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www.elsevier.com/locate/enconman
b,c
, E. Santoyo
a,*
Centro de Investigacion en Energa (UNAM), Privada Xochicalco s/n, Temixco, Mor. 62580, Mexico
Posgrado en Ingeniera (Energa), UNAM, Privada Xochicalco s/n, Temixco, Mor. 62580, Mexico
Gerencia de Proyectos Geotermoelectricos (CFE), Alejandro Volta 655, Apdo. Postal 7-31, Morelia, Mich., 58290, Mexico
b
Received 27 March 2004; received in revised form 10 February 2005; accepted 13 August 2005
Available online 22 September 2005
Abstract
One dimensional steady and transient numerical modeling for describing the heat and uid dynamic transport inside
geothermal wells has been conducted. The mass, momentum and energy governing equations were solved using a segregated numerical scheme. Discretized governing equations for the uid ow were coupled and solved with a fully implicit
step by step method. The mathematical formulation used suitable empirical correlations for estimating the convective heat
transfer coecients as well as the shear stress and the void fraction parameters. Heat conduction across the wellbore materials was solved by an implicit central dierence numerical scheme using the tri-diagonal matrix algorithm (TDMA). The
ow characteristics of producer geothermal wells (pressure, temperature, enthalpy, heat uxes, etc.) at each depth node
were computed. Analytical data reported in the literature were used to validate the numerical capability of the wellbore
simulator developed for this study (GEOWELLS). This simulator, together with another computer code (ORKISZEWSKI), was applied for modeling the heat and uid ow processes inside some wells drilled in Mexican geothermal elds.
The simulated pressure and temperature proles were statistically compared against stable measured eld data (through
the computation of the residual sum of squares and Chi-square). A good agreement between the simulated and measured
proles of pressure and temperature was consistently obtained, having the best matching results for the GEOWELLS predictions. An analysis of the sensitivity and uncertainty was nally conducted to estimate the condence to be accorded the
simulation results predicted by GEOWELLS. Matching the sensitivity to variations in some input parameters (e.g., pressure, temperature, enthalpy and void fraction) was examined. The void fraction was identied as one of the most important
parameters that aect the GEOWELLS simulations for matching measured eld data correctly.
2005 Elsevier Ltd. All rights reserved.
Keywords: Sensitivity and uncertainty analysis; Heat losses; Geothermal wellbore; Two phase ow; Error propagation
Corresponding author. Tel.: +52 (55) 56229774; fax: +52 (55) 56229791.
E-mail address: esg@cie.unam.mx (E. Santoyo).
0196-8904/$ - see front matter 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.enconman.2005.08.006
1622
Nomenclature
A
Cp
CV
D
e
f
fG
g
G
h
m
_
m
n
Nu
p
P
Pr
q_
Re
t
T
v
xg
Xtt
z
Greek letters
a
heat transfer coecient: a q_ wall =T wall T f [W m2 K1]
Dr
radial discretization step [m]
Dt
temporal discretization step [s]
Dz
axial discretization step [m]
e
roughness [m]
eg
void fraction
u
dependent variables (mass ow rate, pressure and enthalpy)
U
two phase frictional multiplier
c
surface tension [N m1]
k
thermal conductivity [W m1 K1]
l
dynamic viscosity [Pa s1]
h
angle [rad]
q
density [kg m3]
s
shear stress [Pa]
wshah Shah correction factor
Subscripts
f
uid
g
gas or steam
l
meas
r
sim
tp
w, e, n,
z
1623
liquid
measured
radial direction
simulated
two phase
s west, east, north, south (neighbor)
axial direction
Superscripts
0
previous instant
ui ui1 =2
1. Introduction
The evaluation of the production performance of geothermal wells is a fundamental engineering task required for exploitation and optimization of their resources in power generation [13]. The optimum design
of the wellbore geometry, the identication of permeable zones inside the wellbore, the design of surface equipment and the wellbore deliverability studies are commonly evaluated from wellbore production data [4]. The
production characteristics are usually inferred from stable ow measurements carried out in situ. Studies of
the uid ow and heat transfer processes inside wells play an important role for a better understanding of
the wellbore production [5,6]. Numerical modeling has been widely recognized as an eective and cheaper tool
used to study the heat and uid ow processes inside geothermal wells [57]. This tool has usually been designed for replacing experiments in geothermal wells, in which the experiments could be dicult, costly or
unfeasible to perform.
A wellbore physical model is usually considered as a vertical circular pipe with liquid ow at the
deeper zone, which ashes in the upper zone due to the reduction of the static pressure and temperature
[8,9]. A two phase zone (liquid and steam) is formed above the ashing point with an increase of
mixture velocity and steam quality as the two phase ow gradually rises to the wellhead. The analysis of
two phase ow inside geothermal wells requires the correct calculation of pressure, temperature, enthalpy,
heat uxes and velocity proles along the well depth, as well as the knowledge of the uid thermophysical properties. These parameters are feasible to be computed by solution of the mass, momentum
and energy governing equations using numerical schemes that represent the complexity and multidimensionality of two phase ow [9]. Steady state or transient one dimensional ow models have been
suggested as suitable tools for analyzing the wellbore ow [1,9]. Although numerous simulators for
modeling the uid and heat ow in geothermal wells have been already developed [1,8,10,11]; their
prediction capability for matching measured eld data has been only partially successful. In some
matching analyses (related to pressure or temperature proles), the x-axis scale of the output variable (e.g., pressure or temperature) is manipulated for trying to demonstrate a suitable matching
between the simulated and measured data (especially when a by eye graphical method is being used)
[7].
