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by
Z. HASHIN and A. ROTEM
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HAIFA, ISRAEL
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Contract F 44620-71-C-0100v*-'
This document has been approved for public release and sale; its distribution is unlimited
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THE
CONTRACT F 44620-71-C-0100
MARCH 1973
by
The research reported in this document has been supported by the AIR FORCE
OFFICE OF SCIENTIFIC RESEARCH under Contract F 44620-71-C-0100, through the
European Office of Aerospace Research, (EOAR), United States Air Force.
This document has been approved for public release
and sale; its distribution is unlimited.
by
Abstract
1.
Introduction
One of the foremost problems in design criteria for aerospace composites
failure of metals which are homogeneous and isotropic materials, yet the
problem of metal fatigue failure criteria is far from resolved.
In contrast
It
are worthwhile once it has been decided to use a specific laminate and its
fatigue characteristics are required.
Thus, it is necessary
the
failure modes are examined on the basis of detailed local failure development, such as fiber breakage or buckling, interface debonding and matrix
cracking or yielding.
Because of the great inherent difficulties, such investigations have been almost exclusively limited to simple applied loads such as simple tension and
compression or pure shear.
In the second approach, it is assumed that failure can be described by a
macroscopic criterion, mostly in terms of the average stresses to which the
composite is subjected.
The laminae
an = aA
a22 = aT
a{2 =
(2.1)
is then
on = a
a22 = ai2 = 0
(2.2)
It follows by tensor
a. = acos29
(a)
aT = asin29
(b)
T - asin9cos9
(c)
(2.3)
This has
Matrix and fiber elastic properties enter into this analysis through
tion 9 of load with respect to fibers, fiber stresses decrease and matrix
shear and transverse stresses increase.
of failure will be identified as the fiber failure mode and the matrix failure
mode, respectively.
We consider first the static case.
between the two failure modes described, it is not unreasonable to assume that
they are independent.
F(aT,T) = 1
(2.4)
(b)
where of is the static failure stress in fiber direction and F is some funcA
tion.
It is assumed that (24b) can be approximated by a quadratic function
Thus
Aa* + BOTT + CT2 = 1
where A,B,C are constants.
(2.5)
ent signs for the two states of stress considered it cannot appear in the failure criteriono
Therefore B = 0 in (2.5)
If the failure stresses in transverse loading alone and shear loading alone
are denoted aT and x
In the static case the failure stress cf?, afi and xs are material constants, the first two being generally different in tension and compression.
s
Denoting these different failure stresses by a., .,
s
^AT-)
Gs
Tf+V
as
Tf-")
7 -
= a
A(+)
= a
A(-)
a, > 0
A
(a)
a. < 0
A
(b)
(2.7)
Ht
T(+)
4'-
\x2 /I/T
+
J IT
T1
= 1
a? > 0
(c)
=1
a, < 0
(d)
4(-)
J
between the values a
In the case of stress cycling
. the failmax and o*mm
ure stress is in general a function of amax and anun
. and of
w
C2.8)
(b)
(^'l
aA,mm
. ;
N;
n)'
ajT = a"T (a
v
T.max';
CL,
. ;
T,min
N;
n)J
= TU (T
* max';
T mm'
. ;
N;'
n)J
(2.9)
- 8 -
Equs.
(a)
(b)
xu = xsfT (R,N,n)
(c)
A "
a f
A A
> '
(2.10)
and f_ are nondimensional functions which may be called material fatigue functions and R is a stress ratio defined by
R = a. . /a.
= a_, . /ff
= T . /T
A, mm A, max
T,mm T,max
mm max
(2.11)
In principle the values of R in the right side of (2.11), and thus in (2.10),
can all be different, but this case is not of interest here.
It is convenient to choose the parameters o\,
failure stresses.
aT and x
as the static
Therefore
(2,12)
AW
A(+)
^>N,n)
oA > 0
(a)
A(-)
(R N n)
' '
aA < 0
(b)
(R>N>n)
aT > 0
(c)
(R N n)
aT < 0
(d)
all T
(e)
A(-)
T(+)
T(-)
TU =
T(+)
T(-)
xSfT (R,N,n)
' '
(2.13)
- 9
Still, a?
amm
. < a <- amax .
amm
. and amax have the same sign.
