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Equipment
Desalter to Hot Crude Preheater
Atmospheric Furnace
Mechanisms
CSCC
(Caustic Embrittlement)
Caustic Cracking
Caustic Corrosion
Temperature Range
Sulfidation
Begins at 500F
Caustic Cracking
Caustic Corrosion
Sulfidation
Creep
Polythionic Acid Cracking
Naphthenic Acid Corrosion
Oxidation
Caustic Corrosion
Erosion-Erosion / Corrosion
Chloride Stress Corrosion Cracking
Short Term Overheating / Stress Rupture
Fuel Ash Corrosion
Begins at 500F
Based on Material
750 to 1500F
450 to 750F
Significant above 1000F
Above 140F
Below 1000F
Affected Materials
Carbon Steels
Low Alloy Steels
300 Series SS
Nickel based alloys are more resistant
Prevention / Mitigation
Carbon Steels
Low Alloy Steels
300 Series SS
400 Series SS
Carbon Steels
All Metals and Alloys
300 Series SS Alloy 600 / 600H Alloy 800 / 800H
PWHT 1150F