Inaccurate predictions of geothermal wellbore simulators are generally associated with: (i) measurement
errors of temperature and pressure logs, enthalpy and mass ow rate [7]; (ii) the use of physical models that
do not describe accurately the uid ow and heat exchange inside a well [12]; (iii) the use of non-representative empirical correlations for computing two phase ow parameters, such as friction factors or void fractions [13] and (iv) the use of thermophysical properties of water that do not represent the actual
thermodynamic behavior of geothermal uids [14,15]. Moreover, when modeling two phase ows inside
geothermal wells, major prediction diculties also arise due to input data uncertainties [16]. Statistical
1624
approaches, therefore, should be focused on evaluating the propagation of these uncertainties in numerical
simulations [17]. To our best knowledge, statistical studies for determining the eects of the input data
uncertainties on the simulations have been rarely reported in the geothermal literature. In other areas, these
studies are recognized as indispensable tasks for a better evaluation of the predictive capability of simulators
[18,19].
The goal of this work was to conduct a numerical modeling to study the uid and heat ow inside geothermal wells by means of the following tasks: (1) to develop a new wellbore simulator (called GEOWELLS)
for describing the physical processes that occur inside a well; (2) to validate the numerical capability of
GEOWELLS using analytical data reported in the literature; (3) to apply GEOWELLS for the prediction
of temperature and pressure proles in some producer wells of Mexican geothermal elds; (4) to compare statistically all the results predicted by GEOWELLS against both eld measurements and simulation results predicted by an existing wellbore simulator ORKISZEWSKI [20]; and (5) to evaluate the eect of input data
uncertainties on the GEOWELLS simulations.
One dimensional and transient ow is dened (i.e., p(z, t), h(z, t), T(z, t), etc.),
Two phase ow is analyzed by a separated model,
The thermodynamic behavior of geothermal uids is approximated using water properties,
The heat exchange by radiation and the axial heat conduction inside the uid ow are neglected and
The heat conduction equation through the wellbore materials (pipe, cement and rock formation) is
solved using a three-dimensional transient axial-symmetric temperature distribution.
om
0
ot
Momentum:
i1
m_ g vg i
i1
m_ l vl i
~
om_
i1
Dz
pi A ~sP Dz mg sin h
ot
1625
Fig. 1. Schematic diagram of a geothermal wellbore showing the characteristic control volumes (CVs). For a uid CV, inlet and outlet
sections are represented as i and i + 1. P is the central node, E, W, N and S represents the neighbors, e, w, n and s are the faces
of a solid CV.
Energy:
~ l ii1 mg eg el i1
me
~eg ~el
i
om
~_ Dz
~el el
qP
ot
omg
o~eg
o~el
o~p
mg
ml
ADz
ot
ot
ot
ot
3
~_ ~e; ~p; q;
~_ ~s for a given CV, u
~ represents the average integral volume of any variable ue.g.; m;
el is the
where u
average value estimated between the inlet and outlet of a CV. The subscripts and superscripts of the brackets
i1
represent the dierential value between the outlet0and inlet sections, i.e., ui ui1 ui . The transient terms
uu
ou
of these equations are approximated by ot Dt , where the superscript 0 denotes the value of a given variable at the earlier time step.
Eqs. (1)(3) are solved subject to the inlet boundary conditions given by the mass ow rate, the owing
pressure and either the temperature or the uid enthalpy, depending on the thermodynamic state (single or
two phase) that exists at the bottomhole conditions (Table 1). For non-adiabatic cases, the static formation
temperature distribution is also required as an initial boundary condition [10].
The uid ow regions inside a wellbore are dened with the following thermodynamic criteria:
Liquid region: h(p) < hl(p); xg = 0; eg = 0,
1626
Wellbore
diameter,
ID (m)
Mass ow
rate (kg s1)
Bottom-hole
pressure (bar)
Bottom-hole
temperature
(C)
Lip
pressureb
(bar)
Mass velocityc
[ton m2 s1]
Fluid
enthalpyd
(kJ kg1)
0
0
5.1
0.220
0.157
0.157
28.0
67.8
274.2
959
1250
0
0
0.220
0.157
26.7
47.2
2.68 0.03
2.68 0.13
1.38 0.01
1.38 0.07
1620 20
1620 102
850
1198
0
15
0.220
0.220
7.8
34.3
0.63 0.01
0.63 0.03
0.205 0.002
0.205 0.010
2592 33
2592 163
Geothermal
well
Depth
(m)
H-1
814
918
1200
Az-18
H-37
Wellbore
inclinationa
(degrees)
Wellbore inclination with respect to the vertical along the hole length; a roughness height of 45.52 106 m was considered for the three cases.
Minimum (upper-position) and maximum (lower-position) errors for the lip pressure measurement (1% and 5%, respectively).
c
Minimum (upper-position) and maximum (lower-position) errors for the mass velocity measurement (1% and 5%, respectively). Fluid enthalpy was computed by the RussellJames
equation (Eq. (12)).
d
Minimum (upper-position) and maximum (lower-position) errors of the calculated uid enthalpy.
a
Table 1
Input data used for analyzing the ow characteristics of the three production wells: H-1, Az-18 and H-37
1627
Two phase region: hl(p) 6 h(p) 6 hg(p); 0 < xg < 1; 0 < eg < 1,
Steam region: h(p) > hg(p); xg = 1; eg = 1,
where hl(p) and hg(p) represent the liquid and steam saturation enthalpy for a given pressure p,
respectively.
