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W SERIES RECIPROCATING COMPRESSOR
REFRIGERATION DIVISION
TECHNICAL INFORMATION
12WB, 124WB MAXIMUM PIPING MOMENTS
12WB
SUCTION
DISCHARGE
Force[LB]
1248
764
Moment{LB.ft]
2416
1656
Force[LB]
1248
764
Moment{LB.ft]
2416
1656
Force[LB]
764
522
Moment{LB.ft]
1656
1274
124WB(Low stage)
SUCTION
DISCHARGE
124WB(High stage)
SUCTION
DISCHARGE
Supersedes all previous version. This information is for reference use only and subject to change without notice
Revision 0 (Oct 19, 2005)
Page 1

12WB, 124WB TORSIONAL DATA

Compressor in total
[kg cm sec2]
15.485
16.425
12WB
124WB
GD2
[kg m2]
6.07
6.439
5 mass points
c = 1010 kg cm 2
Shaft diameter d = 18.9 cm
Coupling + E
B
r=1cm
F
2
I
4
5
1: Cranpin #1(incl. piston and rod mechanism)

5: Coupling
Model
12WB
124WB
2.20
2.34
C
D
kgsec2/cm
2.20
2.20
2.20
2.34
2.34
2.34
0.17
0.17
440
440
440
440
440
440
735
735
cm
Revision 0 (Oct 19, 2005)
Page 1

BEARING HEAD
After the following serial numbers, newly designed bearing head is furnished.
- N2A 1488
- N4A 2630
- N6A 1904
- N6A 1904
- N8A 2118
- N42A 1504
- N62A 801
If seal leakage problem occurs on model A compressors with younger serial numbers than
the above, it is recommended to either change the bearing head to new design or modify to install
an oil drain pipe as shown below:
OIL DRAIN PIPING
Fitting JO4610 (6 X PT1/8) in, make a piping with 6mm tube.
Revision 1 (Jan 01, 2001)
Page 1

BYPASS OIL FILTER

(BF-15)
Page 1

BYPASS OIL FILTER

(BF-20)
1.
Handling Care
a.
In order to avoid any damage on pipes due to vibration, make sure the filter is stabilized with bolts
and/or other supporting devices.
b.
Handle pipes with caution and keep away from vibration and/or other distraction that may cause
damages, and assemble the pipes without any leakage of gas.
c.
Do not go over the filters in and out pressure difference more than 6.5 Kg/cm2
d.
Keep the pressure difference 1.5~3.0 Kg/cm under normal operation.
e.
Avoid dust and moisture environment when storing the element.
2.
Element Usage Interval
Follow the element interval shown below as a guide. (The interval may vary depending on amount of oil
filtered, oil cloudiness and other conditions.)
Once an element has passed refrigerant/oil, that element has to be changed regardless any
circumstance.
1st assemble/oil change
1st change after 150hr./1month

2nd change after 1200hr
3rd change after 2400hr./6month
Remarks:
1st change should be done approximately after 30hr if;

device has extended/increased or modified.
treated after unusual part's friction.
excess cloudiness of oil.
Page 2

COMPATIBILITY AMONG WA,WB SERIES AND OLD A,B SERIES

Parts Name
Head cover
Head spring (Free height)
Bolts, head cover

Bolts, jacket cover
Discharge valve assy.
Cage guide, discharge
Bolts, discharge cage
guide, A type
Spring, discharge valve
Old (A, J, B)
Air cooled
W (WA, WJ, WB)

Type W Air cooled
Water cooled
Type W Water cooled
J: 82 mm
A: 82 mm
B: 92 mm
A: M12 * 55
B: M16 * 60
A: M10 * 25
B: M10 * 25
Former type
WJ: 63 mm
WA: 63 mm
WB: 79 mm
WA: M12 * 40
WB: M16 * 45
WA: M12 * 25
WB: M12 * 25
Gas dumper type
WA, WJ: Newly made
WB: Newly made
M10 * 45
M10 * 50
Type III 12.7 mm
Type IV 13.8 mm
(Single & High stg)
Type III 12.7 mm
(Low stg.)
Valve plate. suction
Spring, suction valve
Type II 13.0 mm
Mechanical seal assy.
NH3: Single seal

Freon: Double
Stop valves
O-rings
Gaskets
JO valves
NH3: Buna-N
Freon: Viton
Asbestos
NH3: NH3 type
Freon: Freon type
Type IV 13.8 mm
(Single & High stg)
Type III 12.7 mm
(Low stg.)
Double
Compatibility
No
*Change head springs
No
*Change head springs
No
No
Yes
No
WA, WJ: No
WB: Yes
No
No
Yes (Low stage of

compound machine)
* Use W series suction
springs for W series valve
plates.
No
Yes
NH3, Freon: Buna-N
Yes as assembly
Yes
Non-asbestos
Freon type
Yes
Yes
Page 1

CONVERTION FROM FREON/PROPANE TO AMMONIA COMPRESSOR

The followings must be changed;
Items
Head covers
Oil cooler
Freon/Propane type
Air cooled
D.X.oil cooler
Piston rings
Freon/Propane
combination
Freon/Propane
combination
Freon/Propane
combination
Discharge valve
assy.
Suction valve plate
*:
**:
***:
Ammonia type
Water cooled
Water cooled oil cooler
(Consult Mycom for NH3
D.X. oil cooler)
Ammonia combination *
Ammonia combination **
Notes
Requires some tubings
Change as assembly
Ammonia combination ***
See Technical information PISTON RING COMBINATION.