It is at present
assumed that
r
v
It follows from (2.3)
" that R is the same
(2.14)
J
*
(2.15)
a
u
a > 0
-<
(2.16)
a* (9) f,_. (R,N,n,9)
a < 0
where a, ., a, . are the static off-axis strengths in tension and compression, respectively*
Since
10
f(l,N,n,9) =<
fm (l,N,n,9) = 1
t+
J
a > 0
f,,(l,N,n,6) =1
a < 0
(2.17)
As has been mentioned previously the specimen may fail in two distinct
modes:
functions for these two modes be denoted f! and f" respectively with the
understanding that each of these are different for tension and compression,
(2.16).
Suppose that the specimen fails in the fiber failure mode.
Then (2.8a)
(2.18)
(2.19)
(2.20)
Therefore,
where (220) holds for the tension and compression fatigue functions,
separately.
Next, suppose that the specimen fails in the matrix failure mode.
the failure criterion is (2.8b).
criterion assumes the form
Then
11 -
where f" is the off-axis fatigue function for the assumed failure mode.
The
quantities as, a*, TS, f", fp fT are to have different values for tension
and compression.
the form
sin26 cos29 = 1
sm +
am'
(2.22)
IT
aT
(2.23)
Then (2.23)
ied stress a .
c
accos26c = auk
(2.24)
(_)2sin-e
* u
c
aT
Elimination of a
(_.)2Sin26 cos2e = i
u
c
c
T
expression
''e-i^'Mr^'-"
"5)
12
_u
_u
u .
Since o\ is in general much larger than T while a and T are of same
order of magnitude, the squared term under the square root is very small.
Expansion of the square root by the binomial theorem to two terms yields
the approximation
tan 6
u
=
c
u
a
A
f(R,N,n)
s
G
A
f'(R,N,n)
(2.26)
where the extreme right follows from (2.10c), (2.10a) and (2.21).
The
a > 0
o<e<e
fJ^R^n) = f^CR.N.n)
(a)
a < 0
(2.27)
f(R,N,n,9) =<
(+)
a > 0
(R,N,n,9)
a < 0
f'^CR.N.n.e)
9 6<T[
C
2
R > 0
(b)
13
3.
Experimental Program
The experimental program consisted of fatigue testing of off-axis
Single
bath and was wound on a plate mold by continuous rotation of the latter, thus
producing layers.
In this fashion
of plate, the plate mold was removed and put between two pressure plates into
a hot press at pressure 100 psi and temperature 150F in order to cure the
resin.
During the curing process the fibers were cut on one side in order to
After curing,
the mold with plate was put into an oven at 300F for 4 hours for the purpose
of post curing and was then let to cool slowly.
Thicknesses produc-
A typical specimen
- 14 -
used together with a specimen holder and lever actuator which were specially
designed for present purposes.
The lever
cell which was attached to a screw rod which served to maintain the mean stress,
The load cell used is a four arm strain gage bridge which is excited by a
Wheatstone bridge apparatus.
the variation of load, and in parallel into a chart recorder which records
peak value of stress, thus obtaining variation with number of cycles of ultimate load.
First, the lever connecting the excenter with the lower grip
15 -
Specimens with fibers parallel and obliquely (off-axis) to the direction of load were tested for fatigue and "static" strength.
The additional
end moments and shear forces perturb this state of stress in some fashion.
The problem has been considered analytically and experimentally [5,6] primarily, however, for the effect of end conditions on the effective modulus in
load direction.
It has been
shown [6] that the end condition effect is much smaller for rotating grips
than for "clamp end" grips
ed for static strength both with "clamp end" grips and with special rotating
grips, which are shown in fig. 7,
can rotate on pins located at specimen ends on their center line, thus
16 -
eliminating moments.
ment there was no noticeable difference between static strength results for
both kinds of grips.
fects are also negligible for fatigue loading, at least for E-glass/epoxy
composites.
Having obtained off-axis static strengths at various fiber angles, specimens were tested to fatigue failure under stress amplitudes smaller than
static strength.
frequencies of cycling:
4-
Specimens which
tions with respect to specimen axis were plotted as a function of 0, the angle
between these two directions, fig. 8.
curred in static tests only for loading in fiber direction or very near to it,
within a range of less than 2.
parallel to fiber direction.
ajj,
= 126 kg/mm2
(4.1)
=3.87 kg/mm2
The last two numbers were obtained on the basis of the failure criterion
(2.6).
