(63.5)
(62.5)
(61.5)
(60.5)
(59.4)
(58.4)
(57.4)
(56.4)
(55.4)
(54.4)
(53.3)
(52.3)
(51.3)
(50.3)
(49.3)
(48.3)
(47.2)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(14.0)
0.55
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
Depth Gauge
(mm)
Inches
(90.4)
3.56
(89.9)
3.54
(89.4)
3.52
(88.9)
3.50
(88.4)
3.48
(87.9)
3.46
(87.4)
3.44
(86.9)
3.42
(86.4)
3.40
(85.9)
3.38
(85.3)
3.36
(84.8)
3.34
(84.3)
3.32
(83.8)
3.30
(83.3)
3.28
(82.8)
3.26
(82.3)
3.24
(81.8)
3.22
(81.3)
3.20
(80.8)
3.18
(80.3)
3.16
(79.8)
3.14
(79.2)
3.12
(78.7)
3.10
(78.2)
3.08
(77.7)
3.06
Caliper
(mm)
Inches
(69.6)
2.74
(69.3)
2.73
(69.1)
2.72
(68.8)
2.71
(68.6)
2.70
(68.3)
2.69
(68.1)
2.68
(67.8)
2.67
(67.6)
2.66
(67.3)
2.65
(67.1)
2.64
(66.8)
2.63
(66.5)
2.62
(66.3)
2.61
(66.0)
2.60
(65.8)
2.59
(65.5)
2.58
(65.3)
2.57
(65.0)
2.56
(64.8)
2.55
(64.5)
2.54
(64.3)
2.53
(64.0)
2.52
(63.8)
2.51
(63.5)
2.50
(63.2)
2.49
(63.0)
2.48
(62.7)
2.47
(62.5)
2.46
(62.2)
2.45
(62.0)
2.44
(61.7)
2.43
(61.5)
2.42
(61.2)
2.41
(61.0)
2.40
(60.7)
2.39
(60.5)
2.38
(60.2)
2.37
(59.9)
2.36
(59.7)
2.35
1
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
6
5
12
10
18
15
24
20
30
25
36
30
42
35
48
40
54
45
60
50
66
55
72
60
78
65
84
70
88
72
91
74
94
76
97
78
100
80
103
82
106
84
109
86
112
88
115
90
118
92
121
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
(2.3)
0.09
(2.0)
0.08
Depth Gauge
(mm)
Inches
(87.1)
3.43
(86.9)
3.42
(86.6)
3.41
(86.4)
3.40
(86.1)
3.39
(85.9)
3.38
(85.6)
3.37
(85.3)
3.36
(85.1)
3.35
(84.8)
3.34
(84.6)
3.33
(84.3)
3.32
(84.1)
3.31
(83.8)
3.30
(83.6)
3.29
(83.3)
3.28
(83.1)
3.27
(82.8)
3.26
(82.6)
3.25
(82.3)
3.24
(82.0)
3.23
(81.8)
3.22
(81.5)
3.21
(81.3)
3.20
(81.0)
3.19
(80.8)
3.18
(80.5)
3.17
(80.3)
3.16
(80.0)
3.15
(79.8)
3.14
(79.5)
3.13
(79.2)
3.12
(79.0)
3.11
(78.7)
3.10
(78.5)
3.09
(78.2)
3.08
(78.0)
3.07
(77.7)
3.06
(77.5)
3.05
(77.2)
3.04
421
Caliper
(mm)
Inches
(69.6)
2.74
(69.3)
2.73
(69.1)
2.72
(68.8)
2.71
(68.6)
2.70
(68.3)
2.69
(68.1)
2.68
(67.8)
2.67
(67.6)
2.66
(67.3)
2.65
(67.1)
2.64
(66.8)
2.63
(66.5)
2.62
(66.3)
2.61
(66.0)
2.60
(65.8)
2.59
(65.5)
2.58
(65.3)
2.57
(65.0)
2.56
(64.8)
2.55
(64.5)
2.54
(64.3)
2.53
(64.0)
2.52
(63.8)
2.51
(63.5)
2.50
(63.2)
2.49
(63.0)
2.48
(62.7)
2.47
(62.5)
2.46
(62.2)
2.45
(62.0)
2.44
(61.7)
2.43
(61.5)
2.42
(61.2)
2.41
(61.0)
2.40
(60.7)
2.39
(60.5)
2.38
(60.2)
2.37
(59.9)
2.36
(59.7)
2.35
422
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
6
5
12
10
18
15
24
20
30
25
36
30
42
35
48
40
54
45
60
50
66
55
72
60
78
65
84
70
88
72
91
74
94
76
97
78
100
80
103
82
106
84
109
86
112
88
115
90
118
92
121
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
(2.3)
0.09
(2.0)
0.08
Depth Gauge
(mm)
Inches
(87.1)
3.43
(86.9)
3.42
(86.6)
3.41
(86.4)
3.40
(86.1)
3.39
(85.9)
3.38
(85.6)
3.37
(85.3)
3.36
(85.1)
3.35
(84.8)
3.34
(84.6)
3.33
(84.3)
3.32
(84.1)
3.31
(83.8)
3.30
(83.6)
3.29
(83.3)
3.28
(83.1)
3.27
(82.8)
3.26
(82.6)
3.25
(82.3)
3.24
(82.0)
3.23
(81.8)
3.22
(81.5)
3.21
(81.3)
3.20
(81.0)
3.19
(80.8)
3.18
(80.5)
3.17
(80.3)
3.16
(80.0)
3.15
(79.8)
3.14
(79.5)
3.13
(79.2)
3.12
(79.0)
3.11
(78.7)
3.10
(78.5)
3.09
(78.2)
3.08
(78.0)
3.07
(77.7)
3.06
(77.5)
3.05
(77.2)
3.04
Inches
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(mm)
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
423
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
424
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
56
80
64
88
72
92
80
96
84
100
88
104
92
108
96
112
100
116
104
120
108
112
116
120
Ultrasonic
(mm)
Inches
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
Caliper
Inches
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(mm)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
425
Caliper
Inches
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
426
(mm)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
90
70
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
Depth Gauge
Inches
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(mm)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
Low Impact
% Worn
0
8
16
24
32
40
48
52
58
64
70
76
82
88
94
100
106
112
118
124
% Worn
0
6
12
18
24
30
36
39
45
51
57
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
427
Depth Gauge
Inches
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
428
(mm)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
High Impact
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Low Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
Depth Gauge
Inches
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(mm)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
429
Depth Gauge
(mm)
Inches
(57.0)
2.25
(56.0)
2.20
(54.5)
2.15
(53.5)
2.10
(52.0)
2.05
(51.0)
2.00
(49.5)
1.95
(48.5)
1.90
(47.0)
1.85
(45.5)
1.80
(44.5)
1.75
(43.0)
1.70
(42.0)
1.65
(40.5)
1.60
(39.5)
1.55
(38.0)
1.50
(37.0)
1.45
(35.5)
1.40
(34.5)
1.35
(33.0)
1.30
(32.0)
1.25
(30.5)
1.20
(29.0)
1.15
(28.0)
1.10
(26.5)
1.05
(25.5)
1.00
(24.0)
0.95
(23.0)
0.90
(21.5)
0.85
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
430
High Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(71.1)
2.80
(69.9)
2.75
(68.6)
2.70
(67.3)
2.65
(66.0)
2.60
(64.8)
2.55
(63.5)
2.50
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
Depth Gauge
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(mm)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
(24.1)
0.95
(22.9)
0.90
(21.6)
0.85
(20.3)
0.80
431
Depth Gauge
Inches
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
432
(mm)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
High Impact
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
Low/Moderate
Impact % Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
(24.1)
0.95
(22.9)
0.90
(21.6)
0.85
Depth Gauge
Inches
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
Ultrasonic
(mm)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
433
Depth Gauge
Inches
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
3.23
3.21
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
434
(mm)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1
2
3
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
NOTE
Ultrasonic measurement is to determine
flange wear only.
435
Depth Gauge
Inches
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
(mm)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only.
1
2
3
436
Caliper
Inches
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
6.18
6.10
6.02
5.94
5.86
5.78
5.70
5.62
Ultrasonic
(mm)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
(157.0)
(155.0)
(153.0)
(151.0)
(149.0)
(147.0)
(145.0)
142.5
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.86
1.82
1.78
1.74
1.70
1.66
1.62
1.58
1.54
1.50
1.46
1.42
1.38
1.34
1.30
1.26
1.22
1.18
1.14
1.10
1.06
1.02
0.98
(mm)
(47.2)
(46.2)
(45.2)
(44.2)
(43.2)
(42.2)
(41.1)
(40.1)
(39.1)
(38.1)
(37.1)
(36.1)
(35.1)
(34.0)
(33.0)
(32.0)
(31.0)
(30.0)
(29.0)
(27.9)
(26.9)
(25.9)
(24.9)
437
Caliper
Inches
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
438
Ultrasonic
(mm)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
(mm)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
Caliper
All
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
% Worn
0
6
12
18
24
30
36
42
48
54
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
One-piece rim
(mm)
Inches
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
439
Caliper
Inches
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
1
2
440
Depth Gauge
(mm)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.59
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
(mm)
(15.0)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(46.7)
1.84
(45.7)
1.80
(44.7)
1.76
(43.7)
1.72
(42.7)
1.68
(41.7)
1.64
(40.6)
1.60
(39.6)
1.56
(38.6)
1.52
(37.6)
1.48
(36.6)
1.44
(35.6)
1.40
(34.5)
1.36
(33.5)
1.32
(32.5)
1.28
(31.5)
1.24
(30.5)
1.20
(29.5)
1.16
(28.4)
1.12
(27.4)
1.08
(26.4)
1.04
(25.4)
1.00
(24.4)
0.96
(23.4)
0.92
(22.4)
0.88
Caliper
Inches
8.26
8.20
8.14
8.08
8.02
7.96
7.90
7.84
7.78
7.72
7.66
7.60
7.54
7.48
7.42
7.36
7.30
7.24
7.18
7.12
7.06
7.00
6.94
6.88
6.82
6.76
1
2
Depth Gauge
(mm)
(210.0)
(208.5)
(207.0)
(205.0)
(203.5)
(202.0)
(200.5)
(199.0)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(190.0)
(188.5)
(187.0)
(185.5)
(184.0)
(182.5)
(181.0)
(179.5)
(178.0)
(176.5)
(175.0)
(173.0)
(171.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Inches
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
1.52
(mm)
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
(37.0)
(38.0)
(38.5)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(47.0)
1.85
(46.2)
1.82
(45.5)
1.79
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
441
Caliper
Inches
8.95
8.89
8.83
8.77
8.71
8.65
8.59
8.53
8.47
8.41
8.35
8.29
8.23
8.17
8.11
8.05
7.99
7.93
7.87
7.81
7.75
7.69
7.63
7.57
7.51
7.45
7.39
7.33
7.27
7.21
7.15
7.09
7.03
6.97
1
2
442
Depth Gauge
(mm)
(227.5)
(226.0)
(224.5)
(223.0)
(221.0)
(219.5)
(218.0)
(216.5)
(215.0)
(213.5)
(212.0)
(210.5)
(209.0)
(207.5)
(206.0)
(204.5)
(203.0)
(201.5)
(200.0)
(198.5)
(197.0)
(195.5)
(194.0)
(192.5)
(191.0)
(189.0)
(187.5)
(186.0)
(184.5)
(183.0)
(181.5)
(180.0)
(178.5)
(177.0)
% Worn
0
5
9
14
18
23
27
32
36
41
45
50
54
59
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.58
0.61
0.64
0.67
0.70
0.73
0.76
0.79
0.82
0.85
0.88
0.91
0.94
0.97
1.00
1.03
1.06
1.09
1.12
1.15
1.18
1.21
1.24
1.27
1.30
1.33
1.36
1.39
1.42
1.45
1.48
1.51
1.54
1.57
(mm)
(14.5)
(15.5)
(16.5)
(17.0)
(18.0)
(18.5)
(19.5)
(20.0)
(21.0)
(21.5)
(22.5)
(23.0)
(24.0)
(24.5)
(25.5)
(26.0)
(27.0)
(27.5)
(28.5)
(29.0)
(30.0)
(30.5)
(31.5)
(32.5)
(33.0)
(34.0)
(34.5)
(35.5)
(36.0)
(37.0)
(37.5)
(38.5)
(39.0)
(40.0)
Ultrasonic
(mm)
Inches
(56.6)
2.23
(55.9)
2.20
(55.1)
2.17
(54.4)
2.14
(53.6)
2.11
(52.8)
2.08
(52.1)
2.05
(51.3)
2.02
(50.5)
1.99
(49.8)
1.96
(49.0)
1.93
(48.3)
1.90
(47.5)
1.87
(46.7)
1.84
(46.0)
1.81
(45.2)
1.78
(44.5)
1.75
(43.7)
1.72
(42.9)
1.69
(42.2)
1.66
(41.4)
1.63
(40.6)
1.60
(39.9)
1.57
(39.1)
1.54
(38.4)
1.51
(37.6)
1.48
(36.8)
1.45
(36.1)
1.42
(35.3)
1.39
(34.5)
1.36
(33.8)
1.33
(33.0)
1.30
(32.3)
1.27
(31.5)
1.24
Caliper
Inches
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
1
2
Depth Gauge
(mm)
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
(mm)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
443
Caliper
Inches
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
1
2
444
Depth Gauge
(mm)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
(mm)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
445
Caliper
Inches
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
446
(mm)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
44
68
48
72
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(15.2)
0.60
(14.7)
0.58
(14.2)
0.56
(13.7)
0.54
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
Depth Gauge
Inches
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
(mm)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(91.9)
(91.4)
(90.9)
(90.4)
(89.9)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
Caliper
Inches
3.11
3.07
3.03
2.99
2.95
2.91
2.87
2.83
2.79
2.75
2.71
2.67
2.63
2.59
2.55
2.51
2.47
2.43
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
(mm)
(79.0)
(78.0)
(77.0)
(75.9)
(74.9)
(73.9)
(72.9)
(71.9)
(70.9)
(69.9)
(68.8)
(67.8)
(66.8)
(65.8)
(64.8)
(63.8)
(62.7)
(61.7)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(15.5)
0.61
(15.0)
0.59
(14.5)
0.57
(14.0)
0.55
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
Depth Gauge
(mm)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(91.9)
(91.4)
(90.9)
(90.4)
(89.9)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
Inches
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
447
Depth Gauge
(mm)
Inches
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
448
Allowable Wear
High Impact
Low Impact
% Worn
% Worn
0
0
6
5
12
10
18
15
24
20
30
25
36
30
42
35
48
40
54
45
60
50
66
55
72
60
78
64
84
68
90
72
95
76
100
80
105
84
110
88
115
92
120
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
Depth Gauge
(mm)
Inches
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
High Impact
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Low Impact
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
449
Depth Gauge
Inches
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1
2
3
450
(mm)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
% Worn
0
12
24
36
48
60
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.2)
0.44
(10.2)
0.40
(9.1)
0.36
(8.1)
0.32
(7.1)
0.28
(6.1)
0.24
(5.1)
0.20
(4.1)
0.16
(3.0)
0.12
(2.0)
0.08
(1.0)
0.04
Inches
0.00
0.04
0.08
0.12
0.16
0.20
0.24
0.28
0.32
0.36
0.40
0.44
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
6.54
6.46
6.38
6.30
6.22
6.14
6.06
5.98
5.90
5.82
5.74
5.66
5.58
(mm)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
(166.0)
(164.0)
(162.0)
(160.0)
(158.0)
(156.0)
(154.0)
(152.0)
(150.0)
(148.0)
(146.0)
(144.0)
(141.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
NOTE
For certain D7E LGP models, use Track Roller wear chart for Carrier Rollers.
Reference Special Instruction REHS8573.
451
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
7.16
7.08
7.00
6.92
6.84
6.76
1
2
452
Depth Gauge
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
(182.0)
(180.0)
(178.0)
(176.0)
(173.5)
(171.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
(mm)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
(32.0)
1.26
(31.0)
1.22
(30.0)
1.18
(29.0)
1.14
(27.9)
1.10
(26.9)
1.06
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
1
2
Depth Gauge
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Inches
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
(mm)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
453
Depth Gauge
454
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
455
Depth Gauge
456
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
457
Caliper
(mm)
Inches
(79.0)
3.11
(78.5)
3.09
(78.0)
3.07
(77.5)
3.05
(77.0)
3.03
(76.5)
3.01
(75.9)
2.99
(75.4)
2.97
(74.9)
2.95
(74.4)
2.93
(73.9)
2.91
(73.4)
2.89
(72.9)
2.87
(72.4)
2.85
(71.9)
2.83
(71.4)
2.81
(70.9)
2.79
(70.4)
2.77
(69.9)
2.75
(69.3)
2.73
(68.8)
2.71
(68.3)
2.69
(67.8)
2.67
(67.3)
2.65
(66.8)
2.63
(66.3)
2.61
458
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
12
10
22
20
28
30
34
36
40
40
46
44
52
48
58
52
64
56
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(15.2)
0.60
(14.7)
0.58
(14.2)
0.56
(13.7)
0.54
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
Depth Gauge
(mm)
Inches
(96.0)
3.78
(95.5)
3.76
(95.0)
3.74
(94.5)
3.72
(94.0)
3.70
(93.5)
3.68
(93.0)
3.66
(92.5)
3.64
(91.9)
3.62
(91.4)
3.60
(90.9)
3.58
(90.4)
3.56
(89.9)
3.54
(89.4)
3.52
(88.9)
3.50
(88.4)
3.48
(87.9)
3.46
(87.4)
3.44
(86.9)
3.42
(86.4)
3.40
(85.9)
3.38
(85.3)
3.36
(84.8)
3.34
(84.3)
3.32
(83.8)
3.30
(83.3)
3.28
Caliper
(mm)
Inches
(77.2)
3.04
(76.7)
3.02
(76.2)
3.00
(75.7)
2.98
(75.2)
2.96
(74.7)
2.94
(74.2)
2.92
(73.7)
2.90
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
12
10
24
20
36
30
48
40
58
50
64
56
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(14.2)
0.56
(13.7)
0.54
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
Depth Gauge
(mm)
Inches
(93.7)
3.69
(93.2)
3.67
(92.7)
3.65
(92.2)
3.63
(91.7)
3.61
(91.2)
3.59
(90.7)
3.57
(90.2)
3.55
(89.7)
3.53
(89.2)
3.51
(88.6)
3.49
(88.1)
3.47
(87.6)
3.45
(87.1)
3.43
(86.6)
3.41
(86.1)
3.39
(85.6)
3.37
(85.1)
3.35
(84.6)
3.33
(84.1)
3.31
(83.6)
3.29
(83.1)
3.27
(82.6)
3.25
459
Allowable Wear
Caliper
(mm)
Inches
(74.4)
2.93
(74.2)
2.92
(73.9)
2.91
(73.7)
2.90
(73.4)
2.89
(73.2)
2.88
(72.9)
2.87
(72.6)
2.86
(72.4)
2.85
(72.1)
2.84
(71.9)
2.83
(71.6)
2.82
(71.4)
2.81
(71.1)
2.80
(70.9)
2.79
(70.6)
2.78
(70.4)
2.77
(70.1)
2.76
(69.9)
2.75
(69.6)
2.74
(69.3)
2.73
(69.1)
2.72
(68.8)
2.71
(68.6)
2.70
(68.3)
2.69
(68.1)
2.68
(67.8)
2.67
(67.6)
2.66
(67.3)
2.65
(67.1)
2.64
(66.8)
2.63
(66.5)
2.62
(66.3)
2.61
(66.0)
2.60
(65.8)
2.59
(65.5)
2.58
(65.3)
2.57
(65.0)
2.56
(64.8)
2.55
(64.5)
2.54
1
460
Lesser
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
Greater
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
Depth Gauge
(mm)
Inches
(92.7)
3.65
(92.5)
3.64
(92.2)
3.63
(91.9)
3.62
(91.7)
3.61
(91.4)
3.60
(91.2)
3.59
(90.9)
3.58
(90.7)
3.57
(90.4)
3.56
(90.2)
3.55
(89.9)
3.54
(89.7)
3.53
(89.4)
3.52
(89.2)
3.51
(88.9)
3.50
(88.6)
3.49
(88.4)
3.48
(88.1)
3.47
(87.9)
3.46
(87.6)
3.45
(87.4)
3.44
(87.1)
3.43
(86.9)
3.42
(86.6)
3.41
(86.4)
3.40
(86.1)
3.39
(85.9)
3.38
(85.6)
3.37
(85.3)
3.36
(85.1)
3.35
(84.8)
3.34
(84.6)
3.33
(84.3)
3.32
(84.1)
3.31
(83.8)
3.30
(83.6)
3.29
(83.3)
3.28
(83.1)
3.27
(82.8)
3.26
Allowable Wear
Caliper
(mm)
Inches
(74.4)
2.93
(74.2)
2.92
(73.9)
2.91
(73.7)
2.90
(73.4)
2.89
(73.2)
2.88
(72.9)
2.87
(72.6)
2.86
(72.4)
2.85
(72.1)
2.84
(71.9)
2.83
(71.6)
2.82
(71.4)
2.81
(71.1)
2.80
(70.9)
2.79
(70.6)
2.78
(70.4)
2.77
(70.1)
2.76
(69.9)
2.75
(69.6)
2.74
(69.3)
2.73
(69.1)
2.72
(68.8)
2.71
(68.6)
2.70
(68.3)
2.69
(68.1)
2.68
(67.8)
2.67
(67.6)
2.66
(67.3)
2.65
(67.1)
2.64
(66.8)
2.63
(66.5)
2.62
(66.3)
2.61
(66.0)
2.60
(65.8)
2.59
(65.5)
2.58
(65.3)
2.57
(65.0)
2.56
(64.8)
2.55
(64.5)
2.54
1
Lesser
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
121
Greater
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
Depth Gauge
(mm)
Inches
(92.7)
3.65
(92.5)
3.64
(92.2)
3.63
(91.9)
3.62
(91.7)
3.61
(91.4)
3.60
(91.2)
3.59
(90.9)
3.58
(90.7)
3.57
(90.4)
3.56
(90.2)
3.55
(89.9)
3.54
(89.7)
3.53
(89.4)
3.52
(89.2)
3.51
(88.9)
3.50
(88.6)
3.49
(88.4)
3.48
(88.1)
3.47
(87.9)
3.46
(87.6)
3.45
(87.4)
3.44
(87.1)
3.43
(86.9)
3.42
(86.6)
3.41
(86.4)
3.40
(86.1)
3.39
(85.9)
3.38
(85.6)
3.37
(85.3)
3.36
(85.1)
3.35
(84.8)
3.34
(84.6)
3.33
(84.3)
3.32
(84.1)
3.31
(83.8)
3.30
(83.6)
3.29
(83.3)
3.28
(83.1)
3.27
(82.8)
3.26
461
Inches
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
462
(mm)
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Allowable Wear
Caliper
Inches
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
(mm)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
Lesser
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Greater
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(14.2)
0.56
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
0.16
(4.1)
463
Caliper
Inches
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
464
(mm)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
Depth Gauge
High Impact
Low/Moderate
Ultrasonic
Inches
(mm)
% Worn
Impact % Worn
Inches
(mm)
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
465
Depth Gauge
466
High Impact
Inches
(mm)
% Worn
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Low/Moderate
Impact % Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
Depth Gauge
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(mm)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
High Impact
Low/Moderate
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(mm)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
467
Depth Gauge
468
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
High Impact
Low/Moderate
% Worn
Impact % Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
Depth Gauge
Inches
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
Ultrasonic
(mm)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
469
Depth Gauge
Inches
4.08
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
470
(mm)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
Ultrasonic
(mm)
(80.0)
(77.5)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
(mm)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
(24.1)
(21.6)
471
Depth Gauge
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1
2
3
472
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
NOTE
Ultrasonic measurement is to determine
flange wear only.
