JWIL RANHILL JV

MS RWPM Thickness Calculation for Pkg # 01

GMDA - Guwahati
DESIGN DATA
Finished Internal Dia of MS Pipe

700

mm

Working Pressure

5.54

Kg/cm

Maxmimum Surge Pressure (As per CPHEEO)

20.27

Kg/cm

Hydraulic Test Pressure at Works

Partial Vacuum Pressure

25.8

Kg/cm

0.8

Kg/cm2

Modulus of Elasticity of Steel

= 2100000

Kg/cm

Modulus of Elasticity of Cement Mortar

280000

Kg/cm

Soil Modulus of Fill

70

Kg/cm

Thickness of outer coating (Epoxy)

0.6

mm

Thickness of inner Lining (Epoxy)

0.4

mm

Thickness of MS plate considered

5.1

mm

Internal Diameter

700.8

mm

Outer metal Diameter (Without Coating)

711

mm

Outer Diameter (After external coating)

712.2

mm

0.6

Hydraulic Pressure Design

Thickness of Pipe

PD/(2a * f * e + P)

Design Factor for working Pressure

Design Factor for Test Pressure

0.9

Yield stress of Pipe material (MS)

2500

Weld efficiency of the Joint (Shop)

0.9

Weld efficiency of the Joint (Field)

Thickness of Pipe required considering working
pressure
Thickness of Pipe required considering Hydraulic
Site Test pressure

0.8

1.6

mm

5.1

mm

Hence Pipe is

Kg/cm

Safe

PERMISSIBLE STRESSES
2
Yield Stress (fy) as per IS :2062 Table 2 Page No.5 is 2500 kg/cm . The permissible

stress in the pipe shell shall as per Clause 1 page 1 of IWWA manual M1 be related to yield
stress (fy) of pipe material making due allowance for weld efficiency of the joint.
a) Working stress for combined bending and direct tensile stress shall not exceed 60% of yield
stress of the material making due allowance for efficiency of weld joint.
b) Working stress for combined bending and direct compressive stress shall not exceed 50% of
yield stress making due allowance for weld efficiency.
c) For field welded joint, efficiency factor of 80%, whilst for shop welded joints 90% efficiency
is allowed as per IWWA manual M1 page 2 clause 1
Permissible Stress are :
In compression =

2500 x (50/100) x (80/100)=

1000

Kg/cm

In tension =

2500x (60/100) x (80/100)=

1200

Kg/cm

Page 1 of 6

JWIL RANHILL JV

MS RWPM Thickness Calculation for Pkg # 01

GMDA - Guwahati

0.01105

cm

23214

cm-kg

Internal Diameter of Steel Pipe

0.7008

External Diameter of Steel Pipe

0.711

Density of Steel

7850

kg/m

Weight of steel pipe

88.74

kg/m

Internal Diameter of Pipe with Internal lining

0.7

Moment of Inertia of Steel

Is

Fill Load

External Diameter of Pipe with Internal lining

0.7008

Density of Internal lining material (Epoxy)

kg/m

Weight of Inner Lining material

0.00

kg/m

Internal Diameter of Pipe with external coating

0.711

External Diameter of Pipe with external coating

0.7122

Weight of external coating Material

0.0

kg/m

Density of water

1000

kg/m

Weight of water

384.65

kg/m

Total weight

473.39

kg/m

As per clause no 2 of IWWA Publication No. M1, the load due to pipe shell, lining and water is
partially transmitted to the ground and therefore only 50% of this load is considered in the design
Ws

236.69

kg/m

mm

Earth fill load

Side Clearance of Trench

300

Width of trench

Bd

1.3122

Density of compacted filling earth

1800

kg/m

Height of earth fill above pipe

m
m

Bc

0.7122

H/Bd

0.8

Load Coefficient

Cd

0.65

mg
IWWA M1

Earth Fill Load=

Wc

1093

kg/m

Wd

1330.12

kg/m

6250

kg

External Diameter of pipe(external coating)

Ratio of

Total dead load

Wc + Ws

Live Load
Cp x P x F
W L=
P = Axial Load(Class AA loading as per IRC)

L = Effective length of pipe

F = Impact Factor =1.0 as per IS 783 table 1 Page No 19

Bc/2H

0.3561

L/2H

0.5000

Page 2 of 6

JWIL RANHILL JV

MS RWPM Thickness Calculation for Pkg # 01

GMDA - Guwahati
Cp

0.35

Live Load

WL

2187.5

kg/m

Total Load

We

3517.62

kg/m

From Fig. 3 of IS 783

Deflection
For Total External load and Partial Vacuum Pressure
Deflection x

De x Ke x W e x R

EI + 0.061e'R - 2PeR Ke
Where
De =

Deflection lag factor varies from 1.0 to 1.5 as per Page No. 60 of AWWA M11

Ke =

Bedding constant and is 0.10 as per Page No. 61 of AWWA M 11 manual

Adopt De

Adopt Ke

1.5
0.1

We =

Total Load

35.18

R =

Radius of pipe

35.295

cm

EI =

Pipe Wall Stiffness

23214

cm-kg

e' =

Modulus of Soil Reaction in

70

Pe =

Partial Vaccum Pressure

0.8

kg/cm
kg/cm2

kg/cm

1.14

cm

11.38

mm

1.60

% of OD of pipe

The allowable deflection as per AWWA M11 Manual Page 61 and IWWA M1 manual page 15 is
5% of pipe diameter in case of pipes with lining and coating.