The critical angle which separates the two failure modes in the static
17
The result is
= 1.76
(4.2)
At
this point the recorded load on the specimen decreased in jump fashion, the
stress, however, remained unchanged because of the constant elongation cycling.
Further cycling produced successive jump decreases in load, 3 to 8 decreases
in all until fracture of the specimen.
In some cases, a
crack progressed from specimen vertical boundary and was arrested inside.
Then another parallel crack at another location fractured the specimen.
Results for cycling in fiber direction (S-N curve) are shown in fig. 9.
It is seen that there is degradation of strength with the number of cycles.
On the other hand, it has been shown [7] that Boron/epoxy composites exhibit
literally no degradation of strength for fatigue loading in fiber direction.
The reason for this difference must be due to fatigue properties of the fibers.
Glass fibers exhibit significant degradation of strength with number of cycles
18
were
These
These results
for the various angles were then computed from (2.23) (or 2..8b) and are shown
in dashed lines in figs. 10-15.
It is seen that there is good agreement with the experimental results.
In addition, S-N curves were computed for angles which were not used in the
fitting of theory to experiment.
The critical
The results are shown in fig. 18 and it is seen that 0c does not change significantly with N.
Thus 9
which demonstrates that it is a very small angle for all N since its initial
static value is small.
- 19
This phenomenon would even be more pronounced for Boron and Carbon
fibers since these are less fatigue sensitive than Glass fiber.
Consequently,
aU decreases much less with N than in the case of Glass fibers (Indeed experiA
ments have shown that o^ practically does not change with N, as has been mentioned above).
The planes
N = const cut the failure surface in ellipses whose axes o!J and x
dent on N.
are depen-
A family of such ellipses for the present case is shown in fig. 19.
Since xU decreases faster with frequency than o!J the ellipses are not concentric.
Rays from the origin shown in fig. 19 are the locii of stress points
for fixed angle 6 giving the values of a!J and TU as functions of N for offaxis loading on a certain specimen.
20 -
4.
Conclusion
A simple fatigue failure criterion for unidirectionally fiber rein-
forced laminae under general state of oscillatory plane stress has been
established
fiber fail progressively and the matrix failure mode in which a crack runs
through the matrix, parallel to the fibers.
terms of three S-N curves which are easily obtained from testing of off-axis
unidirectional specimens under uniaxial load.
An extensive series of tests of oscillatory tension-tension loading of
Glass/Epoxy off-axis specimens has shown that the failure criterion represents the experimental data with good accuracy.
21
References
1.
2.
3.
S.W. Tsai and E.M. Wu - "A General Theory of Strength for Anisotropie
Materials", J. Composite Mats. 5_, pp. 58-81, (1971).
4.
5.
N.J. Pagano and J.C. Halpin - "Influence of End Constraints in the Testing
of Anisotropie Bodies" - J. Composite Mats. 2_, pp. 18-31, (1968).
6.
7.
12 -
C
t t f
Fig . 1
Fip. 1:
I.aminn.
Off-Axis Snocinion.
23
Fig. 2:
(a)
9-= 0
(b)
6 = 30c
24
Fig. 3:
- 25 -
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in
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at
26
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<l>
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p
CO
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p
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u
lo
27
Fig. 6:
28 -
Fig. 7:
Rotating Grips
29
^g/rnm*)
126
120
EXPERIMENTAL
110
THEORETICAL
100
90
80
70
60
50
40
30
20
10
1.76
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UNCLASSIFIED
Security Classification
Unclassified
2b
GROUP
rtEPORT TITLE
Scientific
5
Interim
11ASI1IN, Zvi
6
and
ROTEM, Assa
REPORT DATE
March 1973
8
7a
9o
40
F 44620-71-C-0100
MED No. 39
h PROJECT NO
9b
A VA IL ABILITY/LIMITATION NOTICES
This document has been approved for public release and sale;
is unlimited.
11
SUPPLEMENTARY NOTES
12
its distribution
DD /A 1473
Security Classification
UNCLASSIFIED
Security Classification
LINK B
LINK A
LINK C
KEY WORDS
Fiber Composite
Off-Axis Specimen
Laminae
Class/Epoxy
Plane Stress
Fatigue Machine
Fatigue Failure
Constant Amplitude
Elongation
Failure Criterion
Fiber Failure Mode
Bauschinger Effect
Rotating Crips
Critical Angle
End Constraints
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