Depth Gauge
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1
2
3
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only.
473
Caliper
Inches
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
6.54
6.46
6.38
6.30
6.22
6.14
6.06
5.98
5.90
5.82
5.74
5.66
5.58
474
Ultrasonic
(mm)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
(166.0)
(164.0)
(162.0)
(160.0)
(158.0)
(156.0)
(154.0)
(152.0)
(150.0)
(148.0)
(146.0)
(144.0)
(141.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
(mm)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
Caliper
Inches
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
Ultrasonic
(mm)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
(mm)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
475
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
7.16
7.08
7.00
6.92
6.84
6.76
1
2
476
Depth Gauge
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
(182.0)
(180.0)
(178.0)
(176.0)
(173.5)
(171.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
(mm)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
(32.0)
1.26
(31.0)
1.22
(30.0)
1.18
(29.0)
1.14
(27.9)
1.10
(26.9)
1.06
Caliper
Inches
9.23
9.17
9.11
9.05
8.99
8.93
8.87
8.81
8.75
8.69
8.63
8.57
8.51
8.45
8.39
8.33
8.27
8.21
8.15
8.09
8.03
7.97
7.91
7.85
7.79
7.73
7.67
7.61
7.55
7.49
7.43
7.37
7.31
7.25
1
2
Depth Gauge
(mm)
(234.5)
(233.0)
(231.5)
(230.0)
(228.5)
(227.0)
(225.5)
(224.0)
(222.5)
(220.5)
(219.0)
(217.5)
(216.0)
(214.5)
(213.0)
(211.5)
(210.0)
(208.5)
(207.0)
(205.5)
(204.0)
(202.5)
(201.0)
(199.5)
(198.0)
(196.5)
(195.0)
(193.5)
(192.0)
(190.0)
(188.5)
(187.0)
(185.5)
(184.0)
% Worn
0
5
9
14
18
23
27
32
36
41
45
50
54
59
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.64
0.67
0.70
0.73
0.76
0.79
0.82
0.85
0.88
0.91
0.94
0.97
1.00
1.03
1.06
1.09
1.12
1.15
1.18
1.21
1.24
1.27
1.30
1.33
1.36
1.39
1.42
1.45
1.48
1.51
1.54
1.57
1.60
1.63
(mm)
(16.5)
(17.0)
(18.0)
(18.5)
(19.5)
(20.0)
(21.0)
(21.5)
(22.5)
(23.0)
(24.0)
(24.5)
(25.5)
(26.0)
(27.0)
(27.5)
(28.5)
(29.0)
(30.0)
(30.5)
(31.5)
(32.5)
(33.0)
(34.0)
(34.5)
(35.5)
(36.0)
(37.0)
(37.5)
(38.5)
(39.0)
(40.0)
(40.5)
(41.5)
Ultrasonic
(mm)
Inches
(58.4)
2.30
(57.7)
2.27
(56.9)
2.24
(56.1)
2.21
(55.4)
2.18
(54.6)
2.15
(53.8)
2.12
(53.1)
2.09
(52.3)
2.06
(51.6)
2.03
(50.8)
2.00
(50.0)
1.97
(49.3)
1.94
(48.5)
1.91
(47.8)
1.88
(47.0)
1.85
(46.2)
1.82
(45.5)
1.79
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
477
Caliper
Inches
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
8.24
8.20
8.16
8.12
8.08
8.04
8.00
7.96
7.92
7.88
7.84
7.80
7.76
7.72
7.68
7.64
7.60
7.56
1
2
478
Depth Gauge
(mm)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
(209.5)
(208.5)
(207.5)
(206.0)
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
(mm)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
(50.3)
1.98
(49.8)
1.96
(49.3)
1.94
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
Notes
479
Depth Gauge
480
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
Caliper
(mm)
Inches
(80.3)
3.16
(80.0)
3.15
(79.8)
3.14
(79.5)
3.13
(79.2)
3.12
(79.0)
3.11
(78.7)
3.10
(78.5)
3.09
(78.2)
3.08
(78.0)
3.07
(77.7)
3.06
(77.5)
3.05
(77.2)
3.04
(77.0)
3.03
(76.7)
3.02
(76.5)
3.01
(76.2)
3.00
(75.9)
2.99
(75.7)
2.98
(75.4)
2.97
(75.2)
2.96
(74.9)
2.95
(74.7)
2.94
(74.4)
2.93
(74.2)
2.92
(73.9)
2.91
(73.7)
2.90
(73.4)
2.89
(73.2)
2.88
(72.9)
2.87
(72.6)
2.86
(72.4)
2.85
(72.1)
2.84
(71.9)
2.83
(71.6)
2.82
(71.4)
2.81
(71.1)
2.80
(70.9)
2.79
(70.6)
2.78
(70.4)
2.77
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
6
5
12
10
18
15
24
20
30
25
36
30
42
35
48
40
54
45
60
50
66
55
72
60
78
65
84
70
88
72
91
74
94
76
97
78
100
80
103
82
106
84
109
86
112
88
115
90
118
92
121
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(14.2)
0.56
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
Depth Gauge
(mm)
Inches
(98.8)
3.89
(98.6)
3.88
(98.3)
3.87
(98.0)
3.86
(97.8)
3.85
(97.5)
3.84
(97.3)
3.83
(97.0)
3.82
(96.8)
3.81
(96.5)
3.80
(96.3)
3.79
(96.0)
3.78
(95.8)
3.77
(95.5)
3.76
(95.3)
3.75
(95.0)
3.74
(94.7)
3.73
(94.5)
3.72
(94.2)
3.71
(94.0)
3.70
(93.7)
3.69
(93.5)
3.68
(93.2)
3.67
(93.0)
3.66
(92.7)
3.65
(92.5)
3.64
(92.2)
3.63
(91.9)
3.62
(91.7)
3.61
(91.4)
3.60
(91.2)
3.59
(90.9)
3.58
(90.7)
3.57
(90.4)
3.56
(90.2)
3.55
(89.9)
3.54
(89.7)
3.53
(89.4)
3.52
(89.2)
3.51
(88.9)
3.50
481
Inches
36.05
36.10
36.15
36.20
36.25
36.30
36.35
36.40
36.45
36.50
36.55
36.60
36.65
36.70
36.75
482
(mm)
(915.5)
(917.0)
(918.0)
(919.5)
(920.5)
(922.0)
(923.5)
(924.5)
(926.0)
(927.0)
(928.5)
(929.5)
(931.0)
(932.0)
(933.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
(mm)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
7
20
14
30
21
40
28
50
35
60
42
70
49
80
56
90
63
95
70
100
77
105
82
110
85
115
88
120
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
483
Depth Gauge
Inches
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
484
(mm)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
Depth Gauge
(mm)
Inches
(78.5)
310
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
High Impact
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.7)
1.25
485
Depth Gauge
(mm)
Inches
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
486
High Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.7)
1.25
(29.2)
1.15
Depth Gauge
(mm)
Inches
(44.5)
1.75
(43.0)
1.70
(42.0)
1.65
(40.5)
1.60
(39.5)
1.55
(38.0)
1.50
(37.0)
1.45
(35.5)
1.40
(34.5)
1.35
(33.0)
1.30
(32.0)
1.25
(30.5)
1.20
(29.0)
1.15
(28.0)
1.10
(26.5)
1.05
(25.5)
1.00
(24.0)
0.95
(23.0)
0.90
(21.5)
0.85
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
(15.0)
0.60
(14.0)
0.55
(12.5)
0.50
(11.5)
0.45
(10.0)
0.40
(9.0)
0.35
(7.5)
0.30
(6.5)
0.25
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(63.5)
2.50
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
487
Depth Gauge
Inches
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1
2
3
488
(mm)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(mm)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
103
106
109
112
115
118
121
Ultrasonic
Three end cap bolts
(mm)
Inches
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
Ultrasonic
Four end cap bolts
(mm)
Inches
(36.5)
1.44
(35.9)
1.42
(35.4)
1.40
(34.9)
1.38
(34.4)
1.36
(33.9)
1.34
(33.4)
1.32
(32.9)
1.30
(32.4)
1.28
(31.9)
1.26
(31.4)
1.24
(30.9)
1.22
(30.4)
1.20
(29.8)
1.18
(29.3)
1.16
(28.8)
1.14
(28.3)
1.12
(27.8)
1.10
(27.3)
1.08
(26.8)
1.06
(26.3)
1.04
(25.8)
1.02
(25.3)
1.00
(24.8)
0.98
(24.3)
0.96
(23.8)
0.94
(23.2)
0.92
(22.7)
0.90
489
Caliper
Inches
10.02
9.98
9.94
9.90
9.86
9.82
9.78
9.74
9.70
9.66
9.62
9.58
9.54
9.50
9.46
9.42
9.38
9.34
9.30
9.26
9.22
9.18
9.14
9.10
9.06
9.02
8.98
8.94
8.90
8.86
8.82
8.78
8.74
8.70
1
2
490
Depth Gauge
(mm)
(254.5)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(249.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.0)
(236.0)
(235.0)
(234.0)
(233.0)
(232.0)
(231.0)
(230.0)
(229.0)
(228.0)
(227.0)
(226.0)
(225.0)
(224.0)
(223.0)
(222.0)
(221.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
Ultrasonic
Inches
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
(mm)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
Caliper
Inches
9.56
9.52
9.48
9.44
9.40
9.36
9.32
9.28
9.24
9.20
9.16
9.12
9.08
9.04
9.00
8.96
8.92
8.88
8.84
8.80
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
1
2
Depth Gauge
(mm)
(243.0)
(242.0)
(241.0)
(240.0)
(239.0)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
Ultrasonic
(mm)
Inches
(61.0)
2.40
(60.5)
2.38
(59.9)
2.36
(59.4)
2.34
(58.9)
2.32
(58.4)
2.30
(57.9)
2.28
(57.4)
2.26
(56.9)
2.24
(56.4)
2.22
(55.9)
2.20
(55.4)
2.18
(54.9)
2.16
(54.4)
2.14
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
(50.3)
1.98
(49.8)
1.96
(49.3)
1.94
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
491
Depth Gauge
492
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
Allowable Wear
Caliper
Inches
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
(mm)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
Lesser
Greater
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
(mm)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
Depth Gauge
Inches
4.62
4.61
4.60
4.59
4.58
4.57
4.56
4.55
4.54
4.53
4.52
4.51
4.50
4.49
4.48
4.47
4.46
4.45
4.44
4.43
4.42
4.41
4.40
4.39
4.38
4.37
4.36
4.35
4.34
4.33
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
(mm)
(117.5)
(117.2)
(116.9)
(116.7)
(116.4)
(116.2)
(115.9)
(115.7)
(115.4)
(115.2)
(114.9)
(114.7)
(114.4)
(114.1)
(113.9)
(113.6)
(113.4)
(113.1)
(112.9)
(112.6)
(112.4)
(112.1)
(111.9)
(111.6)
(111.4)
(111.1)
(110.8)
(110.6)
(110.3)
(110.1)
(109.8)
(109.6)
(109.3)
(109.1)
(108.8)
(108.6)
(108.3)
(108.1)
(107.8)
(107.5)
493
Inches
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
494
(mm)
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
(mm)
(86.2)
(86.0)
(85.7)
(85.5)
(85.2)
(85.0)
(84.7)
(84.4)
(84.2)
(83.9)
(83.7)
(83.4)
(83.2)
(82.9)
(82.7)
(82.4)
(82.2)
(81.9)
(81.6)
(81.4)
(81.1)
(80.9)
(80.6)
(80.4)
(80.1)
(79.9)
(79.6)
(79.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
495
Depth Gauge
Inches
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
496
(mm)
(101.5)
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(123.2)
4.85
(120.7)
4.75
(118.1)
4.65
(115.6)
4.55
(113.0)
4.45
(110.5)
4.35
(108.0)
4.25
(105.4)
4.15
(102.9)
4.05
(100.3)
3.95
(97.8)
3.85
(95.3)
3.75
(92.7)
3.65
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.02
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
1.15
(29.2)
Depth Gauge
Inches
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(mm)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(114.3)
4.50
(111.8)
4.40
(109.2)
4.30
(106.7)
4.20
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
497
Depth Gauge
(mm)
Inches
(86.5)
3.40
(84.0)
3.30
(81.5)
3.20
(78.5)
3.10
(76.0)
3.00
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
(12.5)
0.50
498
High Impact
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(104.1)
4.10
(101.6)
4.00
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
Depth Gauge
Inches
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1
2
3
(mm)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only.
499
Caliper
Inches
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
500
Ultrasonic
(mm)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
(mm)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
Caliper
Inches
10.63
10.59
10.55
10.51
10.47
10.43
10.39
10.35
10.31
10.27
10.23
10.19
10.15
10.11
10.07
10.03
9.99
9.95
9.91
9.87
9.83
9.79
9.75
9.71
9.67
9.63
9.59
9.55
9.51
9.47
9.43
9.39
9.35
1
2
Depth Gauge
(mm)
(270.0)
(269.0)
(268.0)
(267.0)
(266.0)
(265.0)
(264.0)
(263.0)
(262.0)
(261.0)
(260.0)
(259.0)
(258.0)
(257.0)
(256.0)
(255.0)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
Ultrasonic
(mm)
Inches
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
(60.5)
2.38
(59.9)
2.36
(59.4)
2.34
(58.9)
2.32
(58.4)
2.30
(57.9)
2.28
(57.4)
2.26
(56.9)
2.24
(56.4)
2.22
(55.9)
2.20
(55.4)
2.18
(54.9)
2.16
(54.4)
2.14
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
(50.3)
1.98
(49.8)
1.96
(49.3)
1.94
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
501
Hydrostatic Loaders
Undercarriage Identification
The easiest way to identify track is to read the part number forged into the link. The following list
cross-references link part numbers to the correct wear chart pages.
Wear Chart
Pages
Model
943
Pitch
6.75 in. (171.5 mm)
Link Part
Number
7T-4173 & 74
953
7T-4539 & 40
106-1625 & 26
229-6909 & 10
235-2501
7T-4645 & 46
8E-7405 & 06
165-1754 & 55
195-6515 & 16
228-2735 & 36
234-9699
6Y-2593 & 94
7T-4657 & 58
6I-9239 & 40
165-1758 & 59
233-0379 & 80
233-0385 & 86
255-4789 & 90
289-3083 & 84
963
973
503
Components
Variables That Affect Wear Life
See the following pages for details on the effects of:
Page
Controllable Variables
See, page 10
Track Adjustment
See, page 10
Shoe Width
See, page 11
Alignment
See, page 13
Non-Controllable Variables
See, page 17
See, page 17
Environmental Variables
See, page 19
See, page 22
Components
Links
See, page 24 through, page 30 for detailed link information.
Measurement Measure track links over the centerline of the pin and bushing bores. See, page
24 for details on measuring links.
Split Master Links Use the assembly procedures on, page 29 for split master links. Refer to, page
505 for bolt torque specifications.
Measurement Use the caliper or the Ultrasonic Wear Indicator to measure all three bushing
contact sides: forward, reverse and vertical. Use the most worn position to make projections. It is
necessary to measure all three bushing contact sides, because unlike track-type tractors, the vertical dimension is not usually the most worn dimension. In many applications, the reverse drive side
wear is the greatest due to reverse operation with a loaded bucket and/or packing.
See details on measurement procedure on, page 31.
The depth gauge should not be used before a bushing turn because it only measures vertical bushing wear. After a bushing turn the depth gauge can be used to approximate wear.
Dry Joints See, page 37 for dry joint inspection procedures and recommended service. If a dry
joint is found, measure pitch extension over that one joint. Schedule service if the pitch exceeds
these limits:
504
Components
Dry Joint Wear Limit
Model
943
953
963
973
Shoes
See, page 44 through, page 47 for detailed shoe information.
Measurement Use the depth gauge or the Ultrasonic Wear Indicator to measure shoes.
Model
943
953
963
973
973
Bolt
Size
5/8 in.
3/4 in.
7/8 in.
Torque (1)
120 30 ft. lb.
170 40 Nm
220 40 ft. lb.
300 50 Nm
250 50 ft. lb.
340 70 Nm
Additional Turn
Regular
Master Link
Shoe
Master Shoe
1/3 turn
1/2 turn
1/3 turn
1/2 turn
1/3 turn
1/2 turn
Model
953
Bolt
Size
20 mm
963
22 mm
Clamp Master
(Open Window)
Additional
Pre Torque
Pre Torque
Turn
(2)
221 18 ft-lb. 4 x 1/4 turn
295 18 ft-lb.
400 25 Nm
300 25 Nm
295 18 ft-lb. 4 x 1/4 turn(2) 369 18 ft-lb.
500 25 Nm
400 25 Nm
Additional
Turn
1/2 turn
1/2 turn
* For detailed Installation and Removal of SystemOne Clamp Masters, see Undercarriage Reconditioning Bullet, REHS2220.
See, page 29 and, page 47 for assembling and torque tightening procedures.
1
2
See, page 29 and, page 47 for assembling and torque tightening procedures.
Turn each bolt 90 degrees (1/4) at a time for four (4) turns so deflection is uniform.
These turns are to be completed in a clockwise pattern.
505
Components
Idlers
Carrier Rollers
See, page 53 for detailed carrier roller information.
Measurement Use the caliper or the Ultrasonic Wear Indicator to measure carrier rollers.
Track Rollers
See, page 56 through, page 59 for detailed track roller information. The following points are specifically for hydrostatic loaders.
Measurement Track rollers can be measured with either a depth gauge, a caliper or the Ultrasonic Wear Indicator.
For instructions on how to make measurements, see, page 56.
The rear two rollers on machines equipped with sprocket guards can only be measured in the field
with the Ultrasonic Wear Indicator. These rollers are critical because they are often the most worn.
It is important to measure all rollers whenever the track is removed for service to determine if a
swap is needed.
Roller Swapping Higher track speeds, increased debris entry between the sprocket and roller
frame and rear mounted engine all contribute to increased rear roller wear on hydrostatic loaders.
Machines with unbalanced roller wear may benefit from a roller swap. Use the roller swap guidelines on, page 59 to determine if a swap would be beneficial. Swapping at the bushing turn time
may extend roller service life to the link service point reducing downtime and customer cost-perhour.
Sprocket and Idler Guards Sprocket and idler guards can extend roller life and other components life. See discussion later in this section for details.
506
Components
Roller Flange Sequence
From the chart which follows, you will note that the rear roller (the roller nearest the sprocket) is a
single flange roller. If a double flange roller were used as the rear roller, interference could occur
between the inner flange and the sprocket teeth. Therefore, a double flange roller should NOT usually be placed in the rear position.
Idler
Sprocket
F
Model
943
953
963
973
Roller Position
F
2
D
S
S
D
D
S
S
D
3
S
S
D
D
4
S
S
S
S
5
D
D
D
D
6
S
S
S
D
Sprockets
See, page 60 through, page 63 for detailed sprocket information. The following points are specifically for hydrostatic loaders:
507
Components
Sprocket Bolt Torque Specifications
Model
943
Bolt Size
5/8 in.
953
M16
963
5/8 in.
973
3/4 in.
Torque
130 30 ft. lb.
175 40 Nm
130 30 ft. lb.
175 40 Nm
130 30 ft. lb.
175 40 Nm
220 40 ft. lb.
300 50 Nm
Additional Turn
+ 1/3 turn
+ 1/3 turn
+ 1/3 turn
+ 1/3 turn
Guards
See, page 64 for detailed information on track guiding guards and track roller guards.
Sprocket Guards Sprocket guards shield undercarriage components and reduce the area between the sprocket and roller frame where underfoot material can enter and/or build up. The reduction of material entering the undercarriage system decreases sprocket, bushing, link and track
roller wear. Sprocket guards are now standard on new machines and can be retrofitted to earlier
hydrostatic loaders. Sprocket guards are most effective in abrasive and high packing conditions.
Idler Guards Idler Guards enclose the open area behind the idler protecting the idler, recoil rod
and link assembly from increased wear caused by entrapped underfoot material.
Idler guards are an attachment on new machines and can be retrofitted to earlier hydrostatic
loaders. These guards are most effective in demolition debris, rock conditions and sanitary landfill
(all with 1 in. to 4 in. size material).
508
Track Adjustment
Move the machine a distance of two times its length. Bring the machine to a slow stop.
Shut off engine.
Add grease with a grease gun to move the idler forward until the track is fully tight.
Use a straight edge against face and make a mark on the rod with a pencil or marking
pen even with face.
509
Track Adjustment
Mark the rod .4 in. (10 mm) toward the idler from the first mark. Open the relief valve and
let the idler move back until the second mark is behind face (A). Close the relief valve
The resulting reference sag should be about 2 in. (50 mm) on these models.
C
B
Use the grease gun and move the idler forward until the second mark is even with face
(A).
Note: As track link and rolling components wear approaches service limits, the distance between
piston, B (or flange on 963,973) and recoil housing, C, increases. When this exceeds 2 in. or 50 mm
(2.36 in. or 60 mm on 963 and 973) consult a Caterpillar Service Manual or call your Caterpillar
dealer for idler repositioning procedures.