Hence

Safe

For Total external load as above and with Internal pressure

Deflection x

De x Ke x We x R3
EI + 0.061 e' R3 + 2 PiR3Ke

Pi =

Internal Working Pressure

x

5.54

kg/cm

0.89

cm

8.93

mm

1.26

% of OD of pipe

The allowable deflection as per AWWA M11 manual page 61 and IWWA M1 manual page 15 is
5% of pipe diameter in case of pipes with lining and coating.

Hence

Safe

Compressive Stress
External load with side supports and partial vacuum
Moment

Mb

Kb x W e x R x EI
3

EI + 0.061 e' R -2 Pe R Ke

Page 3 of 6

JWIL RANHILL JV

MS RWPM Thickness Calculation for Pkg # 01

GMDA - Guwahati
Bending Constant

Kb

Moment

Mb

22.19

Bending Stress

fb

Mb*6/t2

511.86

Kg cm

Kg/cm

Kg/cm

= Pe x d/(2xts)

f hoop

Hoop Stress

0.157

55.0

= fb + f hoop

Total Compressive Stress

566.83

Kg/cm2

<

1000

Kg/cm

Safe

Tensile Stresses
Tensile stress

ft

Kb x W e x R x E x ts

2 x (EI + 0.061e' R3 + 2 Pi R3 Ke)

ft

Kg/cm2

= Pi x d/(2xts)

f hoop

Hoop Stress

40.2

Total Tensile Stress

Kg/cm

420.83

Kg/cm

1200

Kg/cm

380.6

ft + f hoop

=
Allowable

Safe

Buckling
Pipe embedded in soil may collapse or buckle from elastic instability resulting from loads and
deformations. The summation of external loads should be equal to or less than the allowable
buckling pressure. The allowable buckling pressure qa may be determined by equation given in
AWWA M11 Manual 4th Edition 2004 using formula 6-7 at page No. 63

qa

3 1/2
(1/FS) x (32Rw B' E' x EI/D )

Where
FS

hw

Rw

Water buoyancy factor

1-0.33(hw/h)

height of water surface above top of pipe

hw

0.3

Rw

0.901

B'

Empirical coefficient of elastic support

(1/(1+4e-0.213H))

Height of fill above pipe in m

B'

E'

70

kg/cm

qa

2.77

kg/cm

0.236

Page 4 of 6

JWIL RANHILL JV

MS RWPM Thickness Calculation for Pkg # 01

GMDA - Guwahati
Check of pipe against buckling
As per AWWA M11 Manual 4th Edition Pg 64 eq (6-8) & (6-9)
a) Load Combination 1
Water Pressure + Earth Pressure + Vacuum Pressure
Wc

Earth Fill Load

= 1093.422

Pv

Partial Vaccum Pressure

w x hw + Rw (W c/D)+Pv <=qa
Allowable

kg/m

0.8

kg/cm

0.97

kg/cm

2.77

kg/cm

Safe in buckling
b) Load Combination 2
Water Pressure + Earth Pressure + Pressure due to Live Load
WL

Live Load

w x hw + Rw (W c/D)+(W L/D) <=qa

Allowable

2187.5

kg/m

0.48

kg/cm

2.77

kg/cm

Safe in buckling

Handling
Minimum plate or sheet thickness for handling of mortar lined and flexible coated steel pipe as per AWWA M11
Manual 4th Edition 2004 Page No. 50 equation (4-7)

t =

D/240

and in no case the shell thickness shall be less than

Hence pipe is

mm

2.96

mm

1.9

mm

Safe in Handling

Collapse Pressure
Any steel tube having t/d ratio less than 0.02 will fail by buckling when p = 4.62x 106 (t/d)3
as per page No. 22 of IS 5822 - 1986
As per AWWA M11 Pc

2E/(1-mue2) x(t/d)3
= 66000000 x (t/d)3

as per formula 403 at page no. 39 of AWWA

M11, where Pc is collapsing pressure in psi. To convert Pc in psi

to Ksc multiply by 0.07
Pc

= 66000000 x 0.07 x (t/d)3

As per AWWA M11 Manual 4th Edition Page No. 49 eq (4-4M) Collapsing Pressure for Buckling Failure
where t/dn o is 0.023 or less and Pc is 40.84 kg/cm2 or less Pc = 3529409.13 (t/dn)3
Ratio of thickness to Outside diameter of Pipe
Critical Collapsing Pressure

Pc

Total Load (Water Pressure + Earth Pressure+Vaccum Pressure)

t/dn

0.0072

1.30

kg/cm2

0.97

kg/cm

Page 5 of 6

JWIL RANHILL JV

MS RWPM Thickness Calculation for Pkg # 01

GMDA - Guwahati
Hence pipe is

Safe

Pipe Thickness Considered

5.1

mm

Corrosion Allowance

0.8

mm

Mill Allowance @ 12.5%

0.7

mm

Total Thickness Required

6.6

mm

Total Thickness Provided

7.0

mm

Page 6 of 6