For analyzing the heat conduction across the wellbore materials (pipe, cement or rock formation), a characteristic solid CV is additionally dened (Fig. 1). Heat conduction through these materials is simulated by
integrating the energy equation over a CV
!
o~
h
~
~
~
~
q_ w P w q_ e P e Dz q_ s q_ n A m
4
ot
_ are evaluated depending on the neighboring CVs. If the neighbor CV is a solid matewhere the heat uxes (~
q)
rial (e.g., rock formation, wellbore materials), the heat ux is computed by the equation: ~q_ koT =oz).
Otherwise, if the neighbor CV is the geothermal uid, the heat ux is estimated using the equation:
~
q_ aT wall T f .
2.3. Empirical correlations and closure equations
Various empirical correlations are used for estimating the uid and heat ow parameters. Wall shear stress
is estimated through the friction factor (f). Two phase ow structure is calculated using the void fraction
parameter (eg). The heat transfer between the uid and the pipe wall temperature is computed through the
convective heat transfer coecient (CHTC:a).
2.3.1. Single phase ow
The CHTC is calculated by the dimensionless Nusselt number (Nu) and the Gnielinski equation for turbulent ow regimes [21]
fG =8Re 1000Pr
p
Nu
for Re > 2300
5
1 12:7 fG =8Pr2=3 1
2
a2
sNu
Nu
sk
k2
sD
D2
Since the uncertainties associated with the calculation of the water thermal conductivity and the wellbore
diameter measurement are very small, the quadratic terms of the Nu (Eq. (6)) would represent the main error
source to estimate the CHTC total propagated error. An approximated relationship 1:1 between Nu and
CHTC errors was found (i.e., 6%).
The friction factor (f) is computed with the empirical correlations cited by Sanchez-Upton [10].
"
#1=12
12
8
1
f 2
7
1:5
Re
A B
where
"
A 2:457 ln
!#16
7=Re0:9 0:27e=D
and
37530
Re
16
The accuracy of this equation is within 3% when typical uncertainties of their variables are transported
[i.e., Re (20%, mainly due to the mass ow rate errors), e (5%) and D (1%)].
1628
where the correction factor wshah is calculated depending on the heat ow pattern. The accuracy reported for
this equation is within 14% [23].
The void fraction and the friction factors, both for condensation and evaporation, are calculated as follows:
The void fraction (eg) is computed by a semi-empirical equation proposed by Rouhani and Axelsson [24] for a
drift ux model that considers the eects of the mass velocity (G), surface tension (c) and buoyancy (g), which
is given by
!(
!
)
"
#
0:25 1
1:181 xg gcql qg
xg
xg
1 xg
eg
10
1 0:121 xg
qg
qg
ql
Gq0:5
l
This equation generally provides good agreement with the water properties (including heavy waters) for owing pressures ranging from 19 bar to 140 bar. It has been reported that the void fraction estimation can be
obtained accurately to within 5% [24].
The friction factor (f) for two phase ow is calculated with the single phase ow correlation (Eq. (7)) and
multiplied by a correction factor (U), according to Beattie [25].
"
U 1 xg
ql
1
qg
!#0:8 (
"
3:5lg 2ll
1 xg
1
lg ll qg
#)0:2
11
917p0:871
G0:907
12
where h, p and G are the uid enthalpy (kJ kg1), the lip pressure (bar) and the mass velocity (ton m2 s1),
respectively. The enthalpy error (sh) can be accurately calculated by means of an error propagation equation
that transports all the individual variable uncertainties (sp, sG):
sh
h 2
0:759sp
p2
0:823sG
G2
13
According to this equation, it is expected that the uid enthalpy estimation can be obtained accurately to within 6.2%.
2.3.4. Thermophysical properties of uid and wellbore materials
The water thermophysical properties are computed using the commercial software NIST/ASME Steam
v.2.2 [27]. For the wellbore solid materials (cement, steel pipe and rock), these properties are obtained from
dierent databases reported in the literature [28].
1629
1630
For calculating the mass ow rate at the CV outlet, the discretized continuity equation is given by
"
#
0tp
ADz
qtp q
m_ i1 m_ i
Dt
14
15
pi1 pi
U
qtp Ag sin h
A
Dz
Dt
8
qtp A2
16
17
The rst three terms in the curly braces of this equation represent the pressure loss due to friction, gravitational and acceleration forces, and the last one corresponds to the transient pressure loss.
For calculating the enthalpy at the CV outlet, the energy Eq. (3) is combined with the continuity Eq. (1) for
obtaining the following equation:
"
#
2q_ wall c1 m_ i1 c2 m_ i c3 ADz=Dt
hi1
18
m_ i1 m_ i
q0tp ADz=Dt
where the variables c1, c2 and c3 are computed as follows:
2
c2 xg vg 1 xg vl i g sin hDz hi
2
0
0tp hi 2
v2i q
0v0i
c3 2
pi
p0i q
hi q
Eqs. (14), (17) and (18), together with the water thermophysical properties, are used to analyze the transient
two phase ow. Specic cases regarding steady state ow and/or single phase ow (liquid or steam) can be
analyzed by a simplied version of this model formulation (i.e., by neglecting the time terms and/or by considering the steam or liquid quality in the single phase ow).
2.4.3. Solution algorithm: Fluid ow
The discretized Eqs. (14), (17) and (18) are coupled in the ow direction (z) using a fully implicit step by step
_ in a given CV are iteratively calculated using their
method (Fig. 2). The output variables (e.g., p; T ; h; m)
known values at the CV inlet and taking into account the pipe wall temperature distribution. These output
calculations constitute the input data for the next CV. This iterative procedure is continued up the wellbore
until the wellhead is reached where the boundary conditions established for Eqs. (1)(3) are considered. The
ow transition zones are identied using the thermodynamic criteria already dened in Section 2.2. The accurate position of these zones is determined by dividing the corresponding CV into two new CVs. The length of
the rst generated CV is computed using the momentum equation and the thermodynamic criteria, while the
second one is calculated by a dierence in lengths between the initial CV (which was divided) and the rst generated CV. This ow transition criterion enables the consumed CPU time to be optimized [29].