510
Notes
511
Depth Gauge
512
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
Wear Chart: 47
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(56.9)
(11.2)
(71.4)
0
0
0.44
2.81
(56.4)
(10.7)
(70.9)
2.79
12
10
0.42
(55.9)
(10.2)
(70.4)
24
20
0.40
2.77
(55.4)
(9.7)
(69.9)
36
30
0.38
2.75
(54.9)
(9.1)
(69.3)
48
40
0.36
2.73
(54.4)
(8.6)
(68.8)
60
50
0.34
2.71
(53.8)
(8.1)
(68.3)
70
60
0.32
2.69
(53.3)
(7.6)
(67.8)
76
64
0.30
2.67
(52.8)
(7.1)
(67.3)
82
68
0.28
2.65
(52.3)
(6.6)
(66.8)
88
72
0.26
2.63
(51.8)
(6.1)
(66.3)
94
76
0.24
2.61
(51.3)
(5.6)
(65.8)
100
80
0.22
2.59
(50.8)
(5.1)
(65.3)
106
84
0.20
2.57
(50.3)
(4.6)
(64.8)
2.55
112
88
0.18
(49.8)
(4.1)
(64.3)
118
92
0.16
2.53
(49.3)
(3.6)
(63.8)
2.51
124
96
0.14
(48.8)
(3.0)
(63.2)
100
0.12
2.49
(48.3)
(2.5)
(62.7)
104
0.10
2.47
(47.8)
(2.0)
(62.2)
108
0.08
2.45
(47.2)
(1.5)
(61.7)
2.43
112
0.06
(46.7)
(1.0)
(61.2)
116
0.04
2.41
(46.2)
(0.5)
(60.7)
120
0.02
2.39
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
513
Depth Gauge
Inches
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
514
Ultrasonic
(mm)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(mm)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
Depth Gauge
Inches
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
Ultrasonic
(mm)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
515
Depth Gauge
(mm)
Inches
(17.0)
0.66
(17.5)
0.68
(18.0)
0.70
(18.5)
0.72
(19.0)
0.74
(19.5)
0.76
(20.0)
0.78
(20.5)
0.80
(21.0)
0.82
(21.5)
0.84
(22.0)
0.86
(22.5)
0.88
(23.0)
0.90
(23.5)
0.92
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
1
2
3
516
% Worn
0
8
16
24
32
40
48
56
64
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
Ultrasonic
(mm)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
Inches
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(mm)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
517
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
1
2
518
Depth Gauge
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
(mm)
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
Ultrasonic
(mm)
Inches
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
(19.8)
0.78
(19.3)
0.76
(18.8)
0.74
(18.3)
0.72
0.70
(17.8)
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
1
2
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
Inches
(12.0)
0.47
(12.5)
0.49
(13.0)
0.51
(13.5)
0.53
(14.0)
0.55
(14.5)
0.57
(15.0)
0.59
(15.5)
0.61
(16.0)
0.63
(16.5)
0.65
(17.0)
0.67
(17.5)
0.69
(18.0)
0.71
(18.5)
0.73
(19.0)
0.75
(19.5)
0.77
(20.0)
0.79
(20.5)
0.81
(21.0)
0.83
(21.5)
0.85
(22.0)
0.87
(22.5)
0.89
(23.0)
0.91
(23.5)
0.93
(24.0)
0.95
(24.5)
0.97
(25.0)
0.99
(25.5)
1.01
(26.0)
1.03
(26.5)
1.05
(27.0)
1.07
(27.5)
1.09
(28.0)
1.11
(28.5)
1.13
(29.0)
1.15
(29.5)
1.17
(30.0)
1.19
1.21
(30.5)
Ultrasonic
(mm)
Inches
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
(32.3)
1.27
(31.8)
1.25
(31.2)
1.23
(30.7)
1.21
(30.2)
1.19
(29.7)
1.17
(29.2)
1.15
(28.7)
1.13
(28.2)
1.11
(27.7)
1.09
(27.2)
1.07
(26.7)
1.05
(26.2)
1.03
(25.7)
1.01
(25.1)
0.99
(24.6)
0.97
(24.1)
0.95
(23.6)
0.93
(23.1)
0.91
(22.6)
0.89
(22.1)
0.87
(21.6)
0.85
(21.1)
0.83
0.81
(20.6)
519
Depth Gauge
520
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
Wear Chart: 87
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
Wear Chart: 85
521
Depth Gauge
522
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
Wear Chart: 86
Caliper
Inches
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
(mm)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
% Worn
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
0.15
(3.8)
Depth Gauge
Inches
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
(mm)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
523
Caliper
Inches
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
524
(mm)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
Depth Gauge
Inches
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
(mm)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
Caliper
Inches
2.56
2.52
2.48
2.44
2.40
2.36
2.32
2.28
2.24
2.20
2.16
2.12
2.08
2.04
2.00
1.96
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
(mm)
(65.0)
(64.0)
(63.0)
(62.0)
(61.0)
(59.9)
(58.9)
(57.9)
(56.9)
(55.9)
(54.9)
(53.8)
(52.8)
(51.8)
(50.8)
(49.8)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Depth Gauge
Inches
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
(mm)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
525
Allowable Wear
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
(64.3)
(13.2)
(79.0)
0
0
0.52
3.11
(63.8)
(12.7)
(78.5)
10
8
0.50
3.09
(63.2)
(12.2)
(78.0)
20
16
0.48
3.07
(62.7)
(11.7)
(77.5)
30
24
0.46
3.05
(62.2)
(11.2)
(77.0)
40
32
0.44
3.03
(61.7)
(10.7)
(76.5)
50
40
0.42
3.01
(61.2)
(10.2)
(75.9)
60
44
0.40
2.99
(60.7)
(9.7)
(75.4)
68
48
0.38
2.97
(60.2)
(9.1)
(74.9)
2.95
72
52
0.36
(59.7)
(8.6)
(74.4)
76
56
0.34
2.93
(59.2)
(8.1)
(73.9)
80
60
0.32
2.91
(58.7)
(7.6)
(73.4)
84
64
0.30
2.89
(58.2)
(7.1)
(72.9)
88
68
0.28
2.87
(57.7)
(6.6)
(72.4)
92
72
0.26
2.85
(57.2)
(6.1)
(71.9)
96
76
0.24
2.83
(56.6)
(5.6)
(71.4)
100
80
0.22
2.81
(56.1)
(5.1)
(70.9)
104
84
0.20
2.79
(55.6)
(4.6)
(70.4)
108
88
0.18
2.77
(55.1)
(4.1)
(69.9)
2.75
112
92
0.16
(54.6)
(3.6)
(69.3)
116
96
0.14
2.73
(54.1)
(3.0)
(68.8)
120
100
0.12
2.71
(53.6)
(2.5)
(68.3)
104
0.10
2.69
(53.1)
(2.0)
(67.8)
108
0.08
2.67
(52.6)
(1.5)
(67.3)
2.65
112
0.06
(52.1)
(1.0)
(66.8)
116
0.04
2.63
(51.6)
(0.5)
(66.3)
120
0.02
2.61
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
Inches
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
526
Depth Gauge
Inches
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
Ultrasonic
(mm)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(32.0)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
(mm)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.8)
(29.2)
(26.7)
527
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
528
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
Depth Gauge
Inches
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
Ultrasonic
(mm)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
0.79
(mm)
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
(26.4)
(25.1)
(23.9)
(22.6)
(21.3)
(20.1)
529
Inches
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
1
2
3
530
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
New Tread diameter is 24.45 in. (621 mm) or 27.52 in. (699 mm)
For measuring instructions, reference General Information topic Idler Wear Center Tread
Idlers on, page 51.
Wear Chart: 4080
Depth Gauge
Inches
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1
2
3
(mm)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
7
14
21
28
35
42
49
56
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.20
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
(mm)
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
NOTE
Ultrasonic measurement is to determine
flange wear only.
531
Caliper
Ultrasonic
One-piece rim
All
Inches
7.16
7.10
7.04
6.98
6.92
6.86
6.80
6.74
6.68
6.62
6.56
6.50
6.44
6.38
6.32
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
532
(mm)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.0)
(172.5)
(171.0)
(169.5)
(168.0)
(166.5)
(165.0)
(163.5)
(162.0)
(160.5)
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.96
1.93
1.90
1.87
1.84
1.81
1.78
1.75
1.72
1.69
1.66
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
(mm)
(49.8)
(49.0)
(48.3)
(47.5)
(46.7)
(46.0)
(45.2)
(44.5)
(43.7)
(42.9)
(42.2)
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
(24.6)
Caliper
Ultrasonic
One-piece rim
All
Inches
6.75
6.67
6.59
6.51
6.43
6.35
6.27
6.19
6.11
6.03
5.95
5.87
5.79
5.71
5.63
5.55
5.47
5.39
5.31
5.23
5.15
5.07
4.99
4.91
4.83
(mm)
(171.5)
(169.5)
(167.5)
(165.5)
(163.5)
(161.5)
(159.5)
(157.0)
(155.0)
(153.0)
(151.0)
(149.0)
(147.0)
(145.0)
(143.0)
(141.0)
(139.0)
(137.0)
(135.0)
(133.0)
(131.0)
(129.0)
(126.5)
(124.5)
(122.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.55
1.51
1.47
1.43
1.39
1.35
1.31
1.27
1.23
1.19
1.15
1.11
1.07
1.03
0.99
0.95
0.91
0.87
0.83
0.79
0.75
0.71
0.67
0.63
0.59
(mm)
(39.4)
(38.4)
(37.3)
(36.3)
(35.3)
(34.3)
(33.3)
(32.3)
(31.2)
(30.2)
(29.2)
(28.2)
(27.2)
(26.2)
(25.1)
(24.1)
(23.1)
(22.1)
(21.1)
(20.1)
(19.1)
(18.0)
(17.0)
(16.0)
(15.0)
533
Caliper
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
5.35
5.31
5.27
5.23
534
Ultrasonic
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(mm)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
Caliper
Inches
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
Depth Gauge
(mm)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
1.52
1.55
1.58
1.61
1.64
1.67
(mm)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
(37.0)
(38.0)
(38.5)
(39.5)
(40.0)
(41.0)
(41.5)
(42.5)
Ultrasonic
(mm)
Inches
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
(27.9)
1.10
(27.2)
1.07
(26.4)
1.04
(25.7)
1.01
(24.9)
0.98
(24.1)
0.95
(23.4)
0.92
535
Caliper
Inches
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
1
2
536
Depth Gauge
(mm)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.59
0.62
0.65
0.68
0.71
0.74
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
(mm)
(15.0)
(15.5)
(16.5)
(17.5)
(18.0)
(19.0)
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
Ultrasonic
(mm)
Inches
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
(27.9)
1.10
(27.2)
1.07
(26.4)
1.04
(25.7)
1.01
(24.9)
0.98
(24.1)
0.95
(23.4)
0.92
Caliper
Inches
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
6.93
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
1
2
(mm)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
Ultrasonic
Inches
(mm)
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
(39.6)
1.56
(39.1)
1.54
(38.6)
1.52
(38.1)
1.50
(37.6)
1.48
(37.1)
1.46
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
537
Depth Gauge
538
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.29
4.27
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
Wear Chart: 63
Allowable Wear
Caliper
(mm)
Inches
Lesser
% Worn
Greater
% Worn
Ultrasonic
(mm)
Inches
Depth Gauge
(mm)
Inches
2.44
(62.0)
0.48
(12.2)
2.90
(73.7)
2.42
(61.5)
10
0.46
(11.7)
2.88
(73.2)
2.40
(61.0)
20
16
0.44
(11.2)
2.86
(72.6)
2.38
(60.5)
30
24
0.42
(10.7)
2.84
(72.1)
2.36
(59.9)
40
32
0.40
(10.2)
2.82
(71.6)
2.34
(59.4)
50
40
0.38
(9.7)
2.80
(71.1)
2.32
(58.9)
60
48
0.36
(9.1)
2.78
(70.6)
2.30
(58.4)
70
56
0.34
(8.6)
2.76
(70.1)
2.28
(57.9)
76
64
0.32
(8.1)
2.74
(69.6)
2.26
(57.4)
82
68
0.30
(7.6)
2.72
(69.1)
2.24
(56.9)
88
72
0.28
(7.1)
2.70
(68.6)
2.22
(56.4)
94
76
0.26
(6.6)
2.68
(68.1)
2.20
(55.9)
100
80
0.24
(6.1)
2.66
(67.6)
2.18
(55.4)
106
84
0.22
(5.6)
2.64
(67.1)
2.16
(54.9)
112
88
0.20
(5.1)
2.62
(66.5)
2.14
(54.4)
118
92
0.18
(4.6)
2.60
(66.0)
2.12
(53.8)
124
96
0.16
(4.1)
2.58
(65.5)
2.10
(53.3)
100
0.14
(3.6)
2.56
(65.0)
2.08
(52.8)
104
0.12
(3.0)
2.54
(64.5)
2.06
(52.3)
108
0.10
(2.5)
2.52
(64.0)
2.04
(51.8)
112
0.08
(2.0)
2.50
(63.5)
2.02
(51.3)
116
0.06
(1.5)
2.48
(63.0)
2.00
(50.8)
120
0.04
(1.0)
2.46
(62.5)
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
539
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
540
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
Depth Gauge
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
Ultrasonic
(mm)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
084
0.79
(mm)
(50.5)
(49.2)
(48.0)
(46.7)
(45.4)
(44.2)
(42.9)
(41.6)
(40.3)
(39.1)
(37.8)
(36.5)
(35.3)
(34.0)
(32.7)
(31.5)
(30.2)
(28.9)
(27.6)
(26.4)
(25.1)
(23.8)
(22.6)
(21.3)
(20.0)
541
Depth Gauge
Inches
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
542
Ultrasonic
(mm)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(mm)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
110
120
543
Depth Gauge
(mm)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
Inches
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1
2
3
544
% Worn
0
7
14
21
28
35
42
49
56
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
0.1)
(3.0)
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Inches
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
5.35
5.31
5.27
5.23
Ultrasonic
(mm)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(mm)
(39.4)
(38.9)
(38.3)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
545
Caliper
Inches
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
1
2
546
Depth Gauge
(mm)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.59
0.62
0.65
0.68
0.71
0.74
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
(mm)
(15.0)
(15.5)
(16.5)
(17.5)
(18.0)
(19.0)
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
Ultrasonic
(mm)
Inches
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
(27.9)
1.10
(27.2)
1.07
(26.4)
1.04
(25.7)
1.01
(24.9)
0.98
(24.1)
0.95
(23.4)
0.92
Caliper
Inches
7.77
7.71
7.65
7.59
7.53
7.47
7.41
7.35
7.29
7.23
7.17
7.11
7.05
6.99
6.93
6.87
6.81
6.75
6.69
6.63
6.57
6.51
6.45
6.39
6.33
6.27
6.21
6.15
6.09
1
2
Depth Gauge
(mm)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(189.5)
(188.0)
(186.5)
(185.0)
(183.5)
(182.0)
(180.5)
(179.0)
(177.5)
(176.0)
(174.5)
(173.0)
(171.5)
(170.0)
(168.5)
(167.0)
(165.5)
(164.0)
(162.5)
(161.0)
(159.5)
(157.5)
(156.0)
(154.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.58
0.61
0.64
0.67
0.70
0.73
0.76
0.79
0.82
0.85
0.88
0.91
0.94
0.97
1.00
1.03
1.06
1.09
1.12
1.15
1.18
1.21
1.24
1.27
1.30
1.33
1.36
1.39
1.42
(mm)
(14.5)
(15.5)
(16.5)
(17.0)
(18.0)
(18.5)
(19.5)
(20.0)
(21.0)
(21.5)
(22.5)
(23.0)
(24.0)
(24.5)
(25.5)
(26.0)
(27.0)
(27.5)
(28.5)
(29.0)
(30.0)
(30.5)
(31.5)
(32.5)
(33.0)
(34.0)
(34.5)
(35.5)
(36.0)
Ultrasonic
(mm)
Inches
(47.5)
1.87
(46.7)
1.84
(46.0)
1.81
(45.2)
1.78
(44.5)
1.75
(43.7)
1.72
(42.9)
1.69
(42.2)
1.66
(41.4)
1.63
(40.6)
1.60
(39.9)
1.57
(39.1)
1.54
(38.4)
1.51
(37.6)
1.48
(36.8)
1.45
(36.1)
1.42
(35.3)
1.39
(34.5)
1.36
(33.8)
1.33
(33.0)
1.30
(32.3)
1.27
(31.5)
1.24
(30.7)
1.21
(30.0)
1.18
(29.2)
1.15
(28.4)
1.12
(27.7)
1.09
(26.9)
1.06
(26.2)
1.03
547
Notes
548
Depth Gauge
Inches
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
Ultrasonic
(mm)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
% Worn
Inches
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
(mm)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
549
Depth Gauge
550
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
Depth Gauge
Inches
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
Ultrasonic
(mm)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(mm)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
551
Depth Gauge
552
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
% Worn
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
Depth Gauge
Inches
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
(mm)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
553
Allowable Wear
Caliper
(mm)
Inches
Lesser
% Worn
Greater
% Worn
Ultrasonic
(mm)
Inches
Depth Gauge
(mm)
Inches
2.86
(72.6)
0.53
(13.5)
3.49
(88.6)
2.84
(72.1)
10
0.51
(13.0)
3.47
(88.1)
2.82
(71.6)
20
16
0.49
(12.4)
3.45
(87.6)
2.80
(71.1)
30
24
0.47
(11.9)
3.43
(87.1)
2.78
(70.6)
40
32
0.45
(11.4)
3.41
(86.6)
2.76
(70.1)
50
40
0.43
(10.9)
3.39
(86.1)
2.74
(69.6)
60
48
0.41
(10.4)
3.37
(85.6)
2.72
(69.1)
70
52
0.39
(9.9)
3.35
(85.1)
2.70
(68.6)
76
56
0.37
(9.4)
3.33
(84.6)
2.68
(68.1)
80
60
0.35
(8.9)
3.31
(84.1)
2.66
(67.6)
84
64
0.33
(8.4)
3.29
(83.6)
2.64
(67.1)
88
68
0.31
(7.9)
3.27
(83.1)
2.62
(66.5)
92
72
0.29
(7.4)
3.25
(82.6)
2.60
(66.0)
96
76
0.27
(6.9)
3.23
(82.0)
2.58
(65.5)
100
80
0.25
(6.3)
3.21
(81.5)
2.56
(65.0)
104
84
0.23
(5.8)
3.19
(81.0)
2.54
(64.5)
108
88
0.21
(5.3)
3.17
(80.5)
2.52
(64.0)
112
92
0.19
(4.8)
3.15
(80.0)
2.50
(63.5)
116
96
0.17
(4.3)
3.13
(79.5)
2.48
(63.0)
120
2.46
(62.5)
100
0.15
(3.8)
3.11
(79.0)
104
0.13
(3.3)
3.09
(78.5)
2.44
(62.0)
108
0.11
(2.8)
3.07
(78.0)
2.42
(61.5)
112
0.09
(2.3)
3.05
(77.5)
2.40
(61.0)
116
0.07
(1.8)
3.03
(77.0)
2.38
(60.5)
120
0.05
(1.3)
3.01
(76.5)
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
554
Caliper
Inches
2.86
2.82
2.78
2.74
2.70
2.66
2.62
2.58
2.54
2.50
2.46
2.42
2.38
2.34
2.30
2.26
2.22
2.18
2.14
2.10
2.06
2.02
1.98
1.94
1.90
1.86
(mm)
(72.6)
(71.6)
(70.6)
(69.6)
(68.6)
(67.6)
(66.5)
(65.5)
(64.5)
(63.5)
(62.5)
(61.5)
(60.5)
(59.4)
(58.4)
(57.4)
(56.4)
(55.4)
(54.4)
(53.3)
(52.3)
(51.3)
(50.3)
(49.3)
(48.3)
(47.2)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(14.0)
0.55
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
Depth Gauge
(mm)
Inches
(90.4)
3.56
(89.9)
3.54
(89.4)
3.52
(88.9)
3.50
(88.4)
3.48
(87.9)
3.46
(87.4)
3.44
(86.9)
3.42
(86.4)
3.40
(85.9)
3.38
(85.3)
3.36
(84.8)
3.34
(84.3)
3.32
(83.8)
3.30
(83.3)
3.28
(82.8)
3.26
(82.3)
3.24
(81.8)
3.22
(81.3)
3.20
(80.8)
3.18
(80.3)
3.16
(79.8)
3.14
(79.2)
3.12
(78.7)
3.10
(78.2)
3.08
(77.7)
3.06
555
Allowable Wear
Caliper
Depth Gauge
Lesser
Greater
Ultrasonic
(mm)
(mm)
(mm)
% Worn
% Worn
Inches
Inches
Inches
(72.6)
(13.5)
(88.6)
2.86
0
0
0.53
3.49
(72.1)
(13.0)
(88.1)
2.84
10
8
0.51
3.47
(71.6)
(12.4)
(87.6)
2.82
20
16
0.49
3.45
(71.1)
(11.9)
(87.1)
2.80
30
24
0.47
3.43
(70.6)
(11.4)
(86.6)
2.78
40
32
0.45
3.41
(70.1)
(10.9)
(86.1)
2.76
50
40
0.43
3.39
(69.6)
(10.4)
(85.6)
60
48
0.41
3.37
2.74
(69.1)
(9.9)
(85.1)
70
56
0.39
3.35
2.72
(68.6)
(9.4)
(84.6)
2.70
76
64
0.37
3.33
(68.1)
(8.9)
(84.1)
2.68
82
68
0.35
3.31
(67.6)
(8.4)
(83.6)
2.66
88
72
0.33
3.29
(67.1)
(7.9)
(83.1)
2.64
94
76
0.31
3.27
(66.5)
(7.4)
(82.6)
2.62
100
80
0.29
3.25
(66.0)
(6.9)
(82.0)
2.60
106
84
0.27
3.23
(65.5)
(6.3)
(81.5)
2.58
3.21
112
88
0.25
(65.0)
(5.8)
(81.0)
2.56
118
92
0.23
3.19
(64.5)
(5.3)
(80.5)
2.54
3.17
124
96
0.21
(64.0)
(4.8)
(80.0)
2.52
100
0.19
3.15
(63.5)
(4.3)
(79.5)
2.50
104
0.17
3.13
(63.0)
(3.8)
(79.0)
2.48
108
0.15
3.11
(62.5)
(3.3)
(78.5)
2.46
3.09
112
0.13
(62.0)
(2.8)
(78.0)
116
0.11
3.07
2.44
(61.5)
(2.3)
(77.5)
120
0.09
3.05
2.42
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
556
Depth Gauge
(mm)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
Inches
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
High Impact
% Worn
0
8
16
24
32
40
48
52
58
64
70
76
82
88
94
100
106
112
118
124
Low/Moderate
Impact % Worn
0
6
12
18
24
30
36
39
45
51
57
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(90.2)
3.55
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
(27.9)
1.10
557
Depth Gauge
Inches
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
558
(mm)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(mm)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
Depth Gauge
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(mm)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
(24.1)
0.95
(22.9)
0.90
(21.6)
0.85
(20.3)
0.80
559
Depth Gauge
Inches
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
560
Ultrasonic
(mm)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
Depth Gauge
Inches
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
Ultrasonic
(mm)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Inches
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
(mm)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)
(25.4)
(22.9)
(20.3)
561
Inches
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
1
2
3
562
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1
2
3
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
(0.3)
0.01
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
NOTE
Ultrasonic measurement is to determine
flange wear only.
