Miniwrap 2000 S

Cutting and packaging in sealed packs

at high output up to 1600 packs per minute

Flexible use,
maximum output,
maximum efciency

Miniwrap 2000 S
the new generation

- Easy size changes due to innitely

variable adjustment of product
lengths, heights and pack lengths,
as well as rapidly changeable parts

Comprehensive customer benets due to further

development and innovative technique

- Automatic reel changing at end of

reel and with web tear monitoring.
- Easy operator control and size
management via touch screen.

for changing the product and pack

widths.
- Large size ranges covered. High
output without changing the crosssealing rollers or driver chain.
- Solid product-contact components

Fields of application:
Various options:

Cutting and packaging of soft and

Systems for the ejection of defective

hard sugar masses, chewing candy and

for constant production conditions

packs, increasing the efciency,

chewing gum masses.

after size changes.

and systems for process monitoring.

Resettable to plate feeding for formed

- Possibility of on-site combination

candy (optional).

of the rope feed with our infeed

system for preformed candy.

Functional illustration
Miniwrap 2000 S

Description of the function:

7 Packaging material reel

1 Rope from sizer

8 Packaging material rocker

or extruder

9 Draw-off roller

2 Pairs of sizing rollers

10 Guide rollers

3 Guide channel

11 Forming station

4 Cutting station

12 Longitudinal sealing rollers

5 Transfer to the

13 Cross-sealing rollers

driver chain
6 Driver chain

14 Print registration control

14
9

10

1
3

13
11
12

Efcient combination of rope

feed and rope cutting

High-grade processing

Rope feed:

Rope cutting:

- Drive of the forming roller pairs is

- Oscillating cutter for a straight,

performed via a frequency-controlled

separate three-phase motor for
innitely variable adjustment of the

smooth cut integrated stripper on

the cutter.
- Upon cutting, transfer of the product

product lengths and for uniform rope

is effected into the short duplex

conveyance.

feed chain with a sufcient dwell

- Wear-resistant materials and coatings

for all rope-guiding components.
- Rope monitoring between the
forming rollers and rope cutter.

time for shape stabilization prior to

transfer into the packaging material
tube.
- Constant lubrication of the cutter
drive, splash lubrication no oil
circulation.
- High cutter tool life and antiadhesion properties due to the
special coating.
- Integrated components for optional
water cooling of the rope cutter.

Feeding and cutting the rope

Quality through precision:

- Through optimized web conveyance
in combination with exact tube
forming and precise print registration
control.
- Through a new type of patented
cross-sealing station, combined with
our tried and tested solutions from
the Bosch high-performance range.

Miniwrap 2000 S

Uniform web passage:

- Large angle of wrap with a press-on
roller on the web draw-off for slipfree draw-off and exact print
registration control (+ / - 1 mm).
- Exact tube and pack forming due to

Excellent package and sealing quality

Longitudinal sealing:
- Pneumatically adjustable sealing
pressure.
- Separately adjustable temperature
for each longitudinal sealing roller.
- Constant sealing quality due to the

Cross-seam sealing:
- Stable sealing conditions due to
thermal expansion compensation in
the sealing block.
- Constant sealing quality throughout
the service life of the machine due

the solid forming shoe, solid n

optimized sealing prole and

to a patented, backlash-free roller

folder and exact web tension

excellent heat transmission.

frame and use of a toothed-belt drive

between the draw-off roller and

longitudinal sealing rollers.
- Backlash-free deviation rollers.
- Vibration-reduced drive for the web
draw-off.
- Adjustment of the web track during
machine operation..
- The pack length, positions of the
print image and the position of the

- Use of a backlash-free drive for exact

with special tooth geometry.

web tensioning between the draw-off

- Adjustable sealing pressure.

and longitudinal sealing rollers.

- Even sealing pressure on the

transverse seal seam by use of a
sealing prole that is matched to the
package.
- Separately adjustable temperature for
upper and lower rollers.
- Innitely variable adjustment of

cut piece in the pack can be innitely

the cutters, which have a special

adjusted while the machine is

microsection so that the pack can be

running.

torn open more easily.