2.4.4. Solution algorithm: Heat conduction through the wellbore materials
The following equation is obtained for each solid node of the mesh (Fig. 2)
aP T wall;i;j aN T wall;i1;j aS T wall;i1;j aE T wall;i;j1 aW T wall;i;j1 d P T 0wall;i;j
19
1631
kn A
;
Dz
aS
ks A
;
Dz
aW
kw P w Dz
;
Dr
aE
ke P e Dz
;
Dr
dP
ADz
qcp ;
Dt
aP aN aS aE aW d P
These coecients are valid for 2 6 i 6 nz 1 and 2 6 j 6 nr 1. For other nodes, the following considerations
are applied:
When j = 1, forced convection is assumed for the node West face. The North and South faces are represented by the pipe thermal conductivity, while for the East face, either the cement or formation thermal
conductivity is employed. All these properties are evaluated at the mean temperature of the neighboring
CVs.
When j = nr, the static formation temperature and the heat conduction through the formation at a distance
of Dr/2 are considered.
For i = 1 and i = nz, the axial heat conduction or the temperature boundary conditions are used.
1632
n
X
usim umeas 2
20
i1
where subscripts sim and meas represent the simulated and measured values, either for pressure or temperature.
The sum of residuals (vi) is calculated as
vi
n
X
usim umeas 2
umeas
i1
21
1633
300
Temperature [oC]
290
280
270
260
Numerical solution
Analytical solution
250
0.1
0.2
0.3
0.8
0.9
Fig. 3. Numerical validation results obtained by GEOWELLS (using 10 grid nodes) for a heat transfer problem described in Section 3.1.
The total pressure drop calculated by GEOWELLS showed that 97.3% was mainly attributable to the gravitational pressure gradient, 2.5% to the friction forces and the remaining 0.2% was due to the acceleration effects. The pressure proles predicted by GEOWELLS and ORKISZEWSKI show good agreement with the
measured data from 1200 m to 800 m (Table 2, H-1). However, at shallower wellbore depths (between
20 m and 700 m), some small dierences (probably due to an overestimation eect of the gravitational forces)
were found, especially for those simulated results predicted by ORKISZEWSKI. These observations were conrmed by a matching analysis between the simulated results (predicted by GEOWELLS and ORKISZEWSKI) and measured data. The analysis was conducted through the statistical evaluation of RSS and vi
(Table 2). RSS values upto 26.4 and 105.7 were computed for the GEOWELLS and ORKISZEWSKI simulations, respectively; whereas the calculated vi values varied from 0 to 1.3 and from 0 and 5.2, in that
order. Lower values of the sum of vi residuals were also found for GEOWELLS (4.8) in comparison with
those corresponding to ORKISZEWSKI (19.8). From these calculations, it is statistically evident that the
best agreement results were provided by GEOWELLS.
According to the temperature proles predicted by GEOWELLS and ORKISZEWSKI, the ashing point
for this well was located at ca. 1078 m. From this depth, a two phase mixture ows upto the wellhead. The
simulated temperature proles by both simulators showed good matching with the measured data (from
the 1200 m to 800 m), with some exceptions at shallower depths (between 20 m and 700 m) where the ORKISZEWSKI results show some signicant dierences (Table 3, H-1). RSS values upto 21.9 and 203.9 were
calculated for the GEOWELLS and ORKISZEWSKI simulations, respectively; whereas the vi values varied
from 0 to 0.098 and from 0 and 0.913, in that order. The sum of vi residuals also shows lower values for
GEOWELLS (0.4) in comparison with those related to ORKISZEWSKI (3.1). The best matching results
were also provided by GEOWELLS simulations.
4.2.2. Los Azufres geothermal well (Az-18)
In relation to the inow conditions of this well (Table 1), the uid enters as wet steam with a quality of 0.29.
These ow characteristics were considered as input data for executing the GEOWELLS (using 1250 CVs and a
similar mesh size Dz = 1 m) and ORKISZEWSKI simulations. In both cases, the pressure and temperature
proles were successfully obtained. The results of these simulations, together with the measured data, are also
summarized in Tables 2 and 3, respectively (Az-18). The total pressure drop calculated by GEOWELLS
showed that 85.1% was attributable to the gravitational pressure term, 14.7% attributable to friction forces
and 0.2% was due to the acceleration term.