563
Caliper
Ultrasonic
One-piece rim
All
Inches
7.84
7.76
7.68
7.60
7.52
7.44
7.36
7.28
7.20
7.12
7.04
6.96
6.88
6.80
6.72
6.64
6.56
6.48
6.40
6.32
6.24
6.16
6.08
6.00
5.92
5.84
564
(mm)
(199.0)
(197.0)
(195.0)
(193.0)
(191.0)
(189.0)
(187.0)
(185.0)
(183.0)
(181.0)
(179.0)
(177.0)
(175.0)
(172.5)
(170.5)
(168.5)
(166.5)
(164.5)
(162.5)
(160.5)
(158.5)
(156.5)
(154.5)
(152.5)
(150.5)
(148.5)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
1.43
1.39
1.35
1.31
(mm)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
(36.3)
(35.3)
(34.3)
(33.3)
Caliper
Inches
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
6.18
6.10
6.02
5.94
5.86
5.78
5.70
5.62
Ultrasonic
(mm)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
(157.0)
(155.0)
(153.0)
(151.0)
(149.0)
(147.0)
(145.0)
142.5
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.86
1.82
1.78
1.74
1.70
1.66
1.62
1.58
1.54
1.50
1.46
1.42
1.38
1.34
1.30
1.26
1.22
1.18
1.14
1.10
1.06
1.02
0.98
(mm)
(47.2)
(46.2)
(45.2)
(44.2)
(43.2)
(42.2)
(41.1)
(40.1)
(39.1)
(38.1)
(37.1)
(36.1)
(35.1)
(34.0)
(33.0)
(32.0)
(31.0)
(30.0)
(29.0)
(27.9)
(26.9)
(25.9)
(24.9)
565
Caliper
Inches
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
1
2
566
(mm)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
Inches
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1.70
1.74
1.78
1.82
Ultrasonic
(mm)
Inches
(47.8)
1.88
(46.7)
1.84
(45.7)
1.80
(44.7)
1.76
(43.7)
1.72
(42.7)
1.68
(41.7)
1.64
(40.6)
1.60
(39.6)
1.56
(38.6)
1.52
(37.6)
1.48
(36.6)
1.44
(35.6)
1.40
(34.5)
1.36
(33.5)
1.32
(32.5)
1.28
(31.5)
1.24
(30.5)
1.20
(29.5)
1.16
(28.4)
1.12
(27.4)
1.08
(26.4)
1.04
(25.4)
1.00
(24.4)
0.96
(23.4)
0.92
(22.4)
0.88
Caliper
Inches
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
6.66
6.58
6.50
6.42
6.34
6.26
1
2
Depth Gauge
(mm)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
(169.0)
(167.0)
(165.0)
(163.0)
(161.0)
(159.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.59
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
(mm)
(15.0)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(46.7)
1.84
(45.7)
1.80
(44.7)
1.76
(43.7)
1.72
(42.7)
1.68
(41.7)
1.64
(40.6)
1.60
(39.6)
1.56
(38.6)
1.52
(37.6)
1.48
(36.6)
1.44
(35.6)
1.40
(34.5)
1.36
(33.5)
1.32
(32.5)
1.28
(31.5)
1.24
(30.5)
1.20
(29.5)
1.16
(28.4)
1.12
(27.4)
1.08
(26.4)
1.04
(25.4)
1.00
(24.4)
0.96
(23.4)
0.92
(22.4)
0.88
567
Caliper
Inches
8.26
8.20
8.14
8.08
8.02
7.96
7.90
7.84
7.78
7.72
7.66
7.60
7.54
7.48
7.42
7.36
7.30
7.24
7.18
7.12
7.06
7.00
6.94
6.88
6.82
6.76
1
2
568
Depth Gauge
(mm)
(210.0)
(208.5)
(207.0)
(205.0)
(203.5)
(202.0)
(200.5)
(199.0)
(197.5)
(196.0)
(194.5)
(193.0)
(191.5)
(190.0)
(188.5)
(187.0)
(185.5)
(184.0)
(182.5)
(181.0)
(179.5)
(178.0)
(176.5)
(175.0)
(173.0)
(171.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Inches
0.77
0.80
0.83
0.86
0.89
0.92
0.95
0.98
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.25
1.28
1.31
1.34
1.37
1.40
1.43
1.46
1.49
1.52
(mm)
(19.5)
(20.5)
(21.0)
(22.0)
(22.5)
(23.5)
(24.0)
(25.0)
(25.5)
(26.5)
(27.0)
(28.0)
(28.5)
(29.5)
(30.0)
(31.0)
(32.0)
(32.5)
(33.5)
(34.0)
(35.0)
(35.5)
(36.5)
(37.0)
(38.0)
(38.5)
Ultrasonic
(mm)
Inches
(47.8)
1.88
(47.0)
1.85
(46.2)
1.82
(45.5)
1.79
(44.7)
1.76
(43.9)
1.73
(43.2)
1.70
(42.4)
1.67
(41.7)
1.64
(40.9)
1.61
(40.1)
1.58
(39.4)
1.55
(38.6)
1.52
(37.8)
1.49
(37.1)
1.46
(36.3)
1.43
(35.6)
1.40
(34.8)
1.37
(34.0)
1.34
(33.3)
1.31
(32.5)
1.28
(31.8)
1.25
(31.0)
1.22
(30.2)
1.19
(29.5)
1.16
(28.7)
1.13
Notes
569
Depth Gauge
Inches
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
570
Ultrasonic
(mm)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
% Worn
Inches
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
(mm)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
571
Depth Gauge
Inches
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
572
Ultrasonic
(mm)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Inches
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(mm)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
Caliper
(mm)
Inches
(79.0)
3.11
(78.5)
3.09
(78.0)
3.07
(77.5)
3.05
(77.0)
3.03
(76.5)
3.01
(75.9)
2.99
(75.4)
2.97
(74.9)
2.95
(74.4)
2.93
(73.9)
2.91
(73.4)
2.89
(72.9)
2.87
(72.4)
2.85
(71.9)
2.83
(71.4)
2.81
(70.9)
2.79
(70.4)
2.77
(69.9)
2.75
(69.3)
2.73
(68.8)
2.71
(68.3)
2.69
(67.8)
2.67
(67.3)
2.65
(66.8)
2.63
(66.3)
2.61
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
12
10
22
20
28
30
34
36
40
40
46
44
52
48
58
52
64
56
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(15.2)
0.60
(14.7)
0.58
(14.2)
0.56
(13.7)
0.54
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
Depth Gauge
(mm)
Inches
(96.0)
3.78
(95.5)
3.76
(95.0)
3.74
(94.5)
3.72
(94.0)
3.70
(93.5)
3.68
(93.0)
3.66
(92.5)
3.64
(91.9)
3.62
(91.4)
3.60
(90.9)
3.58
(90.4)
3.56
(89.9)
3.54
(89.4)
3.52
(88.9)
3.50
(88.4)
3.48
(87.9)
3.46
(87.4)
3.44
(86.9)
3.42
(86.4)
3.40
(85.9)
3.38
(85.3)
3.36
(84.8)
3.34
(84.3)
3.32
(83.8)
3.30
(83.3)
3.28
573
Caliper
Inches
3.11
3.07
3.03
2.99
2.95
2.91
2.87
2.83
2.79
2.75
2.71
2.67
2.63
2.59
2.55
2.51
2.47
2.43
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
574
Depth Gauge
Ultrasonic
(mm)
(mm)
(mm)
% Worn
Inches
Inches
(79.0)
(15.5)
(98.0)
0
0.61
3.86
(78.0)
(15.0)
(97.5)
8
0.59
3.84
(77.0)
(14.5)
(97.0)
16
0.57
3.82
(75.9)
(14.0)
(96.5)
3.80
24
0.55
(74.9)
(13.5)
(96.0)
32
0.53
3.78
(73.9)
(13.0)
(95.5)
40
0.51
3.76
(72.9)
(12.4)
(95.0)
44
0.49
3.74
(71.9)
(11.9)
(94.5)
48
0.47
3.72
(70.9)
(11.4)
(94.0)
52
0.45
3.70
(69.9)
(10.9)
(93.5)
56
0.43
3.68
(68.8)
(10.4)
(93.0)
60
0.41
3.66
(67.8)
(9.9)
(92.5)
64
0.39
3.64
(66.8)
(9.4)
(91.9)
68
0.37
3.62
(65.8)
(8.9)
(91.4)
3.60
72
0.35
(64.8)
(8.4)
(90.9)
76
0.33
3.58
(63.8)
(7.9)
(90.4)
80
0.31
3.56
(62.7)
(7.4)
(89.9)
84
0.29
3.54
(61.7)
(6.9)
(89.4)
88
0.27
3.52
(60.7)
(6.3)
(88.9)
92
0.25
3.50
(59.7)
(5.8)
(88.4)
96
0.23
3.48
(58.7)
(5.3)
(87.9)
100
0.21
3.46
(57.7)
(4.8)
(87.4)
104
0.19
3.44
(56.6)
(4.3)
(86.9)
108
0.17
3.42
(55.6)
(3.8)
(86.4)
3.40
112
0.15
(54.6)
(3.3)
(85.9)
116
0.13
3.38
(53.6)
(2.8)
(85.3)
120
0.11
3.36
Note: Do Not Use Depth Gauge Until Bushings Have Been Turned.
Caliper
(mm)
Inches
(77.2)
3.04
(76.7)
3.02
(76.2)
3.00
(75.7)
2.98
(75.2)
2.96
(74.7)
2.94
(74.2)
2.92
(73.7)
2.90
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
12
10
24
20
36
30
48
40
58
50
64
56
70
60
76
64
82
68
88
72
94
76
100
80
106
84
112
88
118
92
124
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(14.2)
0.56
(13.7)
0.54
(13.2)
0.52
(12.7)
0.50
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
Depth Gauge
(mm)
Inches
(93.7)
3.69
(93.2)
3.67
(92.7)
3.65
(92.2)
3.63
(91.7)
3.61
(91.2)
3.59
(90.7)
3.57
(90.2)
3.55
(89.7)
3.53
(89.2)
3.51
(88.6)
3.49
(88.1)
3.47
(87.6)
3.45
(87.1)
3.43
(86.6)
3.41
(86.1)
3.39
(85.6)
3.37
(85.1)
3.35
(84.6)
3.33
(84.1)
3.31
(83.6)
3.29
(83.1)
3.27
(82.6)
3.25
575
Inches
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
576
(mm)
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
(mm)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
6
5
12
10
18
15
24
20
30
25
36
30
42
35
48
40
54
45
60
50
64
55
67
60
70
65
73
68
76
70
79
72
82
74
85
76
88
78
91
80
94
82
97
84
100
86
103
88
106
90
109
92
112
94
115
96
118
98
121
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(14.2)
0.56
(14.0)
0.55
(13.7)
0.54
(13.5)
0.53
(13.2)
0.52
(13.0)
0.51
(12.7)
0.50
(12.4)
0.49
(12.2)
0.48
(11.9)
0.47
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.3)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
577
Caliper
Inches
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
578
(mm)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(11.7)
0.46
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
Depth Gauge
Inches
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(mm)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Low/Moderate
Impact % Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(99.1)
3.90
(96.5)
3.80
(94.0)
3.70
(91.4)
3.60
(88.9)
3.50
(86.4)
3.40
(83.8)
3.30
(81.3)
3.20
(78.7)
3.10
(76.2)
3.00
(73.7)
2.90
(71.1)
2.80
(68.6)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.4)
2.30
(55.9)
2.20
(53.3)
2.10
(50.8)
2.00
(48.3)
1.90
(45.7)
1.80
(43.2)
1.70
(40.6)
1.60
(38.1)
1.50
(35.6)
1.40
(33.0)
1.30
(30.5)
1.20
579
Depth Gauge
(mm)
Inches
(73.5)
2.90
(71.0)
2.80
(68.5)
2.70
(66.0)
2.60
(63.5)
2.50
(61.0)
2.40
(58.5)
2.30
(56.0)
2.20
(53.5)
2.10
(51.0)
2.00
(48.5)
1.90
(45.5)
1.80
(43.0)
1.70
(40.5)
1.60
(38.0)
1.50
(35.5)
1.40
(33.0)
1.30
(30.5)
1.20
(28.0)
1.10
(25.5)
1.00
(23.0)
0.90
(20.5)
0.80
(18.0)
0.70
(15.0)
0.60
580
High Impact
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Low/Moderate
Impact % Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(87.6)
3.45
(85.1)
3.35
(82.6)
3.25
(80.0)
3.15
(77.5)
3.05
(74.9)
2.95
(72.4)
2.85
(69.9)
2.75
(67.3)
2.65
(64.8)
2.55
(62.2)
2.45
(59.7)
2.35
(57.2)
2.25
(54.6)
2.15
(52.1)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(41.9)
1.65
(39.4)
1.55
(36.8)
1.45
(34.3)
1.35
(31.8)
1.25
(29.2)
1.15
Depth Gauge
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(mm)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
High Impact
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low/Moderate
Impact % Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(64.8)
2.55
(63.5)
2.50
(62.2)
2.45
(61.0)
2.40
(59.7)
2.35
(58.4)
2.30
(57.2)
2.25
(55.9)
2.20
(54.6)
2.15
(53.3)
2.10
(52.1)
2.05
(50.8)
2.00
(49.5)
1.95
(48.3)
1.90
(47.0)
1.85
(45.7)
1.80
(44.5)
1.75
(43.2)
1.70
(41.9)
1.65
(40.6)
1.60
(39.4)
1.55
(38.1)
1.50
(36.8)
1.45
(35.6)
1.40
(34.3)
1.35
(33.0)
1.30
(31.8)
1.25
(30.5)
1.20
(29.2)
1.15
(27.9)
1.10
(26.7)
1.05
(25.4)
1.00
(24.1)
0.95
(22.9)
0.90
(21.6)
0.85
(20.3)
0.80
(19.1)
0.75
581
Depth Gauge
Inches
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
582
Ultrasonic
(mm)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(mm)
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)
Depth Gauge
Inches
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
Ultrasonic
(mm)
(80.0)
(77.5)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(36.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
(mm)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
(24.1)
(21.6)
583
Depth Gauge
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1
2
3
584
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
NOTE
Ultrasonic measurement is to determine
flange wear only.
Caliper
Ultrasonic
One-piece rim
All
Inches
7.84
7.76
7.68
7.60
7.52
7.44
7.36
7.28
7.20
7.12
7.04
6.96
6.88
6.80
6.72
6.64
6.56
6.48
6.40
6.32
6.24
6.16
6.08
6.00
5.92
5.84
(mm)
(199.0)
(197.0)
(195.0)
(193.0)
(191.0)
(189.0)
(187.0)
(185.0)
(183.0)
(181.0)
(179.0)
(177.0)
(175.0)
(172.5)
(170.5)
(168.5)
(166.5)
(164.5)
(162.5)
(160.5)
(158.5)
(156.5)
(154.5)
(152.5)
(150.5)
(148.5)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
1.43
1.39
1.35
1.31
(mm)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
(36.3)
(35.3)
(34.3)
(33.3)
585
Caliper
Inches
7.50
7.42
7.34
7.26
7.18
7.10
7.02
6.94
6.86
6.78
6.70
6.62
6.54
6.46
6.38
6.30
6.22
6.14
6.06
5.98
5.90
5.82
5.74
5.66
5.58
586
Ultrasonic
(mm)
(190.5)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
(174.0)
(172.0)
(170.0)
(168.0)
(166.0)
(164.0)
(162.0)
(160.0)
(158.0)
(156.0)
(154.0)
(152.0)
(150.0)
(148.0)
(146.0)
(144.0)
(141.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
(mm)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
Caliper
Inches
8.76
8.68
8.60
8.52
8.44
8.36
8.28
8.20
8.12
8.04
7.96
7.88
7.80
7.72
7.64
7.56
7.48
7.40
7.32
7.24
7.16
7.08
7.00
6.92
6.84
6.76
1
2
(mm)
(222.5)
(220.5)
(218.5)
(216.5)
(214.5)
(212.5)
(210.5)
(208.5)
(206.0)
(204.0)
(202.0)
(200.0)
(198.0)
(196.0)
(194.0)
(192.0)
(190.0)
(188.0)
(186.0)
(184.0)
(182.0)
(180.0)
(178.0)
(176.0)
(173.5)
(171.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
Inches
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
Ultrasonic
(mm)
Inches
(52.3)
2.06
(51.3)
2.02
(50.3)
1.98
(49.3)
1.94
(48.3)
1.90
(47.2)
1.86
(46.2)
1.82
(45.2)
1.78
(44.2)
1.74
(43.2)
1.70
(42.2)
1.66
(41.1)
1.62
(40.1)
1.58
(39.1)
1.54
(38.1)
1.50
(37.1)
1.46
(36.1)
1.42
(35.1)
1.38
(34.0)
1.34
(33.0)
1.30
(32.0)
1.26
(31.0)
1.22
(30.0)
1.18
(29.0)
1.14
(27.9)
1.10
(26.9)
1.06
587
Caliper
Inches
8.74
8.66
8.58
8.50
8.42
8.34
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
7.46
7.38
7.30
7.22
7.14
7.06
6.98
6.90
6.82
6.74
1
2
588
Depth Gauge
(mm)
(222.0)
(220.0)
(218.0)
(216.0)
(214.0)
(212.0)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.5)
(187.5)
(185.5)
(183.5)
(181.5)
(179.5)
(177.5)
(175.5)
(173.0)
(171.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.65
0.69
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
(mm)
(16.5)
(17.5)
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
Ultrasonic
(mm)
Inches
(50.5)
1.99
(49.5)
1.95
(48.5)
1.91
(47.5)
1.87
(46.5)
1.83
(45.5)
1.79
(44.5)
1.75
(43.4)
1.71
(42.4)
1.67
(41.4)
1.63
(40.4)
1.59
(39.4)
1.55
(38.4)
1.51
(37.3)
1.47
(36.3)
1.43
(35.3)
1.39
(34.3)
1.35
(33.3)
1.31
(32.3)
1.27
(31.2)
1.23
(30.2)
1.19
(29.2)
1.15
(28.2)
1.11
(27.2)
1.07
(26.2)
1.03
(25.1)
0.99
Pitch
5.31 in. (135 mm)
307, 308
Wear Chart
Pages
From, page 597
To, page 605
3A-9614 & 15
093-1969 & 70
136-2404 & 10
4I-7475 & 76
9K-6628 & 29
9W-3137 & 38
335-9246 & 47
106-1625 & 26
287-3118 & 19
6Y-1607 & 08
8E-7405 & 06
261-1011 & 12
365-8401 & 02
Link Part
Number
158-4767 & 68
333-5628 & 25
6Y-2589 & 90
449-2675 & 76
150-4748 & 49
130-5333 & 34
209-6383 & 84
255-2364 & 65
305-9361 & 62
305-9363 & 64
390-9143 & 44
8E-6091 & 92
217-7681 & 82
5110
5130
5230
142-1803 & 04
296-4361 & 62
6Y-6721 & 22
174-0217 & 18
296-4359 & 60
9W-5933 & 34
6I-8643 & 44
6T-8049 & 50
589
Components
Variables That Affect Wear Life
See the following pages for details on the effects of:
Page
Controllable Variables
See, page 10
Track Adjustment
See, page 10
Shoe Width
See, page 11
Alignment
See, page 13
Non-Controllable Variables
See, page 17
See, page 17
Environmental Variables
See, page 19
See, page 22
Components
Grease Lubricated Track
All current model Excavators are equipped with Grease Lubricated Track (GLT). These Tracks maintain the strength of the solid track pin and provide the added benefit of joint lubrication early in the
life of the track. However, unlike Sealed and Lubricated Track, the GLT will not provide lubrication
for the life of the track.
For as long as the GLT track joint retains the grease, there will be no internal wear of the bushing
and pin. Once the grease lubrication is depleted, internal wear will begin in the same manner as
Sealed Track. The length of time that the joints remain lubricated will vary with the Excavator model
but generally, the lubricated life will range from 1200 to 2500 hours.
All measurements for the GLT continue to follow the procedures described below which are used to
measure Sealed Track. In many cases, external bushing wear will now be the limiting wear factor
compared to internal bushing wear for the Sealed Track.
Links
See, page 24 through, page 30 for detailed link information.
Measurement Measure the track link over the centerline of the pin and bushing bores. See, page
24 for details.
Wear Patterns See, page 24 through, page 29 for a detailed discussion of link wear patterns.
590
Components
Measurement To measure external wear use the caliper or the Ultrasonic Wear Indicator. Measure the minimum dimension regardless of the position (vertical, forward, reverse). This is because
the Sealed Track bushing must have sufficient strength to resist cracking after the turn. The remaining strength is largely affected by wear before the turn. For details on measurement procedures,
see, page 39.
Bushing External Allowable Wear Wear limits for Sealed Track bushings are determined by remaining strength before and after the turn as well as external wear. For high impact conditions use
lesser allowable wear to service point. For low impact conditions use greater allowable wear to
service point. Destruction is expected to occur within 20 percent of any additional hours if the same
conditions exist
Measurement Sealed track internal wear is measured by determining the pitch extended length
over four adjacent sections with a tape measure calibrated in 0.02 in. (0.5 mm) increments. The
track must be tight before measuring. Measure from the side of one pin to the same side of the
fourth pin away (which includes 4 sections). See details on measurement procedure on, page 39.
Shoes
See, page 44 through, page 47 for detailed shoe information.
Measurement Use the depth gauge or the Ultrasonic Wear Indicator to measure shoes.
Bolt Torques Use the torque-turn tightening method on, page 47.
591
Components
Model
307, 308
Bolt Size
1/2 in.
16 mm
20 mm
24 mm
27 mm
30 mm
5110
1 1/8 in.
5130
1 3/8 in.