See Technical information DISCHARGE VALVE COMBINATION.
See Technical information SUCTION VALVE PLATE COMBINATION
Page 1

SHAFT TAPER AND DIMENSIONS

(A, B)
Model
A,J (inch)
(mm)
B (inch)
(mm)
A
2.637
B
3.543
C
0.984
D
1.575
E
1.968
F
0.984
G
0.019
H
2.205
67
90
25
40
50
25
0.48
56
3.622
4.921
1.181
2.559
1.968
1.181
0.019
3.051
92
0.3
125
+0.5
30
0.3
65
50
0.2
30
0.48
77
I
0.500
+0.00169
12.7
+0.043
0.9448
+0.00200
24
+0.052
J
0.2755
+0.0039
7
+0.1
0.3149
+0.0039
8
+0.1
Page 1

SHAFT TAPER AND DIMENSIONS

(C)
Page 2

LOCKING BALL
Material:
JIS.G.4805
Size (strandard ):
model A
model B
3/16 (4.7625mm)
1/4 (6.3500mm)
Re-installing a locking ball:

1. Drill a hole deeper (approximate 0.2~0.5mm) than the size indicated (*) in the above picture.
2. Keep the center point when making a hole.
3. It is necessary to use a calking tool.
Page 3

DIMENTIONS
1. CRANK SHAFT - LENGTH
Model
L (mm)
2A
581
4A
674
6A, 42A
674
8A, 62A
684
4B
867
6B, 42B
928
8B, 62B
928
6A, 42A
470
8A, 62A
480
4B
583
6B, 42B
644
8B, 62B
644
8A, 62A
216.5
4B
318
6B, 42B
316.5
8B, 62B
305.5
2. CRANK CASE - LENGTH
Model
L (mm)
2A
337.5
4A
470
3. END OF CRANK SHAFT TO CRANK CASE
Model
L (mm)
2A
213
4A
216.5
6A, 42A
216.5
Page 4

NUT DIMENTIONS
Nut
P
M70 X 1
1
M90 X 1
1
measurement: mm
H1
0.541
0.541
D
70
95
D2
69.350
94.350
D1
68.917
93.917
Page 5

CUNO FILTER
Cuno filter handle need to be rotated to clockwise once a day (2~3 turn), in order to remove
particles and to keep oil in good quality.
Page 1

DISCHARGE VALVE ASSY. COMBINATION

Old type (A,J,B)
NH3
Comp. Type
WA (Single stage)
WA
(Compound)
STD.
CN
W type (WA, WJ, WB)

Propane &
Freon
Booster
CN
CR
STD
WCN
Low stg
CN
SR
CN
High stg
CN
CR
CR
WCN
CR
WCN
Propane &
Freon
Booster
CN
WCR
WCR
WJ
WB (Single stage)
WB
(Compound)
NH3
CN
SN
WCR
Low stg
SN
SF
SN
High stg
CN
CR
WCN
SN
WCR
WCR
In case of seeing different combination please contact Mycom.
Page 1

J COMPRESSOR DX OIL COOLER PIPING
Note:
1.
Outlet of oil temperature should be maintained at 40 C 5 (104 C 9) for Ammonia and
Freon applications.
2.
ORIFICE is furnushed on all of standard compressor from factory shipment. When used
with orifice, be sure to install thermostat.
3.
When used with TX Valve, remove orifice. TX Value should be selected with 0.5TR capacity
for all of 4J, 6J & 8J compressor. This control arrangement is recommended for application
which operating condition varies.
4.
Be sure to install strainer before solenoid valve.
Page 1

COUNTER FLANGE (COPPER TUBE)

(J)
CSV
for 40
for 50
for 65
for 80
A
B
C
A
B
A
B
A
B
Old
44.6 +0.1/0
20
42
51.0 +0.1/0
25
69.6 +0.1/0
30
76.4 +0.1/0
35
New
41.5 +0.1/0
25
39
54.2 +0.1/0
30
66.9 +0.1/0
35
79.6 +0.1/0
40
Page 2

LIMITATIONS OF THE USE

No
1
Item
Max. differential pressure
Comp. type
WA, WB, WJ
Limits
215 psi
Max. suction pressure
WA, WB, WJ
56 psig
(STD)
85 psig
(Option)
21.7 inHg
(= 4 psia)
285 psig
78 psig (1200rpm)
95 psig (1100rpm)
119 psig
(1000rpm)
285 F
(NH3)
Min. suction pressure
4
5
Max. discharge pressure

Max. intermediate pressure
Compound
WA & WB
WA, WB, WJ
WA, WB, WJ
Max. discharge temperature
WA, WB, WJ
Max. compressor speed
Min. compressor speed
WA, WJ
2WA
WB
12B,
16WB,124WB
WA, WJ
WB
Maximum BHP for belt

drive application
10
Max. compression ratio
WA, WJ
WB
WA, WB, WJ
WA, WB
11
Max. & Min. oil temp.
WA, WB, WJ
12
Normal net oil pressure

range
WA, WB, WJ
13
Max. & Min. room temp.
WA, WB, WJ
250 F
(Freon & Propane)
1450 rpm
1100 rpm
1200 rpm
1170 rpm
800 rpm
(STD)
650 rpm
(Option)
800 rpm
(STD)
650 rpm
(Option)
100 BHP
150 BHP
10
(Freon & Propane)
9
(NH3)
120 F (Max.)
85 F (Min.)
20 ~ 43 psi
Reasons, notes
A limit for bearing halves.
Compound = DP (hi stg) - SP(lo stg)
A limit for STD thrust bearing.
B.B. type thrust bearing.
A limit for STD oil pump performance
Set value for pressure test.
w/ water cooled heads,jackets,oil cooler.

Beyond this limit, piston will seize sleeve
for thermal expansion.
w/ air cooled heads, D.X.oil cooler.
limits for bearings, valves
Direct drive only.
A limit to maintain oil film
w/ low speed oil pump
A limit to maintain oil film
w/ low speed oil pump
A limit for radial bearings
A limit for radial bearings
A limit for disch. temp., oil temp.
OP = OP - SP
Excessive oil pressure causes malfunction
of unloader system.
120 F (Max.)
40 F (Min.)
Page 1

OIL PUMP
Model A:
Standard pump
Low speed pump
800~1450R/M (1100R/M for 2A) for all compressor.

below 800 down to 650R/M.
Model B (800~1200R/M, there is nothing below 800):

Type 2 pump
--all compressor other than the condition stated below.
Type 2.5 pump --marine compound compressors and compressors below TE=-45C.
1)
2)
3)
4)
2.5 pump is for model B,it is not low speed pump.