The pressure proles predicted by GEOWELLS show an excellent agreement with the measured data for
the whole wellbore depth, whereas the ORKISZEWSKI results showed poor matching at the shallower zones
1634
Table 2
Wellbore pressure measurements and simulation results obtained by GEOWELLS and ORKISZEWSKI
Wellbore
depth
Measured
pressure (bar)
GEOWELLS
Simulated
pressure (bar)
Squared residuals
(psim pmeas)2
vi residuals
Simulated
pressure (bar)
Squared residuals
(psim pmeas)2
vi residuals
H-1
20
100
200
300
400
500
600
700
800
900
1000
1100
1200
20.4
22.1
24.5
27.0
29.9
32.6
36.4
39.7
43.4
48.0
53.5
59.6
67.8
25.6
27.0
29.0
31.1
33.3
35.8
38.5
41.7
44.9
48.5
53.5
60.2
67.8
26.420
24.010
20.070
16.565
11.560
9.922
4.410
4.080
2.132
0.281
0.004
0.384
0.000
119.838a
1.294
1.084
0.819
0.613
0.386
0.304
0.121
0.103
0.049
0.006
0.000
0.006
0.000
4.786a
30.7
32.1
33.7
35.4
37.2
39.3
41.1
42.8
45.0
48.4
53.2
59.9
67.8
105.678
99.202
84.456
70.560
52.708
44.489
22.468
9.486
2.434
0.168
0.102
0.109
0.000
491.859a
5.175
4.481
3.446
2.613
1.760
1.363
0.618
0.239
0.056
0.004
0.002
0.002
0.000
19.759a
Az-18
0
100
200
300
400
500
600
700
800
900
1000
1050
1100
1150
1200
1250
30.7
31.9
32.9
33.8
34.9
35.9
36.9
38.1
39.1
40.2
41.5
42.6
43.6
44.5
45.7
47.2
29.8
31.0
32.2
33.4
34.6
35.9
37.2
38.5
39.8
41.1
42.6
43.5
44.4
45.3
46.3
47.2
0.846
0.865
0.533
0.168
0.073
0.000
0.073
0.130
0.462
0.846
1.232
0.846
0.689
0.723
0.336
0.000
7.823a
0.028
0.027
0.016
0.005
0.002
0.000
0.002
0.003
0.012
0.021
0.030
0.020
0.016
0.016
0.007
0.000
0.205a
33.5
34.3
35.1
35.9
36.8
37.6
38.5
39.3
40.2
41.1
42.4
43.4
44.3
45.3
46.3
47.2
7.840
5.760
4.840
4.410
3.610
2.890
2.560
1.440
1.210
0.810
0.810
0.640
0.490
0.640
0.360
0.000
38.310a
0.255
0.181
0.147
0.130
0.103
0.081
0.069
0.038
0.031
0.020
0.020
0.015
0.011
0.014
0.008
0.000
1.124a
H-37
20
100
200
300
400
500
600
700
800
900
1000
1100
1200
30.0
30.6
31.1
31.2
31.4
32.0
32.4
32.7
33.0
33.3
33.6
34.1
34.3
30.5
30.7
31.1
31.4
31.7
32.0
32.4
32.7
33.0
33.4
33.7
34.0
34.3
0.230
0.029
0.005
0.036
0.068
0.005
0.000
0.000
0.001
0.002
0.012
0.005
0.000
0.393a
0.008
0.001
0.000
0.001
0.002
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.013a
29.5
29.7
30.0
30.3
30.6
30.8
31.1
31.4
31.7
32.2
32.9
33.6
34.3
0.250
0.740
1.277
0.792
0.706
1.346
1.638
1.664
1.822
1.232
0.449
0.230
0.000
12.146a
0.008
0.024
0.041
0.025
0.022
0.042
0.051
0.051
0.055
0.037
0.013
0.007
0.000
0.377a
ORKISZEWSKI
(from 959 m to the surface): Table 2. This observation was also veried by the matching analysis conducted
between the simulated and measured data. RSS values upto 1.2 and 7.8 were found for the GEOWELLS
1635
Table 3
Wellbore temperature measurements and simulation results obtained by GEOWELLS and ORKISZEWSKI
Wellbore
depth
Measured
temperature (C)
GEOWELLS
H-1
20
100
200
300
400
500
600
700
800
900
1000
1100
1200
221.3
223.5
228.8
234.3
238.9
244.4
250.8
256.1
260.7
265.1
268.9
272.6
274.2
225.1
228.1
232.0
235.8
239.8
243.9
248.1
252.6
257.4
262.1
268.1
273.9
274.2
Az-18
0
100
200
300
400
500
600
700
800
900
1000
1050
1100
1150
1200
1250
238.0
242.5
244.0
246.0
248.0
249.0
251.0
253.0
254.0
256.0
257.5
258.8
260.2
261.5
263.0
267.0
H-37
20
100
200
300
400
500
600
700
800
900
1000
1100
1200
227.1
230.0
231.0
231.7
232.6
233.5
233.9
234.6
235.4
236.5
236.8
237.4
238.3
ORKISZEWSKI
vi residuals
Simulated
temperature (C)
Squared residuals
(Tsim Tmeas)2
vi residuals
14.900
21.902
10.498
2.341
0.980
0.240
7.236
12.888
11.022
8.762
0.624
1.563
0.000
92.955a
0.067
0.098
0.046
0.010
0.004
0.001
0.029
0.050
0.042
0.033
0.002
0.006
0.000
0.389a
235.2
237.7
240.4
243.1
246.1
249.3
252.1
254.4
257.5
261.9
267.9
274.2
274.2
193.210
203.918
135.490
77.969
52.418
23.717
1.588
3.028
10.176
9.986
1.082
2.250
0.000
714.829a
0.873
0.913
0.592
0.333
0.219
0.097
0.006
0.012
0.039
0.038
0.004
0.008
0.000
3.135a
233.4
235.6
237.8
239.9
241.9
244.0
246.0
248.0
250.0
252.0
254.1
255.4
256.6
257.9
259.1
260.4
20.885
47.472
39.063
37.577
36.724
25.000
24.701
24.602
15.761
16.080
11.424
11.492
12.603
12.960
14.900
44.090
395.331a
0.088
0.196
0.160
0.153
0.148
0.100
0.098
0.097
0.062
0.063
0.044
0.044
0.048
0.050
0.057
0.165
1.574a
240.0
241.4
242.8
244.1
245.5
246.8
248.1
249.4
250.7
252.0
253.8
255.2
256.6
257.9
259.1
260.3
4.162
1.166
1.488
3.497
6.401
4.884
8.410
12.960
10.956
16.241
13.323
12.674
13.177
13.177
14.823
44.489
181.826a
0.017
0.005
0.006
0.014
0.026
0.020
0.034
0.051
0.043
0.063
0.052
0.049
0.051
0.050
0.056
0.167
0.704a
234.7
235.2
235.8
236.3
236.9
237.5
238.1
238.6
239.2
239.8
240.3
240.9
241.5
58.064
26.420
23.040
21.622
18.662
15.682
17.389
16.000
14.746
10.956
12.320
12.320
9.860
257.081a
0.256
0.115
0.100
0.093
0.080
0.067
0.074
0.068
0.063
0.046
0.052
0.052
0.041
1.108a
232.9
233.3
233.9
234.4
234.9
235.4
235.9
236.4
236.9
237.8
239.1
240.3
241.4
33.872
10.890
8.468
7.236
5.198
3.572
4.080
3.168
2.403
1.769
4.884
8.526
9.797
103.864a
0.149
0.047
0.037
0.031
0.022
0.015
0.017
0.014
0.010
0.007
0.021
0.036
0.041
0.448a
Simulated
temperature (C)
Squared residuals
(Tsim Tmeas)2
and ORKISZEWSKI simulations, respectively; whereas for the vi evaluation, values upto 0.03 and 0.26
were obtained. The sum of residuals vi also showed lower values for GEOWELLS (0.2) in comparison with
1636
those corresponding to ORKISZEWSKI (1.1). According to these statistical parameters, the best agreement
results were provided by GEOWELLS.