22 mm
Torque (1)
165 15 ft. lb. +1/3 turn
220 20 Nm +1/3 turn
130 30 ft. lb. +1/3 turn
175 40 Nm +1/3 turn
300 50 ft. lb. +1/3 turn
400 70 Nm +1/3 turn
440 50 ft. lb. +1/3 turn
600 70 Nm +1/3 turn
370 50 ft. lb. +1/3 turn
500 70 Nm +1/3 turn
410 50 ft. lb. +1/3 turn
500 70 Nm +1/3 turn
675 70 ft. lb. +1/3 turn
900 100 Nm +1/3 turn
670 70 ft. lb. +1/3 turn
870 90 Nm +1/3 turn
1150 115 ft. lb. +1/3 turn
1500 150 Nm +1/3 turn
Idlers
See, page 49 for detailed idler information.
Measurement Use the depth gauge to measure idlers. On Fabricated Idlers only, the Ultrasonic
Wear Indicator may be used to determine flange wear only.
Carrier Rollers
See, page 53 through, page 55 for detailed carrier roller information.
Measurement Use the caliper or the Ultrasonic Wear Indicator to measure carrier rollers.
592
See, page 29 and, page 47 for assembling and torque tightening procedures.
Components
Track Rollers
See, page 56 through, page 59 for detailed track roller information.
Measurement Track rollers can be measured with either a depth gauge, a caliper or the Ultrasonic Wear Indicator. For instructions on how to make measurements, see, page 56.
Sprockets
See, page 60 through, page 63 for detailed sprocket information.
Bolt Size
14 mm
16 mm
30 mm
20 mm
24 mm
30 mm
30 mm
Torque
130 20 ft. lb.
175 30 Nm
200 25 ft. lb.
270 40 Nm
400 50 ft. lb.
530 70 Nm
670 75 ft. lb.
900 100 Nm
1500 185 ft. lb.
2000 250 Nm
1330 150 ft. lb.
1800 200 Nm
1500 110 ft. lb.
2000 250 Nm
Guards
See Guards, page 64 for detailed information on track guiding guards and track roller guards.
Track Shoe Supports for Forestry Applications
Design Features Forestry applications for Hydraulic Excavators generally involve high impact
and severe underfoot conditions. Full length track shoe supports mounted to the track roller frame
are recommended to limit the torsional loads experienced by the link assembly.
As the machine rides over objects such as rocks or stumps, the track shoe deflects and the track
chain begins to twist. With track shoe supports, the shoes contact the support and prevent further
twisting of the chain. These supports limit the loads going into the link assembly and significantly
reduce the occurrence of link cracking and track pin walking.
593
Components
The contact between the shoe support and the leading edge of the track shoes results in accelerated wear on the leading edge of the shoes. However, the gains made in link assembly life more
than off-set the detrimental effects of leading edge wear on the shoes.
Installation Guidelines To provide proper performance of the track shoe supports, recommended installation dimensions are shown below. The dimension shown in the illustration for the
clearance between the support and the track shoe is the dimension to the shoe plate surface. (It is
not the distance to the leading edge of the shoe.)
If the supports are located too far from the shoe surface, they will not provide the proper protection
for the link assembly. If the supports are too close to the shoes, high shoe wear and high friction (i.
e. draw-bar reduction) will occur.
Maintenance When link assemblies are replaced, it is essential to inspect the track shoe supports and to rebuild them to the original dimensions if required. Operating new link assemblies with
significantly worn or damaged shoe supports will result in reduced link assembly life. Clearance dimensions should be checked after the new link assemblies are installed.
594
Components
Excavator Track Adjustment
Place a tight line or straight edge on top of the grousers between the front carrier roller
and idler.
The straight edge should be long enough to reach from the front carrier roller to the idler.
Note: If the machine is equipped with three carrier rollers, place a straight edge on the
tracks between the carrier rollers. The straight edge should be long enough to reach from
one carrier roller to another carrier roller.
Measure the maximum amount of sag in the track. The sag is measured from the highest
point of the grouser tip to the bottom of the straight edge, midway between the front carrier roller and idler.
Refer to the following chart to determine the correct sag for each model.
If the track is too tight, loosen it by opening the relief valve and allowing grease to
escape.
Tighten track by adding grease at the hydraulic fill and relief valve. Travel in forward and
reverse to equalize tension through-out the track. Then reinspect adjustment.
Minimum
Target
Maximum
595
Notes
596
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(60.0)
(59.5)
0
10
20
30
40
50
60
68
76
84
92
100
108
116
124
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.4)
(11.9)
(11.4)
Wear Chart: 2
597
Depth Gauge
598
Inches
(mm)
% Worn
21.25
21.30
21.35
21.40
21.45
21.50
21.55
21.60
21.65
21.70
21.75
21.80
21.85
21.90
21.95
(540.0)
(541.0)
(542.5)
(543.5)
(545.0)
(546.0)
(547.5)
(548.5)
(550.0)
(551.0)
(552.5)
(553.5)
(555.0)
(556.5)
(557.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
(mm)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
Lesser
% Worn
0
9
18
27
36
45
54
63
72
81
90
95
100
105
110
115
120
Ultrasonic
Inches
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
(mm)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
599
Depth Gauge
Inches
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
600
Ultrasonic
(mm)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Inches
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
(mm)
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.4)
(15.9)
(15.4)
(14.9)
(14.4)
(13.9)
(13.4)
(12.9)
(12.4)
(11.9)
(11.4)
(10.9)
(10.3)
Depth Gauge
Inches
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1
2
3
(mm)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
% Worn
0
12
24
36
48
60
68
76
84
92
100
108
116
124
601
Caliper
All
Inch
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
602
(mm)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
% Worn
0
7
14
21
28
35
42
49
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Caliper
All
Inch
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
(mm)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
% Worn
0
8
16
24
32
40
48
56
64
72
80
85
90
95
100
105
110
115
120
603
Caliper
All
Inches
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
604
(mm)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
% Worn
0
7
14
21
28
35
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Caliper
Inches
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
1
2
Depth Gauge
(mm)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
% Worn
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
(mm)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
605
307, 308 - 6.06 in. (154 mm), 5.31 in. (135 mm)
Track Links (1)
Greased Lubricated Track
136-2404 & 10
093-1969 & 70
3A-9614 & 15
Depth Gauge
606
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
Wear Chart: 1
Depth Gauge
Inches
(mm)
% Worn
24.25
24.30
24.35
24.40
24.45
24.50
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
(616.0)
(617.0)
(618.5)
(620.0)
(621.0)
(622.5)
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
607
Depth Gauge
608
Inches
(mm)
% Worn
21.25
21.30
21.35
21.40
21.45
21.50
21.55
21.60
21.65
21.70
21.75
21.80
21.85
21.90
21.95
(540.0)
(541.2)
(542.3)
(543.6)
(544.8)
(546.1)
(547.3)
(548.6)
(549.9)
(551.2)
(552.4)
(553.7)
(555.0)
(556.2)
(557.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
307, 308 - 6.06 in. (154 mm), 5.31 in. (135 mm)
Bushings (1)
External Wear
Sealed Track
Grease Lubricated Track
Caliper
Inches
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
Ultrasonic
(mm)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
% Worn
0
8
16
24
32
40
48
56
64
72
80
84
88
92
96
100
104
108
112
116
120
Inches
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(mm)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
609
Depth Gauge
(mm)
Inches
(20.0)
0.79
(19.5)
0.77
(19.0)
0.75
(18.5)
0.73
(18.0)
0.71
(17.5)
0.69
(17.0)
0.67
(16.5)
0.65
(16.0)
0.63
(15.5)
0.61
(15.0)
0.59
(14.5)
0.57
(14.0)
0.55
(13.5)
0.53
(13.0)
0.51
(12.5)
0.49
(12.0)
0.47
(11.5)
0.45
(11.0)
0.43
(10.5)
0.41
(10.0)
0.39
(9.5)
0.37
(9.0)
0.35
(8.5)
0.33
(8.0)
0.31
(7.5)
0.29
(7.0)
0.27
(6.5)
0.25
(6.0)
0.23
(5.5)
0.21
(5.0)
0.19
(4.5)
0.17
(4.0)
0.15
(3.5)
0.13
0.11
(3.0)
610
Ultrasonic
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
(mm)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
Depth Gauge
Inches
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
Ultrasonic
(mm)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Inches
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
(mm)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.4)
(11.9)
(11.4)
611
Depth Gauge
Inches
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1
2
3
612
(mm)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
14
28
42
52
60
68
76
84
92
100
108
116
124
Depth Gauge
Inches
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
1
2
3
(mm)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
% Worn
0
14
28
42
52
60
68
76
84
92
100
108
116
124
613
Depth Gauge
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1
2
3
614
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
% Worn
0
14
28
42
52
60
68
76
84
92
100
108
116
124
307, 308 - 6.06 in. (154 mm), 5.31 in. (135 mm)
Carrier Rollers (1)
Caliper
Ultrasonic
One-piece rim
All
Inches
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
(mm)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
(mm)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
NOTE
This Carrier Roller is manufactured with cast iron. Using ultrasonic may be less accurate
than calipers.
615
307, 308 - 6.06 in. (154 mm), 5.31 in. (135 mm)
Track Rollers (1)
Single Flange/Center Flange (2)
Caliper
Inches
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
1
2
616
(mm)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
Inches
(12.0)
0.47
(12.0)
0.48
(12.5)
0.49
(12.5)
0.50
(13.0)
0.51
(13.0)
0.52
(13.5)
0.53
(13.5)
0.54
(14.0)
0.55
(14.0)
0.56
(14.5)
0.57
(14.5)
0.58
(15.0)
0.59
(15.0)
0.60
(15.5)
0.61
(15.5)
0.62
(16.0)
0.63
(16.5)
0.64
(16.5)
0.65
(17.0)
0.66
(17.0)
0.67
(17.5)
0.68
(17.5)
0.69
(18.0)
0.70
(18.0)
0.71
(18.5)
0.72
(18.5)
0.73
(19.0)
0.74
(19.0)
0.75
(19.5)
0.76
(19.5)
0.77
(20.0)
0.78
(20.0)
0.79
Ultrasonic
(mm)
Inches
(37.8)
1.49
(37.6)
1.48
(37.3)
1.47
(37.1)
1.46
(36.8)
1.45
(36.6)
1.44
(36.3)
1.43
(36.1)
1.42
(35.8)
1.41
(35.6)
1.40
(35.3)
1.39
(35.1)
1.38
(34.8)
1.37
(34.5)
1.36
(34.3)
1.35
(34.0)
1.34
(33.8)
1.33
(33.5)
1.32
(33.3)
1.31
(33.0)
1.30
(32.8)
1.29
(32.5)
1.28
(32.3)
1.27
(32.0)
1.26
(31.8)
1.25
(31.5)
1.24
(31.2)
1.23
(31.0)
1.22
(30.7)
1.21
(30.5)
1.20
(30.2)
1.19
(30.0)
1.18
(29.7)
1.17
Depth Gauge
Inches
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
Ultrasonic
(mm)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
Inches
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
(mm)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
Wear Chart: 43
617
Depth Gauge
Inches
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
618
Wear Chart: 40
Ultrasonic
(mm)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
Inches
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
(mm)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
Inches
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(mm)
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
619
Caliper
Inches
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
620
Ultrasonic
(mm)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
(mm)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
Caliper
Inches
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
Ultrasonic
(mm)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
(mm)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
621
Depth Gauge
(mm)
Inches
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
(15.0)
0.60
(14.0)
0.55
(12.5)
0.50
(11.5)
0.45
(10.0)
0.40
(9.0)
0.35
(7.5)
0.30
(6.5)
0.25
(5.0)
0.20
(4.0)
0.15
(2.5)
0.10
622
Ultrasonic
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Inches
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(mm)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
(12.7)
(11.4)
(10.2)
Depth Gauge
Inches
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
(mm)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
623
Depth Gauge
Inches
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1
2
3
624
(mm)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Caliper
Ultrasonic
One-piece rim
All
Inches
4.41
4.37
4.33
4.29
4.25
4.21
4.17
4.13
4.09
4.05
4.01
3.97
3.93
3.89
3.85
3.81
3.77
3.73
3.69
3.65
3.61
3.57
3.53
3.49
3.45
3.41
3.37
3.33
3.29
(mm)
(112.0)
(111.0)
(110.0)
(109.0)
(108.0)
(107.0)
(106.0)
(105.0)
(104.0)
(103.0)
(102.0)
(101.0)
(100.0)
(99.0)
(98.0)
(97.0)
(96.0)
(94.5)
(93.5)
(92.5)
(91.5)
(90.5)
(89.5)
(88.5)
(87.5)
(86.5)
(85.5)
(84.5)
(83.5)
% Worn
0
6
12
18
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
(mm)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
NOTE
This Carrier Roller is manufactured with cast iron. Using ultrasonic may be less accurate than calipers.
625
Caliper
Inches
5.43
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
1
2
626
Depth Gauge
(mm)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
(mm)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
Ultrasonic
(mm)
Inches
(41.9)
1.65
(41.7)
1.64
(41.4)
1.63
(41.1)
1.62
(40.9)
1.61
(40.6)
1.60
(40.4)
1.59
(40.1)
1.58
(39.9)
1.57
(39.6)
1.56
(39.4)
1.55
(39.1)
1.54
(38.9)
1.53
(38.6)
1.52
(38.4)
1.51
(38.1)
1.50
(37.8)
1.49
(37.6)
1.48
(37.3)
1.47
(37.1)
1.46
(36.8)
1.45
(36.6)
1.44
(36.3)
1.43
(36.1)
1.42
(35.8)
1.41
(35.6)
1.40
(35.3)
1.39
(35.1)
1.38
(34.8)
1.37
(34.5)
1.36
(34.3)
1.35
(34.0)
1.34
1.33
(33.8)
Notes
627
313D2 LGP, 315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, 1090 - 7.50 in.
(190 mm)
Track Links (1)
Genuine, Classic & General Duty
Sealed Track, Grease Lubricated Track
335-9246 & 47 Links
287-3118 & 19 Links
9W-3137 & 38 Links
422-5495 & 96 Links
Depth Gauge
Inches
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
628
Wear Chart: 84
Ultrasonic
(mm)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
% Worn
0
9
18
27
36
45
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(mm)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
Wear Chart: 85
629
313D2 LGP, 315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in.
(190 mm)
Pins and Bushings (1)
Internal Wear
Sealed Track
Grease Lubricated Track
Genuine, Classic & General Duty
Inches
29.95
30.00
30.05
30.10
30.15
30.20
30.25
30.30
30.35
30.40
30.45
30.50
30.55
30.60
30.65
630
(mm)
(760.5)
(762.0)
(763.5)
(764.5)
(766.0)
(767.0)
(768.5)
(769.5)
(771.0)
(772.0)
(773.5)
(774.5)
(776.0)
(777.0)
(778.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
313D2 LGP, 315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in.
(190 mm)
Bushings (1)
External Wear
Grease Lubricated Track
Use with 9W, 287-3118 & 19, or 335-9246 & 47 Links
Caliper
Inches
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
(mm)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
8
6
16
12
24
18
32
24
40
30
48
36
56
42
64
48
68
54
72
58
76
61
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
631
Caliper
Inches
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
632
(mm)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
((6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in. (190.5 mm)
Bushings - Classic & General Duty (1)
External Wear
Grease Lubricated Track
Use with 287-3118 & 19 or 422-5495 & 96 Links
Depth Gauge
(mm)
Inches
(58.7)
2.31
(58.4)
2.30
(58.2)
2.29
(57.9)
2.28
(57.7)
2.27
(57.4)
2.26
(57.2)
2.25
(56.9)
2.24
(56.6)
2.23
(56.4)
2.22
(56.1)
2.21
(55.9)
2.20
(55.6)
2.19
(55.4)
2.18
(55.1)
2.17
(54.9)
2.16
(54.6)
2.15
(54.4)
2.14
(54.1)
2.13
(53.8)
2.12
(53.6)
2.11
(53.3)
2.10
(53.1)
2.09
(52.8)
2.08
(52.6)
2.07
(52.3)
2.06
(52.1)
2.05
(51.8)
2.04
(51.6)
2.03
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
8
6
16
12
24
18
32
24
40
30
48
36
56
42
64
48
72
54
80
60
88
66
94
72
97
76
100
79
103
82
106
85
109
88
112
91
115
94
118
97
121
100
124
103
127
106
130
109
133
112
136
115
139
118
142
121
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
633
315, 316, 317, 318, 320, 320 FM, 322, 322 FM - 7.50 in. (190 mm)
Bushings (1)
External Wear
Sealed Track
Caliper
Inches
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
634
Ultrasonic
(mm)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
Inches
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
(mm)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in. (190 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
(mm)
Inches
(65.0)
2.55
(62.0)
2.45
(59.5)
2.35
(57.0)
2.25
(54.5)
2.15
(52.0)
2.05
(49.5)
1.95
(47.0)
1.85
(44.5)
1.75
(42.0)
1.65
(39.5)
1.55
(37.0)
1.45
(34.5)
1.35
(32.0)
1.25
(29.0)
1.15
(26.5)
1.05
(24.0)
0.95
(21.5)
0.85
(19.0)
0.75
(16.5)
0.65
(14.0)
0.55
(11.5)
0.45
Ultrasonic
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
(mm)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.8)
(29.2)
(26.7)
635
Depth Gauge
Inches
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
636
Ultrasonic
(mm)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
Depth Gauge
Inches
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
637
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in. (190 mm)
Track Shoes (1)
Double Grouser
Depth Gauge
Inches
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
638
Ultrasonic
(mm)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Inches
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
(mm)
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711 - 7.50 in. (190 mm)
Track Shoes (1)
Heavy Duty Triple Grouser
Depth Gauge
Inches
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
Ultrasonic
(mm)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(mm)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
639
313D2 LGP, 315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711 - 7.50 in.
(190 mm)
Track Shoes (1)
Triple Grouser
Genuine and Classic
Depth Gauge
Inches
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.5
640
Ultrasonic
(mm)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Inches
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
0.77
0.72
0.67
0.62
0.57
0.52
0.47
(mm)
(36.0)
(34.7)
(33.5)
(32.2)
(30.9)
(29.7)
(28.4)
(27.1)
(25.8)
(24.6)
(23.3)
(22.0)
(20.8)
(19.5)
(18.2)
(17.0)
(15.7)
(14.4)
(13.1)
(11.9)
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326 - 7.50 in. (190 mm)
Track Shoes (1)
Triple Grouser
Genuine, Classic & General Duty
Depth Gauge
(mm)
Inches
(25.5)
1.00
(24.0)
0.95
(23.0)
0.90
(21.5)
0.85
(20.5)
0.80
(19.0)
0.75
(18.0)
0.70
(16.5)
0.65
(15.0)
0.60
(14.0)
0.55
(12.5)
0.50
(11.5)
0.45
(10.0)
0.40
(9.0)
0.35
(7.5)
0.30
(6.5)
0.25
(5.0)
0.20
(4.0)
0.15
(2.5)
0.10
(1.5)
0.05
Low Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
1.36
1.31
1.26
1.21
1.16
1.11
1.06
1.01
0.96
0.91
0.86
0.81
0.76
0.71
0.66
0.61
0.56
0.51
0.46
0.41
(mm)
(34.5)
(33.2)
(32.0)
(30.7)
(29.4)
(28.2)
(26.9)
(25.6)
(24.3)
(23.1)
(21.8)
(20.5)
(19.3)
(18.0)
(16.7)
(15.5)
(14.2)
(12.9)
(11.6)
(10.4)
641
313D2 LGP, 315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326 - 7.50 in. (190 mm)
Idlers (1) (2) (3)
Not for use on TK711
Depth Gauge
Inches
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
(mm)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
NOTE
Ultrasonic measurement is to determine
flange wear only. Use the ultrasonic only
on fabricated idlers.
1
2
3
642
Depth Gauge
(mm)
Inches
(20.0)
0.78
(20.5)
0.80
(21.0)
0.82
(21.5)
0.84
(22.0)
0.86
(22.5)
0.88
(23.0)
0.90
(23.5)
0.92
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
(31.5)
1.24
% Worn
0
12
24
36
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
NOTE
Ultrasonic measurement is to determine
flange wear only. Use the ultrasonic only
on fabricated idlers.
1
2
3
643
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in. (190.5 mm)
Idlers (1) (2) (3)
Classic & General Duty
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1
2
3
644
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
% Worn
0
12
24
36
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326 - 7.50 in. (190 mm)
Carrier Rollers (1)
Caliper
Ultrasonic
One-piece rim
All
Inches
4.72
4.68
4.64
4.60
4.56
4.52
4.48
4.44
4.40
4.36
4.32
4.28
4.24
4.20
4.16
4.12
4.08
4.04
4.00
3.96
3.92
3.88
3.84
3.80
3.76
(mm)
(120.0)
(119.0)
(118.0)
(117.0)
(116.0)
(115.0)
(114.0)
(113.0)
(112.0)
(110.5)
(109.5)
(108.5)
(107.5)
(106.5)
(105.5)
(104.5)
(103.5)
(102.5)
(101.5)
(100.5)
(99.5)
(98.5)
(97.5)
(96.5)
(95.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
(mm)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.4)
(11.9)
(11.4)
NOTE
For 313D2 LGP, 320C FM, 320D FM, 322C FM, use Track Roller wear chart for Carrier
Rollers.
