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Copper Cables
Coaxial cabling has a single copper conductor and
a plastic layer provides insulation between the
center conductor and a braided metal sheath.
Coaxial cables are network specific cables and
are not specified in the standard for generic
cabling system applications.
Coaxial Cable
Two types:
Unshielded twisted pair (UTP)
Screened twisted pair (ScTP)
Screened Twisted Pair
Twisted-Pair Cable
One difference between the different
categories of UTP is the tightness of the
twisting of the copper pairs.
The tighter the twisting, the higher the
supported transmission rate and the greater
the cost per foot.
The quality of UTP may vary from telephonegrade wire to extremely high-speed cable.
The cable has four pairs of wires inside the
jacket.
Each pair is twisted with a different number of
twists per inch to help eliminate interference
from adjacent pairs and other electrical
devices.
Buy the best cable you can afford.
T-568-B Wiring
(Pair Used)
1&3
1&2
10 Base-T
3&2
2&3
Token Ring
1&2
1&2
3&4
3&4
3&2
2&3
1 to 4
1 to 4
Network Platform
Analog Voice
ISDN
Cat 3
Pin Used
4,5
TP-PMD (CDDI)
ATM
Cat 5
100Base-TX
100Base-T4
100VG-AnyLAN
Cat 3
1000Base-T
Cat 5e
10GBase-T
Cat 6a
Where Pair 1 = Blue color, Pair 2 = Orange color, Pair 3 = Green color and Pair 4 = Brown color
Information is Tyco Electronics Confidential & Proprietary
Cat 3, Multi-pair
Cat 5, 4 pr
Cat 5e, 4 pr
Cat 7a, 4
(PiMF)
Cat 6, 4 pr
(Cross filler)
Cat 7, 4 pr
(PiMF)
Wooden Reel
Pull Box
Reel-In-Box
Information is Tyco Electronics Confidential & Proprietary
Micro Pore
Hologra
Signal Transmission
The main reason for twisting pair of conductors is to minimize crosstalk and noise by
decreasing capacitance unbalance and mutual inductance coupling between pairs
through electromagnetic field cancellation.
Each pair is twisted because this allows opposing fields in the wire pair to cancel each
other.
The tighter the twist, the more effective the cancellation and the higher the data rate
supported by the cable.
Signal Transmission
Balanced circuit uses 2 wires (Tip & Ring) to carry the signal.
Currents flowing through the wires in each pair are equal, but flow in opposite
directions. These currents produce electromagnetic fields that could transmit electrical
noise to nearby wires.
However, the fields surrounding the two wires have opposite polarities. Twisting the
wires together reduce inductive coupling between pairs.
Inductive coupling is cause by the expanding and contracting magnetic fields caused
by a signal through the wire.
The twists create coupling between the two wires in the pair such that opposing
electromagnetic fields are canceled.
Information is Tyco Electronics Confidential & Proprietary
Signal Transmission
Balanced Mode Transmission is also known as
Differential Mode Transmission
+V1 and -V2 has equal magnitude but phase
Signal Voltage
difference of 180
The difference VDIFF = V1 - V2 is the wanted
Vdiff = V1 V2
5V
V2
2.5 V
0V
Time
-2.5 V
V2
V1
-5 V
Vdiff = V1 V2
devices.
The instantaneous
sum of
Information is Tyco Electronics
Confidential & Proprietary
V2 ) is ideally zero
+
the two voltages
( V1 2011
page 11 / 19 August
+5V
Receiver
+2.5V
+2.5V
-2.5V
-2.5V
+5V
+5V
Receiver
+2.5V + N +5V
+2.5V
N
-2.5V
-2.5V + N
Only the differential (opposite on the two conductors) data signal is let into the receiver
+5V
Receiver
+2.5V + N +5V
+2.5V
-2.5V
-2.5V
The differential (opposite on the two conductors) data signal and Noise is let into the
receiver
+v+n
2V
Hub
2V Rx
-V
Shielding
-v+n NIC
EMI
+V
Tx
+v
2V
Hub
2V Rx
-V
-v
NIC
Background Noise
Background noise have previously not influenced any application, as the frequency
pattern used have been to low for Arial distributed signals:
10 Mbps Ethernet @ 10 MHz
100 Mbps Ethernet @ 31 MHz
1.000 Mbps Ethernet @ 62 MHz
Arial distributed signals comes mainly from:
Radio and TV signals @ 87 to 860 MHz
Cellular Phone signals @ 600 to 1900 MHz
DECT wireless phone signals @ 150 to 500 MHz
10G BASE-T uses a frequency of 417 MHz which means that it meets all of the above
signals or harmonics hereof.