Model A 650~800R/M use low speed pump, it is not 2.5 pump.
Model Bs limit is at 800R/M and not to be used below this speed.
(There is no low speed pump for model B)
Use standard for model A, it is determined by the number of spin.
Oil Quantity
- Model A, standard
--16 l/m (4.2 GMP) (800~1450 R/M)
- Model A, low speed
--20 l/m (5.3 GMP) (650~799 R/M)
- Model B, standard
--22 l/m (5.8 GMP)
- Model B, 2.5
--29.2 l/m (7.7 GMP) (marine 2 stage or below TE=-45C)
- Above 12B,
--52 l/m (13.7 GMP)
*
all the measurements are at 1000R/M.
Page 1

PISTON RING COMBINATION

As of May 1, 1999
Old type (A,B &J)
NH3
Low stg
1st
2n
Single, High
Stg
GA-P
FC-UC
Propane &
Freon
All
FC-P
GA-P
3rd
4th
FC-PC-BC3P
FC-PC-BC3
FC-PC-BC3P
FC-PC-BC3
New type (WA, WB & WJ)

NH3
Single, High Stg
Low stg
Propane &
Freon
All
FC-P
FC-UC (GA-P)
FC-PC-BFG1
FC-P
FC-PC-BFG1
FC-P
FC-PC-BFG1
GA-P
FC-PC-BC3P
FC-PC-BC3
FC-PC-BC3P
FC-PC-BC3
FC-PC-BC3P
FC-PC-BC3
FC-PC-BC3P
FC-PC-BC3
New Piston Ring Combination
Canada is a large ice arena market where most of these systems are flooded ammonia chillers with low suction
superheat of 0 ~ 5 deg F. Under this condition suction gas entering to the compressor is a mix of dry and wet
ammonia (mist) and this will in some cases make the top 2 piston rings very hard to lubricate themselves and
causes premature wear on cylinder sleeves. A new piston ring FC-PC-BFG1 (so called G1) was developed in
early 1996 by Mycom Canadas request to R&D group in Japan and had been tested in the last three years. G1
ring has a groove to carry more oil for keeping necessary oil film between the cylinder sleeve and the rings. The
result was significantly good.
All new Mycom reciprocating compressors use this G1 rings as a top ring for improved performance. By having this
change old FC-PC-BF is no longer available from Mycom Canada warehouse as spare parts and G1 are available
and are directly replaceable with this BF rings.
Page 1

RECOMMENDED MAINTENANCE PROGRAM

Item
Oil
Suction valve
Discharge valve
Bearing halves
Bushings
Piston pins
Piston rings
Shaft seal
Main bearing
Thrust bearing
Cuno filter
Suction strainer
Oil filter
I:
R:
D:
C:
Hours
2
I
4
I
C
C
C
6
R
D
D
D
8
I
C
C
C
10
I
x1000
R
R
R
D
R
R
C
Do oil analysis. Replace with new if necessary

Replace
Disassemble and check, replace if necessary
Clean
It is highly recommended to install an external bypass (or full) oil filter for R-290 refrigeration compressors.
This program is typical. Frequent start/stop of the compressor reduces life of each part. Please refer to operation
manual for parts wear limits.
Page 1

RECOMMENDED OIL
The following lubricants are recommend for use with MYCOM W series reciprocating compressors on refrigeration duty.
The customer should be advised that various mineral oils are refined from different base stocks and may
contain additives which are not compatible with a similar oil from another supplier, and that synthetic lubricants from
different suppliers may have different chemical constituents. Therefore, it is recommended that lubricants from different
suppliers, or of different types not be mixed, and that if the type or supplier of a lubricant is changed, the complete
system charge of lubricant should be replaced.
It should also be noted that the following listing of lubricants is not complete, and that inclusion or exclusion of a
specific product does not imply acceptance or rejection of that product. For specific lubricants not listed, contact
MYCOM.
Users must be aware of compatibility of O-ring materials and followings are our recommended oil for long life
operation of the compressors.
Most Recommended
Refrigerant Min. Evap.
temperature
NH3
All *
Lubricant Type
Supplier-grade
Recommended O-ring material
Napthenic
base mineral
Synthetic
Napthenic
base mineral
Synthetic
Texaco Cappella D WF68

Suniso 4GS
MYCOM-AB68
Texaco Cappella D WF68
Suniso 4GS
MYCOM-AB68
HSN or Buna-N, use 104 F oil

supply.
Mobil Glygoyle22
CPI 1516-150
Mobil Glygoyle11
CPI 1516-100
Freon
All *
Propane
Above -25 F
Polyglycol
Below -25 F
Polyglycol
HSN, Buna-N, Viton

For high discharge gas
temperature application use
Viton. Use 104 F oil supply.
Viton only. Use 140 F oil supply.
Revision 2 (February 28, 2008)
Page 1

REQUIRED WATER FLOW FOR WATER COOLED OIL COOLER (NEW MODEL)
Maximum water flow that new oil cooler heat exchanger can take are as follow:
WA,WB,L
55L/min
12,124WB
75L/min
K,C
40L/min
Maximum cooling water inlet temperature is 30 deg C.
Revision 0 (Feb 28, 2008)
Page 1

STOP VALVE SIZES

Compressor Type
***
S
D
S
D
S
D
S
D
S
D
S
D
S
D
S
D
HS
LS
HD
LD
HS
LS
HD
LD
HS
LS
HD
LD
HS
LS
HD
LD
HS
LS
HD
LD
2WA
4WA
6WA
8WA
4WB
6WB
8WB
12WB
42WA
62WA
42WB
62WB
124WB
*
***
NH3
40A
40A
50A
50A
65A
65A
80A
65A
90A
80A
90A
80A
100A
90A
125A
80A x 2
40A
50A
40A
50A
40A
65A
40A
50A
65A
80A
50A
65A
65A
90A
50A
65A
80A
125A
50A x 2
80A x 2
Old Size *
Freon, Propane
40A
40A
65A
50A
80A
65A
90A
80A
90A
80A
100A
90A
125A
100A
125A
80A x 2
40A
50A
40A
50A
40A
65A
40A
50A
65A
80A
50A
65A
65A
90A
50A
65A
80A
125A
50A x 2
80A x 2
New Size **
NH3, Freon, Propane
40A
40A
50A
50A
65A
65A
80A
65A
80A
80A
100A
80A
125A
100A
125A
80A x 2
40A
50A
40A
50A
40A
65A
40A
50A
65A
80A
50A
65A
65A
100A
50A
65A
80A
125A
50A x 2
80A x 2
Compressors made before January 1994.