645
Caliper
Ultrasonic
One-piece rim
All
Inches
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
646
(mm)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
% Worn
0
6
12
18
24
30
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
(mm)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
315, 316, 317, 318, 319, 320, 320 FM, 321, 322, 322 FM, 323, 324, 326, TK711, 1090 - 7.50 in. (190 mm)
Carrier Rollers (1)
Classic & General Duty
Caliper
Ultrasonic
One-piece rim
All
Inches
4.72
4.68
4.64
4.60
4.56
4.52
4.48
4.44
4.40
4.36
4.32
4.28
4.24
4.20
4.16
4.12
4.08
4.04
4.00
3.96
3.92
3.88
3.84
3.80
3.76
3.72
3.68
(mm)
(120.0)
(119.0)
(118.0)
(117.0)
(116.0)
(115.0)
(114.0)
(113.0)
(112.0)
(110.5)
(109.5)
(108.5)
(107.5)
(106.5)
(105.5)
(104.5)
(103.5)
(102.5)
(101.5)
(100.5)
(99.5)
(98.5)
(97.5)
(96.5)
(95.5)
(94.5)
(93.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
(mm)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
647
313D2 LGP, 315, 316, 317, 318, 319, 320, 320 FM, 321, 323 - 7.50 in. (190 mm)
Track Rollers (1) (2)
Not for use on 322, 324, or TK711
Genuine, Classic & General Duty
Caliper
Inches
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
5.18
5.14
5.10
5.06
5.02
Depth Gauge
(mm)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
NOTE
1
2
648
(mm)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
Ultrasonic
(mm)
Inches
(42.9)
1.69
(42.4)
1.67
(41.9)
1.65
(41.4)
1.63
(40.9)
1.61
(40.4)
1.59
(39.9)
1.57
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
(32.3)
1.27
(31.8)
1.25
322, 322 FM, 324, 326, TK711, 1090 - 7.50 in. (190 mm)
Track Rollers (1) (2)
Only for use on 322, 324, 326, TK711 & 1090
Caliper
Inches
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
1
2
(mm)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
Inches
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
Ultrasonic
(mm)
Inches
(43.9)
1.73
(43.4)
1.71
(42.9)
1.69
(42.4)
1.67
(41.9)
1.65
(41.4)
1.63
(40.9)
1.61
(40.4)
1.59
(39.9)
1.57
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
649
320S, 320 FM, 322 FM, 323S, 324 FM, 325, 329, 511, TK711, 1090 - 8.00 in. (203.2 mm)
Track Links (1)
Sealed Track, Grease Lubricated Track
Genuine and General Duty
6Y-1607 & 08
261-1011 & 12
461-3805 & 06
Not for use on 325 FM
Depth Gauge
650
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
324 FM, 325 FM, 521, 522, 1190, 1390, TK721, TK722, TK741 - 8.00 in. (203.2 mm)
Track Links (1)
Heavy Duty Track
8E-7405 & 06
365-8401 & 02
431-2180 & 81
Depth Gauge
Inches
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
Ultrasonic
(mm)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
Inches
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(mm)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
651
320S, 320 FM, 322FM, 323S, 324FM, 325, 325 FM, 329, 511, 521, 522, 1090, 1190, 1390, TK711,
TK721, TK722, TK741 - 8.00 in. (203.2 mm)
Pins and Bushings (1)
Internal Wear
Sealed Track
Grease Lubricated Track
Heavy Duty
Inches
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
652
(mm)
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
320 S, 320 FM, 322 FM, 323S, 324 FM, 325, 329, 511, TK711, 1090 - 8.00 in. (203.2 mm)
Bushings (1)
External Wear
Grease Lubricated Track
Use with 6Y-1607 & 08 or 261-1011 & 12 Links
Caliper
Inches
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
(mm)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
68
55
72
58
76
61
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
653
320 S, 320 FM, 322 FM, 323S, 324 FM, 325, 329, 511, TK711, 1090 - 8.00 in. (203.2 mm)
Bushings (1)
External Wear
General Duty
Use with 461-3805 & 06 Links
Caliper
Inches
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
654
(mm)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
68
55
72
58
76
61
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
Caliper
Inches
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
(mm)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(61.7)
(60.5)
(60.2)
(60.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
655
324 FM, 325 FM, 521, 522, 1190, 1390, TK721, TK722, TK741 - 8.00 in. (203.2 mm)
Bushings (1)
External Wear
Heavy Duty
Use with 8E-7405 & 06, 365-8401 & 02, or 431-2180 & 81 Links
Caliper
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
656
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
10
8
20
16
30
24
40
32
50
40
60
48
70
52
76
56
80
60
84
64
88
68
92
72
96
76
100
80
104
84
108
88
112
92
116
96
120
100
124
104
128
108
132
112
136
116
140
120
Ultrasonic
(mm)
Inches
(13.5)
0.53
(13.0)
0.51
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
320 S, 322 FM, 323S, 324 FM, 325, 325 FM, 329, 511, 521, 522, 1090, 1190, 1390, TK711, TK721,
TK722, TK741 - 8.00 in. (203.2 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
(mm)
Inches
(75.0)
2.95
(73.5)
2.90
(72.5)
2.85
(71.0)
2.80
(70.0)
2.75
(68.5)
2.70
(67.5)
2.65
(66.0)
2.60
(65.0)
2.55
(63.5)
2.50
(62.0)
2.45
(61.0)
2.40
(59.5)
2.35
(58.5)
2.30
(57.0)
2.25
(56.0)
2.20
(54.5)
2.15
(53.5)
2.10
(52.0)
2.05
(51.0)
2.00
(49.5)
1.95
(48.5)
1.90
(47.0)
1.85
(45.5)
1.80
(44.5)
1.75
(43.0)
1.70
(42.0)
1.65
(40.5)
1.60
(39.5)
1.55
(38.0)
1.50
(37.0)
1.45
(35.5)
1.40
(34.5)
1.35
(33.0)
1.30
(32.0)
1.25
(30.5)
1.20
(29.0)
1.15
Ultrasonic
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
3.54
3.49
3.44
3.39
3.34
3.29
3.24
3.19
3.14
3.09
3.04
2.99
2.94
2.89
2.84
2.79
2.74
2.69
2.64
2.59
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74
(mm)
(90.0)
(88.7)
(87.5)
(86.2)
(84.9)
(83.7)
(82.4)
(81.1)
(79.8)
(78.6)
(77.3)
(76.0)
(74.8)
(73.5)
(72.2)
(71.0)
(69.7)
(68.4)
(67.1)
(65.9)
(64.6)
(63.3)
(62.1)
(60.8)
(59.5)
(58.3)
(57.0)
(55.7)
(54.4)
(53.2)
(51.9)
(50.6)
(49.4)
(48.1)
(46.8)
(45.6)
(44.3)
657
320 S, 320 FM, 322 FM, 323S, 324 FM, 325, 325 FM, 329, 511, 521, 522, 1090, 1190, 1390, TK711,
TK721, TK722, TK741 - 8.00 in. (203.2 mm)
Track Shoes (1)
Double Grouser
Depth Gauge
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
658
Ultrasonic
(mm)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
2.22
2.17
2.12
2.07
2.02
1.97
1.92
1.87
1.82
1.77
1.72
1.67
1.62
1.57
1.52
1.47
1.42
1.37
1.32
1.27
1.22
1.17
1.12
(mm)
(56.5)
(55.2)
(54.0)
(52.7)
(51.4)
(50.2)
(48.9)
(47.6)
(46.3)
(45.1)
(43.8)
(42.5)
(41.3)
(40.0)
(38.7)
(37.5)
(36.2)
(34.9)
(33.6)
(32.4)
(31.1)
(29.8)
(28.6)
320 S, 322 FM, 323S, 324 FM, 325, 325 FM, 329, 511, 521, 522, 1190, 1390, TK711, TK721, TK722,
TK741 - 8.00 in. (203.2 mm)
Track Shoes (1)
Heavy Duty Triple Grouser
Depth Gauge
Inches
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
Ultrasonic
(mm)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(mm)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
659
320 S, 320 FM, 322 FM, 323S, 324FM, 325, 325 FM, 329, 511, TK711, 1090 - 8.00 in. (203.2 mm)
Track Shoes (1)
Triple Grouser
Genuine and General Duty
Depth Gauge
Inches
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
660
Ultrasonic
(mm)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
Inches
1.57
1.52
1.47
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
(mm)
(40.0)
(38.7)
(37.5)
(36.2)
(34.9)
(33.7)
(32.4)
(31.1)
(29.8)
(28.6)
(27.3)
(26.0)
(24.8)
(23.5)
(22.2)
(21.0)
320 S, 322 FM, 323S, 324 FM, 325, 325 FM, 329, 511, TK711, 1090 - 8.00 in. (203.2 mm)
Idlers (1) (2) (3)
Genuine and General Duty
Not for use on 521, 522, 1190, 1390, TK721, TK722, TK741
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
% Worn
0
12
24
36
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(12.4)
0.49
(11.9)
0.47
(11.4)
0.45
(10.9)
0.43
(10.4)
0.41
(9.9)
0.39
(9.4)
0.37
(8.9)
0.35
(8.4)
0.33
(7.9)
0.31
(7.4)
0.29
(6.9)
0.27
(6.3)
0.25
(5.8)
0.23
(5.3)
0.21
(4.8)
0.19
(4.3)
0.17
(3.8)
0.15
(3.3)
0.13
(2.8)
0.11
(2.3)
0.09
(1.8)
0.07
(1.3)
0.05
(0.8)
0.03
NOTE
Ultrasonic measurement is to determine
flange wear only. Do not use on General
Duty Idlers.
1
2
3
661
521, 522, 1190, 1390, TK721, TK722, TK741 - 8.00 in. (203.2 mm)
Idlers (1) (2) (3)
Only for use on 521, 522, 1190, 1390, TK721, TK722, TK741
Depth Gauge
Inches
(mm)
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1.70
1.74
1.78
1.82
1.86
1.90
1
2
3
662
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
(47.0)
(48.5)
% Worn
0
8
16
24
32
40
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.49
0.45
0.41
0.37
0.33
0.29
0.25
0.21
0.17
0.13
0.09
0.05
0.01
(12.4)
(11.4)
(10.4)
(9.4)
(8.4)
(7.4)
(6.4)
(5.3)
(4.3)
(3.3)
(2.3)
(1.3)
(0.3)
(0.0)
(1.0)
(2.0)
(3.0)
(4.0)
(5.0)
(6.0)
(7.0)
(8.0)
(9.0)
(10.0)
(11.0)
(12.0)
NOTE
Ultrasonic measurement is to determine
flange wear only.
Depth Gauge
(mm)
Inches
(19.0)
0.74
(19.5)
0.76
(20.0)
0.78
(20.5)
0.80
(21.0)
0.82
(21.5)
0.84
(22.0)
0.86
(22.5)
0.88
(23.0)
0.90
(23.5)
0.92
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
NOTE
Ultrasonic measurement is to determine
flange wear only. Use the ultrasonic only
on fabricated idlers.
1
2
3
663
Caliper
Inches
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
Ultrasonic
(mm)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
% Worn
0
6
12
18
24
30
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
(mm)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
NOTE
For 322FM, 324FM, 325 FM, 511, 521, 522, TK711, TK721, TK722, TK741, 1090, use Track Roller wear chart for Carrier Rollers.
664
320 S, 322 FM, 323S, 324 FM, 325, 325 FM, 329, 511, 521, 522, 1190, 1390, TK711, TK721, TK722,
TK741, 1090 - 8.00 in. (203.2 mm)
Track Rollers (1) (2)
Genuine and General Duty
Caliper
Inches
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
1
2
(mm)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
(mm)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
Inches
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
Ultrasonic
(mm)
Inches
(43.9)
1.73
(43.4)
1.71
(42.9)
1.69
(42.4)
1.67
(41.9)
1.65
(41.4)
1.63
(40.9)
1.61
(40.4)
1.59
(39.9)
1.57
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
665
Caliper
Inches
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
5.18
5.14
5.10
5.06
5.02
1
2
666
Depth Gauge
(mm)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
(mm)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
Ultrasonic
(mm)
Inches
(42.9)
1.69
(42.4)
1.67
(41.9)
1.65
(41.4)
1.63
(40.9)
1.61
(40.4)
1.59
(39.9)
1.57
(39.4)
1.55
(38.9)
1.53
(38.4)
1.51
(37.8)
1.49
(37.3)
1.47
(36.8)
1.45
(36.3)
1.43
(35.8)
1.41
(35.3)
1.39
(34.8)
1.37
(34.3)
1.35
(33.8)
1.33
(33.3)
1.31
(32.8)
1.29
(32.3)
1.27
(31.8)
1.25
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Track Links (1)
Genuine and General Duty
6Y-2589 & 90
449-2675 & 76
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
0
7
14
21
28
35
42
49
56
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
667
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Pins and Bushings (1)
Internal Wear
Sealed Track
Grease Lubricated Track
Genuine & General Duty
Inches
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
668
(mm)
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Bushings (1)
External Wear
Grease Lubricated Track
Caliper
Inches
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
(mm)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
68
55
72
58
76
61
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(11.4)
0.45
(11.2)
0.44
(10.9)
0.43
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(86)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
669
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Bushings (1)
External Wear
General Duty
Use with 449-2675 & 76 Links
Caliper
Inches
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
670
(mm)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
68
55
72
58
76
61
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
Caliper
Inches
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
(mm)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.7)
0.42
(10.4)
0.41
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
671
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
Inches
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
672
Ultrasonic
(mm)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Inches
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
(mm)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
328, 330, 330 FM, 336, 340, 1290, 1390 - 8.50 in. (215.9 mm)
Track Shoes (1)
Double Grouser
Depth Gauge
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
Ultrasonic
(mm)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
(mm)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
673
328, 330, 330 FM, 336, 340, 1290, 1390 - 8.50 in. (215.9 mm)
Track Shoes (1)
Heavy Duty Triple Grouser
Depth Gauge
Inches
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
674
Ultrasonic
(mm)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(mm)
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)
328, 330, 330 FM, 336, 340, 1290, 1390 - 8.50 in. (215.9 mm)
Track Shoes (1)
Triple Grouser
Genuine and General Duty
Depth Gauge
Inches
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
Ultrasonic
(mm)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Inches
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(mm)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
675
328, 330, 330 FM, 336, 340, 1290, 1390 - 8.50 in. (215.9 mm)
Track Shoes (1)
Self Cleaning
Depth Gauge
Inches
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
676
(mm)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Idlers (1) (2) (3)
Genuine and General Duty
Depth Gauge
(mm)
Inches
(20.0)
0.78
(20.5)
0.80
(21.0)
0.82
(21.5)
0.84
(22.0)
0.86
(22.5)
0.88
(23.0)
0.90
(23.5)
0.92
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
NOTE
Ultrasonic measurement is to determine
flange wear only. Use the ultrasonic only
on fabricated idlers.
Do not use on General Duty Idlers
1
2
3
677
328, 330, 330 FM, 336, 340 - 8.50 in. (215.9 mm)
Carrier Rollers (1)
Not for use on 532, 541, 1290, 1390, or TK732
Genuine and General Duty
Caliper
Ultrasonic
(mm)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
(126.5)
(125.5)
(124.5)
(123.5)
(122.5)
Inches
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
5.18
5.14
5.10
5.06
5.02
4.98
4.94
4.90
4.86
4.82
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
NOTE: For 532, 541, 1290, 1390, & TK732, use Track Roller wear chart.
678
(mm)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
328, 330, 330 FM, 336, 340, 532, 541, 1290, 1390, TK732 - 8.50 in. (215.9 mm)
Track Rollers (1) (2)
Genuine and General Duty
Caliper
Inches
7.08
7.05
7.02
6.99
6.96
6.93
6.90
6.87
6.84
6.81
6.78
6.75
6.72
6.69
6.66
6.63
6.60
6.57
6.54
6.51
6.48
6.45
6.42
6.39
6.36
6.33
6.30
6.27
6.24
1
2
Depth Gauge
(mm)
(180.0)
(179.0)
(178.5)
(177.5)
(177.0)
(176.0)
(175.5)
(174.5)
(173.5)
(173.0)
(172.0)
(171.5)
(170.5)
(170.0)
(169.0)
(168.5)
(167.5)
(167.0)
(166.0)
(165.5)
(164.5)
(164.0)
(163.0)
(162.5)
(161.5)
(161.0)
(160.0)
(159.5)
(158.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.73
0.75
0.76
0.78
0.79
0.81
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
0.94
0.96
0.97
0.99
1.00
1.02
1.03
1.05
1.06
1.08
1.09
1.11
1.12
1.14
1.15
(mm)
(18.5)
(19.0)
(19.5)
(19.5)
(20.0)
(20.5)
(21.0)
(21.0)
(21.5)
(22.0)
(22.5)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(24.5)
(25.0)
(25.5)
(26.0)
(26.0)
(26.5)
(27.0)
(27.5)
(27.5)
(28.0)
(28.5)
(29.0)
(29.0)
Ultrasonic
(mm)
Inches
(48.8)
1.92
(48.4)
1.91
(48.0)
1.89
(47.6)
1.88
(47.2)
1.86
(46.9)
1.85
(46.5)
1.83
(46.1)
1.82
(45.7)
1.80
(45.3)
1.79
(45.0)
1.77
(44.6)
1.76
(44.2)
1.74
(43.8)
1.73
(43.4)
1.71
(43.1)
1.70
(42.7)
1.68
(42.3)
1.67
(41.9)
1.65
(41.5)
1.64
(41.1)
1.62
(40.8)
1.61
(40.4)
1.59
(40.0)
1.58
(39.6)
1.56
(39.2)
1.55
(38.9)
1.53
(38.5)
1.52
(38.1)
1.50
679
325 FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Track Links (1)
Sealed Track, Grease Lubricated Track, PPR2 Track
150-4748 & 49, 130-5333 & 34, 209-6383 & 84
255-2364 & 65, 305-9361 & 62, 305-9363 & 64
390-9143 & 44
Depth Gauge
Inches
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
680
Ultrasonic
(mm)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
94
97
100
103
106
109
112
115
118
121
Inches
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(mm)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Pins and Bushings (1)
Internal Wear
Sealed Track
Grease Lubricated Track
PPR2 Track
Inches
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(mm)
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
681
325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Bushings (1)
External Wear
Grease Lubricated Track
PPR2 Track
Caliper
Inches
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
Ultrasonic
(mm)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
% Worn
0
9
18
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
NOTE
Wear chart has been revised to increase the allowable wear (100% worn) from
2.74 in. (69.6 mm) to 2.67 in. (67.8 mm)
682
(mm)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
Caliper
Inches
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
Ultrasonic
(mm)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
Inches
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
(mm)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
683
325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
Inches
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
684
Ultrasonic
(mm)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Inches
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
(mm)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Track Shoes (1)
Double Grouser
Depth Gauge
Inches
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
Ultrasonic
(mm)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.0)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
% Worn
0
10
20
30
40
50
60
70
80
85
90
95
100
105
110
115
120
Inches
2.54
2.44
2.34
2.24
2.14
2.04
1.94
1.84
1.74
1.64
1.54
1.44
1.34
1.24
1.14
1.04
0.94
(mm)
(64.5)
(62.0)
(59.4)
(56.9)
(54.3)
(51.8)
(49.3)
(46.7)
(44.2)
(41.6)
(39.1)
(36.6)
(34.0)
(31.5)
(28.9)
(26.4)
(23.9)
685
325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Track Shoes (1)
Triple Grouser
Depth Gauge
Inches
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
686
Ultrasonic
(mm)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(mm)
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1
2
3
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
88
91
94
97
100
103
106
109
112
115
118
121
687
325D FM, 330 FM, 345, 349, 551, 552, 568, TK751, TK752 - 8.50 in. (215.9 mm)
Idlers (1) (2) (3)
Depth Gauge
(mm)
Inches
(20.0)
0.78
(20.5)
0.80
(21.0)
0.82
(21.5)
0.84
(22.0)
0.86
(22.5)
0.88
(23.0)
0.90
(23.5)
0.92
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
NOTE
Ultrasonic measurement is to determine
flange wear only. Use the ultrasonic only
on fabricated idlers.
1
2
3
688
Caliper
Inches
7.08
7.04
7.00
6.96
6.92
6.88
6.84
6.80
6.76
6.72
6.68
6.64
6.60
6.56
6.52
6.48
6.44
6.40
6.36
6.32
6.28
6.24
Ultrasonic
(mm)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.5)
% Worn
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(mm)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
NOTE
For 325D FM, 551, 552, 568, TK751, TK752, use Track Roller wear chart on, page 691.
689
325D FM, 330 FM, 345, 349 - 8.50 in. (215.9 mm)
Track Rollers (1) (2)
Not for use on 551, 552, 568, TK751, TK752
Caliper
Inches
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
1
2
690
Depth Gauge
(mm)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
Ultrasonic
(mm)
Inches
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
(50.3)
1.98
(49.8)
1.96
(49.3)
1.94
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
(45.2)
1.78
(44.7)
1.76
(44.2)
1.74
(43.7)
1.72
(43.2)
1.70
(42.7)
1.68
(42.2)
1.66
(41.7)
1.64
(41.1)
1.62
(40.6)
1.60
(40.1)
1.58
Caliper
Inches
7.08
7.05
7.02
6.99
6.96
6.93
6.90
6.87
6.84
6.81
6.78
6.75
6.72
6.69
6.66
6.63
6.60
6.57
6.54
6.51
6.48
6.45
6.42
6.39
6.36
6.33
6.30
6.27
6.24
1
2
Depth Gauge
(mm)
(180.0)
(179.0)
(178.5)
(177.5)
(177.0)
(176.0)
(175.5)
(174.5)
(173.5)
(173.0)
(172.0)
(171.5)
(170.5)
(170.0)
(169.0)
(168.5)
(167.5)
(167.0)
(166.0)
(165.5)
(164.5)
(164.0)
(163.0)
(162.5)
(161.5)
(161.0)
(160.0)
(159.5)
(158.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.73
0.75
0.76
0.78
0.79
0.81
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
0.94
0.96
0.97
0.99
1.00
1.02
1.03
1.05
1.06
1.08
1.09
1.11
1.12
1.14
1.15
(mm)
(18.5)
(19.0)
(19.5)
(19.5)
(20.0)
(20.5)
(21.0)
(21.0)
(21.5)
(22.0)
(22.5)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(24.5)
(25.0)
(25.5)
(26.0)
(26.0)
(26.5)
(27.0)
(27.5)
(27.5)
(28.0)
(28.5)
(29.0)
(29.0)
Ultrasonic
(mm)
Inches
(48.8)
1.92
(48.4)
1.91
(48.0)
1.89
(47.6)
1.88
(47.2)
1.86
(46.9)
1.85
(46.5)
1.83
(46.1)
1.82
(45.7)
1.80
(45.3)
1.79
(45.0)
1.77
(44.6)
1.76
(44.2)
1.74
(43.8)
1.73
(43.4)
1.71
(43.1)
1.70
(42.7)
1.68
(42.3)
1.67
(41.9)
1.65
(41.5)
1.64
(41.1)
1.62
(40.8)
1.61
(40.4)
1.59
(40.0)
1.58
(39.6)
1.56
(39.2)
1.55
(38.9)
1.53
(38.5)
1.52
(38.1)
1.50
691
Notes
692
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.43
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
0
7
14
21
28
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
693
Inches
36.05
36.10
36.15
36.20
36.25
36.30
36.35
36.40
36.45
36.50
36.55
36.60
36.65
36.70
36.75
694
(mm)
(915.5)
(917.0)
(918.0)
(919.5)
(920.5)
(922.0)
(923.5)
(924.5)
(926.0)
(927.0)
(928.5)
(929.5)
(931.0)
(932.0)
(933.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
Ultrasonic
(mm)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
% Worn
0
9
18
27
36
45
54
63
72
80
84
88
92
96
100
104
108
112
116
120
Inches
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
(mm)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
695
Depth Gauge
Inches
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
696
Ultrasonic
(mm)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
(mm)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
Depth Gauge
Inches
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
Ultrasonic
(mm)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Inches
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(mm)
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)
697
Depth Gauge
(mm)
Inches
(24.0)
0.94
(24.5)
0.96
(25.0)
0.98
(25.5)
1.00
(26.0)
1.02
(26.5)
1.04
(27.0)
1.06
(27.5)
1.08
(28.0)
1.10
(28.5)
1.12
(29.0)
1.14
(29.5)
1.16
(30.0)
1.18
(30.5)
1.20
(31.0)
1.22
(31.5)
1.24
(32.0)
1.26
(32.5)
1.28
(33.0)
1.30
(33.5)
1.32
(34.0)
1.34
(34.5)
1.36
(35.0)
1.38
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
NOTE
Ultrasonic measurement is to determine
flange wear only. Use the ultrasonic only on fabricated idlers.