Telecommunication Frequency
M Broadcast
TETRA
PS
TETRA
PAMR
PMR
PMR
00MHz
300MHz
GSM(R)
500MHz
DECT
L Band
DAB Broadcast
WiFi
WiMa
UMTS
TV
700MHz
GSM
900MHz
PCN
GPS
1100MHz
1300MHz
1500MHz
1700MHz
1900MHz
2100MHz
2400MHz
2700M
VHF
UHF
Band I
UHF
Band II
New Designations
Description
UTP
U/UTP
Unshielded twisted-pair
FTP
F/UTP
S-FTP
SF/UTP
S-STP
S/FTP
Four UTP
Jacket
Foil Shield
Category 5e, 4 pr
Conductor
Category 6, 4 pr
Insulation
Rip Cord
Jacket
Braid
Overall Foil
Conductor
Category 5e, 4 pr
Insulation
Rip Cord
Jacket
Foil Shield
Category 6, 4 pr
Individual Foil
Category 7, 4 pr
Conductor
Category 7a, 4 pr
Insulation
Rip Cord
Wire Conductor
Material
Copper based metal
Soft & pliable
Drawn to specific size by wire drawing
operation
Store on smaller spools
nsulated Single
sulated Single
In-line drawing technique
Insulation (dielectric) done by extruder
machine
Insulation material
PVC - Poly Vinyl Chloride
PE - Polyethylene
Polypropylene
FEP - Fluorinated Ethylene Proplene
Precise control required
Conductor size
Conductor centering
Constant finished diameter
wisted Pairing
2 singles - spin around each other to
form a twisted pair
Twinner Machine
osing Balance
Balance can be lost during the twinning process
Tension on the two conductors must be equal as they
travel into the twinner
Solution
Jacket extrusion
In-jet printing
Master Spooling
Rasin
And finally.
Copper Conductor
Silver, while the best conductor, is expensive
and difficult to work with. Copper is the most
common metal.
One advantage of copper is its ability to be
Resistance
Metals
Circular mil-ohms per foot at 20C
Silver
9.9
Copper
10.4
Gold
14.7
Aluminum
17
Nickel
47
Steel
74
interconnect cables.
Information is Tyco Electronics Confidential & Proprietary
Copper size increased on Cat-6 from Cat-5/5e to enhance the following parameter:
Insertion Loss (attenuation), which dictates cable signal strength for required
distance.
The bigger the copper (smaller American Wire Gauge - AWG) the stronger the signal
40 AWG smaller than a hair
30 AWG sewing thread
20 AWG diameter of a pin
10 AWG knitting needle
1 AWG pencil
Insulated Single
In-line drawing technique
Insulation (dielectric) done by extruder
machine
Insulation material
PVC - Poly Vinyl Chloride
PE - Polyethylene
PP - Polypropylene
FEP - Fluorinated Ethylene Proplene
(flame retard)
Precise control required
Conductor size
Conductor centering
Constant finished diameter
2 wires of the same gauge spin around each other to form a twisted pair.
Both magnetic induction and unbalanced capacitance are affected by the relative
length and uniformity of pair twists.
To prevent coupling of high frequency signals from one pair to another, different twist
length within a standard range must be used for each wire pair within the cable.
Information is Tyco Electronics Confidential & Proprietary
Solid Conductor
Stranded Conductor
During jacketing, an outer protective cable sheath is extruded over the twisted pairs.
Several operations such as metallic tape wrapping and shield braiding and printing
are also performed to produce the finished cable.
IEC60754
Part 1 - halogen acid gas
Part 2 - total acid gases
EN50267
IEC61034
IEC60695-6
IEC60332
Part 1 - single vertical cable
Part 3 - bunched cable
EN50266
UL1581 (General) 70,000 BTU/Hr flame burnt shall not
longer than 4 feet 11 inches (1.5 meters)
UL1666 (Riser) 527,500 BTU/Hr flame burnt shall not longer
than 12 feet (3.66 meters)
UL910 (Plenum) 320,000 BTU/Hr flame burnt shall not
extend longer than 5 feet (1.52 meters)
IEC60331
ULVW1
Fire
Performance
UL Test
Comments
CM Communications
Metallic
General Purpose
rated
UL 1581 (Vertical
Tray)
Cable may not transmit flame for more than 4 ft, 11 in. It shall not penetrate floors o
ceilings, i.e, may only be used within a single floor.
Riser rated
UL1666
Cable must not transmit flame from one floor to another for more that 12 feet when
placed vertically in a building shaft (called a riser shaft).
CMR
Communications
Metallic Riser
CMP
Communications
Metallic Plenum
Plenum rated
Cable must have both resistance to flame spread for not longer than 5 feet (1.5m)
and reduced smoke generating properties.
These cables are approved for placement in air handling ducts and chambers
(plenums) without the use of fire-proof conduit.
The purpose of the rating is to lessen the transmission of fire and visible smoke to
unaffected parts of the building.
Toxicity is not measured.