The temperature proles predicted either by GEOWELLS or ORKISZEWSKI show some dierences
(upto 7 C at the bottom conditions) against the measured data (Table 3, Az-18). Such dierences are mainly
due to the use of water thermophysical properties, which are not suitable to describe the thermodynamic
behavior of the uid produced in this well, which is characterized by a high content of salts (6949 ppm as
NaCl) and gases (7.5 wt% as CO2) [31]. RSS values upto 47.4 and 44.5 were computed for the
GEOWELLS and ORKISZEWSKI simulations, respectively; while for the vi estimation, similar values (upto
0.2) were found. The sum of residuals vi for GEOWELLS and ORKISZEWSKI showed values of 1.6 and
0.7, respectively. For these cases, similar matching results were predicted by both GEOWELLS and
ORKISZEWSKI.
4.2.3. Los Humeros geothermal well (H-37)
The geothermal uid produced by this well enters at the bottom feed zone with a wet steam quality of 0.88.
Such a thermodynamic condition, together with the other ow characteristics (Table 1), were used as input
data for running the simulations with GEOWELLS (using 1198 CVs and a similar mesh size Dz = 1 m)
and ORKISZEWSKI. In both cases, the pressure and temperature proles were successfully obtained (Tables
2 and 3, respectively). The total pressure drop computed by GEOWELLS showed that 93.6% was attributable
to the gravitational pressure term, 6.3% by the frictional pressure gradient and only 0.1% by the acceleration
pressure term.
The pressure proles predicted by GEOWELLS show a better agreement with the measured data in comparison with those obtained for ORKISZEWSKI, which underestimate the pressure along the whole wellbore
depth. The matching analysis between the simulated and measured pressure show that the RSS values computed for GEOWELLS (upto 0.2) were less than those obtained for ORKISZEWSKI (upto 1.8); whereas
the vi values were upto 0.008 and 0.055, respectively.
The sum of vi residuals also showed lower values for GEOWELLS (0.013) than those related to
ORKISZEWSKI (0.38). This analysis conrms that the best agreement results were obtained by the
GEOWELLS simulations.
The temperature proles predicted either by GEOWELLS or ORKISZEWSKI show some dierences (upto
7 C at the bottom conditions) against the measured data (Table 3, H-37). Such dierences are also due to the
salinity (1370 ppm as NaCl) and the gas content (1.4 wt% as CO2) of the uid produced in this well. The
matching analysis of these proles showed RSS values upto 58 and 34 for the GEOWELLS and
ORKISZEWSKI simulations, respectively; while for the vi estimation, values upto 0.25 and 0.15 were
found. The sum of residuals vi for the GEOWELLS and ORKISZEWSKI simulations show values of 1.1
and 0.45, respectively. For these simulation cases, similar matching results were provided either by
GEOWELLS or ORKISZEWSKI.
Adiabatic and non-adiabatic (considering the heat losses between the well and the surrounding formation)
heat ow conditions were also analyzed for this well. Very small dierences between the adiabatic and nonadiabatic simulation results were found. This behavior is totally expected due to the mass ow rate produced
in this well (7.8 kg s1), which allows the heat conduction between the well and the formation to be ignored
[33].
4.2.4. Global matching analysis
A global matching analysis of the RSS calculated for all the standard simulations was additionally performed. Four box whisker plots were drawn for presenting these comparative results (Fig. 4). The rst two
box whisker plots correspond to the RSS values computed for the pressure proles predicted by each simulator (GEOWELLS and ORKISZEWSKI), whereas the other two plots are related to the temperature proles. Each whisker box plot used a sample of 42 RSS values. This statistical analysis shows that the best
matching results between the simulated and measured data were obtained for the GEOWELLS simulations,
which are clearly evidenced by the box size and the number of extreme and outlier values identied for each
RSS sample.
200
Mean
MeanSE
Extremes
Mean1.96*SE
1637
Outliers
150
100
50
0
GEOWELLS (P)
GEOWELLS (T)
ORKISZEWSKI (P)
ORKISZEWSKI (T)
Fig. 4. RSS box whisker plots of pressure and temperature proles computed by GEOWELLS and ORKISZEWSKI simulations. (P) and
(T) represent the pressure and temperature proles, respectively.