1
2
3
698
Caliper
Inches
7.48
7.44
7.40
7.36
7.32
7.28
7.24
7.20
7.16
7.12
7.08
7.04
7.00
6.96
6.92
6.88
6.84
6.80
6.76
6.72
6.68
6.64
6.60
6.56
6.52
6.48
6.44
6.40
Ultrasonic
(mm)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
% Worn
0
8
16
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(mm)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
699
Caliper
Inches
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
1
2
700
Depth Gauge
(mm)
(219.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
% Worn
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
Ultrasonic
(mm)
Inches
(58.9)
2.32
(58.4)
2.30
(57.9)
2.28
(57.4)
2.26
(56.9)
2.24
(56.4)
2.22
(55.9)
2.20
(55.4)
2.18
(54.9)
2.16
(54.4)
2.14
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
(50.3)
1.98
(49.8)
1.96
(49.3)
1.94
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
(46.2)
1.82
(45.7)
1.80
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
701
Depth Gauge
Inches
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
702
Ultrasonic
(mm)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
% Worn
Inches
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(mm)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
365, 374, 375, 385, 390, 5080, 5090 10.25 in. (260.4 mm)
Pins and Bushings (1)
Internal Wear
Sealed Track
Grease Lubricated Track
PPR2 Track
Inches
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
(mm)
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
703
Caliper
Inches
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
704
Ultrasonic
(mm)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
(mm)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
Caliper
Inches
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
Ultrasonic
(mm)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
Inches
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
(mm)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
705
365, 374, 375, 385, 390, 5080, 5090 - 10.25 in. (260.4 mm)
Track Shoes (1)
Extreme Service
Depth Gauge
Inches
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
706
Ultrasonic
(mm)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
(mm)
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
365, 374, 375, 385, 390, 5080, 5090 - 10.25 in. (260.4 mm)
Track Shoes (1)
Double Grouser
Depth Gauge
Inches
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
Ultrasonic
(mm)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Inches
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
(mm)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
707
Depth Gauge
Inches
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1
2
3
708
(mm)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
365, 374, 375, 385, 390, 5080, 5090 - 10.25 in. (260.4 mm)
Idlers (1) (2) (3)
Depth Gauge
Inches
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1
2
3
(mm)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
% Worn
0
7
14
21
28
35
42
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(12.2)
0.48
(11.7)
0.46
(11.2)
0.44
(10.7)
0.42
(10.2)
0.40
(9.7)
0.38
(9.1)
0.36
(8.6)
0.34
(8.1)
0.32
(7.6)
0.30
(7.1)
0.28
(6.6)
0.26
(6.1)
0.24
(5.6)
0.22
(5.1)
0.20
(4.6)
0.18
(4.1)
0.16
(3.6)
0.14
(3.0)
0.12
(2.5)
0.10
(2.0)
0.08
(1.5)
0.06
(1.0)
0.04
(0.5)
0.02
Inches
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
NOTE
Ultrasonic measurement is to determine
flange wear only.
Use the ultrasonic only on fabricated
idlers.
709
365, 374, 375, 385, 390, 5080, 5090 - 10.25 in. (260.4 mm)
Carrier Rollers (1)
Caliper
Inches
7.48
7.44
7.40
7.36
7.32
7.28
7.24
7.20
7.16
7.12
7.08
7.04
7.00
6.96
6.92
6.88
6.84
6.80
6.76
6.72
6.68
6.64
6.60
6.56
6.52
6.48
6.44
6.40
6.36
6.32
710
Ultrasonic
(mm)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(mm)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
Caliper
Inches
9.07
9.03
8.99
8.95
8.91
8.87
8.83
8.79
8.75
8.71
8.67
8.63
8.59
8.55
8.51
8.47
8.43
8.39
8.35
8.31
8.27
8.23
8.19
8.15
8.11
1
2
Depth Gauge
(mm)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(206.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
(mm)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
Ultrasonic
(mm)
Inches
(58.9)
2.32
(58.4)
2.30
(57.9)
2.28
(57.4)
2.26
(56.9)
2.24
(56.4)
2.22
(55.9)
2.20
(55.4)
2.18
(54.9)
2.16
(54.4)
2.14
(53.8)
2.12
(53.3)
2.10
(52.8)
2.08
(52.3)
2.06
(51.8)
2.04
(51.3)
2.02
(50.8)
2.00
(50.3)
1.98
(49.8)
1.96
(49.3)
1.94
(48.8)
1.92
(48.3)
1.90
(47.8)
1.88
(47.2)
1.86
(46.7)
1.84
711
Caliper
Inches
10.23
10.19
10.15
10.11
10.07
10.03
9.99
9.95
9.91
9.87
9.83
9.79
9.75
9.71
9.67
9.63
9.59
9.55
9.51
9.47
9.43
9.39
9.35
9.31
9.27
9.23
9.19
9.15
9.11
9.07
9.03
8.99
8.95
Depth Gauge
(mm)
(260.0)
(259.0)
(258.0)
(257.0)
(256.0)
(255.0)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
Ultrasonic
(mm)
Inches
(73.9)
2.91
(73.4)
2.89
(72.9)
2.87
(72.4)
2.85
(71.9)
2.83
(71.4)
2.81
(70.9)
2.79
(70.4)
2.77
(69.9)
2.75
(69.3)
2.73
(68.8)
2.71
(68.3)
2.69
(67.8)
2.67
(67.3)
2.65
(66.8)
2.63
(66.3)
2.61
(65.8)
2.59
(65.3)
2.57
(64.8)
2.55
(64.3)
2.53
(63.8)
2.51
(63.2)
2.49
(62.7)
2.47
(62.2)
2.45
(61.7)
2.43
(61.2)
2.41
(60.7)
2.39
(60.2)
2.37
(59.7)
2.35
(59.2)
2.33
(58.7)
2.31
(58.2)
2.29
(57.7)
2.27
Caution: If measuring using Ultrasonic Wear indicator, ensure usage of the appropriate Track Roller
wear chart 5388: UWI new - 2.91 in. (73.9 mm) or 5382: UWI new = 2.71 in. (68.8 mm)
1
2
712
Caliper
Inches
10.23
10.19
10.15
10.11
10.07
10.03
9.99
9.95
9.91
9.87
9.83
9.79
9.75
9.71
9.67
9.63
9.59
9.55
9.51
9.47
9.43
9.39
9.35
9.31
9.27
9.23
9.19
9.15
9.11
9.07
9.03
8.99
8.95
Depth Gauge
(mm)
(260.0)
(259.0)
(258.0)
(257.0)
(256.0)
(255.0)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
Ultrasonic
(mm)
Inches
(73.9)
2.91
(73.4)
2.89
(72.9)
2.87
(72.4)
2.85
(71.9)
2.83
(71.4)
2.81
(70.9)
2.79
(70.4)
2.77
(69.9)
2.75
(69.3)
2.73
(68.8)
2.71
(68.3)
2.69
(67.8)
2.67
(67.3)
2.65
(66.8)
2.63
(66.3)
2.61
(65.8)
2.59
(65.3)
2.57
(64.8)
2.55
(64.3)
2.53
(63.8)
2.51
(63.2)
2.49
(62.7)
2.47
(62.2)
2.45
(61.7)
2.43
(61.2)
2.41
(60.7)
2.39
(60.2)
2.37
(59.7)
2.35
(59.2)
2.33
(58.7)
2.31
(58.2)
2.29
(57.7)
2.27
Caution: If measuring using Ultrasonic Wear indicator, ensure usage of the appropriate Track Roller
wear chart 5388: UWI new - 2.91 in. (73.9 mm) or 5382: UWI new = 2.71 in. (68.8 mm)
1
2
713
Notes
714
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
7.12
7.10
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
715
Inches
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
716
(mm)
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
Ultrasonic
(mm)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
(mm)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
717
Depth Gauge
Inches
1.96
1.91
1.86
1.81
1.76
1.71
1.66
1.61
1.56
1.51
1.46
1.41
1.36
1.31
1.26
1.21
1.16
1.11
1.06
1.01
0.96
0.91
0.86
0.81
0.76
0.71
0.66
718
Ultrasonic
(mm)
(49.5)
(48.5)
(47.0)
(46.0)
(44.5)
(43.5)
(42.0)
(41.0)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.5)
(28.0)
(27.0)
(25.5)
(24.5)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Inches
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
(mm)
(75.0)
(73.7)
(72.5)
(71.2)
(69.9)
(68.7)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.8)
(58.5)
(57.2)
(56.0)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.1)
(45.8)
(44.5)
(43.3)
(42.0)
Depth Gauge
Inches
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1
2
3
(mm)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
719
Caliper
Inches
9.05
8.97
8.89
8.81
8.73
8.65
8.57
8.49
8.41
8.33
8.25
8.17
8.09
8.01
7.93
7.85
7.77
7.69
7.61
7.53
7.45
7.37
7.29
7.21
7.13
7.05
720
Ultrasonic
(mm)
(230.0)
(228.0)
(226.0)
(224.0)
(221.5)
(219.5)
(217.5)
(215.5)
(213.5)
(211.5)
(209.5)
(207.5)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.0)
(187.0)
(185.0)
(183.0)
(181.0)
(179.0)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.54
2.50
2.46
2.42
2.38
2.34
2.30
2.26
2.22
2.18
2.14
2.10
2.06
2.02
1.98
1.94
1.90
1.86
1.82
1.78
1.74
1.70
1.66
1.62
1.58
1.54
(mm)
(64.5)
(63.5)
(62.5)
(61.5)
(60.5)
(59.4)
(58.4)
(57.4)
(56.4)
(55.4)
(54.4)
(53.3)
(52.3)
(51.3)
(50.3)
(49.3)
(48.3)
(47.2)
(46.2)
(45.2)
(44.2)
(43.2)
(42.2)
(41.1)
(40.1)
(39.1)
Caliper
Inches
11.22
11.18
11.14
11.10
11.06
11.02
10.98
10.94
10.90
10.86
10.82
10.78
10.74
10.70
10.66
10.62
10.58
10.54
10.50
10.46
10.42
10.38
10.34
10.30
10.26
10.22
10.18
10.14
10.10
10.06
10.02
9.98
9.94
9.90
1
2
Depth Gauge
(mm)
(285.0)
(284.0)
(283.0)
(282.0)
(281.0)
(280.0)
(279.0)
(278.0)
(277.0)
(276.0)
(275.0)
(274.0)
(273.0)
(272.0)
(271.0)
(269.5)
(268.5)
(267.5)
(266.5)
(265.5)
(264.5)
(263.5)
(262.5)
(261.5)
(260.5)
(259.5)
(258.5)
(257.5)
(256.5)
(255.5)
(254.5)
(253.5)
(252.5)
(251.5)
% Worn
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
(mm)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
Ultrasonic
(mm)
Inches
(77.7)
3.06
(77.2)
3.04
(76.7)
3.02
(76.2)
3.00
(75.7)
2.98
(75.2)
2.96
(74.7)
2.94
(74.2)
2.92
(73.7)
2.90
(73.2)
2.88
(72.6)
2.86
(72.1)
2.84
(71.6)
2.82
(71.1)
2.80
(70.6)
2.78
(70.1)
2.76
(69.6)
2.74
(69.1)
2.72
(68.6)
2.70
(68.1)
2.68
(67.6)
2.66
(67.1)
2.64
(66.5)
2.62
(66.0)
2.60
(65.5)
2.58
(65.0)
2.56
(64.5)
2.54
(64.0)
2.52
(63.5)
2.50
(63.0)
2.48
(62.5)
2.46
(62.0)
2.44
(61.5)
2.42
(61.0)
2.40
721
Caliper
Inches
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
722
(mm)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
7.79
7.77
7.75
7.73
7.71
7.69
7.67
7.65
7.63
7.61
7.59
7.57
7.55
7.53
7.51
7.49
7.47
7.45
7.43
7.41
7.39
7.37
7.35
7.33
7.31
7.29
7.27
7.25
7.23
7.21
7.19
7.17
Ultrasonic
(mm)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
(183.5)
(183.0)
(182.5)
(182.0)
% Worn
Inches
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
(mm)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
723
Inches
50.05
50.10
50.15
50.20
50.25
50.30
50.35
50.40
50.45
50.50
50.55
50.60
50.65
50.70
50.75
724
(mm)
(1271.5)
(1272.5)
(1274.0)
(1275.0)
(1276.5)
(1277.5)
(1279.0)
(1280.0)
(1281.5)
(1282.5)
(1284.0)
(1285.0)
(1286.5)
(1288.0)
(1289.0)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
4.22
4.21
4.20
4.19
4.18
4.17
4.16
4.15
4.14
4.13
4.12
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
4.03
4.02
4.01
4.00
3.99
3.98
3.97
3.96
3.95
Ultrasonic
(mm)
(109.7)
(109.5)
(109.2)
(109.0)
(108.7)
(108.5)
(108.2)
(108.0)
(107.7)
(107.4)
(107.2)
(106.9)
(106.7)
(106.4)
(106.2)
(105.9)
(105.7)
(105.4)
(105.2)
(104.9)
(104.6)
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)
(102.4)
(102.1)
(101.9)
(101.6)
(101.3)
(101.1)
(100.8)
(100.6)
(100.3)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
(mm)
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
725
Depth Gauge
Inches
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
726
Ultrasonic
(mm)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
4.02
3.92
3.82
3.72
3.62
3.52
3.42
3.32
3.22
3.12
3.02
2.92
2.82
2.72
2.62
2.52
2.42
2.32
2.22
2.12
2.02
1.92
1.82
1.72
(mm)
(102.0)
(99.5)
(96.9)
(94.4)
(91.8)
(89.3)
(86.8)
(84.2)
(81.7)
(79.1)
(76.6)
(74.1)
(71.5)
(69.0)
(66.4)
(63.9)
(61.4)
(58.8)
(56.3)
(53.7)
(51.2)
(48.7)
(46.1)
(43.6)
Depth Gauge
Inches
2.94
2.84
2.74
2.64
2.54
2.44
2.34
2.24
2.14
2.04
1.94
1.84
1.74
1.64
1.54
1.44
1.34
1.24
1.14
1.04
0.94
0.84
0.74
0.64
Ultrasonic
(mm)
(74.5)
(72.0)
(69.5)
(67.0)
(64.5)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(46.5)
(44.0)
(41.5)
(39.0)
(36.5)
(34.0)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
4.21
4.11
4.01
3.91
3.81
3.71
3.61
3.51
3.41
3.31
3.21
3.11
3.01
2.91
2.81
2.71
2.61
2.51
2.41
2.31
2.21
2.11
2.01
1.91
(mm)
(107.0)
(104.5)
(101.9)
(99.4)
(96.8)
(94.3)
(91.8)
(89.2)
(86.7)
(84.1)
(81.6)
(79.1)
(76.5)
(74.0)
(71.4)
(68.9)
(66.4)
(63.8)
(61.3)
(58.7)
(56.2)
(53.7)
(51.1)
(48.6)
727
Depth Gauge
Inches
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1.92
1.94
1.96
1.98
2.00
2.02
2.04
2.06
2.08
2.10
2.12
2.14
2.16
2.18
2.20
2.22
2.24
1
2
3
728
(mm)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)
(49.0)
(49.5)
(50.0)
(50.5)
(51.0)
(51.5)
(52.0)
(52.5)
(53.0)
(53.5)
(54.0)
(54.5)
(55.0)
(55.5)
(56.0)
(56.5)
(57.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Caliper
Inches
9.05
8.97
8.89
8.81
8.73
8.65
8.57
8.49
8.41
8.33
8.25
8.17
8.09
8.01
7.93
7.85
7.77
7.69
7.61
7.53
7.45
7.37
7.29
7.21
7.13
7.05
Ultrasonic
(mm)
(230.0)
(228.0)
(226.0)
(224.0)
(221.5)
(219.5)
(217.5)
(215.5)
(213.5)
(211.5)
(209.5)
(207.5)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
(189.0)
(187.0)
(185.0)
(183.0)
(181.0)
(179.0)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
2.54
2.50
2.46
2.42
2.38
2.34
2.30
2.26
2.22
2.18
2.14
2.10
2.06
2.02
1.98
1.94
1.90
1.86
1.82
1.78
1.74
1.70
1.66
1.62
1.58
1.54
(mm)
(64.5)
(63.5)
(62.5)
(61.5)
(60.5)
(59.4)
(58.4)
(57.4)
(56.4)
(55.4)
(54.4)
(53.3)
(52.3)
(51.3)
(50.3)
(49.3)
(48.3)
(47.2)
(46.2)
(45.2)
(44.2)
(43.2)
(42.2)
(41.1)
(40.1)
(39.1)
729
Caliper
Inches
12.79
12.69
12.59
12.49
12.39
12.29
12.19
12.09
11.99
11.89
11.79
11.69
11.59
11.49
11.39
11.29
11.19
11.09
10.99
10.89
10.79
10.69
10.59
10.49
10.39
10.29
10.19
10.09
1
2
730
Depth Gauge
(mm)
(325.0)
(322.5)
(320.0)
(317.0)
(314.5)
(312.0)
(309.5)
(307.0)
(304.5)
(302.0)
(299.5)
(297.0)
(294.5)
(292.0)
(289.5)
(287.0)
(284.0)
(281.5)
(279.0)
(276.5)
(274.0)
(271.5)
(269.0)
(266.5)
(264.0)
(261.5)
(259.0)
(256.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
2.22
2.27
2.32
2.37
2.42
2.47
2.52
2.57
2.62
2.67
2.72
2.77
2.82
2.87
2.92
(mm)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
(56.5)
(57.5)
(59.0)
(60.0)
(61.5)
(62.5)
(64.0)
(65.5)
(66.5)
(68.0)
(69.0)
(70.5)
(71.5)
(73.0)
(74.0)
Ultrasonic
(mm)
Inches
(79.5)
3.13
(78.2)
3.08
(77.0)
3.03
(75.7)
2.98
(74.4)
2.93
(73.2)
2.88
(71.9)
2.83
(70.6)
2.78
(69.3)
2.73
(68.1)
2.68
(66.8)
2.63
(65.5)
2.58
(64.3)
2.53
(63.0)
2.48
(61.7)
2.43
(60.5)
2.38
(59.2)
2.33
(57.9)
2.28
(56.6)
2.23
(55.4)
2.18
(54.1)
2.13
(52.8)
2.08
(51.6)
2.03
(50.3)
1.98
(49.0)
1.93
(47.8)
1.88
(46.5)
1.83
(45.2)
1.78
Caliper
Inches
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
(mm)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
731
Notes
732
Depth Gauge
Inches
1.85
1.87
1.89
1.91
1.93
1.95
1.97
1.99
2.01
2.03
2.05
2.07
2.09
2.11
2.13
2.15
2.17
2.19
2.21
2.23
2.25
2.27
2.29
2.31
2.33
2.35
(mm)
(47.0)
(47.5)
(48.0)
(48.5)
(49.0)
(49.5)
(50.0)
(50.5)
(51.0)
(51.5)
(52.0)
(52.5)
(53.0)
(53.5)
(54.0)
(54.5)
(55.0)
(55.5)
(56.0)
(56.5)
(57.0)
(57.5)
(58.0)
(58.5)
(59.0)
(59.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
94
97
100
103
106
109
112
115
118
121
733
Inches
44.70
44.75
44.80
44.85
44.90
44.95
45.00
45.05
45.10
45.15
45.20
45.25
45.30
45.35
45.40
45.45
45.50
45.55
45.60
45.65
45.70
45.75
45.80
45.85
45.90
45.95
46.00
46.05
46.10
734
(mm)
(1135.5)
(1136.5)
(1138.0)
(1139.0)
(1140.5)
(1141.5)
(1143.0)
(1144.5)
(1145.5)
(1147.0)
(1148.0)
(1149.5)
(1150.5)
(1152.0)
(1153.0)
(1154.5)
(1155.5)
(1157.0)
(1158.0)
(1159.5)
(1161.0)
(1162.0)
(1163.5)
(1164.5)
(1166.0)
(1167.0)
(1168.5)
(1169.5)
(1171.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Caliper
Inches
15.35
15.27
15.19
15.11
15.03
14.95
14.87
14.79
14.71
14.63
14.55
14.47
14.39
14.31
14.23
14.15
14.07
13.99
13.91
13.83
13.75
13.67
13.59
13.51
13.43
13.35
(mm)
(390.0)
(388.0)
(386.0)
(384.0)
(382.0)
(379.5)
(377.5)
(375.5)
(373.5)
(371.5)
(369.5)
(367.5)
(365.5)
(363.5)
(361.5)
(359.5)
(357.5)
(355.5)
(353.5)
(351.5)
(349.5)
(347.0)
(345.0)
(343.0)
(341.0)
(339.0)
% Worn
0
8
16
24
32
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
735
736
Ultrasonic
(mm)
(494.0)
(493.0)
(492.0)
(491.0)
(490.0)
(489.0)
(488.0)
(487.0)
(486.0)
(485.0)
(484.0)
(483.0)
(482.0)
(481.0)
(480.0)
(479.0)
(478.0)
(477.0)
(475.5)
(474.5)
(473.5)
(472.5)
(471.5)
(470.5)
(469.5)
(468.5)
(467.5)
(466.5)
(465.5)
(464.5)
(463.5)
(462.5)
(461.5)
(460.5)
(459.5)
(458.5)
(457.5)
(456.5)
(455.5)
(454.5)
(453.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
(mm)
(146.8)
(146.3)
(145.8)
(145.3)
(144.8)
(144.3)
(143.8)
(143.3)
(142.7)
(142.2)
(141.7)
(141.2)
(140.7)
(140.2)
(139.7)
(139.2)
(138.7)
(138.2)
(137.7)
(137.2)
(136.7)
(136.1)
(135.6)
(135.1)
(134.6)
(134.1)
(133.6)
(133.1)
(132.6)
(132.1)
(131.6)
(131.1)
(130.6)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
Caliper
Inches
4.14
4.05
3.96
3.87
3.78
3.69
3.60
3.51
3.42
3.33
3.24
3.15
3.06
2.97
2.88
2.79
2.70
2.61
2.52
2.43
2.34
2.25
2.16
2.07
1.98
1.89
1.80
1.71
1.62
1.53
1.44
1.35
1.26
1.17
1.08
0.99
0.90
0.81
0.72
0.63
0.54
0.45
0.36
0.27
(mm)
(105.0)
(103.0)
(100.5)
(98.5)
(96.0)
(93.5)
(91.5)
(89.0)
(87.0)
(84.5)
(82.5)
(80.0)
(77.5)
(75.5)
(73.0)
(71.0)
(68.5)
(66.5)
(64.0)
(61.5)
(59.5)
(57.0)
(55.0)
(52.5)
(50.5)
(48.0)
(45.5)
(43.5)
(41.0)
(39.0)
(36.5)
(34.5)
(32.0)
(29.5)
(27.5)
(25.0)
(23.0)
(20.5)
(18.5)
(16.0)
(13.5)
(11.5)
(9.0)
(7.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
737
Notes
738
3A-9615 & 14
AP650, AP1050,
BG225, BG245
6Y-0935 & 36
SF250B, TR225B
PR450B, SF350
6Y-0935 & 36
PR750B,
PR1000, SF550,
SF500, TR500
9K-6628 & 29
PM565
9K-6628 & 29
739
Depth Gauge
740
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
Wear Chart: 1
Inches
21.25
21.30
21.35
21.40
21.45
21.50
21.55
21.60
21.65
21.70
21.75
21.80
21.85
21.90
21.95
(mm)
(540.0)
(541.0)
(542.5)
(543.5)
(545.0)
(546.0)
(547.5)
(548.5)
(550.0)
(551.0)
(552.5)
(553.5)
(555.0)
(556.5)
(557.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
741
Caliper
Inches
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
742
Ultrasonic
(mm)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
% Worn
0
8
16
24
32
40
48
56
64
72
80
84
88
92
96
100
104
108
112
116
120
Inches
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(mm)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
Depth Gauge
Inches
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(mm)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
NOTE
Measure from the top of the grouser pad to the bottom of the mounting plate.