LSZH
Low Smoke
Zero
Halogen
Fire
Performance
UL Test
Comments
Low Smoke
& Fume
graded
UL1685
(Vertical Tray
Fire
Propagation
and Smoke
Release)
A General
Flammability
Resistance
IEC 60332-1
B Reduced Flame
Spread
IEC 60332-1
IEC 60332-3
IEC 60332-1
IEC 60754-1
IEC 60754-2
IEC 61034
Cable Comparison
Cable Grade
UL Test
Fire Retardant
CM (Communication Metallic)
Application
Wiring Exception
Fire safety
Less
Medium
More
Environment Impact
More
Medium
Less
Price
Lower
Medium
Higher
Communications (300V)
60C
60C
60C
75C
75C
125C
75C
75C
125C
OFNR, OFCR
OFNP, OFCP
*150V is the upper limit for Class 2 power limited circuit cable applications. Type CL2 cables do not have UL listed voltage ratings.
Classification
Fire
Performance
Typical Tests
Guidance Notes
General
Flammability
Resistance
IEC 60332-1
Reduced Flame
Spread
IEC 60332-1
IEC 60332-3
Reduced Fire
Hazard
Limited Fire
Hazard
IEC 60331
Fire Resistant
Characteristic Impedance
Characteristic Impedance is the instantaneous value of the ratio of the sending end
voltage to the sending current.
Impedance is the total resistance of an electric circuit to the flow of alternating current.
Impedance can be expressed in a complex mathematical form which relates the
primary constants to frequency :
This mathematical model gives rise to a series - parallel combination of resistors,
capacitors and inductors represented throughout the entire length of the transmission
line.
R is the resistance per unit length,
L is the inductance per unit length,
G is the conductance per unit length, and
C is the capacitance per unit length.
Information is Tyco Electronics Confidential & Proprietary
Cable Legend
Performance
Rating
UL
File No.
Cable
Construction
Manufacturing
Date Code
AMP NETCONNECT CATEGORY 6 CABLE XXYY E138034 (UL)---c(UL) CMR 4PR 23AWG UTP 75C VERIFIED ETL CATEGORY 6 --- [LENGTH] FT ABCD
Brand Name
Manufacturing
Plant ID
UL Classified
Flammability
Rating
UL
Cable
File No. Construction
Brand Name
Length Marking
& Unit
Length Marking
& Unit
AMP NETCONNECT CATEGORY 5e CABLE E138034 XXYY 24AWG CM (UL) c(UL) CMG ETL VERIFIED TO CATEGORY 5e [LENGTH] METRE ABCD
Performance
Rating
Manufacturing
Plant ID
UL Classified
Flammability
Rating
Manufacturing
Date Code
T-568A Wiring
T-568B Wiring
Information is Tyco Electronics Confidential & Proprietary
Questions?
No/bad contact
Good contact
Wiring Pattern
568-B Wiring
Pair
Wire
White/Orange
568-A Wiring
Pin
1
2
3
Wire
Pin
White/Green
Green
White/Orange
Blue
White/Blue
Orange
White/Brown
Brown
3
Orange
White/Green
Blue
White/Blue
Green
White/Brown
Brown
1
3
Pair
2
1
2
4
It doesn't make any difference which wiring pattern is use, as long as it is consistently adopted throughout
the entire cabling system.
T568A - developed by the TIA. Backwardly compatible with 2-pair voice applications (RJ11/RJ14).
T568B - formerly known as AT&T 258A or WECO wiring.
For a crossover cable, wire one end 568A and the other end 568B.
Information is Tyco Electronics Confidential & Proprietary
Wiring Pattern
568-B Wiring
Pair
Wire
White/Blue
568-A Wiring
Pin
Pair
Wire
Pin
White/Blue
1
Blue
Blue
White/Orange
White/Green
3
Orange
Green
White/Green
White/Orange
2
Green
Orange
White/Brown
White/Brown
Brown
4
Brown
It doesn't make any difference which wiring pattern is use, as long as it is consistently adopted throughout
the entire cabling system.
T568A - developed by the TIA. Backwardly compatible with 2-pair voice applications (RJ11/RJ14).
T568B - formerly known as AT&T 258A or WECO wiring.
For a crossover cable, wire one end 568A and the other end 568B.
Information is Tyco Electronics Confidential & Proprietary
Wiring Pattern
568-A Wiring
568-B Wiring
Signal Transmission
Balanced circuit uses 2 wires (Tip & Ring) to carry the signal.
Each leg of the twisted pair and all circuits connected to them have the same
impedance with respect to ground
Ground serve as a reference potential, rather than a signal return.
1V
4V
5V
Signal Transmission
Balanced Mode Transmission is also known
as Differential Mode Transmission
+V1 and -V2 has equal magnitude but phase
difference of 1800
Signal Voltage
5V
V1 + V2 ) is ideally zero
All Physical Layer (PHY) transceivers for
Vdiff = V1 V2
V1
V2
0V
Time
-2.5 V
V2
-5 V
V1
Vdiff = V1 V2
page 58 / 19 August 2011