1638
Table 4
Numerical simulation cases executed by GEOWELLS for the sensitivity and uncertainty analysis
Input data (sensitivity
parameters) uncertainties
Geothermal
well
Simulated proles
p T (prediction limits)
H-1
MIN
Fig.
Fig.
Fig.
Fig.
5A (pressure)
5B (temperature)
5A (pressure)
5B (temperature)
Fig.
Fig.
Fig.
Fig.
5C (pressure)
5D (temperature)
5C (pressure)
5D (temperature)
Fig.
Fig.
Fig.
Fig.
5E
5F
5E
5F
Fig.
Fig.
Fig.
Fig.
6A (pressure)
6B (temperature)
6A (pressure)
6B (temperature)
Fig.
Fig.
Fig.
Fig.
6C (pressure)
6D (temperature)
6C (pressure)
6D (temperature)
Fig.
Fig.
Fig.
Fig.
6E
6F
6E
6F
Fig.
Fig.
Fig.
Fig.
7A (pressure)
7B (temperature)
7A (pressure)
7B (temperature)
Fig.
Fig.
Fig.
Fig.
7C (pressure)
7D (temperature)
7C (pressure)
7D (temperature)
Fig.
Fig.
Fig.
Fig.
7E
7F
7E
7F
MAX
H-1
Tin 5 C
eg 1%
MAX
H-1
eg 5%
pin 0.4 bar
Az-18
Az-18
Az-18
H-37
eg 5%
MIN
MAX
H-37
MIN
MAX
MIN
MAX
eg 5%
pin 0.4 bar
MIN
MAX
MIN
MAX
MIN
MIN
MAX
H-37
MIN
MAX
(pressure)
(temperature)
(pressure)
(temperature)
(pressure)
(temperature)
(pressure)
(temperature)
(pressure)
(temperature)
(pressure)
(temperature)
The basis of the sensitivity analyses was simply to give one of the input parameters a high and low value (uncertainties), while the others
input data were kept constant (see Table 1). The minimum (MIN) prediction limits obtained either for pressure or temperature proles are
shown in all the gures as dashed-curves, whereas the maximum (MAX) prediction limits are depicted by dotted-curves.
4.3.1.2. Well Az-18. The computed pressure and temperature proles (represented by the standard simulations
and the MINMAX prediction limits) are also compared with measured data in Fig. 6AF. Fig. 6A shows
that the pressure proles resulted from minimum variations in input pressure (0.4 bar) provide an excellent
matching with the measured data. These minimum variations were not enough to match correctly with the
measured temperature data (Fig. 6B), although for pressure variations up to 2 bar, this comparison was
slightly improved (Fig. 6B). However, underestimation problems of temperature, probably due to the use
of water thermophysical properties, are still present in this well. A similar behavior was also observed when
the uid enthalpy was varied (1620 20 and 1620 102 kJ kg1: Fig. 6C and D). For the void fraction
changes, a strong eect on both the simulated pressure and temperature proles was systematically observed
20
30
Pressure [bar]
40
50
60
70
210
220
230
Temperature [oC]
240
250
pin (Table 1)
pin 0.4 bar (MIN)
pin 2.0 bar (MAX)
experimental data
200
260
1639
270
280
pin (Table 1)
pin 0.4 bar (MIN)
pin 2.0 bar (MAX)
experimental data
Depth [m]
400
600
800
1000
Flashing
Point
1200
[B] H-1
[A] H-1
Tin (Table 1)
o
Tin 1 C (MIN)
o
Tin 5 C (MAX)
experimental data
200
Tin (Table 1)
o
Tin 1 C (MIN)
o
Tin 5 C (MAX)
experimental data
Depth [m]
400
600
800
1000
Flashing
Point
1200
[C] H-1
[D] H-1
0
g
g 1 % (MIN)
g 5 % (MAX)
experimental data
200
g
g 1 % (MIN)
g 5 % (MAX)
experimental data
Depth [m]
400
600
800
1000
Flashing
Point
1200
[E] H-1
20
[F] H-1
30
40
50
Pressure [bar]
60
70
210
220
230
240
250
Temperature [oC]
260
270
280
Fig. 5. Pressure and temperature proles measured in discharging well H-1. Error bars represent the measurement errors of pressure and
temperature (according to the specications of transducers 0.4 bar and thermocouples 1 C). Standard pressure and temperature
proles computed by GEOWELLS (without an error transport) are denoted by solid lines (these data are also compiled in Tables 2 and 3).
The MINMAX prediction limits predicted from the sensitivity and uncertainty analysis are represented by dashed lines and dotted lines,
respectively. (A, B) and (C, D) show the eect of the bottomhole pressure and temperature uncertainties, respectively. The eects of the
void fraction uncertainties are represented in E and F.