743
Depth Gauge
Inches
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1
2
3
744
(mm)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
14
28
42
52
60
68
76
84
92
100
108
116
124
Depth Gauge
Inches
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1
2
(mm)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
% Worn
0
14
28
42
52
60
68
76
84
92
100
108
116
124
745
Caliper
Inches
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
1
2
746
(mm)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(11.0)
(11.0)
(11.5)
(11.5)
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
Inches
0.43
0.44
0.45
0.46
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
Ultrasonic
(mm)
Inches
(22.4)
0.88
(22.1)
0.87
(21.8)
0.86
(21.6)
0.85
(21.3)
0.84
(21.1)
0.83
(20.8)
0.82
(20.6)
0.81
(20.3)
0.80
(20.1)
0.79
(19.8)
0.78
(19.6)
0.77
(19.3)
0.76
(19.1)
0.75
(18.8)
0.74
(18.5)
0.73
(18.3)
0.72
(18.0)
0.71
(17.8)
0.70
(17.5)
0.69
(17.3)
0.68
(17.0)
0.67
(16.8)
0.66
(16.5)
0.65
(16.3)
0.64
(16.0)
0.63
(15.7)
0.62
(15.5)
0.61
(15.2)
0.60
(15.0)
0.59
(14.7)
0.58
(14.5)
0.57
(14.2)
0.56
Caliper
Inches
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
1
2
(mm)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
Inches
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
Ultrasonic
(mm)
Inches
(37.8)
1.49
(37.6)
1.48
(37.3)
1.47
(37.1)
1.46
(36.8)
1.45
(36.6)
1.44
(36.3)
1.43
(36.1)
1.42
(35.8)
1.41
(35.6)
1.40
(35.3)
1.39
(35.1)
1.38
(34.8)
1.37
(34.5)
1.36
(34.3)
1.35
(34.0)
1.34
(33.8)
1.33
(33.5)
1.32
(33.3)
1.31
(33.0)
1.30
(32.8)
1.29
(32.5)
1.28
(32.3)
1.27
(32.0)
1.26
(31.8)
1.25
(31.5)
1.24
(31.2)
1.23
(31.0)
1.22
(30.7)
1.21
(30.5)
1.20
(30.2)
1.19
(30.0)
1.18
(29.7)
1.17
747
Depth Gauge
748
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
0
13
26
39
52
65
78
90
100
110
120
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
Wear Chart: 23
Caliper
Inches
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
Ultrasonic
(mm)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(mm)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
749
Inches
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
25.00
25.05
25.10
25.15
25.20
25.25
750
(mm)
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
(635.0)
(636.5)
(637.5)
(639.0)
(640.0)
(641.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
(mm)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
8
6
16
12
24
18
32
24
40
30
48
36
56
42
64
48
72
54
76
60
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
751
Depth Gauge
Inches
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
752
Ultrasonic
(mm)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
15
30
44
58
72
86
100
114
128
Inches
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(mm)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
Depth Gauge
Inches
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
(mm)
(50.5)
(49.5)
(48.0)
(46.5)
(45.5)
(44.0)
(43.0)
(41.5)
(40.5)
(39.0)
(38.0)
(36.5)
(35.5)
(34.0)
(33.0)
(31.5)
(30.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
NOTE
Measure from the top of the grouser pad to the bottom of the mounting plate.
753
Depth Gauge
Inches
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
1
2
3
754
(mm)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
% Worn
0
12
24
36
48
60
68
76
84
92
100
108
116
124
Caliper
Inches
5.88
5.84
5.80
5.76
5.72
5.68
5.64
5.60
5.56
5.52
5.48
5.44
5.40
5.36
5.32
5.28
5.24
5.20
Ultrasonic
(mm)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
% Worn
0
9
18
27
36
45
54
63
70
76
82
88
94
100
106
115
118
124
Inches
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
(mm)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
755
Caliper
Inches
9.50
9.48
9.46
9.44
9.42
9.40
9.38
9.36
9.34
9.32
9.30
9.28
9.26
9.24
9.22
9.20
9.18
9.16
9.14
9.12
9.10
9.08
9.06
(mm)
(241.5)
(241.0)
(240.5)
(240.0)
(239.5)
(238.0)
(238.5)
(237.5)
(237.0)
(236.5)
(236.0)
(235.5)
(235.0)
(234.5)
(234.0)
(233.5)
(233.0)
(232.5)
(232.0)
(231.5)
(231.0)
(230.5)
(230.0)
Depth Gauge
(mm)
Inches
(21.5)
0.84
(21.5)
0.85
(22.0)
0.86
(22.0)
0.87
(22.5)
0.88
(22.5)
0.89
(23.0)
0.90
(23.0)
0.91
(23.5)
0.92
(23.5)
0.93
(24.0)
0.94
(24.0)
0.95
(24.5)
0.96
(24.5)
0.97
(25.0)
0.98
(25.0)
0.99
(25.5)
1.00
(25.5)
1.01
(26.0)
1.02
(26.0)
1.03
(26.5)
1.04
(26.5)
1.05
(27.0)
1.06
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
(mm)
Inches
(61.7)
2.43
(61.5)
2.42
(61.2)
2.41
(61.0)
2.40
(60.7)
2.39
(60.5)
2.38
(60.2)
2.37
(59.9)
2.36
(59.7)
2.35
(59.4)
2.34
(59.2)
2.33
(58.9)
2.32
(58.7)
2.31
(58.4)
2.30
(58.2)
2.29
(57.9)
2.28
(57.7)
2.27
(57.4)
2.26
(57.2)
2.25
(56.9)
2.24
(56.6)
2.23
(56.4)
2.22
(56.1)
2.21
NOTE: Refer to the chart below for various Track Roller Sequence and wear chart.
Model
AP650
AP1050
AP1050B
BG225
BG245
Rollers
Per Side
7
7
8
7
8
F
SL
SL
SL
SL
SL
2
SL
SL
SL
SL
SL
3
SL
SL
SL
SL
SL
Roller Position
4
5
SL
SL
SL
SL
L
S
SS
L
S
SS
L
S
SS
6
SS
SL
SS
SS
SS
7
SS
NF
SS
SS
SS
SS
SS
Key:
SL Large diameter front roller, see, page 756
SS Small diameter rear roller, see, page 757
NF No flange rear roller, see, page 758
NOTE: Computerized CTS, page 81 will only determine percent worn for the large diameter front
rollers.
1
2
756
Caliper
Inches
6.00
5.97
5.94
5.91
5.88
5.85
5.82
5.79
5.76
5.73
5.70
5.67
5.64
5.61
5.58
5.55
5.52
5.49
5.46
5.43
5.40
5.37
5.34
5.31
5.28
5.25
5.22
5.19
5.16
5.13
5.10
5.07
5.04
5.01
1
2
Depth Gauge
(mm)
(152.5)
(151.5)
(151.0)
(150.0)
(149.5)
(148.5)
(148.0)
(147.0)
(146.5)
(145.5)
(145.0)
(144.0)
(143.5)
(142.5)
(141.5)
(141.0)
(140.0)
(139.5)
(138.5)
(138.0)
(137.0)
(136.5)
(135.5)
(135.0)
(134.0)
(133.5)
(132.5)
(132.0)
(131.0)
(130.5)
(129.5)
(129.0)
(128.0)
(127.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.43
0.45
0.46
0.48
0.49
0.51
0.52
0.54
0.55
0.57
0.58
0.60
0.61
0.63
0.64
0.66
0.67
0.69
0.70
0.72
0.73
0.75
0.76
0.78
0.79
0.81
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
(mm)
(11.0)
(11.5)
(11.5)
(12.0)
(12.5)
(13.0)
(13.0)
(13.5)
(14.0)
(14.5)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.0)
(18.5)
(19.0)
(19.5)
(19.5)
(20.0)
(20.5)
(21.0)
(21.0)
(21.5)
(22.0)
(22.5)
(22.5)
(23.0)
(23.5)
Ultrasonic
(mm)
Inches
(36.3)
1.43
(35.9)
1.42
(35.6)
1.40
(35.2)
1.39
(34.8)
1.37
(34.4)
1.36
(34.0)
1.34
(33.7)
1.33
(33.3)
1.31
(32.9)
1.30
(32.5)
1.28
(32.1)
1.27
(31.8)
1.25
(31.4)
1.24
(31.0)
1.22
(30.6)
1.21
(30.2)
1.19
(29.8)
1.18
(29.5)
1.16
(29.1)
1.15
(28.7)
1.13
(28.3)
1.12
(27.9)
1.10
(27.6)
1.09
(27.2)
1.07
(26.8)
1.06
(26.4)
1.04
(26.0)
1.03
(25.7)
1.01
(25.3)
1.00
(24.9)
0.98
(24.5)
0.97
(24.1)
0.95
(23.7)
0.94
757
Caliper
Inches
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
758
Ultrasonic
(mm)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
1.12
1.11
1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
1.02
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
0.93
0.92
0.91
0.90
0.89
0.88
0.87
0.86
0.85
0.84
0.83
0.82
(mm)
(28.4)
(28.2)
(27.9)
(27.7)
(27.4)
(27.2)
(26.9)
(26.7)
(26.4)
(26.2)
(25.9)
(25.7)
(25.4)
(25.1)
(24.9)
(24.6)
(24.4)
(24.1)
(23.9)
(23.6)
(23.4)
(23.1)
(22.9)
(22.6)
(22.4)
(22.1)
(21.8)
(21.6)
(21.3)
(21.1)
(20.8)
Depth Gauge
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
Wear Chart: 22
759
Inches
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
25.00
25.05
25.10
25.15
25.20
25.25
760
(mm)
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
(635.0)
(636.5)
(637.5)
(639.0)
(640.0)
(641.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
Caliper
Inches
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
(mm)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
8
6
16
12
24
18
32
24
40
30
48
36
56
42
64
48
72
54
76
60
80
64
84
67
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(10.2)
0.40
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
(2.8)
0.11
(2.5)
0.10
761
Depth Gauge
(mm)
Inches
(15.0)
0.60
(14.0)
0.55
(12.5)
0.50
(11.5)
0.45
(10.0)
0.40
(9.0)
0.35
(7.5)
0.30
(6.5)
0.25
(5.0)
0.20
(4.0)
0.15
762
Ultrasonic
% Worn
0
15
30
44
58
72
86
100
114
128
Inches
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(mm)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
Depth Gauge
Inches
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
(mm)
(50.5)
(49.5)
(48.0)
(46.5)
(45.5)
(44.0)
(43.0)
(41.5)
(40.5)
(39.0)
(38.0)
(36.5)
(35.5)
(34.0)
(33.0)
(31.5)
(30.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
NOTE
Measure from the top of the grouser pad to the bottom of the mounting plate.
763
Depth Gauge
Inches
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
(mm)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
% Worn
0
12
24
36
48
60
68
76
84
92
100
108
116
124
NOTE
On earlier, single web idlers the manufacturing process erroneously permitted a crowned
center flange. When measuring earlier, single web idlers with a crown, subtract .10 in.
(2.4 mm) from the actual wear measurement when determining percent worn. Reference:
IRM UC92-23.
1
2
3
764
Caliper
Inches
6.00
5.97
5.94
5.91
5.88
5.85
5.82
5.79
5.76
5.73
5.70
5.67
5.64
5.61
5.58
5.55
5.52
5.49
5.46
5.43
5.40
5.37
5.34
5.31
5.28
5.25
5.22
5.19
5.16
5.13
5.10
5.07
5.04
5.01
1
2
Depth Gauge
(mm)
(152.5)
(151.5)
(151.0)
(150.0)
(149.5)
(148.5)
(148.0)
(147.0)
(146.5)
(145.5)
(145.0)
(144.0)
(143.5)
(142.5)
(141.5)
(141.0)
(140.0)
(139.5)
(138.5)
(138.0)
(137.0)
(136.5)
(135.5)
(135.0)
(134.0)
(133.5)
(132.5)
(132.0)
(131.0)
(130.5)
(129.5)
(129.0)
(128.0)
(127.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Inches
0.43
0.45
0.46
0.48
0.49
0.51
0.52
0.54
0.55
0.57
0.58
0.60
0.61
0.63
0.64
0.66
0.67
0.69
0.70
0.72
0.73
0.75
0.76
0.78
0.79
0.81
0.82
0.84
0.85
0.87
0.88
0.90
0.91
0.93
(mm)
(11.0)
(11.5)
(11.5)
(12.0)
(12.5)
(13.0)
(13.0)
(13.5)
(14.0)
(14.5)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.0)
(18.5)
(19.0)
(19.5)
(19.5)
(20.0)
(20.5)
(21.0)
(21.0)
(21.5)
(22.0)
(22.5)
(22.5)
(23.0)
(23.5)
Ultrasonic
(mm)
Inches
(36.3)
1.43
(35.9)
1.42
(35.6)
1.40
(35.2)
1.39
(34.8)
1.37
(34.4)
1.36
(34.0)
1.34
(33.7)
1.33
(33.3)
1.31
(32.9)
1.30
(32.5)
1.28
(32.1)
1.27
(31.8)
1.25
(31.4)
1.24
(31.0)
1.22
(30.6)
1.21
(30.2)
1.19
(29.8)
1.18
(29.5)
1.16
(29.1)
1.15
(28.7)
1.13
(28.3)
1.12
(27.9)
1.10
(27.6)
1.09
(27.2)
1.07
(26.8)
1.06
(26.4)
1.04
(26.0)
1.03
(25.7)
1.01
(25.3)
1.00
(24.9)
0.98
(24.5)
0.97
(24.1)
0.95
(23.7)
0.94
765
Depth Gauge
766
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
Wear Chart: 44
Inches
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(mm)
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
767
Caliper
Inches
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
768
(mm)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
49
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.2
Depth Gauge
Inches
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
Ultrasonic
(mm)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Inches
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
769
Caliper
Inches
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
770
Ultrasonic
(mm)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
(mm)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
Caliper
Inches
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
7.34
7.32
7.30
7.28
7.26
7.24
1
2
(mm)
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
Inches
(13.5)
0.54
(14.0)
0.55
(14.0)
0.56
(14.5)
0.57
(14.5)
0.58
(15.0)
0.59
(15.0)
0.60
(15.5)
0.61
(15.5)
0.62
(16.0)
0.63
(16.5)
0.64
(16.5)
0.65
(17.0)
0.66
(17.0)
0.67
(17.5)
0.68
(17.5)
0.69
(18.0)
0.70
(18.0)
0.71
(18.5)
0.72
(18.5)
0.73
(19.0)
0.74
(19.0)
0.75
(19.5)
0.76
(19.5)
0.77
(20.0)
0.78
(20.0)
0.79
(20.5)
0.80
(20.5)
0.81
(21.0)
0.82
(21.0)
0.83
(21.5)
0.84
(21.5)
0.85
(22.0)
0.86
(22.0)
0.87
(22.5)
0.88
(22.5)
0.89
(23.0)
0.90
(23.0)
0.91
(23.5)
0.92
Ultrasonic
(mm)
Inches
(50.8)
2.00
(50.5)
1.99
(50.3)
1.98
(50.0)
1.97
(49.8)
1.96
(49.5)
1.95
(49.3)
1.94
(49.0)
1.93
(48.8)
1.92
(48.5)
1.91
(48.3)
1.90
(48.0)
1.89
(47.8)
1.88
(47.5)
1.87
(47.2)
1.86
(47.0)
1.85
(46.7)
1.84
(46.5)
1.83
(46.2)
1.82
(46.0)
1.81
(45.7)
1.80
(45.5)
1.79
(45.2)
1.78
(45.0)
1.77
(44.7)
1.76
(44.5)
1.75
(44.2)
1.74
(43.9)
1.73
(43.7)
1.72
(43.4)
1.71
(43.2)
1.70
(42.9)
1.69
(42.7)
1.68
(42.4)
1.67
(42.2)
1.66
(41.9)
1.65
(41.7)
1.64
(41.4)
1.63
(41.1)
1.62
771
Depth Gauge
772
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
Wear Chart: 44
Inches
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(mm)
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
773
Caliper
Inches
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
774
(mm)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
0
9
7
18
14
27
21
36
28
45
35
54
42
63
449
72
56
81
63
88
70
92
73
96
76
100
79
104
82
108
85
112
88
116
91
120
94
97
100
103
106
109
112
115
118
121
Ultrasonic
(mm)
Inches
(9.9)
0.39
(9.7)
0.38
(9.4)
0.37
(9.1)
0.36
(8.9)
0.35
(8.6)
0.34
(8.4)
0.33
(8.1)
0.32
(7.9)
0.31
(7.6)
0.30
(7.4)
0.29
(7.1)
0.28
(6.9)
0.27
(6.6)
0.26
(6.4)
0.25
(6.1)
0.24
(5.8)
0.23
(5.6)
0.22
(5.3)
0.21
(5.1)
0.20
(4.8)
0.19
(4.6)
0.18
(4.3)
0.17
(4.1)
0.16
(3.8)
0.15
(3.6)
0.14
(3.3)
0.13
(3.0)
0.12
Depth Gauge
Inches
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
Ultrasonic
(mm)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
13
26
39
52
64
76
88
100
112
124
Inches
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(mm)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
775
Depth Gauge
Inches
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(mm)
(50.5)
(49.5)
(48.0)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(36.5)
(35.5)
(34.0)
(33.0)
(31.5)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
NOTE
Measure from the top of the grouser pad to the bottom of the mounting plate.
776
Depth Gauge
Inches
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1
2
3
(mm)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
777
Caliper
Inches
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
1
2
778
(mm)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
(mm)
Inches
(12.0)
0.47
(12.5)
0.49
(13.0)
0.51
(13.5)
0.53
(14.0)
0.55
(14.5)
0.57
(15.0)
0.59
(15.5)
0.61
(16.0)
0.63
(16.5)
0.65
(17.0)
0.67
(17.5)
0.69
(18.0)
0.71
(18.5)
0.73
(19.0)
0.75
(19.5)
0.77
(20.0)
0.79
(20.5)
0.81
(21.0)
0.83
(21.5)
0.85
(22.0)
0.87
(22.5)
0.89
(23.0)
0.91
(23.5)
0.93
(24.0)
0.95
(24.5)
0.97
(25.0)
0.99
(25.5)
1.01
(26.0)
1.03
(26.5)
1.05
(27.0)
1.07
(27.5)
1.09
(28.0)
1.11
Ultrasonic
(mm)
Inches
(36.6)
1.44
(36.1)
1.42
(35.6)
1.40
(35.1)
1.38
(34.5)
1.36
(34.0)
1.34
(33.5)
1.32
(33.0)
1.30
(32.5)
1.28
(32.0)
1.26
(31.5)
1.24
(31.0)
1.22
(30.5)
1.20
(30.0)
1.18
(29.5)
1.16
(29.0)
1.14
(28.4)
1.12
(27.9)
1.10
(27.4)
1.08
(26.9)
1.06
(26.4)
1.04
(25.9)
1.02
(25.4)
1.00
(24.9)
0.98
(24.4)
0.96
(23.9)
0.94
(23.4)
0.92
(22.9)
0.90
(22.4)
0.88
(21.8)
0.86
(21.3)
0.84
(20.8)
0.82
(20.3)
0.80
Notes
779
Drive Belts
Challenger Drive Belt
Standard
Depth Gauge
Inches
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
780
(mm)
(63.5)
(61.5)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
(5.0)
(2.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Drive Belts
Challenger Drive Belt
Special Application
Depth Gauge
Inches
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
(mm)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
(5.0)
(2.5)
(0.0)
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
781
Drive Belts
Paver Drive Belt
Depth Gauge
Inches
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
782
(mm)
(35.5)
(33.0)
(31.0)
(30.5)
(29.5)
(28.0)
(26.0)
(25.5)
(25.5)
(24.0)
(22.5)
(21.5)
(20.0)
(19.0)
(17.5)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.0)
(5.0)
(3.5)
(2.5)
(1.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Notes
783
Custom Track
Service Handbook
Custom
Track
Service
Handbook
17th Edition
PEKP9400-08
17th Edition
3/18/2015 1:18:42 PM