**
Compressors made after January 1994.
S:
Suction
D:
Discharge
HS:
Suction (High stage)
LS:
Suction (Low stage)
HD:
Discharge (High stage) LD:
Discharge (Low stage)
Page 1

STOP VALVE
(FREON)
1
2
3
4
5
6
7
8
BODY
BONNET
VALVE STEM
VALVE BODY
SPINDLE SEAT
CAP HANDLE
PACKING NUT
COPPER RING
9
10
11
12
13
14
15
16
PACKING
GRAND PACKING SUPPORT
BONNET TIGHTEN BOLT
BONNET GASKET
FLANGE TIGHTEN BOLT
FLANGE TIGHTEN BOLT
WELD FLANGE GASKET
WELD FLANGE (ANGLE TYPE)
Page 1

STOP VALVE
(NH3)
1
2
3
4
5
6
7
8
9
10
BODY
BONNET
VALVE STEM
VALVE BODY
SPINDLE SEAT
WHEEL HANDLE
PACKING NUT
GRAND PAKING SUPPORT
VALVE SUPPORT
VALVE SUPPORT SCREW
11
12
13
14
15
16
17
18
19
20
GRAND PAKING NUT

PACKING
BONNET GASKET
FLANGE GASKET
WELD FLANGE (ANGLE TYPE)
BONNET TIGHTEN BOLT
FLANGE TIGHTEN BOLT
FLANGE TIGHTEN NUT
HANDLE WHEEL NUT
HANDLE WHEEL WASHER
Page 2

STOP VALVE
(J)
1
2
BODY
O-RING FOR BODY
10
11
3
4
5
6
VALVE STEM
SEAL CAP
COPPER PACKING
WASHER FOR BODY TIGHTEN
BOLT
TIGHTEN BOLT FOR BODY
O-RING FOR VALVE FLANGE
SEAT RING
12
13
14
15
VALVE STEM TIGHTEN NUT

WASHER FOR VALVE STEM TIGHTEN
NUT
O-RING FOR VALVE STEM
VALVE BODY
FLANGE FOR COPPER PIPE
FLANGE FOR STEEL PIPE
16
17
FLANGE TIGHTEN BOLT

WASHER FOR FLANGE TIGHTEN BOLT
7
8
9
Model J suction/discharge piping O.D. size
Suction
Discharge
4J
2-1/8
1-5/8
6J
2-5/8
2-1/8
8J
3-1/8
2-5/8
Page 1

STOP VALVE
(J)
Model
CSV-40
CSV-50
CSV-65
CSV-80
A
124
144
152
168
B
66
76
86
88
C
58
68
66
80
Dimension (mm)
D
E
F
291
66
85
323
73
100
363
83
109
404
86
129
G
140
150
171
189
H
30
40
50
70
I
10
12
14.5
19.5
Page 2

SUCTION STRAINER & SCALE TRAP

NUMBER OF CANVAS SOCK
Model
2A
4A
6A
8A
42A
62A
4B
6B
8B
42B
62B
12B
12-4B
(
):
Number of Canvas Sock

for Suction Strainer
for Scale Trap
1 (55 X 110)
--1 (74 X 140)
----1 (74 X 140)
1 (74 X 110 and 74 X 140)
--1 (74 X 140)
----1
1 (105 X 190)
--1 (105 X 140)
----1 (105 X 140)
--2
--2
2
--2
--Size of Suction Strainer Spring
Page 1

SUCTION STRAINER & SCALE TRAP

SIZE OF SUCTION STRAINER SCREEN
Model
4A, 6A
8A
short
long
4B, 6B, 8B
12B
12-4B
short
long
A (Screen outer diameter)

66.5
90.5
118
B (Total length)
Old Style
New Style
258 (10.17)
310 (12)
333 (13.1)
347 (13.6)
375 (14 5/8)
350 (13 7/8)
350 (13 7/8)
310 (12)
625 (24.6)
585 (23)
SIZE OF SCALE TRAP SCREEN

Model
A, 42B
A (Screen outer diameter)

92
B
8B
8AF
*:
(
125
152
105
):
B (Total length)
185 (7.2) 190 (7.4)
(New Style)*
210 (8.2)
255 (10)
190 (7.4)
Since 1981
Inch size
Page 2

SUCTION VALVE PLATE COMBINATION

Old type (A,J,B)
W type (WA, WJ, WB)
NH3
Comp. Type
WA, WJ (Single stage)
WA, WJ
(Compound)
Propane &
Freon
Any application
N/M *
R
NH3
Propane &
Freon
Any application
WN
WR
Low stg
N/M
N/M
High stg
N/M
WN
WR
WB (Single stage)
N/M
WN
WR
WB
(Compound)
Low stg
N/M
N/M
High stg
N/M
WN
WR
*:
No mark on valve plate (same as N type now)
Page 1

