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Chapter 4: Acceptance Tests and Maintenance of Machine Tools

osp.mans.edu.eg/s-hazem/Mtdr/MTD04-1.html
The basic function of a machine tool is to produce a workpiece of the required ... carry out
theacceptance test of a new machine tool in the manufacture's works.

Dynamic acceptance tests for machine tools - ScienceDirect.com

www.sciencedirect.com/science/article/pii/002073576290015X
de SA Tobias - 1962 - Cit 16 fois - Autres articles
Printed in Great Britain DYNAMIC ACCEPTANCE TESTS FOR MACHINE TOOLS S. A. TOBIAS*
Summary--It is proposed that the dynamic quality of machine ...

[PDF]Measuring Devices - For Machine Tool Inspection and Acceptance ...

www.heidenhain.com/.../208871-28_Measuring_Devices_For_Ma...
1 sept. 2013 - machine tools, such as ISO 230-2, ISO 230-3, ... acceptance testing of machine
toolsmake ... and free-form tests provide information on the.

Acceptance Testing & Machine Tools Maintenance by Condition ...

https://www.linkedin.com/.../acceptance-testing-machine-tools-mai...
1 nov. 2015 - Experienced fitters and inspectors carry out the acceptance test of a new machine
toolin the manufacture's works. These men know how to use ...

acceptance test charts for machine tools - IEEE Xplore

ieeexplore.ieee.org/iel5/4907487/4909304/04909305.pdf?...
ACCEPTANCE TEST CHARTS FOR. MACHINE TOOLS. PART I. THE Standing Joint Research
Committee of the Institution of Mechanical Engineers and the ...

Precision Engineering in Manufacturing

https://books.google.fr/books?isbn=8122407501 - Traduire cette page
R. L. Murty - 2005 - Machine-tools
Loevw Company of Berlin was asked in 1901 to prepare acceptance charts for machine tools. By
1903, a set of 40 test charts were developed by Schlessinger to ...

Comparative Dynamic Acceptance Tests for Machine Tools Applied to ...

pme.sagepub.com/content/185/1/319.abstract - Traduire cette page
de MM Sadek - 1970 - Cit 31 fois - Autres articles
Comparative Dynamic Acceptance Tests for Machine Tools Applied to Horizontal ... It is proposed
that the dynamic quality of machine tools be measured by the ...

Dynamic acceptance tests for machine tools - ResearchGate

https://www.researchgate.net/.../248300207_Dynamic_acceptance_... - Traduire cette page

Dynamic acceptance tests for machine tools on ResearchGate, the professional network for
scientists.

[PDF]here - Totally Screwed Machine Shop

totallyscrewedmachineshop.com/.../Testing%20Machine%20Tools...
de DRG SCHLESINGER - Cit 51 fois - Autres articles
First Published (Inspection Tests on Machine Tools) 1932. Second Edition ... series
of acceptance test specifications for machine tools. Today this work has ...

Acceptance testing - Wikipedia, the free encyclopedia

https://en.wikipedia.org/wiki/Acceptance_testing
In engineering and its various subdisciplines, acceptance testing is a test conducted to ....
This testtakes place before installation of the concerned equipment. .... from Methods & Tools;
Article UserAcceptance Testing Challenges from Software ...

http://osp.mans.edu.eg/s-hazem/Mtdr/MTD04-1.html

CHAPTER 4 - ACCEPTANCE TESTS AND MAINTENANCE OF

MACHINE TOOLS
1- Introduction
2- Geometrical tests
a) Equipment and Methods
b) Magnitude & Direction of Tolerances
3- Details for testing center lathes
A)The accuracy with which the machine has
been
manufactured
B) Testing the Accuracy of Workpices
Produced
during a Finishing Operation
C) Power Requirements, Speeds and Feeds
4- Test Chart for Finish Turning Lathes
5- Machine Tool Maintenance
6- Dynamic Performance Tests for Lathes
7- Other Machine Tools

1- INTRODUCTION

The basic function of a machine

tool is to produce a workpiece of
the required geometric form with
an acceptable surface finish at, as
a high rate of production as is
economically possible. In order,
therefore, to evaluate the relative
merits of machine tools it is
essential to perform the
acceptance tests, i.e. to measure
the geometric accuracy, the
surface finish and the maximum
metal removal rate (Dynamic
performance test).

Experienced fitters and inspectors carry out the acceptance test of

a new machine tool in the manufacture's works. These men know
how to use measuring instruments and how to assemble the
machine in such a manner that manufacturing tolerances of
individual components have a compensating and a cumulative
effect as far as the accuracy of the whole is concerned.
Machine tools, which satisfy the specified accuracies in the
standards of machine tool acceptance tests, will produce
components that will meet the requirements of modern production
in accordance with standard limits and fits. However, if closer
tolerances are needed, an expensive additional operations and
tedious selective assembly have to be carried out. For the
manufacture of components to medium or coarse tolerances, wide
tolerances may be permissible.
When the machine tool is under load, deformations and vibrations
are created in the frames and other parts of machine tool during
machining operations. Tests that cover the vibration behavior of any
machine tool are difficult.
With regard to vibrations, various investigations concerning the
causing and elimination of chatter on different machine tools have
carried out. Some of them serve for determining the conditions
under which a machine tool can be used without the danger of
chatter, others serve for the testing and improving of newly
designed and prototype machines.
As far as acceptance tests for standard machines rather than

