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Agenda
What is wrench time?
How do we measure it?
What does it really mean?
20%
1.6 Hours
30%
2.4 Hours
40%
3.2 Hours
50%
4 Hours
60%
4.8 Hours
TRANSITION
Two A
ven
Improv ues of
ement:
Desig
n
Execu of the Proact
tion of
iv
the Pro e Maintenan
ce
active
Mainten Plan
ance P
lan
TRANSITION
Caution:
Sampling Categories
Active Repair Time
(Wrench Time)
Repairs Reactive (RR)
Repairs Proactive (RP)
Proactive Inspection (PI)
(PM/PdM)
Productive Time
Travel Time (TT)
Obtaining Tools and
Materials (MAT)
Administrative Permits
and Paperwork (AD)
Energy Isolation (EI)
Non-Productive Time
Unaccountable Time
Personnel could not be
located during the sample
period (UA)
Sample Size
6:00
7:00
8:00
9:00
10:00
11:00
12:00
13:00
14:00
15:00
16:00
17:00
18:00
19:00
20:00
21:00
DataCollectedby:
ActiveRepairTime
RR
RP
PI
TT
ProductiveTime
MAT
IDL
NonProductiveTime
TM
IDL
EI
RI
CD
OtherNonProductive
BR
PT
QT
UA
Analyze Results
4:00
5:00
TOTALS
5
3
3
5
4
5
5
6
6
4
5
7
0
6
2
23% 14% 14% 23% 18% 23% 23% 27% 27% 18% 23% 32% 0% 27% 9%
RR RP PI
TT MAT IDL EI
RI TM IDL CD BR PT QT UA
CAUTION:
You do not save any money until you send
somebody home
Reduction in contractor usage and overtime may be
fair game
Think strategically what would you do with 5 extra
people?
Copyright 2012 GPAllied
GPAllied
Driving Improvement
Select Categories that are biggest distracters from
Active Repair Time
Develop a focused improvement plan:
BOM Improvement
Reducing Time to LOTO
Improve Communication of Assignments
Improve Operation/Maintenance Coordination
Focused Job Plan Improvements
Materials
Tools
Instructions
Equipment Condition
Mobile Equipment Assignments
Meeting Discipline
Copyright 2012 GPAllied
GPAllied
Summary
Wrench Time Studies are a tool not a weapon
Accuracy is based on reducing variation in the study;
sample size and standardization affect this
The vital activity is the improvement plan you will
develop
Benefits come more from strategic efforts than labor
savings
Questions?
Mike Gehloff
GPAllied
mgehloff@gpallied.com
www.gpallied.com
Copyright 2012 GPAllied
GPAllied