SCREW SIZE AND TIGHTENING TORQUE

(A)
No.
Description
Inch Size
25
31
28
10
11
60
16
78
80
81
75
112
113
114
52
54
2-43
48
120
123
167
144
149
150
163
4-1
4-7
181
177
183
170
174
7
130
Bearing Head
Thrust Bearing
Cover Plate
Main Bearing Head (Short)
Main Bearing Head (Long)
Oil pump
Cuno Filter
Connecting Rod, Bolt
Connecting Rod, #1 Nut
Gage Guide
DV Seat, Bolt
DV Seat, #1 Nut
DV Seat, #2 Nut
Head Cover
Name Plate (SUS)
Water Jacket Flange (SUS)
Handhole Cover
Oil Strainer Screen Hub
Oil Strainer Cover
Oil Sight Glass Gland
Push Rod Hub
Unloader Piston Cover
Suction End Cover
Oil Cooler Installation
Oil Cooler Cover
Scale Trap Cover
Screw, Scale Trap
Bolt and Nut, Suction Stop Valve
Screw,Discharge Elbow
Bolt and Nut, Discharge Stop Valve
Screw, Flywheel
Intermediate Bearing Screw
(A):
Allen Socket Head Screw
(H):
Hexagon Head Screw
(SUS): Stainless
(S=Thread Length)
(No mark=Full Thread)
Metric size used on all compressor manufactured after April 1979.
(A) 1/2 X 30
(H) 3/8 X 30 (S=20)
(H) 1/2 X80 (S=25)
(H) 1/2 X 40 (S=25)
(H) 1/2 X 120 (S=25)
(H) 3/8 X 30 (S=20)
(H) 3/8 X 30 (S=20)
3/8 X 100
*
*
(H) 3/8 X 50 (S=21)
1/2 X 65 (S=35)
*
*
(H) 1/2 X 55 (S=25)
(H) 3/8 X 25
(H) 3/8 X 20
(H) 1/2 X 40 (S=25)
(H) 5/16 X 10
(H) 3/8 X 30 (S=20)
(H) 3/8 X 30 (S=20)
(H) 3/8 X 20
(H) 3/8 X 35 (S=20)
(A) 1/4 X 15
(H) 3/8 X 35 (S=20)
(H) 1/2 X 25
(H) 3/8 X 32
(H) 1/2 X 35 (S=25)
*
*
*
*
Metric Size
(A) M12 X 30
(H) M10 X 30 (S=20)
(H) M12 X 80 (S=30)
(H) M 12 X 40 (S=30)
(H) M12 X 120 (S=30)
(H) M10 X 30 (S=20)
(H) M10 X 30 (S=20)
3/8 X 100
*
*
(H) M10 X 50 (S=26)
1/2 X 65 (S=35)
*
*
(H) M12 X 55 (S=30)
(H) M10 X 25
(H) M10 X 20
(H) M12 X 40 (S=30)
(H) M8 X 12
(H) M10 X 30 (S=20)
(H) M10 X 30 (S=20)
(H) M10 X 20
(H) M10 X 35 (S=26)
(A) 1/4 X 15
(H) M10 X 35 (S=26)
(H) M12 X 25
(H) M10 X 32
(H) M12 X 35 (S=25)
*
*
*
*
Torque:
Ft.-Lb (Kg-Cm)
60 (800)
30 (400)
60 (800)
60 (800)
60 (800)
30 (400)
30 (400)
*
45 (600)
35 (450)
30 (400)
*
80 (1000)
60 (800)
60 (800)
45 (600)
45 (600)
60 (800)
30 (400)
30 (400)
30 (400)
30 (400)
60 (800)
*
*
*
*
(3800)
Qty
4
6
8
6
2
6
4
2
2
2
10
1
1
1
16
4
2
16
1
4
4
1
6
1
6
2
6A
4
4
4
4
4
1
Page 1


(B)
No.
Description
Inch Size
Metric Size
Torque:
Ft.-Lb (KgCm)
90 (1200)
60 (800)
90 (1200)
90 (1200)
90 (1200)
90 (1200)
60 (800)
60 (800)
30 (400)
90 (1200)
*
90 (1200)
60 (800)
60 (800)
*
90 (1200)
60 (800)
90 (1200)
45 (600)
45 (600)
90 (1200)
*
30 (400)
30 (400)
*
30 (400)
*
60 (800)
*
*
25
31
28
10
11
10
60
60
16
130
78
80
81
75
112
113
114
52
54
2-42
48
120
123
167
144
149
150
163
4-1
4-7
Bearing Head
Thrust Bearing
Cover Plate
Main Bearing Head
Cuno Filter Cover (12B)
Main Bearing Head (12B)
Oil Pump Casing (12B)
Oil Pump
Cuno Filter
Center, Bearing Support (12B)
Connecting Rod, Bolt
Cage Guide
Discharge Valve Seat, Bolt
DV Seat, #1 Nut
DV Seat, #2 Nut
Head Cover
Name Plate (SUS)
Water Jacket Flange (SUS)
Handhole Cover
Oil Strainer Screen Hub
Oil Strainer Cover
Oil Sight Glass Gland
Push Rod Hub
Suction End Cover
Oil Cooler Installation
Oil Cooler Cover
(A) 5/8 X 40
(H) 1/2 X 35 (S=25)
(H) 5/8 X 90 (S=32)
(H) 5/8 X 50 (S=32)
(H) 5/8 X 90 (S=32)
(A) 5/8 X 40
(H) 1/2 X 35 (S=25)
(H) 1/2 X 35 (S=25)
(H) 3/8 X 30 (S=20)
(H) 5/8 X 60
1/2 X 140
*
*
(H) 1/2 X 60 (S=25)
5/8 X 85
*
*
(H) 5/8 X 60 (S=32)
(H) 3/8 X 25
(H) 3/8 X 20
(H) 5/8 X 55 (S=32)
(H) 5/16 X 10
(H) 3/8 X 30 (S=20)
(H) 3/8 X 30 (S=20)
(H) 3/8 X 20
(H) 3/8 X 35 (S=20)
(A) 1/4 X 15
(H) 1/2 X 40 (S=25)
(H) 1/2 X 25
(H) 3/8 X 32
(A) M16 X 40
(H) M12 X 35 (S=25)
(H) M16 X 90 (S=38)
(H) M 16 X 50 (S=38)
(H) M16 X 90 (S=38)
(A) M16 X 40
(H) M12 X 35 (S=25)
(H) M12 X 35 (S=25)
(H) M10 X 30 (S=20)
(H) M16 X 60
1/2 X 140
*
*
(H) M12 X 60 (S=30)
5/8 X 85
*
*
(H) M16 X 60 (S=38)
(H) M10 X 25
(H) M10 X 20
(H) M16 X55
(H) M8 X 12
(H) M10 X 30 (S=20)
(H) M10 X 30 (S=20)
(H) M10 X 20
(H) M10 X 35 (S=26)
(A) 1/4 X 15
(H) M12 X 40 (S=30)
(H) M12 X 35
(H) M10 X 32
181
177
183
170
174
7
130
134
Scale Trap Cover

Screw, Scale Trap
Bolt and Nut, Suction Stop Valve
Screw, Discharge Elbow
Bolt and Nut, Discharge Stop Valve
Screw Flywheel Hub
Intermediate Bearing Screw (12B)
Intermediate Taper Pin (12B)
(H) 1/2 X 40 (S=25)

*
*
*
*
(H) M12 X 40 (S=30)