Microsection or grinding

Innovative control
system,
high reliability

Easy operator control and

maintenance, modern services

Control system:

Operation:

- Soft PLC and HMI integrated into an

- Size management via a color

IPC based on Windows CE.

TFT touch screen.

- Probus technology.

- Menu-guided operation.

- Ethernet connection.

- Detailed error messaging in plain text

- Software-controlled multi-zone
temperature control.

with graphic support.

- Language selection.
- Fault history.

- Easy replacement of the sealing

rollers and heating cartridges.
- Just a few moving parts and easy
accessibility to the drive assembly.
- The use of an additional pair of
forming rollers is optional.
- Good accessibility for cleaning and
maintenance.
- Precise setting of the rope height

Safety:

- Fault diagnosis of the inputs and

- Guards secured with sensors.

outputs via touch screen.

through precision adjustment of the

- Driver chain with guards and security

- Process data acquisition

forming rollers, easily changeable size

features.
- Monitoring of the pneumatic system.

(performance statistics), 99 sizes

storable.

forming rollers have a rapid unlocking

- Monitoring of the heating circuits.

- All valves 24 V.

Service and maintenance:

- All heaters 42 V.

- All transmissions used (for the main

- Electrical system in accordance with

EN 60204.
- Control cabinet IP 55, touch panel
IP 65.
- Status lamp for fault, run mode and
operator intervention.
- Various operator levels on the touch
screen.
- Sealing tools park in open position.
- Overload protection on the crosssealing station.

parts for the rope width.

- Excellent accessibility because the
and rapid fastening device.

drive, inserter, longitudinal sealing

station) are permanently lubricated
and are designed with low backlash.
- Use of maintenance-free timing belt
drives.
- Driver chain in duplex version.
- Deviating rollers completely sealed.
- Completely enclosed slip ring system,
with twin bearing for long operating
life.
- Forming shoe detachable by means
of rapid-action fasteners, front chain
section removable, easy access to the
main transmission.

Options

Packaging material packs products

- Coding device

Packaging material:

Product types:

- Web tracking control

- Core diameter of the roll 76 mm

- Toffee masses

- Ejection of incomplete and/or empty

packs
- Rejection of spliced packs and packs
with an offset imprint.

(optional 70 mm).
- Outer diameter of roll max.
400 mm.

- Chewing candy masses

- Chewing gum masses
- Hard sugar masses

All machine-passable hot and cold

- Vacuum discharge of empty packs.

sealable web materials can be

Product shapes:

- Additional heater in the area of the

processed. The quality of the web

The cross-section is governed by the

material has a direct bearing on the

shaping performed by the forming

output and efciency of the machine

rollers.

longitudinal seam.
- Table cooling in the longitudinal
sealing area.

and the package quality.

- Optional teleservice.

Heat-sealable lms such as PET/CPP

- Additional equipment for "on-site

laminate, coated BOPP lms, coated

combination of the plate feed with a

cellulose lms.

cutting device for sugar ropes.

Packages:
The pack dimensions can be
independent of the product
dimensions.

Miniwrap 2000 S

Technical specications

Size range:
Height 2 - 15 mm
Width 12 - 30 mm
Length 18 - 120 mm
Pack dimensions:
min. 40 x 15 mm
1558

607

790

Output:

1640

max. 200 x 50 mm

Miniwrap 2000 S up to 1600 pcs./min

2433

1384

Machine dimensions:

1610

2433 x 1384 x 1640 mm (L, W, H)

3322

The illustrations in this brochure are design

examples! Only our individual quotations

Subject to technical modications!

contain binding data or specications.

Robert Bosch GmbH

Packaging Technology Division
Product Division Sugar Confectionery
Product Division Chemical Cosmetics
Klnische Strasse 1-3
D-41747 Viersen
Mailing address 10 02 62
D-41702 Viersen
Telephone +49 21 62 24 8-0
Fax +49 21 62 24 8-2 40
Internet: www.bosch.com/pa
E-mail: pa@boschpackaging.com

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