1640
28
32
Pressure [bar]
36
40
44
48
230
Temperature [oC]
240
250
260
270
0
pin (Table 1)
pin 0.4 bar (MIN)
pin 2.0 bar (MAX)
experimental data
200
pin (Table 1)
p in 0.4 bar (MIN)
p in 2.0 bar (MAX)
experimental data
Depth [m]
400
600
800
1000
1200
[B] Az-18
[A] Az-18
0
hin (Table 1)
hin 20.4 kJ/kg (MIN)
hin 101.9 kJ/kg (MAX)
experimental data
hin (Table 1)
hin 20.4 kJ/kg (MIN)
hin 101.9 kJ/kg (MAX)
experimental data
200
Depth [m]
400
600
800
1000
1200
[C] Az-18
[D] Az-18
0
g
g 1 % (MIN)
g 5 % (MAX)
experimental data
200
g
g 1 % (MIN)
g 5 % (MAX)
experimental data
Depth [m]
400
600
800
1000
1200
[E] Az-18
28
32
[F] Az-18
36
40
Pressure [bar]
44
48
230
240
250
Temperature [oC]
260
270
Fig. 6. Pressure and temperature proles measured in discharging well Az-18. Error bars represent the measurement errors of pressure and
temperature (according to the specications of transducers 0.4 bar and thermocouples 1 C). Standard pressure and temperature
proles computed by GEOWELLS (without an error transport) are denoted by solid lines (these data are also compiled in Tables 2 and 3).
The MINMAX prediction limits predicted from the sensitivity and uncertainty analysis are represented by dashed lines and dotted lines,
respectively. (A, B) and (C, D) show the eect of the bottomhole pressure and enthalpy uncertainties, respectively. The eects of the void
fraction uncertainties are represented in E and F.
26
0
28
30
Pressure [bar]
32
34
36
225
230
Temperature [oC]
235
240
pin (Table 1)
pin 0.4 bar (MIN)
pin 2.0 bar (MAX)
experimental
data
200
1641
245
250
pin (Table 1)
pin 0.4 bar (MIN)
pin 2.0 bar (MAX)
experimental
data
Depth [m]
400
600
800
1000
1200
[A] H-37
[B] H-37
0
hin (Table 1)
hin 32.6 kJ/kg (MIN)
hin 162.9 kJ/kg (MAX)
experimental
data
200
hin (Table 1)
hin 32.6 kJ/kg (MIN)
hin 162.9 kJ/kg (MAX)
experimental
data
Depth [m]
400
600
800
1000
1200
[C] H-37
[D] H-37
0
g
g 1 % (MIN)
g 5 % (MAX)
experimental
g
g 1 % (MIN)
g 5 % (MAX)
experimental
200
data
data
Depth [m]
400
600
800
1000
1200
26
[E] H-37
28
[F] H-37
30
32
Pressure [bar]
34
36
225
230
235
240
Temperature [oC]
245
250
Fig. 7. Pressure and temperature proles measured in discharging well H-37. Error bars represent the measurement errors of pressure and
temperature (according to the specications of transducers 0.4 bar and thermocouples 1 C). Standard pressure and temperature
proles computed by GEOWELLS (without an error transport) are denoted by solid lines (these data are also compiled in Tables 2 and 3).
The MINMAX prediction limits predicted from the sensitivity and uncertainty analysis are represented by dashed lines and dotted lines,
respectively. (A, B) and (C, D) show the eect of the bottomhole pressure and enthalpy uncertainties, respectively. The eects of the void
fraction uncertainties are represented in E and F.
1642
(Fig. 6E and F), which produced a better agreement against the measured data (especially for variations of
5%).
4.3.1.3. Well H-37. The calculated pressure and temperature proles (represented by the standard simulations
and the MINMAX prediction limits) are compared with actual eld data in Fig. 7AF. Fig. 7A shows that
the pressure proles that result from the minimum variations of the input pressure (0.4 bar) provide an excellent match with the eld measurements. These pressure variations were not sucient to match correctly the
simulated temperature proles with the measured data. For the maximum pressure variations (upto 2 bars),
this comparison was slightly improved (Fig. 7B), although small overestimation dierences were still observed
at the shallower depths. These dierences were also attributed to the water thermophysical properties that
were employed to approach the thermodynamic behavior of the geothermal uids produced. A very similar
behavior was observed when the uid enthalpy was varied (2592 33 and 2592 163 kJ kg1; Fig. 7C and
D). For the void fraction variations, a strong eect on both the simulated pressure and temperature proles
was systematically observed (Fig. 7E and F), which produced a better agreement against eld measurements
(especially for variations of 5%).
5. Concluding remarks
A new steady and transient one dimensional simulator (GEOWELLS) for analyzing the ow inside geothermal wells has been developed. The uid ow and heat conduction governing equations were eciently
solved. The simulator capability was successfully validated with analytical data and applied for the analysis
of production of some Mexican geothermal wells. In most of these applications, the standard simulation results provided by GEOWELLS were in good agreement with measured eld data and were supported by statistical analyses based on residuals (RSS and Chi-square).
From the sensitivity and uncertainty analysis, it was found that the void fraction is one of the most sensitivity parameters that aect the numerical capability of wellbore simulators to predict correctly the pressure
and temperature proles. Reliable and more accurate correlations to estimate this parameter are, therefore,
needed for geothermal wells. Additional experimental and computer work are also required to include an
appropriate thermophysical properties package for considering the eects of salts and non-condensable gases.
It is also important to point out that the sensitivity and uncertainty analysis performed in this work only
provided an approach of the eects that would result from the transport of the input data uncertainties on the
simulations. Monte Carlo techniques are required to be considered in the future for combining all these uncertainties to have a much better estimation of the total propagated error in these simulations. Of course, such
studies will require a comprehensive knowledge of the measurement errors, which will only be obtained if a
large number of measurements are collected.
Acknowledgements
We are grateful to the anonymous reviewers and the editor for constructive comments on an earlier version
of this manuscript. The second author acknowledges support from Posgrado de IngenieraEnerga
(UNAM). This work was partly supported by DGAPA-PAPIIT project IN104703-3.
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ID
762385
Title
Numerical modeling of flow processes inside geothermal wells: An approach for predicting production
characteristics with uncertainties
http://fulltext.study/journal/737
http://FullText.Study
Pages
23