*
*
*
*
(A):
Allen Socket Head Screw
(H):
Hexagon Head Screw
(SUS): Stainless
(S=Thread Length)
(No mark=Full Thread)
Metric size used on all compressor manufactured after April 1979.
5/8
5/8
60 (800)
*
*
*
*
(3800)
(1200)
(600)
Qty
4
6
12
12
12
4
6
6
4
4
2
2
2
10
1
1
1
22
8
2
16
1
4
4
1
6
1
8
2
8B,
8A
8
8
4
4
4
1
1
1
Page 2


(K)
No.
7
10
28
48
52
73-1
75
80
81
112
149
163
167
170L
170S
173B
174
177L
177S
182B
183
Description
Hex Screw SCM3, Pulley Set
Hex Screw SCM3, Bearing Housing
Hex Screw SCM3, Shaft Seal Cover
Hex Screw SCM3, Handhole Cover
Hex Screw SCM3, Head Cover
Hex Screw SCM3, Valve Plate
Hex Screw SCM3, Discharge Valve Cage
Nut #1, Connecting Rod
Nut #2, Connecting Rod
Hex Screw SCM3, Discharge Valve Seat
Hex Screw SCM3, Unloader Cover
Hex Screw SCM3, Suction Screen Cover
Hex Screw SCM3, Sight Glass Gland
Hex Screw SCM3, Discharge Cover
Hex Screw SCM3, Discharge Cover
Hex Screw SCM3, Discharge Flange
Hex Screw SCM3, Discharge Flange
Hex Screw SCM3, Discharge Service Valve
Hex Screw SCM3, Suction Elbow 1
Hex Screw SCM3, Suction Flange
Hex Screw SCM3, Suction Flange
Hex Screw SCM3, Suction Service Valve
Hex Screw SCM3, Suction Service Valve
Model
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K, 6K, 8K
4K
4K, 6K, 8K
6K, 8K
6K, 8K
4K
6K, 8K
4K
6K
8K
6K
8K
6K
4K, 6K
8K
4K
6K, 8K
Size (mm)
M20 X 50
M10 X 35
M8 X 35
M10 X 45
M10 X 75
M10 X 25
M8 X 25
M10
M10
M6 X 25
M8 X 35
M10 X35
M8 X 25
M10 X 100
M10 X 45
M12 X 40
M16 X 45
M12 X 120
M16 X 110
M16 X 120
M16 X 140
M16 X 120
M16 X 50
M16 X 45
M20 X 50
M16 X 110
M16 X 140
Torque (Ft.-Lb)
120
45
30
45
45
45
30
45
30
11
30
45
30
45
45
60
90
60
90
90
90
90
90
90
120
90
90
Page 3

UNLOADER PIPING
(1)
(2)
UNLOADER SOLENOID VALVE
Solenoid Valve Vperation

Load
Load
No Load
No Load
*
UNLAODER MANUAL VALVE
Manual Valve Operation
--- by closing
--- turn to right
--- by opening
--- turn to left
Port size of XOF solenoid valve is 0.109.
Page 1

UNLOADER PIPING
Page 2

UNLOADER PIPING
Parts Illustration
Parts Code
60
NJ2-0601
NJ2-0602
NJ2-0603
NJ2-0802
NJ2-0803
NJ2-1002
NJ2-1003
NJ2-1203
NJ2-1204
NJ2-1504
----NJ2-1604
NJ2-02
NJ2-03
NJ2-04
NJ2-04
Parts Name
Staraight Half Union
JO 4610 6 X PT1/8
JO 4010 6 X PT1/4
JO 4020 6 X PT3/8
JO 4030 8 X PT1/4
JO 4040 8 X PT3/8
JO 6120 10 (3/8) X PT1/4
JO 6121 10 (3/8) X PT3/8
JO 4570 12 X PT8/8
JO 5020 12 X PT1/2
JO 6210 15 X PT1/2
JO 6170 16 (5/8) X PT1/4
JO 6180 16 (5/8) X PT3/8
JO 6190 16 (5/8) X PT1/2
JO 6160 14 X PT1/4
JO 6240 3/8 X PT3/8
JO 6250 1/2 X PT1/2
JO 6260 3/4 X PT3/4
Gauge Fitting (Flare)
61
JO 4170 (-)1/4PT X 6
JO 4160 (-)3/8PT X 6
62
Gauge Fitting
NJ8-0603
NJ8-0803
JO 4240 6 X (-)3/8PF
JO 5450 8 X (-)3/8PF
CR80400-1462
JO 6150 for 3/8 gasket

Union
63
NJ1-06
NJ1-08
JO 4180 6 X 6
JO 5010 8 X 8
Page 3

UNLOADER PIPING
Illustration
Parts Code
64
NJ2-02
Parts Name
Gauge Fitting
JO 4250 (-)PT1/4 X PT1/4
JO 5790 (-)PT1/4 X PT3/8
JO 5780 (-)PT3/8 X PT1/4
JO 6130 (-)PT1/4 X PF3/8
JO 5750 1/4 X PT1/4
Gauge Fitting (Weided)
65
NL12-0802
---
66
JO 5120 8 X PT1/4
JO 5120-1 8 X PT3/8
Fitting
NF01-0306
NF01-0310
67
NF01-02
NF01-03
NF01-04
68
JO 5560 PT3/8 X PT1 1/4

JO 5570 PT3/8 X PT1
JO 5420 PT3/8 X PT1/4
JO 5430 PF3/8 X PT 3/8
High Pressure Hexagon
Nipple
JO 4531 1/4PT X 1/4PT
JO 4532 3/8PT X 3/8PT
JO 4533 1/2PT X 1/2PT
High Pressure Plugs
Hexagon head
NF02-01
NF02-02
NF02-03
NF02-04
NF02-06
NF02-08
NF02-10
JO 4540 PT1/8
JO 4541 PT1/4
JO 4542 PT3/8
JO 4543 PT1/2
JO 4544 PT3/4
JO 4545 PT1
JO 4546 PT1 1/4
Page 4

UNLOADER PIPING
Illustration
Parts Code
69
NN118-08
NN118-10
NN118-15
NN118-20
70
Parts Name
High Pressure Elbow
JO L8 PT1/4
JO L10H PT3/8
JO L15H PT1/2
JO L20H PT3/4
High Pressure Tee
NN210-02
NN210-03
NN210-04
NN210-06
71
JO T8H PT1/4
JO T10H PT3/8
JO T15H PT1/2
JO T20H PT3/4
High Pressure Socket
NN118-08
NN118-10
NN118-15
NN118-20
JO T8H PT1/4
JO T10H PT3/8
JO T15H PT1/2
JO T20H PT3/4
Page 5