prototypes are concerned, finishing cuts be still taken for

determining the performance of the machine.
Next

3- DETAILS FOR TESTING CENTER LATHES

The geometrical test specifications of a machine tool are as follow;
A) The accuracy with which the machine has been manufactured.
A-1) Installation and leveling of the machine.
A-2) Tests the quality of slideways and locating surfaces.
A-3) Tests the accuracy of the main spindle and of its alignment relative to other
important parts of the machine.
B) The accuracy of the workpieces produced on the machine.
C) Power requirements.
During the next sections, the test specifications of a center lathe are discussed.
A) The accuracy with which the machine has been manufactured
A-1) Installation and Leveling of the Lathe
Lathes are grouped in accordance with their uses, their sizes and the degree of accuracy required from
them. Experience shows that lathe beds wear more rapidly in the center than at the ends. Moreover, the
overhanging weights of the carriage and the cutting resistance force the front shears (apron side) down and lift
the rear shears. Hence, the tolerance must be directed in opposition to this deformation. The front shears are,
therefore permitted to be arched or humped upwards (convex) only, while the rear shears may be less convex
or even slightly concave. To avoid the undesirable combination of a maximum convex tolerance for the front
shears and a maximum concave tolerance for the rear shears, spirit level for twist in the transverse direction is
also carried out.
Measurements are carried out with the spirit level the sensitivity of which has to be in accordance with the
required accuracy.
A-1-1) Leveling the lathe Bed
1. Longitudinally.
2. Transversely.
During the test of short machine the carriage must be in the middle of the bed.
In the case of long beds with more than two legs it must be between two legs.
1. A spirit level (scale value 0.04/1000) is best put first on the rear slideway (i.e. the slideway opposite
the operators side). This slideway is usually plane whilst the front slideway may be intentionally
convex. By checking positions a and b of the rear slideway (Fig.5) and repeating the
measurements for the front slideway straightness of the beds can be determined.
2. It is advisable to check the leveling in the transverse direction simultaneously with the previous step.
This is done by means of a second spirit level alternatively placed in position c and d. A twist
tolerance is not permissible because the sliding surface of the carriage would not be properly
supported by twisted slideway.
The above tests make it possible to ensure that the Four Corners of the bed lie in a horizontal
plane, and this plane is the datum for all following measurements.
3- DETAILS FOR TESTING CENTER LATHES
B) Testing the Accuracy of Workpieces Produced during a Finishing Operation
It will often be left to the manufacture to choose workpieces and tools for testing, and to ensure that the
machine is free from vibrations and other faults. An attempt has been made to establish specifications for
performance tests of lathes, as shown in Table below
Test to be applied
Dimensions of piece
Tolerances
Diameter =1/4 center height,
(a) Round turning, chucking
0.01 mm
Length = center height
(b) Parallel turning, chucking
-----------------0.03 mm. per 300 mm.
Diameter = 1/8 length,
(c) Parallel turning between centers
Length from to 1 distance between
0.02 mm. in any length
centers
Diameter = center height,
0.02 mm. per 300 mm. in
(d) Facing (concave only)
Length about center height
diameter
Diameter = 25 mm,
0.02 mm. total pitch error
(e) Screwing
Length of thread, 50 mm.
0.05 mm.
Length of thread, 300 mm.

3- DETAILS FOR TESTING CENTER LATHES

C) Power Requirements, Speeds and Feeds

Every machine tool must be so designed that its parts will not be deformed beyond permissible
limits when subjected to the maximum working load. For instance, many lathes are designed for
taking the largest possible cuts when the tool is acting on the maximum diameter.
The performance test of a machine tool should also check the speeds and feeds with the suitable
instrumentation.
An additional field of application is the current inspection of machine tools during their use in
production, and after maintenance and repair work has been carried out.

6- DYNAMIC PERFORMANCE TESTS FOR LATHES

The overall accuracy of a machine tool depends not only on its geometrical accuracy
but also upon its stiffness, i.e. its resistance to a steady force between the tool and
workpiece, and its liability to both temperature changes and wear.
Surface finish and metal removal rate depend on the dynamic stiffness, (i.e. the
resistance to dynamic forces), the workpiece material and the type and state of the
cutting tool involved. In practice two kind of cyclic force during cutting are involved:
1) Forces imposed inside or outside the machine, such as forces transmitted through
the floor, out of balance forces in the machine, etc. These give rise to forced vibration
between the workpiece and the cutting edge, and its amplitude depends on the
magnitude of the exciting forces.
2) Self-excited forces arise in the machine/workpiece/ tool system and the
cutting process becomes unstable. This phenomenon is normally termed
chatter.
The major limitation on machine tool performance is, therefore, one of the dynamic
stiffness, and this affects surface finish, noises generated and tool wear with the result
that a limitation on metal removal rate may be necessary to over come these
undesirable effects.
It should be clear that the dynamic tests of a machine tool performance mean tests of
metal removal capability with free of chatter workpieces. Also, the described cutting
test procedure is for use when it is desired to compare the chatter-free machining
performance of two or more lathes. This procedure enables the limiting width of cut
(blim) at which chatter commences on each lathe to be compared.
Mainly in order to reduce the number of variables involved in the dynamic
performance tests, the following sections are confined to machine for turning
with single-point tools.
The factors likely to affect the limiting width are machine tool condition, workpiece
material, speed, feed, warm-up time, ambient temperature, operator, tool overhang,
tool center height, tool wear, tool clamping torque, and workpiece clamping torque.
The majority of these variables, except for tool wear and the warm-up time, can be
controlled as will be explained later. The tool wear could be controlled by running-in
the cutting edge and then restricting the number of tests before using a new tip. For
the warm-up time, if controlled accurately, would have required the machine to be
allowed to cool down to ambient temperature before beginning the next test. Also, it is
recommended to take the surface temperature of the housing of the front headstock
bearing as an alternative measure of warm-up time.
DYNAMIC PERFORMANCE TESTS FOR LATHES - Part(1) PDF 790 KB
DYNAMIC PERFORMANCE TESTS FOR LATHES - Part(2) PDF 580 KB