UNLOADER PIPING
Steel Screwed Type Pipe Fittings
Designatio
n
SSTL 1/4
SSTL 3/8
SSTL 1/2
SSTL 3/4
SSTL 1
SSTL 1 1/4
SSTL 2
T (PT)
1/4
3/8
1/2
3/4
1
1 1/4
2
A
13
23
26
31
33
35
46
B
27
28
36
42
46
54.5
72
C
15
16
20
23
24
27
32
d
7
8.5
12
16
22
33
44.5
D
22
26
32
38
44
65
80
Unit: mm
Page 6

UNLOADER PIPING
Illustration
Parts Code
49
Parts Name
Tee
NJ4-0601
JO 5100 6 X 6 X PT1/8
Special Tee (reduction)
NJ6-1203S
50
JO 5510 6 X 12 X PT8/8
Tee
NJ4-0602
NJ4-0604
NJ4-0802
NJ4-0803
JO 4120 6 X PT1/4 X 6
JO 4150 6 X PT 1/2 X 6
JO 5070 8 X PT 1/4 X 8
JO 5080 8 X PT 3/8 X 8
Special Tee (reduction)
NJ4-0602S
51
JO 4130 X PT1/4 X 6
Tee
NJ4-0603
52
JO 4140 PT3/8 X 6 X PT3/8
Tee
NJ6-1203
53
JO 5520 (-)PT1/4 X 12 X
PT3/8
Tee
NJ4-06
NJ4-08
NJ4-10
JO 4110 6 X 6 X 6
JO 5080 8 X 8 X 8
JO 5330 10 X 10 X 10
Page 7

UNLOADER PIPING
Illustration
Parts Code
30
NF 042-0303N
NF 042-0302N
NF 042-0202N
31
NF 043-0303
NF 043-0302
NF 043-0202
32
NL 144-NL06 (6)
NL 144-NL08 (8)
33
NL 144-NL06 (6)
NL 144-NL08 (8)
34
Parts Name
Angle Valve (N)
(old 430, 431, 432)
JO 5800 PT3/8 X (-)PT3/8
JO 5820 PT3/8 X (-)PT1/4
JO 5840 PT1/4 X (-)PT1/4
Angle Valve (R)
(old 430, 431, 432)
JO 5810 PT3/8 X (-)PT3/8
JO 5830 PT3/8 X (-)PT1/4
JO 5850 PT1/4 X (-)PT1/4
Manual Unloader Valve (N)
(old 4380, 4381)
JO 5990 +
(JO 4270 or JO 4260)
- one for 6 pipe and the other
for 8 pipe.
Manual Unloader Valve (R)
(old 4380, 4381)
JO 6010 +
(JO 4270 or JO 4260)
for 8 pipe.
Manual Unloader Valve
(marine)
NL 144-NS (8)
35
JO 6000 +
(JO 4270 or JO 4260)
for 8 pipe.
Seat for Unloadeer
Manipulative
Valve
JO 4270 W19 thread16 X 6
JO 4260 W19 thread16 X 8
Gasket JO 4390 (old)
JO 5740
Page 8

UNLOADER PIPING
Illustration
Parts Code
20
NJ3-0602S
--NJ3-1203S
Parts Name
L Type Half Union (reduction)
JO 4090 PT1/4 X 6
JO 4970 PT1/4 X 8
JO 4990-1 PT3/8 X 12
3/8 is for +0.5m/m PF
L Type Half Union (reduction)
NJ3-0601
NJ3-0602
NJ3-0603
NJ3-0802
NJ3-0803
NJ3-1002
NJ3-1003
NJ3-1204
NJ3-1203
NJ3-02
NJ3-03
NJ3-04
NJ3-08
21
JO 4600 PT1/8 X 6
JO 4080 PT1/4 X 6
JO 4690 PT3/8 X 6
JO 4050 PT1/4 X 8
JO 4060 PT3/8 X 8
JO 6120 PT1/4 X 10
JO 6130 PT3/8 X 10
JO 4070 PT1/2 X 12
JO 4990 PT3/8 X 12
JO 6230 PT1/4 X 1/4
JO 6270 PT3/8 X 3/8
JO 5090 PT3/8 X 1/2
JO 5760 PT1/2 X 1/2
JO 6280 PT3/4 X 3/4
Fitting Nut
NJ 92-06
NJ 92-08
NJ 92-10
NJ 92-12
---------
JO 6320 6D
JO 6330 8D
JO 6350 10D
JO 6340 12D
JO 6400 1/4D
JO 6410 3/8D
JO 6420 1/2D
JO 6430 3/4D
Page 9

UNLOADER PIPING
Illustration
Parts Code
22
Parts Name
Ferrule
NJ 91-06
NJ 91-08
NJ 91-10
NJ 91-12
---------
JO 6290 6D
JO 6300 8D
JO 6350 10D
JO 6310 12D
JO 6440 1/4D
JO 6450 3/8D
JO 6460 1/2D
JO 6470 3/4D
Flare Nut
NL 1831-06
NL 1831-08
NL 1831-10
6D JO 4190
8D JO 4470
10D JO 4200
13D JO 4210
3/4D JO 4710
23
Page 10

UNLOADER PIPING
STANDARD OIL & PIPING DIAGRAM FOR MODEL 2A
Page 11

Page 1

Page 2

Page 3

Page 4

Page 5

STANDARD OIL & PIPING DIAGRAM FOR MODEL 4B
Page 6

Page 7

Page 8

Page 9

Page 10

UNLOADER PIPING
(12B)
CHANGES REQUIRED FOR ONE HEAD COVER UNLODER
1. PLUG, 1/8 (W/ 1mm ORIFICE)

2. L-HALF UNION, 1/8 X 6
3. TEE, 1/8 X 6 X 6
4. TEE, 6 X 1/4 X 6 (W/O ORIFICE)
5. STOP VALVE, 3/8 X 1/4
Page 1

UNLOADER PIPING
(12B)
STD INTERNAL PIPING (CANADIAN VERSION)

2. TEE, 1/8 X 6 X 6
3. TEE, 6 X 1/4 X 6 (W/ ORIFICE)
4. STOP VALVE, 3/8 X 1/4
Page 2

VALVE ASSEMBLY AND SPRING TABLE

As of January 1995
Type
Refr.
A, J
NH3
Freon **
NH3
Freon **
Propane
WA,
WJ
NH3
Freon **
Propane
WB
S,L,H
S,H
L
S,H
L
S,H
L
S,H
L
S,H
Suction valve plate

Mark
Springs
Type
N
II
R
II
N
II
N
II
N
II
R
II
R
II
R
II
N
II
WN
IV
L
S,H
L
S,H
L
S,H
L
S,H
L
S,H
L
N
WR
N
WR
N
WN
N
WR
R
WR
N
Stage *
NH3
Freon **
Propane
II
IV
II
IV
II
IV
II
IV
II
IV
II
pcs
6
6
6
9
9
9
9
9
9
6
Discharge valve cage

Mark
Springs
Type
CN
III
CR
III
SR
III
CN
III
SN
III
CR
III
SR
III
CR
III
SF
III
WCN
IV
pcs
7
7
7
9
9
9
9
9
9
8
6
6
6
6
6
8
9
8
9
8
9
CN
WCR
SR
WCR
WCR
WCN
SN
WCR
SR
WCR
WCR
7
8
7
8
8
12
9
12
9
9
9
III
IV
III
IV
IV
IV
III
IV
III
III
III
S:
L:
H:
**
Propane version is used for freon application in Canadian market.
Notes
SR: Step
SN: Step
SR: Step
SF: Dumper
WCN: Dumper
WCR: Dumper
SR: Step
WR: Dumper
WCR: Dumper
WCN: Dumper
WCR: Dumper
SR: Step
WR: Dumper
WCR: Dumper
Single stage compressors (i.e., 6WA, 4WB)

Low stage of compound compressors
High stage of compound compressors
Page 1

WATER JACKET FITTINGS

No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Parts
Water Flange
Gasket for
Water Flange
Flange
w/Nipple
Flange
w/Elbow
Nipple
Elbow
Street Elbow
Tee
Hose Nipple
Hose Clamp
Hose
SUS Hose
3/8 X 25
(M10 X 25)
Bolt and Nut
M10 X 30
Type
HF-20
HF-20G
2A
4A
6A
8A
NF-50
42A
2
6
62A
2
8
4B
6B
8B
NF-70
NF-85
HEF-30
HEF-70
HEF-90
HEF-150
HEF-180
JO4543-70
-80
-90
-100
-120
-130
JOL20L
JOL20LS
JOT20L-25
JON20L
42B
3
7
62B
3
9
1
1
2
1
1
1
1
1
1
3
1
1
1
4
1
1
1
1
2
1
1
4
1
1
1
1
3
1
1
1
5
1
1
1
1
1
1
1
1
1
2
4
2m
4
1
1
4
6
2m
2
1
3
8
2.3m
12
2
1
1
3
10
2.5
m
16
2
6
2m
2
8
2m
12
16
4
1
1
4
6
2.5
m
8
1
3
2
1
3
8
3m
1
3
10
3m
2
6
2m
2
8
2m
12
16
12
16
Page 1

Page 2

Page 3

WATER JACKET PIPING

(4A, 4B)
Page 4

WATER JACKET PIPING

(6A, 6B)
Page 5

WATER JACKET PIPING

(8A)
Page 6

WATER JACKET PIPING

(8B)
Page 7

WATER JACKET PIPING

(42A)
Page 8

WATER JACKET PIPING

(62A)
Page 9

WATER JACKET PIPING

(42B)
Page 10

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W SERIES RECIPROCATING COMPRESSOR

12WB, 124WB MAXIMUM PIPING MOMENTS

W SERIES RECIPROCATING COMPRESSOR

12WB, 124WB TORSIONAL DATA

1: Cranpin #1(incl. piston and rod mechanism)

W SERIES RECIPROCATING COMPRESSOR

OIL DRAIN PIPING

Fitting JO4610 (6 X PT1/8) in, make a piping with 6mm tube.

W SERIES RECIPROCATING COMPRESSOR

BYPASS OIL FILTER

W SERIES RECIPROCATING COMPRESSOR

BYPASS OIL FILTER

Element Usage Interval

1st change after 150hr./1month

1st change should be done approximately after 30hr if;

W SERIES RECIPROCATING COMPRESSOR

COMPATIBILITY AMONG WA,WB SERIES AND OLD A,B SERIES

Head spring (Free height)

Bolts, head cover

W (WA, WJ, WB)

Type W Water cooled

Valve plate. suction

Spring, suction valve

Mechanical seal assy.

NH3: Single seal

Yes (Low stage of

NH3, Freon: Buna-N

W SERIES RECIPROCATING COMPRESSOR

CONVERTION FROM FREON/PROPANE TO AMMONIA COMPRESSOR

Ammonia combination ***

See Technical information PISTON RING COMBINATION.

W SERIES RECIPROCATING COMPRESSOR

SHAFT TAPER AND DIMENSIONS

W SERIES RECIPROCATING COMPRESSOR

SHAFT TAPER AND DIMENSIONS

W SERIES RECIPROCATING COMPRESSOR

Re-installing a locking ball:

W SERIES RECIPROCATING COMPRESSOR

2. CRANK CASE - LENGTH

3. END OF CRANK SHAFT TO CRANK CASE

W SERIES RECIPROCATING COMPRESSOR

W SERIES RECIPROCATING COMPRESSOR

W SERIES RECIPROCATING COMPRESSOR

DISCHARGE VALVE ASSY. COMBINATION

W type (WA, WJ, WB)

In case of seeing different combination please contact Mycom.

W SERIES RECIPROCATING COMPRESSOR

J COMPRESSOR DX OIL COOLER PIPING

W SERIES RECIPROCATING COMPRESSOR

COUNTER FLANGE (COPPER TUBE)

W SERIES RECIPROCATING COMPRESSOR

LIMITATIONS OF THE USE

Max. suction pressure

Min. suction pressure

Max. discharge pressure

Max. discharge temperature

Max. compressor speed

Min. compressor speed

Maximum BHP for belt

Max. compression ratio

Max. & Min. oil temp.

Normal net oil pressure

Max. & Min. room temp.